HomeMy WebLinkAbout310250_Application_20240229State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2024.
Please do not leave any question unanswered Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Certificate Of Coverage Number: AW S310250
2. Facility Name: Patterson Farm
3. Permittee's Name (same as on the Waste Management Plan): Randy J Patterson
4. Permittee's Mailing Address: 3263 N NC 111 903
City: Albertson State: NC
Telephone Number: 252-568-4198 Ext. E-mail: iackpatterson{aaembargmail.com
5. Facility's Physical Address: 3263 N NC I11 And 903
City: Albertson State: NC
6. County where Facility is located: Duplin
7. Farm Manager's Name (if different from Landowner): Randy J Patterson
8. Farm Manager's telephone number (include area code): 252-568-4198 East.
Zip: 28508
Zip: 28508
9. Integrator's Name (if there is not an Integrator, write "None"): 5PAAkRt*JA k4% R04C+i101 .
10. Operator Name (OIC): Randy J. Patterson Phone No.: 252-229-1407 OIC #: 17698
11. Lessee's Name (if there is not a Lessee, write "None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type Allowable Count
Swine - Wean to Finish 3,380
Operation Types:
Swine
Cattle
Dry Poultry
Other Types
Wean to Finish
Dairy Calf
Non Laying Chickens
Horses - Horses
Wean to Feeder
Dairy Heifer
Laying Chickens
Horses - Other
Farrow to Finish
Milk Cow
Pullets
Sheep- Sheep
Feeder to Finish
Dry Cow
Turkeys
Sheep - Other
Farrow to Wean
Beef Stocker Calf
Turkey Pullet
Farrow to Feeder
Beef Feeder
Boar/Stud
Beef Broad Cow
Wet Poultry
Gilts
Other
Non Laying Pullet
Other
Layers
13. Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): (Fill/Verify the following information.
Make all necessary corrections and provide missing data.)
Structure
Name
Structure Type
(Lagoon/Digester/
WSP)
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
"Redline"
(Inches)
#1
Lagoon
4/15/1991
Full, clay
791,587.00
77,040.00
19.50
Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed
application as required by NC General Statutes 143-215.IOC(d), either by mailing to the address below or sending it via
email to the email address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5.Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is
accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be
applicable to your facility.
8.Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc.)
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false
statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18
U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both
for a similar offense.)
Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist, all landowners
should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation):
Name (Print): / ? ^¢.� Sa� Title: Signature: Date:
Date:
Name (Print):
Signature:
Name (Print):
Signature:
Title:
Date:
Title:
Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
E-mail: animal.operations@deq.nc.gov
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Murphy -Brown, LLC
Farm Name:
4/T/2022
NUT-RIENT UTILIZATION PLAN
2822 Hwy 24West
P.O. Box 856
Warsaw, NC 28398
Randy Patterson
Randy Patterson Farm Facility 31-250
Lagoon
County: Duplin
Permit Capacity:
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder
Wean to Finish 3380
Feeder to Finish
Gilts
Boars
Storage Structure: Anaerobic
Storage Period:
Application Method:
»18Odays
Irrigation
The waste from your animal facility must beland applied ata specified rate toprevent pollution
ofsurface water and/or groundwater. The plant nutrients inthe animal waste should beused
boreduce the amount ofcommercial fertilizer required for the crops inthe fields where the waste
imbobe applied.
This waste utilization plan uses nitrogen oothe limiting nutrient. Waste should baanalyzed
before each application cycle. Annual soil tests are strongly encouraged sothat all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan inorder to maximize
the fertilizer value ofthe waste and toensure that it isapplied hnonenvironmentally safe manner:
1.Always apply waste based onthe needs of the crop tobegrown and the nutrient
content of the waste. 0onot apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied toland eroding atless than 5 tons per acre per
year. Waste may beapplied toland eroding ed5ormore tons per acre annually, but
less than 1Utons per acre per year providing that adequate filter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DVVRregulations.
5. Wind conditions should also beconsidered bzavoid drift and downwind odor
GTo maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
3Odays prior hzplanting acrop cxforages breaking dormancy. Injecting the waste or
� disking will conserve nutrients and reduce odor problems,
1nf11
W
This plan is based on the waste application method shown above. If you choose to change
methods in the future, you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made, which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific crop production.
This waste utilization plan, if carded out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3' tons, etc.):
Capacity Type Waste Produced per Animal Total
Farrow to Wean
3203 gaVyr
galtyr
Farrow to Feeder
3861 gallyr
gaVyr
Farrow to Finish
10478 gaVyr
gaVyr
Wean to Feeder
191 gaVyr
gaVyr
3380
Wean to Finish
776 gaVyr
2,622,880 gal/yr
Feeder to Finish
927 gaVyr
gaVyr
Gilts
1015 gaVyr
gaVyr
Boars
2959 gaVyr
gaVyr
Total 2,622,880 oaltvr
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ilbs):
Capacity Type Nitrogen Produced per Animal Total
Farrow to Wean
3.84 lbs/yr
lbs/yr
Farrow to Feeder
6.95 lbs/yr
lbs/yr
Farrow to Finish
18.86 lbs/yr
lbs/yr
Wean to Feeder
034 Itislyr
lbs/yr
3380
Wean to Finish
1.4 lbs/yr
4,732 lbs/yr
Feeder to Finish
1.67 lbs/yr
lbs/yr
Gilts
1.83 lbs/yr
lbs/yr
Boars
5.33 lbslyr
lbs/yr
Total 4,732 lbs/yr
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
LAND UTILIZATION SUMMARY
The following table describes the nutrient balance and land utilization rate for this facility
Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced
on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize
in the normal growing season.
Total Irrigated Acreage: 33.85
Total N Required Ist Year: 8920.79
Total N Required 2nd Year: 8672.27
Average Annual Nitrogen Requirement of Crops: 8,796.53
Total Nitrogen Produced by Farm: 4,732.00
Nitrogen Balance for Crops: (4,064.63)
The following table describes the specifications of the hydrants and fields that contain the crops
designated for utilization of the nitrogen produced on this facility. This chart describes the size,
soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this
facility.
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This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator iscautioned that Pand Kmay heover applied while meeting the Nrequirements.
[nthe future, regulations may require farmers in some parts ofNorth Carolina to have anutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields ( Le, small grain, etc, interseeded in bermuda), forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should bagrazed when they
reach aheight ofsix bznine inches. Cattle should beremoved when plants are grazed toa
height offour inches. |nfields where small grain, etc, in\uberemoved for hay orsilage, care
should beexercised not Vmlet small grain reach maturity, especially late inthe season (io.
April orMay). Shading may result ifsmall grain gets too high and this will definitely interfere
with stand ofbannudagraoo. This loss nfstand will result inreduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay nrsilage just before heading amis
the normal situation, you are encouraged \ocut the small grain earlier. You may want 0u
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should begrazed mcut tooheight c
about two inches before drilling for best results.
Crop Code
Crop
As
�-- A
Barley
Grain Crop
u
Grazed Hybrid Bermudegrass
Pasture/Graze
c
Hybrid BunnudegrasoHay
Hay
BXC
Comb, Hybrid 0exnudagneao
GrazeHeyCombineUon
D
Com-Grain
Grain Crop
E
Com-Q|eQe
Gi|ugn
F
Cotton
Cotton Lint
G
Grazed Fescue
Pasture/Grazed
H
Fescue Hay
Hoy
|
Oats
Grain Crop
J
Rye
Grain Crop
K
GrazedOxemaod
Pasture/Grazed (Seeded inBnnnudugmoo)
L
0xemeadHay
Hay (Seeded inBennudagneos)
M
Grain Sorghum
Grain Crop
N
Wheat
Grain Crop
O
Soybean
Grain Crop
P
Pine Trees
Pine Trees
G
Small Grain
Grain Crop/ Hay (After Grain Crop)
CC
Cover Crop
Not Harvested; 8umed/Disked|n
SVVG
Gwbhgrasn
Biomass Crop
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers, fifter strips along ditches, odd areas unable to be
irrigated, and perimeter areas
not receiving full application rates due Voequipment limitations. Actual total acres inthe fields
listed may, and most likely will be, more than the acres shown inthe tables.
See attached map showing the fields to be used for the utilization of animal waste.
f
4of11
SLUDGE APPLICATION:
The following table describes the annual nitrogen accumulation rate per animal
in the lagoon sludge
Farm Specifications
PAN/yr/animal Farm Total/yr
Farrow to Wean
0.8
Farrow to Feeder
0.96
Farrow to Finish
3,9
Wean to Feeder
0.07
3380 Wean to Finish
0.27 912.6
Feeder to Finish
0.34
Gilts
0.39
L Boars
0.55
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
prevent over application of nutrients or other elements. Your production facility will produce
approximately 912.6 pounds of plant available nitrogen per year and will accumulate in the lagoon
sludge based on the rates of accumulation listed above.
If you remove the sludge every 5 years, you will have approximately 4563 pounds of plant
available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 15 acreas of land. If you apply the sludge
to corn at a rate of 125 pounds per acre, you will need 36.504 acres of land. Please note that these
are only estimates of the PAN produced and the land required to utilize that PAN. Actual values
may only be determined by sampling the sludge for plant available nitrogen content prior to application
Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific
rapplication fields designated for sludge application at time of removal
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture, water droplet size, and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
*This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for >180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to ensure that the spreader equipment
is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
5 of 11
W
W
Application Rate Guide
The following is provided as a guide for establishing application rates and amounts.
Soil
Application Rate
Application Amount
Tract
Hydrant
Type
Crop
in/hr
inches
5603
1A
AuB
C
0.6
1
5603
1B
AuB
C
0.6
1
5603
2A
AuB
C
0.6
1
5603
2B
AuB
C
0.6
1
5603
2C
MCC
C
0.65
1
8140
3A
AuB
C
0.6
1
8140
3B
AuB
C
0.6
1
8140
3C
AuB
C
0,6
1
8140
4A
AuB
C
0.6
1
8140
4B
AuB
C
0.6
1
8140
4C
AuB
C
0.6
1
8140
4D
AuB
C
0.6
1
5603
5A
MCC
C
0.65
1
5596
6A
MCC
C
0.65
1
5596
7A
MCC
D
0.65
1
5596
7B
MCC
D
0.65
1
5596
7C
MCC
D
0.65
1
5596
8A
MCC
C
0.65
1
5596
8B
MCC
C
0.65
1
6 of 11
id
w
Additional Comments:
This NUP has been revised for a facility change from 2880 Feeder -Finish to
a 3380 Wean to Finish. Bermuda has changed from grazing to hay. Rates have
been updated. As in the previous plan prepared by Billy Houston, grower
has the option of applying 30 days preplant on any produce crop in pulls
7A-7C. Application can be made on this no more than 30 days
preplant and not exceeding 30 Ibs N/ac. A small grain may be planted on
these fields at 50 Lbs N/ac Sept -April.
NOW
N
Name of Farm
Owner:
Manager:
Owner/Manager Agreement:
Randy Patterson Farm Facility 31-250
Randy Patterson
I/we understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above. I/we know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWR before the new
animals are stocked.
I/we understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWR upon request.
Name of Facility Owner: Randy Patterson
Signature
Name of Manager (if different from owner):
Signature:
Name of Technical Specialist:
Affiliation:
Signature:
1W
Address: 2822 Hwy 24 West, PO Drawer 856
Warsaw, NC 28398
Telephone: (910) 293-3434
Date
� -I - Z-z-
8 of 11
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2 There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply the waste. If the producer
does not own adequate land to properly dispose of the waste, he/she shall provide
evidence of an agreement with a landowner, who is within a reasonable proximity,
allowing him/her the use of the land for waste application. It is the responsibility of the
owner of the waste production facility to secure an update of the Nutrient Utilization Plan
when there is a change in the operation, increase in the number of animals, method of
application, recieving crop type, or available land.
3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic
crop yields based upon soil type, available moisture, historical data, climatic conditions,
and level of management, unless there are regulations that restrict the rate of applications
for other nutrients.
4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons
per acre per year provided grass filter strips are installed where runoff leaves the field
(See USDA, MRCS Field Office Technical Guide Standard 393 - Filter Strips).
5 Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the land application field.
6 When animal waste is to be applied on acres subject to flooding, waste will be soil
incorporated on conventionally tilled cropland. When waste is applied to conservation tilled
crops or grassland, the waste may be broadcast provided the application does not occur
during a season prone to flooding (See "Weather and Climate in North Carolina" for
guidance).
7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff
does not occur offsite or to surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor and
flies.
Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9 of 11
(rl NUTRIENT UTILIZATION PLj*_
S Animal waste shall be applied on actively growing crops insuch amanner that the crop is not
covered with waste toa depth that would inhibit growth. The potential for salt damage from
animal waste should also be considered.
10 Nutrients from waste shall not beapplied infall mwinter for spring planted crops onsoils with a
high potential for leaching. Waste/nutrient loading rates on these soils should be held to a
minimum and u suitable winter cover crop planted tntake up released nutrients. Waste shall
not be applied more than 30 days prior to planting of the crop or forages breaking dormancy.
11 Any new swine facility sited on or after October 1,1995 shall comply with the following: The
outer perimeter of the land area onto which waste is applied from a lagoon that is a component of
a swine hann shall be at least SO feet from any residential property boundary and canal. Animal
waste' other than swine waste from facilities sited on or after October l' 1995' shall not be
applied closer than 2Sfeet toperennial waters.
12 Animal waste shall not be applied closer than 100 feet to wells.
13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by
the landowner.
14 Waste shall be applied in a manner not to reach other property and public right-of-ways.
15 Animal waste shall not be discharged into surface waters, doinageways or wetlands by discharge
mbyover-spnaying.Animal waste may be applied to prior converted cropland provided the fields
have been approved asaland application site bya "technical specialist". Animal waste shall not
be applied on grassed waterways that discharge directly into water courses, and on other grassed
waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift
from the site.
16 Domestic and industrial waste from washdownfacilities, showers, toilets, sinks, etc.'shall not be
discharged into the animal waste management system.
10of11
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon
embankments, berms, pipe runs, etc). Areas shall he fenced as necessary, to protect the
vegetation. Vegetation such as trees, shrubs, and other woody species, etc, are limited to areas
where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and
structures should be inspected regularly for evidence of erosion, leakage, or discharge.
18 If animal production atthe facility istnbesuspended cxterminated, the owner isresponsible for
obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal
discharge, pollution and erosion.
18 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to
prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site.
20 Animal waste can beused hnarotation that includes vegetables andotheroopsfordirecthuman
consumption. However, ifanimal waste bused oncrops for direct human consumption, itshould
� on., be applied pre -plant with no further applications of animal waste during t
he crop season.
21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary
storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level between the markers. A marker will be required to mark the maximum
storage volume for waste storage ponds.
22 Waste shall be tested within 60 days of utilization and soil shall be tested at leastannually atcrop
sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless
other restrictions require waste to be applied based on other nutrients, resulting in a lower
application rate than a nitrogen based rate. Zinc and copper levels inthe soil shall be monitored
and alternative crop sites shall be used when these metals approach excessive levels. pH shall be
adjusted and maintained for optimum crop production. Soil and waste analysis records shall he
kept for a minimum of five years. Poultry dry waste application records shall be maintained for a
minimum of three years. Waste application records for all other waste shall be maintained for a
minimum offive years.
23 Dead animals will bedisposed of inamanner that meets North Carolina regulations.
t,jrower: t-way t-atterson 31-250
Address: 3263 NCI 11 & 903
Albertson, NC 28508
County: Duplin
Designed By: K VV
Checked By: DSE
Date: 04/01/22
Sheet 1 of 7
ANAEROBIC WASTE
LAGOON DESIGN
FARM INFORMATION
Farm Population:
Nursery:
0
Wean to Finish:
3380 Hd.
Finishing:
0
Farrow to weanling:
0
Farrow to feeder:
0
Farrow to finish:
0
Boars:
0
Storage Period:
180 Days
25 Yr. 124 Hr Storm Event
7.5 In.
"Heavy Rain" Factor Not Applicable
Rainfall in Excess of Evaporation
7.0 In.
Additional Water Usage:
0
Additional Drainage Area:
0
Is Lagoon Designed as an Irregular Shape?
(Y/N)
N
Does Operator Want Emergency Spillway?
(Y/N)
N
Was This Design Built Prior to Sept. 1996?
(Y/N)
y
Is Drain Tile Req'd to Lower SHWT?
(Y/N)
N
Seasonal High Water Table Elev:
0,00
Freeboard:
1.0
Ft.
Emergency Spillway Flow Depth: Not Applicable
Side Slopes:
2.3
:1 (H:V)
Inside Top Length: ----------- -
------
321.0
Ft.
Inside Top Width: -------------------
240.0
Ft.
Top of Dike Elevation:
Depth
40.00
Ft.
Finished Bottom Elevation:
14.50
R
25.50
Ft.
Start Pump Elevation:
20.4
In.
38.30
Ft.
Stop Pump Elevation:
56.4
In.
35.30
Ft.
LAGOON VOLUME REQUIRED VOL.
DESIGN VOLUMES
% REQ'D.
Storm Stor= 48150 (Cu.Ft.)
51,255
(Cu.Ft.)
106.45%
Temporary = 139863 (Cu.Ft.)
207,068
(Cu.Ft.)
148.05%
Permanent = 388700 (Cu.Ft.)
533,264
(Cu.Ft.)
137,19%
Total Volume = 576,713 (Cu.Ft.)
791,587
(Cu.Ft.)
137.26%
112 Treatment Volume = 194,350 (Cu.Ft.)
1/2 Treatment Volume Elevation = 32.15 Ft.
90 Temporary Storage Volume Elevation = 37.06 Ft.
Min. Required Liner Thickness
Lagoon Surface Area: (Inside TOD)
94.18 In.
35.42 In.
2.1 Ft.
77,040 S. F.
Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434
Address: 3263 NC1 11 & 903 Checked By: DSE
Albertson, NC 28508 Date: 04/01/22
County: Duplin Sheet 2 of 7
ACTUAL DESIGN VOLUME CALCULATIONS
BASE VOLUME: Cu. Ft.
Contour
Elevation (FT.)
Area (SF)
25.50
44,070
26.00
45,059
27.00
47,068
28.00
49,120
29.00
51,214
30.00
53,350
31.00
55,529
32.00
57,749
33.00
60,013
34.00
62,318
35.00
64,666
36.00
67,056
37.00
69,489
38.00
71,963
39.00
74,481
40.00
77,040
Incr. Vol. (Cu. FT)
Cumul. Vol. (Cu. FT)
0
22,282
68,346
116,440
166,607
218,889
273,328
329,967
388,848
450,013
513,505
579,366
647,639
718,365
791,587
867,347
These volumes were calculated using the vertical average end area method.
TOTAL REQD VOL
576,713
CF
CUMULATIVE
VOL.
ZONE VOL.
137.26%
END PUMP ==
35.30
FT
533,264 CF
TR'MT
533,264
137.19%
START PUMP = =
38.30
FT
740,332 CF
TEMP
207,068
148.05%
MAX STORAGE =
39.00
FT
791,587 CF
STORM
51,255
106.45%
Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434
IGrower: Randy Patterson 31-250 Designed By: KBW
Address: 3263 NC1 11 & 903 Checked By: DSE
Albertson, NC 28508 Date: 04/01/22
County: Duplin Sheet 3 of 7
MINIMUM REQUIRED VOLUME CALCULATIONS
Permanent Storage:
Required Treatment Volume:
Animal Type Capacity ALW (cu../lb) = Total
Nursery
0
30
1.00
0
Wean to Finish
3,380
115
1.00
388,700
Finishing
0
135
1.00
0
Farrow to weanling
0
433
1.00
0
Farrow to feeder
0
5"
1.00
0
Farrow to finish
0
1,417
1.00
0
Boars
0
400
1.00
0
Total Required Treatment Volume (cu. ft.)=
Sludge Storage Volume:
388,700
Animal Type apacltyALW (cu. /lb) = Total
Nursery
0
30
UO
0'
Wean to Finish
3,380
115
0.00
0
Finishing
0
139-
0.00
0
Farrow to weanling
0
433
0.00
0 1
Farrow to feeder
0
522
0.00
0
Farrow to finish
0
1,417
r 0,00
0
Boars
0
400 1
0.000
0
I Otal Kequireci Sludge Storage volume (cu. ft.)=
Temporary Storage Volume:
Manure Production:
0
Animal Type Capacity Sto. Period d./day) = Total
Nursery
0
180
0.30
0
Wean to Finish
3,380
180
1.17
710,025
Finishing
0
180
1.37
0
Farrow to weanling
0
180
4.39
0
Farrow to feeder
0
180
5.30
0
Farrow to finish
0
180
14.38
0
Boars
01
1801
4.06
1 0
Total Manure Production (gals.)=
Total Manure Production (cu.ft.)=
Excess Fresh Water:
710,025
94,923
to inish
-Wean
Farrow to feeder
1 WTI MOOMO I I A I
Total Fresh Water Excess (gals.)= 0
Total Fresh Water Excess (cu.ft.)= 0
Grower: Randy Patterson 31-250
Address: 3263 NC1 11 & 903
Albertson, NC 28508
Temporary Storage Volume: (Cont.)
Designed By: KBW
Checked By: DSE
Date: 04/01122
Sheet 4 of 7
Rainfall in Excess of Evaporation:
Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft
Vol.= (77040 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft.
Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 44,940
Storm Storage:
Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) * 25YO241-1r. Storm(in) / 12in./ft.
Vol.= (77040 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft.
Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)= 48,150
"Heavy Rain" Storage:
Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft.
Vol.= (77040 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft.
Total Required Volume for "Heavy Rain" (cuft) = 0
(for Extended Periods of Chronic Rainfall)
Additional Water Storage:
No Additional Water Storage is Required
0 0
Total Required Storm Storage
(25Yr. / 24Hr. Storm +'Heavy Rain')= 48,150 (CU.FT)
Total Required Temporary Storage
(Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) = 139,863 (CU.FT)
Total Required Permanent Storage
(Treatment + Sludge) = 388,700 (CU.FT)
TOTAL REQUIRED VOLUME = 676713 (CU.FT.)
W
Grower: Randy Patterson 31-250 Designed By: KBW
LAGOON DESIGN SUMMARY
Top of Dike Elevation ------
40.00FT.
Emergency Spillway Crest Elevation --------
Not /rApplicable
Top of25Yr/24HcStorm Storage
39.00
FT.
Top of"Heavy Rain" Storage ---------
Not
Applicable
Start Pump Elevation ---------
38.30
FT.
End Pump Elevation ---------
35.30
FT.
Top ofSludge Storage
Not
Applicable
Seasonal High VVetedab|eElev. ---------
0.00
Finished Bottom Elevation ---------
25.50
FT.
Inside Top Length ---------
321.00
FT.
Inside Top Width ---------
240.00
FT.
Side Slopes ---------
21
H:V
Lagoon Surface Area --------
77.040
SF
Min. Liner Thickness (if required) ---------
2.1
FT,
Freeboard Depth ---------
1.00
FT.
Temporary Storage Period
180Deyo
Zone Depths:
TOTAL DESIGN VOLUME =79M5M7(CU.FT.)
Treatment / Sludge Storage Zone Depth ----- 98 FT.
Temporary Storage Zone Depth ------ 3.0 FT.
Freeboard / Storm Storage Zone R.
IN
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I(3rower: Randy Patterson 31-250 Designed By: KBW
Address: 3263 NC1 11 & 903 Checked By: DSE
Albertson, NC 28508 Date: 04/01/22
County: Duplin Sheet 7 of 7 1
This livestock waste treatment lagoon is designed in accordance with the United States
Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT
LAGOON, revised prior to June, 1996.
Emergency Spillway:
An Emergency Spillway is not required.
NOTE.- See attached Waste Utilization Plan
ram
COMMENTS: Design based on 1-28-91 design by Jimmy Vinson
f"11 Murphy -Brown,
This design is update of start and stop pump elevations and to show the 1/2
treatment volume level for sludge storage. This design does not supercede the
original certification of the farm.
Elevations are based on an assumed benchmark and do not represent mean sea level datum.
/ certify, to the best of my professional knowledge, judgement, and belief, this design calculation
is in accordance with the applicable NRCS standards.
P.O. Box 856, Warsaw NC 28398
(910) 293-3434
`fa
Operator: ________ ________ ________________=
Randy Patterson Asbuili
County:== -------- ---------------- --------=
Dupiin
Date:===_ ________ ________ ________ ________-
07/17/06
Dist.to nearest residence (other than owner):
0 ft.
Sows (farrow to finish):===
sows (farrow to feeder): eder):___
head (finishing only):====_ ________ ________-
2880
sows (farrow to wean):====_
head (wean to feeder):====_
Ave. Live Weight for other operationsobs.)=>
Storage volume for sludge accum. (cu. ft.):=>
Treatment Volume (min. 1 cu. ft./Ib.)=======>
1.0
25 Year - 24 Hour Rainfall {in.)===_________>
7.5
Rainfall in excess of evaporation (in.)=====>
7.0
Drainage area of buildings & lots (sq. ft.)=>
Volume of wash water (gatlons/day)==========>
Temporary storage period (days)=============>
180
Freeboard{ft.}:____________________________>
1.0
Side slopes {inside lagoon} ==========_ ====>
2.3 : 1
Inside top length {ft.):____________________>
321.0
Inside top width (ft.):_____________________>
240.0
Top of dike elevation (ft.):==____________=_>
40.0
Bottom of lagoon elevation {ft.):==_________>
25.5
Seasonal high water table(SHWT) elev.(ft.):=>
0.0
Total required volume:===== ____--_- 576838
cu. ft.
Actual design volume:====== ________- 791541
cu. ft.
Stop pumping el.(> or = to 0.0 ft.SHWT)>
35.3 ft.
(> or = to 31.5 ft.Min.)
Required minimum treatment volume: 388800
cu. ft.
Volume at stop pumping elevation: 532980
cu. ft.
Start pumping elev.:__________________ ____>
38.3 ft.
Volume at start pumping elevation: 743298
cu. ft.
Actual volume less 25yr-24hr rain: 743391
cu. ft.
NOTE: Verify that temp. storage is adequate:
Req. volume to be pumped:====> 139888
cu. ft.
Actual volume to be pumped:==> 210319
cu. ft.
! l.f L11; 14 1.1450-0.4 V0 ej
Se e. �a oo, � l p � � A. 3-f
O&M PLAN
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PAGE
2
� ADDRE�S�
.
Albertson, NC
.
TYPE AND
SIZE Topping
OPERATION
.2880
,,"F
-LASS
' 1V
DESIGNED
BY Jimmy Vinson
DATE
1-28-91
`
APPROVED
BY *Bi||y Jones
DATE
PERMANENT
STORA6E
2880
Hogs x 135 |bs
per hog 1 Cu Ft per }b.
388800
Cu
Ft
TEMPORARY
STORAGE
388800
|bs of anima! x 1.35
cu. ft' of waste per day
94478
Cu
Ft
per 1000 (bs of animal
wt. x 18O days
RAINFALL
LESS EVAPORATION
7" X
7O150 sq. ft. surface
area per 12"per ft
40921
Cu
Ft
RAINFALL
- 25 YR. 1 DAY STORM
7.5" X
70150 5o. ft. of surface
area per *12" per ft.
43844
Cu
Ft
TOTAL STORAGNE E EDED
568043
Cu
Ft
'
21039
Cu
Yds
TOTAL STORAGE AVAILABLE
6078O0
Cu
Ft
� ~
22511
Cu
Yds
AMOUNT OF FILL DlKE
111313
Cu
Ft
pAD
T125C
Cu
Ft
TOT��
---------
182563
Cu
Ft
SETTLEME�T J.
18256
Cu
Ft
TOTAL AMO! FILL
---'-----
200819
Cu
Ft
7438
Cu
Y�s
CUT �O FILL
RA�IO
TOTAL EXCAV��}ON
536625
19875
Cu
Cu
Ft
Yds
0
w
N
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it
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fit1-
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-14
_14
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tt
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7
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a r M.
x
N
System Calibration
Information presented in manufacturer's charts are based on average operation
conditions with relatively new equipment. Discharge rates and application rates change
over time as equipment gets older and components wear. In particular, pump wear tends
to reduce operating pressure and flow. With continued use, nozzle wear results in an
increase in the nozzle opening which will increase the discharge rate while decreasing the
wetted diameter.
You should be aware that operating the system differently than assumed in the design will
alter the application rate, diameter of coverage, and subsequently the application
uniformity. For example, operating the system with excessive pressure results in smaller
droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging
of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines
will reduce operating pressure. Operating below design pressure greatly reduces the
coverage diameter and application uniformity.
For the above reason, you should calibrate your equipment on a regular basis to ensure
proper application rates and uniformity. Calibration at least once every three years is
recommended. Calibration involves collecting and measuring flow at several locations in
the application area. Any number of containers can be used to collect flow and
determine the application rate. Rain gauges work best because they already have a
r_111 graduated scale from which to read the application amount without having to perform
additional calculations. However, pans, plastic buckets, jars, or anything with a uniform
opening and cross-section can be used provided the liquid collected can be easily
transferred to a scaled container for measuring.
For stationary sprinklers, collection containers should be located randomly throughout the
application area at several distances from sprinklers. For traveling guns, sprinklers
should be located along a transect perpendicular to the direction of pull. Set out
collection containers 25 feet apart along the transect on both sides of the gun cart. You
should compute the average application rate for all nonuniformity of the application. On a
windless day, variation between containers of more than 30 percent is cause for concern.
You should contact your irrigation dealer or technical specialist for assistance.
*Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual
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Proper lagoon management should be a year-round priority. It is especially important to manage
levels so that you do not have problems during extended rainy and wet periods.
Maximum storage capacity should be available in the lagoon for periods when the receiving crop is
dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a
thunderstorm season in the summertime. This means that at the first sign of plant growth in the
later winter / early spring, irrigation according to a farm waste management plan should be done
whenever the land in dry enough to receive lagoon liquid. This will make storage space available in
the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down
to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to
maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization
plan will allow it
Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does
not leave room for storing excess water during extended wet periods. Overflow from the lagoon for
any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action.
The routine maintenance of a lagoon involves the following:
Maintenance of a vegetative cover for the dam. Fescue or common bertnudagrass
are the most common vegetative covers. The vegetation should be fertilized each
year, if needed, to maintain a vigorous stand. The amount of fertilized applied
should be based on a soils test but in the event that it is not practical to obtain a
soils test each year, the lagoon embankment and surrounding areas should be
fertilized with 800 pounds per acre of 10-10-10, or equivalent.
Brush and trees on the embankment must be controlled. This may be done by
mowing, spraying, grazing, chopping, or a combination of these practices. This
should be done at least once a year and possibly twice in years that weather
conditions are favorable for heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon
water. Such chemicals could harm the bacteria in the lagoon that are treating the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon
and at least monthly and after major rainfall and storm events. Items to be checked should include,
as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes — look for:
1. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4. overall condition of pipes
0
Lagoon surface — look for:
1. undesirable vegetative growth
2. floating or lodged debris
Embankment -- look for:
1. settlement, cracking, or "jug" holes
2. side slope stability -- slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack or vegetation or as a result of wave action
5. rodent damage
Larger lagoons may be subject to finer damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam.
A good stand of vegetation will reduce the potential damage caused by wave action. If
wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be
used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your lagoon
has any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a temporary fix if there is a
threat of a waste discharge. However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps — check for proper operation of:
1. recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need of repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that
you are not completely "surprised" by equipment failure. You should perform your
pumping system maintenance at a time when your lagoon is at its low level. This will
allow some safety time should major repairs be required. Having a nearly full lagoon is
not the time to think about switching, repairing, or borrowing pumps. Probably, if your
lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an
inventory of spare parts or pumps.
Surface water diversion features are designed to carry afi surface drainage
waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot
runoff) away from your lagoon and other waste treatment or storage
structures. The only water that should be coming from your lagoon is that
which comes from your flushing (washing) system pipes and the rainfall that
hits the lagoon directly. You should inspect your diversion system for the
following:
1. adequate vegetation
2. diversion capacity
3. ridge berm height
Identified problems should be corrected promptly. It is advisable to inspect your system
during or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(you must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may
have an overflow problem from a surface water diversion or there may be seepage into
the lagoon from the surrounding land,
Lagoon Operation
Startup:
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before waste
loading begins, taking care not to erode lining or bank slopes.
3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the
pipe to discharge near the bottom of the lagoon during initial filling or another
means of slowing the incoming water to avoid erosion of the lining.
4. When possible, begin loading new lagoons in the spring to maximize bacterial
establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon liquid
volume. This seeding should occur at least two weeks prior to the addition of
wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add
agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume
until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate biological
activity. Consultation with a technical specialist is recommended if these
conditions occur for prolonged periods, especially during the warm season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily
are optimum for treatment. Pit recharge systems, in which one or more buildings are
drained and recharged each day, also work well.
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• Practice water conservation — minimize building water usage and spillage from
leaking waterers, broken pipes and washdown through proper maintenance and water
conservation.
• Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the
amount of solids entering the lagoon.
Management:
• Maintain lagoon liquid level between the permanent storage level and the full
temporary storage level.
• Place visible markers or stakes on the lagoon bank to show the minimum liquid level
and the maximum liquid level. (Figure 2-1).
• Start irrigating at the earliest possible date in the spring based on nutrient
requirements and soil moisture so that temporary storage will be maximized for the
summer thunderstorm season. Similarly, irrigate in the late summer / early fall to
provide maximum lagoon storage for the winter.
• The lagoon liquid level should never be closer than I foot to the lowest point of the
dam or embankment.
• Don not pump the lagoon liquid level lower than the permanent storage level unless
you are removing sludge.
• Locate float pump intakes approximately 18 inches underneath the liquid surface and
as far away from the drainpipe inlets as possible.
• Prevent additions of bedding materials, long-stemmed forage or vegetation, molded
feed, plastic syringes, or other foreign materials into the lagoon.
• Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed.
• Maintain strict vegetation, rodent, and varmint control near lagoon edges.
• Do not allow trees or large bushes to grow on lagoon dam or embankment.
• Remove sludge from the lagoon either when the sludge storage capacity is full or
before it fills 50 percent of the permanent storage volume.
• If animal production is to be terminated, the owner is responsible for obtaining and
implementing a closure plan to eliminate the possibility of a pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by.-
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• proper lagoon sizing,
• mechanical solids separation of flushed waste,
• gravity settling of flushed waste solids in an appropriately designed basin, or
• minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
• have more nutrients,
• have more odor, and
• require more land to properly use the nutrients.
Removal techniques:
• Hire a custom applicator.
• Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large -
bore sprinkler irrigation system onto nearby cropland; and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix
remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or
forageland; and soil incorporate.
* Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland;
dredge sludge from lagoon with dragline or sludge barge-, berm an area beside lagoon
to receive the sludge so that liquids can drain back into lagoon; allow sludge to
dewater; haul and spread with manure spreader onto cropland or forageland; and soil
incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and crop
requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent damage.
Close attention by the pumper or drag -line operator will ensure that the lagoon liner
remains intact. If you see soil material or the synthetic liner material being disturbed, you
should stop the activity immediately and not resume until you are sure that the sludge can
be removed without liner injury. If the liner is damaged it must be repaired as soon as
possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content
than liquid. Because of this it should probably be applied to land with low phosphorus and
metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion.
Note that if the sludge is applied to fields with very high soil -test phosphors, it should be
applied only at rates equal to the crop removal of phosphorus. As with other wastes,
always have your lagoon sludge analyzed for As nutrient value.
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The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions which
could increase the concern of neighbors.
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure.
Types of failures include leakage through the bottom or sides, overtopping, and breach of
the dam. Assuming proper design and construction, the owner has the responsibility for
ensuring structure safety. Items which may lead to lagoon failures include:
• Modification of the lagoon structure — an example is the placement of a pipe in the dam
without proper design and construction. (Consult an expert in lagoon design before
placing any pipes in dams.)
• Lagoon liquid levels — high levels are a safety risk.
• Failure to inspect and maintain the dam.
• Excess surface water flowing into the lagoon.
• Liner integrity — protect from inlet pipe scouring, damage during sludge removal, or
(Poll rupture from lowering lagoon liquid level below groundwater table.
NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the dam. Once this damage starts, it can quickly cause a large
discharge of wastewater and possible dam failure.
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DIVISION OF WATER QUALITY (DWQ) Ci to te --la Is -
EMERGENCY MANAGEMENT SERVICES (EMS) q \0 ^)-\ Le
SOIL AND WATER CONSERVATION DISTRICT (SWCD) Rib —;)-q- L.- AQ-0
NATURAL RESOURCES CONSERVATION SERVICE (MRCS) � t 0 — =jq i..0 -)x>
COOPERATIVE EXTENSION SERVICE (CES) _10 - a9 6 14>
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing or running off site. You should not wait until wastes reach surface waters or
leave your property to consider that you have a problem. You should make every effort to
ensure that this does not happen. This plan should be posted in an accessible location
for all employees at the facility. The following are some action items you should take.
1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested
responses to some possible problems are listed below.
A. Lagoon overflow - possible solutions are:
a) Add soil to berm to increase elevation of dam.
b) Pump wastes to fields at an acceptable rate.
G) Stop all flow to the lagoon immediately.
d) Call a pumping contractor,
e) Make sure no surface water is entering lagoon.
B. Runoff from waste application field -actions include:
a) Immediately stop waste application.
b) Create a temporary diversion to contain waste.
C) Incorporate waste to reduce runoff.
d) Evaluate and eliminate the reason(s) that cause the runoff.
e) Evaluate the.application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinklers - action include:
a) Stop recycle pump.
b) Stop irrigation pump.
C) Close valves to eliminate further discharge.
d) Repair all leaks prior to restarting pumps.
D. Leakage from flush systems, houses, solid separators - action include:
a) Stop recycle pump.
b) Stop irrigation pump.
C) Make sure siphon occurs.
d) Stop all flow in the house, flush systems, or solid separators.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -
possible action:
a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible
pump, and pump back to lagoon.
b) If holes are caused by burrowing animals, trap or remove animals and fill holes and
compact with a clay type soil.
C) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon
as possible.
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2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach surface waters?
b. Approximately how much was released and for what duration?
c. Any damage notes, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours call your DWQ regional office; Phone #, After hours,
emergency number: (919) 733-3942. Your phone call should include: your name, facility
number, telephone number, the details of the incident from item 2 above, the exact
location of the facility, the location or direction of the movement of the spill, weather and
wind conditions. The corrective measures that have been under taken, and the
seriousness of the situation.
b. If the spill leaves property or enters surface waters, call local EMS phone number.
c. Instruct EMS to contact local Health Department.
d. Contact CE's phone number, local SWCD office phone number and the local NRCS
office for advice / technical assistance phone number.
4. If none of the above works call 911 or the Sheriffs Department and explain your problem to
them and ask the person to contact the proper agencies for you.
5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage.
a. Contractors Name.- Murphy Brown, LLC
b. Contractors Address: P.O. Box 856, Warsaw, NC 28398
c. Contractors Phone: L910)293-3434
6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.)
a. Name: Kraig Vesterbeek
b. Phone: (21.0) 293 - 5330
Implement procedures as advised by DWQ and technical assistance agencies to rectify the
damage, repair the system, and reassess the waste management plan to keep problems
with release of wastes from happening again.
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INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS
Source Cause BMP's to Minimize Odor Site Specific Practices
Flush Gutters Accumulation of solids
Lagoons and Pits Crusted Solids
Excessive Decaying vegetation
Vegetative Growth
(Liquid Systems)
(✓) Flush system is designed and operated
sufficiently to remove accumulated
solids from gutters as designed.
() Remove bridging of accumulated solids at
discharge
(✓) Maintain lagoons, settling basins and
pits where pest breeding is apparent to
minimize the crusting of solids to a depth
of no more than 6-8 inches over more than
30% of surface.
(-')Maintain vegetative control along banks of
lagoons and other impoundment's to prevent
accumulation of decaying vegetative matter
along water's edge on impoundment's perimeter
(Dry Systems)
Feeders Feed Spillage {) Design, operate and maintain feed systems (e.g..
bunkers and troughs) to minimize the accumulation
of decaying wastage.
{) Clean up spillage on a routine basis (e.g. 7-10 day
interval during summer, 15-30 day interval during winter).
Feed Storage Accumulation of feed { } Reduce moisture accumulation within and around
residues immediate perimeter of feed storage areas by
insuring drainage away from site and/or providing
adequate containment (e.g., covered bin for
brewer's grain and similar high moisture grain
products).
() Inspect for and remove or break up accumulated
solids in filter strips around feed storage as needed.
Animal Holding Accumulation of animal {) Eliminate low area that trap moisture along fences
Areas wastes and feed wastage and other locations where waste accumulates and
disturbance by animals is minimal.
() Maintain fence rows and filter strips around animal
holding areas to minimize accumulations of wastes
(i.e. inspect for and remove or break up accumulated
solids as needed).
MIC — November 11, 1996
10
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Dry Manure Handling Accumulations of animal Remove spillage on a routine basis (e.g. 7-10 day
Systems wastes interval during summer; 15-30 days interval during
winter) where manure is loaded for land application
or disposal.
Provide for adequate drainage around manure stockpiles
Inspect for and remove or break up accumulated wastes
in filter strips around stockpiles and manure handling
areas as needed.
The issues checked ( ) pertain to this operation. The landowner / integrator agrees to use
sound judgment in applying insect control measures as practical.
I certify the aforementioned insect control Best Management Practices have been
reviewed with me.
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For more information contact the Cooperative Extension Service, Department of Entomology, Box
7613, North Carolina State University, Raleigh, NC 27695-7613.
AMIC —November 11, 1996
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Swine Farm Waste Management -Odor Control Checklist
Permit No.
Date: kk- — Z�-
INSTRUCTIONS FOR USE Owner Sign
s Odor Control Checklist is required by General Statute 143-21S.10C(e)il)
♦ Check any/all the BMPs you will implement on this facility._ items checked/selected become a requirement of the CAWMP.
♦ Items in bold or pre -selected are required.
♦ Add any site -specific details related to the selected BMPs
♦ Include any other odor control measures not listed
t NOTE: Not all BMPs may be cost-effective for every facility. Evaluate each BMP prior to selecting for your facility.
Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices
FARMSTEAD
♦ Swine Production ❑ Maintain vegetative or wooded buffers at or • Traps dust and gases, provides dilution
near property boundary and visual screening
• May require third party input/approval
♦ Improper drainage ❑ Grade and landscape so water drains away • Reduce odors and vectors that occur
from facia -dies and prevent ponding with stagnant conditions
❑ Maintain farm access roads and prevent traffic • Prevents spillage during transport and
in waste application area tracking of waste onto public roads
❑ OtherBMPs— please describe
MORTAtJTY MANAGEMENT
• Carcass ® Dispose of mortality using method approved
Decomposition by XCDA&CS State Veterinarian. Manage
According to CAWMP (Mortality Management
Cheddist) and permit(s).
❑ Put carcasses in reffigerated (or freezer) dead
boxes within 24 hours for short-term mortality
storage.
♦ incomplete Incineration ❑ Use incinerators with secondary burners for
complete combustion.
❑ Other BMPs — please describe
• Required by statute and permit
• May require third party input/approval
• Reduce odors by complete incineration
Swine AMOC Page 1 of 6 APPROVED — 7(2S%2014
N
Swine Farm Waste Management — Odor Control Checklist
Permit No.: \ - D,5 0
Cause/Source 8MP Option to Minimize Odor Comments site Specific Practices
HOUSE / BARN —WASTE HANDLING
• Flush tanks
❑ install flush tank covers
• Odorous Gases
❑ Flush pits at least 4 times per day
♦ Partial microbial
❑ Empty pits at least once every 7 days
decomposition
❑ Underfloor flush with pit ventilation
♦ Agitation of wastes
❑ Install/extend fill lines to near bottom of
tanks with anti -siphon vents
❑ Install covers on outside waste collection or
junction box
❑ Install sump tank covers for lift stations
♦ Ammonia
❑ flush/recharge with treated effluent
❑ Treat waste in pits with proven biological or
chemical additive
❑ Other BMPs—please describe
HOUSE / BARN — FLOOR AND INDOOR SURFACES
• Manure covered floors ❑ Scrape manure from alleys into pens daily
❑ Install fully slotted floor system
❑ Install waterers over slotted floor area
Q Install feeders at high end of solid floors
a Odorous Gases ❑ Scrape manure buildup from floors and walls
❑ Keep floors dry
❑ install underfloor ventilation for drying
❑ Replace bedding/scrape at frequency to
keep bedding dry
❑ Other BM Ps —please describe
Swine AMOC
• Pit -flush systems
• Pit -flush systems
• Pit -recharge or "pull -plug" systems
• Monitor for any solids accumulation in pit
• Will move with other manure via pits
• Where applicable
• Aids in animal cleanliness
• Aids in animal cleanliness
• Solid floor/bedding systems
Page 2 of 6
APPROVED — 7/25/2019
Swine Farm Waste Management —Odor Control Checklist
Permit No.: 3) - a5b
Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices
HOUSE / BARN — VENTILATION
♦ Dust ❑ Clean fans regularly— specify frequency
t Volatile/odorous gases ❑ Efficient air movement
❑ Install temperature and humidity sensors to
control ventilation
❑ Treat barn exhaust • Examples: biofilters, wet scrubbing, windbreaks
. May reduce ventilation rate depending on method
❑ Other BMPs — please describe
HOUSE / BARN — FEED
i Dust Q Install feed covers
♦ Adsorbed Gases ® Keep outdoor feed storage covered except
When necessary to add/remove feed
a Required by rule iSA NCAC 020.1802
Q Minimize free -fall height of dry feed
❑ Install feed delivery downspout extenders
to the feed covers
❑ Remove spoiled/unusable feed on regular basis
❑ Feed pellets instead of dry meal
• May require third party input/approval
Q Use feed additives
a May require third party input/approval
♦ Ammonia ❑ Use feed -reduced crude protein diet
a May require third party input/approval
❑ Other BMPs —please describe
HOUSE / BARN —GENERAL
• Dust ❑ Install temperature and humidity sensors • Maintain relative humidity at 40 to 65%
• Odorous Gases to control ventilation
❑ Use ultraviolet light to treat indoor air
Q Use indoor or outdoor electrostatic space - Can be used to treat exhaust air
charge system
Q Other BMPs — please describe
Swine AMOC Page 3 of 6 APPROVED — 7/2S/2019
Swine Farm Waste Management —Odor Control Checklist
Permit No.: -3 \
Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices
LAGOON / WASTE STORAGE STRUCTURE
• Volatile Gases ® Maintain proper lagoon volume
❑ Minimize free -fall height of waste from
discharge pipe to lagoon surface
❑ Extend discharge point of pipe to below lagoon
liquid level
❑ Maintain proper surface area -to -volume ratio
❑ Use correct lagoon start-up procedures
i] Aerate for odor control
® Manage sludge levels based on annual sludge
survey as required by permit
❑ Keep spilled feed or foreign debris out of lagoon
to prevent excess sludge accumulation
❑ Instafl/use solids separation system
❑ Use proven biological or chemical additives
❑ Use permeable lagoon covers (not a digester)
❑ Use impermeable lagoon cover or
anaerobic digester
❑ Other BMPs — please describe
LAND APPLICATION
♦ Odorous gases ® Perform land application in accordance with
CAWMP
♦ Wind drift ® Pump Intake near lagoon surface
❑ Pump from second stage lagoon
❑ Follow good neighbor policy
❑ Operate at minimum recommended pressure
Q Increase setbacks beyond those required by
statute, rule, or permit
Swine AMOC
FA
s Sufficient liquid volume/depth is required
for proper anaerobic treatment
• Use caution not to scour or damage lagoon liner
• Monitor for any increase in rate of solids accumulation
• Methane can be flared if not utilized
• Required by rule SSA NCAC 02D .1802
Avoid application on known weekends,
special days, or holidays/eves if possible
Page 4 of 6
APPROVED — 7/25/2019
Swine Farm Waste Management — Odor Control Checklist
Permit No.: 3 k - ;i,5b
Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices
LAND APPLICATION (CONTINUED)
SLUDGE DISPOSAL
t Odorous gases
Swine AMOC
O Apply during favorable wind conditions,
(especially for traveling guns or impact
sprinklers)
❑ When practical, apply waste on sunny days
rather than cool, overcast days
❑ When possible, apply waste mid -morning to
late -afternoon
❑ For traveling guns, use taper -ring or taper -bore
nozzles
❑ For traveling guns, use largest -available nozzle
that provides acceptable application uniformity
❑ Replace impact sprinklers with low -drift nozzles
on center pivots and linear move systems.
❑ Use hose -drag system
❑ Use injection method for waste application
❑ Other BMPs — please describe
❑ Transport sludge in covered vehicles or tankers
❑ Apply in thin, uniform layers
❑ Incorporate land -applied sludge as soon as
practical after application, and in accordance
with permit.
❑ Use injection method for sludge application
❑ Dewater sludge prior to application
❑ Use alternatives to land application, such as
compost, gasification, energy generation, etc.
❑ Other BMPs — please describe
• Recommend checking predicted average hourly
wind speed within 24 hours prior to
anticipated start
• Allows for vertical dissipation of odor
• Allows for better vertical dissipation of odor
• Less odor and drift than ring nozzles
• Speeds drying and prevents ponding
• Required within 48 hours or prior to next rain event,
whichever is first, for conventionally tilled
bare soils
Page 5 of 6
APPROVED — 7/25/2019
bi
ADDITIONAL INFORMATION AVAILABLE FROM:
Air Management Practices Assessment Tool (AMPAT)
ANG-S38-A Certification Training for Animal Waste Management Systems: Type A
EBAE 103-83 — Lagoon Design and Management for Livestock Manure Treatment and Storage
EBAE 128-88—Swine Production Facility Manure Management: Pit Recharge -Lagoon Treatment
EBAE 129-88—Swine Production Facility Manure Management: Underfloor Flush -Lagoon Treatment
EBAE Fact Sheet — Calibration of Manure and Wastewater Application Equipment
EBAE Fact Sheet — Swine Production Farm Potential Odor Sources and Remedies
NC NRCS Standard 359 — Waste Treatment lagoon
NC NRCS Standard 380— Windbreak/Shelterbelt Establishment
NC NRCS Standard 422 — Hedgerow Planting
NC NRCS Standard 442—Sprinkler System
Nuisance Concerns in Animal Manure Management: Odors and Flies; PR01071995 Conference Proceedings
Options for Managing Odor: A Report from the Swine Odor Task Force
Swine AMOC
Page 6 of 6
www.extension.iastate.edu/ampat/
NC Division of Water Resources
www.bae.ncsu.edu
www.bae.ncsu.edu
www.bae.ncsu.edu
www.bae.ncsu.edu
www.bae.ncsu.edu
www.nrcs.udsa.gov
www.nres.udsa.gov
www.nres.udsa.gov
www.nres.udsa.gov
Florida Cooperative Extension Service
NC State University
APPROVED — 7/2S/2019
Version —November 26, 2018
r111 Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary
Secondary
Routine Mortality
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
138.0200.
Rendering at a rendering plant licensed under G.S. 106-168.7.
DComplete
incineration according to 02 NCAC 52C .0102.
F] E] A composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit}. If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
Any method which, in the professional opinion of the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
nature of Farm Owner/Manager
Signature of Technical Specialist
Date
Date
STATE GE1 ' 'R' j`t PERMITS
e State of North Carolina has issued State General Permits- for animal facilities to operate in North Carolina. These
mnits meet both State and EPA requirements and provide coverage for the following types of facilities.
• AWG100000 - Swine Facilities
• AWG200000 - Cattle Facilities
® AWG300000 -Poultry Facilities with a liquid waste management system
You have recently been issued a Certificate of Coverage (COC) to operate your animal facility under one of these General
Permits.
Condition 111.24 of each of these Permits reads as follows:
The Permittee shall:
a. install, operate, and maintain devices on all irrigation pumps/equipment designed to automatically stop irrigation
activities during precipitation; or
b. commit to provide for the presence of the OIC, a designated backup OIC, or a person under the supervision of an
OIC or designated backup OIC at all times during the land application of waste so that in case of a precipitation
event, the irrigation activities will be stopped immediately. This commitment must be submitted in writing to the
Division on a form supplied by, or approved by, the Division. [G.S. § 90A-471
Installation of devices or submission of alternate documentation shall be completed within 12 months of the
issuance of the COC for this General Permit. The Permittee shall maintain such devices according to the
manufacturer's instructions and warranties. This Condition does not apply to manure spreaders or other equipment
pulled by manned vehicles. [15A NCAC 02T . 0108(b)]
Please check the boa below that indicates your commitment to do one of the following. -
Within twelve (12) months of the effective date of a COC issued under this permit, I shall install, operate and maintain
' devices on all irrigation pumps/equipment designed to automatically stop irrigation activities during precipitation.
This condition does not apply to manure spreaders or other equipment pulled by manned vehicles.
0 1 will commit to provide for the presence of the Operator in Charge (OIC), the designated backup OIC, or a person
under the supervision of an OIC or backup OIC at all times during the land application of waste.
"I certify under penalty of law that this document was prepared under my direction or supervision in accordance with a
system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my
inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information,
the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are
significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing
violations."
]Facility Name Permit Number
Owne ermittee Name and Title (type or print)
OVOMI
Date
3 -91b- 6V170
Date
'fail to: Animal Feeding Operations
1636 bail Service Center
Raleigh, NC 27699-1636
DTASIE 1-22-2020