NC0079227_Permit Renewal_20000706

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
July 6, 2000
Mr. W. Minchew
Schlage Lock Company
P.O. Box 7426
Rocky Mount, North Carolina 27804
MAI
r
NC ENR
Subject: Renewal NPDES Permit No. NCO079227 — FINAL
Schlage Lock Company
Groundwater Treatment System
Nash County
Dear Mr. Minchew:
In accordance with your application to renew your discharge permit, received July 20, 1999, the
Division hereby forwards the subject final NPDES permit. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement
between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994.
Please note the following permit changes:
1) Based on effluent test results consistently below laboratory detection limits, the Division
has removed the limits for all volatile organic compounds (see effluent table). Please note
that the quarterly monitoring requirements for these parameters remain unchanged.
2) Previously -required parameters listed under Other Organics/Metals have also been re-
evaluated. Of these, only copper remains on your effluent table as a "monitor -only"
parameter.
If any parts, measurement frequencies, or sampling requirements contained in this permit are
unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty
(30) days following receipt of this letter. This request must be in the form of a written petition,
conforming to Chapter 150B of the North Carolina General Statutes, and filed with the office of
1617 MAIL SERVICE CENTER, RALEIGH, NORTH CAROLINA 27699-1617 - TELEPHONE [phone]/FAX [phone]
AN EQUAL OPPORTUNITY AFFIRMATIVE ACTION EMPLOYER - 50% RECYCLED/ 10% POST -CONSUMER PAPER
VISIT US ON THE INTERNET @ http://h2o.enr.state.nc.us/NPDES

Schlage Lock Company Groundwater Treatment System
Rocky Mount, NC
NPDES Permit No. NCO079227
Page 2
Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless
such a demand is made, this permit shall be final and binding.
Please notice that this permit is not transferable except after notifying the Division of Water Quality.
The Division of Water Quality may require modification or revocation and reissuance of this permit.
This permit does not affect the legal requirements to obtain other permits which may be required by
the Division of Water Quality, the Division of Land Resources, the Coastal Area Management Act, or
any other federal or local governmental permit.
If you have questions, or if we can be of further service, please call Joe Corporon at (919) 733-
5083, extension 597.
Sincerely,
Original Signed by
David A. Goodrich
Kerr T. Stevens
Enclosure: NPDES Permit No. NCO079227
cc: Central Files
Raleigh Regional Office, Water Quality Section
NPDES Unit Files
Dennis G. Willis, Vice President, Principal Engineer
Capsule Environmental Engineering
11121 Carmel Commons Boulevard
Charlotte, NC 28226
Aquatic Toxicology Unit
Point Source Compliance and Enforcement Unit
Technical Assistants and Certification Unit

Permit NCO079227
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PFRMiT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
Schlage Lock Company, Inc.
is hereby authorized to discharge wastewater from a facility located at
Schlage Lock Company, Inc.
213 Red Iron Road
Rocky Mount, NC
Nash County
to receiving waters designated as an unnamed tributary of Beech Branch within the
Tar -Pamlico River Basin in accordance with effluent limitations, monitoring
requirements, and other conditions set forth in Parts I, II, III and IV hereof.
This permit shall become effective August 1, 2000.
This permit and authorization to discharge shall expire at midnight on October 31, 2004.
P.
Signed this day July 6, 2000.
Original Signed By
David A. Goodrich
Kerr T. Stevens, Director
Division of Water Quality
By Authority of the Environmental Management Commission

Permit NCO079227
SUPPLEMENT TO PERMIT COVER SHEET
Schlage Lock Company
is hereby authorized:
1. to continue operating a 0.124 MGD groundwater remediation system consisting of a
product separator, equalization tank, air stripper, and discharge tank, located at 213 Red
Iron Road, Rocky Mount, NC in Nash County; and
2. to discharge treated groundwater from said treatment system at Outfall 001 (see
attached map) into an unnamed tributary of Beech Branch, a stream classified as C-
NSW waters within the Tar -Pamlico River Basin.

Schlage Lock Can4any
StateGril /USGS
quad: C 27 SE / Drake, NC Quad
Latitudes
360 01' 2F N
Lm r
77° 45' 55" W PermRted Flow. 0.124 MGD
Read3ft Stream: UT of Beech Branch Drainage Basin: Tar --Pamlico
Stream Class
GNSW Sub -Basin: 03-03-02
Facility
Location
riot to scale
NORTH NPDESPeinlltNCO079227
Nash County

Permit NCO079227
A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS — FINAL
During the period beginning on the permit effective date and lasting until expiration, the Permittee is
authorized to discharge treated groundwater from Outfall 001. Such discharges shall be limited and
monitored by the Permittee as specified below.
EFFLUENT
CHARACTERISTICS
DISCHARGE LIMITS
MONITORING REQUIREMENTS
Monthly Average
Daily Maximum
Measurement
Frequency
Sample Type
Sample
Locationl
Flow
0.124 MGD2
Continuous3
Recording
I or E
Oil and Grease
30 m /L2
60 m L
2/Month
Grab
E
Total Suspended Residue SR
30 mA
60 m /L
2/Month
Grab
E
H4
2/Month
Grab
E
Vinyl Chloride
Quarterly
Grab
E
Trichloroethene TCE
Quarterly
Grab
E
Tetrachloroethene PCE
Quarterly
Grab
E
1,1 Dichloroethene DCE
Quarterly
Grab
E
Toluene
Quarterly
Grab
E
Chloroform
Quarterly
Grab
E
Chronic Toxicity5
Quarterly
Grab
E
Copper
Quarterly
Grab
E
Lead
Quarterly
Grab
E
Footnotes:
1 Sample Location: E = Effluent; I = Influent.
2 MGD = million gallons per day; mg/L = milligrams per liter;
3 All discharge leaving the facility shall be monitored. If continuous flow monitoring is not feasible,
the permittee shall record the approximate time that discharge began and ended (or provide a
calibrated, totalizing flow meter). The permittee shall also record the instantaneous flow at the time
of effluent sampling.
4 pH shall not fall below 6.0 nor shall it exceed 9.0 standard units.
5 Chronic Toxicity (Ceriodaphnia) at 90%, Quarterly during February, May, August, and
November; See Special Condition A (2). Sampling and testing for metals and volatile organic
compounds shall be concurrent with whole -effluent toxicity sampling and testing.
Discharge shall not contain floating solids nor shall it contain foam visible in other than trace
amounts.

Permit NCO079227
SUPPLIMENT TO EFFLUENT. LIMITATIONS
AND MONITORING REQUIREMENTS
A. (2) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY)
The effluent discharge shall at no time exhibit observable inhibition of reproduction or mortality
significant to Ceriodaphnia dubia at an effluent concentration of 90%.
The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in
the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure" (revised February 1998) or
subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure"
(revised February 1998) or subsequent versions. The tests will be performed during the months of
February, May, August, and November. Effluent sampling for this testing shall be performed at the
NPDES permitted final effluent discharge below all treatment processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below the
permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two
following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test
Procedure" (Revised February 1998) or subsequent versions.
The chronic value for multiple concentration tests will be determined using the geometric mean of the
highest concentration having no detectable impairment of reproduction or survival and the lowest
concentration that does have a detectable impairment of reproduction or survival. The definition of
"detectable impairment," collection methods, exposure regimes, and further statistical methods are
specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised
February 1998) or subsequent versions.
All toxicity test results, required as part of this permit condition, will be entered on the Effluent
Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter
code TGP3B for the pass/fail results and THP3B for the Chronic Value. In addition, send DWQ Form
AT-3 (original) to the following address:
Attention: Environmental Sciences Branch
North Carolina Division of
Water Quality
1621 Mail Service Center
Raleigh, North Carolina 27699-1621
Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later
than 30 days after the end of the reporting period for which the report is made. Test data shall be
complete, accurate, include all supporting chemical and physical measurements and all
concentration/response data, and be certified by laboratory supervisor and ORC or approved designate.
Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is
employed for disinfection of the waste stream.

Permit NC0079227
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is
required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test
form indicating the facility name, permit number, pipe number, county, and th a month/year of the report
with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the
Environmental Sciences Branch at the address cited above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring
will be required during the following month.
Should any test data from this monitoring requirement or tests performed by the North Carolina Division
of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and
modified to include alternate monitoring requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control
organism survival, minimum control organism reproduction, and appropriate environmental controls,
shall constitute an invalid test and will require immediate follow-up testing to be completed no later than
the last day of the month following the month of the initial monitoring.

FINAL PERMIT FILE
SchlageeLLock Company Public Notice:—( % oAk
Ground Water Remediation System Issuance:
NCO079227 Effective:
Expiration:
CONTENTS:
Leffside:
Tracking Slip
lEr Com liance
p Slip (Update, do NOT enter Issuance or Expiration dates)
Right side:
IT;, Draft Permit (order: cover, supplement, map, effluent sheets, special conditions)
Cg"�Cover Letter
❑ Final Permit (order: cover, supplement, map, effluent sheets, special conditions)
r Permit Writer's Notes (with comments and responses to draft, if any)
CT- Any Comments on Draft Permit %b(from public, EPA, DEH, or permittee)
B" Public Notice and Affidavits
❑/Draft Permit (Write "No comments received" on the draft cover; use other parts)
L9" Fact Sheet
taff Report from Region
permit Writer's Notes (i.e. reasonable potential calculations, etc.)
❑ Waste Load Allocation
B� DMR Data
❑ Old Permit effluent sheets & special conditions
❑ Permittee Responses to acknowledgement letter
❑ ,Acknowledgement Letter from P & E
3' Permit Application
C—,/Old Tracking Slip
L7 Facility Map 1 Sty �A(ESS
Notes: Italics indicate items may not be required or applicable.
(off GKPR)
(if streamlined or simple renewal)
(if any)
(permittee correspondence, if any)
Recycle direct duplicates.
Only one copy of the application in the file, unless application sheets contain differing information.
All permit writers notes should be compiled onto one or two sheets, if possible.
STAMPS:
❑ EPA for majors
❑ DEH for WA and SA waters
❑ ASTU 7 for WET tests
❑ MECKLENBURG of j�AKE Zfor these counties
oil

LEGAL ADVERTISING INVOICE
No. 21828
THE ROCKY MOUNT TELEGRAM
PUBLISHED BY ROCKY MOUNT PUBLISHING COMPANY
ROCKY MOUNT, NORTH CAROLINA 27801
I NCDENR/DWQ/NPDES
ATTN:Christie Jackson
1617 Mail Service Center
Raleigh, N.C. 27699-1617
FFIDAVIT OF PUBLICATION
my swear that from my personal
Ige and from reference to the files of
OCKY MOUNT TELEGRAM, a
per printed and published at Rocky
in the COUNTY of Nash, STATE of
q`olina, the A ve ism nt referred to
voice as she on the date(s)
Legal Advertising Clerk
q and subscribed before me this
__— daV of'_T )�—
7
Notary Public
nission Expires__L
d newspaper at time of publication of
'e was qualified under G.S. 1.597 to
uch legal advertising:'
March 18,2000
TOTAL INCHES ___�LAMOUNT DUE $ /.- ) //
DESCRIPTION:
Public Notice _5�qzF
PUBLISHED:
March 18,2000
PUBLIC NOTICE
STATE OF
NORTH CAROLINA
ENVIRONMENTAL
MANAGEMENT
COMMISSION/NPDES UNIT
1617 MAIL SERVICE CENTER
RA
RALEIGH, NC 37699-1617
NOTIFICATION OF INTENT
TO ISSUE A NPDES
WASTEWATER PERMIT
On the basis of thorough staff
review and application of NC
General Statute 143.21, Public
law 92-500 and other lawful
standards and regulations, the
North Carolina Environmental
Management Commission pro.
poses to Issue a National Pol.
lutant Discharge Elimination
System (NPDES) wastewater
discharge permit to the
person(s) listed on the
attached pages effective 45
days from the publish date of
this notice.
Written comments regarding
the proposed permit will be
Water Quarry may aeciae To
hold a public meeting for the
proposed permit should the
of vision receive a significant
degree of public interest.
Copies of the draft permit and
other supporting Information
an file used to determine condi
Lions present In the draft per-
mit are available upon request
and payment of the costs of
reproduction. Mail comments
and/or requests for Interma-
tion to the NC Division of
Water Quality at the above
address or call Ms. Christie
Jackson at (9191 733.5083,
extension 538. Please include
the NPDES permit number
(attached) in any communica.
Hon. Interested persons may
also visit the Division of Water
Quality at 512 N. Salisbury
Street, Raleigh, NC 27604-1148
between the hours of 8:00 a.m.
and s:N p.m. to review infor-
mation an file.
NPDES Permit Number
NC0079227, INGERSOLL-
RAND-SCHLAGE LOCK CO,
2401 SAYSHORE BOULE
VARD, SAN FRANCISCO, CA
94134 has applied for a facility
PAMLICO River Basin. Cur-
rently are water quality limit-
ed. This discharge may affect
future allocations In this por-
tion of the receiving stream.
NPDES Permit Number
NC0001589, ABBOTT LABORA-
TORIES, P.O. BOX 2226,
ROCKY MOUNT, NC 27802 has
applied for a permit renewal
for a facility located in NASH
County discharging treated
wastewater into UT BEECH
BRANCH in the TAR-
PAMLICO River Basin. Cur.
rently no parameters are
water quality limited. This dis-
charge may affect future alli
cations in this portion of the
receiving stream.
3/I8

DENR/DWQ
FACT SHEET FOR NPDES PERMIT DEVELOPMENT
NPDES No. NCO079227
Facility
Information
Applicant/Facility Name:
Schla a Lock Company
Applicant Address:
2401 Ba shore Boulevard, San Francisco, CA 97134
Facility Address:
3551 N. Westle
an Blvd., Rocky Mount, NC 27804
Permitted Flow
0.124 MGD
Type of Waste:
100% Industrial (Groundwater Remediation Project)
Facility/Permit Status:
Minor WWTP, Class I / Renewal
Count
Nash Count
Miscellaneous
Receiving Stream:
UT of Beech
Branch
Regional Office:
Raleigh
Stream Classification:
C-NSW
State Grid /
USGS To o Quad:
C-27-SE /
Drake, NC
303(d) Listed?
No
Permit Writer:
Joe R. Corporon
Subbasin:
03-03-02
Date:
09Feb00
Drainage Area (mi):
<1
i
Summer 7Q10 (cfs)
0.0
Winter 7Q10 (cfs):
0.0
30Q2 (cfs)
0.0
Avera e Flow (cfs):
0.0
IWC (%):
100%
Primary SIC Code:
SITE HISTORY
In 1989 the Schlage Lock Company employed a geotechnical consultant to design and install a
groundwater remediation system, first permitted in 1990. Although permitted for a maximum of
0.124 MGD, flow has averaged about 0.033 MGD. Major contaminants include chlorinated
solvents and metals. Treatment is effectively containing the plume but is anticipated to continue
for some years (personal communication from consultant Dennis Willis to Joe Corporon,
08Feb00).
The NPDES permit was last renewed on March 5, 1995 and expired on January 31, 2000. The
Division has received the appropriate documentation for permit renewal (July 20, 1999). In 1995
Schlage's consultant, Capsule Environmental Engineering, demonstrated that the treatment
system could meet chemical -specific limits without carbon filtering and petitioned the Division
to remove filters. Permission was granted [reviewed by NPDES Engineer, Susan Wilson].
System operators discovered a problem with total flow measurement (effecting data for some
unknown period prior to May 1998) when a newly installed totalizing flow n w� �me�ter disagreed with
the old (effluent meter indicated -0.66 MGD; influent meter -0.33 '"1` - The consultant
verified measurements by comparing new influent/effluent meters; corrected the problem by
switching out the old meter.
Fact Sheet
NPDES Renewal
Pa"'e I

PERMITTING APPROACH
• Verification of Existing Conditions -- The Division has verified that Beech Branch is a
Class C- NSW stream; summer and winter 7Q10= 0.0 cfs and 30Q2 = 0.0 cfs; and that Beech
Branch is not listed as a 303 (d) stream (Joe Corporon, December 3, 1999).
Review of Permit Compliance Issues -- DMRs were reviewed for 1998 and 1999. Although
periods of no discharge were noted, no permit violations were found. Division contacted
Randy Jones (RRO) for status and Staff Report. RRO conducted a site visit in February 2000;
report pending.
• Review of DMR Data - The Division reviewed the DMRs for Chronic Toxicity testing.
Records indicate one failure (June 1998) following start-up after re -piping, but the system
passed TOX testing the following month, and for the subsequent five (5) quarters (through
November 1999). Considering other parameters, the 1998-99 data indicate that all effluent -
limited volatile organic compounds (VOCs) were "not detected" at lab detection limits 50 to
100 times below permit limits. Similar to VOCs, those parameters monitored as Other
Organics and Metals were reported "not detected" for two years with the exceptions of single
hits or low levels (at or near the analytical detection limits) for Cu, Fe, Pb, and Mn (see
attached Effluent Data Summary). Based on these data, the Division feels it is reasonable to
alter this permit.
lN c�+2IL�`15 KCtQ-� 6-,�Pr
7 '
PROPOSED PERMIT CHANGES
2k
Based on a reasonable -potential analysis of Other Organics and Metals, only lead was retained
in the permit with a quarterly monitoring frequency. Lead was retained because it was detected
once at 0.008 mg/L, a level above the NC action level of 0.007 mg/L (15 NCAC 2B .0200).
Furthermore, based on two years of effluent data, the Division concluded that there is no
reasonable potential for this treatment system to discharge VOCs as toxicants. Therefore, VOC
monitoring remains in the permit, but monitoring limits have been removed.
PROPOSED SCHEDULE FOR PERMIT ISSUANCE
Draft Permit to Public Notice:
Permit Scheduled to Issue:
STATE CONTACT
April 28, 2000
June 1, 2000
If you have any questions on any of the above information or on the attached permit, please contact Joe
Corporon at [phone] ext. 597.
e/
Fact Shutt
NPDES Renewal
Pagc 2

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ENVIRONMENTAL ENGINEERING, INC. i
April 10, 2000
Mr. Joe Corporon, P.G.
State of North Carolina
Department of Environment and Natural Resources
Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Dear Mr. Corporon:
As discussed with you by phone on April 7, 2000, the address in the Draft NPDES Permit No.
NCO079227 for the Schlage Lock treatment system in Rocky Mount, North Carolina, has been
changed by the City of Rocky Mount. As an official agent of Schlage Lock Company and the
parent company, Ingersoll-Rand Company, Capsule Environmental Engineering would like to
inform you of this change for inclusion in the final permit. The new address for the site is:
213 Red Iron Road
Rocky Mount, North Carolina 27804
The mailing address is:
P.O. Box 7426
Rocky Mount, North Carolina 27804
Attention William Minchew, Site Manager
All correspondence regarding this site should be sent to the mailing address. All state records
regarding Permit No. NCO079227 should be changed to include these new addresses.
Thank you for your help on this matter.
Sincerely,
CAPSULE ENVIRONMENTAL ENGINEERING, INC.
Dennis G. Willis, P. E.
Vice President, Principal Engineer
cc: D. Jones/ Ingersoll-Rand, Cassopolis, MI
W. Minchew/ Schlage Lock, Rocky Mount, NC
11121 Carmel Commons Boulevard, Suite 150 • Charlotte, NC 28226 • [phone] • Fax [phone]
fj Printed on recycled paper containing at least
30% fibers from paper recycled by consumers.

SOC PRIORITY PROJECT: Yes: No: ✓
If Yes, SOC No.:
NPDES STAFF REPORT AND RECOMMENDATIONS
FOR THE RENEWAL OF THE NPDES PERMIT FOR THE
GROUNDWATER REMEDIATION SYSTEM SERVING THE
SCHLAGE LOCK FACILITY (NOT OPERATING)
Date: March 6, 2000
To: Permits and Engineering Unit
Water Quality Section
Attention: Joe Corporon
County: Nash
Permit No.: NCO079227 � eLj' r
PART I -GENERAL INFORMATION " ' I t �J
L�AT
1. Facility and Address: Mr. Stephen Hauptman PINTS URER BQUALITY
RANLI
CH
2401 Bayshore Blvd.
San Francisco, CA 94134
Schlage Lock Facility (not operating)
2. Date of Site Visit: 2/24/00
3. Report Prepared by: Randy Jones
4. Persons Contacted and Telephone Number: Dennis Willis with Capsule
(704/541-2130); met Dennis Willis and William Minchew (252/977-1918) on the site.
5. Directions to Site: US 64 east to Rocky Mount, US 301 Bypass north, facility is
closed facility on the east side of 301 , across from Wesleyan College.
6. Discharge Point(s), List for all discharge points:
Latitude: 36 ° 01' 28"
Longitude: 77 ° 45' 56"
Attach a USGS map extract and indicate treatment facility site and discharge point on
NPDES Staff Report (NC0079227)
Page 1

Attach a USGS map extract and indicate treatment facility site and discharge point on
map.
U.S.G.S. Quad No.: C27SE U.S.G.S. Quad Name: Drake
7. Site size and expansion area consistent with application? Yes: ✓
No: If No, explain:
8. Topography (relationship to flood plain included): Not in flood plain.
9. Location of nearest dwelling: None within 1000 feet.
10. Receiving stream or affected surface waters: UT to Beech Branch
a. Classification: C NSW
b. River Basin and Subbasin No.: 03-03-02
C. Describe receiving stream features and pertinent
downstream uses: Discharge is into an unnamed tributary
which ultimately flows into Beech Branch. Other than
remediation system discharge, the UT receives primarily storm
water.
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. a. Volume of Wastewater to be permitted: Existing permit issued for 0.124 MGD
b. What is the current permitted capacity of the Waste Water Treatment facility?
0.124 MGD
a
C. Actual treatment capacity of the current facility (current design capacity)?
0.124 MGD
d. Date(s) and construction activities allowed by previous Authorization to
Construct issued in the previous two years: Not aware of any.
e. Please provide a description of existing or substantially constructed
wastewater treatment facilities: Recovery wells, product separator,
equalization tank, air stripping unit, discharge tank, to discharge.
f. Please provide a description of proposed wastewater treatment facilities: NIA
g. Possible toxic impacts to surface waters: Trichloroethene,
tetrachloroethene
NPDES Staff Report (NC0079227)
Page 2

I
h. Pretreatment Program (POTWs only):
in development: approved:
should be required: not needed: ✓
2. Residuals handling and utilization/disposal scheme: NIA
a. If residuals are being land applied, please specify DEM permit no.:
Residual Contractor:
Telephone No.:
b. Residuals stabilization: PSRP:
PFRP: Other:
C. Landfill:
d. Other disposal/utilization scheme (Specify):
3. Treatment plant classification (attach completed rating sheet):
Grade I physical/chemical
4. SIC Code(s): 3429, but facility is not in operation.
Wastewater Code(s) of actual wastewater, not particular facilities i.e.., non -contact
cooling water discharge from a metal plating company would be 14, not 56.
Primary: 66
Main Treatment Unit Code: 560-0
PART III - OTHER PERTINENT INFORMATION
1. Is this facility being constructed with Construction Grant
Funds or are any public monies involved. (municipals
only)? N/A
2. Special monitoring or limitations (including toxicity) requests: As specified in the
past.
3. Important SOC, JOC or Compliance Schedule dates: (Please indicate)
Date
Submission of Plans and Specifications
Begin Construction
Complete Construction
NPDES Staff Report (NC0079227)
Page 3

options available? Please provide regional perspective for each option evaluated.
Existing discharge of remediated groundwater.
Spray Irrigation:
Connection to Regional Sewer System:
Subsurface:
Other disposal options:
5. Other Special Items:
PART IV - EVALUATION AND RECOMMENDATIONS
The WQ RRO has reveiwed the submitted information and performed a site visit at the
existing facility for the renewal of the subject permit. At the previous renewal request, the
applicant asked if the carbon could be deleted from the treatment train. This request was
granted and the system has been satisfactorily operating in that fashion.
Upon satisfactory review by the NPDES Unit, the WQ RRO has no objection to the
renewal of the permit. I
Signature
Oa
Date
HrMm
Wher QMity Regional Supervisor
NPDES Staff Report (NC0079227)
Page 4

Date:
/"N Time:
,•ftk
❑ Return
,Call to
❑ Call from
Subject:
TELEPHONE RECORD
Project:
IZOn 9 LZ
MrJ Mrs. 4" o L ICJ �: S Representing: PC _l _ 0
Address
Telephone:
y-KA
NOTES/
t
SUMMARY fr
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NEEDED
1.
FOLLOW-UP ACTION(S)
BY
1.
WHOM/WHEN
2.
2.
3.
3.
4.
4.
5.
5.
cc:
Signed
!i!
4

TELEPHONE RECORD
Date: ��Project: CC-)
Time:•`I
❑ Return 1)Mrs. �1�6►SnJtS C'. • (A1� P Representing: ' Ek FA
Call to Address
❑ Call from
Telephone: ��Ot` S �� FAX U - S74 7b
Subject:
NOTES/ SUMMARY 56L
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(PIRT2NEERING, INC.
Schlage Rocky Mount Sludge Practices
Very little sludge is formed in the wastewater treatment facility at Rocky
Mount, North Carolina. The plant uses a settling tank, air stripper and final
filter to treat water from a ground water recovery system. This system is
designed to remove the chlorinated solvents that have contaminated the site
under the former Schlage Lock manufacturing facility. No chemical sludges
are formed by this process and the only sludge is silt that is carried from the
recovery wells in the water stream. The treatment process is shown on the
attached block diagram.
Some solids are captured in the Separation Tank that is primarily to separate
any chlorinated free product. These solids are drained with the solvent
phase into the product collection drum. This solvent is processed through
Safety Kleen.
Any additional solids are captured in the bag filters at the end of the
treatment system. This material coats the bags requiring eventual replaced
and disposal. About six bags per month are generated. These bags have
been analyzed for hazardous characteristics and been found nonhazardous.
They are air dried and taken by the Site Manager to the Nash County
Sanitary Landfill Convenience Center #7 for disposal as an industrial waste.
No other sludges are generated nor are any other sludge management
systems used at this facility.
Prepared by:
CAPSULE ENVIRONMENTAL ENGINEERING, INC.
Dennis G. Willis, P. E.
Vice President, Principal Engineer
11121 Carmel Commons Boulevard, Suite 150 • Charlotte, NC 28226 • [phone] • Fax [phone]
R� Printed on recycled paper containing at least
30% fibers from paper recycled by consumers.

Souti t•aw
Separation
Tank
T.100
55 gal
Drum
To
South
RW
t
North RW
=Diaphram pump
Sump \ISM
Effluent
Discharge
Air
Compressor
_r�J
EQ Pump
P-110
TOIJ
Ca ter
#2
Vent
Air
Blower
Air StripperP''400
(Trays, blower
and pump)
rb
Ca 'ter
#1
Carbon Canisters deactivated andremoved
Overflow Dischn np-
Discharge
Tank
T-6 1 0
"B"
Bag Filters
J
-000..4-
Closed
Valve
-=*�J
Discharge
Pump
P-610
GROUNDWATER TREATMENT SYSTEM BLOCK DIAGRAM

�� CAPSULE®
ENVIRONMENTAL ENGINEERING, INC.
July 19, 1999
Mr. Charles H. Weaver, Jr.
NCDENR/ Water Quality/ NPDES Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Re: NPDES Renewal Application for Schlage Lock Company, Rocky Mount, North
Carolina, Permit Number NCO079227
Dear Mr. Weaver:
On behalf of Schlage Lock Company, I am pleased to submit an NPDES renewal
application including the following listed materials:
• This cover letter requesting renewal and documenting changes since the last renewal
in 1995 (one signed original and two copies).
• NPDES Permit Application — Short Form C-GW (one signed original and two
copies).
• Written documentation showing the authority delegated to me as an Authorized
Representative.
• A narrative description of the facility's sludge management practices.
• A 7.5 minute series topographical map that shows the location of the site and its
discharge.
• A summary of the most recent (May, 1999) analytical results containing the
maximum values of each chemical detected.
Since this NPDES permit covers the discharge of pretreated, recovered wastewater from
a ground water recovery system and no industrial process discharges, the information
requested for industrial facilities (production data and a PPA) are not appropriate and not
included. This was confirmed with you by phone on July 14, 1999. In addition, the
second item under Section 9 of Short Form C-GW (alternatives to surface water
discharge) was not included. You indicated during the same phone conversation that this
information is not required for a renewal application.
11121 Carmel Commons Boulevard, Suite 150 • Charlotte, NC 28226 • [phone] • Fax [phone]
Printed on recycled paper containing at least
30% fibers from paper recycled by consumers.

Mr. Charles H. Weaver, Jr.
July 19, 1999
Page 2
Since the last renewal in 1995, the ground water treatment system has functioned well
with regard to the discharge under the NPDES Permit. Quarterly analyses of the
discharge generally show no detectable organics, very low metals, acceptable suspended
solids and oil and grease. The facility passes chronic toxicity on a quarterly basis as well.
During the expiring permit period, three major changes took place at the site.
The first change was the shut down and eventual removal of the activated carbon
canisters from the treatment system. This action was approved by DENR with the
transmittal of the 1995 NPDES renewal on March 6, 1995. The carbon canisters were
removed from service on April 7, 1995 and returned to the supplier (Calgon) on July 2,
1998. No adverse effects to the NPDES water discharge have been noted due to the
removal of the carbon system.
The second change was the sale of the idle Schlage- facility to Godley Realty and
Construction in February 1996. The building will be leased by Godley to tenants for
warehouse -like operations. Schlage maintains control of the wastewater treatment
facility and NPDES outfall and has access to the system's wells and piping. The sales
agreement also defined no -build sections -on the property in order to protect the
underground remediation system. The property sale is not expected to have any effect on
the NPDES discharge. A Site Manager, employed by Schlage, operates the treatment
plant and acts as a caretaker for the system.
The third event was the replacement of the steel, underground recovery well collection
piping with a fiberglass piping system due to serious corrosion problems with the steel
system. This occurred during 1997 and required that the pump and treat system be idled
from February 7, 1997 to March 9, 1998. During this period no ground water was treated
in the treatment plant. The only discharges under the NPDES were from the treatment of
water that was pumped from the manholes in order to accomplish the pipe replacement.
These events were reported to and approved by the Water Quality Division. The system
has functioned well since its return to service on March 9, 1998.

Mr. Charles H. Weaver, Jr.
July 19, 1999
Page 3
It is anticipated that the discharge under the NPDES will continue to exhibit excellent
quality. Schlage requests that the existing NPDES Permit be renewed. If you have any
questions on this renewal package please contact me at [phone].
Sincerely,
CAPSULE ENVIRONMENTAL ENGINEERING, INC.
Dennis G. Willis, P. E.
Vice President, Principal Engineer
cc: S. Hauptman/ Schlage, San Francisco, CA
W. Minchew/ Schlage, Rocky Mount, NC
P.S.: The Schlage contact, Mr. Stephen Hauptman, will move his office in December
1999. The address shown on the Application is his current address. His new address will
be:
2000 Sierra Point Parkway
Brisbane, San Mateo County, California 94005-1850