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HomeMy WebLinkAbout310467_Application_20240402State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2024. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee, l . Certificate Of Coverage Number: AWS310467 2. Facility Name: King Farms K-4 & K-5 3. Petmittee's Name (same as on the Waste Management Plan): Craig King 4. Permittee's Mailing Address: 126 Garland King Rd City: Teachev State: NC Telephone Number: 910-285-2692 Ext. E-mail: 5. Facility's Physical Address: 171 W W Whaley Ln - K5 City: Teachev State: NC 6. County where Facility is located: Duplin 7. Farm Manager's Name (if different from Landowner): Craig King, Jr 8. Farm Manager's telephone number (include area code): 910-285-2920 Ext. 9. Integrator's Name (if there is not an Integrator, write "None"): MurPhv-Brown LLC 10. Operator Name (OIC): Vincent Craig King Jr. Phone No.: 910-285-2692 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine - Feeder to Finish 1,280 Swine - Wean to Finish 2,632 Oneration Tvnes: Swine Cattle Dry Poultry Wean to Finish Dairy Calf Non Laying Chickens Wean to Feeder Dairy Heifer Laying Chickens Farrowia.Einish Milk Cow Pullets eeder to Finish Dry Cow Turkeys Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers Zip: 28464-9736 Zip: 28464 OIC #: 990014 Other Tvnes Horses - Horses Horses - Other Sheep- Sheep Sheep - Other 13. Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): (Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Name Structure Type (Lagoon/Digester/ WSP) Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) K4 Lagoon 1/1/1991 Full, clay 488,026.00 59,466.00 19.50 K5 Lagoon 1/1/1990 Full, clay 287,129.00 39,946.00 19.50 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d), either by mailing to the address below or sending it via email to the email address below. The C MP must include the following components: The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required MRCS Standard specifications A site map/schematic Emergency Action Plan �4,lnsect Control Checklist with chosen best management practices noted . Odor Control Checklist with chosen best management practices noted 4-Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is ac urate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be pplicable to your facility. . Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist, all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name (Print): Y c •1 n�sc -T-&- . Signature: : /Vc �� Name (Print): Signature: Name (Print): Signature: Title: 0 L) pw,r' Date: .J Z 8 — Z Y Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: animal.operations@deq.nc.gov NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 1,860 animals X =3870968 (tons) waste/animal/year = Amount of Plant Available Nitrogen (PAN) Produced Per Year 1,860 animals X U09677419 lbs. PAN/animal/year = Guide Std. 633) _ 6,666 (tons) waste/year. 6,714 lbs. PAN/year. (PAN from N.C. Tech Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field* Soil Crop Lbs. N Acres Lbs, N Month of Dar IlcrP Utilized Aonlication T3471 3 NoA Bermuda(G) 255 2.57 655.35 March - Sept. T3471 4 NoA Bermuda(G) 255 4.19 1068.45 March - Sept. T3471 5 NoA Bermuda(G) 255 3.41 869.55 March - Sept. T3511 6 NoA Bermuda(G) 255 2.58 657.9 March - Sept. T3511 7 3-7* NoA NoA Bermuda(G) Small Grain 265L 50 1.81 4.39 461.55 219.5 March - Seet. Sept. - April T3471 1 NoA Wheat 144 6.67 960.48 Sept. - April T3471 T3471 1 1 NoA NoA Corn Soybeans 130 150 6.67 6.67 867.1 1000.5 March - August June - Sept.+ T3471 2 NoA IWheat 144 6.67 960.48 Sept. - April T3471 T3471 2 2 NoA NoA I Corn ISoybeans 130 150 6.67 6.67 nT r1A 867.1 1000.5 C -1CA .2r1 March - August June - Sept.+ -* *see narrative for small grain details **based on annual average for two vear rotation on fields 1.2 *This N is from animal waste only. if nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. --AlOTE: The applicator is cautioned that P and K may be over applied while meeting the N . equirements. Beginning In 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 - - �. Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only If operator does not own adequate land [see Required Specification 2]) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre* Utilized Application Total * See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 27.91 6,760 Table 2 0.00 Total 27.91 6,760 Amount of N Produced 6,714 Surplus or Deficit 46 NOTE: The waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nufrlent or other elements. Page 3 see attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application Rate r) Amouni THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation 'see lagoon desicln. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: This is a "wetted acres" plan, combining two existing tacimes.____� Each pull is listed as a field. Only 4.39 acres of bermuda must be overseeded In small grain each year. More may be planted if desired but only 4.39 acres Is required. Page 4 REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip), Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland, When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No pending should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other properly and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner Is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be Inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that Includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications animal waste during the crop season. 21 Highly visible markers shall be Installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (6) years. �A] Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director Craig King King Farms K-4 & K-5 126 Garland King Rd Teachey,NC 28464-9736 NORTH CAROLINA Environmental Quality February 12, 2024 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2024. In order to ensure your continued coverage under the State Non -Discharge General Permits. you must submit an application for hermit coverage to the Division of Water Resources (DWR) by April 3. 2024, Enclosed you will find a "Request for Certificate of Coverap-e for Facility Currently Covered by an Expiring State Non -Discharge General, Permit;" The anplication form must be completed, signed by the Permittee, and returned to the DWR by April 3, 2024. Mailing Address: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699 1636 Email: animal.operations deq.nc.gov phone: (919) 707 9129 Please note that you must include one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1 and could result in assessments of civil penalties of up to S25,000 per day. Copies of the animal waste operation State Non -Discharge General Permits are available at www.deg.nc.gov/animal2ermits2024. General permits can be requested by writing to the address above. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129. Sincerely, Michael Pjetraj, Deputy Director Division of Water Resources Enclosures: Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non -Discharge General Permit NarthCaroliaaDapuMeatofEacironmaaralQ.bls Dilisiouaftt'atarR.O.Ia -''D_ 512 North 5all%bw7 Strad 1630 ]tail San -ice Canter Raleigh, North Carolina 2"699.1636 9197013129 This phut will be implemented in the event that ataitnal W-Untre or ingoou effluent froxn your operation is leaking, overflowing, or running off the site: Step (1) Stop the release or flow of manure/effluent. Step (2) Assess the extent of the spill and note any obvious damages. Step (3) Contact appropriate personnel and agencies. King Farms 910--285-2692 (See Laird & Nutrient Management phone list attached.) Department of Environmental Management (DEM) Regional Office: - /6--99 - .390& DEM after hours emergency: 919-733-3942 Local Emergency Management System: q l0 - z q '�-_ a / � 4 Local Natural Resource Conservation Service: t? h9 Local Cooperative Extension Service: �� ` z 9�0 - a /�z 3 Local Soil and Water Conservation District: Local dirt-moving/heavy equipment companies: Name Phone # 1. > i'/✓ FfJ��%5 �/O-2 S- �269Z 2. _ TToe ,',15,y9 Ag A--' 4 So W Q- -3 8,.6"7 3. Local contract pump equipment companies: Name 1. 2. 3. Phone # Step (4) implement procedures as advised by 1KF , DEM, and technical assistance agencies to rectify the damage, repair the system, and reassess the nutrient management plan to prevent future problems. 4 A E EMERGENCY ACTION PLAN Using this outline as guidance, you should develop a specific emergency action plan for your waste handlin s stem. This plan will be implemented in the event that wastes from yy ! your operation'are ea ing, overflowing, or running off the site. You should NOT wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be available to all employees at the facility, as accidents, leaks, and breaks could happen at any time. Your plan should follow this format: 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: a. Lagoon overflow —possible solutions are: add soil to berm to temporarily increase elevation of dam —any permanent alteration of the dam should be approved by a qualified technical specialist pump wastes to field at an acceptable rate stop all additional flow to the lagoon (waterers) —hold waste in house if possible call a pumping contractor make sure no surface water is entering lagoon NOTE: These activities should be started when your lagoon level has exceeded the temporary storage level. b. Runoff from waste application field —actions include: immediately stop waste application r� create a temporary diversion or berm to contain the waste on the field incorporate waste to reduce further runoff C. Leakage from the waste distribution system: pipes and sprinklers —actions include: — stop recycle (flushing system) pump — stop irrigation pump close valves to eliminate further discharge I — separate pipes to create an air gap and stop flow i flush system, houses, solids separators —actions include: — stop recycle (flushing system) pump -- stop irrigation pump make sure no siphon effect has been created separateA pes to create an air gap and stop flow ' d. leakage from base or ewall of lagoon. Often these are seepage as opposed to flowing leaks —possible action*: di a small well or ditch to catch all seepage, put in a submersible pump, and pump back into lagoon if holes are caused by burrowing animals,trap or remove animals and fill holes and compact with a clay type soil other holes may be likewise temporarily plugged with clay soil *Lagoon problems require the consultation of an individual experienced in the design and installation of lagoons for permanent repair measures. ,— 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? C. Any damage notes, such as employee injury,fish kills, or property damage? 3. Contact appropriate agencies. a. During normal business hours, call your DEM regional office, at 910-395-3900, after hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of incident from item 2 above, the exact location of the facility, and the location or direction of movement of the spill, weather and wind conditions, what corrective measures have been under taken, and the seriousness of the situation. b. If spill leaves, or"is likely to leave, property or enters surface waters, call local emergency management services (EMS) at 910-296- 2160. C. Instruct EMS to contact local Health Department. d. Contact local Soil and Water Conservation District Natural Resources Conservation Service office at 910-296-2121, and Cooperative Extension Service at 910-296-2143for advice/technical assistance. e. If you are a contract swine grower associated with a swine company integrator, contact the company representative. ,--, 4. implement procedures as advised by DEM and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. DUPLIN COUNTY COOPERATIVE EXTENSION SERVICE PO BOX 458 KENANSVILLE, NORTH CAROLINA 28349 910-296-2143 DUPLIN COUNTY SOIL AND WATER CONSERVATION DISTRICT NATURAL RESOURCES CONSERVATION SERVICE PO BOX 277 KENANSVILLE, NORTH CAROLINA 28349 910-296-2121 DUPLIN COUNTY EMERGENCY MANAGEMENT SYSTEM PO BOX 909 KENANSVILLE, NORTH CAROLINA 28349 910-296-2160 DIVISION OF ENVIRONMENTAL MANAGEMENT 127 CARDINAL DRIVE EXT WILMINGTON, NORTH CAROLINA 28405-3845 910-395-3900 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids (✓) Flush system is designed and operated sufficiently to remove accumulated oolide from gutters ea designed. {) Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids {✓) Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-6 Inches over more than 30% of surface. Excessive Decaying vegetation (✓)Maintain vegetative control along banks of Vegetative Growth lagoons and other Impoundment's to prevent accumulation of decaying vegetative matter along waters edge on impoundment's perimeter. (Dry Systems) Feeders Feed Spillage O Design, operate and maintain feed systems (e.g.. bunkers and troughs) to minimize the accumulation /--� of decaying wastage. {) Clean up spillage on a routine basis (e.g. 7-10 day interval during summer,,15-30 day Interval during winter). /"1 Feed Storage Accumulation of feed () Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids In filter strips around feed storage as needed. Animal Holding Accumulation of animal {) Eliminate low area that trap moisture along fences Areas wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal. {) Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. Inspect for and remove or break up accumulated solids as needed). MIC -- November 11. 1996 Dry Manure Handling Accumulations of animal {) Remove spillage on a routine basis (e.g. 7-10 day Systems wastes Interval during summer, 15-30 days Interval during winter) where manure is loaded for land application or disposal. {) Provide for adequate drainage around manure stockpiles {) Inspect for and remove or break up accumulated wastes In filter strips around stockpiles and manure handling areas as needed. The issues checked {) pertain to this operation. The landowner / integrator agrees to use sound judgment in applying insect control measures as practical. 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CL .2 < 0 tw m - o w w ru �: 4 4 m o a c u 'A can "Cl "0 mw L- L- M " t10 E m C -J N in M M M M .o 'a -0 'a W u m c c c c E m SS SS m m m m Ln c co 4� -W *� CA CA CA C� ob ch t u m C6 c m .0 " -4 m m u 4A M Ln T-1 T-4 t-4 U- um cr- IR IR cc r- c 2 6 LU ui LU LU LU Z Z Z Z m .0 LA — %-M;99;999uuuu=lK ;R < Lu ui ui ui Lu z z z z z 0 w Version —November 26, 2018 Mortality Management Methods indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality ElBurial three feet beneath the surface of the ground within 24 hours of knowiedge of animal death. 'The burial must be at least'300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should beat least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under CAS 15A NCAC 13B .0200. U,7 Rendering at a rendering plant licensed under G.S. 106-168.7. 0 a Complete incineration according to 02 NCAC 62C .0102. ® A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and 'a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead anlmal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. "These plans are also recommended for all animal operations. This plan outlines farm-speoific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. o A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. o Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). ® In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399A. Signatur of, Farm Owner/Manager Date Y \� -� Signature of Technical Speclafis Date Grower: K-5 Craig King Designed By: JR Vinson Address: 0 Checked By: TK Teachey, NC Date: 01 /29/10 County: Duplin Sheet 4 of 7 Temporary Storage Volume: (Cont.) Rainfall In Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12In./ft Vol.= (38948 sq.ft. + 0 sq.ft.) * 7 in. /12 In./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 22,720 Storm Storage: Vol.=(Lagoon Surf. Area + Addri Drainage Area) * 25Yr./24Hr. Storm(in) / 121n./ft. Vol.= (38948 sq.ft + 0 sq.ft.) * 7.5 In. /12 In./ft. Total Required Volume for 25Y0241-1r. Storm Event (cu.ft)a 24,343 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt`I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Val.= (38948 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 0 Total Required Storm Storage (25Yr. / 241-1r. Storm +'Heavy Rain')= Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) _ Total Required Permanent Storage (Treatment + Sludge) _ TOTAL REQUIRED VOLUME = 262062 (CU.FT.) 0. Box 24,343 (CU.FT) 64,919 (CU.FT) 172,800 (CU.FT) O T T � 0 _ O CC) a00co U) Z W J w w Z .w T M it w J w W 9 0. w LL a O r r� O CD 11 11 W W J J W w "W O 0 m 0 a (. w O = ~ z LL r r r M t0 tf7 CO II Iij _! °- CL CL � II J w a M a o W (n N C) z Ul • Grower: K-5 Craig King Designed By: JR Vinson Address: 0 Checked By: TK Teachey, NC Date: 01/29/10 County: Du Iin Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation Emergency Spillway Crest Elevation Top of 25Yr. / 241-1r. Storm Storage Top of "Heavy Rain" Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Min. Liner Thickness (if required) Freeboard Depth Temporary Storage Period 60.00 FT. ------ «--« Not Al Applicable -------- 49.00 FT. « _--«--- Not Applicable 48.31 FT. 45.56 FT. ----------------- Not Applicable 0.00 -----------------_ 38.00 FT. ------------------ 310.00 FT. ------------ ----- 125.64 FT. ------------------- 3:1 H:V ------------------- 38,948 SF 1.8 FT. ------ «----- __ 1.00 FT. ------ __---- ___ 180 Days TOTAL DESIGN VOLUME = 287129 (CU.FT.) Treatment / Sludge Storage Zone Depth -------- --- 7.6 FT. Temporary Storage Zone Depth ----«----- 2.8 FT. Freeboard / Storm Storage Zone Depth --- -------- 1.7 FT. Total Lagoon Depth ----------- 12.0 FT. Grower: K-5 Craig King Designed By: JR Vinson Address: 0 Checked By: TK Teachey, NC Date: 01/29/10 Coun . Du lin Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE: See attached Waste Utilization Plan DATE: COMMENTS: This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supercede the original certification of the farm. Murphy -Brown, LLC Engineering P.O. Box 858, 9 OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available In the lagoon for future wet periods. In the late summer l early fail the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each r---� year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the Initial tilling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should Include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 2 Lagoon surface »- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. + Surface water diversion features are designed to carry aH surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. ,_. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste Into the lagoon several times daily are optimum for treatment. Pit recharge systems, In which one or more buildings are drained and recharged each day, also work well. • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest g g possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer I early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. 5 '�' • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. ,--� Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can 6 be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure — an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels -- high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing Into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7 M1'S::w gy d Name of Farm: Owner/ Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation. District and will be available for review by DEM upon request. Name of Facility Owner: CYc"' (Please print) Signature: Date: Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: (Please print) Kraig A. Westerbeek Affiliation: Murphy Family Farms Address (Agency): P.O. Box 759 Rose Hill, NC 28458 Signature: Date: -7 - :S` 0 -0.._ 7 Page 8 ._ � r�.v -,<, a i �,1,7.:'� � siys{ i; •�k„�,�',_,. �e !.r �s �:' r .r �, ',�,:.,:,. �p° '. i t � ° sr tS•2+` v d a't iP ,a r a kys y�of C '3• % 4 ', 1 3� M fA r 5 LA x V . F a Y t z v he�l"mY�y�XM c r r ;x� .r i' ..,,N rx ». -. f �y. � -:•1 .,C'r ik P+.; r it� :�'Y - v .m ti } .- r , S s 4 k.K Y rtih� a '.' ?'i.'�� by. rr•,;,�, �y�3 �ql�,�,���,.,� ry_ �4 " ryF`" r �, � � s ar •'i� t��y"� ..�' 1 t�t�i FS•,�F ,wW i 1 ^A .f•4 �' •. .- .�, .- I a �µ� r+. ab at S��7�� `��FF� t....r„z K r w p i � � $;.�_�n Grower: K-4 Craig King Designed By: A Vinson Address: 0 Checked By: TK Teachey, NC Date: 01/29/10 County: Duplin Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation Emergency Spillway Crest Elevation Top of 25Yr. / 241-1r. Storm Storage Top of "Heavy Rain" Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Min. Liner Thickness (if required) Freeboard Depth Temporary Storage Period Zone Depths: ------------------ 50.00 FT. Not Al Applicable -«--«--- - 49.00 FT. --------»-«------ Not Applicable 48.33 FT. 45.48 FT. -«------- Not Applicable 0.00 38.00 FT. -_ ------ ---------- 318.00 FT. ---------------- 187.00 FT. -------- 3:1 H:V 69,466 SF 1.8 FT. -«____-- ---_-- 1.00 FT. ------------------- 180 Days TOTAL DESIGN VOLUME = 488026 (CU.FT.) Treatment / Sludge Storage Zone Depth ----------- 7.5 FT. Temporary Storage Zone Depth ----------- 2.9 FT. Freeboard / Storm Storage Zone Depth ----------- 1.7 FT. Total Lagoon Depth ----------- 12.0 FT. J, 04 YYoh F- O O V Z L U m H y� I N Z O Q W J w w Z Co O do' I I W J W O, LL O oL cm ai 0o v II J W W O w W H U. a. �I O O oa L6 II 11 � W W J J W W� Q~ W O F- 0 LL m O W a. _ 0 � Z W r ce) Mco op I I J W 11 _l W 2 a. a. m a. W i Grower: K-4 Craig King Designed By: JR Vinson Address: 0 Checked By: TK Teachey, NC Date: 01/29/10 County: Du lin Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation (FT.) Area SF Incr. Vol. Cu. FT) Cumui. Vol. (Cu. FT) 38.00 32,766 0 39.00 34,716 33,741 33,741 40.00 36,716 35,716 69,457 41.00 38,766 37,741 107,198 42.00 40,866 39,816 147,014 43.00 43,016 41,941 188,955 44.00 45,216 44,116 233,071 45.00 47,466 46,341 279,412 46.00 49,766 48,616 328,028 47.00 52,116 50,941 378,969 48.00 54,516 53,316 432,285 49.00 56,966 55,741 488,026 50.00 59,466 58,216 546,242 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 448,451 CF CUMULATIVE VOL, ZONE VOL. 108.82% END PUMP = = = = 45.48 FT 302,748 CF TR'MT 302,748 100.02% START PUMP = =: 48.33 FT 450,880 CF TEMP 147,932 136.21 % MAX STORAGE = 49.00 FT 488,026 CF STORM 37,346 100.48% Murphy -Brown, LLC Engineering P.O. Box 856 ,Warsaw, NC 28396 (910) 293-3434 Grower: K-4 Craig King Designed By: JR Vinson Address: 0 Checked By: TK ITeachey, NC Date: 01/29/10 P-mInfir niiniin Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storacie: Required Treatment Volume: An:i 1 mal Type caea=9 ALIW (cu.ft./lb)= o a Nursery 0 30 1.00 0 Wean to Finish 2,632 115 1.00 302,680 Finishing 0 135 1.00 0 Farrow to weanling 0 433 1.00 0 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1,417 1.00 0 Boars 0 400 1.00 0 Sludge Stara a Volume: Total Required Treatment Volume (cu. ft.)= 302,680 nimal Type capacity cu. ./lb Total Nursery 0 30 0.00 0 Wean to Finish 2,632 115 0.00 0 Finishing 0 135 0.00 0 Farrow to weanling 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 0.00 0 Boars 0 400 0.000 0 Total Required Sludge Storage Volume (cu. ft.)= _Temporary Storage Volume: Manure Production: Animal Type Capacity Sto. Period . da = Total Nurse 0 180 0.30 0 Wean to Finish 2,632 180 1.17 552,895 Finishing0 180 1.37 0 Farrow to weanling 0 180 4.39 0 Farrow to feeder 01 180 5.30 1 0 Farrow to finish 0 1 180 14.38 0 Boars 01 180 1 4.06 0 Total Manure Production (gals.)= Total Manure Production (cu.ft.)= Excess Fresh Water: aac,ayo 73,917 Animal ype Capacity Sto. Period d. a = ota Nurse 0 180 0.00 0 Wean to Finish 2,632 180 0.00 0 Finishing0 180 0.00 0 Farrow to weanling 0 180 0.00 0 Farrow to feeder 0 180 0.00 0 Farrow to finish 0 180 0.00 0 Boars 0 180 0.00 1 0 Total Fresh Water Excess (gals.)= Total Fresh Water Excess (cu.ft.)= 0 Grower. K-4 Craig King Designed By: JK vinson Address: 0 Checked By: TK Teachey, NC Date: 01/29/10 nn„nty*. Dublin Sheet 4 of 7 Tem ora Stoma a Volume: Cont. Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area)' Rainfall / 121n./ft Vol.= (59466 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 34,689 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Y0241-1r. Storm(In) / 12in./ft. Vol.= (59466 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Yr.124Hr. Storm Event (cu.ft)= 37,166 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (59466 sq.ft + 0 sq.ft.) * 0.0 In. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 0 Total Required Storm Storage (25Yr. / 241-1r. Storm +'Heavy Rain')= 37,166 (CU.FT) Total Required Temporary Storage (Manure Prod. +Excess Fr. Water +Rainfall Excess +Additional Water Storage) _ 108,605 (CU,FT) Total Required Permanent Storage 302,680 (CU.FT) (Treatment + Sludge) _ TOTAL REQUIRED VOLUME = 448451 (CU.FT.) urower: K-4 Lraig King Designed By: JR Vinson Address: 0 Checked By: TK Teachey, NO Date: 01/29/10 County: Du lin Sheet 7 of 7 This livestock waste treatment lagoon Is designed In accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE: See attached Waste Utilization Plan DESIGNED: DATE: COMMENTS: This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supercede the original certification of the farm. This design converts from 580 hd Farrow to feeder to Wean to Finish spaces. LLC Engineering P.O. Box 856, (910) Address: Teachey, NC DUDIM Checked By: TK Date: Sheet 1 of 7 01 /29/10 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Farm Population: Nursery: — 0 Wean to Finish: 0 Finishing: -------- 1280 Hd. Farrow to weanling: ----- 0 Farrow to feeder: ---- 0 Farrow to finish: 0 Boars: ---------«------ 0 Storage Period: -------•---------- 180 Days 25 Yr. / 24 Hr Storm Event ------------------- 7.5 In. "Heavy Rain" Factor Not Applicable Rainfall in Excess of Evaporation ---------- 7.0 In. Additional Water Usage: ----------- 0 Additional Drainage Area: ------------------- 0 LAGOON INFORMATIO Is Lagoon Designed as an Irregular Shape? (YIN) --- ---- N Does Operator Want Emergency Spillway? (YIN) ------------ N Was This Design Built Prior to Sept. 1996? (Y/N)------------ Y Is Drain Tile Req'd to Lower SHWT? (Y/N)---------- N Seasonal High Water Table Elev:--------------- 0.00 Freeboard:-- 1.0 Ft. Emergency Spillway Flow Depth: Not Applicable Side Slopes: 2.5 :1 (H:V) Inside Top Length: ---------------- 310.0 Ft. Inside Top Width: ------------------- 125.6 Ft. Top of Dike Elevation: --------------- Depth 50.00 Ft. Finished Bottom Elevation: -------------- 12.00 Ft. 38.00 Ft. Start Pump Elevation: 20.28 In. 48.31 Ft. Stop Pump Elevation: ------------ 63.28 In. 45.56 Ft, LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES 1% REQ'D. Storm Stor = 24343 (Cu.Ft.) 24,663 (Cu.Ft.) 101.32% Temporary = 64919 (Cu.Ft.) 89,433 (Cu.Ft.) 137.76% Permanent = 172800 (Cu.Ft.) 173,032 (Cu.Ft.) 100.13% Total Volume = 262,062 (Cu.Ft.) 287,129 (Cu.Ft.) 109.57% 112 Treatment Volume = 86,400 (Cu.Ft.) 1/2 Treatment Volume Elevation = 42.33 Ft. 90 Temporary Storage Volume Elevation = 47.04 Ft. Min. Required Liner Thickness ------------------- Lagoon Surface Area: (Inside TOD) 92.10 In. 35.56 In. 1.8 Ft. 36,948 S.F. Murphy -Brown, LLC Engineering P.O. Box 656,Warsaw, NC 28308 (910) 293-3434 rower. - Craiging Designed By: jK vinson Address: 0 Checked T 01I29/10 Teachey, NC County: Du lin Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation (FT.) Area SF 38.00 16,410 39.00 18,013 40.00 19,666 41.00 21,370 42.00 23,123 43.00 24,926 44.00 26,779 45.00 28,682 46.00 30,636 47.00 32,639 48.00 34,692 49.00 36,795 50.00 38,948 Incr. Vol. C__�_u. FT) 17,212 18,840 20,518 22,246 24,024 25,853 27,731 29,659 31,637 33,665 35,744 37,872 Cumul. Vol. (Cu. FT) 0 17,212 36,051 56,569 78,816 102,840 128,693 156,423 186,082 217,720 251,385 287,129 325,000 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 262,062 CF CUMULATIVE VOL. ZONE VOL. 109.57% END PUMP = = = = 45.56 FT 173,032 CF TR'MT 173,032 100.13% START PUMP = = 48.31 FT 262,466 CF TEMP 89,433 137.76% MAX STORAGE = 49.00 FT 287,129 CF STORM 24,663 101.32% Murphy -Brown, UC Fnginaaring P.O. Box 856 ,Warsaw, NC 28398 (910) 293-3434 Grower: K-5 Craig King Designed By: JR Vinson Address: 0 Checked By: TK Teachey, NC Date: 01/29/10 MI miin Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: An Mal TAe capacity TLW (cu.ft.Ab)= ota Nurse 0 30 1.00 0 Wean to Finish 0 115 1.00 0 Finishing 1,280 135 1.00 172,800 Farrow to weanling 0 433 1.00 0 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1,417 1.00 0 Boars 0 400 1.00 0 J -JA AAA Totai Kequirea t reatment vviumu %vu. -.1— Sludge Storage Volume: pima T e Capacity A cu. t. = o a Nursery 0 30 0.00 0 Wean to Finish 0 115 0.00 0 Finishing Farrow to weanling 1,280 0 135 433 0.00 0.00 0 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,447 0.00 0 Boars 0 1 400 0.000 0 n 7 otai Kequirea mouse atvrauv V w1mil— tau. I%.r- _Temporary Storage Volume: Manure Production: 4.._- -nnarr AM Perio av - Tota ,....,..... .�r,. Nursery --. 0 180 0.30 0 Wean to Finish 0 180 1.17 0 Finishing 1,280 180 1.37 315,648 Farrow to weanling 0 180 4.39 0 Farrow to feeder 0 180 5.30 0 Farrow to finish 0 180 14.38 0 Boars 0 1 180 4.06 0 Tntal Manure Production (gals.)= 315,648 Total Manure Production (cu.ft.)= Excess Fresh Water: 42,199 pimaType acity' Sto. Period d.lday) = i otal I Nursery 0 180 0.00 0 Wean to Finish 0 180 0.00 0 Finishing 1,280 180 0.00 0 Farrow to weanling 0 180 0.00 0 Farrow to feeder 0 180 0.00 0 Farrow to finish 0 180 0.00 0 Boars 0 180 0.00 0 n Totai r-resn water cxcasa Wcaia.i-- Total Fresh Water Excess (cu.ft.)= I ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director Craig King King Farms K-4 & K-5 126 Garland King Rd Teachey, NC 28464-9736 NORTH CAROLINA Environmental Quality February 12, 2024 l�r~GE11fED APR 0 3 2024 :'I(; R:-OIDWR Subject: Application for Renewal of Coverage for Expiring State General Permit Centrai C Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2024. In order to ensure your continued coverage under the State Non -Discharge General Permits, you must submit an application for permit coverage to the Division of Water Resources I DWRI bl April 3, 2024. Enclosed you will find a "Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be completed. signed by the Permittee,,and returned to the DWR by Auril 3. 2024. Mailing Address: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699 1636 Email: animal.onerationsAdea.nc.gov phone: (919) 707 9129 Please note that you must include one (1) com° of the Certified Animal Waste Management Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. Copies of the animal waste operation State Non -Discharge General Permits are available at www.deg.ne.gov/animalpermits2024. General permits can be requested by writing to the address above. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129. Sincerely, Michael Pjetraj, Deputy Director Division of Water Resources Enclosures: Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non -Discharge General Permit North Carolina Department ofEndroamentalQualit_r• Dirision of Water Resources • S12 North Salisbury ShM 163611failSeniteCeuW Raleigh, North Carolina 27699.1636 "`x 919 7079129 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2024. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AWS310467 2. Facility Name: King Farms K-4 & K-5 3. Permittee's Name (same as on the Waste Management Plan): Craig King 4. Permittee's Mailing Address: 126 Garland King Rd City: Teachev State: NC Telephone Number: 910-285-2692 Ext. E-mail: 5. Facility's Physical Address: 171 WW Whaley Ln - K5 City: Teachev State: NC 6. County where Facility is located: Duplin 7. Farm Manager's Name (if different from Landowner): Craig King, Jr 8. Farm Manager's telephone number (include area code): 910-285-2920 Ext. 9. Integrator's Name (if there is not an Integrator, write 'None"): Murphy -Brown LLC 10. Operator Name (OIC): Vincent Craig King Jr. Phone No.: 910-285-2692 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Feeder to Finish Swine - Wean to Finish Operation Types: Swine Wean to Finish Wean to Feeder Farro nish Ylwee'd-er to Finish Farrow to Wean Farrow to Feeder Boar/Stud Gilts Other Cattle Dairy Calf Dairy Heifer Milk Cow Dry Cow Beef Stocker Calf Beef Feeder Beef Broad Cow Other Allowable Count 1,280 2,632 Dry Poultry Non Laying Chickens Laying Chickens Pullets Turkeys Turkey Pullet Wet Poultry Non Laying Pullet Layers Zip: 28464-9736 Zip: 28464 OIC #: 990014 Other Types Horses - Horses Horses - Other Sheep- Sheep Sheep - Other 13. Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): (Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Name Structure Type (Lagoon/Digester/ WSP) Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard 'Redline" (Inches) K4 Lagoon 1/l/1991 Full, clay 488,026.00 59,466.00 19.50 K5 Lagoon l/l/1990 Full, clay 287,129.00 39,946.00 19.50 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d), either by mailing to the address below or sending it via email to the email address below. The C must include the following components: The most recent Waste Utilization Plan (WUP), sinned bN the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications A site map/schematic Emergency Action Plan Insect Control Checklist with chosen best management practices noted Odor Control Checklist with chosen best management practices noted 4-Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is ac urate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be pplicable to your facility. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist, all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name (Print): V c .. r Title:a,� Signature: ! Date: " Name (Print): Signature: Name (Print): Signature: Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: animal.operations@deq.nc.gov NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 i�X, i, .¢ W T fZAT �:.. 1,860 animals X 3,583870968 (tons) waste/animal/year = Amount of Plant Available Nitrogen (PAN) Produced Per Year 1,860 animals X 3,609677419 lbs. PAN/animal/year = Guide Std. 633) - 6,666 (tons) waste/year. 67714 lbs. PAN/year. (PAN from N.C. Tech Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1; ACRES OWNED BY PRODUCER Tract Field* Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre Utilized Application T3471 3 NoA Bermuda(G) 255 2.57 655.35 March -Sept. T3471 4 NoA Bermuda(G) 255 4.19 1068.45 March - Sept. T3471 5 NoA Bermuda(G) 255 3.41 869.55 March - Sept. T3511 6 NoA Bermuda(G) 255 2.58 657.9 March - Sept. T3511 7 NoA Bermuda(G) 255 1.811 461.55 March - Sept. 3-7* NoA Small Grain 50 4.39 219.5 Sept. - April T3471 1 NoA Wheat 144 6.67 960.48 Sept. - April T3471 1 NoA Corn 130 6.67 867.1 March - August T3471 1 NoA Soybeans 150 6.67 1000.5 June - Sept.+ T3471 2 NoA Wheat 144 6.67 960.48 Sept. - April T3471 2 NoA Corn 130 6.67 867.1 March - August T3471 2 NoA Soybeans 150 6.67 1000.5 June - Sept.+ Total 27.91 6,760.30 ** 'see narrative for small grain details annual average for "based on two vear rotation on fields 1.2 *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield exaectation. ^+IOTE: The applicator is cautioned that P and K may be over applied while meeting the N - equirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 r}i. :r .,c'= -,..:..�ir�= ""Sr :::'_'.�•_ ---�:-i: i::� - — rc• -- -- -•., F1IAT :.�3L��ZTi N.. _ Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only If operator does not own adequate land [see Required Specification 21) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre" Utuizea Application Total * See footnote for Table 1. Totals from above Tables r Acres Lbs. N Utilized Table 1 27.91 6,760 Table 2 0.00 Total 27.91 6,760 Amount of N Produced 6,714 Surplus or Deficit 46 NOTE. The Waste utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No. Rate (In/Hr) Amount (In. NoA Bermuda 0.5 .5-1.0 3-7 1,2 NoA Row Crops 0.5 .5-1.0 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation 'see lagoon design. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: This is a "wetted acres" plan, combining two )xisting facilities. Each pull is listed as a field. Only 4.39 acres of Bermuda must be overseeded in small grain each year. More may be planted if desired, but only 4.39 acres is required. Page 4 N'P�a X-� REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip), 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface Is frozen. Page 5 REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. Page 6 • 'ter . i-' +. _ 'f � r 1�j�j�� �� 4010 1L s ,, REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. r- 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre -plant with no further applications animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (6) years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. Page 7 ,... ' .a''✓d1Y i."kfr� .''.'.:!?,R.®.-` Name of Farm: 1/\`A+_5 Owner / Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm, The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation. District and will be available for review by DEM upon request. Name of Facility Owner: (Please print) Signature: Date: Name of Manager (If different from owner): Signature: Date: Name of Technical Specialist: (Please Print) Kraig A. Westerbeek Affiliation: Murphy Family Farms Address (Agency): P.O. Box 759 Rose Hill, NC 28458 Signature: Date: r7 Page 8 14 ._ .5' r-a -,;L, . . . . . . . . . . . . . . . An. yn I An p MiWE .I, N! "I im '71773 Grower: K-4 Craig King Designed By: JR Vinson Address: 0 Checked By: TK Teachey, NC Date: 01/29/10 County: Duplin Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation Emergency Spillway Crest Elevation Top of 25Yr. / 241-1r. Storm Storage Top of "Heavy Rain" Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Min. Liner Thickness (if required) Freeboard Depth Temporary Storage Period Zone Depths: TOTAL DESIGN VOLUME = 488026 (CU.FT.) Treatment / Sludge Storage Zone Depth Temporary Storage Zone Depth Freeboard / Storm Storage Zone Depth Total Lagoon Depth P. 50.00 FT. Not Al Applicable 49.00 FT. Not Applicable 48.33 FT. 45.48 FT. Not Applicable 0.00 38.00 FT. 318.00 FT. 187.00 FT. 3:1 H:V 69,466 SF 1.8 FT. 1.00 FT. 180 Days 7.5 FT. 2.9 FT. 1.7 FT. 12.0 FT. (910) N z O Q W J LU LU z N OIO O U) n W -j W w Y 0 LL O a 0 M cM co it W J W W O W LL a. 0 00 Lri n w J WQ W a F- LL O IL 0 M M co 144 o6 n Ld � WCL II J W a � a U) W O O M i II IJ W O '0 0 W z LL M M N 4 F a rn 00 N Z L LO 00 co Grower: K-4 t.raig rein Address: 0 Teachey, NC Countv: Duplin jesignea by: Checked By: Date: Sheet 2 of 7 JFK vinson TK 01 /29/10 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation [FT.J Area SF) Incr. Vol. (Cu. F) Cumul, Vol. (Cu. FT) 38.00 32,766 0 39.00 34,716 33,741 33,741 40.00 36,716 35,716 69,457 41.00 38,766 37,741 107,198 42.00 40,866 39,816 147,014 43.00 43,016 41,941 188,955 44.00 45,216 44,116 233,071 45.00 47,466 46,341 279,412 46.00 49,766 48,616 328,028 47.00 52,116 50,941 378,969 48.00 54,516 53,316 432,285 49.00 56,966 55,741 488,026 50.00 59,466 58,216 546,242 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 448,451 CF CUMULATIVE VOL. ZONE VOL END PUMP = = = = 45.48 FT 302,748 CF TR'MT 302,748 START PUMP = =: 48.33 FT 450,680 CF TEMP 147,932 MAX STORAGE = 49.00 FT 488,026 CF STORM 37,346 108.82% 100.02% 136.21 % 100.48% Murphy -Brown, LLC Engineering P.O. Box 856,Warsaw, NC 28398 (910) 293-3434 Grower: K-4 Craig King Designed By: JR Vinson Address: 0 Checked By: TK Teachey, NC Date: 01/29/10 County: Duplin Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: Sludge Stc jTknimal Type Capaci cu. L/lb) 101a Nursery 0 30 1.00 0 Wean to Finish 2,632 115 1.00 302,680 Finishing 0 135 1.00 0 Farrow to weanlin 0 433 1.00 0 Farrow to feeder 0 522 1 1.00 0 Farrow to finish 0 1,4171 1.00 0 Boars 0 400 1 1.00 0 Total Required 7 reatment volume tcu. rt.)= 17 &,VVV gage voiume: Animal Type apacity Nursery 0 30 0.00 0 Wean to Finish 2,632 115 0.00 0 Finishing 0 135 0.00 0 Farrow to weaniing 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish Boars 0 0 1,417 400 0.00 0.000 0 0 Total Required Sludge Storage Volume (cu. ft.)= Temporary Storage Volume: Manure Production: u Animal Type CapaciFy Sto. PerioJ./day) = Total Nursery 0 180 0.30 0 Wean to Finish Finishing 2,632 0 180 180 1.17 1.37 552,895 0 Farrow to weaniing Farrow to feeder Farrow to finish 0 0 0 180 180 180 4.39 5.30 14.38 0 0 0 Boars 180 4.06 01 Excess Fresh Water: Anim Wean to Finish Finishing Farrow to weanlin Farrow to feeder Farrow to finish Boars LLC Englnooring Total manure rroauctFon tgal5q Total Manure Production (cu.ft.)= a e Total Fresh Water Excess (gals.)= Total Fresh Water Excess (cu.ft.)= P.n_ Box 1956. Warsaw NC 28" 73,917 U n 0 0 434 Grower. I Address: Cou K-4 Craig King 0 Teachey. NC DuDlin Tem orar Stor a Volume: Cont. Ghecked By: Date: Sheet 4 of 7 jK vin5on TK 01/29/10 Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area)' Rainfall / 12in./ft Vol.= (59466 sq.ft. + 0 sq.ft.) " 7 in. /12 in./ft. 34,689 Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Y0241-1r. Storm(in) / 121n./ft. Vol.= (59466 sq.ft + 0 sq.ft.) ` 7.5 in. /12 in./ft. 37,166 Total Required Volume for 25Y0241-11r. Storm Event (cu.ft)= "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (59466 sq.ft + 0 sq.ft.) ` 0.0 in. /12 in./ft. 0 Total Required Volume for "Heavy Rain" (cu.ft.) = (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 0 Total Required Storm Storage (25Yr. / 24Hr. Storm +'Heavy Rain')= Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) _ Total Required Permanent Storage (Treatment + Sludge) _ TOTAL REQUIRED VOLUME = 448451 (CU.FT.) wn, 37,166 (CU.FT) 108,605 (CU.FT) 302,680 (CU.FT) Grower: K-4 Craig King Designed By: JR Vinson Address: 0 Checked By: TK Teachey, NC Date: 01/29/10 County: Duplin Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE, See attached Waste Utilization Plan DESIGNED: DATE: COMMENTS: This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supercede the oriainal certification of the farm. This design converts from 580 hd Farrow to feeder to Wean to Finish spaces. Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 urower: K-b Craig King Address: Teachey, NC Countv: DuNin designed By: jK vinson Checked By: TK Date: Sheet 1 of 7 01 /29/10 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Farm Population: Nursery: ------ ------------ 0 Wean to Finish: --- ---------------- 0 Finishing: --- --------- ----- 1280 Hd. Farrow to weanling:------------------- 0 Farrow to feeder: ------------------- o Farrow to finish: ---------=--------- 0 Boars: ----............... 0 Storage Period: ------------------- 180 Days 25 Yr. / 24 Hr Storm Event ------------------- 7.5 In. "Heavy Rain" Factor Not Applicable Rainfall in Excess of Evaporation -------------- ----- 7.0 In. Additional Water Usage: ------------------- 0 Additional Drainage Area: ------------------- 0 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N)------------ N Does Operator Want Emergency Spillway? (Y/N)------------ N Was This Design Built Prior to Sept. 1996? (Y/N)------------ Y Is Drain Tile Req'd to Lower SHWT? (Y/N)------------ N Seasonal High Water Table Elev:------------------- 0.00 Freeboard: ------------------- 1.0 Ft. Emergency Spillway Flow Depth: Not Applicable Side Slopes: ------------------- 2.5 :1 (H:V) Inside Top Length: -- - -- ----- 310.0 Ft. Inside Top Width: ------------------- 125.6 Ft. Top of Dike Elevation: ---------------- Depth 50.00 Ft. Finished Bottom Elevation: ---------------• 12.00 Ft. 38.00 Ft. Start Pump Elevation: ---------------• 20.28 In. 48.31 Ft. Stop Pump Elevation: --------------- 53.28 In. 45.56 Ft. LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES % REQ-D. Storm Stor = 24343 (Cu.Ft.) 24,663 (Cu.Ft.) 101.32% Temporary = 64919 (Cu.Ft.) 89,433 (Cu.Ft.) 137.76% Permanent = 172800 (Cu.Ft.) 173,032 (Cu.Ft.) 100.13% Total Volume = 262,062 (Cu.Ft.) 287,129 (Cu.Ft.) 109.57% 1/2 Treatment Volume = 1/2 Treatment Volume Elevation = 90 Temporary Storage Volume Elevation= Min. Required Liner Thickness ------------------- Lagoon Surface Area: (inside TOD)------------------- 86,400 (Cu.Ft.) 42.33 Ft. 92.10 In. 47.04 Ft. 35.56 In. 1.8 Ft. 38,948 S.F. Murphy -Brown, LLC Engineering P.O. Box 856,Warsaw, NC 28398 (910) 293.3434 rower: -5 Craig King ❑esigned By: j�� Vinson Address: 0 Checked By: TK Teachey, NC Date: 01/29/10 Countv: Duplin Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation_ Area SF 38.00 16,410 39.00 18,013 40.00 19,666 41.00 21,370 42.00 23,123 43.00 24,926 44.00 26,779 45.00 28,682 46.00 30,636 47.00 32,639 48.00 34,692 49.00 36,795 50.00 38,948 These volumes were calculated usin TOTAL REQD VOL END PUMP = = START PUMP = _ MAX STORAGE _ 262,062 45.56 48.31 49.00 CF FT FT FT Incr. Vol. (Cu. FT) 17,212 18,840 20,518 22,246 24,024 25,853 27,731 29,659 31,637 33,665 35,744 37,872 the vertical avera CUMULATIVE 173,032 C 620,6 C 819272 C Cumul. Vol. Cu. FT 0 17,212 36,051 56,569 78,816 102,840 128,693 156,423 186,082 217,720 251,385 287,129 325,000 e end area method. VOL. ZONE VOL. TR'MT 173,032 TEMP 89,433 STORM 24,663 109.57% 100.13% 137.76% 101.32% Murphy -Brawn, LLC 6nginaBring P.O. Box 856 ,Warsaw, NC 28398 (910) 293-3434 Grower: K-5 Craig King Designed By: jM vinson Address: 0 Checked By: TK Teachey, NC Date: 01/29/10 Duplin Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Stora e: Required Treatment Volume' -AnImat Type Capacity ALW (cuft/lb) = Totall Nursery 0 30 1.00 0 Wean to Finish 0 115 1.00 0 Finishing 1,280 135 1.00 172,800 Farrow to weanling 0 433 1.00 0 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1,417 1.00 0 Boars 0 400 1.00 0 Total Required Treatment volume (cu. Txq= Sludge Stara a Volume: pima a Capacity A cu. t./ = ota Nursery 0 30 0.00 0 Wean to Finish 0 115 0.00 0 Finishing 1,280 135 0.00 0 Farrow to weanling 0 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 0.00 0 Boars 0 400 0.000 0 Total Required Sludge Storage Volume (cu. ft.)= 0 Temporary Storage Volume: Manure Production: Anima Type Capacity—' to. Period d.lday) = Total Nursery 0 180 0.30 0 Wean to Finish 0 180 1.17 0 Finishing 1,280 180 1.37 315,648 Farrow to weanling 0 180 4.39 0 Farrow to feeder 0 180 5.30 0 Farrow to finish 0 180 14.38 0 Boars 0 180 4.06 0 Total Manure Production (gals.)= 315,648 Total Manure Production (cu.ft.)= 42,199 Excess RE-""'�`�" UC Engine Total Fresh Water Excess (gais.)= Total Fresh Water Excess (cu.ft.)= P.O. Box 656, Warsaw A.'C 28398 0 Grower: i Address: Count> : K-5 Craig King 0 Teachey, NC Duplin Designed By: Checked By: Date: Sheet 4 of 7 JR Vinson TK 01 /29/10 TemporarV Storage Volume: Cont. Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 121n./ft Vol.= (38948 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 22,720 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Yr./24Hr. Storm(in) / 121n./ft. Vol.= (38948 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Yr.1241-11r. Storm Event (cu.ft)= 24,343 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) ! 12in./ft. Vol.= (38948 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 0 Total Required Storm Storage (25Yr. / 241-1r. Storm +'Heavy Rain')= 24,343 (CU.FT) Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) = 64,919 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 172,800 (CU.FT) LL TOTAL REQUIRED VOLUME = 262062 (CU.FT.) O. Box 856, Warsaw NC 2839 E z O W w w z Y Z O O 0) I I W Ji w O w O d O CM I I w J w W d w LL O IL O H O Ln I I w LL W O 11 O i O C7 00 CM I I w J W O O m w U) z uL N U 3 Q cp 00 0 m O M Lo fj) Nr C J II ., W CL E EL W a Lb U J U) W � Grower: K-5 Craig King Designed By: A Vinson Address: 0 Checked By: TK Teachey, NC Date: 01/29/10 County: Duplin Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation Emergency Spillway Crest Elevation Top of 25Yr. / 241-1r. Storm Storage Top of "Heavy Rain" Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Min. Liner Thickness (if required) Freeboard Depth Temporary Storage Period Zone Depths: ----------- ------- 50.00 FT. ------------------- Not Al Applicable ------------------- 49.00 FT. ------------------- Not Applicable ------------------- 48.31 FT. ------------------- 45.56 FT. ------------------- Not Applicable ------------------- 0.00 ------------------- 38.00 FT. ------------------- 310.00 FT. ------------------- 125.64 FT. ------------------- 3:1 H:V ------------------- 38,948 SF ------------------- 1.8 FT. ------------------- 1.00 FT. ------------------- 180 Days TOTAL DESIGN VOLUME = 287129 (CU.FT.) Treatment / Sludge Storage Zone Depth Temporary Storage Zone Depth Freeboard / Storm Stora -:e Zone Depth Total Lagoon Depth , LLC E P O. Box 856, Warsaw NC 7.6 FT. 2.8 FT. 1.7 FT. 12.0 FT. Grower: K-5 Craig King Designed By: JR Vinson Address: 0 Checked By: TK Teachey, NC Date: 01/29/10 Coun.y: Duplin Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE: See attached Waste Utilization Plan DESIGNED: DATE: COMMENTS: This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supercede the I certification of the farm. Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the Initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps -- check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage -� structures. The only water that should be corning from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. 4 Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). �'' • Start irrigating at the earliest g g possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. W ' • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by- • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon4ailures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels -- high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. This plait will be implemented in the event that animal manure or lagoon effluent from your operation is leaking, overflowing, or running off- the site: . Step (1) Stop the release or flow of manureleffluent. Step (2) Assess the extent of the spill and note any obvious -damages. Step (3) Contact appropriate personnel and agencies. King Faxmg 910--285"2692 (See Land & Nutrient Management phone list attached.) Department of Environmental Management (DEM) Regional Office: 61 /d - &9 - a3 9a U -- DEM after hours emergency: . 919-733-3942 _- Local Emergency Management System: q l D z $ 6f 4 / � 0 Local Natural Resource Conservation Service: 9IN - Z 9zr Local Cooperative Extension SeMee: 9 Z q41� - q ^Z 3y Local Soil and Water Conservation District: Local dirt-moving/heavy equipment companies: Name Phone #I 9-7 2. .Toe V e,yd ,4,B (' 4 So N gle - Z SS :- -381 % _ 3. - Local contract pumpinglirrigation equipment companies: iName Phone # 2. 3. Step (4) Implement procedures as advised by' KF , DEM, and technical assistance agencies to rectify the damage, repair the system, and reassess the nutrient management plan to prevent future problems. A u EMERGENCY ACTION PLAN Using this outline as guidance, you should develop a specific emergency action plan for your waste handling system. This plan will be implemented in the event that wastes from your operation'are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be available to all employees at the facility, as accidents, leaks, and breaks could happen at any time. Your plan should follow this format: 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: a. Lagoon overflow —possible solutions are: add soil to berm to temporarily increase elevation of dam —any permanent alteration of the dam should be approved by a qualified technical specialist pump wastes to field at an acceptable rate stop all additional flow to the lagoon (waterers) —hold waste in house if possible call a pumping contractor make sure no surface water is entering lagoon NOTE: These activities should be started when your lagoon level has exceeded the temporary storage level. b. Runoff from waste application field —actions include: immediately stop waste application create a temporary diversion or berm to contain the waste on the field incorporate waste to reduce further runoff C. Leakage from the waste distribution system: pipes and sprinklers --actions include: -- stop recycle (flushing system) pump — stop irrigation pump -- close valves to eliminate further discharge separate pipes to create an air gap and stop flow flush system, houses, solids separators —actions include: stop recycle (flushing system) pump -- stop irrigation pump make sure no siphon effect has been created separate pipes to create an air gap and stop flow d. Leakage from base or sidewall of lagoon. Often these are seepage as opposed to flowing leaks --possible action*: dig a small well or ditch to catchall seepage, put in a submersible pump, and pump back into lagoon if holes are caused by burrowing animals,trap or remove animals and fill holes and compact with a clay type soil other holes may be likewise temporarily plugged with clay soil *Lagoon problems require the consultation of an individual experienced in the design and installation of lagoons for permanent repair measures. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? C. Any damage notes, such as employee injury,fish kills, or property damage? 3. Contact appropriate agencies. a. During normal business hours, call your DEM regional office, at 910-395-3900, after hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of incident from item 2 above, the exact location of the facility, and the location or direction of movement of the spill, weather and wind conditions, what corrective measures have been under taken, and the seriousness of the situation. b. If spill leaves, or"is likely to leave, property or enters surface waters, call local emergency management services (EMS) at 910-296- 2160. C. Instruct EMS to contact local Health Department. d. Contact local Soil and Water Conservation District Natural Resources Conservation Service office at 910-296-2121, and Cooperative Extension Service at 910-296-2143for advice/technical assistance. e. If you are a contract swine grower associated with a swine company integrator, contact the company representative. 4. Implement procedures as advised by DEM and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. DUPLIN COUNTY COOPERATIVE EXTENSION SERVICE PO BOX 458 KENANSVILLE, NORTH CAROLINA 28349 910-296-2143 DUPLIN COUNTY SOIL AND WATER CONSERVATION DISTRICT NATURAL RESOURCES CONSERVATION SERVICE PO BOX 277 KENANSVILLE, NORTH CAROLINA 28349 910-296-2121 DUPLIN COUNTY EMERGENCY MANAGEMENT SYSTEM PO BOX 909 KENANSVILLE, NORTH CAROLINA 28349 910-296-2160 DIVISION OF ENVIRONMENTAL MANAGEMENT 127 CARDINAL DRIVE EXT WILMINGTON, NORTH CAROLINA 28405-3845 910-395-3900 INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices (Liquid Systems) Flush Gutters Accumulation of solids (✓) Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. () Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids Excessive Decaying vegetation Vegetative Growth (✓) Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. (✓)Maintain vegetative control along banks of lagoons and other impoundment's to prevent accumulation of decaying vegetative matter along waters edge on Impoundment's perimeter. (Dry Systems) Feeders Feed Spillage () Design, operate and maintain feed systems (e.g.. bunkers and troughs) to minimize the accumulation of decaying wastage. () Clean up spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulation of feed () Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g,, covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Areas Accumulation of animal wastes and feed wastage MIC -- November 11, 1996 () Eliminate low area that trap moisture along fences and other locations where waste accumulates and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). 10 Dry Manure Handling Accumulations of animal Systems wastes () Remove spillage on a routine basis (e.g. 7-10 day interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal. () Provide for adequate drainage around manure stockpiles () Inspect for and remove or break up accumulated wastes In filter strips around stockpiles and manure handling areas as needed. The issues checked () pertain to this operation. The landowner J integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. 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Routine Mortality Version --November 26ZpxF Buriai three feet beneath the surface of the ground within 24 hours of knr�wle death. �T'he burial must be at least 300 feet from any flowing stream car public body (igh water to 'The bottom of the burial p!t should be at least one foot Public of anira��ri high water tote. Attach burial location map and plan, of water the seasonsl Landfill at municipal solid waste 13B .0200. facility permitted by NC qEQ under CS 15A nlcac Rendering at a rendering plant licensed under G.S. 106�1138.7 0 Complete incineration according to 02 NCAC 62c .o1a2. A composting system approved and permitted by the NC surr er Services Veterinary Division (attach to of additional requirements must be met and .a permit is required from of Agriculture & Con - Division permit). If compost is distributed off -farm, m NC DEQ. In the case of dead poultry only, placing in a disposal NC Department of Agriculture & Consumer Services (G S.f106 12.'e and 549 7 design approved by the . ro). Any meth0d which, in the professional opinion cal the State the aaf�age of part of a dead antmel's value without endangering human or aVeterinarian Wouirdii mike f'ossiisle "I"tten aptzroval by the State Veterinariair Must be attached) mal health. Mass Mortality plan Mass MOr tality plans rare required for farms covered by an NPD�;S permit. Then also rec�arnmended for all animal operations. "i'his plan outlines farm -specific mortality agemei it methods to be used for mass rnortaiity. The NCDA&GS Veterinary e plans are Ports a variety of emergency mnrtali#y, disposal options; contact the eterin on man. Division sup- ra for guidance, p A catastrophic mortality disposal plan is part of the facility's CAi/y/Mp and is activate eZer numbers of dead animals exceed normal mortality rates as specified b the Activated d � t3u�'ial must be done in accordance with NC General Statutes and NCDq&CS Veterinary Division regulations and guidance. ® ennarY Mass btlrial sites are Subject to additional permit conditions (refer to facility's animal waste management system permit), in the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according toC.S. 106-399. l� Sits:atur of Farm Ownezr/MarTapsr ,� ��• [)ate:,gnatUre of q Technical Speclafis Date