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HomeMy WebLinkAbout310134_Application_20240304,z. , State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2024. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AWS310134 2. Facility Name: Richard Lanier Hog Farm 3. Permittee's Name (same as on the Waste Management Plan): Richard FLanier 4. Permittee's Mailing Address: 860 Fountaintown Rd City: Beulaville State: NC Zip: 28518 Telephone Number: 910-298-4237 Ext. E-mail: 5. Facility's Physical Address: 431 Cedar Fork Church Rd City: Beulaville State: NC Zip: 28518 6. County where Facility is located: Duplin 7. Farm Manager's Name (if different from Landowner): 8, Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): 00 Ao Cz 5 10. Operator Name (OIC): Richard F. Lanier Phone No.: 910-298-4237 OIC #: 18096 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine - Feeder to Finish 3,672 Operation Types: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep- Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): (Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Name Structure Type (Lagoon/Digester/ WSP) Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard 'Redline" (Inches) LAGOON #1 Lagoon 5/30/1991 Full, clay 762,159.00 115,434.00 19.00 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d), either by mailing to the address below or sending it via email to the email address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5.Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. v =Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Print the Name of the PermitteetLandownerlSigning Official and Sign below. (If multiple Landowners exist, all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name (Print): kc 4 F l Q �21 e-f- Title: e06('-!'t1C__ Name (Print): Signature: Name (Print): Signature: Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: animal.operations@deq.nc.gov NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 WASTE UTILIZATION PLAN Page 1 DATE 05/16/00 FN 31-134 Producer: Richard Lanier Location: 860 Fountaintown road BEULAVILLE, NC 28518 Telephone: 910-2984237 Type Operation: FEEDER TO FINISH Number of Animals: 3672 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre- cautions, waste may be applied to land eroding at up to 10 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. If you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting waste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage require- ments should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 21-1.0217 adopted by the Environmental Management Commission. WASTE UTILIZATION PLAN AMOUNT OF WASTE PRODUCED PER YEAR (GALLONS, FT3, TONS, ETC.) 3672 hogs x 3.8 tons waste/hogs/year = 13953.6 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 3672 hogs x 4.6 PAN/hogs/year = 16891.2 lbs. PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and surface application. TABLE 1: ACRES OWNED BY PRODUCER Page 2 TRACT PULLS SOIL TYPE & CLASS- CROP YIELD LBS residual — ' LBS DETERMINING PHASE CODE AW N PER ACRES AW 6768 1a,2a AuB BH 6768 —1 a,2a Au8 SG 6768 1 b,2b AuB BH 6768 —1 b,2b AuB SG 6768 1 b,2b LnA C 6768 —1 b,2b LnA WA 6768 1b,2b LnA DSB 6768 3 AuB BH 6768 —3 AuB SG 6769 4a,5a NoB BH 6769 —4a,5a NoB SG PER AC AC USED APPLIC. TIME 5.5 275 14.6 4015 1 50 14.6 730 4 IV v 5.5 275 10.84 2981 `0 1 50 10.84 542 50 62.5 15 2.89 137.275 1 100 2.89 289 18 72 2.89 208.08 5.5 275 2.12 583 v 1 50 2.12 106 f 6.1 305 8.26 2519.3 1 50 8.26 413 Total 12523.655 — Indicates that this field is being over seeded (i.e. interplanted) or winter annuals follow summer annuals. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act wi(I require farmers in some eastern counties of NC to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. WASTE UTILIZATION PLAN Page 3 TABLE 2: ACRES OWNED BY PRODUCER AND CONTINUED FROM TABLE 1 (Agreement with adjacent landowners must be attached.) (Required only if operator does not own adequate land. See required specifications 2.) TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM " LBS "' DETERMINING PHASE CODE AW N PER ACRES AW PER AC AC USED 6769 1 NoB BH 6.1 305 17.14 5227.7 G 6769 --1 No6 SG 1 50 17.14 857 Q 6769 4� NoB C 100 125 15 8.1 891 7b,8b 6769 —4b,5b NoB WA 1 100 8.1 810 7b,8b 6769 4b,5b NoB DSB 38 152 8.1 1231.2 7b,8b 0 0 Total 9016.9 w Indicates that this field is being over seeded (i.e. interplanted) or winter annuals follow summer annuals. — Acreage figures may exceed total acreage in fields due to over seeding. * Ibs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop codes used in tables 1 and 2 above: CROP CODE CROP BH HYBRID BERMUDA GRASS -HAY C CORN SG SMALL GRAIN OVER SEED SA SUMMER ANNUALS WA WINTER ANNUALS BC HYBRID BERMUDA GRASS -CON GRAZED BP HYBRID BERMUDA GRASS -PASTURE FC TALL FESCUE -CON GRAZED FH TALL FESCUE -HAY FP TALL FESCUE -PASTURE SB SOY BEANS DSB DOUBLE CROP SOY BEANS CO COTTON W WHEAT LBS N APPLY UNITS PER UNIT MONTH TONS 50 APR-SEPT BUSHELS 1.25 MAR-JUNE AC 50 SEPT-MAR AC 110 APR -MAY AC 100 SEPT-APR TONS 50 APR-SEPT TONS 50 APR-SEPT TONS 50 SEPT-APR TONS 50 SEPT-APR TONS 50 SEPT-APR BUSHELS 4 JUN-SEPT BUSHELS 4 JUN-SEPT TONS 0.1 MAY-JUN BUSHELS 2 OCT-MAR "SEE NCSU MEMO' WASTE UTILIZATION PLAN Page 4 r, TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED TABLE 1 20.8 12523.655 TABLE 2 16.67 9016.9 TOTAL 37.47 21540.555 AMOUNT OF N PRODUCED 16891.2 "` BALANCE-4649.355 This number must be less than or equal to 0 in order to fully utilize the animal waste N produced. Acres shown in each of the preceding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facilttywill produce approximately /35 ✓5% L `1 pounds of plant available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge equipment, may be needed when you remove this sludge. See attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of waste being stored in your structure be within —/L� feet of the top of the dike. WASTE UTILIZATION PLAN Page 5 If surface irrigation is the method of land application for this plan, it it is the responsibility of the producer and irrigation desigr signer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may make this plan invalid Call your Agriment Services representative for assistance in determining the amount of waste per acre and the proper application rate prior to beginning the application of your waste. NARRATIVE OF OPERATION: SEE ATTACHMENT WASTE UTILIZATION PLAN Plans and Specifications 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Local NRCS office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the Irfe expectancy of the production facility. It is the responsibility of the owner of the facility to secure an updated Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These fitter strips will be in addition to "Buffers" required by DEM. (See FOTG Standard 393-Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when the wind is blowing. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance. 7. Liquid waste shall be applied at rates not to exceed the soil infil- tration rate such that runoff does not occur off -site or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall event, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. Page 6 WASTE UTILIZATION PLAN 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Animal waste shall not be applied closer than 25 feet to surface water. This distance may be reduced for waters that are not perennial provided adequate vegetative fitter strips are present. (See standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right -of ways. 15. Animal waste shall not be discharged into surface waters, drainage ways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist'. Animal waste should not be applied on grassed waterways that discharge into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. 16. Domestic and industrial waste from wash down facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. Lagoons and other uncovered waste containment structures must maintain a maximum operating level to provide adequate storage for a 25-year, 24-hour storm event in addition to one (1) foot mandatory freeboard. 18. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and and shall be fenced, as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 19. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 20. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. WASTE UTILIZATION PLAN Page 8 21. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre plant with no further applications of animal waste during the crop season. 22. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 23. Waste shall be tested within sixty days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three years. Waste application records for all other waste shall be maintained for five years. 24. Dead animals will be disposed of in a manner that meets North Carolina State regulations or other States' regulations. WASTE UTILIZATION PLAN Page 9 .� NAME OF FARM, - OWNER / MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that an expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Water Quality (DWQ) before the new animals are stocked. I (we) also understand that there be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25 year, 24 hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DWQ upon request. I (we) understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rate that no runoff occurs. NAME OF FACILITY OWNER: Richard Lanier ,l�.�r/� SIGNATURE: .� 6�.cj DATE: NAME OF MANAGER (if different from SIGNATURE: DATE: NAME OF TECHNICAL SPECIALIST: RONNIE G. KENNEDY JR. AFFILIATION: AGRIMENT SERVICES, INC. PO Box 1096 Beulavil 1 i SIGNATURE: 4w• ,r REVISED ADDENDUM TO WASTE UTILIZATION PLAN. - FACILITY NUMBER 31-134 FARM NAME: RICHARD LANIER FARM OWNER NAME: RICIIARD LANIER DESIGN CAPACITY. • 3672 FEEDER TO FINISH THIS PLAN IS A REVISION OF THE 4/I5/96 PLAN COMPLETED BY BOYCE BOYETTE. THIS PLAN DEPICTS THE WETTABLE ACRES ON THE FARM AND DISPLAYS THE SAME IN THE CALCULATION TABLES. THIS WASTE PLAN REPRESENTS A COMPLETE TWO-YEAR ROTATION OF THE CROPLAND AND HAYLAND. THE PAN HAS BEEN DOUBLED TO REPRESENT PAN ACCUMALATION FOR TWO -YEARS. THE ACREAGES OF THE HAYLAND WITH SMALL GRAIN OVERSEED HAVE BEEN DOUBLED IN THIS PLAN TO TAKE UP THE NUTRIENTS FOR A TWO-YEAR PERIOD, BECAUSE THESE CROPS DO NOT CHANGE IN TWO YEARS. THE CROPLAND REPRESENTS THE USE OF A CORN/WINTER ANNUAL/SOYBEAN ROTATION. THE ACTUAL ACREAGES ARE USED FOR THE CROPLAND, BECAUSE THE CROPS CHANGE EVERY OTHER YEAR. ACREAGES MAY BE CONFUSING BY SEEING DOUBLE THE ACREAGES FOR THE TWO-YEAR ROTATION REVERT TO MAP FOR ACTUAL ACRES USED. THE CROPLAND FIELDS IN THIS PLAN ARE NOT NEEDED TO FULFILL THE AGRONOMIC REQUIREMENTS OF THIS FARM. THEY ARE INCLUDED IN THE TABLES OF THE WASTE PLAN AS CORN/WA/SB ROTATION; HOWEVER, MR. LANIER HAS FLEXIBILITY TO PLANT ANY CROP HE SO DESIRES AND MAY APPLY CROPS OTHER THAN CORN, WINTER ANNUALS OR SOYBEANS AS LONG AS A PAN RATE IS SPECIFIED BY TECH SPEC AND NO APPLICATION TO CROPS THAT DO NOT HAVE REALISTIC YIELDS OTHER THAN PREPLANT. ALL FIELDS MUST MEET MONITORING AND REPORTING REQUIREMENTS WHEN USED. 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In c: :3 ce) r-L a O 0 a. 4) E CD 0 b z c 0 z 0 co > w t x r to z Z C uj 4) CV < -i —i w I,- 04 CD > C 4) w U) c 4) 0 —ca 0 E Im cr w CL CL < 0 CL > (D C m 0) E CL 4) CO 75 0 CV 'a 0 6 z z w m co Y N EL > L L o 5 a a iMeYMMrrN N C-i 6 C4 cNi p000OptO00666 V) "101010 o o co 0 0 0 0 0 M ci M 0 m 0 5 ,0, cn m 0 m CD m C� cn C� m 0 m 0 0 0 0 0 a 00000000000000 CM C4 CM CM CM N N N CM cm C) Cl C? q Oi q q q q try to m to 0 m w to to 0 0 0 0 to C4 N cm N cm 0 0 co In C, 0 to m 0 0 0 0 0 LO o cl, m Q to NLn ; U81 m 0 to F. o le cm 0 1, to t- M 0 0 0 0 0 0 0 Cla 0 0 to to 0 co to tn M 4" cm M W 0 N N M M M W M M oi oi ri I I I co dcJco ca < co co < co C "T 19 19 1? 9 M 3: m m 3: x x x S S x S x m Fm co E cr 0 is O = s? = cc mw CL — C So CL C 4) E E 0 ik M im U) c 0 m E y. CO a 0 rn IT LU -i co to 0 r 0 0) Ce) M 0 C-4 0 4 w CL Li E CL E c .0 w a. (L A 5 E CL a '2 ro- E o LU . = CL 0 w S) 0 0 cr E g- CL Z 0 0. ca 0) a- r- 0 CO , CL P n as r Lm 7; v O FL CL o 4) 0 0=.) 0 M iy- 2: < w Q. 04 M C*4 V 0 CL w C3le .2 in T w 2 IE z Ul) 2 c as w w L 03i 1 col - OW (D (D 'a o Im 4) 0 Co 0 Lo *1 1 j iF $ 3 ce IM 2 0 w � s w � � 2 0 K a Ir le � co Q 2 2 � 2 � 2 � R b$ ■ � �> q C) Co ƒ k U k oc ■ o -0 = 2 Q « CL c 0 a c ■ § � u 0 � � k cr Ix $ � » ! < § ; � \ _ c 7 Sheet 6 DESIGN AND INSTALLATION OVERVIEW This irrigation system is designed with four inch, Class 200 PVC gasket pipe and schedule 80 fittings. The system is designed to accommodate the flow velocities, flow rates and the pressure requirements associated with the Ag-Rain 27A traveler. Air vents and thrust blocks are to be installed as indicated on the drawings. Air vents will consist of using a 4" x 4" x 2" Schedule 80 tee and 2" Schedule 80 pipe, Schedule 80 fittings (elbow and MIP adapter) with an AV 150. The thrust block areas have been calculated and are listed on sheet 4 in the plan. The design of this system requires the use of a .927" ring nozzle in the gun. Each pull has a specific arc setting and travel speed which must be used to achieve the desired application. This information is given in detail on sheet 2 of this design. A detail of the hydrant design is also included and specifies the type and size of fittings. All pipe shall be installed with a minimum of 30" of cover and shall be backfilled in no less than three passes, leaving enough soil material above original grade to allow for settling. The suction assembly for the power unit and pump to be used should be a minimum of 6" x 30' alluminum. A pressure gauge should be installed on the discharge side of the pump where it can be seen during startup of the system. SYSTEM START UP AND OPERATION When setting up the reel, make sure it is level and the stabilizer legs are down and secured. Engage the brake, then disengage the transmission. Pull out the hose at a speed not to exceed 3mph. Engage transmission before disengaging the brake. Prime the pump and start engine at idle. Operate engine in a manner not to exceed 50 psi until a solid stream of water is exiting the gun, air is out of the line and pressure is slowly building on the gauge. Increase rpm's slowly until desired pressure is achieved. Set all "Murphy" safety switches to insure immediate shutdown of system if a problem occurs. Also, set the timer to shut off pump at the time a run will be completed -- but, make it a practice to idle the system down instead of relying on the safety timer. Check all safety switches on the reel after each start -up to insure proper operation. Read and review the manufacturers operator manuals for additional details on start-up procedures. Grower should walk the entire pipeline periodically to check for leaks or potential problems. WINTERIZATION Disconnect both ends of all flexible hoses at the pump and the traveler. Remove drain plug from gun cart and pull out hose at least half way to purge enough water to protect from freezing. Wind hose back onto reel and replace drain plug. Sheet? CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson 100 . Nozzle Size: 0.927 inches Sprinkler Pressure: 60 psi Flowrate(GPM): 164 gpm Wetted Diameter: 275 feet Desired Spacing (%): 70 % Design Spacing(feet): 192.5 *PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 200 feet Actual Spacing (%): 73 % Application Rate Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.33 in/hr 300 degree arc = 0.39 in/hr 220 degree arc = 0.54 in/hr 180 degree arc = 0.66 in/hr Traveller Speed Travel speed =1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.4 inches 300 degree arc = 3.29 ft/min 220 degree arc = 3.95 ft/min 180 degree arc = 6.58 ft/min Mainline Velocity Velocity = .408 x Flowrate / pipe diameter squared feet/sec." **For buried pipelines, velocity should be below 5 feet per second Pipe size: 4 inches Velocity= 4.18 ft/sec. a. Page 1 Sheet? Most distant hydrant: 8 Total distance: 3000 feet Friction Loss Is figured using HaaenMiilliain's Equation Friction Loss= 1.44 Feet/100 f_et Max. Mainline Loss = 43.2 feet or 18.7 psi Total Dyriamic Head Sprinkler Pressure: 60 psi Loss through trc.vet:?r: 50 psi Elevetion head: 2 psl Mainline loss: 18.7 psi Suction head and lift: 2.5 psi 5% fitting loss: 6.7 psi TOTAL(TDH) = 139.9 psi or 323.1 feet Horsepower Required Horsepower = Flowiate x TDH(feet) / 3960 / Pump effeciency Pump Description: Berkeley B3JQBM Pump Efficiency: 45 % Horsepower Req'd: 29.7 Hp Thrust Blocking Thrust Block Area = Thrust / Soil Bearing Strength Thrust: 3630 feet. Soil Bearing Strength: 1500 feet End Cap: 2.4 ft2 90 degree elbow: 3.4 ft2 Tee: 1.7 ft2 45 degree elbow: 1.8 ft2 Pips Pressure Rating Cheek T Pressure Rating of Pipe to ba Used: ' 200 psi Max. Pressure on sys!arn when running: i39.9 psi 70% of Prescure Rating: 140 psi If Max. Pressure on systsm Is less than 70% of Pressure Rating, OK Page 2 Sheet? N Im- MiMITM NPSHA: 32.34'- 5.6' - .1' -1.17'= 25.47' 4 NPSHR: < 81 *from pump curve IMMMMEMO-D. 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GPM I DIA PSI WIDTH X LNGTH 40 50 75 100 125 1150 225 .812" 50 100 230 76 161 X 901 1.3 1.0 0.7 0.5 0.4 0.3 0.2 Ring 50 110 245 89 172 X 906 1.4 1.1 0.7 0.5 0.4 0.4 0.2 or .7" 70 118 260 102 182 X 911 1.4 1.1 O.7 0.5 0.d 0.4 0.2 Taper 80 127 Z75 115 193 X 916 1.4 1.1 0.7 0.6 0.4 0.4 0.2 .857- 50 115 240 81 168 X 904 1.4 1.2 O.B 0.6 0.5 0.4 0.3 Ring 60 125 260 94 182 X 911 1.4 1.2 0.8 0.6 0.5 0.4 0.3 or .75" 70 135 Z75 108 193 X 916 1.5 1.2 0.3 0.6 0.5 0.4 0.3 Taper 80 145 285 122 200 X 920 1.5 1.2 0.8 0.6 0.5 0.4 0.3 .895- 50 129 250 85 175 X 9N 1.6 1.2 0.8 0.6 0.5 0.4 0.3 Ring 60 141 270 100 189 X 915 1.6 1.3 0.8 0.6 0.5 0.4 0.3 or .8" 70 152 290 114 203 X 922 1.6 1.3 0.8 0.5 0.5 0.4 0.3 Taper 80 163 300 129 210 X 925 1.6 1.3 0.9 0.7 0.5 O.t 0.3 .927" 50 150 253 94 179 X 909 1.8 1.4 0.9 0.7 0.6 0.5 0.3 Ring 60 164 275 110 193 X 915 1.8 1.4 1.0 0.7 0.6 '0.5 0.3 of .85" 70 17T 295 125 207 X 923 1.8 1.4 1.9 O.7 0.5 0.5 0.3 Taper 80 189 305 142 214 X 927 1.9 1.5 1.0 0.7 0.6 0.5 0.3 .965" 50 167 250 101 132 X 911 1.9 1.S 1.0 0.8 0.6 0.5 0.3 Ring 60 183 280 119 196 X 918 2.0 1.6 1.0 0.8 0.6 0.5 0.3 or .B5- 70 198 300 136 210 X 925 2.0 1.6 1.1 0.8 0.6 8.5 0.4 Taper 80 211 315 153 221 X 930 2.0 1.6 1.1 0.8 0.6 0.5 0.4 1.0" 50 204 3DO 119 210 X 925 2.0 1.6 1.1 0.8 0.7 0.5 0.4 Taper 60 224 316 141 221 X 931 2.1 1.7 1.1 0.9 0.7 0.6 0.4 Bore HOURS FOR 820 FEET OF TRAVEL- 20.5 15.4 10.9 ( 8.2 6.6 5.5 13.6 System inlet pressure shown above is for Turbine Ortves. Engine Ddves will bs aprrux 10 PSI lower. • Ara cavarsd nap Tarp *ndiry as wi" cosdMe", 0@W dtwaskns; and asa of onspaatftaf spdsklm. Ths alr-ga area eavoc d par rua Is 4 erns. The 'System Inlet Pressure' is tha pressure required at The traveler Inlet. It Includes allowancss for the travelar plumbing and drive. PE tube and sprinkler pressure. Turbine drives will require additional prsssare at higher speeds. It does not Include any pressure allowances for field elevstlon or mainflne pressure loss. Use the small 9e3rbos pulley at ground speads above 75 fact par hour. NOTE: Specific=tlons are subject to change without notice. 19 sa+-o4as-a JOHN DEERE Engine Performance Curve Rating: Grass Power Application: Industrial - Continuous All vatues are from currently available data and are subject to change without notice. 300 Series Engine Model: 4039❑ 71 hp @ 2500 rpm 53 kW Q 2500 rpm Engine Specification Data General- Data Model................................................................................... 40390 Number of Cylinders ........................... „ „4 ............................ Bore and Stroke--in.(mm) ..........................4.19 x 4.33 106 x 110) Displacement --in' (L)....................................... .........239 (3.9) Compression Ratio...............................................................17.8:1 Valves per Cylinder--Intake/Exhaust .........................................1/1 FiringOrder.........................................................................1-3-4-2 Combustion System ................................................Direct Injection Engine Type.............................................................In-line 4-Cycle Aspiration............................................................................ Natural Engine Crankcase Vent System ............................................Open Maximum Crankcase Pressure—in.H2O (kPa) ......................2 (0.5) Physical Data Length—in.(mm)..............................................................33.2 (844) Width—in.(mm)................................................................20.4 (519) Height—in.(mm)........................................................ ..32.2 (818) Weight, dry —lb (kg).......................................................815 (370) (Includes flywheel hsg., flywheel i£ electrics) Center of Gravity Location From Rear Face of Block (X-axis)—in.(mm)..............10.4 (264) Right of Crankshaft (Y-axis)—in.(mm) ..........................0.5 (-13) Above Crankshaft (Z-axis)—in.(mm) ............................5.2 (132) Maximum Allowable Static Bending Moment at Rear Face of Flywhl Hsg w/ 5 G Load--lb-ft (Nm) ......600 (814) Thrust Bearing Load Limit (Forward) Continuous --lb (N)..................................................500 Intermitter.; (2224) . --lb (N)..................................................900 (4003) Fuel System Fuel Injection Pump.......................................................Stanadyne Governor Regulation........................................................... 7-10% Governor Type.............................................................. Mechanical Fuel Consumption--lb/hr (kg/hr)....................................26.6 (12.1) Fuel Spill Rate--lb/hr (kg/hr)........................................190.4 (85.9) Total Fuel Flow--Ib/hr (kg/hr) ........................................ .....217 (98) Maximum Fuel Transfer Pump Suction'—ft (m) fuel ............ 3 (0.9)' Fuel Filter Micron Size @ 98 % Efficiency ................... ......8 Lubrication System Oil Pressure at Rated Speed—psi(kPa) .............................50 (345) Oil Pressure at Low Idle —psi (kPa)....................................15 (105) In Pan Oil Temperature —OF (OC)......................................240 (115) Oil Pan Capacity, High—qt (L)..............................................9 (8.5) Oil Pan Capacity, Low—qt (L)...............................................8 (7.6) Total Engine Oil Capacity with Filters—qt (L) ......................10 (9,5) Engine Angularity Limits (Continuous) Any Direction—degrees..........................................................20 Exhaust System Exhaust Fiow-40/min (m'/min).......................................420 (11.9) Exhaust Temperature —OF (°C)......................................1040 (560) Maximum Allowable Back Pressure—in.Hg (kPa)..............2.2 (7.5) Recommended Exhaust Pipe Diameter—in.(mm) ............ 2.5(63.5) All values at rated speed and power with standard options unless otherwise noted. Cooling System Engine Heat Rejection—BTU/min(kW)............................1750 (31) Coolant Flow—gal/min (Umin)........................................38.5 (145) Thermostat Start to Open —OF ('C)....................................180 (82) Thermostat Fully Open -OF (OC)........................................202 (94) Maximum Water Pump Inlet Restriction—in.Hg (kPa) ............ 3(10) Engine Coolant Capacity--qt (L)...........................................8 (7.5) Recommended Pressure Cap —psi (kPa) ..............................7 (48) Maximum Top Tank Temp—°F (°C)...................................210 (99) Minimum Coolant Fill Rate--gal/min (Umin) ..........................3 (11) Recommended Air to Boil -OF (OC)....................................117 (47) Air System Maximum Allowable Temp Rise —Ambient Air to Engine Inlet --OF (OC).........................................................15 (8) Maximum Air Intake Restriction Dirty Air Cleaner—in.H2O (kPa)....................................25 (6.25) Clean Air Cleaner—in.H2O (kPa).......................................12 (3) Engine Air Flow--ft'/min (m3/min)......................................148 (4.2) Intake Manifold Pressure—in.Hg (kPa) ..............................Ambient Recommended Intake Pipe Diameter—in.(mm) ...............2.5 (63.5) Electrical System Recommended Battery Capacity (CCA) 12 Volt Sys;em--amp...........................................................640 24 Volt System--amp...........................................................570 Maximum Allowable Starting Circuit Resistance 12 Volt System--Ohm.....................................................0.0012 24 Volt System—Ohm.......................................................0.002 Starter Rolling Current--12 Volt System At 32 OF (0 OC)--amp...........................................................780 At -22 OF (-30 2C)-amp......................................................1000 Starter Rolling Current-24 Volt System At 32 OF (0 'C)--amp............................................................ 600 At -22 OF (-30 'C)—amp........................................................700 Performance Data Rated Power —hp (kW).........................................................71 (53) RatedSpeed—rpm..................................................................2500 Peak Torque--lb-ft (Nm)..................................................176 (239) Peak Torque Speed—rpm.......................................................1400 Low Idle Speed--rpm................................................................850 BMEP--psi (kPa)................................................................94 (649) Friction Power @ Rated Speed—hp(kW)............................28 (21) Altitude Capability (w/o Defueling)—ft(m)....................5000 (1525) Air:Fuel Ratio...........................................................................24:1 Smoke @ Rated Speed —Bosch No...........................................2.5 Noise—dB(A) C 1 m................................................................98.2 Engine Power Torque BSFC Speed ho (kW) lb- Nrn Ib/hp-hr tBm AWh) fo 2500 71 (53) 149 (202) 0.375 (228) 2400 71 (53) 156 (211) 0.370 (225) 2200 69 (51) 165 (224) 0.363 (221) 2000 65 (48) 171 (232) 0.358 (218) 1800 59 (44) 172 (233) 0.357 (217) 1600 53 (40) 174 (236) 0.35a (216) 1400 47 (35) 176 (239) 0.355 (216) 1200 40 (30) 175 (237) 0.360 (219) 1000 32 (24) 169 (229) 0.375 (228) Curve No. 4039D71IC Sheet 2 of 2 (09-93) ' Revised data -0 of m m � � n Z � r- m � v m C m ro m cn ? a n c N m C m V a rn m a to f m ro a m Cn CD GJ N A] mw vow i I • (oaSit�lt{ Th � G � se.%kdiJ� +tc LvcJ' -x- A 14,i F.'„ 3 a,,4 arm y r. • i Gallons Per Min. FRICTION LOSS CHARTS FOR DIAMOND PIPE . IPS DIMENSION 4-Inch 4 5-Inch 6-Inch 8-Inch 10-Mch FRICTION HEAD LOSS IN FEET PER HUNDRED FEET 150 1.11 . 160 1.26 170 1.41 180 1.57 190 1.73 200 1.90 220 2.26 .81 .34 240 2,67 .95 .40 260 3.10 1.10 .46 260 3.56 1.26 .54 300 4.04 1.43 .61 320 4,56 1.62 .69 340 5.10 1.82 .77 360 5.67 2.02 .86 ` 380 6.26 222 .95 400 6.90 2.45 1.04 420 2.69 1,14 440 2.92 1.25 460 t 480 3.18 . 1,35 3.44. 1.46 500 3.70 1.58 550 1.89 600 2,22 650 2.58 700 2.95 750 3.36 800 3.78 850 4.24 900 Table based on Hazen -Williams 4.71 950 equation•=-Cw = 150 5.21 1000 5,73 1% To find friction head loss in 1050 PVC pipe having a standard 1 100 dimension ratio other than 21, 1150 the values in the table should 1200 be multiplied by the 1250 appropriate conversion factor 1300 (P) shown below: If 1350 1400 1450 1500 1600 1700 1800 1900 2000 2 3 3 12-Inch .09 1.73 2.05 2.39 2.57 2.76 .10 .12 .14 .17 .19 " .21 .24 .26 .28 .10 .31 . .10 .34 .11 .3.7 .12 _41 .14 .43 .15 .060 .52 .18 .083 .61 .21 .096 .71 _24 .110 .81 .28 '.125 .93 .32 .141 1.04 .36 .158 1,17 .40 .175 1.30 .44 .194 1.44 .49 .213 1.58 .54 .233 .59 .254 1.88 .65 .276 .70 .298 .21 .76 .322 .82 .346 .88 .371 .95 .397 .95 1.01 .423 16 1.08 .451 .35 1.15 .508 1.30 .568 1.45 .632 1.62 .698 1.79 .767 1.97 840 Loss below bold line indicates velocities in excess of 5 feet per second. Diamond ASTM D-2241 iPS Pressure -Rated PVC Pipe Approximate Coupler Dimensions t ,/► A O.D. C Size Gasket Race Socket Depth • 2 3.166 4.500 • 21A 3.719 6.000 3 4.434 6.000 4 5.603 5.000 6 8.252 6.250 g 10.420 6.500 10 12.762 7.500 12 14.952 7,500 .D-2241 Pipe Dimensions Minimum Wall Thickness D r7B5 SOR.135 SOR-21 SOR26 SOR-325 $DR+ sat C,0 5cn +0 315 aSr 200 PSI 160 PSI 175 PSI 100951 840 .109 .062 r . " 1.050 .113 060 1 1.315 133 .063 1 Y." 1.660 .140 _079 064 056 1 V. " 1.900 145 090 073 058 2 " 2.375 .154 113 091 073 2':, ' 2.875 203 137 110 088 3 3.500 .216 167 135 108 4 4.500 .237 214 173 138 .110 APPL " 5.563 .253 265 214 171 .136 " 6.625 .280 316 255 204 .162 8 8.625 .322 410 332 265 .210 10 " 10.750 .365 511 413 331 .262 " 12.750 406 606 490 392 .311 tmond's IPS Pressure -Rated PVC; Pipe.coupler *.nets the requirements of ASTM D 3139. Diamond Gasket Specifications 1. Gasket configuration locks gasket in place and prevents fishmouthing. 2. Chevron seal for added pressure sealing ca- pacity. 3. Compression seal -- provides a seal under Vacuum. 4. Wiper beads to clean spigot end. Diamond ASTM D2241 iPS Pressure -Rated PVC Pipe Rieber Gasketed Joint Dimensions 13 Il O [4FR T 7- I^ A eELL [.0. .7 O.O Piro A G D Size Insert 5ueka Dis[n�tcr 3 4 11" 3 1 /9 3- 4 5 114 : 7116 4 112 5 11-1 S I C-' 6.. 5 6 7 13116 8 5 1 C2 6 7/8 10 118 10" 5 314 7 1r_1 12 1r' 1 2• 6 8 114 14 11116 Short form SI)cciriC:ltlotl for Diamond PVC irrio3(ion Pit)c ASTM'f-D224I-SDR41,32.5,26,or2! Diamond PVC Irrigation Pipe shall be made of compounds conforming to ASTM D1784 with a ccli classification of 12454t3. Diamond PVC Irrigation Pipe must Inca all the dinlcnsionul, chemical, and physical Icyuircmcrtts as oudi0e(J in ASTM D2241.-Anncx, ANSUASAI: S376.1. and SCS 430-DU, and wIll Lc supplied In 20 1.[11n laying lengths. „ p.rr ,.,Tpw7 ..p.. nn1 �.� r.yrur... ,. ,rin �i1 t•n' J^.,urla ..,.,1rra ... wr'[' ,r..v.I r,^,n ,r.,yuu. .rurr,rn y7nn,yr pl..�ni• a. r ..'4' n..ril 11 r,r,•• Sun..J,t, al.•n7 lrrru.ra.afGr u[ .r .a.....1rin 4t ,r>u.,,n•J.. gm.-'• t-.. 1•."54 . Z au)6l3 •yzya uor)oa13aa ulJa,l, 5UO-I ay) ui UaA[y Sar)[Suap atl) 03 pU13rduloo aq pInoys raJU. 'v'uiynunr.tj 1y) ')Joddns poo3 Jod •adrd and 3o )Joddns ay1 Ol )urlaod.wl )sotu sl mig Sulyounrq aq-L oil' 1:) r. asp 11 ' U J. r'nu... n4, ,rw ., ,rq m"P'r•.y . r. 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L,.;r.•' S'n .nlr ,•My -,.>., > '•N r• p:,, i. � i ' 1 � .. J.. .... ...yK u� w 1.p ,.n. }..r rs •qa.w] [aryl] JJ f0 •.q•^5171 .w IJ ...rw.a.Sr.i�q...r.ar.,.n....yK'I,,,n�»y�a J-.,>J>.ed',J+•�dr11pS ,n.s } •,�... ,as; ••N ••• pr.rur 7ia ++N +'Ti ',.,n f'n7{ ulraJ ..!-,7 1a.,..,7 ,pu" yarr,f 11wu,J .15 a.,r«. r., S,ri rrrr a`•IY 'w�J.� r',,..I may..+. ,v, +y7 •,.-. e, ,.rr �.l rn.w %Sr ..n y.rt v... rN ,w J. r.rpi P. Jn _y„-.ly .r _J,v ., ,l,.I ',s-�+ 11i,,,'] S-^ ,WTI J,•T.,Y.11aJyy .YS v.l1J >:+IS,: '"N ••• rr-.f'. N. }• a..r r. 1<K .. l ,., .. ,1,.1 •n nm.. p...q,.n7 P_ .I ...7 paq.,s 11-4 A ... etl ^H ... p.r.!rvr 'lti1 vN ,»,y',.,�, r'•17 W p... ur ,wr,T,) a.h•3 •u..n,w J p-r 'Ip5 11 'nU N.q p✓n•1, 'ram ya4rw w u+p+u 7rf, Jc4+w •J+w, u,Y.4 •11-1 r. Ym rr, n,1 .. 1 '^U •N •an. livry n/'• •7 tNm UN I •' it =n,nn, ,rl-v.,f • 10- pan,lrJ.-tj •'r:-5 �nflr)1,1175 r-p }ru:IlYJ{ YAlL elf 1105 1IQS SWILLY)U15NYl) IM131Yfy 1N374Q. AKA eO Holl"U-ls3a 'b ZIQ21 - IfAy7t1 fpgbrl SC rn rNln d'yMl [d7flS1 SCSI IN t'7 Q7m d—I r'a,c11 Imy7.) QA 47 —lJ f`u,lf {Q,!971 1SL971 Sai1Y Sa•Ud „enunn 1a ,srn'IrnwJ fQ5 iR1 (SL'C791 f+"'r'4" Otr saOS 5aIN Sd9A +f4R'°a'q 1J,au-'0 (CO:1.5a 131. IWl•SU alr'rurra a oas 05 DO sa Q�•S6 pQl mda t » ad lQ tzd, ) l7rlr)j 11'SYla f="'rrll2l A) AIJaad Ju IS I L»NSVy 4OrlCprrt>+,r7,] „DS a47,Y..1i1, Ja �, r-ur,I SICK Si•a tl•b �7,rr:r +,o,rro7 as,xn.v wnr,rrrlO fl.oS I !DS oal] . 17!os flivJlrl4 .!rrcI ,rj u2,7•pyY'>'I rl.v7p.. was +r—O NOSd.dIM5S?a iYIM31Ytl P]RR jn" A[ III II r I.LN3w030tu3 i() SSv17 •'SIS3)I1N31iYd N1 S-1YIN3IYW yY-1:1NYND SO-4 .A11SN30 3A11Y-13N NO A1ISN'30 tS01JOtfd 0NY0NYIS dO d.N3J233d SY Zti3sV3JY"ld 20 0u11135Y ONY SSYID 1N3NC38W3 snss3A NOf1OYdlVDD d() 33N030 JO 3:)NYN 03.LyWl _S3 Nad 301n0 31yMXONd lV 'S al4e! 3 pafpojslp uaaq Sou suy iaysrn5 al{ 'OJnsut 03 3u101 pa)aldtuoo ay) )oadsur (uznsit\ suonorujsgo 3o jQJ3 aJL, a)lgUJ 03 sued atl3 91JIUIt:Xa pug Sur aq)-Jjq=ssesrp ')urof aq) a)aldwoo Sou Saop aoJoj l,rWJ0u ,;;did ay) put: Jgq ayl UaaAti)aq pjuoq a 5ur:)eld Xq pa3:3a3oJd aq pinogs -,,did ay3 '0:)Jo3 Xrdde of pasn sr Jeq bd a 3l •auil uor)Jasul ay) o3 do 11aq aqi o)ur 3o9rds ay) ysnd ')uawuSqu )q,!ui3s ur adrd ay) y)rM 10,1SUv ay) 3o aog3Jns )ag)uoo ay) o) )ueotJgnl ,Clddz 'osly -; Jrtu aDuaJa30J ay) o3 do pua )o8rds aJl)ua ay) o) (uongJadJoa splisuld puowerQ Xq paysrurn3) lu[:olJgnl 1a�lsgg Xldd'd •)ajsr8 pug 'lo5rds '11aq atp 3o saae}Jns 5utwuJ uealo 'a[gw;)sse 01 •88VZQ JNISb puE'LPZQ kg_LSy'tua)sxs uoI)g0?3rssgD lroS pa3run Japun palsll suO9E:)9sssr.la lips y3rM aougpJ000g ur aq o) aJa slt'1Ja3= )uautpaqu)E �•uongiodJoa sonseld puowgla uJOJ3 Jo anp> luasaJdaJ Jnod tvoJ3 algglrgAg st v0131pa „pails -)a load„ > } adrd ./alum and aof ap nD VORV11nlsuJ atll pug 'UZZQ Y L3V 0r ' paplAoJd saanpaooJd uollellg3sul a143 VA', aouzpJoo»: ur aseq wig e woJ3 13oddns snonupuoo pug wJojlun tp!m pallE3sur pug palgwassr aq pinoys adrd aAd IgJn)In:)tJSy puowulC i)"! 3. f uorsTzIVssur FN LOSS IN POLYETHl'�E HOSE -ICTXO. 4 FRICTIaX L055 PER !OQ FEE( P01_YETHELIHE IRRIGAT10H HOS5 (WER) 63 50 40 1la 40 52 75 135 125 120 2.5 2.1 4.b0 1.30 O.D. ?iti 3.7 3 2.7 4.5 4.1 4.0 ^ _ - - 0.9 - ^ 1.1 3.1 SAL/ 10 - ` - - _ _ _ - - - - - _ 2.3 6.6 91X. 20 -- �- -- 1.4 410 I1.2 30 - - ' - _ 2.1 M 16.9 40 - - 2.9 6.4 - - 60 -- -- _ - 4 -- 1.0 116 .1i.2 _- 70 - - r _ - - - - 1.3 2.0 .9 - 80 -- -- -- _ _ 1.6 2.5 6.1 - - 40 - - - ^ - - - - 1.] I.5 3.0 7.5 100 ' 1.3 2.3 3.6I'l 8.4; - - 110 - - . _ - - - 1.6 2.7 4.2' 40.5 N - - 120 ` ' - - 0.7 1.8 3.1 4.4- 130 ' - O.B 2.1 3.6 5.6 - - 140_- 150 ` - - - - 1.0 2.7 4.6 7.2- 160 1 ti 0 5.2 8.1- 170 - _ 0.4 1.3 3.4 5.7 B.4 - y 180 - " 3.7 6.3- 140 4. 1 � i. 0 200 - - 0.4 1.1 1.6 0.4 1.2 1.7 4,5 1.6 - - 210 _ _ !.3 1.4 4.4 8.3 220 1.0 4.0 230 - - 1•f 1.4 2.1 5.3 1.2 1.5 2.2 5.7- 250 0.4 1.3 1.6 2.4 6.2 260 1.0 1.4 1.7 2.6 6.6 270 1.0 1.5 1.4 2.8 7.1 280 1.1 1.6 2.0 3.0 7.6- 290 1.2 1.7 2.1 3.2 8.1- 300 1.7 .1.0 2.2 3.4 B.6 - - - - 1.3 1.9 2.4 3.6 4:2 314 2.5 3.B - 320 1.4 2.0 4.7. _ _ - 330 1.5 2.2 2.7- 340 1.6 2.3 2.B 4.2- 350 1.7 2.4 3,0• 4.5- 30 1.7 2.5 3.2 4.7- 370 1.8 2.7 3.3 4.9 - 380 1.9 2A 3.5 5.2- 340 2.0 2.4 3.7 5.5 - - 4d0 2.1 3.1 3.s 5.7 ---- 420 2.3 3.4 4.2 6.3- 440 2.5 3.7 4.6 6.8- 40 2.7 4.0 5.0 7.4 480 3.0 4.3 5.4 8.0- 500 3.2 4.6 5.8 _ - - a ' -10- FRICTION.. LOSS. IN ALUMINUM € PVC PIPE P.S.I. FRICTI09 L03S PER 100 FEET _ ... _ . . ALUXI*A IRRI6ROX PIPE: i11 C1RIPL ERS INS. I.D. 2 3 4: ' 5'` b B SAL/ 10 0.1-- HIM. 20 0.5 0.1- 30 1.1 4.2-- 44 1.9 0.3 50 '19 0.4 0.1' -- -' "- 60 4.1 0.6 0.1 70 5.4 0.2 0.2 0.1 64 -- 1.0 0.2 0-.t -- -- 90 - - 1.2 0.3 0.1 100 - - 1.5 0.4.- 0.1 110 - - 1.7 0.4. 0.1 0.1• - 120 - - 2.0 0.5 0.2 0.1 - - 130 - - 2.1 0.6 0.2 0.2 0.1 0.1 - - - - 140 - - 2.7 .0.7 150 - - 3.1. 0.8 0.3 0.1 - - 160 - - 3.5 0.9 0.3 0.1 - - -170 - - 3.9 1.0 0.3 0.1 - - 180 - - 4.3 •1.1 0.4 0.1 - - 0 190 - - 4.8 1,2 0.4 . 0.2 200 - - 5.3 1.3 0.4 0.2 - 210 - - - - 1.4 0:5 0.2 - - 2.20 -- -- 1.5 4.5 0.2. 0.1 Z30 - - - - 1.7 0.6 0.2 0.1 240 - - - - 1.8 0.6 0.3 0.1 250 _ _ _ _ Z,0 0.7 0.3 0.1 260 - - - - 2.1 0.7 0.3 0.1 270. - - - - ;2.3 0.8 *0.3 0.1 2$0 - - - :. 2.4 0.8 0.3 0.t 290. - - - - 2:6 . 0.9 0.4 0.1 2.7 0.9 0.4 0.1 Z 9 .1.0 0.4 0.1 320 -- -- 3.1 '1.0 0.4 0.1 330 _ _ - - 3.3 1.1 0.5 0.1 W - - - - 3.5 1.2 0.5 0.1 350 _ - - - 3.h 1.2 0.5 0.1 36.0 - - - - 3.8 1.3 0.5 0.1 370 -- -- 4.0-•1.4 0.6 0.1 : 360 - - - - 4.2 I.4 0.6 0.1 .:.:..:.. 370 - - - - 4.5 1.5 0.6 0.2 400 - - - - 4.7 1.6 • 0.6 0.2 420 - - - - 5.1 1.7' 0.7 0.2 4.40 -- - -. -- 1.9 0.8 0'2 • 46o - _ _ _ _ - 2.0 0.9 0.2 OEO _ _ _ _ - 2.2 0.9 0.2 500 - -. - - = - 2.4 1.0 0.2 p,S.I. FRICTIOX LOSS PER 100 FEF PVC IRRI6ATIOR PIPE 2 3 4 5 -6 8 MJ 10 0.1- -- -- -- - -_ 30 O'8 0.1- 40 1.4 0.2 - - - - - - - - 50 2.1 0.3 0.1- 60 2.9 0.4 0.1- 70 3.9 0.5 0.1 - - - - - - Bo 5.0 0.7 0.2 0.1 90 - - 0.9 0.2 0.1 IN - - 1.0 0.3 0.1 Ilo - - 1.2 0.3 0.1 120 - - 1.5 0.4 0.1 - - - - 130 - - 1.7 0.4 0.1 0.1 ' - 140 - - 1.9 0.S 0.2 0.1 - - ISO - - 2.2 0.5 0.2 0.1 - - 160 - - 2.5 0.6 0.2 1.1 - - 170 - - 2.8 0.7 0.2 0.1 - - IDO - - 3,1 0.8 0.3 0.1 - - 190 - - 3.4 -0.8 0.3 0.1 200 - - 3.7 0.9 0.3 0;1 - - 210 - - 4.1 1.0 0.3 0.1 - - 210 - -. 4.5 1.1 0.4 -0.2 4.9 1.2 0.4 0.2 - - 240 - - 5.3 1.3 0.4 0.2 - - 250 - - - - , 1.4 0.5 0.2 - - 260 _ _ - - 1.5 0.5 0.2 0.1 270 - - - - 1.6 0.5 0.2 0.1 280 - - - - 1.7 0.6 0.2 0:1 . 2"_ _ - - 88 : A.6 0.3 0.1 3W __ _- 2.0 0:7 0.3 0.1 310 - - - - 2.1, 0.7 0.3 0.1 320 - - - - 2.2 0.7 0.3 0.1 330 -- -- 2:3• 0.8 0.3 0.1 ja _ _ - - 2.5 0.8 0.3 0.1 no __ -- 2.6. 0.9 0.4 0.1 360 - - - - rl:"r- 0.9 0.4 0.1 370 - - - - 2.9 1.0 0.4 0.1 390 - - - - 3.0 1.0 0.4 0.1 390 - - - - 3.2 1.1 0.4 0.1 400 _ _ - - 3.3 1.1 0.5 0.1 420 - - - - 3.6 1.2 0.5 0.1 4.40 _ _ _ - 4.0 1.3 0.6 0.1 40 - - - - 4.3 1.5 0.6 0.1 480 _ _ - - 4.7 1.6 0.6 0.2 W, _ _ -- 5.0 1.7 0.7 0.2 �i be r"abricated in almost any configuration. Some epoxy coated fittings include stacks and hydrants as an integral part of the fitting. Occasionally it may be necessary to connect PVC plastic pipe to steel or CA pipe. This connection can be made with a coupling called a transition or repair coupling. In -line valves can be supplied Sri th connections to gasket pipe. Thrust blocking is required for rec�endedsket pthrusttib1ocksost rattab�ocks will be concrete., Manufacturer o change in direction greater than 100. Figure 1-give5 an example of different arrangements for thrust bloc's. a r: V Figure 1. Example of different arrangements for thrust blocks. 5 AP Figure 2. Anchorage blocks for in -line valves. Table 1 is the forces encountered at end plugs. to calculate forces encountered at bends, tees and wyes, multiply the figure in Table I by the factors given 3n Table 2. Table 1. Thrust W at End Plugs rricf- in 1 he fnr test ❑ressure in ps Pipe Diameter ( i nches) 100 PSI J 150 PSI 200 PSI 250 PSI I1 295 440 590 740 2 455 680 910 11.4Q 2iz 660 990 132'0 1650 3 935 1480 1970 2460 a 1820 2720 3630 4540 6 3740 5600 7460 9350 8 6490-, 9740 .13,0CIO 16,200 10 10,650 16,000 '21,300 26,600 12 15,150 22,700 30,200 37,800 14 20,600 30,800 41,100 51,400 16 26,600 39,800 -53,100 66,400 D -6- jV .. . ..... .• - - j Table 2. . Factors .for Calculating Thrust 4�! for Elbows and Tees. El bows: 900 600 45: 300 22.5° • 1.41�` 1.00 0.75 0.52 0.39 Tees = 0.70 Z— Table 3 gives the safe bearing' load for different soil types. Table 3. Safe Bearing Load Soil �,Iul ch, peat and similar Soft Cl ay Sa nd Sand and gravel Sand and 'gravel cemented with clay Hard shale 1 b/. ft2 0 1000 2000 3000 4000 10,000 t) W = Thrust (Table 1 & Table 2) Thrust block area (fiof earing strengt ab I e 3) In placing concrete thrust blocks, check with the manufacturer of the pipe being used to ensure that the correct size thrust blocks are being, used. _ There are a number of machines that can be used to prepare the trench. for PVC plastic pipe. Soil types, moisture content, depth of trench required and type and diameter of pipe must be considered. Generally chain trenches, wheel trenchef,-backhoes, or vibrating plows will be used for trench preparation. TJ�e vibrating plow can only be used for solvent weld PVC pipe and generally is limited to the smaller diameter of pipe. lender most conditions the chain trencher or wheel trencher will be faster than the backhoe. Where wide trenches for large pipe are required, the backhoe will be most satisfactory. If soil conditions permit, long stretches of open trench zillexpldite piptalled installation. However, if rain is forecast the pipe s houand the trench backfilled. To avoid sharp turns in the line at obstructions, trenches should be curved within limits of curvature of the pipe. V -7- trU \ a lZ37 v !.5 4J b C' OGMr,�✓� 1Z41 •� s d �? 17;1 171 T \ At lT led•P 41 TO Comma,J- V l714 M T (S fna° Ys I�t 11 LM _ Im v 1711 O 11± '1 .. 'd r,' e Porters Cabin i iris t Hill rl4 •4 ii� •r Gum&Cndl p A17 lrlq Im ED 1ZR1 _ !Z93 111 lrl LJ i.t O 1 - •�ro - .9 h .5 L ^ 41 p t Jn3 � Z iZ 7Z21 / �1 •S .S 04f .4 1� an 1.0 fe`;.` w n 't t;• - ;! 'a"'ri• ►Of.1.060 lRLtE N 17 �1 0 , 34 ib 'v •6 1 S 171- i•4 ij. ` 1 34.53' LA iilf V i f1r 74 Sam >p 1961 A. A .9 .... 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J3L `�. •. 3sn a KEY TO COUNTY ROAD FRIM6ER5 1 � N D g t 13tt , ! Am WAKn IM 102L AM NOTE. MAP 24CLUM ONLY STATE MAINTAINED ROA OR IMPORTANT NON -SYSTEM ROADS. SHOWN ON FRONTAGE ROAI ! MRFAGE NOT 7o y ` ROADS SHOWN AS OF JAK 1. 1990. 1•• ^ P C O U� N T AA Y �� w K ,0" G OW Riclvd �1a�rn�er �evlor�i� � NG N -IgQJ NAME: Richa. . Lanier PAGE 2 ADDRESS: Beulaville, NC TYPE AND SIZE 3-1224 F OPERATION Tapping CLASS DESIGNED BY B. W. Houston US 3o_OIt DATE 4/12/91 (5/30/91) APPROVED BY N.�� C„� DATE '71 Jf PERMANENT STORAGE 3672 Hogs x 135 Ibs per hog 1 Cu Ft per lb. 495720 Cu Ft� TEMPORARY STORAGE 495720 Ibs of animal x 1.35 cu. ft. of waste per day 120460 Cu Ft per 1000 Ibs of animal wt. x 180 days RAINFALL LESS EVAPORATION J 7" X 120810 sq. ft. surface area per 12"per ft 70473 Cu Ft RAINFALL - 25 YR. 1 DAY STORK! 7.51' X 120810 sq. ft. of surface area per 12" per ft. 75506 Cu Ft� l TOTAL STORAGE NEEDED 762159 Cu Ft 28228 Cu Yds TOTAL STORAGE AVAILABLE 762480 Cu Ft 28240 Cu Yds AMOUNT OF FILL DIKE 338000 Cu Ft PAD 158100 Cu Ft TOTAL 496100 Cu Ft SETTLEMENT 10% 49610 Cu Ft TOTAL AMOUNT OF FILL 545710 Cu Ft 20211 Cu Yds CUT TO FILL RATIO TOTAL EXCAVATION 772860 Cu Ft 1.4: 1 28624 Cu Yds :JIX11:71. L 0 V* iZ NOM Ricnzcn Lasier APPROXIMATE ANIUAL NITROGEN (N) AND PnOWHORUS TONS 00 WSTE STOREDu MANY EFFLAENT jO APPLIED TO YHE LAND 17 G3-`2.= BE ANWAYFITP TO DE7ERW."T Tdi WfT- �07AQNT CONTENT. WE PODA PERPOWS ANALYSES. YOU SH:jLD !WTAUT !N RALEW =671 vQ?:vTxZ sz-VIYES DIVISION '-WV5 WAD CENTER'. wp-ST�A N.C. 2761-' PHCNE: T-! -- J!�:!%-!T -i"3CIPLAND 17 3%W? E! WS AnZ B! WED FOR IRRTTAT�PWT- WND nKQW1R7n-- P -' - 0 : ETE ATPLICATIO!%. .10- Q1 Finish operWim, 15 vn.! ac. 0 f c r 0 P 1 an d R JCA� -fmfe y C) 1* 04.be7mulzj ivn—v T?.P . " wd ranuired K 7- 10 0 a ;- " Z . ! a F ;uder apernVow and 101;1. 41 pmm,ed T . Lo! T.0 ac. of cropland T.0 wa of coastal �.O ��. of coastal bermudaSraZ C.0 W. Of WOR � :Inc recuired in 0 snw w V PiTh Gperar.Sit Land Av,::. LPOVand VaOtUd tV ZOV--, 0 Pf "wtne -- qraze"3 A%a,:uQK- MIN 4000:1 - 1-m :�uv:!T 0,15N 7� T.UID LKVIL Tie Not, 1'' ------------------------------ 1"'HE WWWEN7 V'WAA� JA fPPnTEC A7 A RATE TKAT �ILL V�7 VUSE uANOFF ONTO APEA9 17Z TVTQ TAU 220DOO NAW-�: Av>=�yr;-,mv R�!E 1S 0,0 :ACHOS P74 Y7 1 W? T"-- WAXINAW RECOWEINDIRD APOLICATWN "01' FS 1 CYOY PIP !WPSAT1Q!%l .' . . ."N«oME� Richard Lanier�~` . ( SEEDING SPECIFICATIONS PAGE 5 AREA TO BE SEEDED (' APPLY THE FOLLOWING 4 AC. 4000 L8S. 8-8-8 FERTILIZER 8 TO*S DOL8MlT{C LIMESTONE 400 BA[ ES SMALL GRAIN STRAW 200 L8S. FESC"E GRASS 140 LBS. CATS LOVE GRASS 48 L8S. H�LL�D DERMUDA GRASS �0 L�3. ��x�LL�D I)ER�UDA GRASS TO � STA�LE OUTLET ` ONEAREST RErB)IDENCE IS 1300 T.B.M. 50.O0 ELEVATION D�SC�IPT1OM Nai/ in 18" pop|ar approx. 250 ft. West of sta. B 0+00. VERY IMPORTANT - PLEASE READ CAREFULLY THE LA�O�� AN� T8E AREA AROUND THE HO8 HOUSES MU3T DE SEEDED WITH EITHER A TEMPORARY OR ON T�!E TIME OF THE � �!�(R�Y ��0> D4Y� FROM THE T�ME T|�� DUILDINGS ARE COM- pLETED AKD READY FOR USE. (WE RECOMME�D ���AT THE LAGOON AREA, SIDE �ELL AS TyE S�DE SLO��S OF THE PAD BE SEED�D Wl7H�ry FIFTE[N (15) DAYS AFT[R�.E SOIL WILL �Ol ]�Y 3UT �2 K iF SEEDED WITHI� THIS TlME �9AM� W�ICH WILL RESULT IN A -ER STAND Si-4,A1 'E AREA TO DE SEEDED. DR�TIE LNLE LlZER AND PREPARE k 3'' SEEDDED. SECURE MULCH AND FIRM SEEDBED WITH A -IPACKER, OR SIAR EQUIP. . -IMES 0104kied Lin! '�`'� � ' ' ' ^ v6' . ^^ DEPTH [ARPOF TOP + AREA OF BOTTOM + 4 X AREA OF MIDSECTION] VOLUME= ---~----- -----------------------------------------______-_- 6.0 27 \ DEPTH [ L X W + L X W * 4 X L X W I VOLUME= --------- --------------------------------------- 6 27 10.0 [ 408 X 168 * 348 X 108 * 4 X 378 X 1381 VOLUME = --------- ------------------------------------------------6.0 - 27 10~0 [ 3147841 VOLUME = --------- -------- 6.0 27 524640.0 CU. FT. VOLUME = --------- 27.0 VOLUME = 19431.1 CU.YD8. 75600.0 sq.ft. 7621158.7 cu. ft. needed SIDE SLOPES 3:1 �� ` NAME: DEPTH [AREA OF TOP * AREA OF BOTTOM + 4 X AREA OF MIDSECTION] VOLUME= --------- -----------7-------------------------------------- 2T DEPTH [ L X W + L X W + 4 X L X W ] VOLUME= -----~--- --------------------~------------------ 6 27 10.0 [ 258 X 133 + 198 X 73 + 4 X 228 X 1031 VOLUME= �--------- ------------------------------------------------- 6.0 27' 10.0 [ 142704] VOLUME = --------- -------- 6.0 27 237840~0 CU. FT. VOLUME = -7------- 27.0 VOLUME = 8808.9 CU.YDS. ` 39150.0 sq.ft. 0.0 cu. ft. needed Animal waste lagoons are designed with permanent storage (waste treatment volume) and temporary storage. The designed 6 month temporary storage is an estimated volume based on: 1) waste -from animals; 2) excess rainfall after evaporation; and 3) the largest 24 hour (one day) rainfall that occurs on the average of once every 25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. The excess rainfall will vary greatly during the year and from year to year. This estimate is based on 7 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of 8 inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe from building(s). If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. After initial filling of lagoon, a minimum 6 feet depth must be maintained for anerobic treatment of waste. An elevation must be established to stop pumping to maintain the minimum treatment depth. Pumping can be started or stopped anytime between these two elevations for operating convenience so long as site conditions permit (conditions are weather, soil, crop, and equipment to apply waste to prevent runoff or leaching). For'this lagoon the maximum elevation to begin pumping is 49.5' feet and the minimum elevation to pump to is 46„5' feet. -The design temporary storage, less 25 year storm, is 1901W cubic feet or/LMt21k gallons. As stated before, this volume will vary considerably from year to year. This lagoon is -designed to flush buildings with recycled lagoon liquid, and fresh water should not be used for flushing after initial filling. V. ( 3 / - /3�) Operator: Richard Lanier County: Duplin Date: 01/03/2006 Distance to nearest residence (other than owner): 0 feet 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. = 0 0 sows (farrow to feeder) x 522 lbs. = 0 3672 head (finishing only) x 135 lbs. = 495720 0 sows (farrow to wean) x 433 lbs. = 0 0 head (wean to feeder) x 30 lbs. = 0 Describe other: 0 Total Average Live Weight = 495720 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 495720 lbs. ALW x Treatment Volume(CF)/Ib. ALW Treatment Volume(CF)/Ib. ALW = 1 CF/lb. ALW Volume = 495720 cubic ft (includes 0 cu. ft. add. treat. vol.) 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet)-- 340.0 Inside top width (feet) 298.8 Top of dike elevation (feet) 51.5 Bottom of lagoon elevation (feet)-- 39.5 Freeboard (feet)-------- 1.0 Side slopes (inside lagoon)------- 3.0 :1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 334.0 292.8 11.0 AREA OF TOP LENGTH * WIDTH 334.0 292.8 AREA OF BOTTOM LENGTH * WIDTH 268.0 226.8 AREA OF MIDSECTION LENGTH * WIDTH * 4 301.0 259.8 97795 (AREA OF TOP) 60782 (AREA OF BOTTOM) 312799 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 97795 312799 60782 Total Designed Volume Available = 864191 (31 — t 3*j 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length Width + Surface area of connecting waste facility 340.0 298.8 0.0 101592.0 square feet Buildings (roof and lot water) or impervious area 0.0 square feet Describe this area. TOTAL DA 101592.0 square feet Design temporary storage period to be riod to b e 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 495720 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 Volume = 905515 gals. or 121058.2 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons Volume = 0.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days evaporation = 0.0 inches 180 days rainfall = 7.0 inches Volume = 7.0 in * DA / 12 in. per ft. = 59262 cubic feet run Volume = 0.0 in * lagoon DA/12 in./ft = 0 cubic feet eve Volume = 59262 cubic feet 0- W (3r -t 3y) 5D. Volume of 25 year - 24 hour storm Volume = 7.5 inches t 12 inches per foot " DA Volume = 63495 cubic feet 5E. Additional volume as follows: TOTAL REQUIRED TEMPORARY STORAGE 5A. 121058 cubic feet 5B. 0 cubic feet 5C. 59262 cubic feet 5D. 63495 cubic feet 5E. 0 cubic feet TOTAL 243815 cubic feet 6. SUMMARY Temporary storage period====================> 180 days Rainfall during wettest period of storage===> 7.0 inches Evaporation during storage period===========> 0.0 inches 25 year - 24 hour rainfall==================> 7.5 inches Freeboard===================================> 1.0 feet Side slopes_________________________________> 3.0 : 1 Inside top length===========================> 340.0 feet Inside top width============================> 298.8 feet Top of dike elevation=======================> 51.5 feet Bottom of lagoon elevation==================> 39.5 feet Total required volume=======================> 739535 cu. ft. Actual design volume========================> 864191 cu. ft. Seasonal high watertable elevation (SHWT)===> 0.0 feet Stop pumping elev.__________________________> 46.5 feet Must be > or = to the SHWT elev.==========> 0.0 feet Must be > or = to min. req. treatment el.=> 45.5 feet Required minimum treatment volume===========> 495720 cu. ft. Volume at stop pumping elevation============> 502328 cu. ft. Start pumping elev._________________________> 49.5 feet Must be at bottom of freeboard & 25 yr. rainfall Actual volume less 25 yr.- 24 hr. rainfall==> 800696 cu. ft. Volume at start pumping elevation===========> 768264 cu. ft. Required volume to be pumped================> 180320 cu. ft. Actual volume planned to be pumped==========> 265936 cu. ft. Min. thickness of soil liner when required==> 1.8 feet 7. DESIGNED BY: APPROVED BY: DATE: DATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: f - /_�u�' �%� mil', 24� i4Iz�N■N/W-Iiai/EEEream ■- IO■■SS■rm N■SEN■ I■SnENF.e ■EEN■N 1M■EMENIMff-MMEEME�ONE an I■■■SS� "i�■■■■■1i�■B I■■■■� eiterr��-■n>�■n ■ MHN IISS��MEN ■■EE■ESES■SEIMMUMEN ME ■E IN■ENNEI�iEIRaI/■[ai so �N■■ on i■N■�■■■■■■■■■ ■ USE E//■■SEEN ■�■■ /NE�iI MEN son ■MMI I Rol a r{ o '• cr �~_r - . 1 I—�� _ _•_; _ _ ___ _�- _' —'alp s—I 'a -t - ..,..,.--. �� x � _r,..;..� _ �;,�-_ .. _ _ � .... .., _ C -JFT�I cr- to .- ee i 1 i-� . -_ 1gr , iA - f I J 'y� ' .� �.• _ .. � .' �-_ - �_- - •. _ �` .� -- _ ��� t � f- ._.. v f _ � � � 1� - � fir` .__ - . • kL ,.t .. .: ���-��{�-� - -� ' t �. f .`.i r , . ,_: r� l t � ate- 1_• _�-j.1.;- �H-- I E � f t � _ I � � ; ' --L • _ •"- 7-� _ � � -: _ _ 1' l+ I T_���_.- PROW N1 IMBFR S DWQ 9lo — 3g57- 3g00 EMERGENCY MANAGEMENT SYSTEM qt o - a 96 - ,A! 6 o SWCD -aIa0 NRCS This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running offsite. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include: December 18, 1996 a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewali of lagoon. Often this is seepage as opposed to flowi a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to the lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste mach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - . After hours, emergency number. 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number - - , and local NRCS office for advice/technical assistance phone number - - 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 2 December 18, 1996 5. Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: Ay-�t, n-F SPr-✓' S � b. Contractors Address: l d,S qi�- c. Contractors Phone: 1.5; Z-- 516 - 2,16 . 6. Contact the technical specialist who certified the lagoon {NRCS, Consulting Engineer, etc. a. Name: As., S e e v Cc.ex T�. - j �p'�p !lltC C/iy b. Phone: Z Sz - 5-1-t -16It8 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. December 18, 1996 c� OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important goon levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. , Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: 1. recycling pumps 11� 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of.vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is ;full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and, metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. 0 Possible Causes of Lagoon' Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. LC 04 rh 72 0 "a V CIO ,a u > 00 0 a) O O u 0 QJ m 0 Aj 8-0 2 s- 7�i ir 0 CO 'A �n 2 0 3 .a-= P., U 7 Z4 9 0 F 0 E 4.2 :2 7j r co : 9 9 by 4; =m co �A cd 1P Si 0 co > A T I —SIR Ei 4� ai lml■ ■ n� zi Ou E I W oLo 0 0 0 0 > ch 40. 0 -0 Cd 0 O Ir RE IT 2 CL C > 1XV, 0 9 li O� @ r- E -20 I I 9 4. o C* -0 0. en LOR 0 cd t= w v cz rA iw PC 0 A 0) r A O u Q 4) ra SRS o co cd 0 45 0 41 0 0 ev 4.4 rA c O con CL 0 tw Cd OL4 CN E 0 z L A I 8 0 w Q o rL O cc C O C wyy+ to U .0 L1+ M fd > .O cUC 4+ y iL U G 6a rg O U o A w C C C� b 0 p O a O v c� v y A o ..O V1 bA p, Gi E o r o U U Gm y ' i E U y, O n96 p» 4 b w d rA 4 •y �i � •Y 0 o°•�x cQ ow W 0 cwwwww.� �•- a �QQQQQ O W 0]0.1aiCCV]Q Q {' v) UUUUUUUUUa zzzzzzzzzw O 4) N 00 ON a 00 C N 0 U N00 Q W O O «� U 0 U U v y O cl o W TJ W c�i iri W o b o E�0F,°' v°°v aW Op E t1, w a0i a0i e�j . U— r: v °' a a� a< 12. o� 0 M U ca c��s3co Cc, v0' 4n CA c 2.0.0.0 �2.°a¢ cOo u moo o0� c •C7 'o -o C3 ctod y0 U •� C y U C C C C O •G .'. , O v3i�nri tn.jUUW0Z vn OOA R a a, c 7 E a� O z n. Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality D ❑ Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. El F-1 Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. D A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. a In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-649.70). a Any method which, in the professional opinionsof the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must. be attached). QMass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be -done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager r Signature of Technical Specialist Date 3_ 1;�o -/q Date