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HomeMy WebLinkAbout310332_Application_20240221 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non-Discharge General Permit On September 30, 2024, the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore,all applications must be received by the Division of Water Resources by no later than April 3,2024. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AWS310332 2. Facility Name: Norman Farms 2 3. Permittee's Name(same as on the Waste Management Plan): Butch W Norman 4. Permittee's Mailing Address: PO Box 38 City: Rose Hill State: NC /_ Zip: 28458-0038 Telephone Number: 910-289-2054 Ext. E-mail: normanann 17mail.com 5. Facility's Physical Address: 1153 Pasture Branch Rd City: Rose Hill State: NC Zip: 28458 6. County where Facility is located: Duplin 7. Farm Manager's Name(if different from Landowner): 8. Farm Manager's telephone number(include area code): 9. Integrator's Name(if there is not an Integrator,write"None"): Murphy-Brown LLC 10. Operator Name(OIC): Butch W.Norman Phone No.: 910-289-8809 OIC#: 17257 11. Lessee's Name(if there is not a Lessee,write"None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine-Feeder to Finish 2,448 Operation Tvues: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses Wean to Feeder Dairy Heifer Laying Chickens Horses-Other Farrow to Finish Milk Cow Pullets Sheep-Sheep Feeder to Finish Dry Cow Turkeys Sheep-Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment Lagoons,Digesters and Waste Storage Ponds(WSP):(Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Type Estimated Liner Type Estimated Design Freeboard Structure (Lagoon/Digester/ Date (Clay,Synthetic, Capacity Surface Area 'Redline" Name WSP) Built Unknown) (Cubic Feet) (Square Feet) (Inches) l Lagoon 6/4/1990 Full,clay 753,260.00 109,935.00 19.50 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d), either by mailing to the address below or sending it via email to the email address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical specialist,containing: a. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.) b. A map of every field used for land application(for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation(design,calculations,etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations,wetland determinations,or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g.composting,digesters,solids separators,sludge drying system,waste transfers,etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years,or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below.(If multiple Landowners exist,all landowners should sign. if Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name(Print): �� �C� Title: ) 1� Signature: ��{�/�����i��� Date: Name(Print): Title: Signature: Date: Name(Print): Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: animal.operations@deq.nc.gov NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699-1636 L �� ATF Q, i ROY COOPER � - ' Governor ELIZABETH S.BISER Secretary RICHARD E.ROGERS,JR. NORTH CAROLINA Director Environmental Quality February 12,2024 Butch W Norman Norman Farms 2 PO Box 38 Rose Hill,NC 28458-0038 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non-Discharge General Permits, which expire on September 30, 2024. In order to ensure your continued coverage under the State Non-Discharge General Permits,you must submit an application for permit coverage to the Division of Water Resources (DWR)by April 3,2024. Enclosed you will find a "Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non-Discharge General Permit."The application form must be completed, signed by the Permittee,and returned to the DWR by April 3,2024. Mailing Address: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699 1636 Email:animal.operations(i7,deq.nc.gov phone:(919)707 9129 Please note that you must include one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1 and could result in assessments of civil penalties of up to$25,000 per day. Copies of the animal waste operation State Non-Discharge General Permits are available at www.deg.nc.gov/animalpennits2024.General permits can be requested by writing to the address above. If you have any questions about the State Non-Discharge General Permits,the enclosed application,or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129. Sincerely, Michael Pjetraj,Deputy Director Division of Water Resources Enclosures: Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non-Discharge General Permit North Carolina DepertmentofEnriroumeutolQuality Division of Water Resources 512 North Salisbury Street 16361lail yen ice Ceutlr Raleigh,North Carolina 276991636 9 M16"P 129 loo WQ •�j :t• !{ 5� ` A r 4 Iq S{rl skj{l 1..� son 3�;a. �n•:1. ,(-0 ` To Y �'• Fq ''' 7r, 3 . � f -•;.. .is 1 ��6 /r ! s !... S- � . .. . _ �.�.._...,.... �;;;•.:+. �'/ i •�\ 6n�:z�t:� t'�I..��S'r��:'`i1 i'.:.� }+ l�, .' ,:�r >...I_.�}�� r.)� .3�elY�. �)1 l�` '7:l S!r !•' ��`�'� 1.1 i- r Operator: _________ _________ _________ ________> Peterson 43 Count T^ > Du lin Date:==__ _________ _________ _________ ________> 04/11/03 Dist.to nearest residence (other than owner) : 1500 ft. i sows (farrow to finish) :=__ sows (farrow to fee eder) :=== head (finishing only) :_____ _________ ________> 3672 sows (farrow to wean) :_____ head (wean to feeder) :_____ Ave. Live Weight for other operations(lbs. )=> Storage volume for sludge accum. (cu. ft. ) :=> Treatment Volume (min. 1 cu. ft./lb. )===____> 1.0 25 Year - 24 Hour Rainfall {in. )===_____=___> 7.5 Rainfall in excess of evaporation (in.)===__> 7. 0 Drainage area of buildings & lots (sq. ft. )=> Volume of wash water (gallons/day)====______> Temporary storage period (days)====_________> 180 Freeboard (£t. ) :____________________________> 1. 0 Side slopes (inside lagoon) :________________> 3. 0 1 Inside top length (ft. } :____________________> 315. 0 Inside top width {ft. } ;_____________________> 349.0 Top of dike elevation (ft. ) :=_______________> 52.4 Bottom of lagoon elevation (ft. } :==_________> 40. 8 Seasonal high water table(SHWT) elev. (ft. ) :=> 47.2 Total required volume:_____ ________> 749616 cu. ft. Actual design volume:====__ ________> 917978 cu. ft. Stop pumping el. (> or = to 47.2 ft.SHWT)> 47.2 ft. (> or = to 46.8 ft.Min. ) Required minimum treatment volume: 495720 cu. ft. Volume at stop pumping elevation: 506448 cu. ft. Start pumping elev. :________________________> 50.7 ft. Volume at start pumping elevation: 844742 cu. ft. Actual volume less 25yr-24hr rain: 849269 cu. ft. NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> 185187 cu. ft. Actual volume to be pumped:==> 338294 cu. ft. ' NAME: Aaron Cavenau8h PA8E 2 ADDRESS: Rt. 3, 8ox 155A Wa| | ace NC 284 TYPE AND SIZE 3-1224 Murphy Houses 0F OPERATION Topping CLASS IV 1)ESI8NED BY M. E. Su88 ' DATE 5/22/90 APPROVED BY DATE PERMANENT STORA8E L ~^ 3672 Hogs x '' 135 � bs per hoS 1 Cu Ft per | b . 49572O Cu Ft TEMPORARY STORAGE 495720 | bs of anima | x 1 .35 cu., ft. of waste per day 12O460 Cu Ft per 1000 | bs of anima| wt. x 18O days RAINFALL LESS EVAPORATION � 7'' X 108675 sq. ft. surface area per 12"per ft 63394� . u Ft ! RAINFALL - 25 YR. 1 DAY GTORM / 7.5" X 1086T5 sq. ft . of s c r p r 1 ^ urfae aea e 2" per ft . 6T922 Cu Ft TOTAL STORAGE NEEDED 7.47.496 Cu Ft 27685 Cu Yds � TOTAL S7'ORA8E AVAILABLE 7*1 Cu Ft7 27899 Cu Yd� AMOUNT OF FILL DIKE 106755 Cu Ft PAD 273833 Cu Ft --------- TOTAL 38O588 Cu Ft SETTLEMENT 10% 38059 Cu Ft - ----- --- TOTAL AMOUNT OF FILL 418647 Cu Ft 15505 Cu Yds {AJT TO FILL RATIO TOTAL EXCAVATION 588975 Cu Ft , 21814 Cu Yds �~� D /� *J /1 ~~ /� �' Version—November 26,2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality a Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should beat least one foot above the seasonal high water table. Attach burial location map and plan. o ❑ Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. aa Rendering at a rendering plant licensed under G.S. 106-168.7. ® Complete incineration according to 02 NCAC 52C.0102. ® ❑ A composting system approved and permitted by the NC Department of Agriculture&Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off-farm, additional requirements must be met and a permit is required from NC DEQ. ® In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture &Consumer Services (G.S. 106-549.70), ® Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm-specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions(refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager Date Signature of Technical Specialist Date � rE�•F�R y - v. A _ .�',�t:� of " /. y,''i,k/* ih- h �.{'yy�.b;lh a "Gr.�•r �,a .11. R", Person # 2 {Farm _ F a c it Y. 123 a re fo gig, ,, a }} y ,. y4 t,'r: 4•°?. 7 ..r:"?� F-1 Li ca N Cry 00 N N .(� ' .� t CN N LO ❑.. T co- 7173 F-2a t..,. (o 0) co N F-2b F co k� a� i I E k \y 7 r' Y' 9 a4" 2 v F . T r The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. i Possible Causes of Lagoon Failure j Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: o Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels -- high levels are a safety risk. • Failure to inspect and maintain the dam. o Excess surface water flowing into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7 EMERGENCY AC T�OH PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMENT SERVICES (EMS) t SOIL AND WATER CONSERVATION DISTRICT (SWCD) --:;LC NATURAL RESOURCES CONSERVATION SERVICE (NRCS) 11)-- 0 COOPERATIVE EXTENSION SERVICE (CES) ° teo- 143 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation,this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow-possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Call a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field-actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s)that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers-action include: a) Stop recycle pump. b) Stop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators-action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house,flush systems,or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a subrnersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals,trap or remove animals and fill holes and compact with a clay type soil. 8 c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name,facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. C. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice/technical assistance phone number. 4. If none of the above works call 911 or the Sheriff's Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: -Dav 6 61(ad sbtaw b. Contractors Address: c . Contractors Phone: - lP - 10 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: b. Phone: 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 9 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and « require more land to properly use the nutrients. Removal techniques: = Hire a custom applicator. • Mix the sludge and lagoon liquid �,Ath a chopper-agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland;and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; germ an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the finer to prevent damage. Close attention by the pumper or drag-line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without finer injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil-test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. 6 The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides. overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility far ensuring structure safety_ items which may !ead to lagoon failures include: Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels--high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. DOTE: if lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7 Swine Farm Waste Management — Odor Control Checklist Permit No.: AWY,3) 03� Date: y INSTRUCTIONS FOR USE Owner Signature: /6 ♦ Odor Control Checklist is required by General Statute 143-215.10C(e)(1) ♦ Check any/all the BMPs you will implement on this facility. Items checked/selected become a requirement of the CAWMP. ♦ Items in bold or pre-selected are required. ♦ Add any site-specific details related to the selected BMPs ♦ Include any other odor control measures not listed ♦ NOTE: Not all BMPs may be cost-effective for every facility. Evaluate each BMP prior to selecting for your facility. Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices FARMSTEAD ♦ Swine Production Maintain vegetative or wooded buffers at or •Traps dust and gases, provides dilution near roperty boundary and visual screening • May require third party input/approval ♦ Improper drainage rad and landscape so water drains away • Reduce odors and vectors that occur f m facilities and prevent ponding with stagnant conditions aintain farm access roads and prevent traffic • Prevents spillage during transport and in waste application area tracking of waste onto public roads ❑ Other BMPs—please describe MORTALITY MANAGEMENT ♦ Carcass ® Dispose of mortality using method approved • Required by statute and permit Decomposition by NCDA&CS State Veterinarian. Manage • May require third party input/approval Accor ' g to CAWMP(Mortality Management C cklist)and permit(s). ut carcasses in refrigerated (or freezer) dead boxes within 24 hours for short-term mortality storage. ♦ Incomplete Incineration ❑ Use incinerators with secondary burners for • Reduce odors by complete incineration complete combustion. ❑ Other BMPs—please describe Swine AMOC Page 1 of 6 APPROVED—7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE/BARN—WASTE HANDLING ♦ Flush tanks ❑ Install flush tank covers • Pit-flush systems ♦ Odorous Gases ❑ Flush pits at least 4 times per day • Pit-flush systems ♦ Partial microbial ❑ Empty pits at least once every 7 days • Pit-recharge or"pull-plug" systems decomposition ❑ Underfloor flush with pit ventilation ♦ Agitation of wastes ❑ Install/extend fill lines to near bottom of tanks with anti-siphon vents ❑ Install covers on outside waste collection or junction box ❑ Install sump tank covers for lift stations ♦ Ammonia ❑ Flush/recharge with treated effluent ❑ Treat waste in pits with proven biological or • Monitor for any solids accumulation in pit chemical additive ❑ Other BMPs—please describe HOUSE/BARN—FLOOR AND INDOOR SURFACES ♦ Manure covered floors ❑ Scr a manure from alleys into pens daily •Will move with other manure via pits ❑ 1 stal�lly slotted floor system Vsc;t �I tall aterers over slotted floor area feeders at high end of solid floors • Where applicable ♦ Odorous Gases manure buildup from floors and walls •Aids in animal cleanliness floors dry •Aids in animal cleanliness ❑ Install underfloor ventilation for drying ❑ Re�lace bedding/scrape at frequency to •Solid floor/bedding systems keep bedding dry ❑ Other BMPs—please describe Swine AMOC Page 2 of 6 APPROVED—7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE/BARN—VENTILATI7�e; ♦ Dust n fans regularly—specify frequency ♦ Volatile/odorous gases icient air movement gnstall temperature and humidity sensors to control ventilation ❑ Treat barn exhaust • Examples: biofilters,wet scrubbing,windbreaks • May reduce ventilation rate depending on method ❑ Other BMPs—please describe HOUSE/BARN—FEED ♦ Dust ❑ Install feed covers ♦ Adsorbed Gases ®�Ke�eptdoor feed storage covered except • Required by rule 15A NCAC 02D.1802 ecessary to add/remove feed nimize free-fall height of dry feed ❑ Install feed delivery downspout extenders to th!ejeed covers ❑ =ed ve spoiled/unusable feed on regular basis pellets instead of dry meal • May require third party input/approval ❑ Use feed additives • May require third party input/approval ♦ Ammonia ❑ Use feed-reduced crude protein diet • May require third party input/approval ❑ Other BMPs—please describe HOUSE/BARN—GENERAL ♦ Dust Ej/nstalltemperature and humidity sensors • Maintain relative humidity at 40 to 65% ♦ Odorous Gases to control ventilation ❑ Use ultraviolet light to treat indoor air ❑ Use indoor or outdoor electrostatic space • Can be used to treat exhaust air charge system ❑ Other BMPs—please describe Swine AMOC Page 3 of 6 APPROVED—7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAGOON/WASTE STORAGE STRUCTURE ♦ Volatile Gases ® Maintain proper lagoon volume •Sufficient liquid volume/depth is required for proper anaerobic treatment ❑ Minimize free-fall height of waste from discharge pipe to lagoon surface Pd discharge point of pipe to below lagoon • Use caution not to scour or damage lagoon liner id level intain proper surface area-to-volume ratio correct lagoon start-up procedures ❑ Aer to for odor control ® M nage sludge levels based on annual sludge urvey as required by permit Keep spilled feed or foreign debris out of lagoon to prevent excess sludge accumulation ❑ Install/use solids separation system ❑ Use proven biological or chemical additives • Monitor for any increase in rate of solids accumulation ❑ Use permeable lagoon covers (not a digester) ❑ Use impermeable lagoon cover or • Methane can be flared if not utilized anaerobic digester ❑ Other BMPs—please describe LAND APPLICATION ♦ Odorous gases ® Perform land application in accordance with CA M P ♦ Wind drift ® P p intake near lagoon surface • Required by rule 15A NCAC 02D.1802 O/❑ ump from second stage lagoon Follow good neighbor policy *Avoid application on known weekends, special days, or holidays/eves if possible ❑ Operate at minimum recommended pressure ❑ Increase setbacks beyond those required by statute, rule, or permit Swine AMOC Page 4 of 6 APPROVED—7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAND APPLICATION (CONTINUED Apply during favorable wind conditions, • Recommend checking predicted average hourly (es p ially for traveling guns or impact wind speed within 24 hours prior to frinkler ) anticipated start e ractical, apply waste on sunny days •Allows for vertical dissipation of odor er than cool, overcast days en possible, apply waste mid-morning to •Allows for better vertical dissipation of odor late-afternoon ❑ For traveling guns, use taper-ring or taper-bore • Less odor and drift than ring nozzles nozzles ❑ For traveling guns, use largest-available nozzle that provides acceptable application uniformity ❑ Replace impact sprinklers with low-drift nozzles on center pivots and linear move systems. ❑ Use hose-drag system ❑ Use injection method for waste application ❑ Other BMPs—please describe SLUDGE DISPOSAL ♦ Odorous gases ❑ Transport sludge in covered vehicles or tankers ❑ Apply in thin, uniform layers •Speeds drying and prevents ponding ❑ Incorporate land-applied sludge as soon as • Required within 48 hours or prior to next rain event, practical after application, and in accordance whichever is first,for conventionally tilled with permit. bare soils ❑ Use injection method for sludge application ❑ Dewater sludge prior to application ❑ Use alternatives to land application, such as compost, gasification, energy generation, etc. ❑ Other BMPs—please describe Swine AMOC Page 5 of 6 APPROVED—7/25/2019 ADDITIONAL INFORMATION AVAILABLE FROM: Air Management Practices Assessment Tool (AMPAT) www.extension.iastate.edu/ampat/ AHG-538-A Certification Training for Animal Waste Management Systems:Type A NC Division of Water Resources EBAE 103-83—Lagoon Design and Management for Livestock Manure Treatment and Storage www.bae.ncsu.edu EBAE 128-88—Swine Production Facility Manure Management: Pit Recharge-Lagoon Treatment www.bae.ncsu.edu EBAE 129-88—Swine Production Facility Manure Management: Underfloor Flush-Lagoon Treatment www.bae.ncsu.edu EBAE Fact Sheet—Calibration of Manure and Wastewater Application Equipment www.bae.ncsu.edu EBAE Fact Sheet—Swine Production Farm Potential Odor Sources and Remedies www.bae.ncsu.edu NC NRCS Standard 359—Waste Treatment Lagoon www.nres.udsa.gov NC NRCS Standard 380—Windbreak/Shelterbelt Establishment www.nres.udsa.gov NC NRCS Standard 422—Hedgerow Planting www.nres.udsa.gov NC NRCS Standard 442—Sprinkler System www.nres.udsa.gov Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107 1995 Conference Proceedings Florida Cooperative Extension Service Options for Managing Odor:A Report from the Swine Odor Task Force NC State University Swine AMOC Page 6 of 6 APPROVED—7/25/2019 Insect Control Checklist for Animal Operations Source Cause z BMPs to Control Insects Site Specific Practices Liquid Systems Flush gutters Accumulation of solids Flus ystem is designed and operated sufficiently to emove accumulated solids from gutters as es i ed ove bridging of accumulated solids at rar e Lagoons and pits • Crusted solids 1Y Maintain lagoons, settling basins and pits where Kseding is apparent to minimize the crusting to a depth ofnomorethan6 to8inchesre than 30 percent of surface Excessive vegetative Decaying vegetation M1 Maintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed spillage C3 Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) AM1 C - November 11, 1996, page 1 Insect Control Checklist for Animal Operations Feed storage Source . Accumulations ons of feed Reduce moBMPaccu accumulation within ..,.,._ to Site Specific Practices Insects g � and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment(e.g., covered bin for brewer's grain and similar high moisture grain products) O Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed Animal holding areas • Accumulations of animal Eliminate low areas that trap moisture along fences wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal C3 Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure handling • Accumulations of animal C3 Remove spillage on a routine basis(e.g., systems wastes 7- to I 0-day interval during summer; l 5- to 30-day interval during winter) where manure is loaded for land application or disposal 0 Provide for adequate drainage around manure stockpiles © inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613,North Carolina State University, Raleigh, NC 27695-7613. AMIC- November 11, 1996, page 2 OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. ;Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant(such as wintertime for bermudagrass)or when there are extended rainy spells such as a thunderstorm season in the summertime. T his means that at the first sign of plant growth in the later winter; early spring. irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in, the lagoon for future wet periods. In the late summer 1 early fall the lagocn should be pumped down to the low marker (see Figure 2-1)to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 804 pounds per acre of 10-10-1o, or equivalent. • Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. i nis should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum,the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes --look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface --took for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment—look for: 1. settlement, cracking, or"jug" holes 2. side slope stability —slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5, rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. if your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps --check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height 3 Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of howl much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment(due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 025 percent of the full lagoon iiquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0. add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7, A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur far prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon 5everaf times daily are optimum, for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. 4 • Practice water conservation — minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon:. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer ! early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the Lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as faraway from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full yr before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: lute of lagoon sludge buildup can be reduced by: 5 OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crap is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter 1 early spring, irrigation according to a farm waste management plan, should be done whenever the land in dry enough to receive lagoon liquid_ This will make storage space available in the lagoon for future wet periods. In the late summer 1 early `all the lagoon should be pumped down to the low marker (see Figure 2-1)to allovv for winter storage. Every effort should be made to mainfair. the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. • Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: if vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes --look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 2 Lagoon surface --look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment--hook for: 1. settlement, cracking, or"jug" holes 2. side slope stability — slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon, may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps --check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon, is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height 3 Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at (east two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several limes daily are optimum for treatment. Pit recharge systems. in which one or more buildings are drained and recharged each day, also work well. 4 • Practice water conservation — minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge_ • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 5 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper- agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part, of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater, haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in. Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag-line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil-test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. 6 The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoor: EaRure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the boom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels --high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure- 7 r WASTE UTILIZATION PLAN NITROGEN ONLY &ANIMAL WASTE ONLY PLAN PRODUCER: Butch Norman LOCATION: Norman 2 TELEPHONE: TYPE OPERATION: Swine Feeder to Finish Anaerobic lagoon NUMBER OF ANIMALS: 2,448 (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under NCDENR regulations. 1 Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise your plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Pagel WASTE UTILIZATION PLAN Amount of Waste Produced Per Year(gallons,ft.tons,etc.) 2,448 animals 927 (gal)waste/animal per year= 2,269,296 (gal)wastelyear Amount of Plant Available Nitrogen(PAN)Produced Per Year 2,269,296 gallons x 1.8 Ib.s PAN/1000 gallons irrigated or broadcast 4,085 lbs.PAN/year. (PAN from N.C.Tech Guide Std,633) (4,902#PAN/year if soil incorpc Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs.N Acres Lbs.N Month of # No. Type Per Acre Utilized Application 0 0.00 0 0 See attached detailed list of fields with crops 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Total PAN applied 6,182.04 PAN Surplus/Deficit (1,280.04)atSl rate 'This N is from animal waste only. if nutrients from other sources such as commercial fertilizer are applied,they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning In 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 1 , i WASTE UTILIZATION PLAN See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No. Rate in/hr Amount in, T7173, 1 AuB Bahia hay/small grain 0.6 1 T7173, 2A FoA Bermuda hay/small grain 0.5 1 T7173, 2B LnA Bahia hay/small grain on 1c, 2c 0.65 1 T7173, 2B LnA Bermuda hay/small grain on 2b 0.65 1 T7105,4A&4B LnA Corn,wheat, beans 0.65 1 T4827, I ext. I AuB/LnA Bermuda hay/small grain 0.6 1 The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs.This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids.The application amount should not exceed the available waster holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. "This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under the optimum soil conditions. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Your facility is designed for>180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. Page 4 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. i 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393- Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina"for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. Page 5 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) I 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. l i 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component 11 of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. (See Standard 393- Filter Strips). { {l Animal waste shall not be applied closer than 100 feet to wells. i 12 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 13 Waste shall be applied in a manner not to reach other property and public right-of-ways. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by 14 discharge or by over-spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a 15 manner that causes no runoff or drift from the site. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 16 Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to 19 prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre-plant with no further applications of animal waste 20 during the crop season. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 21 Waste shall be tested within 60 days of utilization and soil shall be tested at least once every three years at crop sites where waste products are applied. Nitrogen shall be the rate- determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. 22 Records shall be kept for at least three (3) years for state general permits. Poultry dry waste application records shall be maintained for three (3) years. Records shall be kept for at least five (5) years for NPDES permits. Waste application records for all other waste shall be maintained for five (5)years. Dead animals will be disposed of in a manner that meets North Carolina regulations. 23 Page 7 WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Norman Farm 2 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management (DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Butch Norman (Please print) Signature: ln�l �� Date: Name of Manager(If different from owner): Signature: Date: Name of Technical Specialist: (Please print) Amanda Hatcher Affiliation: NCCES-Duplin County Center Address (Agency): PO Box 949 Kenansville, NC 28349 (910)296-2143 Signature:(),j/� .��,Q�� H'EZ-14L1_A Date: Page 8 WASTE UTILIZATION PLAN Year 2 Table 1: ACRES OWNED BY PRODUCER Tract Field Pull Soil Crop Lbs. N Acres Lbs. N Month of # No. No. Type Per Acre* Utilized Application 1 a,2a,3a 7173 1 ,4a AuB Bahia hay 196 8.030 1,573.88 3/15-9/15 1 a,2a,3a 7173 1 ,4a AuB Sm grain over. 50 8.030 401.50 9/1-3/31 7173 2A 'Ib,2b FoA Bermuda hay 276 4,250 1,173.00 3/1-9/30 7173 2A 1 b,2b FoA Ism grain over. 1 50 4.250 212.50 911-3/31 7173 2B 1 c, 2c LnA Bahia hay 8.900 881.10 3/15-9/15 7173 2B 1c, 2c LnA Sm grain over. 50 8.900' 445.00 9/1-3/31 71731 2B I 3b I LnA Bermuda hay 1 1321 2.580 340.56 3/1-9/30 7173 2B 3b LnA Sm rain over. 50 2.580 129.00 9/1-3/31 7105 4A I 4a I LnA So beans 861 3.9201 337.12 4/1-9/15 7105 4B I 4b I LnA. ISoybeans. 861 3.9201 337.12. 4/1-9115 4827 1 1 1a ext. IAuBJLnA Bermuda ha 132 14 9301 254.76. 3/1-9/30 48271 1 1a ext. AuB/LnA Ism grain over. 1 501 1.9301 96.50 9/1-3/31 TOTAL 6182.0 Page 10 WASTE UTILIZATION PLAN Year 1 Table 1: ACRES OWNED BY PRODUCER Tract Field Pull Soil Crop Lbs. N Acres Lbs. N Month of # No. No. T e Per Acre* Utilized Application 1 a,2a,3a 7173 1 4a 1AuB Bahia hay 196 8.030 1,573.88 3/15-9/15 1 a,2a,3a 7173 1 4a JAuB Sm grain over. 50 8.030 401.50 9/1-3/31 7173 2A 1 b,2b jFoA Bermuda hay 276 4.250 1,173.00 311-9130 7173 2A 1 b, 2b FoA Sm grain over. 50 4.250 212.50 9/1-3/31 7173 2B 1c, 2c LnA Bahia hay 99 8.9001 881.10 3/15-9/15 7173 213 1c, 2c LnA Sm grain over. 50f 8.19001 445.00 1911-3/31 71731 2B I 3b I LnA I Bermuda hay 1 132 2.5801 340.56 3/1-9/30 7173 2B 3b LnA Sm grain over. 50 2.580 129.00 9/1-3/31 7105 4A 4a LnA Corn* 77 3.920 301.84 2/15-6/30 7105 4A 4a LnA Wheat 70, 3..920 274A0' 9/T-3/31 7105 4B 4b LnA Corn' 1 77 3.920 301.84 2/15.6/30 7105 4B 4b LnA Wheat 701 3.9201 274.40 9/1-3/31 4827 1 1 a ext. AuB/LnA Bermuda hay 1321 1.9301 254.76 311-9/30 4827 1 1 1a ext. AuB/LnA Sm qrain over. 1 501 1.9301 96.50 9/1-3/31 see page 2... TOTAL 6660.3 *Rate on corn falls to 57 Ibs PAN/ac if following soybeans Page 10 1 . NARRATIVE Realistic yield ex ectabons Soil type LnA AuB FoA Bermuda 3 tons/ac 5.5 tons/ac 6 tons/ac i Bahia 2.3 tons/ac 4 tons/ac 4.5 tons/ac Corn 84 bu/ac 102 bu/ac 144 bu/ac wheat 35 bu/ac 45 bu/ac 55 bu/ac beans 22 bu/ac 25 bu/ac 34 bu/ac Sm gr over. 1 ton/ac 1 ton/ac 1 ton/ac l This WUP is a revision of the previous plan prepared by Toni King, Murphy-Brown. Acres & ! soil types used are according to previous plan. Summary of crops that can receive effluent during each month: January: Wheat, sm gr overseed February: Corn (on and after the 15th), sm gr over and wheat March: Corn, wheat, sm gr over, bermuda, bahia (3/15 start) April: Corn, soybeans, bermuda, bahia May: Corn, soybeans, bermuda, bahia June: Corn, soybeans, bermuda, bahia July: Soybeans, bermuda, bahia August: Soybeans, bermuda, bahia September: Wheat, soybeans (on and before the 15th), bermuda, bahia (thru 9/15), sm gr over October: Wheat, sm gr overseed November: Wheat, sm gr overseed December: Wheat, sm gr overseed Estimated Sludge Accumulation: 135 gallons of sludge/animal/year x 2,448 animals = 330,480 gallons sludge produced/year Approximately 10.2 Ibs PAN/1,000 gallons sludge (broadcast or irrigate) Approximately 12.24 Ibs PAN/1,000 gallons sludge (soil incorporated or injected) At 330,480 gal sludge/yr and 10.2 Ibs PAN/1,000 gal sludge = 3,371 Ibs PAN in sludge/year If applied to corn at 137 Ibs PAN/ac, need about 25 acres of land for application. "Refer to current state general permit for guidelines" Data to write this plan was taken from http:/Inutrients.soil.ncsu.edu/which meets current NRCS standards (590) Sheetl IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Butch Norman - Norman Farm 2 Addition + Extension County Duplin Address: P.O. Box 38 Rose Hill, NC 28458 Date: 6/1/2005 Telephone: (910) 289-2054 Revised: 12/27/2006 Table 1 - Field Specifications Approximate Maximum Maximum Maximum Application Useable Size Application per Irrigation Field of Field Rate Cycle Number (acres) Soil Type Slope % Crops In/hr inches Comments T7105-F1 3.92 Leon 0-5 Row Crops 0.6 1 Pull 4A T7105-F1 3.92 Leon 0-5 Row Crops 0.6 1 Pull 4B T4827-F1 1.93 AuB/Ln 0-5 Row Crops 0.6 i Pull 1a extension 9.77 Sheet2 TABLE 2 -Travelling Irrigation Gun Settings Make, Model and Type of Equipment: Ag Rain 3.0"xl 200' hose wlNelson 150 Field No. Travel Application TRAVEL LANE Wetted Nozzle Operating Operating and Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Hydrant No. (ft/min) (in/hr.) Width(ft.) Length(ft) (feet) (Inches) at Gun(psi) at reel(psi) Pattern Comments -Acres per pull 4A 6.32 0.62 140 1045 310 1.08 70 105 180 3.92 4B 6.32 0.62 140 1045 310 1.08 70 105 180 3.92 1a ext. 6.32/4,14 .62/.34 1211242 173/165 310 1.08 70 105 180/330 1.93 TOTAL 9.77 Sheet4 TABLE 4 - Irrigation System Specifications Traveling Solid Set Irrigation Gun Irrigation Flow Rate of Sprinkler (gpm) 197 0 Operating Pressure at Pump (psi) 118.9 #DIV/O! Design Precipitation Rate (in/hr) 0.31 0.00 Hose Length (feet) 1200 XXXXXXXX Type of Speed Compensation Mechanical XXXXXXXX Pump Type (PTO, Engine, Electric) Engine Engine Pump Power Requirement (hp) 27.3 #DIV/O! TABLE 5 -Thrust Block Specifications 6„ 4" 2„ THRUST BLOCK THRUST BLOCK THRUST BLOCK LOGATION AREA(sq. fL) AREA(sq.ft.) AREA sq. ft.) 90 degree bend 8.8 4.3 1.1 Dead End 6.2 3.0 0.8 Tee 4.4 2.1 0.5 Gate Valve 6.2 3.0 0.8 45 degree bend 4.7 2.3 0.6 Pagel Sheets IRRIGATION SYSTEM DESIGNER �'T- ' Name: Micah Kevin Weston, CID 0-, Company: Murphy-Brown, LLC o LU Address: 2822 Hwy 24 West, P.O. Box 856 Warsaw, NC 28398 ` Phone: (910) 293-3434 �02914 r �FSIGNF'R x Required Documentation ��� The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations,pipelines,thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system 6. Manufacturer's specifications for the irrigation pump,traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE. 8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25'or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. Sheet6 Narrative of irrigation System Operation _ This design is for an addition to an existing facility. The system is designed with six inch, Class 200 PVC and schedule 80 fittings. The system is designed to accommodate the flow velocities, flow rates and pressure requirements associated with an Ag Rain traveler. Air vents and thrust blocks are to be installed as indicated on the drawings. The thrust block areas have been calculated and are listed in Table 4 of this design. The design of the new system requires the use of a 1.08" ring nozzle in the gun. Each pull has a specific arc setting and travel speed which must be used to achieve the desired application. This information is given in Table 2 of this design. A detail of the hydrant layout is also included_ All pipe shall be installed with a minimum of 30" of cover and shall be backfilled in no less than three passes, leaving enough soil material above original grade to allow for settling. All ditch crossings shall be a minimum of 24" below ditch bottom or main line must be encased in a 12"x20' PVC or steel pipe. The suction assembly for the pump to be used should be a minimum of 6" aluminum. A pressure gauge should be installed on the discharge side of the pump where it can be seen during start up of the system. Refer to manufacturer's owner manuals or the irrigation dealer for information on winterization, maintainance and other operational procedures. Note: This revision done to add T4827 Field 1 as an extension to pull 1 a. This shows the acres for the extension as 1.93 acres. The total for pull 1 a and the extension is 4.87 acres (1.93 + 2.94). Sheet7 CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 150 Nozzle Size: 1.08 inches Sprinkler Pressure: 70 psi Flowrate(GPM): 197 gpm Wetted Diameter: 310 feet Lane Spacings Desired Spacing (%): 70 % Design Spacing(feet): 217 *PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 200 feet Actual Spacing (%): 65 % Application Rate Application Rate = (96.3xFlowrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.31 in/hr 300 degree arc = 0.37 in/hr 330 degree arc= 0.34 in/hr 220 degree arc = 0.51 in/hr 180 degree arc = 0.62 in/hr Traveller Speed Travel speed = 1.605 x Flowrate I Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 360 degree arc = 3.16 ft/min 300 degree arc = 3.79 ft/min 330 degree arc = 4.14 ft/min 220 degree arc = 5.06 ft/min 180 degree arc = 6.32 ft/min Mainline Velocity Velocity = .408 x Fiowrate / pipe diameter squared feet/sec.** **For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 Inches Velocity= 2.23 ft/sec. Page 1 Sheet7 Maximum Mainline Friction Loss Most distant hydrant: 4B Total distance: 1380 feet Friction Loss is figured using HazenNVilliam's Equation I Friction Loss= 0.28 feet1100 feet I Max. Mainline Loss = 3.9 feet or 1.7 psi Total Dynamic Head I Sprinkler Pressure: 70 psi Loss through traveller: 35 psi Elevation head: 4.3 psi Mainline loss: 1.7 psi Suction head and lift: 2.3 psi 5%fitting loss: 5.7 psi TOTAL(TDH)= 118.9 psi or 274.8 feet Horsepower Required Horsepower = Flowrate x TDH(feet)1 3960/ Pump effeciency Pump Description: Berkeley B3JQBM Pump Efficiency: 50 % Horsepower Required: 27.3 Hp Thrust Blockinq Thrust Block Area = Thrust/Soil Bearing Strength Thrust: 7460 feet Soil Bearing Strength: 1200 feet End Cap: 6.2 ft2 90 degree elbow: 8.8 ft2 Tee: 4.4 ft2 45 degree elbow: 4.7 ft2 Pipe Pressure Rating Check Pressure Rating of Pipe to be Used: 200 psi Max. Pressure on system when running: 118.9 psi 70% of Pressure Rating: 140 psi If Max. Pressure on system is less than 70% of Pressure Rating, OK Page 2 Sheet? Net Positive Suction Head Check NPSHA: 17' NPSHR: 8' *from pump curve If NPSHA>NPSHR OK Page 3 Sheet8 (2) Norman Farm 2 _ Acreage Calculations Width Length I Acres Total Acres Start End Stop End Total _ Pull# t'ft JfU midsection (midsection) ac. ac. Pull Acres 1 140 _ 1045 3.359 3.359 0.300 0.260 3.92' 2 140 1045 3.359 3.359 0.300 _0.260 3.92 1 a ext. 121 173 0.481 1.397 0.530 0.000 1.93 242 165-� 0.917 _ 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.0011 0.000 0,000 0.000 0.000 . 0.00 -- 0.000 0.000 0.000 0.000 0.00 - 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 - 0.000 _ 0.00 - 0.000 0.000 0.000 0.000 0.00 -- 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 ---- - ��-�-�- ------ - 0.000 - 0.000 _ 0.000_ 0.000 0.00 - -- -" -- - 0.000 0.000 0,000 - 0.000 - o.0o 0.000 0.000 0.000 0.000 _ 0.00 0.000 0.000 00.0000 0.000 0.00 0.000 0,000 0.000 - 0.000 0.00 --- ___ --- 0.000 0.000 0.000 0.000 _ 0.00 -- 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 - - 0.00 0.000 0.000^ 0.000 0.000 _ 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 0.000 0.000 0.000 0.000 0.00 Total Acres 9.77 Page 1 . T Application Rate Guide The following is provided as a guide for establishing application rates and amounts. 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