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HomeMy WebLinkAbout250039_Application_20240306 cEiv g 1 -n ROYnC OOPER �i - y� w� �' If'* GoverorELIZABETH S.BISER •� Secretary MAW RICHARD E.ROGERS,JR. NORTH CAROLINA RECENO Director Environmental Quality February 12,2024 0 6 NZ4 Robert Tyndall MAK Alum Springs L.L.C. �lC®E(a101NR 555 St Fields Rd New Bern,NC 28562 Central Office Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non-Discharge General Permits, which expire on September 30, 2024. In order to ensure your continued coverage under the State Non-Discharge General Permits.you must submit an application for permit coverage to the Division of Water Resources (DWR)by April 3.2024. Enclosed you will find a "Request for Certificate of Coveraue for Facility Currenth Covered by an Expiring State Non-Discharge General Permit."The application form must be completed, signed by the Permittee,and returned to the DWR by April 3,2024. Mailing Address: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699 1636 Email:animal.operationsna deq.nc.gov phone:(919)707 9129 Please note that you must include one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with the completed and sinned application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1 and could result in assessments of civil penalties of up to$25,000 per day. Copies of the animal waste operation State Non-Discharge General Permits are available at www.deq.nc..,ov/animalpermits2024.General permits can be requested by writing to the address above. If you have any questions about the State Non-Discharge General Permits,the enclosed application,or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129. Sincerely, Michael Pjetraj,Deputy Director Division of Water Resources Enclosures: Request for Certificate of Coverage for Faciliv, Currently Covered by an Expiring State Non-Discharge General Permit North Car,,H.DgwrtmmtofEmironmoaLlQuolit, Dir1doao1W,.erResourco 512 North SalisMus 5tree; 1636 Mail Senioa Cent(z Raleigh,North Carolina 21,1699d636 919 rU129 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non-Discharge General Permit On September 30,2024,the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore,all applications must be received by the Division of Water Resources by no later than April 3,2024. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AWS250039 2. Facility Name: Alum Springs L.L.C. 3. Permittee's Name(same as on the Waste Management Plan): Robert Tvndall 4. Permittee's Mailing Address: 555 St Fields Rd City: New Bern State: NC Zip: 28562 Telephone Number: 252- -"°' C-m: E-mail: 5. Facility's Physical Address: 11440 Hwy5 City: Dover State: NC Zip: 28526 6. County where Facility is located: Craven 7. Farm Manager's Name(if different from Landowner): Eric M SparrowZ�( 8. Farm Manager's telephone number(include area code): 252-522-5795 Ext. 9. Integrator's Name(if there is not an Integrator,write"None"): Murphy-Brown LLC 10. Operator Name(01C): Robert E.TN ndall Phone No.: 9+9-6-3$-2472 OIC#: 19771 11. Lessee's Name(if there is not a Lessee,write"None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine-Farrow to Wean 2,400 Operation Types: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses Wean to Feeder Dairy Heifer Laying Chickens Horses-Other Farrow to Finish Milk Cow Pullets Sheep-Sheep Feeder to Finish Dry Cow Turkeys Sheep-Other 'Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultn Gilts Other Non Laying Pullet Other Layers 13. 'Waste Treatment Lagoons,Digesters and Waste Storage Ponds(WSP):(Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Type Estimated Liner Type Estimated Design Freeboard Structure (Lagoon/Digester/ Date (Clay,Synthetic, Capacity Surface Area "Redline" Name WSP) Built Unknown) (Cubic Feet) (Square Feet) (Inches) 1 Lagoon 1/4/1995 Full,clay 2,020,293.00 143,748.00 21.00 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d),either by mailing to the address below or sending it via email to the email address below. The CAWMP must include the following components: L 1. The most recent Waste Utilization Plan(WUP),signed bN the caner and a certified technical specialist,containing: a. The method by which waste is applied to the disposal fields(e.g irriga io injection,etc.) b. A map of every field used for land application(for example: irrigaonagp) ,f c. The soil series present on every land application field C��✓ D-f3 ' '�� �/11Ld � d. The crops grown on every land application field - .3' C9�./)DD�0 e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP — io f. The maximum PAN to be applied to every land application field .3 546 1° ©tO,- fG' g. The waste application windows for every crop utilized in the WUP �13ac la .. h. The required NRCS Standard s eci cations — 1/2.A site map/schematic J, 3.Emergency Action Plan 4.Insect Control Checklist with chosen best management practices noted 5.Odor Control Checklist with chosen best management practices noted 6.Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist 7.Lagoon/storage pond capacity documentation(design,calculations,etc.) Please be sure the above table is accurate and complete. Also provide y si a ations,wetland determinations,or hazard classifications that may be applicable to your facility. 'k*"8.Operation and Maintenance Plan If your CAWMP includes any components not shown on this list,please include the additional components with your submittal. (e.g.composting,digesters,solids separators,sludge drying system,waste transfers,etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.Section 1001 provides a punishment by a fine of not more than$10,000 or imprisonment of not more than 5 years,or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below.(If multiple Landowners exist,all landowners should sign. If Landowner is a corporation,signature should be by a principal executive officer of the corporation): Name(Print): C ' Title: l!t'✓ G+�*'�1�! ��lJ%7 / Signature: X Date: 02 / Name(Print): Title: Signature: Date: Name(Print): Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: animal.operations@deq.nc.gov NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699-1636 ATTACHMENT A A"�AL FACILITY ANNUAL REPORT FORM Report for(previous)Calendar Year:202 3 Today's Date: 2—2 9—2 0 2.4 Certificate of Coverage or Permit Number AWS - 2 5 0 0 3 9 _ County CRAVEN Facility Name(as shown on Certificate of Coverage or permit)ALUM SPRINGS, LLC Operator m Charge for this Facility ROBERT E TYNDALL Operator Certification 9 7 71 Facility's Integrator,if applicable: ERIC SPARROW 23604 Part I: Facility Information(As of December 31'of reporting year unless otherwise specified) Laud applicatt'o animal waste as allowed by the above permit occurred during the past calendar year % YES_�—NO. If NO,skip Part I and proceed to Part II and Part III. Also,if animal waste was generated but not land applied,attach an explanation on how the animal waste was managed/disposed. CAWNIP SUAMIARY Total number of application Fields or Pulls in the Certified Animal Waste OATS Fields 14or Management Plan(CAWMP): e.BE Puys/zones Total Useable Acres approved in the CAWMP 70.12 Acres Total pounds of Plant Available Nitrogen(PAN)allowed to be land applied OATS 3506.20 Lbs.PAN annually by°the CAWMP and*Trermit: C.BERMUDA 16,549.36 LAGOON SUMMARY Number of Permitted Lagoons 1 #Lagoons Number of Permitted Lagoons with a sludge removal or management plan er Permit Condition 111-22 Removing sludge at present 1 #Lagoons ANNUAL OPERATIONS SUMMARY for all crops with windows that ended during the previous calendar year Total number of Fields or Pulls on which land application occurred during Fields or the year: 14 Pulls/zones Total Acres on which animal waste was app lied 70.12 Acres OATS 2348.81 Total pounds of Plant Available Permitted Animal Waste Lbs.PAN Nitrogen(BAN)applied during .BERMUDA 8559.04 the year for all application sites: Other Nutrient Sources(incl Dry Litter) Lbs.PAN F IL SAMPLE SiTALVlARY tal number of Fields or Pulls for which the most recent soils evaluation 0 Fields or icated a Soil P(P-index)greater than 400 0 P"zones Total usable acres of Fields or Pulls for which the most recent soils evaluation indicated a Soil P(P index) greater than 400 0 Acres l AFOAR 4-12-2019 - - ATTACHMENT A BENIFICAL USE SUMMARY Estimated amount of total manure,litter and process wastewater sold or 0 for 2 3 Tons given to other persons and taken off site during the year Gallons PRODUCTION SUMMARY Annual average number of animals b ty a at this facility during the previoas year Operation Type Number of Animal FARROW TO WEAN 2400 --{I swine Cattle Dry Paultry Other Types Wean to Finish Dairy Calf Non-Laying Chickens Horses—Horses Wean to Feeder Dairy Heifer Laying Chickens Horses—Other Farrow to Finish Milk Cow Pullets Sheep—Sheep Feeder to Finish Dry Cow Turkeys Sheep-Other (Farrow to Wead Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Puult rN, Gilts Other Non-Laying Pullet Other Layers Part 11: Facility Status (Respond for activity within the Calendar year of reporting year unless otherwise specified): Directions: Check box next to the appropriate answer,for each statement were the answer is"No",provide a written description of any action take taken or pending to address the requirements and return the facility to compliance 1. All "major changes,""revisions,"and"amendments"to the CAWW were made �-y No according to requirements of Condition I.4. 2. There were no freeboard exceedances in any lagoons or storage ponds. l L�-- � No I There was no PAN application to any fields or crops at this facility greater than the No levels specified in this facility's CAWMP. 4. Sludge Surveys as required in Condition 111.22 have been completed. No 5. For any temporary lagoon lowering event, drawn down restrictions and record No keeping requirements in Condition H.29 have been met. 5, Soils analysis were performed within the last three years on each field receiving animal Yes No waste. 2 AFOAR 4-12-2019 ATTACI NTYLNT A 7. All required monitoring and reporting were performed in accordance with the facility's Yes No permit during the past calendar year. - - 8. Crops as specified in the CAWW were maintained dieing the past calendar year on all Yes No sites receiving animal waste and the crops grown were harvested and removed in accordance with the facility's permit. Part M: Affirmation Statement "I affirm by my signature that this document and all attachments were prepared under my direction or supervision. The information submitted is,to the best of my knowledge and belief,true,accurate,and complete.I am aware that there are significant penalties for submitting false information,including the possibility of civil and criminal penalties." ROBERT E. TYNDALL -- Perfnittee Name and Title(type or print) - - 2-29-2024 Signs of Permittee Date Signature of Operator in Charge Date (if different from Permittee) 3 AIFOAR 412-2019 ROY COOPER Governor O MICHAEL S.REGAN LINDA CULPEPPER NORTH CAROLINA '✓ � � Director Environmental Quality September 23,2019 Robert Tyndall Alum Springs L.L.C. 555 St Fields Rd New Bern,NC 28562 Subject: Certificate of Coverage No.AWS250039 Alum Springs L.L.C. Swine Waste Collection,Treatment, Storage and Application System Craven County Dear Robert Tyndall: In accordance with your renewal request, we are hereby forwarding to you this Certificate of Coverage (COC)issued to Robert Tyndall,authorizing the operation of the subject animal waste management system in accordance with General Permit AWG100000. Please read this COC and the enclosed State General Permit carefully. This approval shall consist of the operation of this system including,but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP)for Alum Springs L.L.C.,located in Craven County,with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: Boar/Stud: Wean to Feeder: Farrow to Wean: 2400 Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation,there may be one boar for each 15 sows.Where boars are unnecessary,they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. This COC shall be effective from October 1, 2019 until September 30, 2024 and shall hereby void Certificate of Coverage Number AWS250039 that was previously issued to this facility. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit,the facility's CAWMP, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC(as provided above)will require a mollification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. You are encouraged to update your Swine Odor Control Checklist using the enclosed form. If you do so you must send a copy of the updated form to the Animal Feeding Operations Program at the address below. Please pay careful attention to the record keeping and monitoring conditions in this permit. Stocking and Mortality Form (STOCK-1) has been updated; all other record keeping forms are unchanged with this General Permit. Please use the most current record keeping forms. Q E Q North Carolina Department ofEnvironmental Quality i3ivisionof Water Resources 512 North Salisbury Street 1 1636 Mail ServiceCenter I Raleigh.North Carolina 276991636 mw.�.wa6�nrarh 919.I07.904() If your Waste Utilization Plan (WUP) has been developed based on site-specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 02T .1304 and NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond,or any land application of waste. Please be advised that any violation of the terms and conditions specified in this COC,the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties,criminal penalties,and injunctive relief. If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Program for information on this process. Unless such a request is made within 30 days,this COC shall be final and binding. In accordance with Condition U.23 of the General Permit,waste application shall cease within twelve(12) hours of the time that the National Weather Service issues a Hurricane Warning,Tropical Storm Warning, or a Flood Watch/Flash Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Newport/Morehead City, NC National Weather Service office at (252) 223-5737, or by visiting their website at:www.weather.gov/mhx/ This facility is located in a county covered by our Washington Regional Office.The Regional Office staff may be reached at 252-946-6481. If you need additional information concerning this COC or the General Permit,please contact the Animal Feeding Operations Program staff at(919)707-9129. Sincerely, '4-t'4 for Linda Culpepper Director,Division of Water Resources Enclosures(General Permit AWG100000) cc: (Certificate of Coverage only for all ccs) Washington Regional Office,Water Quality Regional Operations Section Craven County Health Department Craven County Soil and Water Conservation District Central Files(Permit No.AWS250039) Murphy-Brown LLC Murphy-Brown, LLC 6l5/20176i 'F,, _ 822 Hwy 24 West l : P.D. Box 856 qll-lwarsaw, NC 28398 NUTRIENT UTILIZATION PLAN Grower(s): ooa,t T.Ildail Farm Name: Alum Springs, i iV �_ !e aWS25� 0.3J County Uri jy, Permit Capacity- Farrow to Wean ?�'00 Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish Gilts Boars Storage Structure: Anaerobic Lagoon Storage Period: >.180 Gays Application Method: Irriga-Hon The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre Iper year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWR regulations. 5. Wind conditions'should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 11 This plan is based on the waste application method shown above. If you choose to change methods in the future,you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made,which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type_ Lime must be applied to maintain pH in the optimum range for speck crop production. This waste utilization plan,if carried out,meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR (gallons,ft3,tons,etc.): Ca acit T e Waste Produced erAnimal Total 2400 Farrow to Wean 3203 gaUyr 7,687,200 gal/yr Farrow to Feeder 3861 gal/yr Farrow to Finish galtyr 10478 gal/yr gaUyr Wean to Feeder 191 gaUyr gal/yr Wean to Finish 776 gal/yr Feeder to Finish gal/yr 927 gal/yr gal/yr Gilts 1015 gal/yr gal/yr Boars 2959 gal/yr gal/yr Total 7,687,200 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): -Capacity Type Nitrogen Produced per Animal Total 24001 Farrow to Wean 3.84 Ibs/yr 9,216 Ibs/yr Farrow to Feeder 6.95 Ibs/yr Ibs/yr Farrow to Finish 18.86 Ibs/yr lbs/yr Wean to Feeder 0.34 fbs/yr Ibs/yr Wean to Finish 1.4 Ibs/yr Ibslyr Feeder to Finish 1.67 Ibs/yr Ibs/yr Gilts 1.83 Ibs/yr Ibslyr Boars 5.33 Ibslyr Ibs/ r Y Total 9,216 Ibslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner_ LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. , Total Irrigated Acreage: 69.83 Total N Required 1st Year: 19963.05 Total N Required 2nd Year: 0.00 Average Annual Nitrogen Requirement of Crops: 19,963.06 Total Nitrogen Produced by Farm: 9,216.00 Nitrogen Balance for Crops: (10,747.05) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics,and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of11 Z m vvOOu-immi. o �n NN r N hNf�nm C)MO�'1 a)m'n�vCOf aR Nm N O CI m U Q 0 0 0 0 0 0 0 0 0 0 0 0 0 0 co !m m YVR V nh ticv-.--w� N N N m c) i'9(h t0 F1 N a N 0 0 0 0 0 0 yOj 0 0 0 0 O O .0-- N V] r N N t�m tD m c7 O N Q 2 O O w m O O O O O O O O O O O O m U O O O O O O O O O O O O O O as o00000000o00 J m m m m m m 1A N m m try m m 2 II m W J d' a= o � n a a o.a N EQ - ¢ n .D D J -D 9 a O. O m U II 0 U N O N O O O O CDO m m W r 000m h 0VZw w mN W MOi rn - 6C)OO m N <} � F N N N h N N m m m M m W O O O ti Z 0 0 a MO 0 0 0 0 0 0 0 0 0 p U 0 0 0 0 W m W m m m m m m W m Q O)N m Oi m m W 7 R 7 R Q m m J O W m W N N N W m m o m N .N N N N N N N N N N N N a� zII am J 0' G C o a mY _, i6_ �z a o m * v v _ m ,:� ,� a :'n a o n T cc o = > > � m� _7 nl -- _ m CL w f6 -; d Q Y This plan does not include commercial fertilizer_ The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields(i.e.small grain, etc, interseeded in bermuda),forage must be removed through grazing, hay,and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain,etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation,you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season,depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Description-Harvested As A Barley Grain Crop B Grazed Hybrid Bermudagrass Pasture/Grazed C Hybrid Bermudagrass Hay Hay B/C Comb.Hybrid Bermudagrass Graze/Hay Combination D Com-Grain Grain Crop E Com-Silage Silage F Cotton Cotton Lint G Grazed Fescue Pasture/Grazed H Fescue Hay Hay I Oats Grain Crop J Rye Grain Crop K Grazed Overseed Pasture/Grazed(Seeded in Bermudagrass) L Overseed Hay Hay(Seeded in Bermudagrass) M Grain Sorghum Grain Crop N Wheat Grain Crop O Soybean Grain Crop P Pine Trees Pine Trees S Small Grain Grain Crop/Hay(After Grain Crop) CC Cover Crop Not Harvested; Bumed/Disked In Acres shown in the preceding table are considered to be the usable acres excluding required buffers,filter strips along ditches, odd areas unable to be irrigated,and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yr/animal Farm Total/ r 2400 Farrow to Wean 0.8 1920 Farrow to Feeder 0.96 Farrow to Finish 3.9 Wean to Feeder 0.07 Wean to Finish 0.27 Feeder to Finish 0.34 Gilts 0.39 Boars 0.55 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1920 pounds of plant available nitrogen per year and will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 9600 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre,you will need 32 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre,you will need 76.8 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type,crop,and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content,soil structure, soil texture,water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations,the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for>180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr * inches T5327 Ala Norfolk C 0.5 T5327 A16 Norfolk C 0.5 1 T5327 A2- Norfolk C 0.5 1 T5327 B1 Norfolk C 0.5 1 T5327 Cl Craven C 0.45 1 T5327 C2 Craven C 0.45 l T5327 El Craven C 0.45 1 T6604 L1 Conetoe C 0.35 1 T6604 L2 Conetoe C 0.35 1 T6604 L3 Conetoe C 0.35 l T6604 L4 Conetoe C 0.35 1 T6604 L5 Conetoe C 0.35 1 T6604 L6 Conetoe C 0.35 1 T5327&T661 P1 Craven C 0.45 6of11 Additional Comments: This plan revised to reflect the addition of a center pivot, which replaces pulls D1-D6&HI-H5, and to update the production and application rates to the current rates listed on the NCSU Nutrient Management website. No other changes were made. Small grain is optional, but is recommended that some be planted each year to allow for applications during the winter months 7 of 11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Alum Springs, LLC;AWS250039 Owner: Robert Tyndall Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above_ I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWR before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWR upon request_ Name of Facility Owner: Robert Tyndall Signature: X ,2 'J' Date Name of Manager(if different from owner):' Signature: Date / Name of Technical Specialist: M.Kevin Weston Affiliation: Smithfield Hog Production Division Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910)293-3434 Signature: /1rt- ��S�z6i7 Date 8of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 -Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, Waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application_ No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal_ Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters,drainageways,or wetlands by discharge or by over-spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses,and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation.Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion,leakage,or discharge. 18 If animal production at the facility is to be suspended or terminated,the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre-plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate-determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records-shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 11 of 11 E cu m N m W Q' U U U Cl) N [� \\ N E V 0 0 0 Ch \ N •C w o o Q (MM' O E Z ZZ ct of C y is w RLL W W A Q D 2 _ _j JJ JJ JJ (p m d•- i J WW WW WLLIWWWW m — o o cN Z� � 2 2 2 2 L 2 2 2 2 2 H E (� 2 ZZ ZZZZZ »� ii N e e Ua E m a J 7 a O w E N _a L a�i CO rn Cl) mCD as o 3 Y � � wc LLLL) LL L V ONE f� CD U") N Q- m _ C O O f6 <E LL' 1""� M V In O N N O In O d i0 c0 m d ` a Q.= z c z N Q CON co co U v c o o p a � E X o ) 0 �' CD E R J W U O N O N J � NMV MCOO O � N ca U Z V a Mcu O 2y �1 o a � R L p W ++N E�a c T R R 4 6 N N a m a ry j 0 a U O ? 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N Yfo : UJ m N a ° 0 m 4 w u CD 3fD - - -- — —— — — — — N In 00 %JD cx 00r z W H a -0 a 3 4 N _0 Aio N 0 N C o h cx CD N O I ' 0 0- - - - "'^ G CA �c v cS' \� ju toS. ry rt e m 13 (D co "f MY a Q N do d. I—n 'm aO .L. , o � m3La :3 ry O to tr Co LQ f0 0 n' 3 0 r F F3 u m D ON v O — � 1-0 -1 co O - 2 H c � N N n W P tiJ1 �� E4 Q1 co ON c � lu cr_ s kO M kP t—n Q W Vt ON N tD z c rrtt 3 O ( n n � a o n H y fD . UJ As Ll JIM U.4. A 1. i ji a 3 1 I 4. 5 J I kS is I ± lili '�•� � + �-( ! I ! t ( II ' � ` ill ili ' fi . R I L.-I . P.P f ! 1f - � � ! :4 ; I � � ! I ; ; ! , jliii � � iRii iI it I 'v^� Robert Tyndall Alum Springer LLC AWS250039 Specifications: Pivot Pivot Add'te Electrogator II Machine Length 706' End Gun Radius 100' 0 60 PSI; 300 GPM Feld L Feld A Feld B Lagoon C] 4.00 Ac. Feld C Pivot — P1 35.95 Ac. w/o End Gun 44.31 Ac. w/End Gun End Gun Runs 77% of Time Fwat replaces pulls 01-06 k Hi—H5 4.36 Ac. Field E GRAPHIC S C ALE � -��- ` aoo 200 400 800 v^ ( IN FEET ) i inch = 400 fft T b T _ _�_ Field boundaries drawn Gom 2016 acid photo 4 �- m ti Y r—r rrr Ml c � a is 'acn:. w - m � a r JC)�'0020^1T�LLLZ �3 C C C G ---- ---------- Q� � O a C:_n crW JS On C;Cf'fit.L :t•L.'J J- w Q-O a W CQ —a �r m m m mz e .a W N N N N N N N N N N N N N N r N m T O(Am®N NNmtUOm v OfA?AAdA w Otmm mm[o 6 O O O 9 0 0 0 4m 0 0 C0 0 0 c, n z V A O W W W W W V N N N C a V O D(p W CA W m N N N A m m tD C y �a CNN mto pp W rvr mt0 t0 — d l V O I M m W j�A C A a t o ^�to W V V to C 3 CO CD 0 0 a m z N n= v a� O ® C a - G ao a N m CL tea° :u r m m a z - -------------------------- m OI OIw w0101 Ct N OI NNtnNO r 0000000000000o em 0o000000000000 tr 000000C 0 C3. 00 = w mAAmN[A W vV in Sm V1Ovo�NO — O O 0 0 0 0 0 0 0 0 0 0 0 0 0 0 G 2 N w W W W W W N N N W W W W r .LAAA Q m A:p?AdA O)to m[fl tG t0 m m 0 m00m mmm m Z cm CDOO CO m 0000000000000o D— n m _ Ql NN'AA W A V CD W W W CO 4/ N tp O N to V tm U�-4 A a A N V m O V r m C2 0 0 0 0 0 m o a z Floodplain Map Subject: Floodplain Map From: Patrick Baker <pbaker@cravencountync.gov> Date: 3/5/2019, 9:19 AM To: dtyndall@embargmail.com Hey Mrs. Debra, Attached is a copy of the floodplain map for the operation in Fort Barnwell. As you will see on the map, there is a very small portion of floodplain which reaches the edge of the lagoon dike and possibly a very small portion of one sprayfield. However, after speaking with Andy, he thinks that since this is such a small area, he would NOT consider the operation as being located in a floodplain. I'll let you know about your other question regarding certification of the lagoon marker. If you have any other questions just let me or Andy know.Thanks. Patrick K. Baker Natural Resource Conservationist II Craven Soil &Water Conservation District ` Craven County Agricultural Building 302 Industrial Drive New Bern, NC 28562 252-633-0397 --_. -- —Tyndall- Floodplain Map.PNG - ... .. 4-Enter an Address or Click Locate Putton to Get StarTed 1 of 2 3/5/2019,11:21 AN EMERGENCY ACTION PLAN Alum Springs LLC(ASF-1) This plan will be implemented in the event that animal manure or lagoon effluent from your operation is leaking, overflowing, or running off the site: Step(l) Stop the release or flow of manure/effluent. Follow the attached Environmental Emergency Procedures flow chart. Step (2) Assess the extent of the spill and note any obvious damages. Step (3) Contact appropriate personnel and agencies. Step (4) Implement procedures as advised by Division of Water Resources and other technical assistance agencies to rectify the damage, repair the system and reassess the nutrient management plan to prevent future problems. 'Sens 800-311-9458 or 910-289-6439 (see attached Land&Nutrient Management phone list) -DENR- Division of Water Quality: During business hours: 252-946-6481 After business hours: 800-858-0368 •Craven County Emergency Services: 252-636-6608 (Stanley Kite) and/or 911 USDA-Natural Resources Conservation Service (New Bern Service Center): 252-637-2547, ext. 3 (Keith Jackson) -Craven Soil and Water Conservation District: 252-633-0397 or 252-637-2547, ext. 3 (Patrick Baker) Cooperative Extension Service(Craven County Office): 252-633-1477 (Mike Carroll and/or Margaret Ross) Local dirt moving/heavy equipment companies: Pete_ �ollins 252..229-9442 , Local contract pumping/irrigation equipment companies: Crockett Irrigation Company: 919-792-3121 and/or 1800-248-2950 Craven Ag Services (Billy Dunham): 252-633-5334 Land&Nutrient Managetnetu Certification Manual TContact emergencEN 7Tn O T RL'1�T"i�A j s potentiall�l !' J..[\ 1V1V1L1�1 111 ter qualitEMERGENCY PROCEDURESOrson Lagoon level has Lagoon dike has suddently dropped Irrigation/flush systems breached/broken out without irrigating. malfunctioned creating a significant leak. an a temporary d: Yes aA you identi a you capable f no be built to stop the�—� Construct e No stopping source o discharge? / temporary \ outlet? g flow. Yes No Yes j / \ Obtain \ / Attempt to X'iil repairs b-`es materials Take action and make es contain made by farm _�the disch a Yes Take measures n you stop the d�stop effluent on personnel? necessary <,, ent be contained o necessary to discharge. �g property. repairs- contain spill. _ — No No No Call 1M& Contact LNM personnel and Heavy Equipment, personnel,set vice Pyramid Contact personnel in: person and Manager- Contact Land&Nutrient Mngt production -T •Heavy Equipment manager. erson •Pyramid Manager Monitor situation until help arrives. A l _doc-03129/96 64 @MURPHY FAMILY FARMS Land&Nutrient Management CerYhcatian Manual A LNM personnel assess options and call DEM. helicopter nee Yes Contact LNM to o assess containmen dispatch helicopter options? (available within 30 minutes). No LNM and Heavy - equipment personnel identify equipment needs and dispatch it to the site. LNM personnel procures Heavy Equipment and maintenance staff as needed to aid in response to emergency. LNM team will coordinate response efforts. Meet with DEM personnel and document actions taken. N M�M� �� n,.i�rmnrni na�tR v r..n.10 EMERGENCY ACTION PLAN PHONE NUMBER DIRECTORY Divitsion of Water Quality(DWQ) Regional Office - Washington 252-946-6481 Emergency(After hours & 24 hours/day 1-800-858-0368 Emergency Management Services (EMS) 252-636-6608 Health Department: 252-636-4920 NRCS(SCS): 252-637-2547 Cooperative Extension: 252-633-1477 FARM NUMBER: 252-638-2472 n Oil > oo '°1 m GQ a O c et � � CD GC1 N H m A A m Vca G R c vJ N m G C N �. � t�.. m•►. � fn cOo CD m (D INCL � 3 ::e ph "h m to m O in i O � cr 00 S- --I W Ll - %- x _Q. � on e_ c. �° o c cD o: E c c �. sz. � -a C �.. _ o as 2s m o ..�cl, m ^'� G° a ..PO . n . m C. �•* c 0 O ° °' ! t= coo o R CD - �r 0 m wCL CD O � QQ ._. -e O (014 VA CA m cD W a cD m m rq o . o m eb ato I sr m =i ao ca . � � a �_ c. IM 3 1 rcD co GO (° � m cDo aaC) owo' � m - tea. � o �CD � CD so. 0- 096 = bd p m fA m ca. 0 o 64 to CL CD TO 0 'a �V pr IDa vl.: 'o w-a 5. 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Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Q Burial three feet beneath the surface of the ground within 24 hours of knowiedge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should beat least one foot above the seasonal high water fable.Attach burial location map and plan. Landfill at municipal sold waste facility permitted by NC DEQ under GS 15A NCAC 13B.0200. Rendering at a rendering plaurt licensed under G.S.106-166.7 Complete incineration according to 02 NCAC 52C.0102. Q f;',1� A composting system approved and permitted by the NC Department of Agriculture&Con- -J stoner Services Veterinary Division(attach copy of permit). If compost is distributed off-farm, additional requirements must be met and a permit is required from NC DEQ. a In the case of dead poultry only,placing in a disposal pit of a size and design approved by the NC Department of Agriculture&Consumer Services(G-S_106-549.70). Q Any method which,in the professional opinion of the State Veterinarian,would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Man Mass mortality plans are required forfarms covered by an NPDES pewit These piams are also recommended for ail animal operations. This plan outlines farm-specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup. ports a variety of emergency mortality disposal options;contact the Division for guidance. • A Catastrophic mortality disposal plan is part of the facility's CAIWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance- 0 Mass burial sites are subject to additional permit conditions(refer to facility's animal waste management system permit)- 0 In the event of imminent threat of a disease emergency,the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S.106-399.4_ Signature of Farm Owner/Manager Date 311 1 J 9 re o T nical$pedalist Date DEVICES TO AUTOMATICALLY STOP IRRIGATION EVENTS STATE GENERAL PERMITS The State of North Carolina has issued State General Permits for animal facilities to operate in North Carolina. These Permits meet both State and EPA requirements and provide coverage for the following types of facilities. • AWG100000-Swine Facilities • AWG200000-Cattle Facilities • AWG300000-Poultry Facilities with a liquid waste management system You have recently been issued a Certificate of Coverage(COC)to operate your animal facility under one of these General Permits. Condition 11.24 of each of these Permits reads as follows: The Permittee shall: a.install,operate,and maintain devices on all irrigation pumps/equipment designed to automatically stop irrigation activities during precipitation;or b.commit to provide for the presence of the OIC,a designated backup OIC,or a person under the supervision of an OIC or designated backup OIC at all times during the land application of waste so that in case of a precipitation event,the irrigation activities will be stopped immediately. This commitment must be submitted in writing to the Division on a form supplied by,or approved by,the Division.[G.S.§90A-47] Installation of devices or submission of alternate documentation shall be completed within 12 months of the issuance of the COC for this General Permit. The Permittee shall maintain such devices according to the manufacturer's instructions and warranties. This Condition does not apply to manure spreaders or other equipment pulled by manned vehicles.[1 SA NCAC 02T.0108(b)] Please check the bog below that indicates your commitment to do one of the following. ❑ Within twelve(12)months of the effective date of a COC issued under this permit,I shall install,operate and maintain devices on all irrigation pumps/equipment designed to automatically stop irrigation activities during precipitation. This condition does not apply to manure spreaders or other equipment pulled by manned vehicles. ❑ I will commit to provide for the presence of the Operator in Charge(OIC),the designated backup OIC, or a person under the supervision of an OIC or backup OIC at all times during the land application of waste. "I certify under penalty of law that this document was prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information, the information submitted is,to the best of my knowledge and belief,true,accurate,and complete.I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." &In .57 "P, Z I Facility Nam Permit Number 1 /- r''nd I Owner/Permittee Name a d Title(type or print) ?�— &ez C)- -9 q-C;? �� Signature of wner/Permittee Date Signature of Operator in Charge(if different from Permittee) Date Mail to: Animal Feeding Operations 1636 Mail Service Center Raleigh,NC 27699-1636 DTASIE 1-22-2020 Gi - f rr, POST OFFICE BOX 759 • ROSE HILL,NORTH CAROLINA 28458 (919)289-2111 lilt January 18, 1995 Mr. Andrew Metts District Conservationist USDA - Soil Conservation Service 302 Industrial Drive New Bern , NC 28562 Re: John Nichols - 2400 Sow Farm Dear Mr. Metts: Enclosed for your review is the completed Animal Waste Management Plan for the above referenced swine farm. Specific items included in this package are as follows: Location Map ASCS Tract Map - Soils Investigation Report - Lagoon Design Spreadsheet - Operation & Maintenance Plan for Lagoon - Construction Specifications for Lagoon - Site Seeding Requirements - Earthwork Calculations - Site Plan with Construction Details It is my understanding that the Waste Utilization Plan for this farm will be developed for the grower by your office. Please contact me at (910) 289-2111, ext. 592 if you have any questions concerning this package. Sincerely: M. Kevin Weston Engineering Technician MKW Enclosures cc: File John Nichols (complete package) Bill Fritz, Murphy Farms Construction Dept. (site plan only) Dave Roland, Murphy Farms Transportation Dept. (site Plan only) OPERATION AND MAINTENANCE PLAN SHEET 1 OF 2 ------------------------------ ®V= 3- 7 This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level ( permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: ( 1 ) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 year' - 24 hour storm for the location. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The 25 year rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. I A maximum elevation is determined each design to begin pumping and this is usually the owlet invert of pipe(s) from building(s) . If the outlet pipe is ;not installed at the elevation to begin pumping, a permanent marker must be installed at this elevation to indicate when pumping should begin. An elevation must be established to stop pumping to maintain lagoon treatment depth. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in order to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, Center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out : . 1. It is strongly recommended that the treatment lagoon be pre- charged to 1/2 its capacity to prevent excessive odors during start-up. Pre-charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see attachment) before land application. 3. Begin temporary storage pump-out of the lagoon when fluid level reaches the elevation 32. 5 as marked by permanent marker. Stop pump- out when the fluid level reaches elevation 30. 5 . This temporary storage, less 25 yr- 24 hr storm, contains 460488 cubic feet or 3444447 gallons. SHEET 2 OF 2 4. The recommended maximum amount to apply per irrigation is one ( 1 ) inch and the recommended maximum application rate is 0. 3 inch per hour. Refer to the waste utilization plan for further details. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. S 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in op `n ditches. Do not pump within 200 feet of a residence or within 00 feet of a well. Waste shall be applied in a manner not to reach ther property and public right-of-ways. 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. SHEET 1 OF 2 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS -1--------------------------------------------------------- FOUNDATION PREPARATION: ----------------------- The foundation area of the lagoon embankment and building pad shall be cleared of trees, logs, stumps, roots, brush, boulders, sod and rubbish. Satisfactory disposition will be made of all debris. The topsoil from the lagoon and pad area should be stripped and stockpiled for use on the dike and pad areas. After stripping, the foundation area of the lagoon embankment and building pad shall be thoroughly loosened prior to placing the first lift of fill material to get a good bond. EXCAVATION AND EARTHFILL. PLACEMENT: ----------------------------------- The completed excavation and earthfill shall conform to the lines, grades, and elevations phown on the plans. Earthfill material shall be free of material such as sod, roots, frozen soil, stones over 6 inches in diameter, and other objectionable material. To the extent they are suitable, excavated materials can be used as fill. The fill shall be brought up in approximately horizontal layers not to exceed 9 inches in thickness when loose and prior to compaction. Each layer will be compacted by complete coverage with the hauling and spreading equipment or standard tamping •roller or other equivalent method. Compaction will be considered adequate when fill material is observed to , consolidate to the point that settlement is not readily detectible. NOTE THE SPECIAL REQUIREMENTS FOR PLACEMENT OF LINERS IN THE LINER SECTION OF THIS SPECIFICATION. The embankment of the lagoon shall be installed using the more impervious materials from the required excavations. Construction of fill heights shall include 5 percent for settlement. Dikes over 15 feet in height and with an impoundment capacity of 10 acre-feet or more fall under the jurisdiction of the NC Dam Safety Law. The height is defined as the difference in elevation from the constructed height to the downstream toe of the dike. Precautions shall be taken during construction to prevent excessive erosion and sedimentation. LINER: THE MINIMUM REQUIRED THICKNESS SHALL BE 1. 5 ft. ------ ------------------------------------------------- NOTE: LINERS (PARTIAL OR FULL) ARE REQUIRED WHEN THE ATTACHED SOILS INVESTIGATION REPORT SO INDICATES OR WHEN UNSUITABLE MATERIAL IS ENCOUNTERED DURING CONSTRUCTION. A TYPICAL CROSS SECTION OF THE LINER IS INCLUDED IN THE DESIGN WHEN LINERS ARE REQUIRED BY THE SOILS REPORT. When areas of unsuitable material are encountered, they will be over- excavated below finish grade to the specified depth as measured perpendicular to the finish grade. The foundation shall be backfilled as specified to grade with a SCS approved material (ie - CL, SC, CH) . REFER TO THE SOILS INVESTIGATION INFORMATION IN THE PLANS FOR SPECIAL CONSIDERATIONS. SHEET 2 OF 2 Soil liner material shall come from an approved borrow area. The minimum water content of the liner material shall be optimum moisture content which relates to that moisture content when the soil is kneaded in the hand it will form a ball which does not readily separate. Water shall be added to borrow as necessary to insure proper moisture content during placement of the liner. The moisture content of the liner material shall not be less than optimum water content during placement. The maximum water content relates to the soil material being too wet for efficient use of hauling equipment and proper compaction. Proper compaction of the liner includes placement in 9 inch lifts and compacted- to at least 90 percent of the maximum ASTM DG98 Dry Unit Weight of the liner material. When smooth or hard, the previous lift shall be scarified and moistened as needed before placement of the next lift. The single most important factor affecting the overall compacted perme- ability of a clay liner, other than the type of clay used for the liner, i the efficient construction processing of the compacted liner. The sequgnce of equipment use and the routing of equipment in an estab- lished pattern helps assure uniformity in the whole placement and compaction process. For most clay soils, a tamping or sheepsfoot roller is the preferable type of compaction equipment. The soil liner shall be protected from the discharge of waste outlet pipes. This can be done by using some type of energy dissipator(rocks) or using flexible outlets on waste pipes. Alternatives to soil liners are synthetic liners and bentonite sealant. When these are specified, additional construction specifications are, included with this Construction Specification. CUTOFF TRENCH: -------------- A cutoff trench shall be constructed under the embankment area when shown on a typical cross section in the plans. The final depth of the cutoff trench shall be determined by observation of the foundation materials. VEGETATION: All exposed embankment and other bare constructed areas shall be seeded to the planned type of vegetation as soon as possible after construc- tion according to the seeding specifications. Topsoil should tie placed on areas of the dike and pad to be seeded. Temporary seeding or mulch shall be used if the recommended permanent vegetation is out of season dates for seeding. Permanent vegetation . should be established as soon as possible during the next period of approved seeding dates. REMOVAL OF EXISTING TILE DRAINS ------------------------------- When tile drains are encountered, the tile will be removed to a minimum of 10 feet beyond the outside toe of slope of the dike. The tile trench shall tie backfilled and compacted with good material such as SC, CL, or CH. SEEDING SPECIFICATION ---------------------- AREA TO BE SEEDED: 13. 0 ACRES USE THE SEED MIXTURE INDICATED AS FOLLOWS: 780. 0 LBS. FESCUE GRASS AT 60 LBS. /ACRE ( BEST SUITED ON CLAYEY OR WET SOIL CONDITIONS) SEEDING DATES: SEPTEMBER 1 TO NOVEMBER 30 FEBRUARY 1 TO MARCH 30 390. 0 LBS. RYE GRAIN AT 30 LBS. /ACRE (NURSERY FOR FESCUE) 0. 0 LBS. 'PENSACOLA' BAHIA GRASS AT 60 LBS. /ACRE (SEE FOOTNOTE NO. 1 ) SEEDING DATES: MARCH 15 TO JUNE 15 1 0. 0 LBS. HULLED COMMON BERMUDA GRASS AT 8 LBS. /ACRE I (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 0. 0 LBS. UNHULLED COMMON BERMUDA GRASS AT 10 LBS. /ACRE SEEDING DATES: JANUARY 1 TO MARCH 30 0. 0 LBS. RYE GRASS AT 40 LBS. /ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 13000. 0 LBS. OF 10-10-10 FERTILIZER ( 1000 LBS. /ACRE) 2E. 0 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 1300. 0 BALES OF SMALL GRAIN STRAW ( 100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH SMOOTH SEEDBED. APPLY SEED AND FIRM SEEDBED WITH A CULTIPACKER OR SIMILAR EQUIPMENT. APPLY MULCH AND SECURE WITH A MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS. /ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. Operator: J. Nichols County: CRAVEN Date: 01/04/95 Distance to nearest residence (other than owner) : 1500. 0 feet 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs �PPQI bpAd ifiai8hlng drily) x 135 lbs. = 135000 lbs -�585 L"Jt►W8 (far'roW to We3n) X 433 lbs. = 1121037 lbs 500 head (wear, to feeder) x 30 lbs. = 15000 lbs Describe other 0 Total Average Live Weight = 1271037 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON I Volume = 1271037 lbs. ALW x Treatment Vdlume(CF) /lb. ALW Treatment Volume(CF) /lb. ALW = 1 CF/lb. ALW Volume = 1271037 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0. 0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet) --------------------- 620. 0 Inside top width (feet) ---------------------- 415. 0 Top of dike elevation (feet ) ----------------- 34. 4 Bottom of lagoon elevation (feet) ------------ 24. 4 Freeboard (feet) ----------------------------- 1. 0 Side slopes (inside lagoon) ------------------ 3. 0 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3. 0 3. 0 3. 0 3. 0 614. 0 409. 0 9. 0 AREA OF TOP LENGTH - WIDTH = 614. 0 409. 0 251126 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 560. 0 355. 0 198800 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH # WIDTH * 4 587. 0 382. 0 896936 (AREA OF MIDSECTION # 4 ) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 251126. 0 896936. 0 196800. 0 1. 5 Total Designed Volume Available = 2020293 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 620. 0 415. 0 25'/300. 0 square feet. Buildings (roof and lot water) 0. 0 square feet Describe this area. t TOTAL DA 257300. 0 square feet I Design temporary storage period to be 180 days. SA. Volume of waste produced Feces & urine production in gal. /day per 135 lb. ALW 1. 37 Volume = 1271037 lbs. ALW/135 lbs. ALW * 1. 37 gal/day 180 days Volume = 2321761 gals. or 310395. 8 cubic feet 5B. Volume of wash water This is the amount of fresh water- used for washing floor's or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0. 0 gallons/day 180 days storage/7. 48 gallons per CF Volume = 0. 0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall - 7. 0 inches Volume = 7. 0 in * DA / 12 inches per foot Volume = 150091. 7 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 8. 0 inches / 12 inches per foot * DA Volume = 171533. 3 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 310396 cubic feet 5B. 0 csubic feet 5C. 150092 cubic feet 5D. 171533 cubic feet TOTAL 632021 a6bic feet i I G. SUMMARY Temporary storage period____________________> 180 days Rainfall in excess of evaporation======== _> 7. 0 inches — 25 year - 24 hour rainfall__________________> 8. 0 inches - Freeboard___________________________________> 1. 0 feet - Side slopes_________________________________> 3. 0 • 1 -=-Inside top length___________________________> 620. 0 feet Inside top width=___________________________> 415. 0 feet Top of dike elevation=======================> 34. 4 feet Bottom of lagoon elevation==================> 24. 4 feet Total required volume=======================> 1903058 cu. ft. # Actual design volume========================> 2020293 cu. ft. # Seasonal high watertable elevation (SHWT) ===> 30. 5 feet Stop pumping elev. __________________________> 30. 5 feet Must be > or = to the SHWT elev. ==========> 30. 5 feet Must be > or = to min. req. treatment el. => 30. 4 feet Required minimum treatmen! volume===========> 1271037 cu. ft. Volume at stop pumping elevation============> 1317545 cu. ft. Start pumping elev. _________________________> 32. 5 feet # Must be at bottom of freeboard & 25 y-r. rainfall Actual volume less 25 yr. - 24 hr. rainfall==> 1848760 cu. ft. Volume at start pumping elevation===========> 1796757 cu. ft. Required volume to be pumped================> 460488 cu. ft. + Actual volume planned to be pumped==========> 479212 cu. ft. +� Min. thickness of s��o}}ii�l liner when required==>//nnAA DD 1. 5 feet 7. DESIGNED BY: APPROVED BY An _�7��� 9 DATE: DATE: �- I�✓J� NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: