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HomeMy WebLinkAboutNCG050426_ROS Request_20231002 FOR AGENCY USE ONLY ATTIADivision of Water Quality eved Year Month Day NCDENR National Pollutant Discharge Elimination System NORTH CAROL.A DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES REPRESENTATIVE OUTFALL STATUS(ROS) REQUEST FORM If a facility is required to sample multiple discharge locations with very similar stormwater discharges,the permittee may petition the Director for Representative Outfall Status(ROS). DWQ may grant Representative Outfall Status if stormwater discharges from a single outfall are representative of discharges from multiple outfalls. Approved ROS will reduce the number of outfalls where analytical sampling requirements apply. If Representative Outfall Status is granted,ALL outfalls are still subject to the qualitative monitoring requirements of the facility's permit—unless otherwise allowed by the permit(such as NCG020000)and DWQ approval. The approval letter from DWQ must be kept on site with the facility's Stormwater Pollution Prevention Plan. The facility must notify DWQ in writing if any changes affect representative status. For questions,please contact the DWQ Regional Office for your area(see page 3). (Please print or type) 1) Enter the permit number to which this ROS request applies: Individual Permit (or) Certificate of Coverage N C S N C G 0 5 0 4 2 6 2) Facility Information: Owner/Facility Name PPG-Thomasville CLR Facility Contact Richard Thompson Street Address 509 County Line Road City Thomasville State NC ZIP Code 27360 County Davidson E-mail Address Richard.Thompson@ppg.com Telephone No. 336 308-3754 Fax: 3) List the representative outfall(s)information (attach additional sheets if necessary): Outfall(s) 002 is representative of Outfall(s) 001 Outfalls' drainage areas have the same or similar activities? Yes ❑ No Outfalls' drainage areas contain the same or similar materials? Yes ❑ No Outfalls have similar monitoring results? o Yes o No No data* Outfall(s) 003 is representative of Outfall(s) 005 Outfalls' drainage areas have the same or similar activities? Yes ❑ No Outfalls' drainage areas contain the same or similar materials? c4 Yes o No Outfalls have similar monitoring results? o Yes ❑ No No data* Outfall(s) 004 is representative of Outfall(s) 006 and 007 Outfalls' drainage areas have the same or similar activities? Yes o No Outfalls' drainage areas contain the same or similar materials? Yes ❑ No Outfalls have similar monitoring results? o Yes ❑ No No data* Page 1 of 4 SWU-ROS-2009 Last revised 12/30/2009 Representative Outfall Status Request Outfall(s) is representative of Outfall(s) Outfalls' drainage areas have the same or similar activities? ❑Yes ❑ No Outfalls' drainage areas contain the same or similar materials? vi Yes ❑ No Outfalls have similar monitoring results? ❑Yes ❑ No No data* *Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. 4) Detailed explanation about why the outfalls above should be granted Representative Status: (Or, attach a letter or narrative to discuss this information.) For example,describe how activities and/or materials are similar. See attached. 5) Certification: North Carolina General Statute 143-215.6 B(i)provides that: Any person who knowingly makes any false statement,representation,or certification in any application,record, report, plan,or other document filed or required to be maintained under this Article or a rule implementing this Article;or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article;or who falsifies,tampers with,or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the[Environmental Management] Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars($10,000). I hereby request Representative Outfall Status for my NPDES Permit. I understand that ALL outfalls are still subject to the qualitative monitoring requirements of the permit, unless otherwise allowed by the permit and regional office approval. I must notify DWQ in writing if any changes to the facility or its operations take place after ROS is granted that may affect this status. If ROS no longer applies, I understand I must resume monitoring of all outfalls as specified in my NPDES permit. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: RicmA1Z, 70/11p$Ot4 Title: REG(e• INN✓lcocr✓/csNG MA AI 6E7C_ oa /'4 /23 (Si ature o pplicant) (Date Signed) Please note: This application for Representative Outfall Status is subject to approval by the NCDENR Regional Office. The Regional Office may inspect your facility for compliance with the conditions of the permit prior to that approval. Final Checklist for ROS Request This application should include the following items: Page 2 of 4 SWU-ROS-2009 Last revised 12/30/2009 Representative Outfall Status Request ❑ This completed form. ❑ Letter or narrative elaborating on the reasons why specified outfalls should be granted representative status, unless all information can be included in Question 4. o Two (2)copies of a site map of the facility with the location of all outfalls clearly marked, including the drainage areas, industrial activities, and raw materials/finished products within each drainage area. ❑ Summary of results from monitoring conducted at the outfalls listed in Question 3. ❑ Any other supporting documentation. Mail the entire package to: NC DENR Division of Water Quality Surface Water Protection Section at the appropriate Regional Office (See map and addresses below) Notes The submission of this document does not guarantee Representative Outfall Status (ROS)will be granted as requested. Analytical monitoring as per your current permit must be continued,at all outfalls, until written approval of this request is granted by DWQ. Non-compliance with analytical monitoring prior to this request may prevent ROS approval. Specific circumstances will be considered by the Regional Office responsible for review. For questions,please contact the DWQ Regional Office for your area. -r Win t• ale C• _ �1 i ler�llssv��le/ MIMS ✓r' 11140; `�F ysit ripe �1M1 ng►on t'yone I t u4) I 0 Asheville Regional Office FAX (704) 663-6040 2090 U.S. Highway 70 Swannanoa, NC 28778 Raleigh Regional Office 1628 Mail Service Center Phone (828) 296-4500 Raleigh, NC 27699-1628 FAX (828) 299-7043 Phone (919) 791-4200 Fayetteville Regional Office FAX (919) 571-4718 Systel Building, 225 Green St., Suite 714 Fayetteville, NC 28301-5094 Washington Regional Office Phone (910) 433-3300 943 Washington Square Mall FAX 910/486-0707 Washington, NC 27889 Mooresville Regional Office Phone (252) 946-6481 610 East Center Ave. FAX (252) 975-3716 Mooresville, NC 28115 Page 3 of 4 SWU-ROS-2009 Last revised 12/30/2009 Representative Outfall Status Request Wilmington Regional Office Phone (336) 771-5000 127 Cardinal Drive Extension Water Quality Main FAX (336) 771-4630 Wilmington, NC 28405 Central Office Phone (910) 796-7215 1617 Mail Service Center FAX (910) 350-2004 Raleigh, NC 27699-1617 Winston-Salem Regional Office Phone (919) 807-6300 585 Waughtown Street FAX (919) 807-6494 Winston-Salem, NC 27107 Page 4 of 4 SWU-ROS-2009 Last revised 12/30/2009 ROS Request Form Supporting Information PPG—Thomasville County Line Road Facility August 7,2023 Site Overview/Narrative The PPG Thomasville CLR facility engages in the manufacturing of injection molded pavement markings utilizing aciylonitrile butadiene styrene(ABS)plastic pellets,and the manufacture of a powdered, heat-applied/activated powdered traffic paint product. Site activities related to materials handling for the injection molded products include injection molding of ABS plastic,coating the products with a solvent-based epoxy,storage of raw materials,and storage/shipment of the finished goods. Site activities related to materials handling for the powdered traffic paint products include offloading liquid raw materials to aboveground storage tanks(ASTs),offloading powdered calcium carbonate to storage silos,storage and mixing of the raw materials,and storage/shipment of the finished goods. A summary of major structures located on the site(as shown in Figure 2),are as follows. • Building A: An approximately 111,500 square foot building,used for the manufacturing of injection-molded pavement markings from ABS plastic and for the storage and shipping of finished goods,minor hydraulic fluid changes for equipment and machinery are also done inside of the building. • Building B: An approximately 3,700 square foot building,houses the facility air compressors and chill water used in the manufacturing processes(i.e.,Building A injection-molding machines). The chill water operation consists of a closed-loop,non-contact process. • Building C: An approximately 80,000 square foot building,used for the manufacturing of a powdered traffic paint product. • Building E: An approximately 38,000 square foot building,used for the storage of glass beads (finished product),titanium dioxide,plus various waxes,resins,and pigments. • Building F: An approximately 18,750 square foot building,used for the storage of ABS plastic and polycarbonate pellets. • Flammable Materials Storage Area: Flammable materials and solvent-based sealer storage area;contains overhead shelter and secondary containment structure consisting of a concrete berm; enclosed by a chain link security fence. • Aboveground Storage Tank Area(Building C): Located along the northeastern exterior of Building C;contains two ASTs(10,000-gallon and 20,000-gallon capacities),which store oil components of the powdered traffic paint product;contains secondary containment structures;also has a secondary containment structure and spill-containment devices for the adjacent tanker-truck offloading area. • Calcium Carbonate Silos(Building C): Located along the northwestern exterior of Building C; two approximately 285,000-pound capacity silos used for the storage of powdered calcium carbonate(the primary component of the powdered traffic paint). Building D, located west of Building C,is currently owned by Potters Industries and is utilized for the manufacture of glass beads. Stormwater across the site is conveyed to one of seven outfalls(Outfall-001 through Outfall-007)via various systems of underground stormwater piping or flows directly over the land surface to the unnamed tributaries of North Hamby Creek,as generalized in Figure 4. ROS Request Form Supporting Information PPG—Thomasville County Line Road Facility August 7,2023 Representative Outfall Status Notes Outfall-002 is representative of Outfall-001 because both associated drainage basins contain portions of Building A and include covered loading docks for receiving raw materials and shipment of finished goods.The drainage basin associated with Outfall-002 contains the larger and more-often utilized loading dock(as compared to the loading dock associated with the Outfall-001 drainage basin),as well as containing the covered flammable materials storage area. Outfall-003 is representative of Outfall-005 because both associated drainage basins contain outdoor staging areas for packaged finished goods(powdered traffic paint)that are pending shipment as well as the calcium carbonate silos.The drainage basin associated with Outfall-003 also contains the ASTs plus the building housing facility air compressors and chill water equipment(Building B). Outfall-004 is representative of Outfall-006 and Outfall-007 because the associated drainage basins contain portions of Building C and include outdoor staging areas for packaged finished goods(powdered traffic paint)that are pending shipment.The finished goods are stored in paper sacks on pallets and wrapped in weather-proof plastic.In addition,only one stormwater catchment associated with Outfall-007 is situated on the site property,with the remaining catchments situated on the adjacent Potters Industries property(this outfall will also be monitored under Potters NPDES permit no.NCG070226). Erwin �Wvy ��. No /h D _ ir/....,,,,.. C:�,lli8 N KATHLAND AVE �� �I' ,(���' I E ' 4.� ] BELL DR '�0ti �V � I � y `�44> D t kt._,A 50 0 / I► a I J V v .2 s--\c- -\-- 0 Ail i.it, , li o s B`'1� ,900 3 � o ..--":7:7 u 7 �, MEp0% 0 S JfNNIFERIII P VW !AHop::i;j]I o � �_ 10 ,� � /11,1 �! iiir rRip�,rvsr y� ` ll 0 D rie3 Ce n- 97 c �� �'t Gy l ` �sbp Fn' \� �\ O�Y 14rE J j 'Pa !,r)l1rKi' VV _ ...... „ DTI Lr`'i J .� N 101% � A up �0 85 GEORG/AAVE 9� m ,�•. ��y O30 middle D C, .c, *01k �, Z \. oia 4.' 11.akL < I e ii cocoNiAL cum-DR r LOLONI -T - -OM VIL )E o I 1,- � ' Bob c�,r :;;!:4CH AVE IGyIii . al , ��jXMGSTON RD 1 oI T V 1 / ("( �` q p J ---r / ,GLONIGER 0R 62 I IA 0 L\ ex +�0 ,`� _I0 850� OAP IA. -. WELBORN RD-- ) 7- v ri) \ o U w ARTHUR DR DON TRUEDLN a C ��►��•, -I `1 TRIN13^Y V° I L � Z N c �3 n— n t) '-; � z e � V y t � '� v °0 0 IJ !\LMONT DR W 1 0 /' �HAYLAN DR J il:S85° �� ` �Ao HUNTERS CLUBDRFair \�� i1�-� {o 5 o_ ��nvai �., r-� ,� w ._!� _ -TRR7TFRC RI(N 7' i ( l �' PIEDMONT 0 1,000 2,000 3,000 4,000 FIGURE 1 SITE LOCATION MAP GEOLOGIC Scale(feet) PPG-County Line Road Facility Data Sources:USGS US Topo 7.5-min maps for High Point West 509 County Line Road SMART EARTH SOLUTIONS and Fair Grove NC(2019). Thomasville,North Carolina 27360 r AAl 7 -111 11' E . % L . z.• Ii. g r • l J- ��4 `' , Outfall-002 • Outfall-OO1 .", ABS and polycarbonate I.. - 1 pellet storage • ;";5-, - • i} p b �''-• Flammable materials S^N� j; stora:c Raw materials and finished goods storage ..,.1' F�� Loading areas covered C i„,,,•„,„,,,i� i ,• Building F ��� •,. Outdoor finished goods staging area 'JET Waste �y� 1 for Building C cam•actors r Building E Aboveground - ' - II W -stora_etanks e i. ,tf� I �.' z Y" "i r. 7 ., . r cote actors r r .---r-;4 _ 1 - o ", ;t ci, . y Buildin_A , Calcium carbonate _ "•' O O II ff silos(x2) 1 Building D n j Potters —.} l' O• •--" I O , r l t Building C -,! sect collector Building B )' 7ei:"- to - i • -t1t+.::1 Potters Industries • -• ' facility&property \a . _ _ 5 a . _ lij' y Outdoor finished _ ip r,` ' goods staging area - -• - - ' ; o for Building C - ,5:;` Manufacturing and finished goods storage/shipping building(injection molded road markings) i i ;'.;���ttY1Ntll Loading area �. "'' - 7 : (covered) _ _ - - - - 5 'T Outfall- lA J .. '�=t!. ' j Manufacturing building t• rt.�, (powdered paint products) `�-"`•• ��;y _. ' 6/ ? yCcek< :b' 'x a R: t 1 , t ; I ,I 'A I F , t., Legend .__ •t * Slormwateroutfall - w , • Stormwater piping(underground,approximatcd/assumed) �.'" _"- -- - • Slormwatcrcatchment _- •• Site boundary t :"E.Sunrise Ave ---- - - 71.. • '- FIGURE 2 SITE LAYOUT PPG-County Line Road Facility 509 County Line Road,Thomasville,NC 27360 . l' uoz:umam o 200 400 600 800 1,000 n PIEDMONT GEOLOGIC DRAWING ME.5n0rz5 Dnanwor mu DATASOURCE:ECUipS SMART EARTH SOLUTIONS oN,rm.p.XNCCGIAm3a. ,- 74N,wqr#914474'.r . '/, 'Rr �1 E _ r4.ijjiT$ %.pf von '� Croc: #r \\ ,P.r �. OUtfall-001 ABS and polycarbonate - ._,., / • ' pellet storage - (, ,......_.._ .; . q o „I,.III Flammable materials storage Raw materials and .jjj• finished goods storage Loading areas covered Outfall 005 Building F i ✓ '� Outdoor finshed .._ - • goods staging area ..... 't , .:. Waste 3 forBuildingC �� com.actors • Building E Aboveground /;i storage tanks 1 ''.7, Waste **I Ir..'" - 1 I , com.actors -'-- J -- - BuildingA s Calcium carbonate �r,l —_ silos(x2) Building D•.,1 r Potters I ` ..1 Building C Dust {i r -��collector Building r (:, Ftl _ 1Potters Industries il� facility&property '- _-_ •- - - a. . � y- •. , , -- ;Y, r +ei' , z„....„, Outdoor finished - —di ,I� 1� ,� • goods staging area •� mk. .--, • for Building C • Manufacturing and finished goods s t _ - storage/shipping building(injection �=- I molded road markings) • Loadingarea . ** Outfall-004 c its ' � t (covered) :r Outfall-I I) - ' 1. •��*•g t;, - 'le^‘• , . Manufacturing building ; r - T'),b`- (powdered •paint products) 2.,•...., r 4, • °rr/t9 TOTAL AREA OF IMPERVIOUS i ' ' I' yc` SURFACES cS 16 ACRES d= e,_ t. t. • ' i ,__ . . . e f Legend �4'1, :I Impervious surface * Stonnwater outfall • `f-, -••• Stonnwater piping(underground,approximated/assumed) • Stonnwater catchment t - ' f •-r.- •:Site boundary = E.Sunrise Ave - '••• - '',? FIGURE 3 rc- LOCATIONS OF IMPERVIOUS SURFACES - -- PPG-County Line Road Facility 509 County Line Road,Thonesville,NC 27360 0 200 400 600 800 I.000 n • .PIEDMONT GEOLOGIC amErx DATADATAsoURCE:M1Caipos • SMART EARTH SOIUnONS o„I..,,,,,ray,arreu.ansz. N tp � \ a1 ' � y1 t " ' 'M YY \,' , .--4,0* , ,,W E .`, 'S ,, , ": ,..,..,, a ' �� . L oottau-ooa \ ` onreau-ool '( • ' Flammable 4 Outfall-003 ' materials storage " • • ( .r1( ". 'r ,I, • I ! ifOutfall-005 N BuildingF r' ' r'"'�`r' ra ' N ,r 3 i . ....--... \----Ns... 1g i' • . • 4'7. 1.7.Building E F, Aboveground 1 +i• : _ .?stora_e tanks ( uIfI • I _L , \ ,4 ait , ' �' ., L o . x` — Building A 7 1/ I 11 - r i< Calcium carbonate Mir.' , a silos x2 Building D Potters ! dI • Building C i '�� .'r0.alG . ; Building B i� Potters Industries � • 41114 K) `,. '�w� III[ facility&property _ 'I -7,114‘Y `1I O OUtfal II,✓• ru JII,. �, - • Outfall-Or l---t .4164'61Pfr-o/(,y- i. �l • rat; 4 , �r - _ - . -.�—�:.� i flt ,_e. i Legend '. I. — r * Slonnwater outfall - - - Stormwater drainage basins s - _ 'r Stormwater flow direction -••• Stormwater piping(underground,approximated/assumed) j _ ' •qt I O Stormwater catchment 1 E.Sunrise Ave -- " I Site boundary —�i — - = FIGURE 4 - STORM WATER DRAINAGE BASINS AND -. FLOW DIRECTIONS _ PPG-County Line Road Facility 509 County Line Road,Thomasville,NC 27360 . h?:17:0 0 200 400 600 soo 1,000 ft PIEDMONT _ aRAW4 DAM 1/30.23 GEOLOGIC ausmants SMARS EARSISOIlJIINS odo.m.cscccusws.