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HomeMy WebLinkAboutNC0047384_Pretreatment_IUP_PGBrown01_Modification_20240509 CITY OF GREENSBORO WATER RESOURCES DEPARTMENT INDUSTRIAL WASTE SECTION SIGNIFICANT INDUSTRIAL USER WASTEWATER DISCHARGE PERMIT SIU PERMIT NUMBER P031-01 PROCTER AND GAMBLE MANUFACTURING COMPANY IS AUTHORIZED TO DISCHARGE WASTEWATER FROM A FACILITY LOCATED AT 6200 BRYAN PARK ROAD BROWN SUMMIT, NORTH CAROLINA into the City of Greensboro Sanitary Sewer System to the T.Z. OSBORNE Water Reclamation Facility [NPDES PERMIT NUMBER NCO047384] in accordance with the limitations and conditions set forth in this permit. This permit shall become effective SEPTEMBER 12, 2023 This permit and the authorization to discharge shall expire at midnight on AUGUST 31, 2028 or upon permit reissuance, whichever comes first. Amy Va i oski Date Pretreat ent Coordinator Page 3, SIU Permit#P031-01 PROCTER AND GAMBLE-BS Effective September 12, 2023 SECTION I—PERMIT MODIFICATION HISTORY DATE MODIFIED REASON & DESCRIPTION OF MODIFICATION OR ACTION March 30, 1998 PERMIT RENEWAL September 21, 2001 New Pharmaceutical Manufacturing Categorical Effluent Limitations Added [40 CFR Part 439.46] Slurries were included in the P&G—Swing Rd permit and should have been included in P&G Brown Summit Permit instead. Page 3A - September 28, 2001 Description of Discharge Pipe 01 —Process Wastewater From antiperspirant, toothpaste and denture adhesive manufacturing processes including dentifrice slurries. Include submittal dates for self-monitoring: Samples for Jan 1-Jim 30 shall be taken in months Jan., Feb., and/or July 1, 2002 March and compliance report submitted on or before Apr. 20th of each year. Samples for Jul. 1-Dec. 31 shall be taken in months Jul., Aug., and/or Sept. and compliance report submitted on or before Oct. 20th of each year. Flow readings for compliance are to be obtained from effluent process October 10, 2002 meter in lieu of incoming water meter (City meter). Ethyl Acetate limit is being imposed in lieu of monitoring only. Two sampling events have shown this pollutant to be present in P&G's discharge. May 1, 2003 PERMIT RENEWAL January 11, 2004 Increase Flow Limitation—Increase flow from 400,000 gpd daily maximum to 500,000 gpd daily maximum due to increase in business Zinc Limit—P&G will be producing a new product that will increase the July 1, 2004 amount of zincdischarged to the POTW. This increase in zinc will be greater than 5%of the MARL, therefore, a 13 pound daily maximum zinc limit is being incorporated into this permit. Transfer of flow from North Buffalo to T. Z. Osborne. A new lift station, January 1, 2005 Reedy Fork, was constructed to handle growth on the North side of town. The North Buffalo facility could not handle the increase in flow. Zinc will no longer be 5% of POTW MAHL once P&G begins discharging March 1, 2005 to T. Z. Osborne. Zinc limit is being removed and will be a monitoring only parameter. PERMIT RENEWAL May 1, 2007 Remove requirement for back-up generator (page 8). Should power go out, no discharge can occur because pumps shut down. PERMIT RENEWAL Page 4, Section II.B. Modification of pretreatment processes; Page 5, Section IIL —Reduced Daily Maximum flow limit of 500,000 gpd to September 1, 2008 Monthly Average limit of 375,000 gpd; Page 6, Section IV.A.3. — Incorporated requirement to submit flow data by the 15th for the previous month's readings; Section IV.A.4. — Clarified reporting periods for meter calibration; Section; Section IV.A.5. —Included additional POTW contact information; Page 7, Section IV.B. —Modification of language regarding September 12,2023 Permit Modification Page 3A, SIU Permit#P031-01 PROCTER AND GAMBLE-BS Effective September 12, 2023 SECTION I—PERMIT MODIFICATION HISTORY cont'd DATE MODIFIED REASON & DESCRIPTION OF MODIFICATION OR ACTION alternate test methods & incorporated requirement of semi-annual September 1, 2008 certification statement for pollutants not present; Page 9, Section IV.D. - (cont'd) Modified perm ittee sampling requirements and due dates and incorporated requirement to submit written notice of zero discharge for a reporting period. January 1, 2009 Flow Increase from monthly average of 375,000 gpd to 450,000 gpd Omission of total suspended report submittal data for quarterly sampling January 1, 2010 (page 9). Report due 15th of month for prior month's sampling (ex. March sampling, report due by April 15th) Permit Modification 1) Page 5, Section III-Changed minimum sampling requirement for City to 1/year. 2) Page 6, Section IV.A.4.—Changed effluent meter calibration July 1, 2011 requirement from once per six-month period to once a calendar year; 3) Page 6, Section IV.A.5. and 6. - Deleted names from permit and included the position titles only; 4) Page 9, Section IV.D. —Report Submittal date changed to 15th in lieu of 20th PERMIT RENEWAL Section III— City monitoring frequency set to 1/6 months;Added applicability of 40 CFR Part 439.36 and cyanide limit because at least September 1, 2013 one product uses chemical synthesis in the manufacturing process; Removed TSS limit; Section IV. -Added Special Condition G (Slug/Spill Control Plan)per DWQ guidance; Added Special Condition H-Cyanide Certification;Added Special Condition I for sampling/review of newly regulated parameters. Permit Modification Section IV. Special Conditions, A 10,flow, BOD, TSS and Zinc January 1, 2018 compliance will be based on the combined, respective, parameter averages from P031 pipe -01 and pipe -02. Moved re-confirmation organic parameters from page 5 to page 5A. September 1, 2018 PERMIT RENEWAL Transferred 100,000gpd of flow from Pipe 02 to Pipe 01 (Pipe 02 now limited to 100,000gpd and Pipe 01 now limited to 550,000gpd); Special Conditions Changes: Added Flow Measurement Calibration/ Verification Section; Modified Flow Language;Added Combined Limitation Calculations Section; Modified Cyanide Certification language; Modified Annual Chemical Reconfirmation Analyses language. September 1, 2023 PERMIT RENEWAL September 12,2023 PERMIT MODIFICATION Cover page modified to correct permit effective dates. Although the remainder of the permit indicated effective September 1, 2023, Cover did not. September 12,2023 Permit Modifcation