HomeMy WebLinkAbout260016_Application_20240402 i
S PATZq,
ROY COOPER
Governor r
ELIZABETH S.B1S£R F •
Secretary `
RICHARD E.ROGERS,JR. NORTH CAROLINA
Director Environmental Quality
February 12,2024
Prestage Farms Inc
P-16 A&B
PO Box 438
Clinton,NC 28328-8328
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation State Non-Discharge General Permits,
which expire on September 30, 2024, In order to ensure your continued coverage under the State Non-Discharge General
Permitsyou must submit an a22lication for 12ennit coverage to the Division of Water Resources DWR by Aril 3 2024.
Enclosed You will find a "Reauest for Certificate of Coverage for Facility Currently Covered by an Expiring State
Non-Discharge General Permit"The application form must be completed signed by the Permittee.and returned to the DWR by
April 3.2024.
Mailing Address: NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh,North Carolina 27699 1636
Email:animal.operations d, ea.nc.gov
phone:(919)707 9129
Please note that you must include one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with the
completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1
and could result in assessments of civil penalties of up to$25,000 per day.
Copies of the animal waste operation State Non-Discharge General Permits are available at
www.deq.nc.gov/animalpermits2O24.General permits can be requested by writing to the address above.
If you have any questions about the State Non-Discharge General Permits,the enclosed application,or any related matter please
feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129.
Sincerely,
Michael Pjetraj,Deputy Director
Division of Water Resources
Enclosures: Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non-Discharge
General Permit
IdorthferoliueIiegudusentofEmiranmenta]Quolitti Dkisio."MAkrRwourms
512 North Salisbury Strezf 1636 altil5ers'ice i tntkr Rp1�i�h HorthCaralina 27b991tT36
State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non-Discharge General Permit
On September 30,2024, the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore,all applications
must be received by the Division of Water Resources by no later than April 3,2024.
Please do not leave any question unanswered Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Certificate Of Coverage Number: AWS260016
2. Facility Name: P-16 A&B
3. Permittee's Name(same as on the Waste Management Plan): Prestage Farms Inc
4. Permittee's Mailing Address: PO Box 438
City: Clinton State: NC Zip: 28328-8328
y!o•596 SSr2..
Telephone Number: t. E-mail• nn
l'orndyb4rp�'oo•}e rlS�afPt�i�nS.Corr+
5. Facility's Physical Address: 9285 Hw2 10 S p
City: Fayetteville State: NC Zip: 28309
6. County where Facility is located: Cumberland
7. Farm Manager's Name(if different from Landowner):
8. Farm Manager's telephone number(include area code):
9. Integrator's Name(if there is not an Integrator,write "None"): Prestage Farms Inc
10. Operator Name(OIC): Dennis E.Alphin Phone No.: 910-592-5771 OIC#: 988615
11. Lessee's Name(if there is not a Lessee,write"None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type Allowable Count
Swine Farrow to Wean 4,000
Oaeration Tvnes:
Swine Cattle Dry Poultry Other Types
Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses
Wean to Feeder Dairy Heifer Laying Chickens Horses-Other
Farrow to Finish Milk Cow Pullets Sheep-Sheep
Feeder to Finish Dry Cow Turkeys Sheep-Other
Farrow to Wean Beef Stocker Calf Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow Wet Poultry
Gilts Other Non Laying Pullet
Other Layers
13. Waste Treatment Lagoons,Digesters and Waste Storage Ponds(WSP):(Fill/Verify the following information.
Make all necessary corrections and provide missing data.)
Structure Type Estimated Liner Type Estimated Design Freeboard
Structure (Lagoon/Digester/ Date (Clay,Synthetic, Capacity Surface Area 'Redline"
Name WSP) Built Unknown) (Cubic Feet) (Square Feet) (Inches)
46
1b AMP
P16 A Lagoon 3/7/1993 Full,clay 1,347,145.00 165,528.00 19.00
P16 B Lagoon 7/14/1993 Full,clay 1,304,838.00 182,952.00 19.00
Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed
application as required by NC General Statutes 143-215.10C(d), either by mailing to the address below or sending it via
email to the email address below.
The CAWMP must include the following components:
1.The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical specialist,containing:
a. The method by which waste is applied to the disposal fields(e.g. irrigation,injection,etc.)
b. A map of every field used for land application(for example:irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2.A site map/schematic
3.Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6.Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist
7.Lagoon/storage pond capacity documentation(design,calculations,etc.) Please be sure the above table is
accurate and complete. Also provide any site evaluations,wetland determinations,or hazard classifications that may be
applicable to your facility.
S. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list,please include the additional components with your submittal.
(e.g.composting,digesters,solids separators,sludge drying system,waste transfers,etc.)
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included,this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false
statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18
U.S.C. Section 1001 provides a punishment by a fine of not more than$10,000 or imprisonment of not more than 5 years,or both
for a similar offense.)
Print the Name of the Permittee/Landowner/Signing Official and Sign below.(If multiple Landowners exist,all landowners
should sign. If Landowner is a corporation,signature should be by a principal executive officer of the corporation):
Name(Print): ��r4n/AgLL ,�,(((]���. RAZE ?0r_ _ Title: Agecloaf 14ND +Nureiri-r /y/g
Signature: /V, /yf1C� Date: MI6/Ut q
Name(Print): Title:
Signature: Date:
Name(Print): Title:
Signature: Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
E-mail: animal.operations@dey.ne.gov
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh,North Carolina 27699-1636
_ANIMAL WASTE UTILIZATION PLAN
Producer: PRESTAGE FARMSINC.
Location: P.O. BOX 438
CLINTON NC 28329
Telephone: 592_5771
Type Operation: Existing Farrow to Weanling Swine
Number of Animals: 4000 . 00 sows
(Design Capacity)
STORAGE STRUCTURE: Anaerobic Waste Treatment Lagoon
APPLICATION METHOD: Irrigation
The waste from your animal facility must be land applied at a
specified rate to prevent pollution of surface water and/or
groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops
in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient.
Waste should be analyzed before each application cycle. Annual soil
tests are strongly encouraged so that all plant nutrients can be
balanced for realistic yields of the crop to be grown.
several factors are important in implementing your waste utilization
plan in order to maximize the fertilizer value of the waste and to
ensure that it is applied in an environmentally safe manner:
h
1 . Always apply waste based on the needs of the crop to be
grown and the nutrient content of the waste. Do not apply
more nitrogen than the crop can utilize.
2 . Soil types are important as they have different infiltration
rates, leaching potentials, cation exchange capacities, and
available water holding capacities,
3 . Normally waste shall be applied to land eroding at less than
5 tons per acre per year. Waste may be applied to land
eroding at 5 or more tons per acre annually, but less than
10 tons per acre per year providing that adequate filter
strips are established.
4 . Do not apply waste on saturated soils, when it is raining,
or when the surface is frozen. Either of these conditions
may result in runoff to surface waters which is not allowed
under DWQ regulations.
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5 . Wind conditions should also be considered to avoid drift and
downwind odor problems .
6 , To maximize the value of the nutrients for crop production
and to reduce the potential, for pollution, the waste should
be applied to a growing crop or applied not more than 30
days prior to planting a crop or forages breaking dormancy.
Injecting the waste or disking will conserve nutrients and
reduce odor problems.
This plan is based on the waste application method shown above. If
you choose .to change methods in the future, you need to revise this
plan. Nutrient levels for different application methods are not the
same.
The estimated acres needed to apply the animal waste is based on
typical nutrient content for this type of facility. Acreage
requirements should be based on the waste analysis report from your
waste management facility. In some cases you may want to have plant
analysis made, which could allow additional waste to be applied.
Provisions shall be made for the area receiving waste to be flexible
so as to accommodate changing waste analysis content and crop type.
Lime must be applied to maintain pH in the optimum range for specific
crop production.
This waste utilization plan, if carried out, meets the requirements
for compliance with 15A NCAC 2H . 0217 adopted by the Environmental
Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR (gallons, ft3, tons, etc. )
4000 sows x 6 .1 tons waste/sows/year = 24400 tons
AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR
4000 sows x 5 .4 lbs PAN/sows/year = 21600 lbs. PAN/year
Applying the above amount of waste is a big job. You should plan time and
have appropriate equipment to apply the waste in a timely manner.
The following acreage will be needed for waste application based on the
crop to be grown, soil type and surface application.
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TABLE 1 : ACRES OWNED BY PRODUCER
TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N ** * LBS
DETERMINING PHASE CODE AW N PER ACRES AW N
PER AC AC USED
----- or -------
APPLY RESID. APPLIC
METH N TIME
3964 1 Au BC 4 .7 235 0 71.0 16685
I MAR-OCT
3964 - 1 SG 1 180 10 71.0 I5680
I SEP-MAY
END
I
TOTAL122365
- Indicates that this field is being overseeded (i.e. interplanted) or
winter annuals follow summer annuals.
NOTE: The applicator is cautioned that P and K may be over applied while
meeting the N requirements . In the future, regulations may require
farmers in some parts of North Carolina to have a nutrient management
plan that addresses all nutrients. This plan only addresses nitrogen.
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ANIMAL WASTE UTILIZATION PLAN
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TABLE 2 : ACRES WITH NOTARIZED AGREEMENT OR LONG TERM LEASE
(Agreement with adjacent landowners must be attached. )
(Required only if operator does not own adequate land.
See required specification 2. )
TRACT FIELD SOIL TYPE & CLASS- CROP YIELD LBS COMM N I LES
DETERMINING PHASE CODE AW N PER ACRES AW N
PER AC AC USED
----- or -------
APPLY RESID. APPLIC
METH N TIME
END
TOTAL 0
Indicates that this field is being overseeded (i.e. interplanted) or w
annuals follow summer annuals.
In interplanted fields (i.e. small grain, etc, interseeded
in bermudagrass) , forage must be removed through grazing,
hay and/or silage. Where grazing, plants should be grazed
when they reach a height of six to nine inches. Cattle
should be removed when plants are grazed to a height of four
inches. In fields where small grain, etc, is to be removed
for hay or silage, care should be exercised not to let small
grain to reach maturity, especially late in the season (i.e.
April or May) . . Shading may result if small grain gets too
high and this will definitely interfere with stand of
bermudagrass. This loss of stand. will result in reduced
yields and less nitrogen being utilized. Rather than
cutting small grain for hay or silage just before heading as
is the normal situation, you are encouraged to cut the small
grain earlier. You may want to consider harvesting hay or
silage two to three times during the season, depending on
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late
September or early October. Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a
height of about two inches before drilling for best results.
** Acreage figures may exceed total acreage in fields due to overseeding.
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* lbs AW N (animal waste nitrogen) equals total required nitrogen less
any commercial nitrogen (COMM N) supplied,
The following legend explains the crop codes used in tables 1 and 2 above:
CROP CODE CROP UNITS PER UNIT
BC HYBRID 13ERMUDAGRASS-CONTROLLED GRAZED TONS 50
SG SMALL GRAIN OVERSEEDED AC 80
TOTALS FROM TABLES 1 AND 2
ACRES LBS AW N USED
TABLE 1 71 22365
TABLE 2 0 0
TOTAL 71 22365
*** BALANCE -765
-------------------
*** This number must be less than or equal to 0 in order to
fully utilize the animal waste N produced.
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*** This number must be less than or equal to 0 in order to fully utilize
the animal waste N produced.
Acres shown in each of the preceding tables are considered to be the usabl(
acres excluding required buffers, filter strips along ditches, odd areas
unable to be irrigated, and perimeter areas not receiving full application
rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the
tables.
See attached map showing the fields to be used for the utilization of
animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land
application of sludge at agronomic rates. The sludge will be nutrient
rich and will require precautionary measures to prevent over application
of nutrients or other elements. Your production facility will produce
approximately 3520 pounds of plant available nitrogen per year in the
sludge.
If you remove the sludge every 5 years, you will have approximately 17600
pounds of PAN to utilize. Assuming you apply this PAN to hybrid
bermudagrass hayland at the' rate of 300 pounds of nitrogen per acre, you
will need 58 .6666666667 acres of land. If you apply the sludge to corn at
the rate of 125 pounds of nitrogen per acre, you will need 140.8 acres
of land. Please be aware that these are only estimates of the PAN and
land needed. Actual requirements could vary by 25% depending on your
sludge waste analysis, soil types, realistic yields, and application
methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the
soil at the time of irrigation such that runoff or ponding occurs. This
rate is limited by initial soil moisture content, soil structure, soil
texture, water droplet size, and organic solids. The application amount
should not exceed the available water holding capacity of the soil at the
time of irrigation nor should the plant available nitrogen applied exceed
the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan,
it is the responsibility of the producer and irrigation designer to ensure
that an irrigation system is installed to properly irrigate the acres
shown in Tables 1 and 2 . Failure to apply the recommended rates and
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amounts of nitrogen shown in the tables may make this plan invalid.
The following table is provided as a guide for establishing application
rates and amounts .
Application Rate App ic. Amount
Tract Field Soil Type Crop (in/hr) (inches)
3964 1 Au BC 0.60 *0. 96
3964 -1 SG
* This is the maximum application amount allowed for the soil
assuming the amount of nitrogen allowed for the crop is not over
applied. In many situations, the application amount shown cannot
be applied because of the nitrogen limitation. The maximum
application amount shown can he applied under optimum soil
conditions.
Your facility is designed for 180. 00 days of temporary storage and the
temporary storage must be removed on the average of once every 6.00 months.
In no instance should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except
in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to ensure
that the spreader equipment is operated properly to apply the correct rates
to the acres shown in Tables 1 and 2 . Failure to apply the recommended
rates and amounts of nitrogen shown in the tables may make this plan
invalid.
Call your technical specialist after you receive the waste analysis report
for assistance in determining the amount of waste per acre and the proper
application rate prior to applying the waste.
NARRATIVE OF OPERATION
— plrpi w*s Avv-e ,Ied 4u e. 2 Add,4,1A&1 tomes.
NA, m4ec4s DIJ tvt$ ra-te5,
- Old WUA wr-s wr ert by 3okn P.1y ebz) (,,L,/jwN NP...LS)
doctLA 61g1 q6.
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WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by
runoff, drift, manmade conveyances, direct application, or
direct discharge during operation or land application. Any
discharge of waste which reaches surface water is prohibited.
2 . There must be documentation in the design folder that the
producer either owns or has an agreement for use of adequate
land on which to properly apply the waste. if the producer does
not own adequate land to properly dispose of waste, he/she shall
provide a copy of an agreement with a landowner who is within a
reasonable proximity, allowing him/her the use of the land for
waste application. It is the responsibility of the owner of the
facility to secure an update of the Waste Utilization Plan when
there is a change in the operation, increase in the number of
animals, method of utilization, or available land.
3 . Animal waste shall be applied to meet, but not exceed, the
nitrogen needs for realistic crop yields based on soil type,
available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict
the rate of application for other nutrients.
4 . Animal waste shall be applied to land eroding less than 5 tons
per acre per year. Waste may be applied to land that is eroding
at 5 or more tons, but less than 10 tons per acre per year
providing grass filter strips are installed where runoff leaves
the field. (See FOTG Standard 393 -Filter Strip)
I
5 . odors can be reduced by injecting the waste or disking after
waste application. Waste should not be applied when there is
danger of drift from the irrigation field.
6 . When animal waste is to be applied on acres subject to
flooding, it will be soil incorporated on conventionally tilled
cropland. When applied to conservation tilled crops or
grassland, the waste may be broadcast provided the application
does not occur during a season prone to flooding. (See "Weather
and Climate in North Carolina" for guidance. )
7 . Liquid waste shall be applied at rates not to exceed the soil
infiltration rate such that runoff does not occur offsite or to
surface waters and in a method which does not cause drift from
the site during application. No ponding should occur in order
to control odor or flies .
S . Animal waste shall not be applied to saturated soils, during
rainfall events, or when the surface is frozen.
9 . Animal waste shall be applied on actively growing crops in such
a manner that the crop is not covered with waste to a depth that
would inhibit growth. The potential for salt damage from animal
waste should also be considered.
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REQUIRED SPECIFICATIONS
10 . Waste nutrients shall not be applied in fall or winter for
spring planted crops on soils with a high potential for
leaching. Waste nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to
take up released nutrients. Waste shall not be applied more
than 30 days prior to planting of the crap or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall
comply with the following: The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential
property boundary and from any perennial stream or river (other
than an irrigation ditch or ,canal. Animal waste other than
swine waste from facilities sited on or after October 1,* 1995) ,
shall not be applied closer than 25 feet to perennial waters.
(See Standard 393 - Filter Strips) .
12 . Animal waste shall not be applied closer than 100 feet to
wells .
13 . Animal waste shall not be applied closer than 200 feet of
dwellings other than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property
and public right-of-ways.
15. Animal waste shall not be discharged into surface waters,
drainageways, or wetlands by a discharge or by over-spraying.
Animal waste may be applied to prior converted cropland provided
they have been approved as a land application site by a
"technical specialist" . Animal waste shall not be applied on
grassed waterways that discharges directly into water courses,
and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from
the site.
16. Domestic and industrial waste from washdown facilities,
showers, toilets, sinks, etc. , shall not be discharged into the
animal waste management system.
1.7 . A protective cover of appropriate vegetation will be
established on all disturbed areas (lagoon embankments, berms,
pipe runs, etc. ) . Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and
other woody species, etc. , are limited to areas where considered
appropriate. Lagoon areas should be kept mowed and accessible.
Berms and structures should be inspected regularly for evidence
of erosion, leakage or discharge.
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WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
18 . If animal production at the facility is to be suspended or ,
terminated, the owner is responsible for obtaining and
implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19 . waste handling structures, piping, pumps, reels, etc. , should
be inspected on a regular basis to prevent breakdowns, leaks,
and spills. A regular maintenance checklist should be kept on !
site.
20. Animal waste can be used in a rotation that includes vegetables
and other crops for direct human consumption. However, if
animal waste is used on crops for direct human consumption it
should only be applied preplant with no further applications of
animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and
bottom elevations of the temporary storage (pumping volume) 'of
all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level between the markers. A marker will
be required to mark the maximum storage volume for waste
storage ponds.
22 . Waste shall be tested within 50 days of utilization and soil
shall be tested at least annually at crop sites where waste
products are applied. Nitrogen shall be the rate - determining
element. Zinc and copper levels in the soils shall be
monitored and alternative crop sites shall be used when these
metals approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste
analysis records shall be kept for five years. Poultry dry
waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be
maintained for five (5) years.
23 . Dead animals will be disposed of in a manner that meets North
Carolina regulations.
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WASTE UTILIZATION PLAN AGREEMENT
Name of Farm:P16 A-B
Owner Mana er A reement
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
(we) know that any expansion to the existing design capacity of the
waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the
North Carolina Division of Water Quality (NCDWQ) before the new
animals are stocked. I (we) also understand that there must be no
discharge of animal waste from this system to surface waters of the
state from a storm event less severe than the 25-year, 24-hour
storm. The approved plan will be filed on-site at the farm office
and at the office of the local Soil and Water Conservation District
and will be available for review by NCDWQ upon request.
Name of Facility Owner: PRESTAGE FARMSINC.
(Please print)
Signature: e es
Date: 119,7
Name of Manager(If different f m owner) :
Signature: Date:
Name of Person Preparing Plan: (Please print)Randall N. Barefoot
Affiliation:Prestage Farms Inc . Phone No.
Address (Agency) : P.O. Box 438
Clinton NC 28329
Signature: Date:
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CUTMBERLAND COUNTY
EMERGENCY ACTION PLAN
DIVISION OF WATER RESOURCES (DWR) 910-433-3300
EMERGENCY MANAGEMENT SERVICES (EMS) 910-321-6736
SOIL&WATER CONSERVATION DISTRICT(SWCD) 910-484-8479
NATURAL RESOURCES CONSERVATION SERVICE(NRCS) 910-484-8479
COOPERATIVE EXTENSION SERVICE(CES) 910-321-6860
This plan will be implernented in the event that waste from your operation are leaking,
overflowing,or running off the site. You should NOT wait until wastes reach surface
waters or leave your property to consider that you have a problem. You should make
every effort to ensure that this does not happen.This plan should be posted in an
accessible location for all employees at the facility.The following are some action items
you should take.
1. Stop the release of wastes.Depending on the situation,this may or may not be
possible.Suggested response to problems are listed below:
A. Lagoon overflow-possible solutions are:
a. Add soil to berm to increase elevation of clam,any permanent alteration of the
dam should be approved by a qualified technical specialist.
b. Pump wastes to field at an acceptable rate.
c. Stop all additional flow to the lagoon,hold wastes in the house if possible.
d. Call a pumping contractor.
e. Make sure no surface water is entering lagoon.
B. Runoff,from wastes application field-action include:
a. Immediately stop wastes application.
b. Create a temporary diversion or bean to contain the waste.
c. Incorporate waste to reduce further runoff.
d. Evaluate and eliminate the reason(s)that caused the runoff_
e. Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinkler-action includes:
a. Stop recycle(flushing system)pump.
b. Stop irrigation pump.
C. Close values to elianinate further discharge.
d. Repair all leaks prior to restarting pumps.
D. Leakage from flush system,houses,solids separators-action includes:
a. Stop recycle(flushing system,)pump,
b. Stop irrigation pump.
C. Make sure no siphon effect has been created.
d. Stop all flows in the house,flush systems,or solid separators.
e. Repair all leaks prior to restarting pumps.
E. Leakage from base or sidewall of lagoon, Often this is seepage as opposed to
flowing leaks-possible action:
i
a. Dig a small sump or ditch to catch all seepage,put in a submersible pump,and
pump back into lagoon.
b. If holes are caused by burrowing animals,trap or remove animals and fill holes
and compact with a clay type soil.
c. Have a professional evaluate the condition of the sidevvalls and the lagoon
bottom as soon as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach any surface waters?
b. Approximately how much was released and what duration?
c. Any damage noted,such as employee injury,fish kills,or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger(either on or off of the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours,call your DWR(Division of Water Resources)
regional office,at 91.0-433-3300, after hours, emergency number: 1-800-858-
0368.Your phone call should include:YOUR NAME,FACILITY
NUMBER,TELEPHONE NUMBER,THE DETAILS OF TE INCIDENT
FROM ITEM#2 ABOVE,THE EXACT LOCATION OF THE FACILITY,
AND THE LOCATION OR DIRECTION OF MOVEMENT OF THE
SPILL,WEATHER AND WIND CONDITIONS,THE CORRECTIVE
MEASURES THAT HAVE BEEN UNDER TAKEN,AND THE
SERIOUSNESS OF THE SITUATION.
b. If the spill leaves the property or enters surface waters,call local(EMS)
Emergency Management Services at 910-321-6736.
c. Instruct EMS to contact local Health Department.
d. Contact local Soil and Water Conservation District,Natural Resources
Conservation Service office at 910-484-8479 and Cooperative Extension
Service at 910-321-6860 for advice/technical assistance.
4. If none of the above works call 911 or the sheriffs Department and explain your
problem to them and ask that person to contact the proper agencies for you.
5. Contact the contractor of your choice to begin repair of the problem to minimize off-
site damage.
a. Contractors Name: Affr&17 aA,t2ms .tic.
b. Contractors Address:
c. Contractors Phone: 910•r9a S-771,
Page 2
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6. Contact the technical specialist who certified the lagoon. '
i
a. Name: bwp it v. _Jku or !
b. Phone: 910•S99. 5711
i
7. Implement procedures as advised by DWR and technical assistance agencies to
rectify the damage,repair the system, and reassess the waste management plan to
keep problems with release of wastes from happening again.
!
8. If you are a contract swine grower associated with a swine company integrator,
contact the company representative at 910-592-5771.
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Version—November 26,2018
Mortality Management Methods
Indicate which method(s)will be implemented.
When selecting multiple methods Indicate a primary versus secondary option.
Methods other than fhp.se listed must`be approved py the State Veterinarian.
Primary Secondary Routine Mortality
a Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300feet from any-idwing stream or public body of water
(G.S.106-403). The bottom of the burial pit'should beat least one foot above the seasonal
high water table.Attach burial location map and plan.
Q
Landfill at municipal.solid waste facility� y permitted.by N.0 DEQ under GS 15A NCAC
138 .0200.
Complete Incineration according to 02 NCAC 52C.0102.
A composting system approved and permitted 6'the NC Department of Agriculture&Con-
sumer Services Veterinary Division(attach copy of permit). If compost is.distributed off-farm,
additional"requirements must be met and a permit Is required from NC DEQ.
In the case of dead poultry,only, placing in a disposal pitof,a size avid design approved by the
NC Department of Agriculture&Consumer Ser ices(G.S. 106-649.70).
Q Any method which, in the professional opinionjo.#the State Veterinarian,would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines fann-specific mortality man-
agement,methods to be used for mass,mortality. ,The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options;contact the:Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be-done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guldailce.
• Mass burial sites are subject to additional permit conditions(refer to facility's animal
waste management system permit).
• In the event of,lmminentthreat of a disease emergency,the State Veterinarian may enact
additional temporary procedures or measures for disposal according*to G.S. 106-399.4.
Signature of farm Owner/Manager 7 pate
G �? 3 r 2 0>•
Signature of Tec nical Specialist Date
I
°rator :Prestage P-16 A County: Cumberland Date 03/07/93
stance to nearest residence (other than owner ): 1600.0
STEADY STATE LIVE WEIGHT
0 sows (farrow to finish) x 1417 lbs. = 0 lbs
0 sows (farrow to feeder ) x 522 lbs. - 0 The
0 head ( finishing only) x 135 lbs. - 0 lbs
2000 sows (farrow to wean) x 433 lbs . - 866000 lbs
0 head (wean to feeder ) x 30 lbs. = 0 lbs
TOTAL STEADY STATE LIVE WEIGHT ( SSLW) = 866000 The
MINIMUM REQOIRED TREATMENT VOLUME OF LAGOON
Volume = 866000 lbs . SSLW x Treatment Volume(CF )/lb. SSLW
Treatment Volume( CF)/lb : SSLW= 1 CF/1b. SSLW
Volume = 866000 cubic feet
STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume = 0.0 cubic feet "Producer requests no volume
calculations for sludge. "
TOTAL DESIGN-VOLUME
Inside top- length 825.0 feet 9 Inside top width 200.0 feet
Top of dike at elevation 1.00 .5 feet
Freeboard 1.0 feet y Side slopes 3 .0 : 1 ( Inside lagoon)
Total design lagoon liquid level at elevation 99 .5 feet
Bottom of lagoon elevation 89 .0 feet
Seasonal high water table elevation 96 .5 feet
Total design volume using prismoidal formula
SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH
3.0 3.0 3.0 3.0 819.0 194 .0 10.5
AREA OF TOP
LENGTH * WIDTH =
819.0 194.0 158886.0 ( AREA OF TOP)
AREA OF BOTTOM
LENGTH * WIDTH =
756.0 131 .0 99036.0 ( AREA OF BOTTOM )
AREA OF MIDSECTION
LENGTH * WIDTH * 4
787.5 162.5 511875.0 ( AREA OF MIDSECTION * 4)
CU . FT. _ [AREA TOP + ( 4*AREA MIDSECTION ) + AREA BOTTOM] * DEPTH/6
158886.0 511875.0 99036 .0
VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = J 1347145 CU . FT.
<rY�
4r_^
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TEMPORARY STORAGE REQUIRED
DRAINAGE AREA:
Lagoon (top of dike)
Length * Width
825.0 200.0 165000.0 square feet
Buildings (roof and lot water )
Length * Width =
0 .0 0.0 0 .0 square feet
TOTAL DA 165000.0 square feet
Design temporary storage period to be 180 days.
4 . Volume of waste produced
Approximate daily production of manure in CF/LB SSLW 0.00136
Volume = 866000 Lbs. SSLW * CF of Waste/Lb./Day * 180 days
Volume = 211482 cubic feet
3 . Volume of wash water
This is the amount of fresh water used for washing floors or volume
of fresh water used for a flush system. Flush systems that recirculate
the lagoon water are accounted for in 5A.
Volume = 0 .0 gallons/day 180 days storage/7 .48 gallons
per CF
Volume = 0 .0 cubic feet
v . Volume of rainfall in excess of evaporation
Use period of time when rainfall exceeds evaporation by largest amount.
180 days excess rainfall - 6.3 inches
Volume = 6 .3 in * DA / 12 inches per foot
Volume = 86625.0 cubic feet
i I
Volume of 25 year -- 24 hour storm
Volume = 6.8 inches / 1,2 inches per foot * DA
Volume = 93500.0 cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
SA. 211482 cubic feet
58. 0 cubic feet
5C, 86625 cubic feet
5D , 93540 cubic feet
TOTAL 391607 cubic feet
SUMMARY
Total required volume 1257607 cubic feet
Total design volume avail . 1347145 cubic feet
Min. reg. treatment volume Plus sludge accumulation 866000 cubic feet
At elev. 96.5 feet : Volume is 897514 cubic feet (end Pumping)
Total design volume less 25yr-24hr storm is 1253645 cubic feet
At elev. 98.8 feet 9 Volume is 1237410 cubic feet (start Pumping)
Seasonal high water table elevation 96.5 feet
DESIGNED BY � APPROVED BY:
DATE: � �
DATE:
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN
f
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OPERATION AND MAINTENANCE PLAN
----- -------------------------
Nr
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-his lagoon is designed for waste treatment with minimum odor
control . The
time required for the planned fluid level to be
reached may vary due to soil conditions sflushing operations, and
the amount of fresh water added to the system.
Land application of waste water is recognized as an acceptable
method of disposal . Methods of application include solid set,
center pivot, guns, and traveling gun irrigation. Care should be
taken when applying waste to prevent runoff from the field or damage
to crops.
The following items are to be carried out:
I . It is strongly recommended that the treatment lagoon be pre-
charged to 1/2 its capacity to prevent excessive odors during
start-up . Pre-charging reduces the concentration of the initial
waste entering the lagoon thereby reducing odors. Solids should be
covered with effluent at all times,
2. The attached waste utilization plan shall be followed. This
plan recommends sampling and testing of waste (see Attachment B)
before land application,
3• Begin Pump-out of the lagoon when fluid level reaches eleva-
tion 98 .3 as marked by permanent markers. Stop pump-out when
the fluid level reaches elevation 96.5 or before fluid depth is
less than 6 feet deep ( this prevents the loss of favorable
bacteria ) .
4 . The recommended maximum amount to apply per irrigation is
one ( 1) inch and the recommended maximum application rate is 0.4
inch per hour .
S. Keep vegetation on the embankment and areas adjacent to the
lagoon mowed annually . Vegetation should be fertilized as needed
to maintain a vigorous stand.
6 . Repair any eroded areas or areas damagedxby rodents and
establish in vegetation.
7 . -All surface runoff is to be diverted from the lagoon to stable
outlets .
8 . The Clean Water Act of 1977 prohibits the discharge of
pollutants into waters of the United States . The Department of
Environment , Health , and Natural- Resources , Division of Environ-
mental Management, has the responsibility for enforcing this law.
i
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operator :PRESTAGE County : CUMBERLAND Date: 02/14/93
Distance to nearest residence (other than owner) : 1250.0 e
1 . STEADY STATE LIVE WEIGHT
0 sows (farrow to finish) x 1417 lbs. 0 lbs
0 sows (farrow to feeder) x 522 lbs. = 0 lbs
0 head (finishing only) x 135 lbs. = 0 lbs
2000 sows (farrow to wean) x 433 lbs. = 866000 lbs �
0 head (wean to feeder) x 30 lbs . = 0 lbs
TOTAL STEADY STATE LIVE WEIGHT (SSLW) 866000 1bsV
2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON
Volume = 866000 lbs. SSLW x Treatment Volume(CF) /lb. SSLW
Treatment Volume(CF) /lb. SSLW- 1 CF/lb. SSLW '
Volume = 866000 cubic feet
3 . STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume .= 0.0 cubic feet ; "Owner requests no sludge storage.
Sludge will be removed as needed. "
4. TOTAL DESIGN VOLUME
r
Inside top length 700 .0 �feet Inside top width 260.0 feet
Top of dike at elevation 110.6 feet -
Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon)
Total design lagoon liquid level at elevation 109.5 feet -
Bottom of lagoon elevation 100.5 feet ,
Seasonal high water table elevation 103. 0 feet ,
Total design volume using prismoidal formula
SS/END1 SS/END2 SS/SIDE1 SS/S-IDE2 LENGTH WIDTH DEPTH
3.0 3. 0 3.0 3.'0 694. 0 244.0 9.0
AREA OF TOP
LENGTH * WIDTH =
694 .0 244 .0 169336 . 0 (AREA OF TOP)
AREA- OF BOTTOM
LENGTH W WIDTH =
640 .0 190 .0 121600. 0 (AREA OF BOTTOM)
AREA OF MIDSECTION
LENGTH * WIDTH * 4
667 .0 217 . 0 578956. 0 (AREA OF MIDSECTION "" 4)
CU . FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] DEPTH
169336.0 6.78966. 0 121600. 0
VOLUME OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 1304838 CU.
S . TEMPORARY STORAGE ,REQUIRED
DRAINAGE AREA : I
Lagoon (top of dike)
Length * Width =
700.0 260.0 176000.0 square feet
Buildings (roof and lot water)
Length * Width =
0.0 0 . 0 0.0 square feet
TOTAL DA 176800.0 square feet
Design temporary storage period to be 180 days.
5A . Volume of waste produced
Approximate daily production of manure in CF/LB SSLW 0.00136
Volume = 866000 Lbs. SSLW * CF of Waste/Lb ./Oay * 180 days
Volume — 211482 cubic feet
5B. Volume of wash water
This is the amount of fresh water used for washing floors or volume
of fresh water used for a flush system. Flush systems that recirculate
the lagoon water are accounted for in 5A.
Volume = 0.0 gallons/day * 180 days storage/7.48 gallons
Volume = 0. 0 cubic feet per CF
SC . Volume of rainfall in excess of evaporation
Use period of time when rainfall exceeds evaporation by largest amount.
18V days excess rainfall = 7. 0 inches
Volume = 7 .0 in * DA / 12 inches per foot
Volume = 102083.3 cubic feet
a I
60 . Volume of 25 year - 24 hour storm
Volume = 7.0 inches / 12 inches per foot * DA
Volume = 102083.3 cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
5A . 21.1482 cubic feet
SS. 0 cubic feet
5C. 102083 cubic feet
6D. 10208$ cubic feet
TOTAL 415649 cubic feet
6. SUMMARY
Total required volume 1281.649 cubic feet
Total design volume avail . 1304838 cubic feet
Min. req. treatment volume plus sludge accumulation 866000 cubic fei
At elev. 3- feet ; Volume is .86 cubic feet (end pumping)
Total design volume less 25yr-24hr storm is 1202765 cubic feet
At elev. 108-8 feet ; Volume is 1187678 cubic feet (start pumping)
Seasonal high water table elevation 103.0 feet
7 . DESIGNED 8Y
.9444��' APPROVED BY:
DATE: 2-77-q3 DATE:
NOTE: SEE ATTACHED WASTE UTILIZATION PLAN
1.
a,r�;. OPERATION AND MAINTENANCE PLAN
le i
------------------------------
This lagoon is designed for waste treatment with minimum odor
control . The time required for the planned fluid level to be
reached may vary due to soil conditions , flushing operations, and
the amount of fresh water added to the system.
Land application of waste water is recognized as an acceptable
method of disposal . Methods of application include solid set,
center pivot, guns, and traveling gun irrigation. Care should be
taken when applying waste to prevent runoff from the field or damage j
to crops.
The following items are to be carried out:
1 . It is strongly recommended that the treatment lagoon be pre—
charged to 1/2 its capacity to prevent excessive odors during
start—up. Pre—charging reduces the concentration of the initial
waste entering the , lagoon thereby reducing odors. Solids should be
covered with effluent at all times.
2 . The attached waste utilization plan shall be followed . This
plan recommends sampling and testing of waste (see Attachment 8)
before land application.
3. Begin pump—out of the lagoon when fluid level reaches eleva—
tion 108.8 as marked by permanent markers. Stop pump—out when
the fluid level reaches elevationldg.$ or before fluid depth is
less than 6 feet deep (this prevents the loss of favorable
bacteria) .
4 . The recommended maximum amount to apply per irrigation is
one (1) inch and the recommended maximum application rate is 0. 4
inch per hour .
5 . Keep vegetation on the embankment and areas adjacent to the
lagoon mowed. annually . Vegetation should be fertilized as needed
to maintain a vigorous stand.
6 .- Repair any eroded areas or areas damaged by rodents and
establish in vegetation.
7 . All surface runoff is to be diverted from the lagoon to stable
outlets .
8. The Clean Water Act of 1977 prohibits the discharge of
pollutants into waters of the United States. The Department of
Environment, Health. and Natural Resources, Division of Environ—
mental Management, has the responsibility for enforcing this law.
I