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310239_Application - Digester Gen Permit_20240510
- R�ESLET _ May 10, 2024 Christine Lawson NCDEQ Division of Water Resources 1601 Mail Service Center Raleigh, NC 27699-1601 Subject: Melvin Bostic Farm Facility # AWS310239 State Digester General Permit Dear Ms. Lawson, AFO Permit Application Roeslein & Associates, on behalf of the farm owner, hereby submits the following application to NCDEQ Division of Water Resources for review of the State Digester General Permit application package for Melvin Bostic Farm. The subject project is located in Duplin County, North Carolina. The digester constructed on this property will meet setback parameters as required per the Swine Farm Siting Act with the exception of the 1500 ft. residence setback. The farm owner has obtained a signed waiver from Janice Bland as the digester is approximately 1400 ft. from her residence. The digester is beyond 2500 ft. from any public building, beyond 500 ft. from property lines, and beyond 500 ft. from any public water source. Subsurface drain tile in the area of the new digester will be relocated according to NRCS standard to a minimum distance of 15 feet beyond the embankment toe. Digester influent and effluent will be sampled from wet wells on site per the Sampling Protocol and Schedule document in this package. The digester water level will be monitored by a level gauge installed in the digester -lagoon transfer wet well. The digester will generate approximately 27,000 SCF of gas per day. This biogas will be used within 6 months of beginning to collect gas. The biogas system will not have an emergency flare. Spares for the gas upgrading systems will be kept on the shelf so readily available as needed. The digester cover will be provided with emergency vents which are strategically located away from barns/public but still provide access for operators. Safety procedures for venting covers are called out in the 0&M document. Off -spec product gas from the upgrading skid is recycled to the digester for reprocessing. Biogas which contains excessive amounts of nitrogen may need to be vented. Per the Air Permit Applicability Request for Register 1 cluster of farms, submitted to NCDEQ Division of Air Quality, the annual emission rates from the gas upgrading system associated with this farm are below the thresholds indicated in 15A NCAC 02Q.0102(d) and therefore does require an air permit. To facilitate your review of the enclosed documentation, the following is an itemized breakdown: 1. One (1) original "State Digester General Permit Application" application form. 2. One (1) copy of the engineering calculations. 3. One (1) copy of a detailed narrative of the Swine Digester Animal Waste Management System. 4. One (1) copy of the FEMA FIRM map labeled with the "proposed Digester Site". 5. One (1) copy of the permit form Section 3.6 components. 6. One (1) full-size set of the engineering plans, as well as one (1) 11x17" set. Please note that the Surface Water Classification (Section 7 of the application) has been submitted to the appropriate regional DWR office (or will be in the near future), and we expect to forward that approval to you in the next few weeks. Please do not hesitate to contact me or my office if you have any questions, comments or require any additional information. Page 1 of 2 Thank you, 6 Christopher Fey Manager, Building Design & Construction Roeslein & Associates Attachments Cc: Farm Owner Page 2 of 2 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 1.1 Facility name: Melvin Bostic Farm 1.2 Print Owner's name: Mel Bostic 1.3 Mailing address: 163 Bostic Farm Ln City, State: Magnolia, NC Zip: 28453 Telephone (include area code): (910) 271 - 9101 Fax: (_) - Email: 1.4 Physical address: 163 Bostic Farm Ln City, State: Magnolia, NC Zip: 28453 Telephone number (include area code): ( ) - Latitude 34.909' Longitude-77.927' (Decimal Degrees from Google Earth) 1.5 County where facility is located: Duplin 1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): From Exit 373 on I-40, head east on NC-24 E for 4 miles, turn right onto D S Williamson Rd and go 0.9 miles, turn right onto NC-50 S and go 2.8 miles, turn right on Bostic Farm Ln and follow ,gravel road to farm. 1.7 Farm Manager's name (if different from Landowner): 1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): 1.9 Facility's original start-up date: Date(s) of facility expansion(s) (if applicable): 1.10 Design Contact name: Mike Kotovsky Phone (314) 270 - 8836 Email: mkotovsky@roeslein.com 2. OPERATION INFORMATION: 2.1 Facility number: AWS310239 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. Tyne of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals ❑ Wean to Feeder ❑ Layer ❑ Beef Brood Cow ® Feeder to Finish 4800 ❑ Non -Layer ❑ Farrow to Wean (# sow) ❑ Farrow to Feeder (# sow) ❑ Farrow to Finish (# sow) ❑ Wean to Finish (# sow) ❑ Gilts ❑ Boar/Stud ❑ Other Type of Livestock on the farm: ❑ Turkey ❑ Turkey Poults ❑ Beef Feeder ❑ Beef Stocker Calf ❑ Dairy Calf ❑ Dairy Heifer ❑ Dry Cow ❑ Milk Cow No. of Animals: FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 1 of 6 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): See attached Waste Utilization Plan Required Acreage (as listed in the CAWMP): See attached Waste Utilization Plan Existing Application Area (pre -construction): See attached Waste Utilization Plan Proposed Application Area (post -construction): See attached Waste Utilization Plan) Is there a change to the existing WUP? YES or NO (circle one) Is the Existing WUP attached? YES or NO (circle one) Is the New (if applicable) WUP attached? YES or NO (circle one) 2.4 List and Describe all Storage/Treatment Structures Below: a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box) Treatment Existing? Name of Treatment Type of Liner Surface Type of Cover Ttl Capacity Req'd Capacity Unit Type (Y/N) Unit Material Area Material (cu. Ft.) (cu.ft.) Digester N Lagoon Synthetic 39900 Synthetic (80 mil) 315,956 240,000 27000 Select Select Select Select Select Select a.l Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one) b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box) Name of Storage Unit Existing? (Y/N) Type of Liner Material Surface Area Ttl Capacity cu. Ft.) Req'd Capacity (cu.ft.) Lagoon 27500A Y Full clay 77,000 sqft. 586,160 576,789 Lagoon 27500B Y Full clay 67,600 sqft. 575,472 562,092 Select Select 2.5 Are KNOWN subsurface drains present within 100' of any application fields? YES or NO (circle one) 2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system? YES or NO (circle one) 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) 2.8 Describe Water Movement between Barns, Digesters, and Storage Ponds (double click on "Select" for drop -down menu box) Location Pump Station or Gravity Pipe Size Minimum Pump Ca acit Plan Sheet Reference GPM TDH Barns to Digester Pump Station 6" 690 40.5 270-00-27000-5 Digester to Secondary Gravity 12" 270-00-27000-5 Secondary to Tertiary Gravity 12" 270-00-27000-5 Select Select Select Select Select FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 2 of 6 3. REQUIRED ITEMS CHECKLIST: Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicant's Initials 3.1 One completed and signed original of the application for Digester Animal Waste Management System Application Form. CF 3.2 A general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied and a county road map with the location of the facility indicated. CF 3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine operations. CF 3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet. 3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setback. Existing setback = 1,500 feet 3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback. Existing setback = 2,500 feet 3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback. Existing setback = 106 feet 3.3.5 All proposed digesters to Public Water supply wells > 500 feet. 3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located within 75 feet of waste application areas. 3.4 One copy of all engineering documents, including, but not limited to, calculations, CF equipment specifications, plan and profile drawings to scale, construction materials, supporting equations or justifications. 3.5 A detailed narrative of the Farm Digester Animal Waste Management System. CF 3.6 A copy of the CAWMP which must include the following components. Some of these components may not have been required at the time the facility was initially certified but must be added to the CAWMP for permitting purposes: CF 3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility 3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.) 3.6.3 A map of every field used for land application 3.6.4 The soil series present on every land application field 3.6.5 The crops grown on every land application field 3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP 3.6.7 The PAN applied to every application field 3.6.8 The waste application windows for every crop utilized in the WUP 3.6.9 The required NRCS Standard Specifications 3.6.10 A site schematic 3.6.11 Emergency Action Plan 3.6.12 Insect Control Checklist with chosen best management practices noted 3.6.13 Odor Control Checklist with chosen best management practices noted 3.6.14 Mortality Control Checklist with the selected method noted 3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.6.16 Site Specific Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 3 of 6 4. ENGINEER'S CERTIFICATION: 1, Patrick L. Kullberg (P.E. representing Owner's name listed in question 1.2), attest that this application for William Bostic Jr. jFacility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not ' laded, this applic lion package will be returned to me as incomplete. Signature � L • �W Date 4-26-2024 Engineer's Seal 5. FARM ffOWNER/PERMITTEE CERTIFICATION: E �i�!# AAA M ROfs G �J 9 . (Owner/Permittee name listed in question l .2), attest that this application for William. Bostic Jr. Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature �( /�' t Bate �3 ��1' `r 6. MANAGER'S CERTIFICATION: (complete oxily if different from the Farm Owner) I, (Manager's name listed in question 1,7), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. 1 understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS, - NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-I636 TELEPHONE NUMBER: (919) 707-9129 ELECTRONIC SUBMISSION IS ENCOURAGED_ EMAIL TO: RAMESH.RAVELLArre:NCDENR.GUV FORM: AWO-STATE-G-DIGESTER-71I512022 Page 4 of 6 This form must be completed by the appropriate DWR regional office and included as a part of the project submittal information. INSTRUCTIONS TO NC PROFESSIONALS: The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward) in which this animal waste management system will be operated must be determined by the appropriate DWR regional office. Therefore, you are required, prior to submittal of the application package, to submit this form, with items 1 through 6 completed, to the appropriate Division of Water Resources Regional Operations Supervisor (see page 6 of 6). At a minimum, you must include an 8.5" by I V copy of the portion of a 7.5-minute USGS Topographic Map which shows the location of this animal waste application system and the downslope surface waters in which they will be located. Identify the closest downslope surface waters on the attached map copy. Once the regional office has completed the classification, reincorporate this completed page and the topographic map into the complete application form and submit the application package. 7.1 Facility Name & Number: Melvin Bostic Farm AWS310239 7.2 Name & complete address of engineering firm: McClure 2001 W. Broadway, Columbia, MO 65203 Telephone: ( 573 1 814 - 1568 Fax: ( ) Email: 7.3 Name of closest downslope surface waters: Stocking Head Creek 7.4 County(ies) where the animal waste management system and surface waters are located Duplin 7.5 Map name and date: Kenansville, NC 2022 7.6 NC Professional's Seal (If appropriate), Signature, and Date: TO: REGIONAL OPERATIONS SUPERVISOR Please provide me with the classification of the watershed where this animal waste management facility will be or has been constructed or field located, as identified on the attached map segment(s): Name of surface waters: Classification (as established by the Environmental Management Commission): Proposed classification, if applicable: Signature of regional office personnel: (All attachments must be signed) Date: FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 5 of 6 (1) STOCKING HEAD CREEK EXISTING LAGOON (TYP.) PROPOSED NEW COVERED DIGESTER FOR MELVIN BOSTIC FARM s c N70� �O ON G TRUE NORT NAME OF STREAM STREAM CLASS STREAM INDEX 1 STOCKING HEAD C;SW 18-74-24 LATITUDE: 34.90500000 LONGITUDE:-077.92888890 BASIN: CAPE FEAR MAP NAME & NO: KENANSVILLE, NC 2022 WATERSHED CLASSIFICATION MAP ON -FARM BIOGAS SYSTEM MELVIN BOSTIC FARM OWNER: MELVIN BOSTIC DUPLIN COUNTY NORTH CAROLINA IZ LOCATION NOT TO SCALE PROJECT: REGISTER CLUSTER: 1 SCALE: 1 "=700' DATE: 2024-04-26 DIVISION OF WATER RESOURCES REGIONAL OFFICES (4/2020) Asheville Regional WQROS Supervisor Washington Regional WQROS Supervisor Raleigh Regional WQROS Supervisor 2090 U.S. Highway 70 943 Washington Square Mall 1628 Mail Service Center Swannanoa, NC 28778 Washington, NC 27889 Raleigh, NC 27699-1628 (828)296-4500 (252)946-6481 (919)791-4200 Fax (828) 299-7043 Fax (252) 946-9215 Fax (919) 571-4718 Avery Macon Beaufort Jones Chatham Nash Buncombe Madison Bertie Lenoir Durham Northampton Burke McDowell Camden Martin Edgecombe Orange Caldwell Mitchell Chowan Pamlico Franklin Person Cherokee Polk Craven Pasquotank Granville Vance Clay Rutherford Currituck Perquimans Halifax Wake Graham Swain Dare Pitt Johnston Warren Haywood Transylvania Gates Tyrell Lee Wilson Henderson Yancey Greene Washington Jackson Hertford Wayne Hyde Fayetteville Regional WQROS SupervisorMooresville Regional WQROS Supervisor Wilmington Region WQROS Supervisor 225 Green Street, Suite 714 610 East Center Avenue 127 Cardinal Drive Extension Fayetteville, NC 28301-5094 Mooresville, NC 28115 Wilmington, NC 28405-3845 (910)433-4300 (704)663-1699 (910)796-7215 Fax (910) 486-0707 Fax (704) 663-6040 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabarrus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional WQROS Supervisor 450 Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 Phone (336) 776-9800 Fax (336) 776-9797 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 6 of 6 ROESLEIN- Digester - Volume Calculations Project: IPTIC, MELVIN Project No: RA270 Date: 2024-05-10 Rev: 0 Existing Configuration (For Reference) Farm Information: Farm Population: BOSTIC, MELVIN ` 4800 GF Total: 4800 Storm and Rainfall: Storm (25-yr, 24-hr): 7.5 in. "Heavy Rain": 7.5 in. Proposed Configuration (Proposed Digester) Flow Path: Barns -> Digester (Proposed) -> Existing Lagoon Location: Design By: Checked By: *Note: Roeslein Digesters are designed regarding Hydraulic Retention Time, not Minimum Treatment Volume for hog farms *Note: New digester lagoon is not providing additional evaporative treatment storage capacity, but instead serves as a steady-state reservoir, diverting additional water volume to existing evaporative treatment lagoons *Note: Existing Melvin Bostic lagoons designed by Jimmy Vinson 4-11-1997 Volumes: Total Capacity 4800 Capacity cf/head J=Total Treatment Volume=1 48001 Sol 240000 cf Capacity I Retention Time (days) J=Total Volume for Retention Time=1 48nnl cf Volume Required (cf) Volume Provided (cf) Lagoon Calculations Lagoon Volumes Desired Digester Treatment Volume 240000 241140 Sludge Storage 2152 32436 Storm Storage 0 0 "Heavy Rain" 0 Total 262152 273576 Note: "Heavy Rain" and "Storm Storage" are shown as 0 cf for the digester because the HDPE cover prevents rain from entering the wastewater system and therefore doesn't need to be accounted for in these volume calculations. The rain water that falls on the cover is pumped off the cover with rain water pumps. Total Temorary Storage Proposed Configuration (Proposed Digester) Vol. (cf) High Pump Elev. 249951 Low Pump Elev. 232479 Temorary Storage 17472 Digester (Proposed) Volume Digester (Proposed) Berm Length (FT): 2�13 Digester (Proposed) Berm Width (FT): 1 Digester (Proposed) Berm Slope: Digester(Proposed)Stage-Storage Elevation (ft) Area (sf) Incr. Vol. (cf) Cumul. Vol. (cf) 81.9 14484 - 0 82.9 16206 15339 15339 83.9 18000 17097 32436 84.9 19866 18927 51363 85.9 21804 20829 72192 86.9 23814 22803 94995 87.9 25896 24849 119844 88.9 28050 26967 146811 89.9 30276 29157 175968 90.9 32574 31419 207387 91.9 34944 33753 241140 92.9 37386 36159 277299 399001 386371 315936 Digester Treatment Volume: at High Pump Elevation of: at Operating Elevation of: at Low Pump Elevation of: Elevation (ft) Cumul. Vol. (cf) 92.15 249951 91.9 241140 91.65 232479 Elevation Vol. Top of Dike Elev. = 93.9 315936 Top of Storm Elev. = 92.84 274889 High Pump Elev. = 92.15 249951 Operating Elev. = 91.9 241140 Low Pump Elev. = 91.65 232479 Planned Sludge Elev. = 83.9 32436 Finished Bottom Elev. = 81.9 0 Historic Rainfall Event Lagoon Req'd Capacity* Lagoon 27500A 5 Lagoon 275006 56209 Total 1138881 Lagoon Rainfall Volume (cuft) Lagoon 27000 24937.5 Lagoon Total Capacity* Lagoon 27000 277299 Lagoon 27500A 60 Lagoon 27,00. 72 Total 1438931 Volume (cuft) Required 1138881 Rainfall 24937.5 Total Capacity 1438931 Remaining 275112.5 Usage 81% *Existing lagoon capacities gathered from previous farm permit documentation - designed and signed by Jimmy Vinson 4-11-1997 *Req'd Capacity from previous farm permit docs already includes volume from historic rainfall events *Note: A 25-year storm creates 24937.5 cuft of water. Added to the High Pump Elevation, this raises the water elevation to 92.84 ft. This provides 12.78 in. of freeboard, meeting the standard 12 in. required per the NRCS Anaerobic Digester standard. ROESLEIN �A — ew� - U4Mk6MJK% - C% 27000 - BOSTIC JR. WILLIAM M Puma Calc Monarch Bioenergy LLC — Register, NC Swine RNG Project A1000 Pump Calc R&A Project RA270-23 Issued 240405 BOSTIC JR7 WILLIAM M Pit ,M„&„ Lift Station R/4R N. 10%W PM 0 cwa r ■ w: P" yfl 000 e"01 M.. owwzN Pp *4 Ul 09in *Go t: 4 ryw Maw/Nr7r>w t;3n l: qR vrk i9+Rh ifs, rlit■ Veri.377 Py Wk a37711M rL•9.Y11:Q3R tieOWW.R ft:0.T7lR I{:L44Ft 7 Fa R-M 10 pig 0.6.&iM6 I&Ipo l 60—K µ.. yyy... Digester � RtrJ.relWhl0. amass C stir. cp ❑"4AW oa4 l•i176R ►d 8 ]i7lA psu4:-a 729 Rfeauc= %t477! 44 i w 0414 FB�a�c.AA7�P R�LSLEIN ems • hViS.FAMPE:-s . caWpucrON 27000—BOSTIC, MELVIN Digester Narrative Monarch Bioenergy LLC — Register, NC Swine RNG Project A1000 Digester Narrative R&A Project RA270-23 Issued 240425 Farm will utilize existing barns with slotted floors over flushing pits to collect manure. The farm operators use pull plug system and recycle water for flushing to manage the animal manure. As part of this current project, a new anaerobic lagoon digester will be installed, and the animal manure will be redirected to the new digester. After treatment in the in anaerobic digester, the effluent will flow into the existing lagoon. There is no change to the existing farm operations, nor the volume of wastes generated. The effluent water will be recycled back to the barn for pit recharge or irrigated in accordance with the existing Waste Utilization Plan (WUP). Upon flushing, the wastewater from the barns will be directed into a properly designed lift station through a 12-inch diameter gravity pipe header. There will be two pumps in the lift station wet well and each pump is designed for 100% of the design flow. The lift station pump will be 20 HP GEA pump, designed for a flow of 689 gallons/minute, through 6-inch diameter, HDPE SDR 17 force -main into the new anaerobic lagoon digester. The approximate dimensions of the new anaerobic lagoon digester are 285 feet by 140 feet with a total volume of 315,936 cubic feet and a treatment capacity of 241,140 cubic feet at operating level. Before the excavation, the project area is stripped approximately 6 inches of topsoil and will be stockpiled. Embankment material will be free of sod, roots, and other objectionable material. The maximum thickness of each compacted layer will be 6-inches and compacted to 95% of Standard Proctor at -1 to +3 percent of optimum moisture content per ASTM D698. Each lift shall be tested for moisture and density. The stockpiled topsoil will be spread on the outside bank. After the construction the lagoon, and all required pipe penetrations, the inside walls of the lagoon will be smooth rolled prior to the installation of the baseliner. The baseliner will be 80-mil think HDPE synthetic liner. After the liner is installed, it will be tested for leaks prior to filling the lagoon with wastewater. There will be an outlet structure with a weir (level control) that keeps the water level inside the digester at a constant level. The effluent will gravity flow through a 12-inch diameter digester outlet pipe to the level control wet well and gravity feed into the existing lagoon through a 12-inch diameter pipe. Once the lagoon is within in 2 feet of the normal operating level, a floating cover will be installed to capture the biogas produced by the anaerobic digestion of the organic wastes in the wastewater. The captured biogas will be treated to produce renewable natural gas (RNG. STATE OF NORTH CAROLINA FIRM PANEL LOCATOR DIAGRAM VVilAYNE 0l, � a-F,VOiR j bO' Jel,,Je f' rli V��M 1� 11 1?� e � - �o R., r1, ONSLow ,r PSMAR 1 — DATUM INFORMATION The projection used in the preparation of this -nap was the North Carolina State Plane (FIPSZONE 3200). The horizontal datum was the North American Datum of 1983, GRS80 ellipsoid. Differences in datum, ellipsoid, projection, or Vniversal Transverse Mercator zones used ,n the production of FIRMs for adjacent jurisdictions may result in slight positional differences in map features across jurisdictional boundaries. Thoso differences do not affect the accuracy of this FIRM. All coordinates on this map are in U.S. Survey Feet, where 1 V.S. Survey Foot = 1200/3937 Meters. Flood elevations on this map arc referonced to the North American Vertical Datum of 1988 (NAVD 881, These flood elevations must be compared to structure and ground elevations referenced to the same vertical datum. An average offset, between NAVD 88 and the National Geodetic Vertical Datum of 1929 (NGVD 29) has been computed for each North Carolina county. This offset was then applied to the NGVD 29 flood elevations that were not revised during the creation of this statewide format FIRM. The offsets for each county shown on this FIRM panel are shown in the vertical datum offset table below. Where a county boundary and a flooding source with unrevised NGVD 29 flood elevations are coincident, an individual offset has been calculated and applied during the creation of this statewide format FIRM. See Section 6.1 of the accompanying Flood insurance Study report to obtain further information on the conversion of elevations between NAVD 88 and NGVD 29. To obtain current elevation, description, and/or location information for bench marks shown on this map. please contact the North Carolina Geodetic Survey at the address shown below. You may also contact the Information Services Branch of the National Geodetic Survey at (301) 713-3242, or visit its website at www.nas.noan.ace . North Carolina Geodetic Survey County Average Vertical Datum Offset Table 121 West Jones Street County Vanical Datum offset Ift) Raleigh, NC 27601 Duplin - 0.s4 (919) 733-3836 lvww. ncas. state.nc.us i Exampsc: NAvO 88 - NGv13 29 1 ".94) 1 All streams listed in the Flood Hazard Data Table below were studied by detailed methods using field survey. Other flood hazard data shown on this map may have been derived using either a coastal analysis or limited detailed riverine, analysis. More information on the flooding sources studied by these analyses is contained in the Flood Insurance Study report. w4Wtn ARF Alm I y G 0 ..... �'� FEM i s (;WPLPAI Po EGHr+[:.a_ �KRT LR �'�. *yam• ►' aw •'r �NFI ,Fret This digital Flood Insurance Rate Map (FIRM) was produced through a wriique cooperative partnership between the Stale of North Carolina and the Federal Emergency Management Agency (FEMA). 'The State of North Carolina has implemented a long term approach of floodplain management to decrease i with flooding. Thi • i n m-- the costs associated ths s demonstrated by the States cv mitment to map floodplain areas at the local level_ As a part of this effort, the State of NorthhC Carolina has fainod in a Cooperating Technical State t3 agreement with FEMA to produce and maintain this digital F'RM. www.ncfloodmaps.com 2 320 000 FEET 440 000 FEET 34.57.00" ZONE x 5 I _ aPAN i f FKiIRAVY 38M DW M 34.55, 00- 425 000 FEET ` 77.55'oo- 234 Ox M JOINS PANEL 3424 77.54' 00- iti ': `^4' 4 �+i rid ' •- �F101ems' PROPOSED too t DIGESTER SITE ZONE AE , 3M OCR(M 34.54'00" - - 420 000 FEET 2 32D 000 FEET 2 325 000 FEET 234 oao M 238 00o M 77.53'00•• IQNiF ][ rr•5�•00• 2 335 000 FEET 238 00o k 2 340 000 FEET _ 440 000 FEET 34.57• o0` Lv,r11. A tea" ZONE, X •�� • i4� -tom � .f �7 ZONE-iX ZONE AE •�-il r.�4-tcti1 -- I W435 000 FEET IKL 300 goo M 34,S6,00• N J UJ rn Z O 3988 000 M 34.55.00- r- . :'+• rsf.rr: rr[u.lt ti.�t:'I• ' i, • . • - tar •�'_� O IV E AE ZONE ]t ;ae +,•t4,_ ';r 34*54' 00" L7. 420 000 FEET 236 at' '' 1 238 goo w 77.55. 00• TT454• 00- 77.53.0011 77.52' 00" JOINS PANEL 3420 2 U° OW FEET NOTES TO USERS This map is for use in administering the National Flood Insurance Program. it does not Certain areas not in Special Flood Hazard Areas may be protected by flood control This map reflects more detailed and up-to-date stream channel configurations than MAP REPOSITORY necessarity identify all areas subject to flooding, particularly from local drainage sources structures. Refer to Section 4.4 "Flood Protection Measures" of the Flood Insurance those shown on the previous FIRM for this jurisdiction. The floodplains and floodways Rater to listhg of Mac Repositories on Map Index orvish www.nclioodrnaps.ccm. of small size. The community map repository should be consulted for possible Study report for information on flood control structures in this jurisdiction. that were transferred from the previous FIRM may have been adjusted to conform to updated or additional flood hazard information. these new stream channel configurations. As a result. the Flood Profiles and Floodway To obtain more detailed inforrnation in areas where Base Flood Elevations (BFEsl Base nap information and geospetial data used to develop this FIRM were obtained from Data tables in the Flood Insurance Study report (which contains authoritative hydraulic EFFECTIVE DATE OF FLOOD INSURANCE RATE MAP PANEL. and/or floodways have been determined• users are encouraged to consult the Flood various organizations, including the participating local community(ies), state and federal data) may reflect stream channel distances that differ from what is shown on this map. FEBRUARY 16, 2006 Profiles. Floodway Data, Limited Detailed Flood Hazard Data, and/or Summary of Stillwater agencies• and/or other sources. The primary basis for this FIRM is aerial imagery acquired by FlovDupl,n tables contained within the Flood inSurgncC Study (FIS( report that accompaniesrounded County. The time period of collection for the imagery ,s 1999. information and Please refer to the separately printed map index for an overview map of the county EFFECTIVE DATE(51 # REVISION(S)TO ViSr0Ni5) 70 7Hr5 PANEL geospatial data supplied by the local community(ies) that met FFMA base map specificaforis showing the layout of me p panels• community map repository addresses, said a Listing of this FIRM, this FIRM. Users should be aware that BF -Es shown on the 1=IRM represent rounded were cons`dcted the preferred source for dcvclopmont of the base map. Soo goospatial Communities table containing National Flood Insurance Program dates for each community whole foot elevations. These BFEs are intended for flood insurance rating purposes metadata for the a"ociated digital FIRM for additional information about base map as well as a listing of tfae panels on which each community is located. only and should not be used as the sole source of flood elevation information. Accordingly, Reparation. flood elevation data presented in the FIS report should be utilized in conjunction with It you have questions about this nap. or questions conc0rning the National FTOod the FIRM for purposes of construction and/or floodplain management. BaSe map features shown on this map, such as corporate limits. are based on the Insurance Program in general. please call1-877-FERA bLAP+i1- 877-33Fr2627)or visit the Boundaries of regulatory floodways shown on the FIRM for flooding sources studied mast up-to-date data available at the time of publication. Changes in the corporate FEMA website at www.fema.00v. For community map revision history prior to statewide mapping, refer to the Community Map by detailed methods were computed at cross sections and interpolated between cross limits may have occurred sine* this map published. Map users should History Tsiialc located in the Flood (nsuranrc Study report for this jurisdiction. sections The floodways were based on hydraulic co s•de auregard nsvri[hto consuIt the appropriate oft'ess! or websito to verily current ofAn accompann9 Flood insurance Study re Letter of Map { LOMR) or Letter of the National Flood Insurance Program. Floodway widths and other pertinent flood" jurisdictional boundaries and base map features. This map may contain roads that were of Map Amendment (LOMA) revising portions of this panel, and digital versions of this To determine if flood insurance is available in this community, contact your insurance agent the data for flooding sources studied by detailed methods as well as non -encroachment widths not considered in the hydraulic analysis of streams where no new hydraulic model was FIRM may be available. Visit the North Carolina Floodplain (tapping Program website North Carolina Division of Emergency ,Management or the National Flood insurance Program at the for flooding sources studied by limited detailed methods are provided ir- the I -IS report created during the production of this statewide format FIRM. at www.ncfloodma s.com, or contact the FERA (tap Bervice Center at 1-800-35&-9616 following phone numbers or websites: far this jurisdiction. The FIS report also provides instructions for determining a Foodway for information on all related products associated with this FIRM. The FEMA Map Service NC Mvisicm of Emcrrgcrncy Manag"nent National Flood Insurance ProW am using non -encroachment widths for flooding sources studied by limited detailed methods. Center may also be reached by Fax at 1 8(O 35S 9620 and its website at www.msc.feme.gov. (919) 715--t" www.ncx:rimttxantral.org/nftp 1-8W--638--6620 www.ferrra.Rcn0hfiip SPECIAL FLOOD t-(AZARD AREAS (SFI'tAs) SUBJECT TO INUNDATION BY THE 1 % ANNUAI. CHANCE FI.00I.7 The 1 % annual chance flood (lo -year hood), also known as the taaw food, is the flood that has a 1 % chance of being equaled or exceeded in any given year. The Special d H:ra Ftooard Area is the area subject to flooding by the 1% annual chance flood. Areas of Special Flood Hazard! include Zones A, AE, AH, AO, AR, A99, V, and VE. The Base Mx -id Elevation ix the water surfac]c clavrticrn of thcr 1°/a annual ctranrr ficxxi. ZONE A No Base M- ad Elevations determined. zaNt: AF Baer Flaxxf F.Icwations rlc�rrminrxl. ZONE: AH Flood depths of 1 to 3 fact (usually areas of pending); Base Flood Elevations determined. ZONE AO Flood depths of 1 to 3 feet (usually sheet flow on sloping terrain); average depths determined. For areas of alluvial fan flooding, velocities :atus dotermirwxf. ZONE Alt Sppeedial Flood Hazard Area formerly protected from the 1% annual eha ce flood by a flood control system that was subsequently dcoertified. lone AR indicates that the former flood control system is being restored to provide protection from the 1 % annual chance or greater Flrxxl. ZONE A" Are.', to be protected from I % annual cf+ance flood by a Federal flood prote0on system under construction; no Base flood Elevations determined. ZONE VE Coastal Hood zone ►with vdmity hazard (wave action); Base Ficxxl Ek rations determined. ® FI.0013WAY AREAS IN ZONE AF The floodway is the- cNannel of a Stre-arn plus arty adl'amnt floodplain areas that must be kejX free of encroachment so that the 1% annual chance flood can he carried without substantial increases in flood heights. OTHER FLOOD AREAS ZONE X Areas ref 0.2% annual chance flcxA; arras of 1 % annual chance flcxxf with average deptfts of less than 1 foot or with drainage areas less than 1 square mile; and areas protected by levees from 1 % annual chance flood. 01 HER AREAS ZONE X Areas delLwnined to be outskle the 0.2% annual rhancc (6odptain. ZONE D Areas in which flood hazards are undetermined, but possible. ® COASTAL HARRIER RESOURCES SYSTEM (CBRS) AREAS OTHERWISE PRO'( ECFED ARM( (OPAs) CARS areas and OPAs are normally located within or adjacent to Special Flood Hamrd Areas. 1% annual thdri a flcxxfplain txxnxlary 0.2% annual charem floodptain boundary Floodway boundary "Lone ❑ Boundary -------------------- CBRS and OPA bcxxrdary W Boundary dividing Special I'tood Hazard Area Zones and offi- _ - - - - - - - 4 boundary dividing Special Flood Hazard Arras of different - Base Flood Elevations, flood depths or flood velocities. —=�513----- Base Hood Elevation line and value; elevation in feet* (EL 987) l;•'w' FIe:wA Ekwation value where uniform within zone; elevation in feet' -Referenced to the North American Vertical Datum of 1988 mx Cron section lime 23 - - - - - - 23 Transact line 97.47' 30', 32•E2 30• Geographic coordinates referenced to the North American Datum of 1983 (NAD 83) 4278w*M 20OG-mete+ Univwsal 'Iransverse Mercator grid ticks, zone I 5000-Ieot grid values: North Camtina State Plane mordirsate 1477 50D FEET system (nFeSZONE 3200, Statle Planc NAD 83 fcxtl BM5510 North Carolina Ceodedc Survey bench mark (.sec explanation X in the Datum Information section of this FIRM panel), BM5610 National Geodetic Survey bench mark (see explanation in 0 the Wtum information section of this FIRM panel). • M1.5 Ri%*c Mile Z& GRID NORTH MAP SCALE 1" - 1000' (1 : 12,000) sae o 1000 2000 = — _1 FEET METERS goo 0 Soo 600 PANEL 3422) FIRM FLOOD INSURANCE RATE MAP NORTH CAROLINA PANEL 3422 (SLL LOCAT Oil DAGRAM OR MAP INDF_X FOR FIRM PANEL LAYOUT) CONTAINS: COMMUWTY CD No. PANEL SUFFIX :)UP04 COUNTY 370083 3422 J noose to User The +trap Muabur shown Wow s�-ovd ba ,yid wh n piweq map orders: Mo Cenwaity Number sheyAr Above mould be used M ,nsitan_c apgrk_atbns fcr the .unxi:t cor*murlq. EFFECTIVE DATE MAP NUMBER FEBRUARY 16, 2006 3720342200J r, r J• 'cf r I � � r ya .C4 4 •� ti State of North Carolina Federal Emergency Management Agency ROESLEIN. ENGINEERS • MANUFACTURERS • CONSTRUCTORS Anaerobic Digester System O&M Table of Contents Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Definitions............................................................................................................................................. Introduction........................................................................................................................................... Description of the Operational Components......................................................................................... GravityCollection Pipe..................................................................................................................... Lift Pump Station (where necessary)................................................................................................ AnaerobicDigester........................................................................................................................... MixingPump.................................................................................................................................... SecondaryLagoon............................................................................................................................ TransferPump................................................................................................................................... RainwaterCover Pump..................................................................................................................... OxygenInjection System.................................................................................................................. Description of Anticipated Maintenance............................................................................................... Routine System Maintenance Instructions........................................................................................ Troubleshooting................................................................................................................................ Emergency Protocols, Repair, and Replacement.............................................................................. Safety.................................................................................................................................................... BiogasHazards................................................................................................................................. EquipmentSupplies.......................................................................................................................... Proper Protective Equipment (PPE).................................................................................................. Provisions for Safety Measures......................................................................................................... Restrictionof Access..................................................................................................................... EmergencyContacts..................................................................................................................... Equipment Safety Guards, Warning Labels, & Alarms................................................................. Clearances..................................................................................................................................... Open Flames & Combustion Sources........................................................................................... Spill Prevention & Control Provisions.................................................................................................. Response to Upsets and Bypasses Including Control Containment and Remediation ...................... Contact Information for Emergency Responders and Regulatory Agencies ..................................... FacilityControl Valves...................................................................................................................... Warranty............................................................................................................................................... . Appendix A: Inflation Rating Guide..................................................................................................... Appendix B: Digester Operation SOP.................................................................................................. .2 .2 .2 .2 .3 .3 .5 .5 .5 .5 .5 .6 .6 .7 .7 .7 .7 .7 .7 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 10 12 Page 1 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Definitions Anerobic Digestion — The process of decomposing organic waste material through the use of bacteria in the absence of oxygen to produce Biogas and Digestate. Anerobic Digester- A sealed basin or tank designed contain the waste and capture the Biogas during anerobic digestion. Biogas- A product of Anerobic Digestion, produced by fermentation of organic materials. It typically has a composition of mainly methane and carbon dioxide, with traces of nitrogen, oxygen, hydrogen sulfide, and water. Digestate — liquid/solid digester effluent. Introduction The Project uses anerobic digestion of swine waste to produce biogas. The biogas is captured, upgraded to RNG, and combined with other swine site RNG before being ultimately injected into a utility's natural gas pipeline. The Project includes manure influent piping from the swine barns, an anerobic digester, biogas take -off pipe going to the Micro Gas Cleaning System (µGCS), and digestate transfer system to open storage lagoon. The barn waste stream contains two types of solids: organic and inorganic. A portion of the organic solids are broken down (digested) to produce biogas. The digestion of organic solids occurs as a result of several "types" of microbes, which exist in a symbiotic relationship. The naturally occurring microbes are one of nature's ways of breaking down organic material. The digester provides an ideal environment for the microbes to thrive. The inorganic solids either settle at the bottom of the digester or exit in the digestate stream as a dissolved solids or suspended solids. In addition to the information provided in the document, the operator should familiarize themselves with the local, state, and federal laws that may apply to operation of this site. Description of the Operational Components Below are listed the major component operations. Gravity Collection Pipe The gravity collection pipe receives waste from the hog barns and directs that waste to either an influent lift station or directly to the earthen lagoon digester. Typically, the diameter of the pipe is 8" (min) to 12 inches (max). The gravity collection pipe includes several clean -outs that provide access to the gravity collection pipe for removal of a clogs or blockage via use of a sewer snake or similar apparatus as needed. Typically, there will be at least one cleanout every 200 feet. During normal operation, the pipe should be free flowing, without obstructions, to transport waste to the lift pump station or directly to the anaerobic digester. Page 2 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The barn operator is responsible for sending barn waste to the gravity collection pipe. The digester/biogas operator should check weekly, each hog barn waste outlet to ensure that there are no overflows, clogs, etc. Lift Pump Station (where necessary) The lift pump station receives wastewater from the gravity collection pipe and pumps that wastewater to the anaerobic digester via buried forced main. The waste enters the digester at the opposite end of the digester outlet. During normal operation, the pump station will automatically cycle on and off based on the liquid level in the wet well, which is triggered by float switches. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed when needed, such as when servicing the upstream pump). The two pipes join via a tee, and the downstream pipe leads to the inlet of the digester. During normal operation, the pumps may run several times an hour to pump waste to the anaerobic digester. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). In the event of a pipe clog or lift pump failure, the waste will flow through the gravity "digester bypass" pipe connecting the interior of the pump station to the existing lagoon at an elevation below the top of the wet well, which will avoid overflow of the pump station. Note: Some farms do not have Influent Pump Stations; rather than using a Lift Pump Station, the waste flows from the barns directly to the anaerobic digesters. Anaerobic Di eg ster The anaerobic lagoon is constructed outside of the 100-year flood plain and any wetlands. The treatment volume is designed utilizing a minimum volume of 50 cubic feet/head and with a minimum HRT of 40 days. The construction approach will be a cut and fill balance. The excavated material will be utilized to build the embankments. The berm fill material for the lagoon will be placed in 6-inch-thick lifts to a minimum of 95% of standard proctor at -1% to +3% of optimum moisture. Each lift fill be tested for moisture and density. The excavated material used for the lagoon berm construction will be free of sod, roots, and other objectionable materials. The minimum top width of the lagoon digester will be 15 feet with a minimum inside and outside slope of 3:1. After the construction of the embankment and after the installation of all pipes penetrating the berms, the inside of the lagoon will be smooth rolled and a 60-mil thick HDPE liner will be installed as the baseliner. Edges of the baseliner will be secured in an anchor trench at the top of the berm. Page 3 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The anaerobic digester receives all raw waste from the hog barns. The complex organic wastes are broken down to simpler compounds by the anaerobic digestion process. As a part of the anaerobic process, biogases (including methane, carbon dioxide, and hydrogen sulfide) are produced. These gases are captured under an impermeable cover (80-mil thick HDPE liner) and then directed to the biogas cleaning system. biogas blower or biogas dehydration system. Biogas captured and stored under the cover supplies the biogas draw off piping. All berm penetrations (gravity sewer, forced main, effluent to wet well, sludge removal piping must always remain submerged to create a liquid seal to prevent biogas from escaping. Perforated piping underneath the cover connects all sections of the lagoon to the draw off connection. The liquid waste is digested for a minimum of 40 days. The digester liquid effluent is either pumped or gravity fed to an existing storage lagoon. The lagoon digester cover should be supported by the lagoon liquid when not inflated. Dropping the lagoon liquid level too low may lead to an unsupported cover and possible cover stretching and cover damage. Recommended operation level is 3-4 ft below top of berm to ensure adequate digester biomethane production and ensure that the level does not exceed 2 ft below top of berm at any time during operational deviances. The digester liquid level should be monitored daily. Any settleable solids and microbes (i.e. "Sludge") build up slowly over months/years at the bottom of the digester. These solids can be periodically removed by connecting portable pipes and pumps to the sludge removal pipes in the digester and disposed of through permitted means on the farm or by a contract sludge hauler. There will be a total of eight 6-inch diameter sludge removal pipes installed near the bottom elevation the lagoon and terminated near the top of the berm. Four installed on each side of the central ballast pipe, staggered every other lateral. These pipes will be utilized for the periodic removal from the lagoon. Ballast piping on top of the cover control the cover inflation and direct rainwater to center rainwater trenches to be pumped to natural water shed (if uncontaminated). The cover should be free of excessive accumulation of rainwater and should not show signs of any damage or leaks. The effluent of the anaerobic digester flows from the anaerobic digester through an outlet structure and flows by gravity into the secondary lagoon. The outlet structure is equipped with a level gauge with 1-foot markings. The outlet structure has an overflow weir to keep a constant freeboard of 2' inside the lagoon digester. The effluent overflowing the weir will be directed to the secondary lagoon by gravity. During normal operation, the digester cover will inflate like a balloon from the biogas trapped beneath, an inflation guide can be found in Appendix A. Proper inflation of the digesters is critical to the reliable operation of the plant. A low level of inflation ensures that ingress of air doesn't occur into the biogas which would contaminate the gas with nitrogen and oxygen. 100% full inflation ensures that the covers are in an optimal state for 24-hour net heat gain by the digester and prepared for normal atmospheric wind conditions. The pressure under the cover will typically range from 0-0.3" w.c., a pressure of 0.4" w.c. can be dangerous. Page 4 of 17 y� Register, NC RA270-22 RO E S L E I N Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 ENGINEERS • MANUFACTURERS • CONSTRUCTORS Typical digester operation can be found in Appendix B. Mixing Pump A dry well will house a mixing pump which draws the water from the lagoon near the bottom elevation and discharges the water near the influent side of the digester. This pump will be operated on a regular interval. This pump is typically operated for approximately 4 hours a day, five days a week. Secondary Lagoon The effluent of the anaerobic digester flows from the anaerobic digester outlet pipe to the secondary lagoon. The secondary lagoon is used to store the treated effluent after anaerobic digestion until it can be land applied. There is an ammonia reduction unit installed on these secondary lagoons. The farm operator is responsible for the operation and maintenance of the secondary lagoons. Digestate liquid stored in the secondary lagoon is used for pit pre -charge and flush tank recharge. The secondary lagoon is a critical part of the integrated system, the Digester/Biogas Operator should note any abnormal operation of the storage basin, such as leaks or excessive liquid level, and communicate such observations to the farm owner. During normal operation, the storage basin will most often appear to be inactive. Waste will periodically flow from the anaerobic digester outlet pipe into the storage basin via gravity or pump. The outlet pipe from the anaerobic digester into the storage lagoon must remain submerged in the digester to provide a liquid seal and prevent biogas from escaping from beneath the digester cover. As such, it is not uncommon for the pipe to turn down and follow the direction of the inner slope of the lagoon to ensure submergence during times when the lagoon liquid level may be low due to normal pumping and irrigation activities. Transfer Pump The transfer pump transfers accumulated effluent among available secondary lagoons as the farm owner desires to optimize effluent storage. The transfer pumps are manually operated through the local disconnect. Under normal circumstances, the transfer pump will only be used periodically by the farm owner. Typically, the transfer pump is used to draw down the digester liquid level in the fall to make room in the digester to store lagoon liquid during the colder winter months. Rainwater Cover Pump Two rainwater cover pumps are installed on end of the digester to remove accumulated rainwater from the digester cover. There will be a 3-inch suction line to each of these stormwater removal pumps. Erosion control measures, such as rip rap will be placed at the discharge point. Oxygen Injection System An oxygen injection system will be installed to limit the amount of hydrogen sulfide in the biogas. The oxygen injection system consists of an oxygen generation unit which produces 95% purity oxygen from air, and it will be injected under the cover at two locations. Calibrated Oxygen Page 5 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 monitoring instrument continuously monitors the concentration of oxygen in the head space under the cover. The maximum allowable oxygen concentration in the biogas will be 0.5%. Description of Anticipated Maintenance The system is designed to require as little maintenance as possible once it has been started up and is in operation. Sample tests should be performed periodically and to permitting requirements, to allow evaluation of the composition of the wastewater. System components should be visually inspected regularly and as recommended by the equipment manufacturer. If the system is well operated, it will display the following signs of being maintained properly: • All pipes should be intact and watertight. • The pumps should operate with little to no vibration and without excessive noise. • The anaerobic digester should be free of excessive accumulation of rainwater on the cover. The accumulated rainwater will be pumped off the cover via the Rainwater Pumps. The rainwater must be tested to determine the discharge location for the pumps. If contaminated the rainwater must be discharged back into the digester, otherwise it may be discharged safely on nearby vegetated areas. • The anaerobic digester cover should be free of any tears, punctures, or failures. • There should be no strong odors coming from the digester. • The secondary lagoon should be clean and free of floating debris. The liquid should be clean an clear. Routine System Maintenance Instructions For optimum operation and maximum efficiency maintenance should be performed daily. mechanical equipment should be cleaned weekly and lubricated as required. Equipment cleaning and lubrication should be done as specified in the O&M manuals provided by each equipment's manufacturer. Periodically, the sludge accumulated at the bottom of the digester will need to be removed, this will be done by following the existing Waste Utilization Plan (WUP). The sludge may be removed through the use of the sludge removal pipes utilizing a temporary pump. All application of the removed sludge should be done in accordance with the farms approved WUP & Nutrient Management Plan. Typically, a portion of sludge will be removed from the digester every other year. Sludge accumulation can be monitored by the site's operator through the use of inspections ports installed on the top of the digester cover and should be assessed annually. When assessing the sludge accumulation, the operator should aim to have as much biogas removed as possible prior to opening the inspection port to limit release of biogas into the atmosphere. Due to biogas production declining in cold weather, it is recommended to take sludge measurements during winter. To get a measurement of the sludge depth, the site operator will use the inspection ports and insert a pipe or gauge with graduated markings will be used to assess the depth of the sludge in the digester. When inserting the pipe or gauge caution should be used to avoid applying excessive pressure or even puncturing the liner of the digester. After sludge removal has been concluded, the operator should reconnect all fittings from the sludge removal pipes and piping as it was prior to the sludge removal. Page 6 of 17 y� Register, NC RA270-22 RO E S L E I N Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 ENGINEERS • MANUFACTURERS • CONSTRUCTORS Safe Troubleshooting Refer to equipment O&M manuals as necessary, summarized below: Emergency Protocols, Repair, and Replacement The O&M Manuals provided by the equipment manufacturers should be kept onsite in a centralized location, known to all who work around the equipment. The O&M manuals should provide instructions for possible field repairs or how to secure a piece of equipment until qualified repair personnel are able to arrive. Biogas Hazards Biogas and oxygen in air can potentially form a flammable mixture. Methane (CH4) is an odorless, flammable gas. CH4 is lighter than air and tends to rise and dissipate quickly outdoors. In addition to being primarily comprised of methane (55 — 60%), biogas is also comprised of carbon dioxide (35 — 40%), and trace amounts of hydrogen sulfide (H2S), nitrogen (< 2%), oxygen (< 1%), and water vapor (<8%) which are hazardous. Hydrogen Sulfide (H2S) has a distinct "rotten egg" odor at low concentrations. However, at higher concentrations, it overwhelms the sense of smell and cannot be detected. At concentrations > 1000 ppm, it can cause immediate unconsciousness and death through respiratory paralysis. Hydrogen Sulfide compositions in the biogas feed supply can be at 1500 to 2500 ppm/vol. Carbon Dioxide (CO2) is a colorless, odorless, tasteless, non -irritating, non -toxic gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Nitrogen (N2) gas is a colorless, odorless, tasteless, non -irritating, non -toxic, inert gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Equipment Supplies All equipment used around the digesters should be qualified to be used in Class Div2 areas. Proper Protective Equipment (PPE) All personel working around anerobic digesters should refer to local HSE officer for job specific PPE requirements and need. At a minimum, the following PPE should be used whenever in the vicinity of biogas. 0 4-gas personal monitor should be worn when in the vicinity of biogas o Safety glasses, safety shoes, gloves. o Personal Floatation Devices — when working on the cover. Page 7 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Provisions for Safety Measures Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Restriction of Access No one should enter any section of the wastewater treatment system unless accompanied by another person who is able to perform live -saving techniques and should only be done to perform routine maintenance or a required repair. Before entering a waste collection pit, lift station well, or any section of the anaerobic digester, all biogas should be removed and sufficient airflow has been directed into the workplace. Proper airflow can be directed into the workspace through fans, blowers, or other means. The responsibility of personal safety is on the person or organization performing the work, and not on the farm owner, associated equipment providers, or construction contractors. Emergency Contacts Emergency contact information is required to be posted at any gates and in the operation control room. Equipment Safety Guards, Warning Labels, & Alarms All safety guards, warning labels, safeties, and alarms for all the equipment shall always be operational and maintain their location. Clearances Keep and maintain all clearances as required by law and as recommended by the equipment's manufacturers. Open Flames & Combustion Sources Ensure that all open flames and combustion sources are kept away from any location where gas can accumulate. A minimum separation distance of 50 ft is recommended to keep between any ignition point and the cover of the anaerobic digester. There will be no smoking near any of the gas treatment systems. Spill Prevention & Control Provisions Response to Upsets and Bypasses Including Control Containment and Remediation All control stations will be equipped with audible alarms. Remote alarms will be provided by a control system to alert the operator of any problems should they occur. Contact Information for Emergency Responders and RegulatoryAgencies All phone numbers for Emergency Responders and Remediation Agencies will be located in an unobstructed centralized location in the control room. Facility Control Valves Control valves installed will allow for operators to isolate sections of the system if a problem were to occur. Waffanjy All Roeslein and its subcontractor/vendor-supplied equipment or parts are warranted to be free from defective material and workmanship, under normal use and service. Roeslein is responsible for the operation and maintenance of the treatment system. In the event of any defects developing during the Page 8 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 normal operation of the system, Roeslein will notify the supplier/vendor in writing, and upon receipt of their written consent, the parts will be returned promptly to vendor's factory. Page 9 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Appendix A: Inflation Rating Guide Inflation Rating - Lagoon cover inflation should be rated on a scale from 0 to 10. The purpose of this guide is to provide advice when grading inflation level. Levels that fall in between these defined ratings should be interpolated. 0: Cover is completely flat, resting on the water. 1: Cover is mostly flat, with pillows around the outside or in some areas. 3: Cover is inflated but center rain trench and laterals are still on water. Page 10 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 5: Center rain trench is on water but laterals on one side are off the water. w 7: Center rain trench is on water but all laterals are off the water. 9: All laterals and some parts of the center rain trench are off the water. r r Page 11 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Appendix B: Digester Operation SOP 1. Overview: Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 A Standard Operating Procedure (SOP) is a set of written instructions that document a routine or repetitive activity followed by an organization. The development and use of SOPS are an integral part of a successful quality system as it provides individuals with the information to perform a job properly and facilitates consistency in the quality and integrity of a product or end -result. The Operations Team should follow the Digester Operation Procedure when operating equipment at the digester and managing liquid level. For additional information refer to Cover Installer's Operations and Maintenance Manual. 2. Purpose The Digester Operation Procedure provides guidance on how to manage digester water level seasonally, manage cover inflation, and perform surveillance of cover integrity. 3. Scope and Applicability This procedure is applicable to the Digester Transfer pumps, Mixing Pumps, and digester covers installed by Roeslein and Associates. 4. Procedure Summary Transfer Pump Operation Digester Cover Operation Daily Checks Weekly Checks 5. Guidelines/Authority The Procedure does not strictly fall under any regulated authority. 6. Health/Safety Refer to Site owners' safety requirements regarding PPE assessment for additional details. OOF Biogas and oxygen in air can potentially form a flammable mixture. Methane (CH4) is an odorless, flammable gas. CH4 is lighter than air and tends to rise and dissipate quickly outdoors. <+epw'+ Biogas contains primarily methane (55 — 60%), and carbon dioxide (35 — 40%). However, biogas also contains hazardous trace amounts of hydrogen sulfide (H2S), nitrogen (< 2%), oxygen (< 1%), and water vapor (<8%). Hydrogen Sulfide (H2S) has a distinct "rotten egg" odor at low concentrations. However, at higher concentrations, it overwhelms the sense of smell and cannot be detected. At concentrations > 1000 ppm, it can cause immediate 8A> e unconsciousness and death through respiratory paralysis. . Page 12 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Hydrogen Sulfide compositions in the biogas feed supply can be at 1500 to 2500 ppm/vol, however the tail gas/permeate from the membrane routing to the thermal oxidizer can be in the 10,000 ppm/vol range. Carbon Dioxide (CO2) is a colorless, odorless, tasteless, non -irritating, non- 4 toxic gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Nitrogen (N2) gas is a colorless, odorless, tasteless, non -irritating, non -toxic, MBHBMHKW inert gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. 7. Equipment/Supplies • Adjustable wrench (standard metal okay to use in Class 1 Div2 areas) • (PPE) proper protective equipment 0 4-2as personal monitor should be worn when in the vicinity of biogas o Safety glasses, safety shoes, gloves. o Personal Floatation Devices — when working on the cover. • Refer to local HSE officer for job specific PPE requirements and needs. 8. Procedure No. Procedural Step Description Transfer Pump Operation 8.0.1 Transfer pumps transfer water from the covered lagoon digester to evaporative lagoons to maintain the desired liquid level in the digester. Lagoon digesters high level is limited to two (2) feet below top of berm (or freeboard). Lagoon digester low pump level is limited to one (1) foot above the sewer inlet pipe exit to maintain gas seal. All pipe -berm penetrations must remain sealed with liquid to avoid allowing biogas escaping through unsealed headers. The low pump level is — 9 ft below top of berm. The lagoon digester cover should be supported by the lagoon liquid when not inflated. Dropping the lagoon liquid level too low may lead to an unsupported cover and possible cover stretching and cover damage. Recommended operation level is 3-4 ft below top of berm to ensure adequate digester biomethane production and ensure that the level does not exceed 2 ft below top of berm at any time during operational deviances. The digester liquid level should be monitored daily. Transfer pumps can be operated manually or in timer mode. Normally, timer mode should be used as the pumps will not normally run continuously. During the biogas production season, the liquid level should be maintained at a higher level. As the production season slows down in the fall, Page 13 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 the digester liquid level should be pumped down slowly to low pump level. This will allow the maximum amount of manure to be stored during the off season and should be allowed to fill back up to high level, before starting the transfer pump and discharging liquid to evaporative lagoons. Digester Cover Operation 8.1.1 The digester covers are a fully welded system that is integral with the lagoon liners. Because of soil permeability, the 60-mil liner is utilized and fully welded to the 80-mil lagoon cover at the perimeter. All cover, liner, and anchor trench sheet material is HDPE which provides material toughness, flexibility, UV resistance, and water/gas impermeability. The cover uses 6" grout filled HDPE piping at both the laterals and center anchor trench. The Laterals are spaced on the order of 42-44 ft apart along the entire length of the cover and are used to restrain gas movement from one side of the cover to the other and avoid fast movement of the cover. Laterals are only effective when they are substantially laying on the digester water operating level. The center trench is comprised of two parallel pipes that run the center axis along the length. The center trench is used to both restrain the cover upward movement and to provide an area in which incident rainwater collects for easier pumping. An 8" corrugated perimeter biogas collection header is installed around the entire circumference of the digester cover to ensure generally equal gas inflation around the perimeter during low gas production and low cover inflation. The digester cover is a volumetric storage vessel, not a pressure vessel. The cover is designed to contain the biogas emanating from the digester surface for collection into the perimeter biogas header. The pressure under the cover operates at 0.0" w.c. (Water column) to approximately 0.3" w.c. Pressure is not measured as it is immaterial to operations. In the event of power outage or emergency, there are two (2) 6" flanged emergency vent ports directly on the cover, opposite of the swine barns. These ports have lug butterfly valves and should be used with proper venting apparatus to ensure that the biogas is vented at an elevation high enough to support safe operator opening and closure of the valves. Proper inflation of the digesters is critical to the reliable operation of the plant. A low level of inflation ensures that ingress of air doesn't occur into the biogas which would contaminate the gas with nitrogen and oxygen. 100% full inflation ensures that the covers are in an optimal state for 24-hour net heat gain by the digester and prepared for normal atmospheric wind conditions. This site has an annual hurricane season which will involve strong storms and large amounts of rain. The direction below, addresses normal, winter season, and hurricane season that are predicted. It is ultimately important to continually monitor weather forecasts at least 5 days out and make any adjustments in cover inflation in advance. Page 14 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The operations group should keep in mind the following items that affect the performance of the cover. • Laterals and center anchor trench piping is designed to control the movement of the cover in all wind conditions. The grid of piping reinforces the cover in both directions and also acts as a labyrinth in which gas has to pass when moving during wind conditions, thus slowing the gas velocity and cover movement. • More cover contact with the water allows the cover to survive high wind conditions due to the fact that water surface tension anchors the cover and there is less volume of gas to move around the cover. Taut cover material also allows the cover to withstand higher wind conditions. • Less cover rise above the top of berm reduces the area of cover that wind exerts force on. Less cover rise around the perimeter also reduces the cover profile which in turn reduces the Bernoulli lifting mechanism on the cover in high wind conditions (similar to a plane wing profile) • HDPE has a relatively large coefficient of thermal expansion. The cover will be much hotter during the day with sunlight exposure than at nighttime. Also, radiant heat loss at night will condense water in the biogas space under the cover, also reducing the total volume of gas under the cover. Methane, Carbon Dioxide, and Hydrogen Sulfide do not condense but do decrease in volume as an ideal gas. The volumetric difference in gas over a 24-hour period day to night is due to the molar water volume in the biogas and biogas temperature under the cover. The cover and laterals are designed for expansion and contraction over all biogas ambient dry bulb temperatures between high and low pump digester levels. • As the perimeter of the digester is inflated less, less water will run off the cover around the perimeter. This is beneficial to reduce the possibility of erosion of the digester berms. Covers are easily pumped off with the Mixing Pumps to a location several hundred feet from the berm. The following digester cover operating guidance should be followed by plant operations group: 1. In all operating conditions, the center rain trench piping shall be fully, 100%, laying on the digester water surface. 2. In all operating conditions, the laterals shall be at minimum, substantially laying on the digester water surface. Per operating modes below, maximum 15' of lateral at either end shall be suspended above the surface of the cover. 3. Digesters will produce gas at different rates. The blowers and A2000 piping is designed to transfer gas between covers to maintain cover inflations within the cover operating modes below while conserving biogas. 4. Anemometers are installed on the plant and accessible through Ignition. Each Anemometer indicates wind speed up to 90mph and wind direction. Data is recorded in the historian. Operators will monitor wind speed and use as Page 15 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 necessary to refine operations compared with predicted winds at remote towns based on the actual farm surrounding geography. 5. With A3000 fully operational, there is no reason to inventory biogas under the covers beyond the operating modes detailed below. Operating Modes: 1. Normal Operation: a. Cover inflation around the perimeter is no higher than 6' above top of berm. Inflation will generally vary between 3' to 6' based on wind speed and direction. b. Laterals are substantially on the digester water surface with end 10-15' suspended and end cap at —2' off of liquid surface. c. Gas cover between laterals is pillowed at nominal 2-4' above water surface at peaks between the laterals. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with gentle local rolling effect. e. This mode is applicable for winds sustained and gusts up to 50 mph from all directions. 2. Winter Season Operation: a. Cover inflation around the perimeter is no higher than 6' above top of berm. Inflation will be generally 3' to 5' based on wind speed and direction. b. Laterals are fully on the digester water surface, including end cap. c. Gas cover between laterals is not pillowed and flat on the water with the exception of naturally occurring and sporadic cover rolls/channels. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with gentle local rolling effect. e. This mode is applicable for winds sustained and gusts up to 65 mph from all directions. 3. Hurricane / High Wind / Intense Storm Predicted: a. Cover inflation around the perimeter is no higher than 3' above top of berm. Nominal inflation above top of berm is 1.5' to 2'. b. Laterals are fully on the digester water surface, including end cap. c. Gas cover between laterals is not pillowed and flat on the water with the exception of naturally occurring and sporadic cover rolls/channels. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with local rolling effect. e. Cover will be flat extending from the ends of the laterals towards the anchor trench for at least 20'. f. This mode is applicable for winds sustained and gusts above 65 mph from all directions. If winds are expected to exceed 75 mph, the blowers (preferentially) and or emergency vents (if required) should be used to evacuate substantially all gas. Page 16 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Daily Checks 8.2.1 • Visually inspect the digester water operation level to ensure 3-4 ft of freeboard. Work with the farm to adjust timers if required to bring the level back into target range. • Visually inspect the digester cover and quantify inflation level and laterals position. • Visually inspect and quantify area of digester cover occupied by water. Utilize pumping systems to remove surface water from the center anchor trench. Weekly Checks 8.3.1 Walk perimeter of digester checking for: • Leaks via a gas monitor or methane detection device around the base of the cover and the anchor trench. Use of soapy water from an orchard sprayer may also be used to detect leaks during cool cover conditions and still wind. • Torn ballast straps or laterals that are not aligned straight. • Settling or erosion around berm • Any running equipment for an uncharacteristic operating state (noise/vibration) • Sample cover rainwater to determine if it is "hot" aka contains dissolved ammonia because contaminated cover water is an indication of a possible digester cover leak and will need to be pumped under the cover. • Trash and foreign matter on the cover can cause problems with normal operation. If debris becomes wedged between the ballast weight and cover it is possible for punctures to occur. Additionally, foreign matter can cause the rain collection channels to become blocked and disrupt flow of the rainwater. All operators and contractors working on top of the digester should be cognizant of the perimeter rock and make sure not to kick the rock into the digester. Furthermore, a yearly pre -season inspection should occur to inspect for and remove any debris along the entire length of ballasts. Page 17 of 17 Sampling protocol and schedule for Monarch sites Date: 04/09/2024 Sample collection at all sites should be done using the sampling protocol outlined below. A submittal sheet will be sent to the person in charge of sampling prior to sampling. The respective person is responsible for print submittal forms, conducting sampling, label samples as per submittal form, safely storing (refrigerated containers during storage) and shipping samples to the respective lab (instructions on submittal form) Required accessories: 1. Telescopic sampler extendable to 18 feet and the pendulum beaker 2. Gloves and sampling containers 3. Ice packs. 4. Sampling submittal forms 5. Safety supplies During sampling event two people should be responsible while supporting tasks (shipping etc.) can be conducted by the person in charge alone. Sampling protocol for digester samples 1. Influent and effluent samples are intended to be collected for all sites from shortlisted digesters on a quarterly basis. Sampling to be conducted by two persons at the site. 2. Label all sampling containers with respective sampling ids. 3. The influent sample must be collected from a wet well just prior to entering the lagoon using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 4. The effluent sample must be collected from the crossover pipe/wet well using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 5. Sampling from a Cross over pipe a. On opening the valve on crossover pipe it is recommended to allow enough time to pass such that the standing debris in the pipe is flushed out and a good representative sample can be collected. b. Collect 3 x 500 mL samples using the sampler into a clean 5-gallon bucket. c. Repeat this procedure 2 more times, while collecting all the samples into the same 5-gallon bucket. d. Allow sufficient time between two collection events such that pipe contents are flushed. e. At the end of the sampling event, you may have — 1.3-1.5-gallon sample, homogenize the contents of the bucket gently mixing using the sampler and the pendulum beaker on the sampler. 6. Sampling from a wet well a. Using the telescopic sampler (beaker attached to the rod) gently homogenize contents of the wet well. b. Collect 6-8 beakers of sample into a 5-gallon bucket from different areas of the wet well to get a representative sample. c. Gently homogenize the contents of the bucket. 7. Grab a sample from the homogenized mixture to fill the labeled sampling container (influent or effluent) and put the container cap tightly ensuring a watertight seal. 8. If the samples are to be stored for more than 2 hours before shipping, store them in a refrigerator preferably 4°C or lower. 9. If refrigeration is not available use frozen icepacks to cool the samples and replace icepacks at regular intervals, store the samples in a well -ventilated space. 10. DO NOT STORE SAMPLES IN REFRIGERATORS MEANT FOR FOOD STORAGE 11. Ship samples to the lab (details in the submittal form) to deliver overnight. Include ice packs in the shipping box to keep samples cool during transit. Sampling protocol for lagoon liquid samples (Secondary lagoon 1. Lagoon liquid samples are intended to be collected from all the open lagoons at every site on a quarterly basis. 2. Label all sampling containers with respective sampling ids. (Refer sample list for Sample IDs) 3. The sample must be collected from the multiple spots (6-8) in the open lagoon using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 4. Use the 18 feet telescopic sampler to reach lagoon water surface from the berm, it is needed that the sampling in charge is accompanied by another operator onsite for this sampling for ease of equipment handling and safety. 5. Collect 2 x 500 mL samples at each spot, using the sampler into a clean 5-gallon bucket. 6. Repeat this procedure at all 6-8 randomly chosen spots along with periphery of the lagoon, collect all the samples into the same 5-gallon bucket. 7. At the end of the sampling event, you may have — 1.3-1.5-gallon sample, homogenize the contents of the bucket gently mixing using the sampler and the pendulum beaker on the sampler. 8. Grab a sample from the homogenized mixture to fill the labeled sampling container and put the container cap tightly ensuring a water/airtight seal. 9. If the samples are to be stored for more than 2 hours before shipping, store them in a refrigerator preferably 4C or lower or use frozen icepacks to cool the samples in a small container and replace icepacks at regular intervals, store the samples is a well -ventilated space. 10. DO NOT STORE SAMPLES IN REFRIGERATORS MEANT FOR FOOD STORAGE 11. Ship samples to the lab (details in the submittal form) to deliver overnight. Include ice packs in the shipping box to keep samples cool during transit. Sludge survey and sampling from secondary lagoon 1. The secondary lagoon, source of sludge, will be examined for sludge levels once every four years. 2. Sludge levels in the covered digesters will be examined once every four years appropriate sludge management plans will be put in place to keep sludge levels in the digester under control. 3. Sludge sampling, from the secondary lagoon, will be conducted during sludge management events to determine sludge composition especially Nitrogen, Phosphorus, potassium, and other micronutrients. 4. This sampling protocol is intended to help evaluate progression of sludge level in the secondary lagoon and covered digeste and ensure agronomic land application. 5. Sludge sampling will be conducted using a sludge judge, while sludge surveys will be conducted using sonar devices that can be remotely controlled from the berm following all site -specific safety policies, including Lagoon Access Safety Procedure. Recommended analysis Table 1 Recommended tests for lagoon/digester effluent sampling Digester effluent, secondary lagoon effluent and sludge testing Manure package Eff-MMDDYY Inff-MMDDYY Nitrogen, Ammonium Nitrogen, Organic Nitrogen, Phosphate, Potash, Calcium, Copper, Iron, Magnesium, Manganese, Sodium, Sulfur, Zinc, Moisture/Total Solids, Total Salts, pH VS Alkalinity Volatile organic acids COD BOD5 Total testing cost Amongst the manure package TS, Ammonium nitrogen, pH are mandatory tests and if done separately cost more than the package. Table 2 Optional tests for lagoon/digester effluent sampling Orthophosphate Sulfate Sulfide EC Carbon ROY COOPER Govrrnnr MICHAEL S. REGAN secrerary UNDA CULPEPPER piro[w W Melvin Bostic Melvin Bostic Farm 1200 S Dobson Chapel Rd Magnolia, NC 28453 Dcar W Melvin Bostic: NORTH CAROLINA Enw►+onn enrai Quality September 23, 2019 Subject: Certificate of Coverage No. AWS310239 Melvin Baltic Farm Swine Waste Collection, Treatment, Storage and Application System Duplin County In accordance with your renewal request, we are hereby forwarding► to you this Certificate of Coverage (COC) issued to W Melvin Bostic, authorizing the operation of the subject animal waste management system in accordance ►with General Permit AWG 100000. Please read this COC and the enclosed Stoic General Permit carefully. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWNW) for Melvin Bostic Farm, located in Duplin County, with a swine: animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: 4800 Boari Stud: Wean to Feeder: Farrow to Wean: Gilts: Farrow to Finish: Farrow to Feeder: Oilier: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars arc unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rite of 4 gilts for every 3 sows. This COC shall be effective from October 1, 2019 until September 30, 2024 and shall hereby void Certificate of Coverage Number AWS310239 that was previously issued to this facility. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the Gcncral Permit, the facility's CAWNIP. and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Yt_are cncouraggd to updates your Swine Odor Control Checklist 1tkk the enclosed farm. If you do so. you must send a copy of'the updated farm to the Animal Feeding Operations Progrartt at the address below. Please pay carcfiil attention to the record kccping and monitoring conditions in this permit. Stocking and Mortality Form (STOCK-1) has been updatcd; all ether record keeping forms are unchanged with this General Permit. Please use the most current record keepin fg<orins. Korth Carollru Ircpartment of Environmental Quatty I Dhr mn of Myer Rewurom e�:�—D—EQ $12 North Salisbury strut 11636 MA? Service GmtCr - R0Id*e Korth C*roAnu 276A4.1636 9t99't ,9o00 If your Waste Utilization Plan (WUP) has bccn dcvclopcd based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have: a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 02T .1304 and MRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any land application of waste. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Program for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition 11.23 of the General Permit, waste application shall cease within twelve (12) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood WatchrFlash Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the NewporAtorehead City, NC National Weather Service office at (252) 223-5737, or by visiting their website at: www.weathergovlmhxl This facility is located in a county covered by our Wilmington Regional Office. The Regional Office staff may be reached at 910-796-7215. If you need additional information concerning this COC or the General Permit, please contact the Animal Fccding Operations Program staff at (919) 707-9129. Sincerely, for Linda Culpepper Ditcctor. Division of Water Resources Enclosums (General Permit AWG 100000) cc: (Certificate of Coverage only for all ccs) Wilmington Regional Officc, Watcr Quality Regional Operations Section Duplin County Health Department Duplin County Soil and Water Conservation District Central Files (Permit No. AWS310239) Murphy -Brown LLC Murphy -Brown, LLC Grower(s): Farm Name: 4/16/2024 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 William Melvin Bostic Melvin Bostice Farm Facility 31-239 Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish 4800 Gilts Boars Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crags in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limning nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates. leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Igo not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWR regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 5. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or dishing will conserve nutrients and reduce odor problems. 1of11 This plan is based on the waste application method shown above. if you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to he applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysts content and crop type. Lime must be applied to maintain pH in the optimum range for speassc crop production. This waste utilization plan, if carried out, meets the requirements for comp€lance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER. YEAR ( gallons, ft3, tons, etc.): Capacit Type Waste Produced per Animal Total Farrow to Wean S 3203 90yr gallyr Farrow to Feeder 3861 gallyr gallyr Farrow to Finish 10478 gallyr gallyr Wean to Feeder 191 gaityr gallyr Wean to Finish 776 gallyr gallyr 4800 Feeder to Finish 927 gallyr 4,449,600 gallyr Gilts 1016 gallyr gallyr Boars 2959 galiyr gallyr Total 4,449,800 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR Ph* Capacity Type Nitrogen Produced per Animal Total Farrow to Wean 384 lbslyr lbslyr Farrow to Feeder 6,95 lbslyr lbslyr Farrow to Finish 18.86 lbslyr lbslyr Wean to Feeder 0.34 lbslyr lbslyr Wean to Finish 1.4 lbslyr lbslyr 4800 Feeder to Finish 1.67 lbslyr 8,016 lbslyr Gilts 1.83 lbslyr lbslyr Boars 5.33 lbslyr lbslyr Total 8,016 lbslyr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season, Total Irrigated Acreage: 62.1 Total N Required 1st Year: 14965.48 Total N Required 2nd Year: 9226.82 Average Annual Nitrogen Requirement of Crops: 12,096.15 Total Nitrogen Produced by Farm: 8,016.00 Nitrogen Balance for Crops: (4.080.15) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of11 OR INIIIIIIIIIIII �IIIIIIII II III I IIII IIII III II � � � IIIII�IIIIIII II �II imnm■numuuwi � ui �iii °°° ii ° ����ie� �Hi �i mi i m un nn i miii i�imi � ii i uiinum � i� � iliinii un i�� nnmi n iin � � i�iiilm�in� i n I mu!iu i i�i �ili�ii°inn ii i�Wni This plan does not include commercial fertilizer. The faun should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of forth Caro€ina to have a nutrient management ptan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Grazed Hybrid Bermudagrass C Hybrid Bermudagrass Hay B/C Comb. Hybrid Bermudagrass D Corn - Grain E Cora - Silage F Cotton G Grazed Fescue H Fescue Hay I oats J Rye K Grazed Overseed L Overseed Hay M Grain Sorghum N Wheat 0 Soybean P Pine Trees S Small Grain CC Cover Crop Description -Harvested As Grain Crop Pasture/Grazed Hay Graze/Hay Combination Grain Crop Silage Cotton tint Pasture/Grazed Hay Grain Crop Grain Crop Pasture/Grazed (Seeded in Bermudagrass) Hay (Seeded in Bermudagrass) Grain Crop Grain Crop Gain Crop Pine Trees Grain Crop/ Hay (After Grain Crap) Not Harvested; Burned/Disked In Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of11 SLUDGE APPLICATIION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANlyr{animal Farm Totallyr Farrow to Wean 0.8 Farrow to Feeder 0.96 Farrow to Finish 3.9 Wean to Feeder 0.07 Wean to Finish 0.27 4800 Feeder to Finish 0.34 1632 Gilts 0.39 Boars 0.55 The waste utilization plan must contain provisions for periodic land application of sludgeat agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1632 pounds of plant available nitrogen per year and will accumulate in the lagoon sludge based on the rates of accumulation listed above. if you remove the sludge every 5 years, you will have approximately 8160 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre., you will need 27 acreas of land. If you apply.the sludge to com at a rate of 125 pounds per acre, you will need 65.2.8 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRtGATION* The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Calf your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr * inches 3957 Pivot 1 NbA D 6.4 1 6 of 11 Additional Comments. 7of11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm Owner: Manager: awnerfManager Agreement: Melvin Bostice Farm Facility 31-239 William Melvin Bostic Itwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm reamed above, llwe know that any expansion to the existing design capacity of the waste treatment an&or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWR before the new anlmais are stocked. Uwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDW R upon request. Name of Facility Owner: Signature: William Melvin Bostic Name of Manager (if different from owner): Signature: Name of Technical Specialist: M. Kevin Weston Affiliation: Murphy -Brown, LLC. Address:— 2822 Hwy 24 West, PO Drawer $56 — Warsaw, INC 28398 Signature: Telephone: (910) 293-3434 Y ©ate [late A, ©ate zly 8of11 NUTRIENT UTILIZATION PLAN Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application; or direct discharge during. operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing hire/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Flan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 19 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, MRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. fi When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take yap released nutrients. Waste small not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to we€ls. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 9of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and ether woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaps and spills_ A regular maintenance checklist should be kept on site. 20 Anif"l-waste can be used iii f[itA Bid rBt nC es i @ consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crap sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three year& waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets Forth Carolina regulations. 9of11 Operator:Mel Bostic County: Duplin Date: 04/10/97 Has the site evaluation been completed & approved: yes 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. - 0 lbs 0 saws (farrow to feeder) x 522 lbs. - 0 lbs 1920 head (finishing only) x 135 lbs. _ 259200 lbs 0 sows (farrow to wean) x 433 lbs. - 0 lbs 0 head (wean to feeder) x 30 lbs. _ 0 lbs Describe other : 0 lbs Total Average Live Weight = 259200 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 259200 cubic ft (includes 0 cu. ft. add. treat. vol.) 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 65280.0 cubic feet 4 TOTAL DESIGNED VOLUME Inside top length (feet) --------------------- 260.0 Inside top width (feet) ------------------------- 260.0 Top of dike elevation (feet) ----------------- 47.50 Bottom of lagoon elevation (feet) ------------ 34.50 Freeboard. (feet) - ----------------------------- 1.00 Emergency spillway depth of flow(feet)------- 0.00 Side slopes (inside lagoon) ------------------ 3.0 : I Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 254.0 254.0 12.00 AREA OF TOP LENGTH * WIDTH = 254.0 254.0 64516 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 182.0 192.0 33124 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 218.0 218.0 190096 (AREA OF MIDSECTION * 4) CU. FT. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 64516 190096 33124 2.00 Total Designed Volume Available = 575472 CU. FT. 1"j 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) { Length * Width ) + Surface area of connecting waste facility 260.0 260.0 0.0 67600.0 square feet Buildings (roof and lot water) or impervious area 0.0 square feet Describe this area. TOTAL DA 67600.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 131 lb. ALW 1.37 Volume = 259200 lbs. ALW/135 lbs. ALW * 1-37 gal/day 180 days Volume = 473472 gals. or 63298.4 cubic feet 5B. Volume of excess water Volume = 1737.8 gallons/day Volume = 41317.6 cubic feet 180 days storage/7.48 gallons per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days evaporation — 0.0 inches 180 days rainfall — 8.5 inches Volume = 8.5 in * ❑A / 12 in. per ft. = 47996 cubic feet runoff Volume = 0.0 in * lagoon DA/12 in./ft = 0 cubic feet evap. Volume = 47996 cubic feet 5D. Volute of 25 year 24 hour storm 7.5 in. Volume of "Heavy Rain" 7.5 in. Volume = 15.0 inches j 12 inches per foot * DA Volume = 84500 cubic feet . Additional volume as follows: TOTAL REQUIRED TEMPORARY STORAGE 5A. 63298 cubic feet 5B. 41818 cubic feet 5C. 47996 cubic feet 5D. 84500 cubic feet 5E. .O cubic feet TOTAL 237612 cubic feet 6. SUMMARY Temporary storage period===-_--=====W======} 180 days Rainfall during wettest period of storage==-> 8.5 inches Evaporation during storage period===--======> 25 - 24 lour rainfall-==_=--_===-- 0.0 inches inches 'f year ==_> Heavy >7.5 7 .5 inchesYlcr�'c Freeboard===================================> -1.00 feet Side 3.0 . I Inside top length=====-==---= =--=--==-=__-= 260.0 feet Inside top 260.0 feet Emergency spillway elevation(if planned)=-==; 46.50 feet Top of dike elevation =======_=============> 47.50 feet Bottom of lagoon elevation=======-====-====> 34.50 feet Top of sludge elevation======---=======-=-==> 36.36 feet Total, required volume========--===========-=; 562092 cu. ft. Actual design volume=========--======---==-==> 575472 cu. ft. Seasonal high watertable elevation (SHWT) ===> 41.50 feet Stop pumping 42.19 feet Must be > or = to the SHWT e1ev.==========> 41.50 feet Must be a or = o min. req. treatment el.=> Min. Required treatment volume==============> Volume at stop pumping elevation============> Start pumping Must be at bottom of F.B. & 25 yr. rainfall Act. Vol. less 25 yr. and heavy rainfall====> Volume at start pumping elevation===========> Required volume to be pumped==== ===--=========> Actual, volume planned to be pumped==========> Min. thickness of soil liner when required==3 7. DESIGNED B APPROVED BY: WHO DATE: 40.50 feet 259200 cu. ft. 259292 cu. ft. 45.15 feet & heavy rain 490972 cu. ft. 491123 cu. ft. 153112 cu. ft. 156365 cu. ft. 1.8 feet SHEET i ❑F 2 OPERATION AND MAINTENAUCE PLAN ------------------------------ This lagoon is designed for waste treatment (permanent storage) and 180 days of temporary storage. The time required for the planned fluid level (permanent and temporary storage) to be reached may vary due to site conditions, weather, flushing operations, and the amount of fresh water added to the system. The designed temporary storage consists of 180 days storage for: (1) waste from animals and (2) excess rainfall after evaporation. Also included is storage for the 25 yr - 24 hr storm for the location and a heavy rain factor. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year, but excess rainfall will vary from year to year. The heavy rain factor and 25 yr rainfall will not be a factor to consider in an annual pumping cycle, but this storage volume must always be available. The waste produced by the animals shall be utilized in accordance with an approved waste utilization plan. Highly visible markers shall be installed to mark the upper and lower elevations of the temporary storage (pumping volume). Pumping shall be done as necessary to maintain the liquid level between these markers. Pumping can be started or stopped at any time between these two elevations for operating convenience as site conditions permit, such as weather, soils, crop, and equipment in ❑rder to apply waste without runoff or leaching. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent damage to crops. The following items are to be carried out: 1. Before wastes are introduced, the waste treatment lagoon shall be charged to 1/2 its treatment volume to prevent excessive odors during start-up. Pre -charging reduces the concentration of the .initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When precharging is complete, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste {see attachment) before land application. 3. Begin temporary storage pump -out of the lagoon when fluid level reaches the elevation 45.15 as marked by permanent marker. Stop pump - out when the fluid level reaches elevation 42.19 . This temporary storage less 25 yr and heavy rain contains 166366 cubic feet or 1244418 gallons. SHEET 2 ❑F 2 4. The recommended maximum amount to apply per irrigation and recommended maximum application rate is shown in the waste utilization plan. Refer to the waste utilization plan for further details. 5. Keep vegetation ❑n the embankment and areas adjacent to the lagoon mewed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. Repair areas of the embankment that settle below the design settled height or areas where cracking, sloughing, of "jug" holes develop. 8. Repair waste inlet pipes that develop cracks or separate at the joints. 9. Remove undesirable vegetative growth and floating or lodged debris. 10. All surface runoff is to be diverted from the lagoon to stable outlets when not included as part of the design temporary storage. 11.. ,after five years the waste treatment lagoon shall be checked for sludge accumulation annually. if sludge has encroached into the treatment volume, the sludge will be renoved and applied at agronomic rates based on analysis of the sludge. Treatment volume must have a minimum of 4 feet of depth free of sludge at all times. 12. In December 1992, the Environmental Management Commission (EMC) in North Carolina revised water quality regulations that address animal operations. These rules became effective on February 1, 1993 (15A NCAC 2H .0200). This animal operation shall be operated within the requirements of these rules and regulations. 13. Pipes that are used for recycling effluent to use as flush water and irrigation intakes must be placed 18 inches below the surface and as far from the inlet discharge pipes as possible in order to provide a cleaner effluent for flushing and to reduce odors when irrigating on land. When these pipes are placed through the embankment, they should be .installed no more than two feet below top of embankment and not in the highest section of fill. The pipe trench shall be compacted with clayey material or other material as approved by an engineer. opor000v:mvi Bostic C 0 " n 0 y 0 u P L i t I f 2 G 19 1 i:ri--onre to n9arest r9gidonce (other Lhan oun?r 1000. v f. nTEAny STAIr LIVE WEEGHF 0 vows (farrow to finish) x 11 1 7 1 bs 0 GOWS C farrow Lo reader) K 021 Lbs 0 1 b -3, 7900 h v a d (Anishing only) x 110 As 550000 1 b 0 sows (farrow to wean) x 111 Lbs 0 Lb 0 hand Wean to fooder) x 10 Lbs. 0 IN,: TOTAV SF710Y STATV LIVF WEIGH1 (SSLW. 310800 Lb... MINIMUM REQUIRED TRYATMEN! VOLUnt OF LAQ60r! volume - 382100 tbs. SSLW x Treotment VvWnjCCFj!jh, snyj Volume =800 Cub& felt - STORAGE VOLUME FOR SLVOGE ACCUMULATTO.-i Volume - 0.0 cubic Mote "Owner reque,00 no sLudge storage. Sindq, will to ramuoyd as nved?d.'' 045fGN V0LUy_' lnsi6n top length f S i d a coo Width 17 5 . 0 f ee t- Top u; dLko ao yjn�o�ion S v 2- �0�0 0 0 ,, FreYbOArd 1.0 feet ; Side SLOPIS 0,0 1 1 (Tanidy Lagoon) T*tal dwsiqn laquuo Kqu L d i a v u 1 a a 1 v Y,! -- L o t I 0 t tOM Of 1 0900n 0 1 0 f I 41000nal high antar CoM v!Tvatton 10.0 reuv Totai dpsign vDLymv using prismoijal ParmnY,! S 11 F N 0 1 SSIEN02 101SIOE1 SSISKiP LENGTH WIDTH D F P T I I 7.0 5,0 3.0 J.0 271.0 255.0 10.0 AREA OF TO:' LENGTH " WTDTH 2 y I . 0 269 - "'. 73106 .0 (AREA uF rnp�, APKA OF nOTTUM �PHGTN W!OrH ,14�6 (nPOP Oi VITTOM) Ap"A OF (�NGTH W7.1y -1 S , 0 , � v . !) P�7061 cnprA OT MIDAY7,10N C 0 k 7 FANEA �Y�! M707n�rrQNA o nR&A ROTrom] on P rH G E R. E CJ U 1. R E 0 f k 7 c fir 10 0 C" L i! 17 1 OTA L 7 7 00 0 D y p r 0 o C: t: -D 1 0 11 u I C F L L; LL1 C3.O01 :3 8 8 8 0 0 L b 'D L W k C F r 'VJ a L 1) o n r: f f t L 1P J f T- t C1 f o Ia r- F L to r i -I Vo a:, Q 0 (J a 7 j 0 C J ID i r I L I I ri In 'D a L L e x fl: b L 3 rtj a y S jL a i ri f 7 0 j- [IQ h e 7 0 3i_,3L3'1 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) EMERGENCY MANAGEMENT SERVICES (EMS) SOIL AND WATER CONSERVATION DISTRICT (SWCD) NATURAL RESOURCES CONSERVATION SERVICE (NRCS) COOPERATIVE EXTENSION SERVICE (CES) I D _ �q 2P21,57 0 43 This plan will be implemented in the event that wastes from your operation are lealdng. Overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. I - Stop the release of wastes. Deponding on the situation, this may or may not be possible. Suggested responses to some passible problems are listed below. A. Lagoon overflow • possible solutans are. a) Add soil to berm to increase olevalion of dam. b) Pump wastes to fields at an acceptable rate. C) Stop all flow to the lagoon immedialely, d) Gad a pumping contractor. ej Make sure no surface water is entering lagoon. B. Runoff from waste application field-aebons include: a) Immediately stop waste application, b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields whore runoff occurred- C. Leakage from the waele pipes and sprinklers - action include: a) Slop recycle pump. b) Stop irrigatiarr pump. C) Closa valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. 0. Leakage from !lush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. 0 taake sure siphon occuirs, d) Stop all flow in the house, bush systems, or solid separators. E. Leakage from base or sideweli of lagoon. Often this is seepage as opposed to flowing leaks - possibfe action: a) Dig a small sump or ditch from the embankment to catch all seepage. put in a submersible - pump. and pump beck to lagoon. b) ff hales are caused by burrowing animals, trap or remove animals and fill holes and compact with a day type soil. 8 c) WWvo a prodessional evaluate the condition of the side ►walls and the lagoon bottom as save as possible. 2. Assess the extent of the spin and note any obvious damages. a. Did the waste read surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spilt leave the property? e. Does the spill have the potential to reach surface waters' f. Could a future rain event cause the spdi to reach surface waters? g. Are potable water wails in danger (either on or off the property)? h. How much reached surface waters? I Contact appropriate agencies. a. During normal business hours call your OWO regional offaae, Phone #, After Hours, emergency number: (919) 733.3942, Your phone call should include: your name, facildY number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement cd the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. if the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local MRCS office for advice 1 technical assistance phone number. 4. if none of the above works call 911 or the Sheriff's Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: J4an A;J i4r o-C-4 b. Contractors Address: S& kxSgf Ite . r ke c . Contractors Phone: ; a - Aft - 6. Contact the technical specialist who certified the lagoon (MRCS, Consulting Engineer, etc.) a. Name: 3 i -- un or zr SL"n b. Phone. 5 10 - --R924c c' - Sri o • 2' 06 7. 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Methods other than those Aisted must be approved by tho Slate Veterinarian. pmrwry wvwary Routine Mortality ❑ Burial three feet beneath the surfaoe of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.10B-403). The bottom of tine burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DE4 under GS 1aA NCAC 13B .0200. 11 Rendering at a rendering plant licensed under G.S. 106.168.7. ElComplete incinerabon according to 02 NCAC 52C .0102. ❑j—i A composting systern approved and permitted by the NC Department of Agriculture & Con- j _J sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -Farm, additional requirements must be met and a permit is required from NC DE4. ❑ In the case of dead pou" only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70), ❑ ❑ Any method which. in the professional opinion of the State Veterinarian, would matte possible the salvage of part of a dead animal's value without endangering human or animal healll'+. (Written approval by the State Veterinarian must be attached). Maas Mortality Plan Mass mortality plans are required for farms covered by an NPOES permit. These plans are AO recommended for an animal operations. This plan outlines farm -specific mortaUy man- agement methods to be used for mass mortality. The NCDABCS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the division for guidance. + A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as spe0ed by the State Veterinarian. + Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. + Mass burial sites are subject to additional permit conditions (refer to (acihly's animal waste management system permit), + In the event of imminent threat of a disease emergency. the Slate Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106.399A. Signature of Form Owner/manager Signature of 'technical Specialist - I r- I f Date .3-18 -1(' Date