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HomeMy WebLinkAboutNC0023604_Permit Renewal_20190827DocuSign Envelope ID: BFEA6CCB-3B50450A-83FF-7EE019F36545 ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Director Mr. Ronnie D. Bolt, President / Owner Wilderness -NC, Inc. P. O. Box 2136 Lexington, NC 27293 Dear Mr. Bolt: NORTH CAROLINA Environmental Quality 8/27/2019 Subject: Renewal of NPDES Permit NCO023604 WWTP Grades WW-2 & PC-1 Wilderness -NC, Inc. Lumber Plant 7578 US Hwy 64 E., Lexington Davidson County The Division of Water Resources (the Division or DWR) hereby issues the attached NPDES permit for the subject facility. We issue this permit pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency (EPA) dated October 15, 2007, or as subsequently amended. The Division understands that Wilderness -NC, Inc. has made no significant changes to the waste treatment system nor have you significantly altered your kiln -dried lumber production processes or quantities. We have therefore made only minimal changes to your permit for renewal. Division records show that you have successfully registered with the eDMR Program. Please be reminded that until the state's eDMR application is approved compliant with EPA's Cross -Media Electronic Reporting Regulation (CROMERR), all permittees must continue to submit hardcopy of DMRs as backup to eDMR reporting [see permit section A. (5.)]. If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable, you have the right to an adjudicatory hearing, upon written request submitted within thirty (30) days after receiving this letter. Your request must take the form of a written petition conforming to Chapter 150B of the North Carolina General Statutes, and you must file it with the office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such a demand is made, this permit shall be final and binding. ,9�"��`- , 1601 Mail Service Center, Raleigh, North Carolina 27699-1601 Phone: 919-707-8600 1 Internet www.nedenr.aov An Equal opportunity 1 Affirmative Action Employer— Made In pat by reryded paper DocuSign Envelope ID: BFEA6CCB-385D450A-83FF-7EEOl9F36545 Ronnie D. Bolt, President / Owner Wilderness — INC, Lumber Plant Permit Issuance Page 2 of 2 This permit is not transferable except after notifying the Division of Water Resources. The Division may require permit modification, or revocation and re -issuance. Please note that this permit does not affect your legal obligation to obtain other permits required by the Division of Water Resources, the Division of Land Resources, the Coastal Area Management Act, or other federal or local governments. If you have questions, or if we can further assist you, please contact Joe R. Corporon P.G. at fioe.comoron(a)ncdenr.eovj or call his direct line (919) 707-3617. Respectfully, DocuSigned by: 8328B44CE9EB4A1... Linda Culpepper, Director Enclosure: NPDES Permit NC0023604 (issuance final) he: Central Files NPDES Program Files cc: WSRO/Water Quality, Lon Snider, Paul DiManeo OCU attn. Maureen Kinney Docuftn Envelope ID: BFEA6CCB-3B50-450A-83FF-7EE019F36545 NPDES Permit NCO023604 Grade WW-2 & Grade PC-1 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM PDES In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, the Wilderness -NC, Inc. is hereby authorized to discharge wastewater from a facility located at the Wilderness -NC Lumber Plant 7578 U.S. Highway 64, Lexington Davidson County to receiving waters designated as an unnamed tributary to Flat Swamp Creek in the Yadkin -Pee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective October 1, 2019 This permit and authorization to discharge shall expire at midnight on May 31, 2023. Signed this day 8/27/2019 DocuSigned by: �8328B44CE9ENAI... Linda Culpepper, Director Division of Water Resources By Authority of the Environmental Management Commission Page 1 of 7 DocuSign Envelope ID: BFEA6CCB-3B50450A-83FF-7EE018F36545 NPDES Permit NCO023604 Grade WW-2 & Grade PC-1 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Wilderness -NC, Inc. is hereby authorized to: 1. continue to operate an existing 0.0125 MGD extended aeration wastewater treatment facility consisting of the components; • aeration chamber • sludge holding tank • clarifier • recirculating sand filter • 5:1 flow splitter • 1,500-gallon recirculation tank with air diffuser • filter screens • dual (2) pumps • tablet chlorination and dechlorination • polishing/settling pond (54-day retention) these facilities located at the Wilderness -NC Lumber Plant, 7578 U.S. Highway 64, southeast of Lexington, Davidson County, and 2. discharge from said treatment works, via Outfall 001 [domestic wastewater and boiler blowdown] and Outfall 002 [kiln condensate], into an unnamed tributary to Flat Swamp Creek [Stream Segment 12-123], a waterbody currently classified C waters within subbasin 03-07-04 [HUC: 03040101] of the Yadkin -Pee Dee River Basin. Page 2 of 7 DocuSlgn Envelope ID: BFEA6CCB-3B50-450A-83FF-7EE013F36545 PART I NPDES Permit NCO023604 Grade WW-2 & Grade PC-1 A. (L) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [ 15A NCAC 02B .0400 et seq., 02B .0500 et seq.]; [ 15A NCAC 08G .0302] During the period beginning on the effective date of this permit and lasting until expiration, the permittee is authorized to discharge 100% domestic wastewater and boiler blowdown from Outfall 001. Such discharges shall be limited, monitored and reported 1 by the Permittee as specified below: Ek`FLUENT LINII S MD IITORINC'REQUMMENTS ; CHARACTERISTIC Monthly Daily Measurement° Sample Sample Parameter: Code Average Maxibium Frequency. - Tyke _ : Locations' Flow (MGD) 50050 0.0125 Weekly Instantaneous Influent or Effluent BOD, 5 day, 20°C 3 C0310 5.0 mg/L 7.5 mg/L Weekly Grab Effluent A rl — Oct 31 BOD, 5 day, 20°C 3 C0310 10.0 mg/L 15.0 mg/L Weekly Grab Effluent (Nov. 1 — Mar. 31 Total Suspended Solids 3 C0530 30.0 mg/L 45.0 mg/L Weekly Grab Effluent NH3 as N C0610 2.0-mg/L 10.0 mg/L Weekly Grab Effluent (Apr 1— Oct 31 NH3 as N (Nov 1— Mar 31 C0610 4.0 mg/L 20.0 mg/L Weekly Grab Effluent Total Residual Chlorine 4 50060 1 17 µg/L 2/Week Grab Effluent Temperature °C 5 00010 Monitor & Report Daily Grab Effluent pH (standard units) 00400 Not < 6.0 or > 9.0 s.u. Weekly Grab Effluent Dissolved Oxygen 00300 Daily average > 5.0 mg/L Weekly Grab Effluent Fecal Coliform (geometric mean) 31616 200/100 ml 400/100 nil Weekly Grab Effluent Total Nitrogen (mg/L) (NO2 + NO3 + TKN) C0600 Molitor &Report Quarterly Grab Effluent Total Phosphorus (mg/L) C0665 Monitor & Report Quarterly Grab Effluent Dissolved Oxygen (mg/L) 00300 Monitor & Report Weekly Grab U & D Temperature °C 00010 Monitor & Report Weekly Grab U & D Footnotes: 1. The Permittee shall submit discharge monitoring reports electronically using NC DWR's eDMR application system [See Condition A. (5)]. 2. I = influent; E = effluent. U: Upstream (> 100 feet above outfall); D: Downstream > 300 feet below the outfall. 3. Monthly average effluent concentrations of BODs and Total Suspended Solids shall not exceed 15 percent of the respective monthly average influent value (i.e., 85% removal is required). 4. TRC limit and monitoring required only if chlorine is added to the treatment system. The Division shall consider compliant all effluent TRC values reported below 50 µg/L permit. However, the Page 3 of 7 Docuftn Envelope ID: BFEA6CCB-3B50-450A-83FF-7EEOl9F36545 NPDES Permit NCO023604 Grade WW-2 & Grade PC-1 Permittee shall continue to record and submit all values reported by a North -Carolina certified test method (including field certified), even if these values fall below 50 µg/L. 5. Effluent temperature shall not increase receiving stream temperature more than 0.8° C (1.44° F) during June through August, and not more than 2.2° C (3.96° F) during September through May. In no instance, shall effluent temperature cause receiving stream temperature to exceed 32' C (890 F). Condition: The Permittee shall discharge no floating solids or foam visible in other than trace amounts. A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [ 15A NCAC 02B .0400 et seq., 02B .0500 et seq.]; [ 15A NCAC 08G .0302] During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge lumber -drying kiln condensate from Outfall 002. Such discharges shall be limited, monitored and reportedl by the Permittee as specified below: EFFL j . - LIMITS , - -MONTTORiNG REQUIREMENTS ' CH�lRi�,CTE ., . - � TU . µ montlily Average;Ms$iuqum :Daily Me�asurem t .Sample Sainple ' (Par'arieter Code) ,. Frequency Type L�ocaton _ Flow 50050 Monitor & Report Semi-annually Estimate Effluent pH standard units 00400 Not < 6.0 or > 9.0 s.u. Semi-annually Grab Effluent Total Residual Chlorine 2 50060 17 µme" Semi-annuallyGrab Effluent Temperature °C3 00010 Monitor & Report Semi-annually I Grab I Effluent Footnotes: 1. The Permittee shall submit discharge monitoring reports electronically using NC DWR's eDMR application system [See Condition A. (5)]. 2. TRC limit and monitoring required only if chlorine is added to the treatment system. The Division shall consider compliant all effluent TRC values reported below 50 µg/L permit. However, the Permittee shall continue to record and submit all values reported by a North -Carolina certified test method (including field certified), even if these values fall below 50 µg/L. 3. Temperature: effluent temperature shall not cause receiving -stream temperature to increase more than 2.8°C, and in no case cause the receiving -stream temperature to exceed 32°C. Condition: The Permittee shall discharge no floating solids or foam visible in other than trace amounts. Page 4 of 7 DocuSign Envelope ID: BFEA6CCB-3B50450A-83FF-7EE019F36545 NPDES Permit NCO023604 Grade WW-2 & Grade PC-1 A. (3.) BIOCIDE USE CONDITION [G.S. 143-215.1(b)] The Permittee shall add no chromium, zinc or copper to the treatment system except as additives to preapproved biocidal compounds. The Permittee shall obtain approval from the Division's Aquatic Toxicology Branch prior using any biocide. The Permittee shall request approval at least 90 days in advance of any planned usage. For detailed instructions, and to obtaining a Biocide Approval Form, contact DWR's Aquatic Toxicology Branch (ATB): NC DENR / DWR / Aquatic Toxicology Branch (ATB) 1621 Mail Service Center Raleigh, North Carolina 27699-1621 A. (4.) NUTRIENT REOPENER FOR HIGH ROCK LAKE [G.S. 143-215.1(b)] This permit may be reopened and modified to implement nutrient requirements in accordance with any future Total Maximum Daily Load (TMDL) and/or nutrient management strategy for High Rock Lake. A. (5.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS [G.S. 143-215.1(b)] Federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and program reports. The final NPDES Electronic Reporting Rule was adopted and became effective on December 21, 2015. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) • Section D. (2.) • *Section D. (6.) • Section E. (5.) Signatory Requirements Reporting Records Retention Monitoring Reports 1. Reporting Requirements [Supersedes Section D. (2.) and Section E. (5.) (a)1 The permittee shall report discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation (CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: Page 5 of 7 DocuSign Envelope ID: BFEA6CCB-3B50-450A-83FF-7EE013F36545 NPDES Permit NC0023604 Grade WW-2 & Grade PC-1 NC DEQ / Division of Water Resources / Water Quality Permitting Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. See "How to Request a Waiver from Electronic Reporting" section below. Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Starting on December 21, 2020, the permittee must electronically report the following compliance monitoring data and reports, when applicable: • Sewer Overflow/Bypass Event Reports; • Pretreatment Program Annual Reports; and Sewer Overflow/Bypass Event Reports; • Pretreatment Program Annual Reports; and • Clean Water Act (CWA) Section 316(b) Annual Reports. The permittee may seek an electronic reporting waiver from the Division (see "How to Request a Waiver.from Electronic Reporting" section below). 2. Electronic Submissions In accordance with 40 CFR 122.41(1)(9), the permittee must identify the initial recipient at the time of each electronic submission. The permittee should use the EPA's website resources to identify the initial recipient for the electronic submission. Initial recipient of electronic NPDES information from NPDES-regulated facilities means the entity (EPA or the state authorized by EPA to implement the NPDES program) that is the designated entity for receiving electronic NPDES data [see 40 CFR 127.2(b)]. EPA plans to establish a website that will also link to the appropriate electronic reporting tool for each type of electronic submission and for each state. Instructions on how to access and use the appropriate electronic reporting tool will be available as well. Information on EPA's NPDES Electronic Reporting Rule is found at: fts://www.federalregister.gov/documents/2015/10/22/2015-24954/national-pollutant-discharge- elimination-system-npdes-electronic-reporting-rule Electronic submissions must start by the dates listed in the "Reporting Requirements" section above. 3. How to Request a Waiver from Electronic Reporting The permittee may seek a temporary electronic reporting waiver from the Division. To obtain an electronic reporting waiver, a permittee must first submit an electronic reporting waiver request to the Division. Requests for temporary electronic reporting waivers must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin submitting monitoring data and reports. The duration of a Page 6 of 7 DocuSign Envelope ID: BFEA6CCB-3B5045OA-83FF-7EE013F36545 NPDES Permit NC0023604 Grade WW-2 & Grade PC-1 temporary waiver shall not exceed 5 years and shall thereupon expire. At such time, monitoring . data and reports shall be submitted electronically to the Division unless the permittee re -applies for and is granted a new temporary electronic reporting waiver by the Division. Approved electronic reporting waivers are not transferrable. Only permittees with an approved reporting waiver request may submit monitoring data and reports on paper to the Division for the period that the approved reporting waiver request is effective. Information on eDMR and the application for a temporary electronic reporting waiver are found on the following web page: hM:Hd2g.nc.gov/about/divisions/Water-resources/edmr 4. Signatory Reguirements iSupalements Section B. (11.) (b) & Supersedes Section B. (11.) (d)] All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: hlW:Hd2g.nc.gov/about/divisions/Water-resources/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: 7 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qual fled personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. " 5. Records Retention [Supplements Section D. (6.)l The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from. the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. Page 7 of 7 DocuSign Envelope ID: SFEA6CCB-3650-450A-83FF-7EE019F36545 a Z700' A/ Out 11001 Oj (flows S) US Hwy 64 rr dD Outfall 002 (flows S) C t ki (flows S) flannersvillei.1 j . '(tj777- Clarksbury Church Rd Cation 1 10 I . 1"I-C % A 4'r.13M 7 72 LNC H HWYy NCIJ 09 'P N\ ale Flat Swamp Creek 1P Wilderness — NC, INC. Lumber Plant USGS O.ad: Fair Grave, NC State Grid: D18SE I,Atitudc: 35046'30"N Lonvitude: 80- 07' 12" IN Drainage Basin: Yadkin - P= Dee Permitted Flow: 0.0125MGD stream Class: C HUC: 03040101 Segment Number: 12-123 Tub:-Basjn: 03-07-04 Receiving Stream: UT to Fla( swamp Creek Facility Location Location 0 nott' ot to scale h INPDES Permit NCO023604 Davidson County 42008346 J000646091 DAVIDSON COUNTY AFFIDAVIT OF PUBLICATION STATE OF NORTH CAROLINA LEXINGTON, NC June 28, 2019 I, Lynn Bowers OF THE DISPATCH, A NEWSPAPER PUBLISHED IN THE CITY OF LEXINGTON, COUNTY AND STATE AFORESAID, BEING DULY SWORN, SAYS THE FOREGOING LEGAL OF WHICH THE ATTACHED IS A TRUE COPY, WAS PUBLISHED IN SAID NEWSPAPER ONCE, BEGINNING THE 28th DAY OF June, 2019. PUBLICATION FEE: $ 90.60 Irrri,,//i `\0%tttttl W � C p SEAL Notary Public Rowan County My Co miss( n Expires; SWORN TO AND SUBSCRIBED BEFORE ME, THIS O+� DAY OF AIX W MY COMMISSION EXPIRES Ad Copy: 1 Environmental Management Commission proposes to issue a NPDES wastewater discharge permit to the person(s) listed below. Written comments regarding the proposed permit will be accepted until 30 days after the publish date of this notice. The Director of the NC Division of Water Resources (DWR) may hold a public hearing should there be a significant degree of public interest. Please mail comments and/or information requests to DWR at the above address. Interested persons may visit the DWR at 512 N. Salisbury Street, Raleigh, NC to review information on file. Additional information on NPDES permits and this notice may be found on our website: htto:/Idea. nc.aov/about/division s/water-resources/water- resources-permits/wastewater- branch/npdes- wastewater/aublic-notices.or by calling (919) 707-3601. Wilderness -NC, Inc. requested 1 renewal of permit NCO023604 for its Lumber Plant in Davidson County; this permitted discharge is treated wastewater to an unnamed tributary to Flat Swamp Creek in the Yadkin -Pee Dee River Basin. June 28, 2019 DEQ/DWR/NPDES FACT SHEET FOR NPDES PERMIT RENEWAL NPDES Permit NCO023604 Table 1 — Facility Information Applicant / Facility Name: Ronnie D. Bolt / Wilderness NC, Inc. Lumber Plant Applicant Address: P.O. Box 2136 Lexington 27293 Facility Address: 7578 US Hwy 64 E., Thomasville, NC 27360 Permitted Flow / Average: 0.0124 MGD Outfall 001 ; Outfall 002 not limited Type of Waste: SIC Codes 321912 & 32113 [principal process Kiln -drying lumber Facility / Permit Status: Minor Industry, Class W W-2 / renewal County: Davidson Permit Special Conditions: Biocide Condition; eDMR required; I-Egh Rock Lake Re -Opener Miscellaneous Receiving Stream: UT towam Creek FlatStream Regional Office: Winston-Salem Class / Segment: C / 12-123 State Grid / USGSQuad: D18SE / Far Grove 303 d Listed? No Permit Writer: Joe R. Corporon PG HUC: 03040101 Date: 18Jun2019 Drainage Area (mil): 0.0 t. 35° 46' 30" N Long. 80° 07' 12" W Summer 7Q 10 cfs 0.0 Winter 7Q 10 cfs 0.0 Average Flow cfs : 0.0 IWC (%): Assume 100% Facility Summary: Wilderness NC, Inc. (Wilderness) milled lumber is delivered to their facility from off 100% domestic wastewater treated onsite by a ass W1 UT to Flat Swamp Creek. Outfall 002 discharg include: • aeration chamber • sludge holding tank clarifier recirculating sand filter 5:1 flow splitter 1,500-gallon recirculation tank with air diffuser filter screens es kiln -dried lumber. Freshly Wilderness employees generate nt discharging via Outfall 001 to a -oncentrate. WWTP facilities dual (2) pumps tablet chlorination and dechlorination polishing / settling pond (54-day retention) 1 Receivin¢ Stream: This facility disc ges to a UT to Flat Swamp Creek, a Class C waterbody within the Yadki r Basi This creek supports designated uses; not impaired — not listed on th 2 12 NC 303(d 1' lqi /�/ L Corn fiance Histo &DMR Data Revi - Jun2016 thr"u"JuT" n2019: March and October of 2016 showed frequency violations for Temp a e (no action — amended DMR). WSRO (Paul DiMatteo) proceeded to NOD for Fecal Coliform violation in Nov2017. BIMS notes multiple TRC violations, ignored per TRC policy as < 50 ug/L. WSRO (Paul DiMatteo) notes missing Fact Shut NPDES N00006548 Pennit Renewal Jun2019 Page 1 Outfall 002 monitoring (semiannually) explained as calc error due to sample timing, as documented by ORC. Table 2 -Parameters of Concern (POCs) Compliance Summary - Jan2016-Jun2019 Parameter Units Averages Maximum Minimum Limit Exceedance / Count Temperature Ef °C 16.2 27 4 No / 874 Temperature °C 14.5 25 < 2 - / 177 Temperature °C 14.4 25 < 2 - / 178 Dissolved Oz E mg1L 8.5 11.5 1 6.3 No / 177 Dissolved Oz m 4.9 11.3 < 1 - / 178 Dissolved Oz D m 5.0 11.6 <1 - / 177 Chlorine C 22.7 50 4.7 No / 362 BOD-5 summer m 2.02 5 0.1 No / 100 1;0D-5 winter m 2.04 3.19 < 2 No / 77 Ammonia summer m 0.15 5 0.01 No / 101 Ammonia winter m 0.16 1.63 0.1 No / 77 Solids (TSS) m 5.1 19.8 <5 No / 178 Fecal Coliform n / 100 ml 16.5 2 420 < 1 2 / 178 TN m 2.5 4.78 < 1 No / 14 TP m 0.94 1.26 0.45 No / 14 Flow MGD 0.0007 0.0012 0.0001 No / 185 WET -Testing and Instream Monitoring: This permit requires instream monitoring for Temperature and Dissolved Oxygen upstream and downstream. Data is consistently similar at both monitoring stations, and within water -quality standards. This permit does not require Whole Effluent Toxicity (WET) testing - no permit changes recommended. Renewal Change Summary: The Permittee has made no changes in processes or W WTP facilities since last renewal. Monitoring and sampling include BOD-5 and Ammonia (summer / winter limits consistent with similar Class -2 W WTPs) plus effluent and instream monitoring for Dissolved Oxygen and Temperature. According to the renewal application, production volumes for kiln drying are identical to those presented for the previous permit cycle - no permit changes recommended. Proposed Schedule for Issuance: Draft Permit to Public Notice: June 26, 2019 Tentative Scheduled to Issue: August 9, 2019 NPDES Contact: If you have questions regarding the above information or the attached permit, please contact Joe R. Corporon P.G 'oe.corpo n@ncdenr.gov] or call his direct line 919-707-3617. i V2NAME • G' DATE: �6 �v A) 9 Fact Sheet NPDES NC0006548 Permit Renewal Jun2019 Page 2 Joe Corporon 18Jun2019 NOTE: data (hidden here) Indicate limit exceedences for TRC (< 50 ug/L) — not considered violations under current TRC policy. Complance Comlan�e Jan2016-Jun2019 PERMIT FACILITY MONTH YEAR OUTFALL PARAMETER VIOL DATE UNITS LIMIT CALC VAL %OVER VIOL TIDE VIOL ACTION VIOL COMMENT UPDATED BY N00023604 WIdemess-NC Lumber Plant 3 2018 001 Temperature, Water Deg. Ce l reds 03/g MIS deg o Frequency Violation No Adlon, BPJ april.nonon NCO023604 Wlldemess-NC Lumber Plant 10 2016 001 Temperature, Water Deg. CentigColBonn, 10/01/2018 deg c Frequency Violation No Action, Facility R will submit an amended DMR apol.rmnon NC0023804 Wlltlemeas-NC Lumber Plant 71 2017 OOi Fecal MF, MFC Bmih, W100ml 400 2420 W5 Daly Maximum ceded Proceed to NOD peul.dimeaeo NC0023604 Wlltle192 "C Lumber Plant 1 2019 002 03/03/2019 Outtall MissingNone bima md.=n NC0023804 Wlltlemees-NC Lumber Plant 3 2019 002 05/0112019 Outtall Missing None bima md.cmn NC0023604 Wldemess-NC Lumber Plant 7 2018 002 08/31/2018 Outlet Missing No Action, BIMS Calculation Ertw 10/3012018 PMD I spoke with the ORD, semiannual monitodng for this outrall was conducted In April and will be done again this week. paul.dlmattw NC0023604 Wlldemess-NC Lumber Plant 9 2018 002 10/31/2018 Outtall Mining No Action, Fadl6y Reporting Error 12JI4118 PMD- semiannual mon0odng Q cuhall 002 conducted in 10118 peul.dlmaaeo NC0023604 Wiltlemass-NC Lumber Plant 11 2018 002 12/31/2018 - Outtall Missing None bima rod.aon May 16, 2019 NC Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: To Whom It May Concern: Wilderness -NC, Inc. PO Box 2136 Lexington, NC 27293 336-474-2314 RECENED/NCDEQ/DWR JUN 0 3 2019 Water Quality Permitting Section Request to Renew Permit NPDES Permit NCO023604 Wilderness NC, Inc. Lexington, North Carolina Davidson County Wilderness NC, Inc. is requesting renewal of NPDES Permit NCO023604 in accordance with Federal (40 FR 122.41) and North Carolina (15A NCAC 2H.0105 (e)) regulations. No changes have been made since issuance of our last permit. Wilderness NC, Inc. permit expires May 31, 2019. You will find a completed renewal package attached with this letter. The following are included: copies. One signed cover letter requesting renewal ofpermit and two copies. One signed NPDES Permit application — Short Form C — Minor Industrial and two A description of the sludge management plan for Wilderness NC, Inc., one signed and two copies. If I can be of any assistance, please feel free to call me at 336-474-2314. Sincerely, Ronnie D Bolt President of Wilderness NC, Inc. a4-1 Gn cC �r yi kaA yoo/-J., �cL Q-O z 0-0 U " `lea- ✓r�C.rnVn�,.�.,ct� RECEWD/NCOEQ/DWJ? JUN 0 3 1019 Water Quality Permitting Secti., NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number CC 0023604 Please print or type. 1. Contact Information: Owner Name Facility Name Mailing Address City State / Zip Code Telephone Number Fax Number e-mail Address Ronnie D Bolt Wilderness NC, Inc. PO Box 2136 Lexington NC 27293 336-474-2314 336-474-6687 belinda@wildemesslumber.com 2. Location of facility producing discharge: Check here if same as above ❑ Street Address or State Road 7578 US HWY 64 East City Thomasville State / Zip Code NC 27360 County Davidson 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Ronnie D Bolt Mailing Address PO Box 2136 City Lexington State / Zip Code NC 27293 Telephone Number 336-474-2314 Fax Number 336-474-6687 Page 1 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 4. Ownership Status: Federal ❑ State ❑ Private X Public ❑ 5. Standard Industrial Classification (SIC) code(s): 321912-32113 6. Number of employees: 51 T. Describe the treatment system List all installed waste treatment components with capacities, describe the processes that generate wastewaters. If the space provided is not sufficient attach a separate sheet of paper with the system description. See attachment Titled Question #?, description of treatment system. S. Is facility covered under federal effluent limitation guidelines? No ❑ Yes X If yes, specify the category? NPDES 9. Principal product(s) produced: KILN DRYED LUMBER Principal raw material(s) consumed: LUMBER Briefly describe the manufacturing process(es): Green lumber is brought to Wilderness NC, Inc. by different vendors to be kiln dryed. Lumber will first be run down the lumber stacker line, where it will be restacked on sticks and counted. After being re -stacked, it will be Iggged with the name, grade of lumber, thickness, and species of lumber. The lumber will then be placed in the kiln to dry. After the lumber is dried it goes down the line in the SFD building, where it is graded and restacked according to the grade, length, and species of lumber. The lumber will then be stored in the dry shed until picked up by the vendor. Page 2 of 5 C-MI 10108 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 10. Amount of principal product produced or raw material consumed tLi_ct snerifir mmnunts rnnsumad and/nrunit-c of nrndurfinn nnvrthe lnst thraa uonrs) Product Produced or Raw Material Consumed AVERAGE Product Produced or Raw Material Consumed PEAK per Day 148,367 ft 219,136 ft per Month 3,115,712 ft 4,740,463 ft per Year 37,388,552 ft 40,005,814 ft ,!V-s 1 As)l-j ) CA"- - E) lays c yC C'F 11. Frequency of discharge: Continuous ❑ Intermittent X If intermittent: Days per week discharge occurs: M-F Duration: 200 days 12. Types of wastewater discharged to surface waters only Discharge Flow GALLONS PER DAY Sanitary - monthly average 2,300 Utility water, etc. - monthly average Process water - monthly average Boiler blow down - 4,000, kiln condensate - 30 Stormwater - monthly average Other - monthly average Explain: Monthly Average 6330 total discharge alltypes) 13. Number of separate discharge points: 2 Outfall Identification number(s) 001, 002 14. Name of receiving streamis) (Provide a map showing the exact location of each outfall, including latitude and longitude): Unnamed tributary to Flat Swamp Creek. Page 4 of 5 C-MI 10108 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 15. Effluent Data [for new or proposed discharges] Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour composite sampling shall be used. If more than one analysis is reported, report daily maximum and monthly average. If only one analysis is reported, report as daily maximum. NOTE: Permittees requesting renewal should complete the table ONLY for the parameters cum entlu monitored- S'atmmatri�e the »nct_ vprrrc of Pffislo»!� rlr to Parameter Daily Maximum Monthly Average Units of Measurement Biochemical Oxygen Demand (BOD5) 2.87 .71 Mg/1 Chemical Oxygen Demand (COD) Total Organic Carbon Total Suspended Solids 2.0 1.0 Mg/l Ammonia as N .119 1.057 Mg/l Temperature (Summer) 27 25 C Temperature (Winter) 8 7 C pH 7.3 6.7 Units Fecal Coliform (If sanitary waste is present) < 1 1 # 100 ml Total Residual Chlorine (if chlorine is used) 48 38 Ug/l 16. List all permits, construction approvals and/or applications (check all that apply and provide permit numbers or check none if not applicable): Type Permit Number Type Hazardous Waste (RCRA) NESHAPS (CAA) Permit Number UIC (SDWA) Ocean Dumping (MPRSA) NPDES NCG210295 Dredge or fill (Section 404 or PSD (CAA) Other - Air permit 02916R24 Non -attainment program 17. List any chemicals that may be discharged (Please list and explain source and potential amounts.) Page 5 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 18. Is this facility located on Indian country? (check one) Yes ❑ No X 19. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. kon n t e. A bo /I Printed name of Person Signing to er of Applicant "�Lv s rd en f 10WA-*rR--- Title i Date 0 North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Page 6 of 5 C-MI 10108 Question #7 describe the treatment system. Wilderness NC, Inc. Waste Water Treatment Facility 05/18/19 Wilderness NC, Inc. operates a 0.0125 MGS extended aeration wastewater treatment system consisting of the following components: • Aeration chamber • Sludge holding tank • Clarifier • Recirculating sand filter • 5:1 flow splitter • 1500-gallon recirculation tank with air diffuser • Filter screens • Dual pumps • Tablet chlorination and de -chlorination • Fifty-four (54) day polishing pond Wastewater flows from the plant into the aeration chamber via gravity. After aeration, wastewater flows either to the pump tank or polishing pond. During normal operation (April to October), wastewater flows from the aeration chamber to the pump tank and then is pumped to the recirculating sand filter. Wastewater is diverted to the pond during winter months (November to March) to avoid high ammonia typical during winter months. Water from the pond is returned to the pump tank at approximately the same rate. From the pump tank, wastewater is pumped into the recirculation sand filter. Effluent from the sand filter is split 4 to 1 with 3/41h of the flow being returned to the pump tank and 1/41h being discharged. Discharge is domestic wastewater, boiler blow down, and kiln condensate. General Overview The wastewater treatment plant at Wilderness -NC, Inc., SFD/64 Lumber plant treats approximately 2000 gallons per day. The treatment system consist of an aeration chamber, pump tank, polishing pond, recirculating sand filter, tablet chlorination and dechlorination. Wastewater flows from the. plant into:the aeration chambervia: gravity. After aeration, wastewater flows either to the pump tank or the polishing pond. During normal operation (April to October), wastewater flows from the aeration chamber to the pump tank, and them pumped to the recirculating sand filter. wastewater is, diverted to the pond during winter months (November to March) to avoid high ammonia typical during winter months. Water form the pond, is returned to the pump tank at approximately the same rate. From the pump tank, wastewater is pumped into the recirculating sand filter. Effluent from.the sand filter is split 4 to 1 with 4/5" of the flow being returned to the pump tank and 115" being discharged. The North Carolina Department of Environment and Natural Resources,.NPDS Permit No.. NC0023604, permit the discharge of the effluent. This Operation and Maintenance (O&M) manual intends to set forth guidelines and procedures for the wastewater treatment system. OST based these guidelines on the NPDES seasonal effluent limitations and past experiences with system performances. Occasionally, this O&M manual may need to be updated to :comply with effluent requirements. A system flow land construction diagram is included with this O&M manual. 1 Diverting Flow to Polishing Pond Under normal operating conditions (April to October), wastewater flows from the aeration..chamber to the pump tank. During this operating period, ammonia.efrluent limits (per the NPDES permit) are 2.0 mg/1(monthly average). The ammonia effluent limits from November to March are increased to 4:0 mg/l (monthly average).. Historically, high ammonia results are seen in the winter months. Therefore; beginning on November, flow should be diverted to incorporate the polishing pond. To .Divert to.. the Pond 1. Two 4inch ductile iron gate valves are located between the aeration chamber and the pump tank. To divert flow to the :pond, open the gate valve on the discharge. line flowing to the pond. 2. Close the gate valve on the discharge line flowing to the pump tank. Water is pumped from the pond back -into the pump tank using a transfer pump and- must be activated on the same winter/summer schedule above. The transfer.pump supplies water to the pump when activated, and to a yard .hydrant for use at any time. A timer located at the pump tank activates a solenoid valve that allows pond water to flow to the pump tank. To Divert from the Pond to the Pump Tank 1. Engage the time by sitting the timer to activate the pump 2. The pump should be activated 4 times per day and run for %Z hour. (Note: -The pump will be able to pump approximately 200 gallons in a V2 hour.) The pump needs to be running while -the operator is performing.his daily site check. (Note: The pump activation schedule may need.to be altered depending on flow and associated 2 pond levels.) 3. The pressure switch on the transfer pump should be set at 34 psi. High and low level probes control the pump tank wastewater levels. The probes will automatically turn on/offthe pump in the pump tank, wastewater from the pump tank flows into the recirculating sand filter and by gravity returns to the pump tank or is discharged. 'Prior to discharge, the effluent flows through a chlorinator and then a dechlorinator. 3