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HomeMy WebLinkAbout310250_Application_20240229State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2024. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AW S310250 2. Facility Name: Patterson Farm 3. Permittee's Name (same as on the Waste Management Plan): Randy J Patterson 4. Permittee's Mailing Address: 3263 N NC 111 903 City: Albertson State: NC Telephone Number: 252-568-4198 Ext. E-mail: iackpatterson{aaembargmail.com 5. Facility's Physical Address: 3263 N NC I11 And 903 City: Albertson State: NC 6. County where Facility is located: Duplin 7. Farm Manager's Name (if different from Landowner): Randy J Patterson 8. Farm Manager's telephone number (include area code): 252-568-4198 East. Zip: 28508 Zip: 28508 9. Integrator's Name (if there is not an Integrator, write "None"): 5PAAkRt*JA k4% R04C+i101 . 10. Operator Name (OIC): Randy J. Patterson Phone No.: 252-229-1407 OIC #: 17698 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine - Wean to Finish 3,380 Operation Types: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep- Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): (Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Name Structure Type (Lagoon/Digester/ WSP) Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) #1 Lagoon 4/15/1991 Full, clay 791,587.00 77,040.00 19.50 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.IOC(d), either by mailing to the address below or sending it via email to the email address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5.Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8.Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist, all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name (Print): / ? ^¢.� Sa� Title: Signature: Date: Date: Name (Print): Signature: Name (Print): Signature: Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: animal.operations@deq.nc.gov NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Murphy -Brown, LLC Farm Name: 4/T/2022 NUT-RIENT UTILIZATION PLAN 2822 Hwy 24West P.O. Box 856 Warsaw, NC 28398 Randy Patterson Randy Patterson Farm Facility 31-250 Lagoon County: Duplin Permit Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish 3380 Feeder to Finish Gilts Boars Storage Structure: Anaerobic Storage Period: Application Method: »18Odays Irrigation The waste from your animal facility must beland applied ata specified rate toprevent pollution ofsurface water and/or groundwater. The plant nutrients inthe animal waste should beused boreduce the amount ofcommercial fertilizer required for the crops inthe fields where the waste imbobe applied. This waste utilization plan uses nitrogen oothe limiting nutrient. Waste should baanalyzed before each application cycle. Annual soil tests are strongly encouraged sothat all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan inorder to maximize the fertilizer value ofthe waste and toensure that it isapplied hnonenvironmentally safe manner: 1.Always apply waste based onthe needs of the crop tobegrown and the nutrient content of the waste. 0onot apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied toland eroding atless than 5 tons per acre per year. Waste may beapplied toland eroding ed5ormore tons per acre annually, but less than 1Utons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DVVRregulations. 5. Wind conditions should also beconsidered bzavoid drift and downwind odor GTo maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 3Odays prior hzplanting acrop cxforages breaking dormancy. Injecting the waste or � disking will conserve nutrients and reduce odor problems, 1nf11 W This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carded out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3' tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3203 gaVyr galtyr Farrow to Feeder 3861 gallyr gaVyr Farrow to Finish 10478 gaVyr gaVyr Wean to Feeder 191 gaVyr gaVyr 3380 Wean to Finish 776 gaVyr 2,622,880 gal/yr Feeder to Finish 927 gaVyr gaVyr Gilts 1015 gaVyr gaVyr Boars 2959 gaVyr gaVyr Total 2,622,880 oaltvr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ilbs): Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 3.84 lbs/yr lbs/yr Farrow to Feeder 6.95 lbs/yr lbs/yr Farrow to Finish 18.86 lbs/yr lbs/yr Wean to Feeder 034 Itislyr lbs/yr 3380 Wean to Finish 1.4 lbs/yr 4,732 lbs/yr Feeder to Finish 1.67 lbs/yr lbs/yr Gilts 1.83 lbs/yr lbs/yr Boars 5.33 lbslyr lbs/yr Total 4,732 lbs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 33.85 Total N Required Ist Year: 8920.79 Total N Required 2nd Year: 8672.27 Average Annual Nitrogen Requirement of Crops: 8,796.53 Total Nitrogen Produced by Farm: 4,732.00 Nitrogen Balance for Crops: (4,064.63) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. 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C z:o y � 9 Z 'a� � iSt '-1 ',tJ O ti 9 � 5 � in � This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator iscautioned that Pand Kmay heover applied while meeting the Nrequirements. [nthe future, regulations may require farmers in some parts ofNorth Carolina to have anutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( Le, small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should bagrazed when they reach aheight ofsix bznine inches. Cattle should beremoved when plants are grazed toa height offour inches. |nfields where small grain, etc, in\uberemoved for hay orsilage, care should beexercised not Vmlet small grain reach maturity, especially late inthe season (io. April orMay). Shading may result ifsmall grain gets too high and this will definitely interfere with stand ofbannudagraoo. This loss nfstand will result inreduced yields and less nitrogen being utilized. Rather than cutting small grain for hay nrsilage just before heading amis the normal situation, you are encouraged \ocut the small grain earlier. You may want 0u consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should begrazed mcut tooheight c about two inches before drilling for best results. Crop Code Crop As �-- A Barley Grain Crop u Grazed Hybrid Bermudegrass Pasture/Graze c Hybrid BunnudegrasoHay Hay BXC Comb, Hybrid 0exnudagneao GrazeHeyCombineUon D Com-Grain Grain Crop E Com-Q|eQe Gi|ugn F Cotton Cotton Lint G Grazed Fescue Pasture/Grazed H Fescue Hay Hoy | Oats Grain Crop J Rye Grain Crop K GrazedOxemaod Pasture/Grazed (Seeded inBnnnudugmoo) L 0xemeadHay Hay (Seeded inBennudagneos) M Grain Sorghum Grain Crop N Wheat Grain Crop O Soybean Grain Crop P Pine Trees Pine Trees G Small Grain Grain Crop/ Hay (After Grain Crop) CC Cover Crop Not Harvested; 8umed/Disked|n SVVG Gwbhgrasn Biomass Crop Acres shown in the preceding table are considered to be the usable acres excluding required buffers, fifter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due Voequipment limitations. Actual total acres inthe fields listed may, and most likely will be, more than the acres shown inthe tables. See attached map showing the fields to be used for the utilization of animal waste. f 4of11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yr/animal Farm Total/yr Farrow to Wean 0.8 Farrow to Feeder 0.96 Farrow to Finish 3,9 Wean to Feeder 0.07 3380 Wean to Finish 0.27 912.6 Feeder to Finish 0.34 Gilts 0.39 L Boars 0.55 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 912.6 pounds of plant available nitrogen per year and will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 4563 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 15 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 36.504 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific rapplication fields designated for sludge application at time of removal APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 11 W W Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr inches 5603 1A AuB C 0.6 1 5603 1B AuB C 0.6 1 5603 2A AuB C 0.6 1 5603 2B AuB C 0.6 1 5603 2C MCC C 0.65 1 8140 3A AuB C 0.6 1 8140 3B AuB C 0.6 1 8140 3C AuB C 0,6 1 8140 4A AuB C 0.6 1 8140 4B AuB C 0.6 1 8140 4C AuB C 0.6 1 8140 4D AuB C 0.6 1 5603 5A MCC C 0.65 1 5596 6A MCC C 0.65 1 5596 7A MCC D 0.65 1 5596 7B MCC D 0.65 1 5596 7C MCC D 0.65 1 5596 8A MCC C 0.65 1 5596 8B MCC C 0.65 1 6 of 11 id w Additional Comments: This NUP has been revised for a facility change from 2880 Feeder -Finish to a 3380 Wean to Finish. Bermuda has changed from grazing to hay. Rates have been updated. As in the previous plan prepared by Billy Houston, grower has the option of applying 30 days preplant on any produce crop in pulls 7A-7C. Application can be made on this no more than 30 days preplant and not exceeding 30 Ibs N/ac. A small grain may be planted on these fields at 50 Lbs N/ac Sept -April. NOW N Name of Farm Owner: Manager: Owner/Manager Agreement: Randy Patterson Farm Facility 31-250 Randy Patterson I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWR before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWR upon request. Name of Facility Owner: Randy Patterson Signature Name of Manager (if different from owner): Signature: Name of Technical Specialist: Affiliation: Signature: 1W Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Date � -I - Z-z- 8 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, MRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9 of 11 (rl NUTRIENT UTILIZATION PLj*_ S Animal waste shall be applied on actively growing crops insuch amanner that the crop is not covered with waste toa depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not beapplied infall mwinter for spring planted crops onsoils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and u suitable winter cover crop planted tntake up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1,1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine hann shall be at least SO feet from any residential property boundary and canal. Animal waste' other than swine waste from facilities sited on or after October l' 1995' shall not be applied closer than 2Sfeet toperennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, doinageways or wetlands by discharge mbyover-spnaying.Animal waste may be applied to prior converted cropland provided the fields have been approved asaland application site bya "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdownfacilities, showers, toilets, sinks, etc.'shall not be discharged into the animal waste management system. 10of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc). Areas shall he fenced as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc, are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production atthe facility istnbesuspended cxterminated, the owner isresponsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 18 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can beused hnarotation that includes vegetables andotheroopsfordirecthuman consumption. However, ifanimal waste bused oncrops for direct human consumption, itshould � on., be applied pre -plant with no further applications of animal waste during t he crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at leastannually atcrop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels inthe soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall he kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum offive years. 23 Dead animals will bedisposed of inamanner that meets North Carolina regulations. t,jrower: t-way t-atterson 31-250 Address: 3263 NCI 11 & 903 Albertson, NC 28508 County: Duplin Designed By: K VV Checked By: DSE Date: 04/01/22 Sheet 1 of 7 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Farm Population: Nursery: 0 Wean to Finish: 3380 Hd. Finishing: 0 Farrow to weanling: 0 Farrow to feeder: 0 Farrow to finish: 0 Boars: 0 Storage Period: 180 Days 25 Yr. 124 Hr Storm Event 7.5 In. "Heavy Rain" Factor Not Applicable Rainfall in Excess of Evaporation 7.0 In. Additional Water Usage: 0 Additional Drainage Area: 0 Is Lagoon Designed as an Irregular Shape? (Y/N) N Does Operator Want Emergency Spillway? (Y/N) N Was This Design Built Prior to Sept. 1996? (Y/N) y Is Drain Tile Req'd to Lower SHWT? (Y/N) N Seasonal High Water Table Elev: 0,00 Freeboard: 1.0 Ft. Emergency Spillway Flow Depth: Not Applicable Side Slopes: 2.3 :1 (H:V) Inside Top Length: ----------- - ------ 321.0 Ft. Inside Top Width: ------------------- 240.0 Ft. Top of Dike Elevation: Depth 40.00 Ft. Finished Bottom Elevation: 14.50 R 25.50 Ft. Start Pump Elevation: 20.4 In. 38.30 Ft. Stop Pump Elevation: 56.4 In. 35.30 Ft. LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES % REQ'D. Storm Stor= 48150 (Cu.Ft.) 51,255 (Cu.Ft.) 106.45% Temporary = 139863 (Cu.Ft.) 207,068 (Cu.Ft.) 148.05% Permanent = 388700 (Cu.Ft.) 533,264 (Cu.Ft.) 137,19% Total Volume = 576,713 (Cu.Ft.) 791,587 (Cu.Ft.) 137.26% 112 Treatment Volume = 194,350 (Cu.Ft.) 1/2 Treatment Volume Elevation = 32.15 Ft. 90 Temporary Storage Volume Elevation = 37.06 Ft. Min. Required Liner Thickness Lagoon Surface Area: (Inside TOD) 94.18 In. 35.42 In. 2.1 Ft. 77,040 S. F. Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 Address: 3263 NC1 11 & 903 Checked By: DSE Albertson, NC 28508 Date: 04/01/22 County: Duplin Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. Contour Elevation (FT.) Area (SF) 25.50 44,070 26.00 45,059 27.00 47,068 28.00 49,120 29.00 51,214 30.00 53,350 31.00 55,529 32.00 57,749 33.00 60,013 34.00 62,318 35.00 64,666 36.00 67,056 37.00 69,489 38.00 71,963 39.00 74,481 40.00 77,040 Incr. Vol. (Cu. FT) Cumul. Vol. (Cu. FT) 0 22,282 68,346 116,440 166,607 218,889 273,328 329,967 388,848 450,013 513,505 579,366 647,639 718,365 791,587 867,347 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 576,713 CF CUMULATIVE VOL. ZONE VOL. 137.26% END PUMP == 35.30 FT 533,264 CF TR'MT 533,264 137.19% START PUMP = = 38.30 FT 740,332 CF TEMP 207,068 148.05% MAX STORAGE = 39.00 FT 791,587 CF STORM 51,255 106.45% Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 IGrower: Randy Patterson 31-250 Designed By: KBW Address: 3263 NC1 11 & 903 Checked By: DSE Albertson, NC 28508 Date: 04/01/22 County: Duplin Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume: Animal Type Capacity ALW (cu../lb) = Total Nursery 0 30 1.00 0 Wean to Finish 3,380 115 1.00 388,700 Finishing 0 135 1.00 0 Farrow to weanling 0 433 1.00 0 Farrow to feeder 0 5" 1.00 0 Farrow to finish 0 1,417 1.00 0 Boars 0 400 1.00 0 Total Required Treatment Volume (cu. ft.)= Sludge Storage Volume: 388,700 Animal Type apacltyALW (cu. /lb) = Total Nursery 0 30 UO 0' Wean to Finish 3,380 115 0.00 0 Finishing 0 139- 0.00 0 Farrow to weanling 0 433 0.00 0 1 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 r 0,00 0 Boars 0 400 1 0.000 0 I Otal Kequireci Sludge Storage volume (cu. ft.)= Temporary Storage Volume: Manure Production: 0 Animal Type Capacity Sto. Period d./day) = Total Nursery 0 180 0.30 0 Wean to Finish 3,380 180 1.17 710,025 Finishing 0 180 1.37 0 Farrow to weanling 0 180 4.39 0 Farrow to feeder 0 180 5.30 0 Farrow to finish 0 180 14.38 0 Boars 01 1801 4.06 1 0 Total Manure Production (gals.)= Total Manure Production (cu.ft.)= Excess Fresh Water: 710,025 94,923 to inish -Wean Farrow to feeder 1 WTI MOOMO I I A I Total Fresh Water Excess (gals.)= 0 Total Fresh Water Excess (cu.ft.)= 0 Grower: Randy Patterson 31-250 Address: 3263 NC1 11 & 903 Albertson, NC 28508 Temporary Storage Volume: (Cont.) Designed By: KBW Checked By: DSE Date: 04/01122 Sheet 4 of 7 Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (77040 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 44,940 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) * 25YO241-1r. Storm(in) / 12in./ft. Vol.= (77040 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Yr./24Hr. Storm Event (cu.ft)= 48,150 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (77040 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cuft) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 0 Total Required Storm Storage (25Yr. / 24Hr. Storm +'Heavy Rain')= 48,150 (CU.FT) Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) = 139,863 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 388,700 (CU.FT) TOTAL REQUIRED VOLUME = 676713 (CU.FT.) W Grower: Randy Patterson 31-250 Designed By: KBW LAGOON DESIGN SUMMARY Top of Dike Elevation ------ 40.00FT. Emergency Spillway Crest Elevation -------- Not /rApplicable Top of25Yr/24HcStorm Storage 39.00 FT. Top of"Heavy Rain" Storage --------- Not Applicable Start Pump Elevation --------- 38.30 FT. End Pump Elevation --------- 35.30 FT. Top ofSludge Storage Not Applicable Seasonal High VVetedab|eElev. --------- 0.00 Finished Bottom Elevation --------- 25.50 FT. Inside Top Length --------- 321.00 FT. Inside Top Width --------- 240.00 FT. Side Slopes --------- 21 H:V Lagoon Surface Area -------- 77.040 SF Min. Liner Thickness (if required) --------- 2.1 FT, Freeboard Depth --------- 1.00 FT. Temporary Storage Period 180Deyo Zone Depths: TOTAL DESIGN VOLUME =79M5M7(CU.FT.) Treatment / Sludge Storage Zone Depth ----- 98 FT. Temporary Storage Zone Depth ------ 3.0 FT. Freeboard / Storm Storage Zone R. IN C\l w m U) o Y, r) 40- (D c (0 00 (1) (D co) 0) 0 -C C13 C- ) (.) 0 U) U) z 0 IM -.1 w III z 0 N ce) (Y) 0 ul 0 r 00 M U) 06 T z CL Z (L) 0 ce) to CD 04 cc c) Qo 0 0 U� co LO to CO CN II II w w -j —.1 w w F- 5 < 0 w cr- F- 0 LL 0 0- w 0 m F- U) z LL 0 C() 0 CY) c6 CY) ui II cr) 11 CL CL z U) III I I 5W -9 I(3rower: Randy Patterson 31-250 Designed By: KBW Address: 3263 NC1 11 & 903 Checked By: DSE Albertson, NC 28508 Date: 04/01/22 County: Duplin Sheet 7 of 7 1 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE.- See attached Waste Utilization Plan ram COMMENTS: Design based on 1-28-91 design by Jimmy Vinson f"11 Murphy -Brown, This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supercede the original certification of the farm. Elevations are based on an assumed benchmark and do not represent mean sea level datum. / certify, to the best of my professional knowledge, judgement, and belief, this design calculation is in accordance with the applicable NRCS standards. P.O. Box 856, Warsaw NC 28398 (910) 293-3434 `fa Operator: ________ ________ ________________= Randy Patterson Asbuili County:== -------- ---------------- --------= Dupiin Date:===_ ________ ________ ________ ________- 07/17/06 Dist.to nearest residence (other than owner): 0 ft. Sows (farrow to finish):=== sows (farrow to feeder): eder):___ head (finishing only):====_ ________ ________- 2880 sows (farrow to wean):====_ head (wean to feeder):====_ Ave. Live Weight for other operationsobs.)=> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./Ib.)=======> 1.0 25 Year - 24 Hour Rainfall {in.)===_________> 7.5 Rainfall in excess of evaporation (in.)=====> 7.0 Drainage area of buildings & lots (sq. ft.)=> Volume of wash water (gatlons/day)==========> Temporary storage period (days)=============> 180 Freeboard{ft.}:____________________________> 1.0 Side slopes {inside lagoon} ==========_ ====> 2.3 : 1 Inside top length {ft.):____________________> 321.0 Inside top width (ft.):_____________________> 240.0 Top of dike elevation (ft.):==____________=_> 40.0 Bottom of lagoon elevation {ft.):==_________> 25.5 Seasonal high water table(SHWT) elev.(ft.):=> 0.0 Total required volume:===== ____--_- 576838 cu. ft. Actual design volume:====== ________- 791541 cu. ft. Stop pumping el.(> or = to 0.0 ft.SHWT)> 35.3 ft. (> or = to 31.5 ft.Min.) Required minimum treatment volume: 388800 cu. ft. Volume at stop pumping elevation: 532980 cu. ft. Start pumping elev.:__________________ ____> 38.3 ft. Volume at start pumping elevation: 743298 cu. ft. Actual volume less 25yr-24hr rain: 743391 cu. ft. NOTE: Verify that temp. storage is adequate: Req. volume to be pumped:====> 139888 cu. ft. Actual volume to be pumped:==> 210319 cu. ft. ! l.f L11; 14 1.1450-0.4 V0 ej Se e. �a oo, � l p � � A. 3-f O&M PLAN ALT-O CONSTRUE SPECS. ALT-A SEEDING SPECS. ALT-S TO CL� ALT-e 3 k --- -)-.5 o n C ! g , +-- P�,k \-�, e-,,' A-- S 0 cN , 1r ���a��.�. �������r,•���i�i����� � sir tLi��i■i®i��ii!!�iii��ii8:':�i� �Ib IMMmE�w�wawmIMmmM,m I mawa89(umr .ii�1�1,i������►'�/���iti��������ll! • ■ter {�.... Jt Randy Pattterson � � � PAGE 2 � ADDRE�S� . Albertson, NC . TYPE AND SIZE Topping OPERATION .2880 ,,"F -LASS ' 1V DESIGNED BY Jimmy Vinson DATE 1-28-91 ` APPROVED BY *Bi||y Jones DATE PERMANENT STORA6E 2880 Hogs x 135 |bs per hog 1 Cu Ft per }b. 388800 Cu Ft TEMPORARY STORAGE 388800 |bs of anima! x 1.35 cu. ft' of waste per day 94478 Cu Ft per 1000 (bs of animal wt. x 18O days RAINFALL LESS EVAPORATION 7" X 7O150 sq. ft. surface area per 12"per ft 40921 Cu Ft RAINFALL - 25 YR. 1 DAY STORM 7.5" X 70150 5o. ft. of surface area per *12" per ft. 43844 Cu Ft TOTAL STORAGNE E EDED 568043 Cu Ft ' 21039 Cu Yds TOTAL STORAGE AVAILABLE 6078O0 Cu Ft � ~ 22511 Cu Yds AMOUNT OF FILL DlKE 111313 Cu Ft pAD T125C Cu Ft TOT�� --------- 182563 Cu Ft SETTLEME�T J. 18256 Cu Ft TOTAL AMO! FILL ---'----- 200819 Cu Ft 7438 Cu Y�s CUT �O FILL RA�IO TOTAL EXCAV��}ON 536625 19875 Cu Cu Ft Yds 0 w N 1 11 it Tii 4 L-i I fit1- - 5—rn ttt 1_4 _cL 1 T jA 'ffi -14 _14 tttl tt T _+A 7 1 7 7 . . . . . . . it --- ---- _ -- - - /,Per t t-L 7 T T-1 F _T_ I L I f t L L '' - tl � �'' a �i �� a r M. x N System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a r_111 graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual W N Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bertnudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes — look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 0 Lagoon surface — look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to finer damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps — check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry afi surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land, Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. N • Practice water conservation — minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than I foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by.- 5 W N • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. * Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge-, berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for As nutrient value. M 1i The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure — an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels — high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity — protect from inlet pipe scouring, damage during sludge removal, or (Poll rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. W W DIVISION OF WATER QUALITY (DWQ) Ci to te --la Is - EMERGENCY MANAGEMENT SERVICES (EMS) q \0 ^)-\ Le SOIL AND WATER CONSERVATION DISTRICT (SWCD) Rib —;)-q- L.- AQ-0 NATURAL RESOURCES CONSERVATION SERVICE (MRCS) � t 0 — =jq i..0 -)x> COOPERATIVE EXTENSION SERVICE (CES) _10 - a9 6 14> This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. G) Stop all flow to the lagoon immediately. d) Call a pumping contractor, e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. C) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the.application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Stop irrigation pump. C) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. C) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: a) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. C) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. W 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice / technical assistance phone number. 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name.- Murphy Brown, LLC b. Contractors Address: P.O. Box 856, Warsaw, NC 28398 c. Contractors Phone: L910)293-3434 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: Kraig Vesterbeek b. Phone: (21.0) 293 - 5330 Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. W INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause BMP's to Minimize Odor Site Specific Practices Flush Gutters Accumulation of solids Lagoons and Pits Crusted Solids Excessive Decaying vegetation Vegetative Growth (Liquid Systems) (✓) Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. () Remove bridging of accumulated solids at discharge (✓) Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6-8 inches over more than 30% of surface. (-')Maintain vegetative control along banks of lagoons and other impoundment's to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter (Dry Systems) Feeders Feed Spillage {) Design, operate and maintain feed systems (e.g.. bunkers and troughs) to minimize the accumulation of decaying wastage. {) Clean up spillage on a routine basis (e.g. 7-10 day interval during summer, 15-30 day interval during winter). Feed Storage Accumulation of feed { } Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products). () Inspect for and remove or break up accumulated solids in filter strips around feed storage as needed. Animal Holding Accumulation of animal {) Eliminate low area that trap moisture along fences Areas wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal. () Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e. inspect for and remove or break up accumulated solids as needed). MIC — November 11, 1996 10 W Dry Manure Handling Accumulations of animal Remove spillage on a routine basis (e.g. 7-10 day Systems wastes interval during summer; 15-30 days interval during winter) where manure is loaded for land application or disposal. Provide for adequate drainage around manure stockpiles Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. The issues checked ( ) pertain to this operation. The landowner / integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. W For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC —November 11, 1996 W Swine Farm Waste Management -Odor Control Checklist Permit No. Date: kk- — Z�- INSTRUCTIONS FOR USE Owner Sign s Odor Control Checklist is required by General Statute 143-21S.10C(e)il) ♦ Check any/all the BMPs you will implement on this facility._ items checked/selected become a requirement of the CAWMP. ♦ Items in bold or pre -selected are required. ♦ Add any site -specific details related to the selected BMPs ♦ Include any other odor control measures not listed t NOTE: Not all BMPs may be cost-effective for every facility. Evaluate each BMP prior to selecting for your facility. Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices FARMSTEAD ♦ Swine Production ❑ Maintain vegetative or wooded buffers at or • Traps dust and gases, provides dilution near property boundary and visual screening • May require third party input/approval ♦ Improper drainage ❑ Grade and landscape so water drains away • Reduce odors and vectors that occur from facia -dies and prevent ponding with stagnant conditions ❑ Maintain farm access roads and prevent traffic • Prevents spillage during transport and in waste application area tracking of waste onto public roads ❑ OtherBMPs— please describe MORTAtJTY MANAGEMENT • Carcass ® Dispose of mortality using method approved Decomposition by XCDA&CS State Veterinarian. Manage According to CAWMP (Mortality Management Cheddist) and permit(s). ❑ Put carcasses in reffigerated (or freezer) dead boxes within 24 hours for short-term mortality storage. ♦ incomplete Incineration ❑ Use incinerators with secondary burners for complete combustion. ❑ Other BMPs — please describe • Required by statute and permit • May require third party input/approval • Reduce odors by complete incineration Swine AMOC Page 1 of 6 APPROVED — 7(2S%2014 N Swine Farm Waste Management — Odor Control Checklist Permit No.: \ - D,5 0 Cause/Source 8MP Option to Minimize Odor Comments site Specific Practices HOUSE / BARN —WASTE HANDLING • Flush tanks ❑ install flush tank covers • Odorous Gases ❑ Flush pits at least 4 times per day ♦ Partial microbial ❑ Empty pits at least once every 7 days decomposition ❑ Underfloor flush with pit ventilation ♦ Agitation of wastes ❑ Install/extend fill lines to near bottom of tanks with anti -siphon vents ❑ Install covers on outside waste collection or junction box ❑ Install sump tank covers for lift stations ♦ Ammonia ❑ flush/recharge with treated effluent ❑ Treat waste in pits with proven biological or chemical additive ❑ Other BMPs—please describe HOUSE / BARN — FLOOR AND INDOOR SURFACES • Manure covered floors ❑ Scrape manure from alleys into pens daily ❑ Install fully slotted floor system ❑ Install waterers over slotted floor area Q Install feeders at high end of solid floors a Odorous Gases ❑ Scrape manure buildup from floors and walls ❑ Keep floors dry ❑ install underfloor ventilation for drying ❑ Replace bedding/scrape at frequency to keep bedding dry ❑ Other BM Ps —please describe Swine AMOC • Pit -flush systems • Pit -flush systems • Pit -recharge or "pull -plug" systems • Monitor for any solids accumulation in pit • Will move with other manure via pits • Where applicable • Aids in animal cleanliness • Aids in animal cleanliness • Solid floor/bedding systems Page 2 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management —Odor Control Checklist Permit No.: 3) - a5b Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — VENTILATION ♦ Dust ❑ Clean fans regularly— specify frequency t Volatile/odorous gases ❑ Efficient air movement ❑ Install temperature and humidity sensors to control ventilation ❑ Treat barn exhaust • Examples: biofilters, wet scrubbing, windbreaks . May reduce ventilation rate depending on method ❑ Other BMPs — please describe HOUSE / BARN — FEED i Dust Q Install feed covers ♦ Adsorbed Gases ® Keep outdoor feed storage covered except When necessary to add/remove feed a Required by rule iSA NCAC 020.1802 Q Minimize free -fall height of dry feed ❑ Install feed delivery downspout extenders to the feed covers ❑ Remove spoiled/unusable feed on regular basis ❑ Feed pellets instead of dry meal • May require third party input/approval Q Use feed additives a May require third party input/approval ♦ Ammonia ❑ Use feed -reduced crude protein diet a May require third party input/approval ❑ Other BMPs —please describe HOUSE / BARN —GENERAL • Dust ❑ Install temperature and humidity sensors • Maintain relative humidity at 40 to 65% • Odorous Gases to control ventilation ❑ Use ultraviolet light to treat indoor air Q Use indoor or outdoor electrostatic space - Can be used to treat exhaust air charge system Q Other BMPs — please describe Swine AMOC Page 3 of 6 APPROVED — 7/2S/2019 Swine Farm Waste Management —Odor Control Checklist Permit No.: -3 \ Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAGOON / WASTE STORAGE STRUCTURE • Volatile Gases ® Maintain proper lagoon volume ❑ Minimize free -fall height of waste from discharge pipe to lagoon surface ❑ Extend discharge point of pipe to below lagoon liquid level ❑ Maintain proper surface area -to -volume ratio ❑ Use correct lagoon start-up procedures i] Aerate for odor control ® Manage sludge levels based on annual sludge survey as required by permit ❑ Keep spilled feed or foreign debris out of lagoon to prevent excess sludge accumulation ❑ Instafl/use solids separation system ❑ Use proven biological or chemical additives ❑ Use permeable lagoon covers (not a digester) ❑ Use impermeable lagoon cover or anaerobic digester ❑ Other BMPs — please describe LAND APPLICATION ♦ Odorous gases ® Perform land application in accordance with CAWMP ♦ Wind drift ® Pump Intake near lagoon surface ❑ Pump from second stage lagoon ❑ Follow good neighbor policy ❑ Operate at minimum recommended pressure Q Increase setbacks beyond those required by statute, rule, or permit Swine AMOC FA s Sufficient liquid volume/depth is required for proper anaerobic treatment • Use caution not to scour or damage lagoon liner • Monitor for any increase in rate of solids accumulation • Methane can be flared if not utilized • Required by rule SSA NCAC 02D .1802 Avoid application on known weekends, special days, or holidays/eves if possible Page 4 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: 3 k - ;i,5b Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAND APPLICATION (CONTINUED) SLUDGE DISPOSAL t Odorous gases Swine AMOC O Apply during favorable wind conditions, (especially for traveling guns or impact sprinklers) ❑ When practical, apply waste on sunny days rather than cool, overcast days ❑ When possible, apply waste mid -morning to late -afternoon ❑ For traveling guns, use taper -ring or taper -bore nozzles ❑ For traveling guns, use largest -available nozzle that provides acceptable application uniformity ❑ Replace impact sprinklers with low -drift nozzles on center pivots and linear move systems. ❑ Use hose -drag system ❑ Use injection method for waste application ❑ Other BMPs — please describe ❑ Transport sludge in covered vehicles or tankers ❑ Apply in thin, uniform layers ❑ Incorporate land -applied sludge as soon as practical after application, and in accordance with permit. ❑ Use injection method for sludge application ❑ Dewater sludge prior to application ❑ Use alternatives to land application, such as compost, gasification, energy generation, etc. ❑ Other BMPs — please describe • Recommend checking predicted average hourly wind speed within 24 hours prior to anticipated start • Allows for vertical dissipation of odor • Allows for better vertical dissipation of odor • Less odor and drift than ring nozzles • Speeds drying and prevents ponding • Required within 48 hours or prior to next rain event, whichever is first, for conventionally tilled bare soils Page 5 of 6 APPROVED — 7/25/2019 bi ADDITIONAL INFORMATION AVAILABLE FROM: Air Management Practices Assessment Tool (AMPAT) ANG-S38-A Certification Training for Animal Waste Management Systems: Type A EBAE 103-83 — Lagoon Design and Management for Livestock Manure Treatment and Storage EBAE 128-88—Swine Production Facility Manure Management: Pit Recharge -Lagoon Treatment EBAE 129-88—Swine Production Facility Manure Management: Underfloor Flush -Lagoon Treatment EBAE Fact Sheet — Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet — Swine Production Farm Potential Odor Sources and Remedies NC NRCS Standard 359 — Waste Treatment lagoon NC NRCS Standard 380— Windbreak/Shelterbelt Establishment NC NRCS Standard 422 — Hedgerow Planting NC NRCS Standard 442—Sprinkler System Nuisance Concerns in Animal Manure Management: Odors and Flies; PR01071995 Conference Proceedings Options for Managing Odor: A Report from the Swine Odor Task Force Swine AMOC Page 6 of 6 www.extension.iastate.edu/ampat/ NC Division of Water Resources www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.nrcs.udsa.gov www.nres.udsa.gov www.nres.udsa.gov www.nres.udsa.gov Florida Cooperative Extension Service NC State University APPROVED — 7/2S/2019 Version —November 26, 2018 r111 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 138.0200. Rendering at a rendering plant licensed under G.S. 106-168.7. DComplete incineration according to 02 NCAC 52C .0102. F] E] A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit}. If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. nature of Farm Owner/Manager Signature of Technical Specialist Date Date STATE GE1 ' 'R' j`t PERMITS e State of North Carolina has issued State General Permits- for animal facilities to operate in North Carolina. These mnits meet both State and EPA requirements and provide coverage for the following types of facilities. • AWG100000 - Swine Facilities • AWG200000 - Cattle Facilities ® AWG300000 -Poultry Facilities with a liquid waste management system You have recently been issued a Certificate of Coverage (COC) to operate your animal facility under one of these General Permits. Condition 111.24 of each of these Permits reads as follows: The Permittee shall: a. install, operate, and maintain devices on all irrigation pumps/equipment designed to automatically stop irrigation activities during precipitation; or b. commit to provide for the presence of the OIC, a designated backup OIC, or a person under the supervision of an OIC or designated backup OIC at all times during the land application of waste so that in case of a precipitation event, the irrigation activities will be stopped immediately. This commitment must be submitted in writing to the Division on a form supplied by, or approved by, the Division. [G.S. § 90A-471 Installation of devices or submission of alternate documentation shall be completed within 12 months of the issuance of the COC for this General Permit. The Permittee shall maintain such devices according to the manufacturer's instructions and warranties. This Condition does not apply to manure spreaders or other equipment pulled by manned vehicles. [15A NCAC 02T . 0108(b)] Please check the boa below that indicates your commitment to do one of the following. - Within twelve (12) months of the effective date of a COC issued under this permit, I shall install, operate and maintain ' devices on all irrigation pumps/equipment designed to automatically stop irrigation activities during precipitation. This condition does not apply to manure spreaders or other equipment pulled by manned vehicles. 0 1 will commit to provide for the presence of the Operator in Charge (OIC), the designated backup OIC, or a person under the supervision of an OIC or backup OIC at all times during the land application of waste. "I certify under penalty of law that this document was prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." ]Facility Name Permit Number Owne ermittee Name and Title (type or print) OVOMI Date 3 -91b- 6V170 Date 'fail to: Animal Feeding Operations 1636 bail Service Center Raleigh, NC 27699-1636 DTASIE 1-22-2020