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HomeMy WebLinkAboutNC0025305_Renewal Application_20160203 THE UNIVERSITY of NORTH CAROLINA, C H A Y F.I HILL VICE CHANCELLOR FOR FINANCE AND ADMINISTRATION 300 SOUTH BUILDING CAMPUS BOX 1000 TEL:919-962-3795 CHAPEL HILL,NC 27599-1000 FAX:919-962-0647 www.unc.edu/financeadmin January 15, 2016 RECEIVED/NCDFQ/Dyyp Mr.Joe Corporon FF-3 ' 3 2016 Division of Water Resources WQ Permitting Section - NPDES Water Quality 1617 Mail Service Center Permitting Section Raleigh, NC 27699-1617 Subject: Application for Permit Renewal NPDES Permit No. NC0025305 The University of North Carolina at Chapel Hill Cogeneration Facility Dear Mr. Corporon: The University the North Carolina at Chapel Hill ("University") is hereby requesting renewal of NPDES Permit No. NC0025305, issued for the treatment and discharge of wastewater from the University's Cogeneration Facility. Please note that the University operates the process wastewater treatment facility at Cogen in a non-discharge (i.e., to the stream) mode with all treated process wastewater being discharged to the Orange Water and Sewer Authority (OWASA). On those occasions when OWASA does not have the capacity to accept the treated process wasterwater stream or in an emergency, the University retains the option to use outfall 001 to discharge to the stream. There have been no occasions since April 3, 2001 when the University has discharged from the facility to the receiving stream. The original and two copies of the application for renewal are enclosed. If you have any questions or need additional information, please contact Timothy L. Aucoin at 919- 962-1309 or by email at aucoin a,;energy.unc.cdu . Sincerely, Mat ew M. Fajack Vic, Chancellor for Finance and Administration cc: Philip Barner William T. Lowery II Mal Donohue NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number NC0025305 If you are completing this form in computer use the TAB key or the up - down arrows to move from one field to the next. To check the boxes, click your mouse on top of the box. Otherwise,please print or type. 1. Contact Information: Owner Name The University of North Carolina at Chapel Hill Facility Name Cogeneration Facility Mailing Address 302 South Building CB #1000 City Chapel Hill State / Zip Code North Carolina 27599-1000 Telephone Number 919-962-3795 • Fax Number 919-962-0647 e-mail Address mfajack@unc.edu 2. Location of facility producing discharge: Check here if same as above ❑ Street Address or State Road 575 West Cameron Ave. City Chapel Hill State / Zip Code North Carolina 27599-1858 County Orange 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name The University of North Caroli .. at Chapel Hill, Cogeneration Facility Mailing Address 575 West Cameron Avenue CB #1858 City Chapel Hill State / Zip Code North Carolina 27599-1855 Telephone Number (919-962-1167) Fax Number (919-962-4376) 4. Ownership Status: Federal D State ® Private ❑ Public ❑ {00089509.DOC}Page I of 4 Version 5/2012 • NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants 5. Type of treatment plant: ® Conventional (Includes coagulation, flocculation, and sedimentation, usually followed by filtration and disinfection) ❑ Ion Exchange (Sodium Cycle Cationic ion exchange) ❑ Green Sand Filter (No sodium recharge) ❑ Membrane Technology (RO, nanofiltration) Check here if the treatment process also uses a water softener ❑ 6. Description of source water(s) (i.e. groundwater, surface water) Stormwater, ground water, and process water 7. Describe the treatment process (es) for the raw water: Detention ponds are designed to control sediment. 8. Describe the wastewater and the treatment process(es) for wastewater generated by the facility: Attached Figure F-1provides a water balance schematic for the UNC Cogeneration Facility. The principal wastewater generation processes are threefold: (1) an estimated average value of 15,000 gallons per day (gpd) of potable water from miscellaneous facility uses, (2) an estimated average value of 12,000 gpd of stormwater run-off from the coal storage pile, and (3) an estimated average value of 28,600 gpd of stormwater run-off from the fuel oil containment area and general process area. Collectively, these flows represent an estimated average value of approximately 55,600 gpd of low strength wastewater treated by the on-site system. All sanitary wastewater is discharged directly to the local publically-owned treatment works, the Orange Water and Sewer Authority (OWASA). Major components of the Cogeneration Facility process wastewater system include the following: An oil/water separator, equalization basins, caustic rapid mix tank, polymer feed system, two settling basins, acid rapid mix tank, Parshall flume (outfall 001), a stormwater detention pond on the west side of the site (outfall 002), and a stormwater detention pond on the east side of the site (outfall 003). The r^generation Facility operates the process wastewater treatment facility as a non-discharge facility with the option to discharge to the stream in an emergency situation if OWASA (local POTW) is unable to accept the wastewater flow. 9. Number of separate discharge points: 1 (3 outfalls to common point) Outfall Identification number(s) Treatment Facility (001), West SW pond (002), East SW pond (003) {00089509.DOC}Page 2 of 4 Version 5/2012 NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants 10. Frequency of discharge: Continuous ❑ Intermittent If intermittent: Days per week discharge occurs: N/A Duration: N/A 11. Plant design potable flowrate .321 MGD Backwash or reject flow .320 MGD 12. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitude): unnamed tributary to Morgan Creek, Latitude 35 deg 53 min 38 sec- Longitude 79 deg 3 min 43 sec 13. Please list all water treatment additives, including cleaning chemicals or disinfection treatments, that have the potential to be discharged. Alum / aluminum sulfate Yes No X Iron sulfate / ferrous sulfate Yes No X Fluoride Yes No Ammonia nitrogen / Chloramines Yes No X Zinc-orthophosphate or sweetwater CP1236 Yes No X List any other additives below: Nalclear(R) 7763-Flocculant Sulfuric Acid Sodium Hydroxide 14. Is this facility located on Indian country? (check one) Yes ❑ No 15. Additional Information: • Provide a schematic of flow through the facility, include flow volumes at all points in the water treatment process. The plan should show the point[s] of addition for chemicals and all discharges routed to an outfall [including stormwater]. Please see diagrams F-1 and F-2 included with this application. • Solids Handling Plan- The sludge disposal is described in the sludge management letter included with this application. 16. NEW Applicants Information needed in addition to items 1-15: • New applicants are highly encouraged to contact a permit coordinator with the NCDENR Customer Service Center. Was the Customer Service Center contacted? ❑ Yes ❑ No (00089509.DOC}Page 3 of 4 Version 5/2012 NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants • Analyses of source water collected • Engineering Alternative Analysis • Discharges from Ion Exchange and Reverse Osmosis plants shall be evaluated using a water quality model. 17. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Matthew M. Fajack Vice Chancellor for Finance and Administration Printed name of Pe son Signin• Ti - 11110 / r Signatur- %f ' 'c.rlt Date North Carolina G; eral Statute 143-215.6(b)(2)provides that Any person who knowingly makes any false statement representation,or certification in any application, record,report,p-n,or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article,or who Isifies,tampers with,or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article,shall be guilty of a misdemeanor punishable by a fine not to exceed$25,000,or by imprisonment not to exceed six months,or by both. (18 U.S.C.Section 1001 provides a punishment by a fine of not more than$25,000 or imprisonment not more than 5 years,or both,for a similar offense.) {00089509.DOC}Page 4 of 4 Version 5/2012 i F-1 Y a A 106,000 - DEMINERALIZATION 4 10,000 g m , _CONDENSATE CAMPUS 1 1 BOILERS BUILDINGS STEAM ` BLOWDOWN 0 o REUSE 14.100 rn I 81,900 LOSSES _ _ TURBINE GENERATOR FROM PUBUC , WATER SUPPLY I , NORMAL FLOW COOLING TEMPERATURE 130,400 TOWER 55,800 AND FLOW MONITORING POINT 88,700 EVAPORATION AND DRIFT I 1.500 SANITARY 1.500 , —TO POTW SYSTEMS I Ill (OWASA) 320,000 UNC — CHAPEL HILL 34,700 MR WASH 34.700 CHAPEL COGENERATION I�NORTH CAROLINA 1 - - - _ f 34,200 MISC. WATER - 17,400 3t USES 15,000 ��E� 55,600 INTERMITTENT NPDES PERMIT WATERFLOW DIAGRAM DISCHARGE AS NEEDED Q 1 All volumes are expressed in gallons �i 12,000 COAL PILE RUNOFF 1 CDA_ DUST 28,600 FUEL OIL per day(gpd) SUPPRESSION CONTAINMENT AREA DRAINAGE / PROCESS AREA Revised December 2015 STORMWATER G ° °=IVENS9E ENGINEERS INC. • 1I -- , •� ORAMC. AREAS 0.•-a...� •w• I Q "� /•..-.-�•r-4---r,-•r-• • "i,_ . UST Ic.�xoa Ga N f,est, :.maws MCA MCA . --_. -•. �)V ' �. --��•- � _-. _.- _. r4.±...... .r:::=. -.— -• • at y7 y , 4+r [y ' ___- _. _.'—_ _- 16210 OM.MI wra rw. N UM Oa 4.4 ▪•,sam . ..w• •.1.00.U Ir ..,4, iptti 1 ---.F-7----' . _......_ . " �"_ ae1• `- A o _ . wait..w.00 1011.20 p pArier Yr..tl 1 . .„,. : C ►ti.�'�I-r���' ,� ...ocrwi.a 1. d.'s7...��fi_ - J f., .., l irb1 I I.,. ..i••f r/ f,`�,; j`40�� - `-... r .40TAXL ; 0u,..«.a� CD 0.1w 1•0200221-11, ''Ir nifiber:l.'-- .-:,...-:-...-••••••••• •Plie‘..,. lti 4 'Xiii,------1- , _._ li I r rI. Mr.: r l:+� 1y_ / �\ r Ql ' i ...s • I• K I u nam" IIrt,12G I` Wt *•\ M � �•� . \ I �[.rYa¢ 107-4i-r'•� cue..�..u�� ��\`� 1 v.--• y .e 1 r , „ 4yI a .-: CASTRID \ — — !7h ' ..C.0, ) 1 .rm.c lol1 1___ ay!.. y�ty ��/ry/ • ....—.- 1i� .'..Z.,.w. . ' 0,1 ? .....;....1:!;.:74'..-- 1 .1t t`tea •.a•, • _ .ice ' / I .o..:nwa,. ASL!,..�— ----- -�++► y r i�)�{i.,. , ,,......4,..,..,.,...--.... ��,, 1..)cw...NO .I� 'El 1 a_ %I moi• -0 i � f' I _�e '�."•v//1(e ...1 .yam._ '�,.'1� ro..m.•..1� • / _• •f 4110,o?k`Rl� -�•. All �( - `T ... „N.M.io morn. • ` r '4;bf Vt;3 I AIM ALo c `_ ..14111MIT.0r11 l tr r �/. rw'.aw: ar Pa+al ���� •aa... r T_ ••;r.is•..•.• 227 ,a, [1421's..! IVA, 1 I ..•u.... = .mam,,,,.........,•,... t� J �MI a1 ' I•I"- .._ �••v7 • — • y w w ..;..`:...;.1 l _•—+�' •i ;; I --S\ ....f_ i °— 1-T ";.• I,j -_ I I 0210000 1 ,- n.\ ,..` r__----____=----7-._ ir �- -__0. III 'i�/ _`-,_- K 1I 'V- / 1, i i �•iwaw+c ��'rLA37 RlD 1j � 4y+ •.nN - 4'41 )•' �' ARLI.Ie�) I 1 o i i ,teld'i 1:11,.....killirt_. 4 AMA ONO ow a T! ,,-. e . •• ' • _ .-• ��`-� �.w o`s STORMWATER MANAGEMENT PLAN '. ` �:. 0202. UNC-COGEN ENERATION FACILITY --- - - "_ CHAPEL HILL• NORTH CAROLINA f -_. ,.....--... YCCnI'I.F:Y ?Rt:tT �� ..:.?�.r-_ I.w.•. .7. ... r+ \ kw-micas am j.....�.. I ..�... N505-O) I ".=•“:=1:=' I 1 FlCURE 1 • f 2.- OVERFLOWNo EQUALIZATION BASINS STORM WATER, MAGNETIC FILTER, (63,000 gql EACH) PUMPS SEAL AND WASHD OWN a.E[j # VERFLOW ASH HANDLING, COAL PILE RUNOFF AND STORM WATER t� —` FINAL RINSE / BACKWASH DQ ow ` f RECIRCULATION/ (7"— X MIXING PUMP (30 gpm) H2SO4 6_ TO SANITARY RECYCLE TO RAW WATER FEED-r (CONDUCTIVITY <800 um hos NaOH SEWER pH 3.5-11.0) 11 REGENERANT WASTE ----•. ---1Q3_ - pH NEUTRALIZATION SURGE OIL/WATER TANK BASIN SEPARATOR (15,000 gal) (7,100 gal) (4,267 gal) TOTAL (1000 GAL. OIL STORAGE CAPACITY) PAC H2SO4 SLURRY POLYMER H2504 NaOH ■ 1 T TEMPERATURE FLUME PROBE 1 _� a~ .` DISCHARGE TO STREAM INFLUENT pH FLOCCULATION SEDIMENTATION TANKS(2) FINAL pH CONTROL SCHEMATIC OF CO(T0OLgT)NK {6TANKal) (26,300 gal EACH) TANK WASTEWATER TREATMENT SYSTEM (3,804 gal) UNC-CHAPEL HILL COGENERATION FACILITY CHAPEL HILL, NORTH CAROLINA SCALE APPROVED BY : DRAWN BY:J.K.S. AS NOTED DA OCT. 5, 1998 DESIGNED BY : REVISED October 05, 1996 4:10 08 p.m. PROJECT NUMBER �. Ate, DRAWING N0. Drowing: C:\DRAWINGS\30103FO1.DWG N301 —03 �� � � "'t FIGURE ICP-4 ._ ;, Nic PAT MCCRORY ,, DONALD R. VAN DER VAART S. JAY ZIMMERMAN Water Resources ENVIRONMENTAL QUALITY I February 4, 2016 Matthew M. Fajack UNC at Chapel Hill Cogeneration Facility 302 South Building CB#1000 Chapel Hill, NC 27599-1000 Subject: Acknowledgement of Permit Renewal Application No.NC0025305 Cogeneration Facility Orange County Dear Permittee: The Water Quality Permitting Section has received your permit renewal application on February 03, 2016. A member of the NPDES Unit will review your application. They will contact you if additional information is required to complete your permit renewal. Per G.S. 150B-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. Please respond in a timely manner to requests for additional information necessary to complete the permit application. If you have any additional questions concerning renewal of the subject permit, please contact Yang Song at 919-807-6479 or Yang.Song@ncdenr.gov. Sincerely, W reAA, T1n-COV-ord/ Wren Thedford Wastewater Branch cc: Central Files NPDES Raleigh Regional Office ii State of North Carolina I Environmental Quality I Water Resources 1617 Mail Service Center I Raleigh,North Carolina 27699-1617 919-807-6300