HomeMy WebLinkAbout310264_Application_20240313 ,.5M?r'
ROY COOPER -
Governor
ELIZABETH S.BISER +nnnn
secretory a Qom' RECEIVED
RICHARD E.ROGERS,jR. NORTH CAROLINA
Director Environmental Quality 20�A
February 12,2024 MAR 13 `t
Envho Tech Farms Inc
Cornfed I ; DE .
PO Box 1139
Wallace,NC 28466-1139
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation State Non-Discharge General Permits,
which expire on September 30, 2024. In order to ensure your continued coverage under the State Non-Discharge General
Permits you must submit an application for permit coverage to the Division of Water Resources(DWR)by April 3 2024
Enclosed you will find a "Request for Certificate of Coverage for Facility Currently Covered by an Exnirinp State
Non-Discharge General Permit."The application form must be completed,signed by the Permittee,and returned to the DWR by
April 3,2024.
Mailing Address: NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh,North Carolina 27699 1636
Email:animal.operations @,deq.ne.goy
phone:(919)707 9129
Please note that you must include one (1) couv of the Certified Animal Waste Alanaeement Plan (CAWMP) with the
completed and sieved application form. A list of items included in the CAWMP can be found on naae 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1
and could result in assessments of civil penalties of up to$25,000 per day.
Copies of the animal waste operation State Non-Discharge General Permits are available at
www.deg.nc.gov/animalpeimits2024.General permits can be requested by writing to the address above.
If you have any questions about the State Non-Discharge General Permits,the enclosed application,or any related matter please
feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129.
Sincerely,
A
Michael Pjetraj,Deputy Director
Division of Water Resources
Enclosures: Request for Certificate of Coverage for Faciliv� Currenth Covered by an Expiring State Non-Discharge
General Permit
North CaroUnaDepartmantofEuvironmeutalQuality VkWonofWaterRasaurtu
$12 North Salisbury StreH 1636A1aIlSm tCeutkr Rakiab,North Carolina 27SM1434
State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non-Discharge General Permit
On September 30,2024,the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore,all applications
must be received by the Division of Water Resources by no later than April 3,2024.
Please do not leave any questions unanswered. Please verify all information and make any necessary corrections below.
Application:must be signed and dated by the Permittee.
1. Certificate Of Coverage Number: AWS310264
2. Facility Name: Cornfed I
3. Permittee's Name(same as on the Waste Management Plan): Enviro Tech Farms Inc
4. Permittee's Mailing Address: PO Box 1139
City: Wallace State: NC Zip: 28466-1139
Telephone Number: 910-285-1005 Ext. E-mail:J 0 W v-rQ w:ar4 K.COWL
5. Facility's Physical Address: 743 Tapp Farm Rd
City: Pink Hill State: NC Zip: 28572
6. County where Facility is located: Dupin
7. Farm Manager's Name(if different from Landowner): .S—IYiateH--Jo�t4W`'``�
8. Fw-m Manager's telephone number(include area code): 910-285-1357 Ext.
9. Integrator's Name(if there is not an Integrator,write"None"): Murphy-Brown LLC
10. Operator Name(OIC): Kenny Levi Bostic Phone No.: 910-375-0391 OIC#: 991268
11, Lessee's Name(if there is not a Lessee,write"None"): Npke,
12. Indicate animal operation type and number:
Current Permit: Operations Type Allowable Count
Swine-Wean to Feeder 2,808
Operation Tvnes:
Swine Cattle Dry Poultry Other Types
Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses
Wean to Feeder Dairy Heifer Laying Chickens Horses-Other
Farrow to Finish Milk Cow Pullets Sheep-Sheep
Feeder to Finish Dry Cow Turkeys Sheep-Other
Farrow to Wean Beef Stocker Calf Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow Wet Poultry
Gilts Other Non Laying Pullet
Other Layers
13. Waste Treatment Lagoons,Digesters and Waste Storage Ponds(WSP):(Fill/Verify the following information.
Make all necessary corrections and provide missing data.)
Structure Type Estimated Liner Type Estimated Design Freeboard
Structure (Lagoon/Digester/ Date (Clay,Synthetic, Capacity Surface Area "Redline"
Name WSP) Built Unknown) (Cubic Feet) (Square Feet) (Inches)
1 Lagoon 5/5/1994 Full,clay 219,432.00 31,000.00 19.50
Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed
application as required by NC General Statutes 143-215.10C(d),either by mailing to the address below or sending it via
email to the email address below.
The CAWMP must include the following components:
1.The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical gpecialist,containing:
a. The method by which waste is applied to the disposal fields(e.g,irrigation,injection,etc.)
b. A map of every field used for land application(for example:irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2.A site map/schematic
3.Emergency Action Plan
4.bisect Control Checklist with chosen best management practices noted
5.Odor Control Checklist with chosen best management practices noted
6.Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist
7.Lagoon/storage pond capacity documentation(design,calculations,etc.) Please be sure the above table is
accurate and complete. Also provide any site evaluations,wetland determinations,or hazard classifications that may be
applicable to your facility.
S.Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list,please include the additional components with your submittal.
(e.g.composting,digesters,solids separators,sludge drying system,waste transfers,etc.)
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included,this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false
statement,representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18
U.S.C.Section 1001 provides a punishment by a fine of not more than$10,000 or imprisonment of not more than 5 years,or both
for a similar offense.)
Print the Name of the Permittee/Landowner/Signing Official and Sign below.(If multiple Landowners exist,all landowners
should sign. if Landowner is a corporation,signature should be by a principal executive officer of the corporation):
Name(Print): _ .cr\ Title:
Signature: /AJ Date:, �o�-•�{
IF el
Name(Print): Title:
Signature: Date:
Name(Print): Title:
Signature: Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
E-mail: animal.operatiions@ded.nc.gov
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh,North Carolina 27699-1636
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PRODUCER: Comfed Nursery 1 -Murphy Farms, LLC
LOCATION: 565 Tapp Farm Rd.
Pink Hill, NC 28572
TELEPHONE: 919-289-2111
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TYPE OPERATION: Wean - Feeder
NUMBER OF ANIMALS: 2808
(Design Capacity) G
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The waste from your animal facility must be land applied at a specified rate to prevent pollution it
of surface and/or groundwater. The plant nutrients in the animal waste should be .used to `
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reduce the amount of commercial fertilizer required for the crops in the fields where the waste is
to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be
analyzed before each application cycle. Annual soil tests are strongly encouraged so that all t
plant nutrients can be balanced for realistic yields of the crop to be grown.
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Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe
manner. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are
important as they have different infiltration rates, leaching potentials, cation exchange
capacities, and available water holding capacities. Normally waste shall not be applied to land
eroding at greater than 5 tons per acre per year. With special precautions, waste may be
applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it
is raining, or when the surface is frozen. Either of these conditions may result in runoff to
surface waters which Is not allowed under DEM regulations. Wind conditions should also be
considered to avoid drift and downwind odor problems. To maximize the value of nutrients for
crop production and to reduce the potential for pollution, the waste should be applied to a
growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the
waste or disking will conserve nutrients and reduce odor problems. t'
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The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. Attached you will find information on proper sampling
techniques, preparation, and transfer of waste samples to the lab for analysis.
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This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 4
2H.0217 adopted by the Environmental Management Commission.
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Amount of Waste Produced Per Year(gallons, ft,tons, etc.) ks
2,808 animals X 0.42 (tons)waste/animal/year= 1,179 (tons)waste/year.
Amount of Plant Available Nitrogen (PAN)Produced Per Year
2,808 animals X 0.48 lbs. PAN/animal/year= 1,348 lbs. PAN/year. (PAN from N.C.
Gulde Std.633) Tech
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Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner
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The following acreage will be needed for waste application based on the crop to be grown and
surface application:
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Table 1: ACRES OWNED BY PRODUCER
Tract Field Soil Crop Lbs. N Acres Lbs. N Month of
## No. Type Per Acre Utilized Application r
T6134 1 JCrl32 Bermuda(H) 275 6.77 1861.75 March-Set g
"OPTIONAL"
—1 ICrB2 Small Grain 50 6,77 338.5 Sept-April
AERWAY ACRES
subfield 1 CrB2 Bermuda(H) 275 1.63 448.25 March-Sept
subfield 1 CrB2 Small Grain 50 1.63 81.5 Sept-April
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Total 6.77 1,861.75
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*Thls N is from animal waste only. If nutrients from other sources such as commercial fertilizer are
applied,they must be accounted for. N must be based on realistic yield exnecfafion.
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NOTE: The applicator is cautioned that P and K may be over applied while meeting the N
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requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some
eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients.
This plan only addresses Nitrogen.
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Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowner must be attached) '{
(Required only if operator does not own adequate land[see
Required Specification 2])
Tract Field Soil Crop Lbs. N Acres Lbs. N Month of
# No. Type Per Acre* Utilized Application t
Total -
i See footnote for Table 1.
Totals from above Tables
Acres Lbs. N °
Utilized
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Table 1 LE 6.77 1,862
Table 2 0.00 -
Total 6.77 1,862
Amount of N Produced 1,348
Surplus or Deficit 514) t
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NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over
application of nutrient or other elements.
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See attached map showing the fields to be used for the utilization of waste water.
Application of Waste by Irrigation
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Field Soil Type Crop Application Application k
No. Rate In/Hr) Amount In. a
1 CrB2 113ermuda 0.5 .5-.75
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THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE
WILL BE NEEDED FOR DRY LITTER OR SLURRY. f
Your facility is designed for 180 days of temporary storage and the temporary storage must
be removed on the average of once every S MONTHS. In no instance should the volume of
waste being stored in your structure exceed Elevation *see lagoon design.
Call the local Natural Resources Conservation Service(formerly Soil Conservation Service) or Soil
and Water Conservation District office after you receive the waste analysis report for assistance in
determining the amount per acre to apply and the proper application rate prior to applying the f
waste.
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Narrative of operation: This plan is written for"wetted"acres. The overseeding of small grain
is optional. Grower has the option of using the Aerway for irrigation. The subfields
listed on page 2 of this NUP is the difference in total field acres and acres listed as field 1.
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WASTE UT[L'17�4TQ1L'ANF II
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REQUIRED SPECIFICATIONS
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4 Animal waste shall not reach surface waters of the state by runoff, drift, manmade t
conveyances, direct application, or direct discharge during operation or land application. t
Any discharge of waste which reaches surface water Is prohibited.
2 There must be documentation in the design folder that the producer either owns or has an F
agreement for use of adequate land on which to properly apply the waste. If the producer
does not own adequate land to properly dispose of waste, he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity,allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization,or available land.
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3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
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Standard 393-Filter Strip).
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5 Odors can be reduced by injecting the waste or disking after waste application. Waste f
should not be applied when there is danger of drift from the irrigation field.
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6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland, t
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See"Weather and Climate In North Carolina"for guidance.)
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7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff Jj
does not occur offsite or to surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor or flies.
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8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
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REQUIRED SPECIFICATIONS
(continued)
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9 Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage s
from animal waste should also be considered.
10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potential for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
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11 Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residential property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393-Filter Strips).
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12 Animal waste shall not be applied closer than 100 feet to wells.
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13 Animal waste shall not be applied closer than 200 feet of dwellings other than those
owned by the landowner. €
14 Waste shall be applied in a manner not to reach other property and public right-of-ways.
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15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over-spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist". E
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways,waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
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16 Domestic and Industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged Into the animal waste management system.
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.�REQUIRED SPECIFICATIONS
(continued)
17 A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed u
and accessible. Berms and structures should be inspected regularly for evidence of r
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erosion, leakage or discharge.
18 If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
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19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
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20 Animal waste can be used in a rotation that includes vegetables and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre-plant with no further applications animal waste
during the crop season.
21 Highly visible markers shall be installed to mark the top and bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be t
managed to maintain the liquid level between the markers. A marker will be required to .
mark the maximum storage volume for waste storage ponds.
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22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate-determining
element. Zinc and copper levels in the soil shalt be monitored and alternative crop sites
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shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five years. Poultry dry waste application records shall be maintained for three (3) t
years. Waste application records for all other waste shall be maintained for five(5)years.
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Dead animals will be disposed of in a manner that meets North Carolina regulations.
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WASTE UTILIZATION PLAN AGREEMENT
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Name of Farm: Cornfed 1
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Owner/Manager Agreement
(we) understand and will follow and implement the specifications and the operation and
maintenance procedures established In the approved animal waste utilization plan for the
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farm named above. I (we)know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new facilities will require a new a
certification to be submitted to the Division of Environment Management (DEM) before the a
new animals are stocked. I (we) also understand that there must be no discharge of ?
animal waste from this system to surface waters of the state from a storm event less x
severe than the 25-year,24-hour storm. The approved plan will be filed on-site at the farm
office and at the office of the local Soil and Water Conservation District and will be t.
available for review by DEM upon request.
Name of Facility Owner: Murphy Farms, LLC
(Please print)
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Signature; Date:
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Name of Manager(If di t from owner): v►r�'�� ( 7.J, ��u ��,�.�,
Signature: 9 ,�— Date:
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Name of Technical Specialist: (Please print) Ton! W. King
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Affiliation: Murphy - Brown
Address(Agency): P.O. Box 856
Warsaw, NC 28398
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Signature: c - Y\ Date; 5 O
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743 Tapp Farm Rd
Pink Hill,NC 28572
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Facility: Cornfed 1 Farm#3898
Phone Number: 252-568-2457
911 Address: 743 Tapp Farm Rd. Pink Hill N.C. 28572
Directions to Farm: Take SR 1148(Rosemary Road) East for 2.8 miles to stop sign at intersection with SR 1162(Bay Road).
Go straight across onto SR 1148 for 1.5 miles to stop sign at intersection with NC11. Go straight
across onto SR 1953 (Pasture Branch Road). Go 0.4 miles and bear right onto SR 1947 (Island Creek Road).
Go 3.0 miles to stop sign at intersection with NC 41. Turn left onto NC 41 East and go through Chinquipin.
Continue on NC 41 East to stoplight in Beulaville. From Beulaville take NC 111 North about 3.0 miles then turn
right onto SR 1700(Sarecta Road). After right turn make an almost immediate left hand turn onto SR 1732
(Sand Ridge Road) and go about 4.1 miels to stop sign. At stop sign turn right onto SR 1705 (Trapp Farm Rd)
and go 0.3 miles to farm entrance on left.
Effluent Handling System Emergency Procedure
In the event of an actual or potential spill take the following steps in order:
1)STOP and CONTAIN the release.
2) Utilize emergency contact list to notify one of the contacts of the situation.
3)Stay with the actual or potential release to ensure it is stopped or contained;do not
leave until instructed to do so.
Effluent Handling Emergency Contact List
Start with the first contact and continue to call until you talk to someone,do not leave message.
Names(in order to be contacted)
1) Juan Molina 910-284-2562
2) Riley Pickett 910-271-8810
3) John Wesley Hairr 910-271-5333
4) Larry Matthis Jr. 910-271-0996
5) Greg Wulf 910-271-0994
Return to the top of the list and start again until someone is contacted.
Production System Emergency Procedure
In the event of a suspected disease outbreak take the following steps in order.
1) Ensure bio-security measures are taken and minimize traffic in and out of farm.
2)Contact your manager and/or your primary contact.
In the event of a power/water failure take the following steps in order.
1)Contact your manager and/or primary contact.
Intervention Levels Sow Herd Size
2400 3800 7200 4400
#of sows off feed in 1 day- >10%in one location(barn, row, or room )
#of aborts in 2 day period- 3 5 7 6
#of aborts in 1 week- 6 10 16 12
Weekly Stillborn%- 10% 10% 10% 10%
Weekly PWM - 20% 20% 20% 20%
Sow Mortality- 10% 10% 10% 10%
Nursery and Finishing- > 1% mortality in any one day
Production Emergency Contact List
Start at the first contact and continue to call until you talk to someone, do not leave message.
Names(in order to be contacted)
1) Juan Molina 910-284-2562
2) Larry Matthis Jr. 910-271-0994
3) Greg Wulf 910-271-0996
4) Wen Murphy 910-271-0873
5) Donald Murphy 910-271-1068
Return to the top of the list and start again until someone is contacted.
Emergency Procedure for Fire, Medical, and Property Damage
1) Contact the appropriate personnel using the Safety emergency number contact list.
2) Contact your manager and/or primary contact.
Safety Emergency Contact Numbers
1) Juan Molina 910-284-2562
2) Larry Matthis Jr. 910-271-0996
3) Mike Brown 910-271-2302
4) Ambulance 911
5) Fire Dept 911
6) Police/Sheriff Dept 911
7) (Area) Hospital- Duplin (910) 296-0941
8) (Area)Clinic- Dr. Ricci (910) 285-4100
9) Poison Control (800)451-8346
10) Highway Patrol (910) 296-1311
Location of main electrical shut off: By load chute on side of barn
Location of main gas shut off: At the 1p gas tanks
Electric Company: Tricounty Phone#: 1-800-548-4869
Account/Meter#: 068798-2110574004
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Version—November 26,2018
Mortality Management Methods
Indicate which method(s)will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should beat least one foot above the seasonal
high water table.Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B.0200.
Rendering at a rendering plant licensed under G.S. 106-168.7
Complete incineration according to 02 NCAC 52C .0102,
A composting system approved and permitted by the NC Department of Agriculture&Con-
sumer Services Veterinary Division(attach copy of permit). If compost Is distributed off-farm,
additional requirements must be met and a permit Is required from NO DEQ.
i
❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NO Department of Agriculture&Consumer Services(G.S. 106-549.70).
❑ Any method which, in the professional opinion of the State Veterinarian,would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
❑ Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit, These plans are
also recommended for all animal operations. This plan outlines farm-specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options;contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
Mass burial sites are subject to additional permit conditions(refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency,the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
Signature of Farrn, r/Manager Date
CA - s-d k
Signature of Technical Specialist pate
OPERATION & MAINTENANCE PLAN
Proper lagoon management should be a year-round priority. It is especially Important to manage
levels so that you do not have problems during extended rainy and wet periods. €
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Maximum storage capacity should be available in the lagoon for periods when the receiving crop is
dormant (such as wintertime for bermudagrass)or when there are extended rainy spells such as a
thunderstorm season in the summertime. This means that at the first sign of plant growth In the
later winter/ early spring, irrigation according to a farm waste management plan should be done
whenever the land in dry enough to receive lagoon liquid. This will make storage space available in 1
the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down
to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to
maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization
plan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does r
not leave room for storing excess water during extended wet periods. Overflow from the lagoon for
any reason except a 25-year,24-hour storm is a violation of state law and subject to penalty action.
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The'routine maintenance of a lagoon involves the following:
• Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass
are the most common vegetative covers. The vegetation should be fertilized each t
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year, if needed, to maintain a vigorous stand. The amount of fertilized applied should
be based on a soils test, but in the event that it is not practical to obtain a soils test
each year, the lagoon embankment and surrounding areas should be fertilized with
800 pounds per acre of 10-10-10,or equivalent.
Brush and trees on the embankment must be controlled. This may be done by
mowing, spraying, grazing, chopping,ppin9, or a combination of these practices.
This
should be done at least once a year and possibly twice in years that weather
conditions are favorable for heavy vegetative growth. ;
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NOTE: If vegetation is controlled by spraying,the herbicide must not be allowed to enter the lagoon
water. Such chemicals could harm the bacteria in the lagoon that are treating the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon
and at least monthly and after major rainfall and storm events. Items to be checked should include, l
as a minimum, the following: C
Waste Inlet Pipes,Recycling Pipes,and Overflow Pipes--look for:
1. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4, overall condition of pipes
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Lagoon surface --look for:
1. undesirable vegetative growth
2. floating or lodged debris k
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Embankment--look for: g
1. settlement, cracking, or"jug" holes
2. side slope stability--slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack or vegetation or as a result of wave action
5. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam.
A good stand of vegetation will reduce the potential damage caused by wave action. If
wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be I
used to reduce the wave impacts.
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Any of these features could lead to erosion and weakening of the dam. If your lagoon has
any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a temporary fix if there is a
threat of a waste discharge. However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps --check for proper operation of:
f
1. recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump Is in need of repair or l
replacement. 1
NO7L: Pumping systems should be inspected and operated frequently enough so that
you are not completely "surprised" b equipment failure. You should Y p Y p � Y perform your
pumping system maintenance at a time when your lagoon is at its low level. This will
allow some safety time should major repairs be required. Having a nearly full lagoon is
not the time to think about switching, repairing, or borrowing pumps. Probably, if your
lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an
inventory of spare parts or pumps.
• Surface water diversion features are designed to carry all surface drainage
waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot
runoff) away from your lagoon and other waste treatment or storage
structures. The only water that should be coming from your lagoon is that
which comes from your flushing (washing) system pipes and the rainfall that
hits the lagoon directly. You should inspect your diversion system for the
following:
1. adequate vegetation
2. diversion capacity i
3. ridge berm height
.M00202041.514
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Identified problems should be corrected promptly. It is advisable to inspect your system
during or immediately following a heavy rain. If technical assistance is needed to
( determine proper solutions, consult with appropriate experts. ,
is
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount r
(you must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may
have an overflow problem from a surface water diversion or there may be seepage into
the lagoon from the surrounding land.
i
Lagoon Operation
Startup:
r:
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before waste '
loading begins, taking care not to erode lining or bank slopes.
3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the
pipe to discharge near the bottom of the lagoon during initial filling or another :
means of slowing the incoming water to avoid erosion of the linings
f
4. When possible, begin loading new lagoons in the spring to maximize bacterial
establishment (due to warmer weather). �F
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon liquid t
volume. This seeding should occur at least two weeks prior to the addition of
wastewater. i
t
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add
agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume
until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0.
. r.
7. A dark color, lack of bubbling, and excessive odor signals inadequate biological
activity. Consultation with a technical specialist is recommended if these
conditions occur for prolonged periods, especially during the warm season.
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Loading:
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The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste Into the lagoon several times daily
are optimum for treatment. Pit recharge systems, in which one or more buildings are
drained and recharged each day, also work well .
4 M00202041515 r
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• Practice water conservation --- minimize building water usage and spillage from i
leaking waterers, broken pipes and washdown through proper maintenance and water
conservation.
• Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the
amount of solids entering the lagoon.
Management:
• Maintain lagoon liquid level between the permanent storage level and the full
z
temporary storage level.
• Place visible markers or stakes on the lagoon bank to show the minimum liquid level
and the maximum liquid level. (Figure 2-1).
• Start irrigating at the earliest possible date in the spring based on nutrient
requirements and soil moisture so that temporary storage will be maximized for the r
'summer thunderstorm season. Similarly, irrigate in the late summer / early fall to
provide maximum lagoon storage for the winter.
• The lagoon liquid level should never be closer than 1 foot to the lowest point of the
dam or embankment. F
• Don not pump the lagoon liquid level lower than the permanent storage level unless
you are removing sludge.
• Locate float pump intakes approximately 18 inches underneath the liquid surface and
as faraway from the drainpipe inlets as possible.
• Prevent additions of bedding materials, long-stemmed forage or vegetation, molded
feed, plastic syringes,or other foreign materials into the lagoon.
• Frequently remove solids from catch basins at end of confinement houses or t
wherever they are installed.
• Maintain strict vegetation, rodent, and varmint control near lagoon edges.
• Do not allow trees or large bushes to grow on lagoon dam or embankment.
• Remove sludge from the lagoon either when the sludge storage capacity is full or
before it fills 50 percent of the permanent storage volume.
• If animal production is to be terminated, the owner is responsible for obtaining and I
implementing a closure plan to eliminate the possibility of a pollutant discharge. I
Siudge Removal:
Rate of lagoon sludge buildup can be reduced by:
5 1400202041516
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• proper lagoon sizing,
• mechanical solids separation of flushed waste,
• gravity settling of flushed waste solids in an appropriately designed basin, or
• minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
• have more nutrients,
• have more odor, and
• require more land to property use the nutrients. 6
J
Removal techniques: V.
• Hire a custom applicator.
I
• Mix the sludge and lagoon liquid with a chopper-agitator impeller pump through large - &
bore sprinkler irrigation system onto nearby cropland; and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix
remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or
forageland; and soil incorporate.
Dewater the upper of lagoon b• pp part g y irrigation onto,nearby cropland or forageland;
dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon
to receive the sludge so that, liquids can drain back into lagoon; allow sludge to
dewater; haul and spread with manure spreader onto cropland or forageland; and soil
w
incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different a
nutrient and metal-values from the liquid. The application of the sludge to fields will be n.
limited by these nutrients as well as any previous waste applications to that field and crop
requirement. Waste application rates will be discussed in detail in Chapter 3. >
When removing sludge, you must also pay attention to the liner to prevent damage, r
Close attention by the pumper or drag-line operator will ensure that the lagoon liner i}
remains intact. If you see soil material or the.synthetic liner material being disturbed, you
should stop the activity immediately and not resume until you are sure that the sludge can
be removed without liner injury. If the liner is damaged it must be repaired as soon as
possible. t
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content
than liquid. Because of this it should probably be applied to land with low phosphorus and
metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion.
Note that if the sludge is applied to fields with very high soil-test phosphors, it should be
applied only at rates equal to the crop removal of phosphorus. As with other wastes,
always have your lagoon sludge analyzed for its nutrient value.
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions which
could increase the concern of neighbors.
6
*0020204-Z$x7
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Possible Causes of Lagoon Failure
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Lagoon failures result in the unplanned discharge of wastewater from the structure.
Types of failures include leakage through the bottom or sides, overtopping, and breach of h
the dam. Assuming proper design and construction, the owner has the responsibility for
ensuring structure safety. Items which may lead to lagoon failures include:
• Modification of the lagoon structure--an example is the placement of a pipe In the dam
without proper design and construction. (Consult an expert in lagoon design before
placing any pipes in dams.)
(
• Lagoon liquid levels--high levels are a safety risk.
• Failure to inspect and maintain the dam. `
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• Excess surface water flowing into the lagoon.
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• Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or
rupture from lowering lagoon liquid level below groundwater table.
NOTE: if lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the dam. Once this damage starts, it can quickly cause a large
discharge of wastewater and possible dam failure.
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Operator:SHADOWI County: DUPLIN Date: 05/05/94
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Distance to nearest residence (other than owner) : 0.0 -feet
1. AVERAGE LIVE WEIGHT (ALW)
0 sows (farrow to finish) x 1417 lbs. — 0 lbs
0 sows (farrow to feeder) x 522 lbs. = 0 lbs
0 head (finishing only) x 136 lbs. - 0 lbs
0 sows (farrow to wean) x 433 lbs. 0 lbs
2808 head (wean to feeder) x 30 lbs. = 84240 lbs
Describe other-
Total. Average Live Weight = 84240 The
?. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
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Volume — B4240 lbs. ALW x Treatment Volume(CF)/lb. ALW
Treatment VOILlme(CF)/lb. ALW = 1 CF/.lb. ALW
Volume = 84240 cubic feet n
I. STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume = 42120.0 cubic feet
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#. ,jTAL DESIGNED VOLUME
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. Inside tap length (feet)------------------- 200.0
inside top width (feet)-- ___ _ ___ 155.0
Top of dike elevation (feet)----_---_-- --Y— 92.0
Bottom of lagoon elevation Feet79.0
Freeboard (feet)------------------ 1.0
Side slopes (inside lagoon)------------------- 3.0 1
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Total design volume using prismoidal formula
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SS/END1 SS/END2 SS/SIOE1 SS/SIOE2 LENGTH WIDTH DEPTH �
3.0 3.0 3.0 3.0 194.0 1.49.0 12.0
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AREA OF TOP
LENGTH * WIDTH =
194.0 149.0 28906 (AREA OF TOP)
AREA OF•BOTTOM F
LENGTH * WIDTH = .
122.0 77.0 9394 (AREA OF BOTTOM)
AREA OF MIDSECTION
3.. LENGTH * WIDTH * 4
168.0 113.0 71416 (AREA OF MIDSECTION * 4)
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CU. FT. = [AREA TOP (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6
28906.0 71416.0 9394.0 2.0
Total Designed Volume Available = 219432 CU. FT.
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j' TEMPORARY STORAGE REQUIRED »
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DRAINAGE AREA:
Lagoon (top of dike)
Length ° Width �
200'0 155'0 31000'0 square feet
Buildings (roof and lot water)
0.0 square fpmt Describe this area.
TOTAL DA 81000'0 square feet
Design temporary storage period to be 180 days.
58. Volume of waste produced
Feces & urine production in gal./day per 135 lb' ALW 1.37
/ Volume = 84240 lba. 8UW/135 lbo. ALW ° 1.37 gal/day 180 days �
Volbme = 153878 gals. or 20572'0 cubic feet
,8^ Volume of wash water
This is the amount of fresh water used for washing floors or volume �
of fresh water used for a flush system. Flush systems that recirculate
the lagoon water are aCcnunted for in 58'
Volume ~ 561.0 gallons/day ^ 180 days storage/7.48 gallons
per CF
Volume = 13500'0 cubic feet
'C. Volume of rainfall in axcnam of evaporation
Use period of time when rainfall exceeds evaporation by largest amount �
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180 days excess rainfall ~ 7.0 inches
Volume = 7.0 in ^ DA / 12 inches per foot
Volume = 18003'3 cubic feet 14
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5D. Volume of 25 year - 24 hour storm
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Volume = 7.5 inches J 12 inches per foot * DA
Volume - 19375.0 cubic feet
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TOTAL REQUIRED TEMPORARY STORAGE
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5A. 20572 cubic feet
5B. 13500 cubic feet
5C. 18083 cubic feet
5D. 19375 cubic feet
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TOTAL 71530 cubic feet
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5. SUMMARY
Temporary storage period=====_= ___=__) 180 days
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Rainfall in excess of evapot•ation=====____-;) 7.0 inches
25 year -- 29 hour 7.5 inches g.
1.0 feet s
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Inside top length----===_-__= =---_�__:=___) 200.0 feet
Inside top width==== 155.0 feet
Top of dike elevation=== ==-==_________--) 92.0 feet
Bottom of lagoon elevation=== 79.0 feet
Total required volume=-=—— —-_______-_) 197890 cu. ft.
Actual design volume=====_______===__ ==T==) 219432 Cu. ft.
Seasonal high water•table elevation (SHWT)===) 0.0 'feet:
Stop pumping 87.5 feet
Must be ) or - to the SHWT elev.====____.) 0.0 feet
Must be ) or = to min. req. treatment el.=) 85.0 feet
Required minimum treatment volume====--_-_-) 126360 cu. 'ft. :
Volume at stop pumping elevation=====_=_==_) 130352 Cu. ft.
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Start pumping 90.2 feet
Must be at bottom of freeboard & 25 yr.-rainfall
Actual volume less 25 yr.- 24 hr. rainfall-) 200057 cu. ft.
Volume at start pumping elevation-_- __-=) 196960 cu. ft.
Required volume to be pumped====-=====—w> 52155 cu. ft.
Actual volume planned to be pumped=== _ =-) 66608 Cu. ft.
Min. thickness of soil liner when required==) 1.9 'feet
DESIGNED BY APPROVED BY:
DATE: 7//I/ g DATE:
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN
COMMENTS:
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SHEET 1 OF 2
OPERATION AND MAINTENANCE PLAN
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This lagoon is designed for waste treatment (permanent storage) and
180 days of temporary storage. The time required for the planned
fluid level (permanent and temporary storage) to be reached may vary
due to site conditions, weather, flushing operations, and the amount
of fresh water added to the system.
The designed temporary storage consists of 180 days storage for:
(1) waste from animals and (2) excess rainfall after evaporation. Also
included is storage for the 25 year — 24 hour storm for the location.
The volume of waste generated from a given number of animals will be
fairlyconstant throughout the g year and from year to year, but excess
rainfall will vary from year to year. The 25 year rainfall will not
be a factor to consider in an annual pumping cycle, but this storage
volume must always be available.
A maximum elevation is determined in each design to begin
pumping and this is usually the outlet invert of pipe(s) from
building(s). If the outlet pipe is not installed at the elevation to
begin pumping, a permanent marker must be installed at this elevation
to indicate when pumping should begin. An elevation must be established
to stop pumping to maintain lagoon treatment depth.
Dumping can be started or stopped at any time between these two
elevations for operating convenience as site conditions permit, such as 4
i_ aather, soils, crop, and equipment in order to apply waste without 4
runoff or leaching. q
Land application of waste water is recognized as an acceptable i=
method of disposal. Methods of application include solid set,
center pivot, guns, and traveling gun irrigation. Care should be
taken when applying waste to prevent damage to craps.
The following items are to be carried out:
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1. It is strongly recommended that the treatment lagoon be pre— l
charged to 1/2 its capacity to prevent excessive odors during
start—up. Pre—charging reduces the concentration of the initial
waste entering the lagoon thereby reducing odors. Solids should be
covered with effluent at a]_1 times. When precharging is complete,
flush buildings with recycled lagoon liquid. Fresh water- should not
be used for flushing after initial filling.
2. The attached waste utilization plan shall be followed. This
plan r•ecommdnds sampling and testing of waste (see attachment)
before land application.
3. Begin temporary storage pump—out of the lagoon when fluid level
reaches the elevation 90.2 as marked by permanent marker. Stop pump—
it when the fluid level reaches elevation 87.5 . This temporary
storage, less 25 yr— 24 hr storm, contains 52155 cubic feet or
390122 gallons.
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SHEET 2 OF 2
r. The recommended maximum amount to apply per irrigation is
one (1) inch and the recommended maximum application rate is 0.3
inch per hour. Refer to the waste utilization play► for further- details.
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5. Keep vegetation on the embankment and areas adjacent to the I
lagoon mowed annually. Vegetation should be fertilized as needed
to maintain a vigorous stand.
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6. Repair any eroded areas or areas damaged by rodents and
establish in vegetation.
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7. All surface runoff is to be diverted from the lagoon to stable
outlets. r
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8. Keep a minimum of 25 feet of grass vegetated buffer around
waste utilization fields adjacent to perennial streams. Waste will
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not be applied in open ditches. Do not pump within 200 feet of a
residence or within 100 feet of a well. Waste !;hall be applied in a
manner not to reach other property and public right—of—ways.
9. The Clean Water Act of 1977 prohibits the discharge of
pollutants into waters of the United States. The Department of
Environment, Health, and Natural Resources, Division of Environ-
mental Management, has the responsibility for enforcing this law.
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