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HomeMy WebLinkAboutNCGNE0791_COMPLETE FILE - HISTORICAL_20160721 STORMWATER DIVISION CODING SHEET NCG PERMITS PERMIT NO. /V DOC TYPE HISTORICAL FILE MONITORING REPORTS DOC DATE 3 A (A a YYYYM M DD FOR AGENCY USE ONLY i]ale Received Division of Energy, Mineral and Land Resources Year Month vay Land Quality Section National Pollutant Discharge Elimination System Certificate ofCovem&c v E NO EXPOSURE CERTII=ICATION for Exclusion Energy,Mineral NCGNE0000 and Land TAL ources OUALITY ENVIRONMENTAL OUALITV 1f V National Pollutant Discharge Elimination System application for exclusion from a St r aterj44r Pa`qt P@f6d on NO EXPOSURE: 40Eg BUFF R RESOURCES ER PERMI Submission of this No Exposure Certification constitutes notification that your facility does not require a permit for stormwater discharges associated with industrial activity in the State of North Carolina because it qualifies for a no exposure exclusion. A condition of no exposure at an industrial facility means all industrial materials and activities are protected by a storm resistant shelter(with some exceptions) to prevent exposure to rain, snow, snowmelt, andlor runoff. For permitted facilities in North Carolina, DEMLR must approve your application for No Exposure Certification before this exclusion is effective. Until you are issued a No Exposure Certification and your NPDES permit is rescinded, your facility must continue to abide by the terms and conditions of the current permit. Industrial materials or activities include, but are not limited to: material handling equipment or activities, industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. Material handling activities include the storage, loading and unloading, transportation, or conveyance of any raw material, intermediate product final product or waste product. A storm resistant shelter is not required for the following industrial materials and activities: drums, barrels, tanks, and similar containers that are tightly sealed,provided those containers are not deteriorated and do not leak. "Sealed"means banded or otherwise secured and with locked or non-operational taps or valves; adequately maintained vehicles used in material handling; and final products, other than products that would be mobilized in stormwater discharges (e.g., rock salt). A No Exposure Certification must be provided for each facile qualifying for the no exposure exclusion. In addition, the exclusion from NPDES permitting is available on a facility-wide basis only—not for individual outfalls. if any industrial activities or materials are, or will be, exposed to precipitation, the facility is not eligible for the no exposure exclusion. By signing and submitting this No Exposure Certification form,you certify that a condition of no exposure exists at this facility or site and are obligated to comply with the terms and conditions of 40 CFR 122.26(g). If approved, your conditional no-exposure exclusion must be self re-certified at least annually. Please see information here: http:llportal.ncdenr.org/web/lr/npdes-stormwater For questions,please contact the DEMLR Regional Office for your area. (See page 6) (Please print or type) 1) Mailing address of ownerloperator(address to which all certification correspondence will be mailed),: Name X A ALLAMyTd,`) &,bJ1- rLcxV95? Contact 64i E Street Address Z NCo i,/ City 141 1— State NC- ZIP Code L7f-&O Telephone No. Fax: 3 K0 f�'ZZ-- r' Pagel of 7 p SWU-NCGNE fast revised 11 1 1 NCGNE0000 No Exposure Certification 2) Location of facility producing discharge: Facility Name )W!4-A 41690AI " Facility Contact _ 640% RAjeG7F Street Address t 3 7 1 L 1A1e4 L 1i1 if City 91C, 14 ,u� State X�C ZIPCode Z7'Z6;;c) County O . Telephone No. Fax: Z?(o 3) Physical location information: Please provide a narrative description of how to get to the facility (use street names state road numbers, and dis# ce and direction from a road ay intersection). U S (A copy of a map with the facility clearly located on it should be included with the certification application.) 4) Is the facility located on Native Americana Lands?'❑ Yes 2<0 5) Is this a Federal facility? ❑ Yes ® No 6) Latitude 3!5�C1 ' &&0a Longitude"-ez 0/g7/�1 (deg., min., seconds) 7) This NPDES No Exposure Exclusion application applies to which of the following: ❑ New or Proposed Facility Date operation is to begin f ❑/Existing Date operation began ❑ Renewal of existing No Exposure Certification Certification No.: NCGNE 8) Was this facility or site ever covered under an NPDES Stormwater Permit? IffYes ❑ No If yes, what is the NPDES Permit Number? &, N� 0-791 _ 9) Standard Industrial Classification: Provide the 4 digit Standard Industrial Classification Code(SIC Code)that describes the primary industrial activity at this facility SIC Code: t t 3 10) Provide a brief description of the types of industrial activities and products produced at this facility: NC/vjgKw� > fL cxj'(_/ 4,16 11) Does this facility have any Non-Discharge permits (ex: recycle permits)? CIes No ❑ Yes If yes, list the permit numbers for all current Non-Discharge permits for this facility: Page 2 of 7 SWU-NCGNE Last revised 1 12 512 01 6 NCGNE0000 No Exposure Certification Exposure Checklists (12. - 14.) 12) Are any of the following materials or activities exposed to precipitation, now or in the foreseeable future? (Please check either"Yes" or"No.") If you answer"Yes" to any of these items,you are not eligible for the no exposure exclusion. a. Using, storing, or cleaning industrial machinery or equipment, and areas where ❑ Yes Z No ❑ NIA residuals from using, storing or cleaning industrial machinery or equipment remain and are exposed to stormwater b. Materials or residuals on the ground or in stormwater inlets from spills/leaks ❑ Yes CffNo ❑ NIA c. Materials or products from past industrial activity ❑ Yes O'//No ❑ NIA d. Material handling equipment (except adequately maintained vehicles) ❑ Yes AN ❑ NIA e. Materials or products during loading/unloading or transporting activities ❑ Yes Z No ❑ NIA f. Materials or products stored outdoors (except final products intended for outside ❑ Yes ZNo ❑ NIA use [e.g., new cars]where exposure to stormwater does not result in the discharge of pollutants) g. Materials contained in open, deteriorated or leaking storage drums, barrels, tanks, ❑ Yes 59'No ❑ NIA and similar containers h. Materials or products handled/stored on roads or railways owned or maintained by ❑ Yes ONo ❑ NIA the discharger i. Waste material (except waste in covered, non-leaking containers(e.g., dumpsters]) ❑ Yes Rl"No ❑ NIA j. Application or disposal of process wastewater(unless otherwise permitted) ❑ Yes M No ❑ NIA k. Particulate matter or visible deposits of residuals from roof stacks and/or vents not ❑ Yes 0 No ❑ NIA otherwise regulated (i.e., under an air quality control permit) and evident in the stormwater outflow I. Empty containers that previously contained materials that are not properly stored ❑ Yes O No ❑ NIA (i.e., not closed and stored upside down to prevent precipitation accumulation) / m. For any exterior ASTs, as well as drums, barrels, tanks, and similar containers ❑ Yes ® No ❑ N/A stored outside, has the facility had any releases in the past three (3)years? 13) Above Ground Storage Tanks (ASTs): If you answer"No" to any of the following items,you are not eligible for the no exposure exclusion. a. Are exterior ASTs or piping free of rust, damaged or weathered coating, pits, or ❑ Yes ❑ No NIA deterioration, or evidence of leaks? b. Is secondary containment provided for all exterior ASTs? If so, is it free of any ❑ Yes ❑ No M N/A cracks, holes, or evidence of leaks, and are drain valves maintained locked shut? Page 3 of 7 S1NU-NCGNE Last revised 1/2 512 0 1 6 NCGNE0000 No Exposure Certification 14) Secondary Containment: If you answer"No" to any of the following items,you are not eligible for the no exposure exclusion. / a. Is secondary containment provided for single above ground storage containers ❑ Yes ❑ No —�NIA (including drums, barrels, etc.)with a capacity of more than 660-gallons? b. Is secondary containment provided for above ground storage containers stored ❑ Yes ❑ No 93"N/A in close proximity to each other with a combined capacity of more than 1,320- gallons? c. Is secondary containment provided for Title III Section 313 Superfund ❑ Yes ❑ No I(N/A Amendments and Reauthorization Act(SARA)water priority_chemicals*? d. Is secondary containment provided for hazardous substances**designated in 40 ❑ Yes ❑ No VNIA CFR§116? e. Are release valves on all secondary containment structures locked? ❑ Yes ❑ No 17 &IA 15) Hazardous Waste: a. Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? ❑ Yes IKNo ❑ NIA b. Is this facility a Small Quantity Generator(less than 1000 kg. of hazardous waste Yes ❑ No ❑ NIA generated per month)of hazardous waste? c. Is this facility a Large Quantity Generator(1000 kg. or more of hazardous waste ❑ Yes P6o ❑ NIA generated per month)of hazardous waste? If you answered yes to questions b. or c., please provide the following information: Type(s)of waste: V OG C Z, N� How is material stored: r4 L$b �,��Az-. V,S yoS _ Where is material stored: 4*5 1 How many disposal shipments per year: Name of transport/disposal vendor: aPU�iG( 77�t— Vendor address: ­-? 710 2)rAY 97ZO3 Footnotes to Questions 14)c. & d. "Note that amounts below the 660-gallon (single) and 1,320-gallon (combined) bulk storage minimums require secondary containment. However, some exceptions may be made for de minimis amounts of certain substances, and/or other qualifiers, as described in the exemptions from reporting requirements of Title III SARA 313 in 40 CFR §372.38. *"Note that amounts below the 660-gallon (single) and 1,320-gallon (combined) bulk storage minimums require secondary containment. However, some exceptions may be made for amounts less than the Reportable Quantities of the hazardous substances listed in 40 CFR §117.3. Page 4 of 7 SWU-NCGNE= Last revised 1/2 512 0 1 6 NCGNEOOOO No Exposure Certification 16) Other information: If you answer "Yes"to any of the following items,you might not be eligible for the no exposure exclusion. A more in-depth evaluation of the site circumstances may be required. a. Does your facility store used, recycled, or otherwise reclaimed pallets outside? ❑ Yes 9- o ❑ NIA b. Does your facility have coal piles on site? ❑ Yes Ur-No ❑ NIA c. Does your facility store other fuel sources outside in piles, such as wood chips, ❑ Yes i2f No ❑ NIA sawdust, etc.? d. Does your facility have air emissions associated with its industrial activity(e.g., Cr Yes ❑ No ❑ NIA degreasing operations, plating, painting and metal finishing)? If so, describe the industrial activity: bir,r( 5AiJ— e. If you answered yes to d., are those emissions permitted by an Air Quality Permit? LrYes ❑ No ❑ NIA Please specify: hU /G76CS 70 L52�/v2 X /�141L IiSf/a.41 /�v�'3 f. Please list any other environmental program permits (federal, state, etc.) not specified,earlier in this application (such as Hazardous Waste Permits, etc.): Permit: (. t'� 3 Z� -, Program: Permit: Program: Permit: Program: Permit: Program: Permit: Program: Permit: Program: Permit: Program: Page 5 of 7 SVVU-NCGNE Last revised 1/25/2016 NCGNEOOOO No Exposure Certification 17) Certification: certify under penalty of law that I have read and understand the eligibility requirements for claiming a condition of"no exposure"and obtaining an exclusion from NPDES stormwater permitting. certify under penalty of law that there are no discharges of stormwater contaminated by exposure to industrial activities or materials from the industrial facility or site identified in this document(except as allowed under 40 CFR 122.26(g)(2)). understand that I am obligated to submit a no exposure certification form once every five(5)years to the North Carolina Division of Water Quality and, if requested, to the operator of the local municipal separate storm sewer system (MS4) into which the facility discharges(where applicable). I understand that I must allow the North Carolina Division of Water Quality, or MS4 operator where the discharge is into the local MS4,to perform inspections to confirm the condition of no exposure and to make such inspection reports publicly available upon request. In the event that the site no longer qualifies for a No Exposure Exclusion, I understand that I must obtain coverage under an NPDES permit prior to any point source discharge of stormwater from the facility, Additionally, I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my knowledge and belief true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: 61,Ae- C'� Title: (Signature of plicant) (Date Signed) Please note: This application for the No Exposure Exclusion is subject to approval by the NCDENR Regional Office prior to issuance. The Regional Office may inspect your facility for compliance with no exposure conditions prior to that approval. The Regional Office may also inspect your facility at any time in the future for compliance with the No Exposure Exclusion. North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement,representation,or certification in any application,record,report,plan,or other document filed or required to be maintained under this Article or a rule implementing this Article;or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article;or who falsifies,tampers with,or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management]Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars($10,000). There is currently no fee for a No Exposure Exclusion. Page 6 of 7 SWU-NCGNE Last revised 1/25/2016 NCGNE0000 No Exposure Certification Final Checklist This application should include the following items: ❑ This completed application and all supporting documentation. ❑ A map with the location of the facility clearly marked. ❑ If the site currently has an NPDES Stormwater Permit, be sure to indicate the permit number in Question B. Mail the entire package to: Stormwater Permitting Unit Program Division of Energy, Mineral and Land Resources 1612 Mail Service Center Raleigh, North Carolina 27699-1612 Note The submission of this document does not guarantee the issuance of a No Exposure Exclusion. For questions, please contact the DEMLR Regional Office for your area. DEMLR Regional Office Contact Information: �- Asheville Office ...... (828) 296-4504 moo' Fayetteville Office ... (910) 433-3300 Mooresville Office ... (704) 663-1699 '"� Raleigh Office ........ (919) 791-4200 x' ' Washington Office ...(252) 946-6481 Poll Wilmington Office ... (910) 796-7215 Winston-Salem ...... (336) 771-5000 7t° Central Office .........(919) 807-6300 ► I nglon Page 7 of 7 SWU-NCGNE Last revised 1/25/2016 STORMWATER DISCHARGE POINTS #1 — Front of building, approx. half of roof drainage, front grounds, concrete pad at front dock, asphalt pad at dust system, discharges to street storm water drain. #2 — Asphalt and concrete driveways and parking lots, approx. half of roof drainage, discharges to storm sewer manhole. #3 — Asphalt driveways and parking lots, roof drains from metal building. discharges to concrete trench and empties into ditch along railroad track via a 16" pipe. #4 — Asphalt and concrete driveways and parking tots from truck romp, roof drains, discharges to storm sewer manhole and empties into ditch along railroad track via a 16" pipe. [ #5 -- Asphalt driveway and parking lot, roof drains, discharges to storm sewer grate in parking + )at, ti t l -DORRIS 53,940 sf --- — '-- I (6,076 sf grass; 11.3%) 1 '#3 ! 1 I 9101 sf (3328 sf grass;36.6%) t , a . #4 68,481 sf (4,740 sf grass;6.9%) • ' ' ' ' #2 ® . . . . . . . . . 5539 sf Asphalt BULK CLUE TANKER TRANSFER DOCK l 22,576 sf (13,048sfgrass;57.8%%) �a LINCOLN # I I Mannin tan Woad Floors, Hi h Point. NC Dr By: DH Scale: None Date: MAY 21. 1998 File: ACITWIN PLAN ST0RMH2O.DWG Eli � NC®ENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary October 5,2011 Mr.Tony Shaw Mannington Wood Floors 1327 Lincoln Drive High Point,NC 27260 Subject: No-Exposure Certification NCGNE0791 Mannington Wood Floors 1327 Lincoln Drive,High Point,NC Guilford County Dear Mr. Shaw: The Division has reviewed your submittal of the No-Exposure Certification form requesting Exclusion from NPDES Stormwater Permitting for the Mannington Wood Floors facility on Lincoln Drive. Based on submittal of the signed r certification and the site visit conducted by Mike Mickey on October 4,2011,the Division is granting the conditional exclusion from permitting as provided for under 40 CFR 122.26(g), which is incorporated by reference in North Carolina regulations. We are hereby rescinding your current permit Certificate of Coverage#NCG210014. Please note that by our acceptance of the no-exposure certification, Mannington Wood Floors is obligated to maintain no- exposure conditions at this facility. If conditions change such that your facility can no longer qualify for a no-exposure exclusion, you are obligated to immediately obtain NPDES permit coverage for any stormwater discharge. Otherwise, the discharge becomes subject to enforcement as an un-permitted discharge. Mannington Wood Floors must self re-certify annually using the attached form. Any "Yes" answer would require that you obtain NPDES permit coverage for stormwater discharges from the facility. The annual self re-certification does not need to be submitted to DWQ,unless requested. Please note that this conditional exclusion from permitting does not affect your facility's legal requirements to obtain any environmental permits that may be required under other federal, state, or local regulations or ordinances. If you have any questions or need further information;please contact Mike Mickey at(336) 771-5000. Sincerely, for Coleen H. Sullins cc: Winston-Salem Regional Office,' Peter Schneider(water Quality Supervisor,City of Greensboro,Starmwater Management Division,P.O.Box 3136,Greensboro,NC 27406) Stormwater Permitting Unit,No-Exposure Files Stormwater Permitting File NCG210014 Fran McPherson-Budget Office Wetlands and Stormwater Branch One 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 NorthCarolina Location:512 N.Salisbury St.Raleigh,North Carolina 27604 Phone:919-807-63M k FAX:919-807-64941 Customer Service:1-877-623-6748 / aturall/ Internet:www.ncwaterquality.org ffv�� ;/ An Equal Opportunity 1 Affirmative Action Employer F -a„ of Errs Rfqlo'na L 2 6 2011 insion.Salem FOR AGENCY USE ONLY ^�ilc Dare onthived Divisiatt of Water Quality-/-Surac '��aer-Protection Year Month Day _ NC® t.NR National Pollutant Discharge Elimination System CeaificateofccVeatee NO EXPOSURE CERTIFICATION for Exclusion c E r. t NCGNE,0000 NO EXPOSURE CERTIFICATION National Pollutant Discharge Elimination System application for exclusion from a Stormwater Permit based on NO EXPOSURE: Submission of this No Exposure Certification constitutes notification that your facility does not require a permit for stormwater discharges associated with industrial activity in the State of North Carolina because it qualifies for a no exposure exclusion. A condition of no exposure at an industrial facility means all industrial materials and activities are protected by a storm resistant shelter(with some exceptions) to prevent exposure to rain, snow, snowmelf, and/or runoff. For permitted facilities in North Carolina, DWQ must approve your application for No Exposure Certification before this exclusion is effective. Until you are issued a No Exposure Certification and your NPDES permit is rescinded, your facility must continue to abide by the terms and conditions of the current permit. Industrial materials or activities include, but are not limited to: material handling equipment or activitie., industrial machinery, raw materials, intermediate products, by-products, final products, or waste products. Material handling activities include the storage, loading and unloading, transportation, or conveyance of any raw material, intermediate product, final product or waste product. A storm resistant shelter is not required for the following industrial materials and activities: drums, barrels, tanks, and similar containers that are tightly sealed,provided those containers are not deteriorated and do not leak. "Sealed"means banded or otherwise secured and with locked or non-operational taps or valves;adequately maintained vehicles used in material handling;and final products, other than products that would be mobilized in stormwater discharges(e.g., rock salt). A No Exposure Certification must.be provided for each facility qualifying for the no exposure exclusion. In addition, the exclusion from NPDES permitting is available on a facility-wide basis only—not for individual outfalls. If any industrial activities or materials are, or will be, exposed to precipitation, the facility is not eligible for the no exposure exclusion. By signing and submitting this No Exposure Certification form, you certify that a condition of no exposure exists at this facility or site and are obligated to comply with the terms and conditions of 40 CFR 122.26(g). You are required to self re-certify your No Exposure Exclusion annually. For questions,please contact the DWQ Regional Office for your area. (See page 6) (Please print or type) 1) Mailing address of owner/operator(address to which all certification correspondence will be mailed): Name M A"All it/ln !oN 6000 lj Contact f LtAtu Street Address / -. 2 tic n City Z-// -T State IVC- ZIPCode �2�>Z4-0 Telephone No. 33�.__��✓� �� 0� Fax: /- Email c <Aq lcu r,� L - ..cG .2L Page t o€ 7 2011 5WU-NE-12Aug2010 NR OUA�ITy tet Brar�, NCGNE0000 No Exposure Certification 2) Location of facility producing discharge: Facility Name _A NCl//_'-'_ [ 44-jeo Facility Contact Q CU Facility Street Address o ev City ILI& /-90i.y r State //C ZIP Code G� 4 County C i _ _c le/J Telephone No. / aCc Fax: Email onu s�`ia u. (-� ru�.147�e11 ,cOrL� 3) Physical location information: Please provide a narrative description of how to get to the facility (use street names, state road numbers, and distance and direction from a roadway intersection). 414s.c VS— f.-- 7- .Srec.c'r l /Off7- C/V le' 411VC4ie-4- 101e/4 t •- 'tu,2Ae /PIC,&i FIASL_ dkt10iWCA (A copy of a map with the facility clearly located on it should be included with the certification application.) 4) Is the facility located on Native American Lands? ❑ Yes No 5) Is this a Federal facility? 0 Yes WN0 fi} Latitude 35 S4, 15- Longitudes (deg., min., seconds) 7) This NPDES No Exposure Exclusion application applies to which of the following: i ❑ New or Proposed Facility Date operation is to begin Existing Date operation began d Renewal of existing No Exposure Certification Certification No.: NCG I let)069 8) Was this facility or site ever covered under an NPDES Stormwater Permit? 2-Yes ❑ No It yes,what is the NPDES Permit Number? /V �` C O 9) Standard Industrial Classification: t OC>(¢ Provide the 4 digit Standard industrial Classification Code (SIC Code)that describes the primary industrial activity at this facility SIC Code:I �_t_ J_ 10) Provide a brief description of the types of industrial activities and products produced at this facility: 11) Does this facility have any Non-Discharge permits(ex: recycle permits)? "o ❑ Yes If yes, list the permit numbers for all current Non-Discharge permits for this facility: - Page 2 of 7 SWU-NE-1 2Aug201 0 NCGNEOOOO No Exposure Certification Exposure Checklists(12. - 14.) 12) Are any of the following materials or activities exposed to precipitation, now or in the foreseeable future? (Please check either "Yes" or "No.") If you answer "Yes" to any of these items, you are not eligible for the no exposure exclusion. a. Using, storing, or cleaning industrial machinery or equipment, and areas where ❑ Yes ZI<O residuals from using, storing or cleaning industrial machinery or equipment remain and are exposed to stormwater b. Materials or residuals on the ground or in stormwater inlets from spills/leaks ❑ Yes too c. Materials or products from past industrial activity ❑ Yes Elf d. Material handling equipment (except adequately maintained vehicles) ❑ Yes 14-Ko e. Materials or products during loading/unloading or transporting activities ❑ Yes WKS' 1. Materials or products stored outdoors (except final products intended for outside ❑ Yes w'fio use [e.g., new cars] where exposure to stormwater does not result in the discharge of pollutants) g. Materials contained in open, deteriorated or leaking storage drums, barrels, tanks, ❑ Yes I�lo and similar containers h. Materials or products handled/stored on roads or railways owned or maintained by ❑ Yes tl the discharger i, Waste material (except waste in covered, non-leaking containers [e.g., dumpsters]) ❑ Yes .1240 j. Application or disposal of process wastewater(unless otherwise permitted) ❑ Yes l(. do k. Particulate matter or visible deposits of residuals from root stacks and/or vents not ❑ Yes V(O' otherwise regulated (i.e., under an air quality control permit) and evident in the stormwater outflow I. Empty containers that previously contained materials that are not properly stored ❑ Yes 140- (i.e., not closed and stored upside down to prevent precipitation accumulation) �- m• For any exterior ASTs, as well as drums, barrels, tanks, and similar containers ❑ Yes PJwo stored outside, has the facility had any releases in the past three (3) years? 13) Above Ground Storage Tanks (ASTs): If you answer "No" to any of the following items, you are not eligible for the no exposure exclusion. a. Are exterior ASTs and piping free of rust, damaged or weathered coating, pits, or ❑ Yes ❑ No F'N/A deterioration, or evidence of leaks? b. Is secondary containment provided for all exterior ASTs? If so, is it free of any ❑ Yes ❑ No </A cracks, holes, or evidence of leaks, and are drain valves maintained locked shut? Page 3 of 7 SW U-NE-12Aug2o 10 NCGNED000 No Exposure Certification 14) Secondary Containment: If you answer "No" to any of the following items, you are not eligible for the no exposure exclusion. a. Is secondary containment provided for all single above ground storage ❑ Yes ❑ No C4A containers (including drums, barrels, etc.) with a capacity of more than 660- gallons? b. Is secondary containment provided for above ground storage containers stored ❑ Yes ❑ No t7N1A in close proximity to each other with a combined capacity of more than 1,320- gallons? c. Is secondary containment provided for Title III Section 313 Superfund ❑ Yes ❑ No t5"NIA Amendments and Reauthorization Act (SARA) water priority chemicals'? d. Is secondary containment provided for hazardous substances" designated in 40 ❑ Yes ❑ No C -N/A CFR §116? e. Are release valves on all secondary containment structures locked? ❑ Yes ❑ No t�l/A 15) Hazardous Waste: a. Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility? ❑-1 Yeses 2�1 b. Is this facility a Small Quantity Generator(less than 1000 kg. of hazardous waste fires 0 No generated per month) of hazardous waste? / c. Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste 0 Yes tl�,Na generated per month) of hazardous waste? If you answered yes to questions b. or c., please provide the following information: Type(s) of waste: 1,- & C " How is material stored: SS` -•,4e Lc'-�! N —(C/ a, S''"c Cor✓7j Where is material stored: , -�',r, �,�4 How many disposal shipments per year: i Z--(e _ Name of transport 1 disposal vendor; Vendor address: _G20, 66(!/Z �v4/r /►l G Footnotes to Questions 14) c. & d. "Note that amounts below the 660-gallon (single) and 1,320-gallon (combined) bulk storage minimums require secondary containment. However, some exceptions may be made for de minimis amounts of certain substances, and/or other qualifiers, as described in the exemptions from reporting requirements of Title III SARA 313 in 40 CFR §372.38. ""Note that amounts below the 660-gallon (single) and 1,320-gallon (combined) bulk storage minimums require secondary containment. However, some exceptions may be made for amounts less than the Reportable Quantities of the hazardous substances listed in 40 CFR §1 17.3. Page 4of7 SWU-NE-12Aug2010 NCGNE0000 No Exposure Certification 16) Other information: If you answer "Yes" to any of the following items,you might not be eligible for the no exposure exclusion. A more in-depth evaluation of the site circumstances may be required a. Does your facility store used, recycled, or otherwise reclaimed pallets outside? ❑ Yes t-go b. Does your facility have coal piles on site? ❑ Yes U-N-6 c. Does your facility store other fuel sources outside in piles, such as wood chips, ❑ Yes sawdust, etc.? //-- d. Does your facility have air emissions associated with its industrial activity (e.g., kH s degreasing operations, plating, painting and metal finishing)? If so, describe the industrial activity: D�� �frSt e. If you answered ye to d., are those emissions permitted by an Air Quality Permit? des © No 11 NIA Please specify: cL C� J S 0 Z .P'CrI G z�Tf.li<i t Lilt f. Please list any other environmental program permits (federal, state, etc.) not specified earlier in this application (such as Hazardous Waste Permits, etc.): Permit: 3I' Program: Permit: _ _ Program: Permit: Program: Permft: Program: Permit: Program: Permit: Program: Permit: Program: Page 5 of 7 SWU-NE-12Aug2010 NCGNE0000 No Exposure Certification 17) Certification: I certify under penalty of law that I have read and understand the eligibility requirements for claiming a condition of"no exposure"and obtaining an exclusion from NPDES stormwater permitting. I certify under penalty of law that there are no discharges of stormwater contaminated by exposure to industrial activities or materials from the industrial facility or site identified in this document(except as allowed under 40 CFR 122.26(g)(2)). I understand that I am obligated to annually self re-certify No Exposure and, if requested,submit the re-certification to DWQ or the operator of the local municipal separate storm sewer system(MS4) into which the facility discharges (where applicable). I understand that I must allow the North Carolina Division of Water Quality, or MS4 operator where the discharge is into the local MS4,to perform inspections to confirm the condition of no exposure and to make such inspection reports publicly available upon request. In the event that the site no longer qualifies for a No Exposure Exclusion, I understand that I must obtain coverage under an NPDES permit prior to any point source discharge of stormwater from the facilit . Additionally, I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information,the information submitted is to the best of my knowledge and belief true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true,complete, and accurate. Printed Name of Person Signing: A4 Ti G7` CK� .r/114 j!!terA C E (Signature of Applica (Date Signed) Please note: This application for the No Exposure Exclusion is subject to approval by the NCDENR Regional Office prior to issuance. The Regional Office may inspect your facility for compliance with no exposure conditions prior to that approval. The Regional Office may also inspect your facility at any time in the future for compliance with the No Exposure Exclusion. North Carolina General Statute 143-215.6 B(i) provides that: Any person who knowingly makes any false statement,representation,or certification in any application,record,report,plan,or other document filed or required to be maintained under this Article or a rule implementing this Article;or who knowingly makes a false statement of a material fact in a rulemaking proceeding or contested case under this Article;or who falsifies, tampers with,or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under this Article or rules of the [Environmental Management]Commission implementing this Article shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars($10,000). There is currently no fee for a No Exposure Exclusion. Page 6 of 7 SWU-NE-12Aug2010 Ai NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary May 2, 2011 Mr. Tony Shaw Mannington Wood Division 1327 Lincoln Drive High Point,NC 27260 Subject: Compliance Evaluation Inspection Mannington Permit#NCG210014 Guilford County Dear Mr. Shaw: On April 29, 2011 a Compliance Evaluation Inspection was performed by George Smith, of this office. Mr. Tony Shaw, Safety & Environmental Manager and Mr. Danny Smith, Engineering Services Manager were both present for the inspection.. Permit The following Sections of the permit were inspected: Part II, Section A - Stormwater Pollution Prevention Plan. Part II, Section B -Analytical Monitoring. Part II, Section C - Qualitative Monitoring. Records & Reports The Stormwater Pollution Prevention Plan had all required elements, and was kept in a binder. The Plan is being implemented. Facility Site Review, The facility has some impervious surfaces and grassed areas. There are two covered dumpsters. There are no exposed raw materials, saw dust, or wood.products. There are no outside chemical storage areas. The saw dust is enclosed under roof in the building, and is hauled off site in a trailer. There are five outfalls, but no raw materials are exposed to stormwater. North Carolina Division of Water Quality,Winston-Salem Regional Office location;555 Waughtown St.Winston-Salem,North Carolina 27107 One Phone:336-771-50001 FAX:336-771-46301 Customer Service:1-577.623-6748 NorthCarohna Internet:vrvrw-nmvaferquality.org , �']������`/� An Equal Opportunity 1 Affirmative Action Employer- � j/ C EI May 2,2011 Page 2 of 2 Self-Monitoring Program The qualitative monitoring is performed as required semi-annually. The monitoring records are satisfactory. Analytical monitoring is not required since there are no exposed wood materials. There is no on-site vehicle maintenance activity. No Exposure Certification Enclosed you will find a no exposure certification. Please complete the certification and send to the StorTnwater Permitting Unit. The compliance evaluation inspection is compliant. If you have any questiohs please contact George Smith or me at (336) 771-5000. r Sincerely, j&U, W. Corey Basinger Regional Supervisor ATTACHMENT cc: WSRO=Files j;A I&= NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary October 5,2011 Mr. Tony Shaw Mannington Wood Floors 1327 Lincoln Drive High Point,NC 27260 Subject: No-Exposure Certification NCGNE0791 Mannington Wood Floors 1327 Lincoln Drive,High Point,NC Guilford County Dear Mr. Shaw: The Division has reviewed your submittal of the No-Exposure Certification form requesting Exclusion from NPDES Stormwater Permitting for the Mannington Wood Floors facility on Lincoln Drive. Based on submittal of the signed certification and the site visit conducted by Mike Mickey on October 4,2011, the Division is granting the conditional exclusion from permitting as provided for under 40 CFR 122.26(g), which is incorporated by reference in North Carolina regulations. We are hereby rescinding your current permit Certificate of Coverage 9 NCG210014. Please note that by our acceptance of the no-exposure certification, Mannington Wood Floors is obligated to maintain no- exposure conditions at this facility. If conditions change such that your facility can no longer qualify for a no-exposure exclusion, you are obligated to immediately obtain NPDES permit coverage for any stormwater discharge. Otherwise, the - discharge becomes subject to enforcement as an un-permitted discharge. Mannington Wood Floors must self re-certify annually using the attached form. Any "Yes" answer would require that you obtain NPDES permit coverage for stormwater discharges from the facility. The annual self re-certification does not need to be ' submitted to DWQ, unless requested. Please note that this conditional exclusion from permitting does not affect your facility's legal requirements to obtain any environmental permits that may be required under other federal, state, or local regulations or ordinances. If you have any questions or need further information, please contact Mike Mickey at(336)771-5000. Sincerely, for Coleen H. Sullins cc: Winston-Salem Regional Office Peter Schneider(,water Quality Supervisor,City o€'Greensboro,Stormwater Management Division,P.O.Box 3136,Greensboro,NC 27406) 'Stormwater Permitting Unit,No-Exposure Files Stormwater Permitting File NCG210014 Fran McPherson-Budget Office Wetlands and Stonwater Brandt One 1617 Nail Service Center,Raleigh,North Carolina 27699-1617 North Carolina Location:512 N.Salisbury St.Raleigh,North Carolina 27604 y+ II Phone:919-807-6300!FAX:91M07-64941 Customer Service:1.877-623-6748 Natul al j,/ Internet www.ncwa'Lerquality.org J An Equal Opportunily t Affirmaiive Action Employer 1 `i STORMWATER DISCHARGE POINTS #1 — Front of building, approx. half of roof drainage, front grounds, concrete pad at front dock, asphalt pad at dust system, discharges to street storm water drain. #2 — Asphalt and concrete driveways and parking lots, approx. half of roof drainage, discharges to storm sewer manhole. #3 — Asphalt driveways and parking lots, roof drains from metal building, discharges to concrete trench and empties into ditch along railroad track via a 16" pipe. #4 — Asphalt and concrete driveways and parking lots from truck ramp, roof drains, discharges to storm sewer manhole and empties into ditch along railroad track via a 16" pipe.14, ' #5 — Asphalt driveway and parking lot, roof drains, discharges to storm sewer grate in parking lot. DORRIS 53,940 sf (6,076 sf grass; 11 .3%) PPP- 9101 sf (3328 sf grass; 36.6%) 4 68,481 sf (4,740 sf grass; 6.9%) ' # 2 O L- 1L 1 000 • 5539 sf Asphalt # 5 L/ BULK GLUE TANKER TRANSFER DOCK 00 22,576 sf (13,048 sf grass; 57.8%%) LI NCOLN `i Mannington Wood Floors, High Point, NC Dr By: RJP Sale: None Date: May 7, 2009 File: Y:\Environmental\Wood\STORMH2O Coverage r1 .DWG NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Coleen H. Sullins Dee Freeman Governor Director Secretary May 2, 2011 Mr. Tony Shaw Mannington Wood Division 1327 Lincoln Drive High Point,NC 27260 Subject: Compliance Evaluation Inspection Mannington Permit#NCG210014 Guilford County Dear Mr. Shaw: On April 29, 2011 a Compliance Evaluation Inspection was performed by George Smith, of this office. Mr. Tony Shaw, Safety & Environmental Manager and Mr. Danny Smith, Engineering Services Manager were both present for the inspection. Permit The following Sections of the permit were inspected: Part 11, Section A - Stormwater Pollution Prevention Plan. Part II, Section B - Analytical Monitoring. Part II, Section C - Qualitative Monitoring. Records & Reports The Stormwater Pollution Prevention Plan had all required elements, and was kept in a binder. The Plan is being implemented. Facility Site Review„ The facility has some impervious surfaces and grassed areas. There are two covered dumpsters. There are no exposed raw materials, saw dust, or wood.products. There are no outside chemical storage areas. The saw dust is enclosed under roof in the building, and is hauled off site in a trailer. There are five outfalls, but no raw materials are exposed to stormwater. North Carolina Division of Water Quality,Winston-Salem Regional Office Location:585 Waughtown St.Winston-Salem,North Carolina 27107 One Phone:336-771-50001 FAX:336-771-46301 Customer Service:1-877-623-6748 North C arol ina Internet:www.ncwaterquality.org ;Vahz[ "a y An Equal Opportunity 1 Affirmative Action Employer CEI May 2,2011 Page 2 of 2 Self-Monitoring Program The qualitative monitoring is performed as required semi-annually. The monitoring records are satisfactory. Analytical monitoring is not required since there are no exposed wood materials. There is no on-site vehicle maintenance activity. No Exposure Certification Enclosed you will find a no exposure certification. Please complete the certification and send to the Stormwater Permitting Unit. The compliance evaluation inspection is compliant. If you have any questions please contact George Smith or me at (336) 771-5000. Sincerely, W. Corey Basinger Regional Supervisor ATTACHMENT cc: WSRO.F.iles i Compliance Inspection Report Permit: NCG210014 Effective: 06/01/08 Expiration: 07/31/13 Owner: Mannington Wood Floors SOC: Effective: Expiration: Facility: Mannington Wood Floors County: Guilford 1327 Lincoln Dr Region: Winston-Salem High Point NC 27260 Contact Person: Douglas Brown Title: Phone: 910-884-5600 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On-Site Representative(s): Related Permits: Inspection Date: 04129/2011 Entry Time: 10:00 AM Exit Time: 10:25 AM Primary Inspector: George S Smith Phone: 336-771-5000 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Compliance Evaluation Permit Inspection Type: Timber Products Stormwater Discharge COC Facility Status: ■ Compliant n Not Compliant Question Areas: ®Storm Water (See attachment summary) Page: 1 Permit: NCG210014 Owner-Facility: Mannington Wood Floors Inspection Date: 0412912011 Inspection Type:Compliance Evaluation Reason for Visit:Routine Inspection Summary: Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ ❑ n n #Does the Pian include a General Location(USGS) map? ■ n n n #Does the Plan include a"Narrative Description of Practices'? ■ n n n #Does the Plan include a detailed site map including outfall locations and drainage areas? ■ ❑ n n #Does the Plan include a list of significant spills occurring during the past 3 years? ■ n n n #Has the facility evaluated feasible alternatives to current practices? ■ ❑ n n #Does the facility provide all necessary secondary containment? ■ n ❑ n #Does the Plan include a BMP summary? ■ n ❑ n #Does the Plan include a Spill Prevention and Response Plan (SPRP)? ■ n n n #Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ■ Q n n #Does the facility provide and document Employee Training? ■ fl 0 D #Does the Plan include a list of Responsible Party(s)? ■ n n ❑ #Is the Plan reviewed and updated annually? ■ ❑ n n #Does the Plan include a Stormwater Facility Inspection Program? ■ n n Q Has the Stormwater Pollution Prevention Plan been implemented? ■ n n n Comment: Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ■ n n n Comment: Page: 2 Stormwater Inspection Date of Inspection: Aipri l a 7,__zo 1 t Inspector: _.1_�ortc. ,Sri r zti C-17 i9- Entry Time: /V#M Exit Time 0 4M Permit Number: /V G 2!001 y Activity: Facility Name: f alflAin 4 �160j F100' s Mailing Address: City: State: Zip: County: �„t f'Co�� Iww■■aww■■■■■ ■wwaaw■w1■■wwlaa[■■awalwaaaalaa■■■a!pot ■■a[■a■■w■■aw[aarlawawwaawwaaaaaawa aaaaa■ Facility Location: 1 ,3 a 7 Lincoln �r tFt fain F 7 l 0 _ Facility Representative: -roov SAxk/ Title : - bt4b Telephone Number: ?FY- 5'6 00 1 1 w 1 w r■■w a w■■a a 1 w w w a a■■■w!w w w w a!a w a a a a a w w a w r a a w w w a e w a a[[w a w w w a w a!a a a w w It a a a w w a[a a a a r a Implement-SPPP Analytical Monitoring Qualitative Monitoring �_ a On-site Vehicle Maint. ,1/ f� !■■w w■■w a w w w w a w a w w w a w 1]a w a w a[a w a a a a a w a is a a a a[w a a 1 a w w■■a w w■a■■a a a a a l w w a a IN a a a l w w w a 1 a a!!a a a a a■ a �S� rl rn�✓�C r 2 GI/M rf`Cr�-S . oAIE �QrC� +CaCrUp .�,�^rn Map of 35.937981,-80.019723 http://maps.yahoo.com/print?mvt=m&:ioride=us&:tp=l&str=&feat=&fr... Map of 35.937981,-80.019723AHoO � YAH I`. � _ f � Wi[k1i LonDreek ! b$� � . .. W r t q„e, ti�ChestrtutDr � `� `f a �+gCO�Amerce e; . �+ �� �.� High Point . r F� 4 � tti•i; s -r�GFe—en ,4` .C]r Chestinut4r a f fl + -� �`ti t" �i,� o!"'P{� f8arker�[re; 3 1 `V Gati es_Ave- —it GrimesAve �West y eve 4WS se,Ave.- cr frFaik "� \may` q ^o^�Ta IOF: i1 4 r CIay�Ave ov '" .�''".�` 3 � �'� ,� a► � 311 l e a ,Trya ' �o'. !Or v �° Ave m Yam ' gve tit," - 1" �ta.A�e* �F\iE. �oltis Je ASP Zinco�n ,.�HanIIP -_a--'" �,. � r ,� ��'"'. ; �lp� :;,r, 1:19(p,}, ,(e�tlle ��R•A'r� - ti- `� �\�., 14 cc 'UglrtAve't :s c 'E e a� rstertAve "iooi. ' f a�t2t` b 1a ustAve; ♦ �. .:�A, - RAvench`Ave fDubl]nrtv," • v% +%»a y { '}� i 4.-� Trinity- 29 c h ° y0 4a WPC r S A f�.; ep LP i a rfleTd Rd- .oar ��•. 7. ; �� -; .®yah col l4 Data hIA+/7E42t)04 When using any driving directions or map,it's a good idea to do a reality check and make sure the road still exists,watch out for construction,and follow all traffic safety precautions.This is only to be used as an aid in planning. 1 of 1 4/29/2011 7:49 AM i 1327 Lincoln 1)rive :336 • 884- 5600 High Point, North Carolina FAX 27260-9945 3 3 6 - 8 1 2 - 4 9 8 1 Mt"INGTONO RECE'VT' MANNINGTON WOOD FLOORS N.C.Dept of ENR SAY 0 8 200� Winston-Salem ReglonalOfFte � Certification of Evaluation for the Presence of Non- Storm Water Discharges f j 7 ,-.7 Twanlrl tO11 .vv U0 r t00t High Point, North Carolina Mannington Wood Floors (MWF) certifies that it has evaluated its discharge for the presence of non-storm water discharges. The storm water drainage points for the facility were determined to discharge only storm water. MWF does not use detergents or other compounds in the wash down of buildings or parking areas. There have been no leaks of toxic or hazardous pollutants in the 3 years prior to the date of coverage under this permit. . Certification: I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. ay 7, 2009 Tony Shaw - Environmental/Safety Manager Mannington Wood Division47 s t/ 5 J 1' Mannington Wood Floors Outfall Testing Mannington contracted with R&A Laboratories of Kernersville to perform testing of it's storm-water outfalls. Lab sample numbers: SE corner parking lot grate—Outfall #2 # 642744 ph- 6.77 COD - 33 mg/l TSS - 5.0 mg/i SW corner at railroad—Outfall #4 # 642745 ph - 6.86 COD - 19mg/l TSS —4.33mg/1 North side of facility— Outfall # 1 # 642746 ph— 6.81 COD —23mg/1 TSS —2.Omg/1 Storet# (00340) for COD Storet # (00530) for TSS Outfalls number three and five had no water. MWF will have R&A resample all outfalls on another rain event. 1:327 Lincoln Drive :336 884 - 5600 Fliah Point, north Carolina FAX �� 27260-994.5 3 :3 6 8 1 2 -4 9 It I MANMI�IGT Mt"INGTONO WOOD FLOORS RECEIVED FAPR .Dept of ENR 0 6 2009 nstcn-Salem April 3, 2009 gional Office To: Mr. Mark Stokes NC Division of Water Quality 585 Waughtown St. Winston-Salem, NC 27107 Re: Notice of Violation NCG 210014 Mannington Wood Floors Guilford County Dear Mr. Stokes, Per our Notice of Violation dated December 9, 2008 and our conversation on April 3`a 2009 Mannington Wood Floors is providing the following information outlining the corrective actions taken: l. A new site map has been completed that provides the percent impervious of each drainage area. Attached: Map 2. R&A Labs of Kemersville,NC has been contracted to collect samples and provide analytical data per our next rain event. A copy of that report will be sent to you upon my recent. Mannington PO issued-,-- 3. _,_,An-internal feasibility study was conducted. A shelter for both the trash ref - compactor and woo&wasie dumpster is being-considered for installation. Housekeeping around dust collectors eachFd' is now being completed. Attached. Spill Prevention Control and Countermeasure Plan 4. Improved coordination with the facility's SPCC Plari is planned by additional l quarterly reviews of this plan. Review Dates:,,-- March/;June/ September 1 December .2009 i 5. Both the SPCC plan and the SPPP plan is scheduled too be reviewed on an annual basis. Schedule: July 2009 (annually) If there are any questions concerning these steps taken by Mannington Wood Floors please advise. Sincerely, Tony Shaw Safety/Environmental Manager Mannington Wood Division 336.812.4908 STORMWATER DISCHARGE POINTS �i — Front of building, approx, half of roof drainage, front grounds, concrete pad at front dock, asphalt pad at dust system, discharges to street storm water drain, 12 — Asphalt and concrete driveways and parking lots, approx. half of roof drainage, discharges to storm sewer manhole. #3 — Asphalt driveways and parking lots, roof drains from metal building, discharges to concrete trench and empties into ditch along railroad track via a 16' pipe. #4 — Asphalt and concrete driveways and parking lots from truck romp, roof drains, discharges , to storm sewer manhole and empties into ditch along railroad track via a 16' pipe. #5 — Asphalt driveway and parking lot, roof drains, discharges to storm sewer grate in parking lot. DORRIS I l , V 53.940 Sf — - (6,076 sf grass', 11.3%) 4 #3 1 11 � 9101 sf (3328 sf grass:36.6%) 68,481 sf (4,740 sf grass;6.9%) I ' j - -- --. #2 M 5539 sf Asphalt #5 BULK GLUE TANKER TRANSFER DOCK i 22,576 sf (13,048 sf grass;57.8%%) LINCOLN f. Mannington Wood Floors, High Point, NC _ Dr By: ]H Scele: None Dale: MAY 21. 1998 File: ACLTWIN PLANT\STORMH2O.DwG SPILL PREVENTION CONTROL AND COUNTERMEASURE PLAN for Mannington Wood Floors Plant 1 327 Lincoln Drive High Point, NC 27260 January 20, 2009 Designated person accountable for spill prevention: Tony Shaw Environment, Health & Safety Coordinator CERTIFICATION I hereby certify that I have examined the facility, and being familiar with the provisions of 40 CFR part 112, attest that this SPCC Plan has been prepared in accordance with good engineering practices. Engineer: He-nrH Signature: Registration No.: 17(&q State: North Carolina Date: L/D9 C q o� Foss o -, Expires five years from date of certification ` AL �0�� -'� SEAL - 17669 I FI IIIIt\ 1 SPILL PREVENTION CONTROL AND COUNTERMEASURE PLAN Compliance Inspection Plan REVIEW PAGE In accordance with 40 CFR 1 12.5(b), a review and evaluation of this SPCC Plan is conducted at least�tt fi CL3/ fi LupP s. As a result of this review and evaluation, Mannington Wood Floors will amend the SPCC Plan C�4cAv�Tf/l t y within six months ofthe review to include more effective prevention and control technology if: (l)such technology will significantly reduce the likelihood of a spill event from the facility, and (2) if such technology has been field-proven at the time of review. Any amendment to the SPCC Plan shall be certified by a Professional Engineer within six months after a change in the facility design, construction, operation, or maintenance occurs which materially affects the facility's potential for the discharge of oil into or upon the navigable waters of the United States or adjoining shorelines. Review Dates Si natur i. 3-aq. ),00 4. 5. 6. 7. s. 9. 10. * SPCC Plan amended and certified by a Registered Professional Engineer per 40CFR 1 123(d) MANAGEMENT APPROVAL Mannington is committed to the prevention of discharges of oil to navigable waters and the environment, and maintains the highest standards for spill prevention control and countermeasures through regular review, updating, and implementation of this Spill Prevention Control and Countermeasures Plan for this facility. Name and Title: Mr. Ton aw- HS&E Coor. Signature: Date: /` ZU o 7 1. OWNER and, OPERATOR 1.1. ovvner Manningz:1t on Wood Floors 1327 Lincoln Drive Hiuh Point, NC 27260 1.2. Operator lVlanninmon Wood Floors 1327 Lincoln Drive High Point, NC 27260 2. FACILITY CONTACT(s) Name ` Title Work Phone Home/Pager ; Fax Tony Shaw Health, Safety 336-812-4908 qq2 .zo 5'...5 336-812-4981 Environmental Coordinator Jamie Collins Plant Manager 336-884-5600 336-812-4981 336-812-4981 Dave Voy Operations 336-884-5600 Manager 3. FACILITY DESCRIPTION In this section, describe your facility's day-to-da-v operations, inchiting hours of operation,personnel, and operational history. In your description, include a discussion of the modes of transportation used for receiving;products and raw materials. 3.1. Operations: The facility is a 120,000 square foot, single story factory including a two- story office (see Figures 1 and 2). It is steel framed with a concrete floor, built in the 1940s, and purchased by Mannington in 1985. The site is bounded on the north by Writch Veneer Company, to the east by Shaw University, to the south by Furniture Wholesalers, and to the west by Denton Railway. Heat is provided by an oil-fired boiler fed from a 750-gallon 92 fuel oil AST. Propane is used for forklifts. The site (SIC# 2435) manufactures wood and laminate flooring for the commercial and residential building industry. There are air compressors, hydraulic presses, and mechanical presses on site. Raw materials include wood veneer, water based glues and UV finishes. Hvdraulic and lubricating oils are delivered via tractor-trailer, and are delivered to the docks shown on the site plan. The drum storage is also shown (see Figure 2). The facility is served by municipal water and sewer. Stormwater is captured in roof drains and parking lot drains that discharge to a ditch that feeds into the Rich Fork Creek, 3.2. Oil Product Storage: Hydraulic systems and drum storage used on site. In this section, describe all types of oil product storage at your facility including oil produces stored in aboveground storage tanks(AST.$), underground storage tanks (USTs), oil-filled electrical equipment (e.g.: circuit breakers, transformers), spill tanks, oillwater separators, vapor recovery units portable tanks, drum storage, and trucks which hold oil products and are parked on site. Petroleum Unit ID Volurne gallonsl - - :.Contents -Y Aboveground Storage Tanks Heating Oil 750 No.2 Fuel Oil Hydraulic Presses Approx. 700 Hydraulic Fluid SPILL PREVENTION CONTROL AND COUNTERMEASURE PLAN Compliance Inspection Plan REVIEW PAGE In accordance with 40 CFR 112.5(b), a review and evaluation of this SPCC Plan is conducted at leash"fi CL� As a result of this review and evaluation, Mannington Wood Floors will amend the SPCC Planu,q,(rfo({y within six months of the review to include more effective prevention and control technology if: (I)such I technology will significantly reduce the likelihood of a spill event from the facility,and(2) if such technology has been field-proven at the time of review. Any amendment to the SPCC Plan shall be certified by a Professional Engineer within six months after a change in the facility design, construction, operation, or maintenance occurs which materially affects the facility's potential for the discharge of oil into or upon the navigable waters of the United States or adjoining shorelines. Review Dates Si natur cog 2. 4. 5. 6. 7 8. 9. 10. * SPCC Plan amended and certified by a Registered Professional Engineer per 40CFR 112.3(d) MANAGEMENT APPROVAL Manninaton is committed to the prevention of discharges of oil to navigable waters and the environment, and maintains the highest standards for spill prevention control and countermeasures through regular review, updating, and implementation of this Spill Prevention Control and Countermeasures Plan for this facility. Name and Title: Mr. Ton"haw- HS&E Coor. Signature: Date: 2 5. POTENTIAL SPILL PREDICTIONS VOLUME RATE & CONTROL: 112.7(b) l Fhere experience indicates a rearsorrable potential for equipment failure(such as tank overflow, rapture, or leakage), the plan should include a prediction of the direction, rate offloty, and total quantity,of oil n,hieh could be discharged fr•orn the facility:as a result of each major type offailrtre. Note:Types of failure include pipe failure.hose ruptures.and drum delivery accidents.Take into account storm drains. sewers_and secondary containment. Worst-case situation should be based on quantity of oil and the time required to respond. Source 1 Type of Volum Rate Direction Containment Outfall Location Failure a (gph) Of Flow al Aboveground Storage Tanks Diesel Fuel AST Rupture 750 1-50 Into secondary Yes No or containment Corrosion 2x 3,500 Water Rupture 3,500 1-50 Into secondary Yes and it is No Based Glue AST or containment also indoors with Corrosion floor drain system Hydraulic Oil Rupture 700 1-50 Into Floor Drain No secondary No of System inside containment Corrosion I building Truck Loadin lU loading Operations Loading I damaged 55 55 Into surface ditch No Yes Unloading Dock or dropped drum Other Equipment or Storage Drum & Drum 55 55 Within warehouse None Lube oils portable tank rupture storage area As discussed, the stormwater system discharges to a ditch that dumps into the Yadkin Creek. 6. PREVENTION MEASURES PROVIDED 112,7(C)appropriate containment and/or diversionmy structures or•equipment to prevent discharged oil from reaching a navigable tivatercoarse should be provided One of the following preventive systems or its equivalent should be used as a minimum. (1) Onshore facilities: 0) Dikes, berms, or retaining walls sufficiently ciently impervious to contain spilled oil; (ii) Curbing: (iii) Culverting, gutters or other drainage systems; (iv) fVeirs, booms or other barriers; (v) Spill diversion ponds: (vr) Retention ponds; and (vii) Sorbent materials. (2) Offshore Facilities: (1) Curbing, drip pans: and (ii) Sumps and collection systems. Described below is the system of structural and non-structural controls that will be used to prevent a discharge or minimize the potential for damage caused by an oil release in harmful quantities into navigable waters of the U.S. The 92 fuel oil tank is secondarily contained in that it is essentially a tank in a tank, The 2x3,500- gallon water based glue ASTs are secondarily contained and indoors with a floor drain system leading to a blind sump. The hydraulic oil tank for the hydraulic presses is also indoors with the same floor drain system. There are four spill control kits located at the facility for a prompt response to an oil spill. This will be handled as specified in this plan and the site Emergency plan. There are no offshore facilities. Underground Storage Tanks None Drums & Containers 10 Drums, Maintenance Area 55 ea. Lube Oils 50 Drums, Chemical Storage 55 ea UV Sealers and Room Topcoat W ;Total 4;750 -. Y 3.3. DRAINAGE PATHWAY TO NAVIGABLE WATERS: This section should describe the facility's proximity to bays, rivers, streams (perennial or intermittent), creeks, ditches,flood control channels, storm drains, and other waterways. Hydrological systems should be diagramed and described. The facility is located 0.2 miles from the Rich Fork Creek (see Figure 1). Storm drains in the employee parking lot are shown in Figure 2 leading to an outfall into a ditch alongside Lincoln Drive. This ditch leads to Rich Fork Creek. 4, SPILL IUSTORY: 112.7(a)A facility which has experienced one or more spill events within 12 months prior to the effective date of this part should include a written description of each such spill, corrective action taken and plans for preventing recurrence. The facility maintains detailed reports of all spills and releases. The spill history for the last three years involving oil and/or having off-site impacts is summarized in the table below. Associated costs are included in the table. Location, Type and Date,and Amount Cause Affected Damage Cleanup Corrective Time of Spill Spilled Water and Cost Costs Action None 4 6.2. Bulk Storage Tanks/Secondary Containment 6.2.1. Tank curry atibility with its Contents 112.7(e)(2) Bulk storage tanks (onshore); (excluding production facilities). (i) No tank should be used for the storage of oil runless its material and construction are compatible with the material stored and conditions of storage such as pressure and temperature, etc. Note: Describe in detail the construction of all ASTs and compatibility ivith contents. Identify any standards(e.g.:API standards)of construction have been follo%ved and tank features(e.g.:double walls. coatings). There are the following bulk storage tanks at the facility: • 750-gallon 92 Fuel Oil AST which is secondarily contained • 2x 3,500-gallon water based glue ASTs that are secondarily contained at a maximum capacity of 120% of the largest tank. • 700-gallon Hydraulic Press tanks are not secondarily contained since they are inside an operating machine; however, they are located indoors and there is a floor drain system discharging to a collection sump. 6.2.2. Diked Area and Containment volume or Storage Tanks 112.7(e)(2) Bulk storage tanks (onshore), (ercludiirg prochuctiorr fcicilitie.$). (ii)All hulk storage tank lnstallrrtions should be constructed so that a secondary means of containment is provided for the entire contents of the largest single tank plus su cient,fi•eeboard to allD+vfior precipitation. Diked areas should be sgfficiently impeiTious to contain spilled oil. Dikes, containment curbs, crud pits are commonly employed for this purpose, but they may not always be appropriate. An alternative system could consist of a complete drainage trench enclosure arranged so that a spill could terminate and be safely confined in, an in-plant catchment basin or holding pond. Note: freeboard for precipitation should be based on regional rainfall patterns. • The diked Containment for the 92 Fuel Oil AST is the same voitirne in that it is essentially a tank in a tank • The 2x 3,500-gallon water based glue ASTs are secondarily contained at a maximum capacity of 120% of the largest tank. • The 700-gallon Hydraulic Press tanks are not secondarily contained since they are inside an operating machine; however, they are located indoors and there is a floor drain system discharging to a collection sump. 6.2.3. Diked Area, Ins eetio►r ctitd Drain e of Rainwater 112.7(e)(2) Bulk storage tanks (onshore); (exchuding production facilities). (iii) Drainage of raimvater from the diked career into a storm drain or an effluent discharge that empties into an open ivatercourse, lake, or pond, and by bypassing the in plant treatment.system may be acceptable if (A) The bypass valve is normally sealed closed. (B) Inspection of the runoff raimvater ensures compliance with the applicable water quality standards and will not cause a harinf d discharge cis defined in 40 CFR part 110, (C) The bypass valve is opened and resealed following drainage under responsible supervision. (D) adequate records are kept of such events. Note:This section should include a detailed discussion of the inspection and drainage procedures used for diked areas and how discharge is documented(e.g._appearance of water.time and duration of discharge,signature,etc.).Also include discussion of alternate methods used if an oil sheen or accumulation is seen, The tank exposed to rainwater is the #2 Fuel Oil Tank, which is essentially a tank in a tank, therefore, rainwater cannot collect in the secondary containment. The remaining tanks are inside. 6.2.4. Corrosion Protection a Buried Metallic Stora•e Tanks 112.7(e)(2) Rulk storage tanks (onshore),, (excluding production facilities). (iv) Burled metallic storage tanks represent a potential for undetected spills. A nuiv buried installation should be protecled fi•oni corrosion by coatings, cathodic protection or other effective methods compatible with local soil conditions. Such buried tanks should at least be subjected to regular pressure testing. There are no buried bulk oil or fuel storage tanks at this facility. 6.1.Drainage Control 6.1.1. Drai►ta•e rotas Diked Storrt ge Areas rend Secondar i Cvnlrtittnrent 112.7(c)(1) Facility drainage(onshore); (excluding production facilities). (i) Drainage f)•om diked storage areas should be restrained by valves or other positive means to prevent a spill or other eYcessive leakage of oil into the drainage system or in plant effluent treatment system, e-rcept where plant systems are designed to handle such leakage. Diked areas may be emptied by sumps or ejectors; however, these should be manually activated and thew condition of the accunudalion should be examined before starling, to be sure no oil brill be discharged into the water. The secondary containment for the outdoor 92 fuel oil AST is essentially a tank in a tank. The indoor 20,500 —gallon water based glue ASTs have a drainage valve but it is locked to disallow unauthorized manual activation. Potential discharge for all systems would eventually be to the ditch and then Rich Fork Creek. 6.1.2. Valves used on Diked Area Storage 112.7(e)(1) Facility drainage(onshore); (excluding production facilities). (ii) Flapper-type drain valves should not be used to drain diked areas. Valves used far the drainage of diked areas.should, as for as practical, be of manual, open-and-closed design. 6Fhen plant drainage drains directly into watercourses and not into waslewaler treatment plants, retained stormwater should be inspected as provided in paragraphs (e)(2)(iii)(B), (C), and(D) of this section before drainage. There are no valves for this purpose at the facility. 6.1.3. Plant Drainace Systems from Undiked Areas Een (1) Facility drainage (onshore); (excluding production facilities). (iii) Plant drainage systemsfrom areas should if possible,flow into ponds, lagoons, or catchment basins, designed to retain oil or to the facility. Catchment basins should not be located in areas subject to periodic flooding. Note: Describe drainage in areas of the facility that do not have localized containment(e.g,:area drains to a retention pond). Facility must ensure that such systems are designed in accordance with good engineering practice. The facility drainage system has been engineered to collect stormwater from developed portions of the property, and there is no significant opportunity for oil to be discharged to US navigable waters. Parking lot runoff flows into stormwater catchbasins that has an outfall into a ditch alongside Lincoln Drive, which would eventually flow, into Rich Fork Creek.. 6.1.4. Final Discharge of Drainage Ethagtin Facility drainage(onshore); (excluding productionfacilities). (iv) If plant drainage is not as above, the final discharge of all in plant ditches should be equipped with a diversion system the event of an uncontrolled spill, return oil to the plant. All stormwater and roof drainage Mows offsite onto grassy lawns except for the parking lot that is equipped with a storm drain system leading to a ditch. There is a floor drainage system which discharges to a collection sump, which is periodically pumped and disposed. 6.1.5. Facility Drainage Systems and-,Equipment 112.7(e)(I) Faciliry drainage(onshore); (excluding production facilities). (v) Where drainage waters are treated in more that)one treatment unit, natural hydrdmlic flow should be used. If pump transfer is needed, two lift pumps should be provided, and at least one of the pumps should he permanently installed when such treatment is continuous. In any event, whatever techniques are used,facility drainage systems should be adequately engineered to prevent oil from reaching navigable waters in the event of equipment failure or human error at the facility. Note: Facilities,which use a wastewater treatment system for treating drainage, must have a backup system in place. Describe the diversionary system. The professional engineer who certifies this plan is certifying that the system is designed to handle spills in accordance with good engineering practices. Use of oil/water separators should be discussed here. There are no facility drainage systems at this site. 6.2.11. ApprMriate Positioir n Xlohile or Portable Oil Storage Tanks 112.7(e)(2) Bulk storage tanks(onshore): (excluding production facilities). (ri) Alobile or portable oil storage tanks (onshore)should be positioned or located so as to prevent spilled oil fton reaching navigable waters.A secondary means of containment. such as dikes or catchnnent basins. should be furnished for the largest single compartmetrt or tank. These facilities should be located where thev hill not be subject to periodic flooding or washout. There are no mobile or portable bulk oil storage tanks at this facility. 6.3. Facility Transfer Operations 11 12.7(e)(3)(i-v)l Buried Pt ii!g Installationt Protection: and Examination 112.7(e)(3) Facility transfer operations.pnonping,and in plate process(onshorel; (excluding productions facilities). (i) Buried piping installations should have protective wrapping and coating and should be cathodically protected ifs oil conditions warrant. If a section of buried line is exposed for anv reason, it shotdd be carefully examined for deterioration. If corrosion danrage is fotaul,additional examination and corrective action should be taken as indicated by the magnitude ofdanage. In alternative would be the more fr•egtueni exposed pipe corridors mid galleries. There is no buried piping. 6.3.2. Not-in-Service and Standby Service Terminal Connections 112.7(e)(3) Facilitv transfer operations,propping,and inn plant process(outshore); (e.cluding production facilities). (ii) When a pipeline is not in service, a•in standby service for an extended time the terminal connection at due transfer point should be capped or blank flanged, and marked as to origin. Not Applicable. 6.3.3. Pi a Su arts Desi n 112.7(e)(3) Facility transfer operations,pumping, and in plant process(onshore); (excluding production facilities). (iii) Pipe supports should be properly designed to minimise abrasion and corrosion and allow for expansion and contraction. The pipe supports for the piping are on steel brackets and are appropriate for the application. These are checked monthly for evidence of corrosion or wearing. 6.3.4. Above round Vrdve crud Pi eline Eurniinatiorr l 12.7(e)(3) Facility transfer operations,punnping, and in plant process(onshore); (excluding production facilities). (iv),411 aboveground valves and pipelines should be subjected to regular exanninations by operating persaunneI at which time the general condition of items,such as flange joints, expansion joints, valve glands and bodies, arch pans, pipeline supports,locking of valves, and metal surfaces should be assessed In addition,periodic testing may be warranted for piping in areas where facilin,drainage is such that a failure might lead to a spill event. The observance of anv amount of spilled oil shall be reported immediately so that appropriate response can be made All fill lines and valves to the tanks are inspected prior to each refill. Oil transfers shall is supervised by responsible personnel. Pipelines are inspected monthly any problems noted in the inspection log. if there are problems, a work order is generated immediately to conduct a repair. 6.3.5. Ahove)round Pi in l Protection from Vehicular Trrr rc 112,7(e)(3)Facility transfer operations,pumping, and in plant process(onshore); (excheding production facilities). (v) Vehicular trofjrc granted entry into the facility should be warned verbally or by appropriate signs to be sure that the vehicle, because of its sire, will not endanger obovegrore nd piping. Note: Identify hose aboveground piping is protected from vehicular traffic(e.g,bumper poles or other barriers. clearance signs). Not Applicable. 6.4. Facility Tank Car and Truck Loadin2lUnloadina Operations (112,7(e)(4)040) 6.4.1. Loadinr /Unloadin x Procedures meet DOT&e relations 112.7(e)(4)Facility tank car and truck loading/unloading rack(onshore). (i) Tank car and tank truck loading/ unloading procedures should meet the minimum requirements and regulations established by the Department of 1'ronsportati on. Note: Describe how your facility meets the minimum requirements of U.S. [department of Transportation regulations for loading and unloading(49 C1=R 173.3(b), 174.67 and 174.3000 for railcars and 49 CFR 177.834 and 177.837 for tank trucks). 6.2.5. Corrosio►i Protection o Ptirtialltr-Buried ttiietallic Storttc a Tatiks 112.7(e)(?) Bulk storage tanks (onshore); (ercltrdiiiq pt•od¢tctioii.faciliti(,$). (i) Partially-buried metallic tanks Jbr•the,storage of oil should be avoided, unless the buried.section of the shell is adequately coated, since the partial burial in damp earth can cause rapid corrosion of metallic stir forces, especially at the ear•thloir interface. There are no partially buried bulk oil or fuel storage tanks at this facility. 6.2.6. Above mound Tank Periodic Into lrity Testin 112.7(e)(2) Bulk storage tanks(onshore); (excic(ling production facilities). (vi)Abovegrorend tanks should be subject to periodic integrity testing, taking into aCCOrtrrl tank design(floating roof, etc.)crud rising such techniques as hydrostatic testing, visual inspection or a systent of nondestructive shell thickness testing. Comparison records should be kept where appropriate, and tank supports and foundations should be included in these inspections. In addition, the outside of the tank should frequently be observed by operating personnel for signs of deterioration, leaks avhich might cause a spill, or accumulation of oil inside diked areas. There is monthly visual inspection outside of all tankage for signs of deterioration. 6.2.7. Control of Leaktt=e throw h Ittterital Herron Y Coils 112.7(e)(2) Bulk storage tanks(onshore), (excluding prodrrctiau facilities). (vii) To cartrnl leakage through defective internal heating coils, the following factors should be considered and applied, as appropriate. (l) The steam return or exhaust lines from internal heating coils which discharge into an open ivater course should be monitored for contamination, or passed through a settling tank, skinuner. or other.reparation or retention system. (B) Tlne feasibilih of installing on external lueating system should be considered. The heating coils are inspected monthly for signs of deterioration. 6.2.8. Tank Installation and Fail-Sae Di ineered 112.7(e)(2)B lk storage tanks(onshore); (excluding production fercilitie.$), (viii)New and old tank installation should as fin-as practical, be fail-safe engineered or updated into a fail-safe engineered installation to avoid spills. Consideration should be given to providing one or more of the following devices: (A) High liquid level alarms with an audible or visual signal at a constantly manned operation or stnveillance stalion; in smaller plants an audible air vent rrrav since. (B) Considering si=e and complexity of the facility, high liquid level pump cutoff devices set to stop flow at a predetermined rank content level. (C) Direct audible or code signal communication benveen the tank gauger and the primping station. (D) 4 fast response systenn for determining the liquid level of each bulk storage tank such as digital computers, telepulse, or direct vision gauges or their equivalent. (E) Liquid level sensing devices should be regularly tested top ensure proper operation. Note: Inventory control and"sticking"are not adequate methods when used alone.These methods are not good engineering practices without the use of a second form of overfill protection. The facility has none of the above. 6.2.9. Observittion of Dis osal Facilities or E cent Discharge 112.7(e)(2) bulk storage tanks(onshore); (excluding production facilities). (ix)Plant effluents that are dischorged into navigable waters should have disposal facilities observed frequently enough to detect possible system upsets that could cause an oil spill event. Note: Facilities must indicate what type ofbackup system is used in the event of equipment malfunction. There is no process water or plant effluent at this facility. 6.2.10. Visible Oil Leak Corrections from Ttrnk Seants and Gaskets 112.7(e)(2) Bulk storage tanks(onshore); (excluding production facilities). (x) Fisible oil leaks which result in a loss of oil from tank seams,gaskets, rivets and bolts sufficiently large to cause the accumulation of oil in diked areas should be promptly corrected. Visible oil leaks are promptly reported to the plant staff and corrected. 6.6. Site Security [112.7(e)(9)(i-v)] 6.6.1. Feneing 112.7(e)(9)Security (i)All plants handling,processing, and storing oil should be fiulh fenced, and entrance gates should be locked and/orgtrarded 7vhen the plant is not in production or rs unattended. The facility is fenced. However, adequate security is provided. Oils are stored inside of the fencing and water based glues indoors and the plant is locked outside of operating hours. 6.6.2. Flow Valves Locked 112.7(e)(9)Security 0i) The masterflow and drain valves and ar>_y other valves that brill permit direct outward floi,,of the tank's content to the surface should be securely locked an the closed position when in noa-operating or non- standby status. Not Applicable. 6.6.3. Starter Controls Locked 112.7(e)(9)Secra•ity(iii) The starter control on oil primps should be locked in the "off'position or located at a sire accessible onh,to azahori_ed personnel when the pumps are irz a non-operating of-non-standby stains. The plant is locked outside of operating hours. 6.6.4. Pi eline LoatUUnloadin g Connections Securely Ca ed 112.7(e}(9j Secru•in>(iv) The loading/unloading connections of oil pipelines should be securely capped or blank- flanged a!ten not in service or our standby service for an extended time. This security practice should also apply to pipelines that are emptied of liquid content either by draining or by inert gas pressure. There are no pipelines at this facility. 6.6.5. Li-,htin g Adequate to Detect Mills 112.7(e)(9)Security(v).Facility lighting should be commensurate tivith the type and location of the facility. Consideration shortld be given to: (A) Discovery ofspills occurring during hours ofdarkness, both big operating personnel. ifpresent, and by non- operating personnel(general public, local police, etc.)and, (B) Prevention of spills occurring through acts of vandalism No deliveries of oil are allowed after dark. However the facility is lighted for security purposes. 6.7. Personnel Training and Spill Prevention Procedures it I 2.7(e)(10)(i-iii)] 6.7.1. Personnel Instructions 112.7(e)(10)Personnel training and spill prevention procedures. (i) 0�vners or operators responsible for properly instructing their personnel In the operation and maintenance of equipment to prevent the discharges of oil and applicable pollution control laws, rules, and regulations. All new hires involved with oil deliveries and drum handlin'o receive initial training that includes spill prevention training. The spill`prevention training includes a review of the facility emergency action plan. Annual training is conducted, and records of training documentation is kept on site for at least 5 years. This training will include: • Knowledge of physical plant; valves and piping, • Transfer operations, as appropriate. • Product handling procedures, • Maintenance, as appropriate, • Discharge Prevention laws and regulations • Contents of SPCC Plan and Emergency Response Plan 6.7.2. Design ated Person Accountable or S ill Prevention 112.7(e)(10) Personnel training anal spill prevention procedures. (ii) Each applicable facility should have a designated person who is accountable for oil spill prevention and who reports to line managenrent, The site Environmental Engineer/Emergency Coordinator is the designated person responsible for spill prevention at the facility. Not Applicable. 6.4.2. Seconelar Coirtrrin►nenl or Vehicles Ade uate 112.7(e)(1) Facility ictrzk car and truck loading/unloading rack(onshore). (ii) [P7tere rack area drainage does not flow into the catchment basin or treatment facility designed to handle spills, a quick drainage systenr should be used for tank truck loading and unloading areas. The containment systenr should be designed to{told at least ntcrrimunu capacity of arty single compartment of a tank car or tank track loaded or unloaded in the plant. Note: Design the design and capacity of secondary containment for truck loading/unloading areas including transfer operations to both aboveground tanks and underground tanks. There is no secondary containment for vehicles making deliveries. There is no secondary containment for delivery vehicles, 6.4.3. Warning or Barrier t systenr or Vehicles 112.7(e)(4) Facility tank car and Truck loadinglunloading rack(onshore). (iii) 4n interlocked warning light or physical barrier system, or warning signs,should be provided in loading/unloading areas to prevent vehicular departure before complete disconnect offlesible or f red transfer lines. There is no interlocked warning system for delivery vehicles. 6.4.4, Vehicles Ins ester! or Lowermost Drainage Outlets he ore Leaving 112.7(e)(4) Facility lank car and truck loadinglunloading rack(onshore). (iv) Prior to filling and departure of anv tank car or tank truck, the lowermost drain and all outlets of such vehicles should be closely examined for leakage, and if necessary, tightened, adjusted, or replaced to prevent liquid leakage while in transit. Not Applicable. 6.5. Ins ections/Recordkee in I I2.7 e 8 112.7(e)(8) Inspections and records. Inspections required by this part should be in accordance with written procedures developed for the facility by the owner or operator. These written procedures and a record of the inspections,signed by the appropriate supervisor or inspector, should be made parr of the SPCC Plan and maintained for a period of 3 years. Note: Written inspection procedures(e.g,checklist)should be included in the SPCC Plan. Documentation of the inspections can be maintained in a separate location other than the SPCC Plan as long as their location is referenced as a part of the SPCC Plan for 3 years. All other records pertaining to SPCC(e.g.,drainage discharges.tank:integrity testing.training records.etc.)must also be maintained for 3 years. The facility performs the following emergency response inspections monthly and records the results of the inspection. Repairs are made when noted. Tank Inspection—Monthly Checks Tanks for leaks, specifically looking for: • Drip marks or paddles of spilled or leaked material • Tank discoloration, swelling or damage to tank insulation Foundations for: • Puddles of spilled or leaked material Piping for: • Droplets of leaked material, oil seepage at seams or valves • Discoloration or corrosion Response Equipment Inspection Equipment is inspected at least quarterly for deterioration and operation. Inspections are documented and maintained in the facility maintenance office tank log. Operators of the equipment are instructed to report any seepage or spills for repair to maintenance. Recordkeeping Records of inspection are kept in the tank log for at least 3 years. Formal facility inspections are signed and documented, 6.7,3. kill Prevention Brie fir .y 112.7(e)(10) Personnel training and spill prevention procedures, (iii)Owners a•operators should schedule and conduct spill prevention briefings for their operating personnel at intervals frequent enough to assure crdegrrate cinder:tandiag of the SPCC Plan for that f cility. Such briefings should highlight and describe known spill events a• failures. malfunctioning components, and recently developed precautionan,measures. Oil spill prevention and response training is provided to employees. This training is documented. 6.7.4. kill Control E uj� neat List all spill control equipment stored at your faciliry(e.g.,granular absorbent, empty drums,shovels, brooms, absorbent pads and booms, and vacuum truck)for the purposes of meeting the requirements of 112.7(c). Spill control equipment is stored at the following locations: • Water [used Glue Bulk Storage Area • Hydraulic Pump Station • Hazardous Waste Storage Area • Boiler Room 6.8. Enrer encv Contacts Part 110-Discharge of Oil: 110,10 Notice. An person in charge of a vessel or of an offshore or onshore facility shall, cis soon as he or shehas knowledge of any discharge of oil from such vessel or facility in violation of,�110.6. immediately notify the National Response Center OTC)(800-424-8802; in the lhashington D.C. metropolitan area, 426-2673). If direct reporting to the NRC is not practicable, reports mcry be made to the Coast Guard or EPA pre- designated On-Screen Coordinator(OSC)for the geographic area where the discharge occurs. All such reports shall be promptly relaved to the NRC. If it is not possible to natrfv the NRC or the pre-designated OCS immediately, reports map be nrade immediately to the nearest Coast Guard runt,provided that the person in charge of the vessel or onshore or offshore facility notifies the YRC as soon as possible. The reports shall be made in accordance with such procedures as the Secretary of Transportation may presc)-ibe. The procedures for such notice are set forth in U.S. Coast Girard regulations, 33 CFR Part 153,Subpart B and in the National Oil and Hazardous Substances Pollution Cantingencv Plan, .10 CFR Part 300, Subpart E(Approved by the Offce of onagement and Budget under the CONTROL number 20-50-0046). Note: In this section, include emergency telephone numbers for spill notification(e.g., Federal National Response Center, ke,,,facility'personnel,and cleanup contractors). Name Title Work/Cell Phone Fax Tony Shaw Environment, 336-812- 336-812-4901 Health & Safety 4908I336-442- Coordinator 2085 A&D Spill Cleanup 336-434-7750 Contractor OF WATFRQ Michael F.Easley,Governor William G.Ross Jr.,Secretary North Carolina Department of Environment and Natural Resources p Coleen H.Sullins;Director Division of Water Quality March 20, 2009 Mr. Tony Shaw, S and E Manager Certified Mail 7008 3230 0000 9861 7327 Mannington Wood Division 1327 Lincoln Drive High Point, NC 27260 Re: Notice of Intent NCG 210014 Guilford County Dear Mr. Shaw: A storm water inspection was conducted at your facility in 2008. At the conclusion of this inspection there were noted violations with the current regulation. As of this date, no correspondence has been received concerning corrective actions undertaken for compliance. Accordingly, if this office does not receive correspondence, within five (5) working days, enforcement actions will begin. If there are questions, please contact Marc Stokes at (336) 771-5000. Sincerely, Steve W. Tedder Water Quality Regional Supervisor Winston-Salem Region Division of Water Quality Cc: WSRO Files No`rrthCarolina ,1VaNra11j1 North Carolina Division of Water Quality 585 Waughtown Street Winston-Salem,NC 27107 Phone(336)771-4600' Fax(336)7714631 Internet: h2o.enr.state.nc.us An Equal Opportunity/Affirmative Action Employer--50%RecyCed110%Post Consumer Paper t 6aJ 1327 Lincoln Drive 3 :3 6 - 8 8 4-Ir5 6 0 0 Ili-Ii Point, North Carolina I"AA 27260-99-15 3 3 6 • 8 1 2 - 4 9 8 t MAMINGTON. N..DeotivED of EENR MANNINGTON WOOD FLOORS FEB 10 2M Winston-Salem Regional Office To: Mr. Steve W. Tedder Water Quality Regional Supervisor Division of Water Quality Winston-Salem Region Re: Notice of Violation NCG 210014 Mannington Wood Floors Guilford County Dear Mr. Tedder, Per our Notice of Violation dated December 9, 2008 Mannington Wood Floors is providing the following information outlining the corrective actions taken: 1. A new site map has been completed (attached) that provides the percent impervious of each drainage area. 2. R&A Labs of Kernersville, NC has been contracted to collect samples and provide analytical data per our next rain event. A copy of that report will be sent to you upon my recent. _ 3. An.internal-feasibility study was conducted. A shelter for both the trash compactor and wood waste"dumpster is being considered for installation. Housekeepingaround dust collectors each day 1s now being completed] r 4. ,,—improved coordination with the facility,s SPCC Plan is planned by additional quarterly reviews of this plan. 5. Both the SPCC plan and the SPPP plan is scheduled too'be reviewed on an annual basis. �?/'✓ f���- ,�% - r i r I i If there are any questions concerning these steps taken by Mannington Wood Floors please advise. Sincerely, 0'a L Tony Shaw Safety/Environmental Manager Mannington Wood Division 336,812.4908 STORMWATER DISCHARGE POINTS 1 — Front of building, approx. half of roof drainage, front grounds, concrete pod at front dock, asphalt pad at dust system, discharges to street storm water drain. #2 — Asphalt and concrete driveways and parking lots, approx. half of roof drainage, discharges to storm sewer manhole. y #3 — Asphalt driveways and parking lots, roof drains from metal building, discharges to concrete i trench and empties into ditch along railroad track via a 16" pipe. 11 #4 — Asphalt and concrete driveways and parking lots from truck ramp, roof drains, discharges , to storm sewer manhole and empties into ditch along railroad track via a 16" pipe. I ' #5 — Aspholt drivewoy and parking lot, roof drains, discharges to storm sewer grate in parking lot. 1 DORRIS --�_ 53,940 sf (6,076 sf grass; 11.3%) - --- #3 9101 sf (3328 sf grass;36.6%) . . . . . . . . . tea • #4 68,481 sf 1 �— (4,740 sf grass;6.9%) 1 ' . • ' • #2 O . ' LIM . . . . . . . . . . . . . - o 5539 sf Asphalt BULK GLUE TANKER TRANSFER DOCK LQQT 22,576 sf (13,048 sf grass; 57.8%%) L I N C O LN # 1 t klonnington Wood Floors, High Point, NC Dr By: DH Scale: None Date: MAY 21, 1998 File: ACLTWIN P ST0RMH2O.OWG Cv 1327 Lincoln Drive 3 :3 6 - 8fi 4 - 5 0 0 0 ligh_I' itil.North Cirolina F11X f2.;r?��M NR 3 3 6 - 8 1 2 - 4 9 8 1 MAMINGTON. DEC 2 3 2= MANNINGTON WOOD FLOORS Winston-Salem Regional ice To: Mr. Steve W. Tedder Water Quality Regional Supervisor Winston-Salem Region Division of Water Quality Re: Notice of Violation NCG 210014 N11aiillillg'ioli Wood floors Guilford County Dear Mr.Tedder, As per the Division of Water Quality's report dated December 9, 2008 Mannington Wood Floors will aggressively attend to these issues and provide you with up-dated information as required. All five items listed will be completed and submitted to your office by February 14t', 2009. I have contracted with and outside Environmental Firm and Analytical Lab to work with us to insure these items are completed promptly. If for any reason this date is not acceptable please advise. Sincerely, Tony S2 T Safety/Environmental Manager Mannington Wood Division 336.812.4908 r' f o it =O�W A rF9Q Michael F_Easley,Governor YWilliam G.Ross Jr.,Secretary y North Carolina Department of Environment anti[Natural Resources > Coieen H.Sullins,Director Division of Water Quality December 9, 2008 Mr..Tony Shaw, S and E Manager Certified Mail 7008 0150 0002 7876 8690 Mannington Wood Division 1327 Lincoln Drive High Point, NC 27260 Re: Notice of Violation -NCG 210014 Guilford County Dear Mr. Shaw: A storm water inspection was performed at Mannington on December 2, 2008 by the Winston- Salem Regional Office of the Division of Water Quality. This inspection falls under the provisions of North Carolina General Statute 143-215.1. At the completion of the inspection the following items as noted below were found to be in noncompliance with Permit NCG210014. I. The site map needs to be updated as to location of activities, percent impervious of each drainage area and loading and off loading areas. 2. Certification that storm water outfalls have been evaluated for the presence of non-storm water discharges. 3. A feasibility study needs to performed. 4. Improved coordination with the facility's SPCC plan, a recommendation. 5. Both the SPCC and SPPP plans need annual review and updating. The inspection checklist is included for your review. Please respond to this office within 30 days of receipt of this correspondence advising of corrective actions undertaken concerning the aforementioned violations. This office is appreciative of your cooperation. If there are questions, please contact Marc Stokes at (336) 771-5000. Noi thCarolina Naturally North Carolina Division of Water Quality 585 Waughtown Street Winston-Salem,NC 27107 Phone(336)771-4600 Fax(336)7714631 Internet: h2o.enr.state.nc.us An Equal OpportunitylAtfinnative Act+on Employer—50%Recycled110%Post Consumer Paper t i` .1 SENDER: CbMP'LE'TE THIS SECTION -COMPLETE THIS SECTION ON DELIVERY., a Comple',e items 1,2,and 3.Also complete A. Sig u ❑Agent item 4 if Restricted Delivery is desired. X ❑ Addressee ■ Print your name and address on the reverse so that we can return the card to you, g, ved by(Prfnted Name) C. Date of Delivery ■ Attach this card to the back of the mailpiece, r d$ or on the front if space permits. D. Is delivery address different from Rem 1? Yes 1. Article Addressed to: If YES,enter delivery address below: ❑ No Mr.Tony Shaw, S & E Manager Mannington Wood Division 1327 Lincoln Drive 3. Type High Point, NC 27260ifled Mail ❑ Express Mail FRegistered ❑ Return Recelpt for Merchandise ❑ Insured Mail ❑C.O.D. 4. Restricted Delivery?(Extra Fee) yes 2 7008 0150 0002 7876 8690 �� V 'f PS Form 3811,February 2004 Domestic Return Receipt 102595-02-M-1540; T Mr. Tony Shave December 9, 2009 Pg. 2 Sincerely, Steve W. Tedder Water Quality Regional Supervisor Winston-Salem Region Division of Water Quality Cc: WSRO Files • . CERTIFIED MAIL,, RECEIPT L7 (qqTqjwC Mail Only, . .• Provided ET' For delivery.information visit our website at www.usps.conta P $N "S.Arlo CerUffed Feeru Poe o� v erk a RetumReceiptFee • Cj (Endorsement Required) Q d Restridod DoWery Fee (Endorsement Required) Ln R FMa P _ NcOa10 a TTOWlMtA(,R . .,5 � ,� se Mr.Tony Shaw, S &E Ma "if0MVI' 0 KF, Mannington Wood Division --•-•-- - 1327 Lincoln Drive .-_-------. cir " High Point, NC 27260 1 , Compliance Inspection Report Permit: NCG210014 Effective: 08/01/08 Expiration: 07/31/13 Owner: Mannington Wood Floors SOC: Effective: Expiration: Facility: Mannington Wood Floors County: Guilford 1327 Lincoln Dr Region: Wnston-Salem Nigh Point NC 27260 Contact Person: Douglas Brown Title: Phone:910-884-5600 Directions to Facility: System Classifications: Primary ORC: Certification: Phone: Secondary ORC(s): On-Site Representative(s): Related Permits: /Z I0;JZOc p Inspection Date: 11f26f20% Entry Time: 09:30 AM Exit Time: 12:00 PM Primary Inspector: Marc Stokes Phone: 336-771-5000 Secondary Inspector(s): Reason for Inspection: Routine Inspection Type: Stormwater Permit Inspection Type: Timber Products Stormwater Discharge COC Facility Status: fl Compliant ® Not Compliant Question Areas: ®Storm Water (See attachment summary) Page: 1 Permit: NCG210014 Owner-Facility: Mannington Wood Floors Inspection Date: 12/20/2008 Inspection Type: Stormwater Reason for Visit: Routine Inspection Summary: This facility with a few modifications and incorporation of the SPCC plan within the SPPP plan would be considered compliant. The facility was most cooperative. Stormwater Pollution Prevention Plan Yes No NA NE Does the site have a Stormwater Pollution Prevention Plan? ■ n n n #Does the Plan include a General Location (USGS) map? ® n n n #Does the Plan include a"Narrative Description of Practices"? ® n n n #Does the Plan include a detailed site map including outfall locations and drainage areas? ■ n n #Does the Plan include a list of significant spills occurring during the past 3 years? n ❑ O ❑ #Has the facility evaluated feasible alternatives to current practices? n e n #Does the facility provide ali necessary secondary containment? ® n #Does the Plan include a BMP summary? ® n n n #Does the Plan include a Spill,Prevention and Response Plan (SPRP)? ® n n n #Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? ® n n n #Does the facility provide and document Employee Training? ® n n #Does the Plan include a list of Responsible Party(s)? ® n n n #Is the Plan reviewed and updated annuaify? n ® n n #Does the Plan include a Stormwater Facility Inspection Program? ® n n n Has the Stormwater Pollution Prevention Plan been implemented? ® n ❑ n Comment: The facility needs to implement a feasibility study. The plan needs to be reviewed and updated. Qualitative Monitoring Yes No NA NE Has the facility conducted its Qualitative Monitoring semi-annually? ® n n 1=1 Comment: Permit and Outfalls Yes No NA NE #Is a copy of the Permit and the Certificate of Coverage available at the site? ® n n n #Were all outfalls observed during the inspection? ® n n n #If the facility has representative outfall status, is it properly documented by the Division? n n M n #Has the facility evaluated all illicit(non stormwater)discharges? n ® n n Comment: The facility needs to evaluate possible illicit discharges. Page: 2