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HomeMy WebLinkAbout310197_Application_20240322 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non-Discharge General Permit On September 30, 2024, the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore,all applications must be received by the Division of Water Resources by no later than April 3,2024. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AWS310197 2. Facility Name: Heritage Farms of North Carolina,LLC 3. Permittee's Name(same as on the Waste Management Plan): Heritage Farms Of North Carolina LLC 4. Permittee's Mailing Address: 343 Sammy Godwin Ln City: Warsaw State: NC Zip: 28398 Telephone Number: 910-293-3196 Ext. E-mail: istocker t0uplinnet.com 5. Facility's Physical Address: 1184 Veach's Mill Rd City: Warsaw State: NC Zip: 28398 6. County where Facility is located: Duplin 7. Farm Manager's Name(if different from Landowner): Santiago Vazquez 8. Farm Manager's telephone number(include area code): 910-262-1455 Ext. 9. Integrator's Name(if there is not an Integrator,write"None"): Murphy-Brown LLC 10. Operator Name(OIC): Bailey A.Warren Phone No.: 910-385-4872 OIC#: 18181 11. Lessee's Name(if there is not a Lessee,write"None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine-Wean to Feeder 400 Swine-Feeder to Finish 1,000 Swine-Farrow to Wean 3,500 Operation Type-: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses Wean to Feeder Dairy Heifer Laying Chickens Horses-Other Farrow to Finish Milk Cow Pullets Sheep-Sheep Feeder to Finish Dry Cow Turkeys Sheep-Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment Lagoons,Digesters and Waste Storage Ponds(WSP): (Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Type Estimated Liner Type Estimated Design Freeboard Structure (Lagoon/Digester/ Date (Clay,Synthetic, Capacity Surface Area "Redline" Name WSP) Built Unknown) (Cubic Feet) (Square Feet) (Inches) 1 Lagoon 3/2/1992 Full,clay 2,171,874.00 330,620.00 19.00 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d), either by mailing to the address below or sending it via email to the email address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical specialist,containing: a. The method by which waste is applied to the disposal fields(e.g. irrigation,injection,etc.) b. A map of every field used for land application(for example:irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted S. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation(design,calculations,etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations,wetland determinations,or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list,please include the additional components with your submittal. (e.g. composting,digesters,solids separators,sludge drying system,waste transfers,etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years,or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist,all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name(Print): r, O�rY.S_C- fl_ I �_c Title: r) ,J►'12 r Signature: Date: Name(Print): Title: Signature: Date: Name(Print): _ Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: animal.operations@deq.nc.gov NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699-1636 Animal Waste Manazement Plan Certific6-ti6n�if,-` ,D tPlen;c t:•oc or Print all inCormation ti:at dnei not reuuire a si?nutur•.l _xis s •or'.=.-4'e«• ''or" Exoande3- (please circle one) f0cr General Information: N.-_::e o: F arm C--co : Y o: Ow•ze_(s; dame: � fr. nc e ,r £toreN.a:(-S1o� Z�3-R [aiiiZa :Lcc:ess: \ti�'� �IQa� M•1 �.. \-L�Ar5Q,,k ,3,0L pore,-r: roc::ion: County FL!•::1 is located in: C)t Lacituce and Longicud-e:3 Q�' O Inceurator: Please -each a coov of,,,-courily road map w•iLh Ioracion ideacifted and desc-ibe be?ow(Be specific: road frames, ci_ecdons, milepost. etc.): lo•k-e T)C_,)LI -}o where- nt N 40050 Mo-rt�-�akt ✓(� � t0 G .p6e I-5 tyr ,ter; 4%",► 1£44 bn-a Sg- 1350 -Pnj- I.t7 ri,l�.' �urr� r, c}d oraa� y, \305 V-,c t, 1 `1 *, ti's nr..,L i YNA tfse�•};on CA- 13 L�5 � 13b1 on-kz S eZ 13�t -�o�r Q erarion Desct-iotion: 1•r -, of .,•0 of'.-'nima!s [tpe of POldfr-• NO- of V0.01.ka lials -o --isi] Z- _-r;;tv ci3 Wean j _ -a Jtv E0 -vier Other Type Ciiu - ��y� r '.,:�:'^.'_ .`•": ::.., .c s nLrG:r.2t:C:''.i"$.flt f. VVC-.. :C.ezct .:%211-able iof.Z�t?!i[__. Nu=bCr cf_ -oons/Sco=g_ ?ce:s: Tot:I Capac v., A: .::^su:_ue drains present on Le fa:::.: 1ES or (.�0� (p'=se c c:=one) T;"�Z-S. ; 5Ubsllr:cC--d=irs crese-..:c in L:a=a.of Lhe LAC 00 or, SPRAY FIELD c....=ore) s.s.ass..—ra!•--,.,. .r.........s.as saws... 0Nv ne./ `larlaeerA,reernent drat all the above infor-adon is correct ar:�i %Lill be u=cd aced upon chan_inzr i ci_:scar:d the operaut-In - _. en fryer and y ainc_nance proce:iuns estblsa:d in the approved animal wasc_ c,=na.;ement plan eur t`c n_rcd:bore and ::iii Unese procedures. I (wc) know that any expansion to Lye ctist_ng design capaci L Of the w2sic L-earment prod sco.a2t v-sw.-i or coas",c*don of ..etv facilities tvili mquire a ne%v t:e::iIICStiDn it) �`t Si:�t:ift�d IO L':e Division t'E -:cnLai Manage-cnC bc%ere Lt a n.w ani-orals a.-e s L ed_ I t-ve) and{:-stand L�:_t I~_:_ MUSE USE b: ao discharaC of e :i:^,.=1 wr:sc_ from the scorauc or appiicadun s-st_::c to su.:aee wat_.� of the state ti�_e:wr_�!Y L`:rou;>2 a than-Ytzde ccn•:e•:ance cr from a stor:,: .•:en t less severe than ta'Ie '-S-`•e:r. 2—hour storM real L`= -=., pot be run-off from ds_ aoaii_..don of animal w,s:e. I (tie) undo.-S nd that run-off of rulluEants from lounging =d heavy us: areas must be r iai: usinz ccz!IVic,.S=d:rrs dcceluced by the Vacu^E Rzzscu:c:s Consenadun�c:;c_. t:ie approved plan %rill be- f:;ed at t~e fa_�t and at L':e ofnc: of tht local Soil ant: Ware. Conse:%adon Disu-iCL I (w 'COW d'at :,IV Modification must ct approved by a tee airl stiecialist and submine:i to �Ete Soil and vat:: Cat-t^•Mien District prior to :tadun. A change in lad own—c.sbip requites written rot;=cation to D M or a c=Y .U'c approved pi:-, is cc=acd) within 66 days of a tide t:--Isfe:. Nan_ of Land p n V ee : � 4s Gv C7M :5 2'►�' Date d. / l '7 i a :e OC N n r(tf c'irE " �`s'J� / tr1orn owner): H t�J4lft� � Date: bet ••J AWC I. I997 1 r Technical Specialist Certification L. ks a mchnical specialist de.ii:natGd by the North Carolina, Sail and water Conse:c-ation Commission pursuant to 15A NC�C e= .GGQ�. I eeruFy that ,.a aninal waste management Syst_-m far the farm n sir! abort has an anima{ wince mar.�ge_a^t plan that r<ietts or ezeeeds standards and specifications of the Division of Environncenul Management (DEEM) as sOd_if(_d in 15a NC?.0 2H.4217 and the USDA-Natur.1 Resources Consena;ion Servic: (INRCS) and/or the North Carolina Soil and watt. Conservation Commission pursuant to 15A NCCAC 2H.0217 and 13A VCAC 6i= _0001- .0005. The foilowing elements:r_included in the plan as aoolicable. While each category dtsignat:s a technical specialist who may sign each certification (SD.Si.WU , RC. I), the technic=l specialist should only certify parts for which they ate technic-71Y corioe_enc. 11. Certification of Design A) Collection. Storage. Treatment System Check rite arpropriarevo: Z— E.xisring faciIiry witl+t}ur retrofit (SD or ZVU-P) Scora?e volume is ai-I-quate for operation eapaci[}, storage capability coasis-unt aidi waste utilization r�uu:-remz:its. . New. expanded rr re'.roriaed facility (SD) -knimal waste stwragc and=_Lme:tc st;~uctures. such as but not limited to collection systems-lagoons and ponds. have been t'"sienZto=r,or exceed the minimum st in.+.a_*ks and speCitid.-tions. Name of Technical Speci lease P►:nc • 1'---,Y a _:1;a_ o Date WU nk Cotarlie.ed• B) Lan. I nolicati n Site (NVbT) —' t o{ n orsvit s for mi^_*: w seaaradons (buffers): adequate arzousit of land for«u ud IL cl+osen Mop is __ale for was -r ri:_e=-- %+vdraulic and nutrient Ioadi..^_ rates. tia:zZe of Technical5pecisiist terse °tint): 1 r w �X Date Worti CorpI-,,ed: aP^ Fhure Da��: Q Runoff' Contr is from exterior Lots Check f ire cppropria�e Got wtrhaut-c,-^rj r lots (SD or WUP or RC) Ilia facility does not ct:r,a 1 any a ae-Eor lots. ,M Facility with exterior lots (RC) Nittzdxs to miriaiizc rye,^tin off of pollutants from lounging and hea--s use areas h»d,L�r_n desi;ned in accordance with tzcaaical :standards developed by INRCS- . Narze of Technical Specialist (PleaSa Print -- Date Work Comple,.!d:��f :�dt:r=ss ( ode Fhon! o.•Z S i z na, z Date- 5 9 D). Anniication and HandlinizEauinment Check Me c1001-0OriCre bol .ice �tia•i'i47 nr,-x'inJHng+'dlicy%vide! ZXSStinQ wi,ccc nnniicannn ect:inmcnt (WUPor i) An.rnal waste applicadun eciuiament spec:ititd in the plan has been eithe.— Culd c_Iibrs[ed or evaluated in accordance wit.': exisdn, design charts and tables and is able to apply waste :S rer_s. r to accOmmuda[e the waste tnaraeemeat plan: (existing aoplicacion equipment can cover the arcs by the plan at races no[ to exceed e.ut e: the. specified hydraulic or nutrient Ioadirg races. a schedule for ti::ng of apolic_dons has been escablisbed: reaui_fed buffers can be m2incained and calioradon and adjustment _*e contained as part of LH-=pian). �! `w a nanded ore =s"nv fhdlity wi[}' iii "ci�,:ins -ncir ,mnlign(in(i ecuirment Fnre�-!v tr Q]ti0t1 (I) Anirnal vasic application a-tuil)ment speciCied in the plan has been designed to apply ,caste 2s necessary to accommodate cne waste management plan: (proposed application equipment=cave:the area required by the plan at races not to eared eidier the specified h;rd�ulic or nutrient loading r.:t`s: a scaedsle for timinng of aoolications has been esablished: required butters can be maintained: calibtadon and adjustnent guidance are contained as part of the plan). r \ey e`mnn& nr of .iJna Eicflity wiLhour ex szinst c.ns-Le 2onlientinn ecuint•em f-or find snr_nding nt [ f1Sina (%V u?or I) . wa.Ste appHc:dhason equipment specified in the plan h been seie...d to a_-ply n-aste 23 accessary to accommodate the wasc:.:anage ent plan: (proposed apolicrcion equio�ant c=.n a er�e ara required by the Dian at rates not co asce_d eider the specified hydzra ulie or nutrient loading .:t:s: a sche'{ule for timing of icoucatioas has beea established. requL*ed buf,6't:s e2rn be iaintained: C,:librriva:^'! adja=1Cnt suidancdd are contained as pa:;of t.^.e Niame of Technical Soecialist(Pie e Pair• �► w p o: Da:e �Vor Cz,,-i_:eA- ley 5 P_dGie55 (:=gar 7o'_`0. �c1 Z.Li.1 5=���_.._e• �4:�. E) Odor ontrol. Insect Cencrol. vfortality NfanaQernenc and Ernergency Action Plan (SD. WUP. RC or I) f e +ani_ mama me-t =Tan for this faC'FFCY includes �V rite NLanage^tent Odcr Conzl ChecUist. an Inse=t Ovc:ol CbecUist. a 4ior ire Managetzent Ca_cti!ist and 2n t-^_:gent"; At:_Ua P:-- Sou,:es of both odors and i:-:se�s have been evalL:t='' Nita r:sp_., to this sic_ and Bess: Management?mct:ces : 1lir,i:'tiz: Odors and Best }'=azemeni Pmcdcn to Cot,t:-ai Insects have bean selez-_t:d and include''to 2ht w.'-°'=•�^�°C 1C.^.[Plan. HOLh the ` or:ity `tataemeat?.:„and tL Fe ? -don P,ar. complete and can bs this facilic . - Name of Tech nicS,oed-Bt (Plisse .:nt): t Af�iu'. Uri Date Work Car.pit'--j:ca a-� 27 Address (SoPrFC:r Phor,'.�p G .f L 1 Da - F) Writze. Notice of.`ew or ExDnndinR Sm-ine Farm The folio-i g signature lock s only to be used for new or ex r pading swine fauns that bezi-.corutr-ucdon after June _I, 1996. the facility as htsilt btf)re June 21. 1996, when�vZs it constructed or last exp=nd 996 I (Vre) ct_.if": that I(we) ve to contact by ccrd::ed Mai ail adjoining proVe.:,+oc--e:3 at:d ail propeny owners who 0--1 prcccry lacac_d ac:os;a public egad street or highway f.on t:is nt:tiy or ezrz.*tlin;s�;aa�: �C Warier was to corn c Li.—cz widt the reguinriezu of iNCC-S 106-805. A copy of fhe nocce and a list of Le:,�.pe.:r owne:5 notified is Name of Land Owner: Signature: ____ Data: dame of Manager(if dii _':+t from o«'ne:):_, Signature: Date: ANVC -- .-ku,wc 1. 1997 3 III. Certification of Installatiofz A) Collection. Storage. Treatment Installation New. expanded or retrofitted facility (SI) Animal waste stora,e and treatment sL-Lc:ures. such as but rot limited to lnscoas zr:d ponds.have be=installed in accordance wiluh late approved plan to meet or exceed the minimum smaadx, s at:d spicif:ca'_oas_ For e:ist:ng facilfties without retrofits, no eerti ication is necrssary. -Name of Technical SpednJist (Please Print): A1slL:lion Date Work Completed: Address (2encv): Drone No.. Si?nattre: Data: B) Land Anolication Site M-UP) Gze_^.,, r/ize cppropriate Go: vQ li�� C:o�Dlil�5YSt�: iS 1±1 olace on all land as Sped Red in =71u72nem�nt p�'c?Il. _, Conditional Approv2i: a'!required !and as spec:::_d in the plan is cle=-!d Lr piantiao:the t:oppind system as soeci%ed , t=e 'z:s:= tat?:zadon pinn hzs not beea established and Lb: otv:e: as :octrsitte' to establish rate vest:=tion as s.ec == in tee plan by tr000sed cover Cop is appropriate for compii_.__ With me wascead 'z'% on pian. Z,' Also check. t:`:is box if appropriate if the r.�cping 5 's:-m�S SpZ_iFle,d in we plan c_^ not be established or.,.e:vi:•c''2— Ia d within 30 ct:vs of th ce='fix: vn. __owze:has pot '^.itte� tt)tSi;bi:sh an inters,,ervo fcr!rsioa cone. 'tiame of Technical Soedallst 'plerse P.=_: �P _�a;=:tion Data FvUrti Ct=�:ple:e^ �/ ag D1. No.: Zgg—ZkLI �:ddress (pia? . �.vta, This folloti ing signatu a block- is only to be used when the box for conditionai approval in III. B above h�- been checke . I (%vc) cp./y t':at I(we)ha•e coM M;E1cd to e5L-iblish the =ppiny, system as spe:;tied in r.y(ourl caste utilization QIaR. ar:d if 4,ppropnace to esrab' sh tr_ in:^:m crop for e:osior< control. and «-ill submit to Dct(:veaucadon orcompletion a T ecsnica i Special% t u•idiin L c_lcndzr days foilowina the cite specified in tlhe��nc!it yr:i t. Fi�:ntivn. I(we) ==.Iiz= that failure WSW it Ltis ve:Fixation is a violation of t! a tvaste rnanagement plrn and will stabjr t me(us)to an enfam;:-tent action from Dc.I. Name of Land Owner: Signature: Date: �arze of Manager (ii di ie:e.^.t tro=llt o�•rier): Signature: Date: A'VC Lav)9, C) Rt[nnrr Cnntrols from Exterior Lots (RC) Fa ilicv ,vich exterior lots plc-f:udi to nuniniiz:the run off of pollutants from lounging and heavy ust IS lled u specifed in Lhe plan. Forfacili des wiekout e:rerivr Ives, no cerrificaaan is lzecesscr;. Name of Technical Specialist(Please Print): Aff Hiar—i on Date Work CoMO;-:ed: Address (Aetncv): Phone',o.: S iQdI4tL'r�: Date: D) Apniication and Handling Ecuioment TnstalIation (W P or n Chet rite_aa prrare bioc� Animal waste applic,tion and handling equipaieru specified in the plan is oa site and ready for uae: calibration and atljusrmnent rlacerialS have been provided to the owners and a_nc contained as part of the plan. _I Aninial [trite app4crtion end handling equipment specified in the plan Feat nnt;+eea icutalled but the owner hrs proposed le•+siaz or third party aeplic:lion and has provided s signed caacut: ej3uipment specified in L-he conMIC, a_rr_s with rh_ r--quirz::tznLs of the plan: required burf_rs maiat:iced: calibration and adjustrnem?uid—'^.c_l:zve been provided to Che Owners zm a.":contained as pat:of tr=riyn. ;! Conditional approval: Aairiat waste applicadon and handling a.uipreat c_trr_ciried in the plan has beta purc:iased �.d wiil be on site a_nd irst,Fled bt' _ (coaJ�sa./fie=r}; there is adequate Si0[•@._Y= to hold Lh_ w?--:e c.^.til the equipment is inszofie'd a_nd undi Ctt Masi: C-- bC Farad applied in accor.: ,Ict WI'u^. t.^.- C'Occing sysi--} comained in C^C plan: and calibrd_Ca ��'_ °.-�St:5�.I'M ?gldlnCG ha C Ceen provided to-M6-!OtvriC aA C contained as *}i'�of tht plan. Nave of Technical SpesaIist(Ple:..e PrnT � � Q-- Date Work Co"'Oi�rC`i' Sip ;l—re- D�!;'• / �� The follo�-in-si-en ure bloc. is only to be used when the box for conditional approval in III D above h been cfle kid. I (v.'-) C =� ti-Iar I ( e) h�.e Con dined to purci7a5.e.. dae arm n3-1 waste applic::iori 3.nd e.".S'iLillAfl e^��u1D111C'rit S ,,.� (,'' will suba iC to DEM a verification 0! G{'_?:�C d installation speL:i__' it: �7tV (Our) '256a ii1...�YC"1C:.f 1713SI 2i. front a 1 ec:._;cai-Soe,.i'alist with n 15 czlendar days follo%vin- [_he t�ce sge�ririzd in t��c corditian2l cr:-sticadon. I (we! alizc that faliu e to submit tl-,s v--fixation is a violation.o:the waste mana_e:at.^.t plat read wil[ 5ubjet-t rrie (us) to an za:orccrneic action ton DEEM. Name of Land Owner: Si sriarure: Dare: Name of Manager (if dii e:tnE from owner): Signature: Date: E) Odor Control. Insect Contras and ltortnlity NIana!zement (SD. Sr. MY-UP. RC or D Met.`c(Is to cdnvoi odors ar:d inse'--a zs sz)ecitied i- the PILL have been irs.:llyd ind- are codnationaI. Toe mor:aE-cy mam-agen,ent syste.^:.as spe=':Led in the PI:a has also been installed and is ecw t:ona'- N a:—,ie of Technical Specialist (Pie se riot): C� :psi:'i ia rQ R Date Work Corn-pie:!": ilOne�O.: ddr e55 (.=.�e. P c� aNVC -- •emu• c i. I1)y7 Please return the completed form to the Division of Water Quality at the foiloMng address: Department of Environment, Health, and Natural Resources Division Of Water Quality Water Quality Section, Compliance Group P.O. Box 29635 Raleigh, liC 27626-0533 Please also remember to submit a copy of this form along with the complete Animal Waste 'Management Plan to the local Soil and Water Conservation District Office and to keep a copy in your files with your animal Waste Management Plan. ANVC __ Au;;wt 1. 1997 �' 1t1 WASTE UTILIZATION PLAN PRODUCER: Heritage Farms LOCATION: 1184 Veaches Mill Road, Warsaw- Duplin County TELEPHONE: (910) 293-3606 TYPE OPERATION: Farrow- Wean NUMBER OF ANIMALS: 3600 Sows (Design Capacity) 1000 Finishing 400 Nursery The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required-for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual spit tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities.. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the -waste or disking will conserve nutrients and reduce.odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for .this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Pagel WASTE UTILIZATION PLAN Amount of Waste Produced Per Year(gallons ft_ tons etc._ 21,350 3500 6.1 1,o00 animals X 1.9 (tons)waste/animaltyear`= 1,90G4 (tons)waste/year 400 0.41 Amount of Plant Available Nitrogen (PAN) Produced Per Year 23,414 4,900 animals X 3.37 lbs. PAN/animal/year= 16,600 lbs.PAN/year. (PAN from N.C. ** Based on 3 years pumping records** Tech Guide Std. 633) Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 9: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs, N Acres Lbs. N Month of # No. Type Per Acre Utilized Application T1 994 1 OrB,LsB Bermuda(G&H) 274 14.14 3874.36 March -Sept —� T1694 2 AuB4OrB Bermuda(G&H) 274 7.56 2071.44 March -Sept T1694 3 AuB Bermuda(G&H) 255 19.39 4944.45 March-Sept T1694 UNC4 AuB4OrB Bermuda G&H) 275 21.79 5992.25 March-Se t T1694 UNC4 AuB4OrB Small Grain(G) 50 21.79 1089.5 Sept-April **OPTIONAL 1,2,3 Small Grain(G) 50 41.09 2054.5 Sept-April T1694 3 AuB Millet(G&H) 142.5 19.39 2763.075 April - Sept 15 Totall 62.881 17,972.00 1 *This N is from animal waste only. if nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator Is cautioned that P and K inay be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Monagement Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 WASTE MLl \TION PI.-AN Table 2: ACRES WITH AGREE' ENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land[see Required Specification 21) Tract Field Soil Crop :Lbs. N Acres Lbs. N Month of # No. Type Her Acre* Utilized Application Total - *See footnote for Table 1. Totals from above Tables Acres Lbs. N Utilized Table 1 62.88 17,972 Table 2 0.00 - Total 62.88 17,972 Amount of N Produced 16,500 Surplus or Deficit 1,472 NOTE: The Waste Utilization Plan must contain provoions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and.will require precautionary measures to prevent over application of nutrient or other elements. Page 3 -� WASTE U flLI.ZATIO PLAN See attached map showing the fields to be used for thei utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No Rate(ln/Hr) _Amount (In. 1 OrB,LsB Bermuda _ 0.5 .5-1.0 2 AuB4OrB Bermuda 0.5 .5-1.0 3 AuB Bermuda 0.5 .5-1.0 UNC4 AuB4OrB Bermuda 0.5 .5-1.0 THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY'IRRIGATION,HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Your facility is designed for . 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 MONTHS. In no instance should the volume of waste being stored in your structure exceed Elevation *s la oon design. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: The acres shown are"wetted"acres. PAN produced is based on rowers pumping records for'98,'99,'00. The highest seat plus 10%was used for PAN produced. All bermuda fields will be harvested uslna a combinatln of grazing and haying Atleast half of the r,eild produced must be removed by hajng. MILLET OPTION Producer has the option of planting and harvesting Millet or Bermuda in field 3 at the rates shown in the tables on page 3 Small Grain following Millet- propucer may apply 75 Ibs N if grazing and 100 Ibs N if cutting for hay. Page 4 W�A,S UTIIZATIQ;N PLI REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface Water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. —�. 4 Animal waste shall be applied to land eroding-less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of°drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the opplication does not occur during a season prone to flooding. (See"Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the Page 5 0­1 WAST'.� U.TILIZt TI0tN KAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loadog rates on these soils should be held to a minimum and a suitable winter cover crop plaaled to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. Any new swine facility sited on or after October 1, 1995 shall comply with the following: 11 The outer perimeter of the land area onto whiph waste is applied from a lagoon that is a component of a swine farm shall be at lealst 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 11100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. Waste shall be applied in a manner not to reach other property and public right-of-ways. 14 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by 15 discharge or by over-spraying. Animal waste;may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed.waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 16 Page 6 .-� WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as treets, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be .suspended or terminated, the owner is responsible for obtaining and implementing ? "closure plan" which will eliminate the possibility of an illegal discharge, pollution and orosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. Animal waste can be used in a rotation that indludes vegetables and other crops for direct 20 human consumption. However, if animal waste is used on crops for direct human --� consumption it should only be applied pre-plant with no further applications animal waste during the crop season. Highly visible markers shall be installed to mark the top and bottom elevations of the 21 temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually 22 at crop sites where waste products are applied. Nitrogen shall be the rate-determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5)years. Dead animals will be disposed of in a manner that meets North Carolina regulations. 23 Page 7 is- WASTE Li UTILIZATION PLAN AGREEMENT Name of Farm: Heritage Farms - — --- Owner/Manager Agreement tions the on and I (we) understand and will follow and i the approved p r tvedhe sanimaawaste utilization plan'for the the maintenance procedures established in the apQ farm named above. I (we) know that any expansion to the existing design capacity o ies will require a new waste treatment and storage shet or cons U Divis on of Envtr ironment Managtion of new ieitment (DEM) before the f certification to be submitted to t also understand that there must be no discharge new animals are stocked. I (we) a storm animal waste from t less this system to surface waters of ed plaanevJ�°be filed on-site nat the severe than the 25-year, 24-hour storm. The app farm office and at the office of the local Soil and Water Conservation District and wil! be available for review by DEM upon request. Name of Facility Owner, Herit�arms of Noth Carolina, LLC {Please Print) ` J / Date: -- Signature: Name of Manager (If differ, t f owner): antiaoo Vaznuez _ -- - Date: _--- -- ----- Signature: - Name of Technical Specialist: (please Print) _ Toni W. King Affiliation: Murphy - Brown — Address(Agency): P.O.BOX 856 Warsaw,INC 28398 Signature: . Date: Pago 8 Bricrwood o s�� Sproyfields s � -- Scale. 1 -- 330 9 ^ � Via-• .� S � ^h y, N Syr' x goo I Lagoon Wells l W/100' offsets J 14 � T Hog Houses ; r y rl iy,. I ' ^ S �' r 4-{ CP Pe-rator'.—GEORGIA PACIFIC I Caur. UUFLIN Date . 03/02/ ? istance to nearest residence (other than owner) : 3000. 0 feet ,STEADY STATE LIVE WEIGHT 0 sows (farrow to finish) x 1417 lbs. = O .lbs 0 sows (farrow to feeder) x 522 lbs.; - O lbs 0 head (finishing only) x 135 lbs. = 0 lbs 3400 -sows (farrow to wean) x 433 lbs . = 1472200 lbs 0 head (wean to feeder) x 30 lbs . _ -0 lbs TOTAL STEADY STATE LIVE WIEIGHT (SSLW) = 1472200 -lbs MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 1472200 lbs . SSLW x Treaitment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. 'SSLW= 1 CF%lb . SSLW Volume = 1472200 cubic feet STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0 . 0 cubic feet TOTAL DESIGN VOLUME _ :j •, Inside top length 670. 0 feet ; _ Inside .top width 420.0 feet Top of dike at elevation 45.p' feet Freeboard 1 .4 feet ; Side slopes 2 . 5 1 (Inside lagoon) Total design lagoon liquid level at elevation 43. 8 feet --� Bottom of lagoon elevation 35. 6 feet Seasonal high water table elevatiop 40...0, feet Total design volume using prismoid;Rl formula' :' SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 2. 5 2 . 5 2 . 5 2 . 5 863 .2' 413 . 2 8. 6 AREA OF TOP fY LENGTH * WIDTH 883. 2 413 . 2 274028. 9Y(AREA `OF .TOP) AREA OF BOTTOM LENGTH * WIDTH A 620. 0 370 . 0 229400 . Q: (AREA-,'OF,��BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 . �" } 641 . E 391 . E .(AREA' OF.�*MIDSECTION * 4) CU . FT . = [AREA TOP + (4*AREA MIDSECTION) +'.'AREAY'.BOTTOM] * DEPTH/6 274028 . 9 ****** ** • 229400 . 0 1.4 VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL ;.= 2171874 CU . FT. .1 . ... .. -Jz' -I. - I ..._- Length k Width = 670 . 0 420. 0 281.,j . 0 square feet Buildings (roof and ';ot water) Length Width 0 . 0 0. 0 0. 0 square feet TOTAL DA 281400.0 square feet Design temporary storage period to be 180 days. 9. Volume Of waste produced Approximate daily production of manure in Volume = 1472200 Lbs. SSLW * CF of Waste/Lb./Day Volume = 359520 cubic feet 180 days Volume of wash water This is the amount of fresh water ;used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted fotl in 5A. Volume = 0. 0 gallons/day 180 days storage/7 .48 gallons Volume per CF 0. 0 cubic feet Volume of rainfall in excess of evaporation Use period of time- when rainfall exceeds evaporation by largest amount . 180 days excess rainfall = 7 . 0 inches Volume = 7. 0 in * DA / 12 inc!hes per foot' Volume = 164150,j) cubic feet 6 D . ' Volume of 25 year - 24 hour storm Volume = 7 . 5 inches / 12 inches per foot DA Volume = 175875. 0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A . 359520 cubic feet 5B . 0 cubic feet 5C . 164150 cubic Reet 5D. 175875 cubic feet TOTAL 899545 cubic Peet SUMMARY Total required volume 2171745" cubic fee Total design volume avail . 21718714 cubic feet Min . req . treatment volume plus sludge. accumulation 1472200 cubic fe At elev. 41 . 0 feet Volume i.% 1472501 -1 cubic feet (end pumping) Total design volume less 25yr-24hr. stor-m".,is 1995999 cubic feet At elev. 43 . 0 feet ; Volume is .1995702 :,Cubic feet (start pumping) Seasonal /I igh water table elevation: feet ' 'g h water DESIGNED BY: Nea APPRO.VED 'BY: r r4 ojec 'a g DATE: urph DATE: NOTE: SEE ATTACHED WASTE .-UTILIZATII...O .'v il'A. ;iiAf0sP- DATP- f17;C13.,v1;�j �•]! f .:Vi1'+! Lo tuba 3_ ! 1 .............. 1 LIP,itLiCU irulil J 0 Vn[ :�Li� Clt :T�i :!FC:%l�(i,j3Er- P,- T; TREATMENT 1673078 167307q 1:]Q.t?U?' I v 39.5959. i 0101 8 /c, 1 .47 TOTP;4- USEABLE VOL = L-1-2-47731 2251072 ;�-1.155': 83.47 4 DAVQ nC TCAADrNDA DV LI-Fr%alir�C. cl ,, L) C — - � uGF�Fi: 0E,:,,.- C,3E. r r� niriTF=• TRI`_lTt1!l�Ri"F wni i iruu: 4# �C>rl=hi ��: !-'i i a� r' �1�\�Ji(( iL! ,f !YI LIY 1 Y La L1,Ai— I . ,aJ /JLEI V ,L`... , L-) J..tNU i•�f i Cr- rrr c� ;' 1 ilvC F ANlf i.i�,+'C 1 FOR, .,t_.4> h!f"4Tr T/ .r aI'"tT1 Id I L flit t to arr-. r'Wr.Mt dilr-M r16t Ti tt* e"I lr't--•1- b r-,c r.G I r^N 11 n rrf'a I Nrz i-\U l W',L �`ULUIi,ILZI, UlZ3rLK71=U 1,UN 1 I.; Z)rlLC 1 USING THE AREAS OF THE CONTOURS CREATED ON ONE FOOT INTE F1VALS THE TOTAL VOLUME CALCULATED USING DCA = 2-45 44 des 0 rL(,, ! A ! AO: FIG 3400 HAD C-APAGITY I TI�,l 4 FS :;.► =r•.. _ FI F GDP o D; ApD t T to�-AL. 51.o XG12F S a '� fSFtNC.. GLIA2Y b rDjZ rvMPI NG� � r . p f, r i F- gip. j f T))) s System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Anima!Waste Management Systems Manua! t 4 OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant(such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer 1 early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. • Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes,and Overflow Pipes--look for: 1. separation of joints 2. cracks or breaks 3, accumulation of salts or minerals 4. overall condition of pipes 2 Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability-- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps --check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height 3 Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. 4 • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. • Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by-- 5 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper-agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag-line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil-test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. 6 The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: • Modification of the lagoon structure--an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels--high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. 7 EMERGENCY ACTION -PLAN- PHONE NUMBERS DIVISION OF WATER QUALITY (DW(2) fro 3cf5 3g6o EMERGENCY MANAGEMNET SERVICES (EMI S) g/a -,% a SOIL AND WATER CONSERVATION DiSTRI1CT (SWCD) NATURAL RESOURCES CONSERVATION S�RViCE (NRCS) 9io 01 6 aaaa 0 COOPERATIVE EXTERSION SERVICE (CES) 9ro d9G, a� ?his plan will be implemented in the event that-wastes from your operation are leaking, overflowing or'running off site. You should not wait until wastes reach surface waters or leave you property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1 . Stop the release of wastes. Depending on the situation, this may ore may nor be possible. Suggested responses to some possible problems are listed belwo. A. Lagoon overflow-possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field-actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that cause the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers-action include: . a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. APPR ?p19 d. Repair all leaks prior to restarting pumps. Water; �a y D. Leakage from flush systems, houses, solid separators-action include.0laonsswilo a. Stop recycle pump. b. Stop irrigation pump. C. Make sure siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. E. Leakage from base or sidewali of lagoon: Often this is seepage as opposed to flawing leaks-possible action: a. Dig a small sump or ditch from the embankment-to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of-the side walls and lagoon- bottom as soon as possible. --� 2. Assess the extent of the spill and note any obvious damages. a. Did the waste•reach any surface waters? b. Approximately how much was releasod and for what duration? C. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spali to reach surface waters? g. Are potable water wells in danger {either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Rhone - -. After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that-have been under taken, and the seriousness of the sitution. b. If spill leaves property or enters surface waters, call local EMS phone number. c.• Instruct EMS to contact local Helath Department. d. Contac, CES, phone number - , local SWCD office phone number - -, and local NRCS office for advice/technical assistance phone number - -. 4. If none of the above works call 911 or the Sheriff's Department and explain you problem to them and ask the person to contact the proper agencies for you. �• Contact the contractor of your choice to begin repair or problem to minimize off.. site damage. a. Contractors Name: i Nr o. S b. Contractors Address: � IS C,5e- C y P c. Contractors Phone: 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: Kr-A, U_�6sVe -e-e, � b. Phone: 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste managment plan to keep problems with release of wastes from happening again. 2- INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause -- BMP's to Minimize odor - —- - —4 Site Specific Practices (liquid Systems) Flush Guitars Accumulation of solids ~ 0 Hush system is designed and operated suffici;ent)y to remove accumulated soilds;from gutters as designed. () Remove bridging of accumulated solids at _ discharge !_sgoorts and Fits Crusted Solids --~ (•' Maintaiin lagoons, settling basins and Pits where pest brooding is apparent to mirtimi;e the crusting of solids to a depth of no more Then 6-8 inches over more than 30% of surface. zcessive Vegetative Decaying vegetation ;rowth {v)'Meintain vegetative central along banks of lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. (Dry Syster.Tts) odors Feed Spillage () Design, bpefate and maintain feed systems te.g_ bunkers and troughs) to minimize the accumulation of decaying wastage. -. () Clean up spi)lage on a routine basis (e.g. 7-10 day interval during summer, 1 S-30 day interval during wimar). a Storage Accumulations of feed residues () Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site end/or providing adequate containment(e.g., covered bin for brewer's grain and similar high moisture grain products). ( Inspect for and remove or break up accumulated solids in filltar strips around feed storage as needed. al Holding Areas Aetsimutadons of errrnet wastes () ©iminate low area that trap moisture along fences and feed wastage and other locations where waste accumulates and and disturbance by animals is minimal. (7 Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e.inspect for and remove or break up accumulated —_ solids as naaded). 1 /ember 11. 1996 ,)ry Manure Handling Accumulations of animal wastes (j Remove spillage on a routine basis(e.g.7-10 day Systems interval during summer, 15-30 days interval during winter) where manure is loaded for land application or disposal. () Pro%nde for adequate drainage around nunum stcckp3se- () Irnpper for and remover or break up accumulated wastes (n.ttl):er stripes - and stockpiles and manure hwxIU 7 aresw as needed. The issues checked ( ) pertain to this operation. The landownerftntegrat:or agrees to use sound Judgment in applying insect contral measures as practical. 1 certify the aforemendoried insect control BesrManagemenr Practices have been reviewed with me- (Landowner ignature) more information corrtect-the Cooperative Extension Service, Departrrtent of Entomology, Box 7613,.North Carolina State Ursversity, Raleigh, NC 39S-7613. IC—November 11, 1996 SWINE FARM WAS MANAGEMENT ODOR COMRpL CNE Source CauseCKUST - BMp's to Minimize Odor Farmstead Swine production Site Specific Practices - {�ee;etanve or wooded buffers; ( Regomrnended best management (y , ractices; v Animal body surfaces Dinv manure-covered enirneis odd lodgment and common sense (1 Dry floors Roor surfaces Wet manure-covered floors f7 5lorted floors; (� at*rers located over slotted floors; ( ers et high and of solid floors; f ScraQa manure buildup from floors; _ (} Underfloor ventilation for drying M Manure collection pits Urine V Frequant manure removal by flush,pit fechatge,or scrape Parrtal miccrbial decomposildon (} Undedfioor ventilation Verrtilatian exhauy-r fans Volatile gases; - Dust (-,I FF n mWntenance; (v/l:ffrcierrt air movement ndoor surfaces CusZ (, Washd:own between-groups of animals (} FeOd additives; (� Feeder covers; (} Feed delivery downspout extenders to feeder Covers sh tanks Agitation of recycled lagoon liquid wiu'les tanks are frlPng {1 Flush tank covers -- () Extend till lines to near botrom of tanks with ano-siphon venrs sh alleys Agitation during wastewater O comeyanance Ur+derfloor flush with underfloor ventilation recharge points Agitation of recycled lagoon (} Extand racherd lines to near botrom.of liquid wlti(e pits are f'tfing stations Agitation during sump tank ftlling pits with anti-siphon vet() gip tank covers and drawdo►m :ide drain c"Iection Agitapon during wastewater notion boxes (} Box cover conveyance it drainpipes at lagoon Agitation during wastewater f ? Extend discharge point of pipes - -- undemeatri lagoon liquid level �n surfaces Volatile gas emissions f! P oper lagoon liquid capacity --- biological rtvpng A ( correct lagoon starrup procedures Agitation () Minimum surface area-to-volume ratio (✓7 Minimum agitation when pumping () Mechanical aeration -- () Proven biological additives in sprinkler no=as Nigh pressure agitation Wind draft ,(,/Irrigate on cry days with little or no wind F7 Minimum recommended operation pressure (Vl Pump intake-near lagoon liquid surface ~ {) Punno, from second-stage lagoon 4vember ii. I3B6 -Drags tank or basin Partial microbial decomposition -urface Mixing whit (} Bottom or midlevel loading e filling {) Tank_ covers Agitation when emptying (} B.esio surface mats of solids {) Provisn biologicai additives or oxidants _ Sarding basin surface Partial mieobial decomposition {} F.xteitd drainpipe outlets underneath liquid Mixing while filing level Agitation when emptying () Remgve settled solids regularly Manure. slurry or sludge Agitation when spreading spreader outlets {) Soil i�jeetion of slurry/sludges Volatile pas emissions () Wash residual manure from spreader after tree () Proven biological additives or oxidants Uncovered manure. slurry VOleols gas emissions white d — — or sludge on field surfacers r�^ng O Soil iryfectian of Slurry/sludges — - () Soil incorporation within 48 hours () Spread in thin uniform layers for rapid drying {) Proven biological additives or oxidants dead animals Carcass decomposition {) Praperdispomtion of carcasses lead animal disposal Carcass decomposition its (} Cornpipte covering of carcasses in burial pits {} Proper?location/construction of disposal pits iefnerators 7rtcomplete combustion O SaconQary stack bumers [ending water around Improper drainage cifties (+rGrade and landscape such that water drains Morabial decomposition of away from facilities organic matter 9nure tracked onto public Pooriy maintained access roads 'from farm access ( Farm access road maintenance ditionei Information: ins Manure Management_0200 Rule/BMP Packet — Available Froux 'no Production Farm Potential Odor Sources and Remedies.EBAE Fact Shea; NCSU-County&aeon Center no Production Facility Manure Managamerm Pit Recharge_Lagaon Treatment;EBAE 125-88 NCSL1-BAE no Production Facility Marxrre Management; NCSU Underfloor Ruse—Lagoon Treatment; EBAE 129-88 43AE tan Dacia and Management for livestock Manure Treatment and Store e, NCSL1-8A iration of Manure and Wastewater Application E g -E3AE 103-83 NCS11-8AE Milling Odors from Swine E�n7dinps:P!H-33 0 EEiAE Fact Sheet NCSu-SAE onmental Assurane Program NPPC Manual NCSU-S wine Extension ins for Managing Odor, a report from the Swine Odor Task Force NC Pork Produces Assoc nce Concerns in Animal Manure Management Odors and Flies; PR0707. 1995 conference Proeeedin s CSU Agri Corrunuricadonr p oriole Cooperative bctertslon issues checked ( ) pertain to this operation. The Ian downerl>rltegrator agrees to use sound judgment in ai i control measures as practical. ppn g IY the aforemerraoned odor control Best Managment Pra es have been revi With rAg,— �5 L !Lando ne . lgnature) November 11. 1995 version—November 26,2019 Mortality Management methods Indicate which method(s) will be implemented. When n. Methodsecting other than hose listle ed must be ap indicate a proved by he State Veversus terinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knoWledge of animal El death. The burial must be at least 300 feet from any flowing stream or public body of water Fd (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table.Attach burial location map and plan. ❑ ❑ Landfill at municipal solid waste facility permitted by NC DEQ under GS 1 SA NCAC 13B .0200, ❑ Rendering at a rendering plant licensed under G.S. 106-168.7.. ❑ ❑ Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture&Con- ❑ ❑ sumer Services Veterinary Division(attach copy of permit). if compost is distributed off-farm. additional requirements must be met and a permit is required from NC DEQ. D C1In the NC Depart of ment o�Agricutturel&Clansumer Servin a ices I(G S f 106-549.70)a size and design approved by the Any method which, in the professional opinion of the State Veterinarian,would make possible ❑ 1_1 the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). ❑ Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit These plans are also recommended for all animal operations. This he NCDA&C S Veterinary Division sup- an outlines farm-spedifle mortality man- agement methods to be used for mass mortality• ports a variety of emergency mortality disposal options;contact the Division for guidance. fEC1=1 ;iwCC« D' 'R . A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. APR 4 4 2019 . Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. wawaua* . Mass burial sites are subject to additional permit conditions(refer to facility's animal ,r,ln�E Ct csrsos waste management system permit). emergency,the State Veterinarian may enact In the event of imminent threat of a disease additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager - Date 3 1�-� �`� igna a of Technical Specialist Date