HomeMy WebLinkAboutNC0047384_Pretreatment_IUP_IQE_Renewal_20240509 CITY OF GREENSBORO
WATER RESOURCES DEPARTMENT
INDUSTRIAL WASTE SECTION
SIGNIFICANT INDUSTRIAL USER
WASTEWATER DISCHARGE PERMIT
SIU PERMIT NUMBER P077
IQE NORTH CAROLINA
IS AUTHORIZED TO DISCHARGE WASTEWATER
FROM A FACILITY LOCATED AT
494 GALLIMORE DAIRY ROAD
GREENSBORO, NORTH CAROLINA
into the City of Greensboro Sanitary Sewer System
to the T.Z. OSBORNE Water Reclamation Facility
[NPDES PERMIT NUMBER NCO0473841
in accordance with the limitations and conditions set forth in this permit.
This permit shall become effective
SEPTEMBER 1, 2023
This permit and the authorization to discharge shall
expire at midnight on
AUGUST 31, 2028
or upon permit reissuance,whichever comes first.
au, 1kUq4&&- b' 131123
Amy V r noski Date
Pretreatment Coordinator
Page 2, SIU Permit#P077
IQE NORTH CAROLINA
Effective September 1, 2023
INDUSTRY OFFICIAL RESPONSIBLE FOR PERMIT COMPLIANCE
This signatory official shall be responsible for permit compliance,including monitoring, report
submittals, accidental discharge notification, and permit renewal. Although certain of these
activities may be delegated to other individuals, the Signatory Official is ultimately responsible
for compliance with all permit conditions, limits, activities and terms.
I am aware of my responsibilities as Signatory Official and I am aware of the terms and
conditions set forth in this wastewater discharge permit and the City of Greensboro Sewer Use
and Pretreatment Ordinance.
Signatory Official NAME (PLEASE PRINT)
Signatory Official TITLE (PLEASE PRINT)
Signatory Official Signature
Date:
CHANGE OF SIGNATORY OFFICIAL
If there is a change of the Signatory Official for this facility, the City of Greensboro shall be
notified of such change within thirty (30) days. A new page 2, "INDUSTRY OFFICIAL
RESPONSIBLE FOR PERMIT COMPLIANCE" shall be submitted to the Industrial Waste
Section with the name, title and signature of the new official.
September 1, 2023 Permit Renewal
Page 3, SIU Permit#P077
IQE NORTH CAROLINA
Effective September 1, 2023
SECTION I—PERMIT MODIFICATION HISTORY
DATE MODIFIED REASON & DESCRIPTION OF MODIFICATION OR ACTION
AS RF MICRODEVICES FA132 Under Permit P062
September 27, 1999 Omission of pH limit, daily pH not less than 5.0
January 7, 2000 Adding Cyanide limit,page 4— Omitted in original submittal
August 7, 2000 Increase in production and changes in process require an increase in
flow limit to 5,000 gallons
(1) Expansion of facility requiring additional flow. Flow increase
February 15, 2001 from 5,000 to 18,000 gallons (six-month avg.), (2) monitoring location
has been changed
Delete cyanide limit,page 4. A limit is not required under category.
October15, 2001 The City of Greensboro will issue an allocation of cyanide to RF Micro
Devices and will continue to monitor for this pollutant
September 1, 2003 PERMIT RENEWAL
February 1, 2006 Error on Page S-Effluent Limitation should be a monthly average not
6-month average.
PERMIT RENEWAL
Page 6, Section III—flow limit changed to Monthly Average Limit of
10,000gpd; Page 7, Section IV.A.1. — incorporated requirement for
flow data submittal by the 1 Sth for the previous month's readings;
September 1, 2008 Section IV.A.2. —modified to specify reporting period; Section IV.A.3.
—modified to include POTW contact information; Page 8, Section
IV.B. —modified perm ittee sampling requirements and due dates and
incorporated requirement to submit written notice of zero discharge for
a reporting period; Page 9, Section IV..D. —incorporated requirement
of TTO certification statement due date.
1) Page 5, Section III-Changed minimum sampling requirement for
City to 1/year. 2) Page 6, Section IV.A-Renumbered section; Page 6,
Section IV.A.2.—changed effluent meter calibration requirement from
July 1, 2011 once per six-month period to once a calendar year; 3) Page 6, Section
IV.A.3. and 4. - deleted names from permit and included the position
titles only. 4) Page 7—Section IV.B Changed self-monitoring report
due date to I5th of month
June 9, 2012 Conducted final inspection June 8, 2012 and closed Permit P062
AS IQE, NORTH CAROLINA Under Permit P077
June 9, 2012 Permit P077 issued to operate facility as IQE, North Carolina. No
change in production processes or staffing
PERMIT RENEWAL
Section III—City monitoring frequency set to 116 months, Added
September 1, 2013 Selenium monitoring by POTW; Added City TTO monitoring. Section
IV. -Added Special Condition E (Slug/Spill Control Plan) and modified
Special Condition C (TTO Certification)per DWQ guidance.
September 1, 2023 Permit Reneival
Page 3A, SIU Permit#P077
IQE NORTH CAROLINA
Effective September 1, 2023
SECTION I—PERMIT MODIFICATION HISTORY cont'd
DATE MODIFIED REASON & DESCRIPTION OF MODIFICATION OR ACTION
PERMIT RENEWAL
September 1, 2018 Special Conditions Changes: Added Flow Measurement Calibration/
Verification Section; Modified Flow Language; Modified Total Toxic
Organics Certi ication language;
September 1, 2023 PERMIT RENEWAL
September 1, 2023 Permit Renewal
Page 4, SIU Permit#P077
IQE NORTH CAROLINA
Effective September 1, 2023
SECTION II - GENERAL INFORMATION
A. Description of Discharge
Pipe 01 —Process Wastewater From semiconductor and electronic crystal manufacturing
processes
Pipe 01 does not include domestic waste discharge.
B. Authorization Statement
1. The permittee is hereby authorized to discharge wastewater in accordance with the effluent
limitations, monitoring requirements, and all other conditions set forth in this Industrial User
Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of
the City of Greensboro
2. The permittee is hereby authorized to continue operation of and discharge wastewater from
the following treatment or pretreatment facilities. These facilities must correspond to the
treatment units listed on both the application and inspection forms.
Flow Equalization
Ion Exchange
Neutralization, pH adjustment
Spill Protection
Solids Removal by Bag Filters
3. The permittee is hereby authorized to, if requested by the City of Greensboro and after
receiving Authorization to Construct (A to C) from the City of Greensboro,construct and operate
additional pretreatment units as needed to meet final effluent limitations.
C. Monitoring Location
Composite sampler located on discharge line from wastewater tanks. Sampler is located in the
Acid Waste Neutralization/De-Ionization room at the back southeastern portion of the building
D. Composite Sampling Technique
A compliance sample for the purposes of this permit is:
A "Flow Proportional Composite" sample taken over the entire workday by an automatic
sampler interfaced with the effluent flow meter.
September 1, 2023 Permit Renewal
Page 5, SIU Permit#P077
IQE NORTH CAROLINA
Effective September 1, 2023
SECTION III - EFFLUENT LIMITS AND MONITORING REQUIREMENTS
for PIPE 01
THIS FACILITY IS REGULATED BY FEDERAL CATEGORICAL PRETREATMENT
STANDARDS FOR SEMICONDUCTORS AND ELECTRONIC CRYSTAL
MANUFACTURERS
[40 CFR Part 469.18 Subpart A - Semiconductor Subcategory and
[40 CFR Part 469.28 Subpart B - Electronic Crystals Subcategory]
EFFLUENT LIMITATIONS MONITORING FREQUENCY
EFFLUENT Daily Monthly Sample CITY OF
CHARACTERISTICS Maximum Average Type PERMITTEE GREENSBORO
Flow (gallons per day) 10,000 # DAILY
H standard units 5.0— 12.0 Grab 1/6 months
Arsenic T m /1 2.09 0.83 C 2/6 months 1/6 months
Total Toxic Organics" 1.37 - Grab ** 1/year**
m /1
Cadmium T m /1 M C 1/6 months
Chromium T m /1 M C 1/6 months
Copper T m /1 M C 1/6 months
Lead T m /1) M C 1/6 months
Nickel (T) (m /1 M C 1/6 months
Zinc T m /1 M C 1/6 months
Selenium T m /I M C 1/6 months
Silver T m /1 M C 1/6 months
Cyanide (total) (mg/1) M Grab 1/6 months
ALL METALS ARE TO BE ANAL YZED AS TOTAL[TJ
"See Attached List for definition of Total Toxic Organics under 40 CFR Part 469 Subpart
A and Subpart B.
# The Greensboro Industrial Waste Section does not consider Flow to be a pollutant and
flow data is not considered to be a report.
**A certification statement can be submitted semi-annually in lieu of sampling for total
toxic organics. (See Section IV-Special Permit Conditions)
++ALL BOD CONCENTRATIONS OVER 200 mg/1 AND ALL TOTAL SUSPENDED
SOLIDS CONCENTRATIONS OVER 200 mg/1 ARE SUBJECT TO AN INDUSTRIAL
WASTE SURCHARGE
C - Composite Sample [See Section II Part D for permit-specific definition]
G - Grab Sample
M- Monitoring Only [See Local Pollutant Allocation Document to determine if an
Allocation has been issued for this parameter]
September 1,2023 Permit Renewal
Page 6, SIU Permit#P077
IQE NORTH CAROLINA
Effective September 1, 2023
SECTION IV - SPECIAL PERMIT CONDITIONS
A. FLOW MEASUREMENT
Compliance with the flow limit in this permit shall be documented in the following manner:
I. The Permittee shall provide and maintain a refrigerated composite sampler and primary flow
measurement device for flow proportional sampling and flow measurement of the permittee's
process wastewater discharge.
2. The effluent process flow meter readings shall be recorded daily and the daily effluent flow
calculated in gallons per day. Flow measurement records shall be submitted to the City of
Greensboro Industrial Waste Section monthly. Data is to be submitted by the 151h of each
month for the previous month's flow measurements.
3. The permittee shall maintain permanent flow records and maintenance and calibration
records on-site for a minimum of three years. These records shall be available to the City of
Greensboro Industrial Waste Section during inspections or upon request.
4. Immediate notification, within 24 hours of becoming aware of the problem, shall be provided
to the Pretreatment Coordinator [336-433-7227] or Pretreatment Compliance Specialist [336-
373-3285] by phone or e-mail for any periods in which the effluent meter is inoperable with
the exception of periods for maintenance/calibration. This notification shall include the
cause of the malfunction/failure, anticipated repair time and/or plan of action to allow the
permittee to comply with the requirement to record the flow meter readings daily.
5. Malfunction/failure of effluent flow meters that are used for sewer billing purposes shall also
be immediately reported, within 24 hours of becoming aware of the problem, to the Water
Resources Customer Service Division by phone---Assistant Manager [336-373-4108] or
Manager [336-373-2639]. Failure to do so will result in the Industrial Waste Section and the
Water Resources Customer Service Division reverting back to the incoming water meter to
determine compliance and billing.
6. The wastewater meter must have a non-resettable totalizer that reads in cubic feet or gallons.
There shall be no by-pass capability of the wastewater metering devices and monitoring
point(s).
7. If the wastewater meter is being used for billing or compliance, it must have permanent flow
records (i.e. strip chart recordings) that include at minimum the following basic information:
date, time, totalizer reading (with units), interval flow volume(with units), maximum flow
rate (with units), and primary measuring device type. Any interruption in such records with
the exception of periods for maintenance/calibration are a violation of this permit and may
result in a civil penalty each day the interruption is allowed to continue.
8. The wastewater meter shall have a back-up power source (battery or generator) to ensure
uninterrupted measurement of the discharge flow in the event of a power failure unless loss
of power automatically prevents any discharge from the facility. The back-up source shall
provide power to the wastewater meter's sensor and permanent flow records for a minimum
of 12 hours.
September 1, 2023 Permit Renewal
Page 7, SIU Permit#P077
IQE NORTH CAROLINA
Effective September 1, 2023
B. TOTAL TOXIC ORGANICS CERTIFICATION IN LIEU OF MONITORING
[40 CFR Part 413, Part 433, and Part 469]
Per 40 CFR Part 413.03, 433.12, or 469.13, in lieu of monitoring for Total Toxic Organics
(TTO) this facility may complete, sign, date, and submit a semi-annual certification statement,
which includes the following language:
"Based on my inquiry of the person or persons directly responsible for managing compliance
with the pretreatment standard for total toxic organics (TTO), I certify that, to the best of my
knowledge and belief, no dumping of concentrated toxic organics into the wastewaters has
occurred since filing the last discharge monitoring report" because (select correct statement
below):
I further certify that no toxic organics (as defined by EPA), are used at this facility
I further certify that this facility is implementing the current toxic organic management
plan submitted to the City of Greensboro.
I hereby certify that I have personally examined and am familiar with the information submitted
in this document and that the information is true, accurate and complete. I am aware that there
are significant penalties for submitting false information. "
The semi-annual TTO certification statements are due by July 15th of each year (covering the
previous January 1 through June 30 period) and January 15th of each year (covering the previous
July 1 through December 31 period). Certification statements must not be signed prior to the end
of the semi-annual period.
C. SIGNATORY REQUIREMENTS FOR INDUSTRIAL USER REPORTS
All self-monitoring and re-sampling data submitted for compliance to the City of Greensboro
shall include the certification statement below and shall be signed by the
person on-site at the facility who is authorized to represent the company in an official capacity
concerning matters that involve the City of Greensboro Industrial Waste Section ("Signatory
Official").
I certify under penalty of law that this document and all attachments were prepared
under my direction or supervision in accordance with a system designed to assure that
qualified personnel properly gather and evaluate the information submitted Based on my
inquiry of the person or persons who manage the system, or those persons directly
responsible for gathering the information, the information submitted is, to the best of my
knowledge and belief, true, accurate and complete. I am aware that there are significant
penalties for submitting false information, including the possibility offane and
imprisonment for knowing violations.
September 1, 2023 Permit Renewal
Page 8, SIU Permit#P077
IQE NORTH CAROLINA
Effective September 1, 2023
D. PERMITTEE SAMPLING AND MONITORING REPORT SUBMITTAL DATES
Permittee Sampling for the pollutant limitations in Section III (Effluent Limits and Monitoring
Requirements) of this permit shall be conducted in the following manner:
1. Samples for the January 1-June 30 Reporting Period shall ALL be taken during the
months of January, February and/or March. The compliance report shall be submitted on
or before APRIL 15 of each year.
2. If there are no discharges during months designated for sampling, the April 15
compliance report shall be submitted with the notation"NO DISCHARGE/NO
SAMPLING". If there is a discharge after March and prior to June 30, self-monitoring is
still required to meet the permit monitoring requirements and that data shall be submitted
with the corresponding monthly flow data.
3. Samples for the July 1-December 31 Reporting Period shall ALL be taken during the
months of July, August and/or September. The compliance report shall be submitted on
or before OCTOBER 15 of each year.
4. If there are no discharges during months designated for sampling, the October 15
compliance report shall be submitted with the notation"NO DISCHARGE/NO
SAMPLING". If there is a discharge after September and prior to December 31, self-
monitoring is still required to meet the permit monitoring requirements and that data shall
be submitted with the corresponding monthly flow data.
If there are no discharges during an entire semi-annual reporting period, a letter must be
submitted to the Industrial Waste Section by July 15 or January 15 stating there was no discharge
and no sampling for that period. This letter must be signed and certified by the signatory official.
E. SLUG/SPILL CONTROL PLAN
The permittee shall provide protection from accidental and slug discharges of prohibited
materials and other substances regulated by this permit, which may have a reasonable potential
to cause Interference or Pass Through, or in any other way violate the POTW's regulations, local
limits or Permit conditions.
The permittee shall notify the Industrial Waste Section immediately of any changes at its facility
affecting the potential for a Slug Discharge.
The permittee shall submit a new or updated slug/spill control plan for approval when so directed
in writing by the City of Greensboro Industrial Waste Section. The plan shall include, but is not
limited to:
■ Description of discharge practices, including non-routine batch discharges;
■ Description of stored chemicals;
■ Procedures for immediately notifying the POTW of slug discharges that would cause a
violation of 40 CFR Part 403.5 (b) [EPA Specific Prohibitions included in Greensboro
SUO Article II, Section 1. B.], with procedures for follow up written notification within 5
days;
■ If necessary, procedures to prevent adverse impact from accidental spills, including
inspection and maintenance of storage areas, handling and transfer of materials, loading
September 1, 2023 Permit Renewal
Page 9, SIU Permit 4P077
IQE NORTH CAROLINA
Effective September 1, 2023
and unloading operations, control of plant site run-off, worker training,building of
containment structures or equipment, measures for containing toxic organic pollutants
(including solvents) and/or measures and equipment for emergency response.
Any current slug/spill control plan developed by the permittee and approved by the City of
Greensboro is hereby incorporated as a condition of this Significant Industrial User Permit.
F. FLOW METER CALIBRATION/VERIFICATION
Flow meters used for flow monitoring under this permit shall be calibrated in accordance with
manufacturer's recommendation by an independent contractor or a Greensboro Industrial Waste
Section approved in-house technician. Calibration documentation shall be maintained for a
minimum of three (3) years and made available upon request and during on-site inspections.
1. Industries with a highly-accurate (<0.5% variance) flow meter, such as a magnetic or
ultrasonic (Doppler and transit) meter, must have the meter calibrated/verified once every
five years.
2. Industries with effluent wastewater meters that are used for City of Greensboro sewer
billing purposes, must calibrate the meters annually. Permanent records in the form of
electronic data trend sheets, strip or circular chart recordings that have back-up and fail-
safe capabilities are also required to be maintained.
3. Any industry may conduct meter calibration more frequently than required in this permit.
The following flow meters/systems have no calibration requirements:
1. Industries with custom built Memtek0 pretreatment systems have a permanently
calibrated flow measurement system (as long as the plumbing remains intact and the
viscosity of the liquid does not change) and no calibration is required.
2. Industries with a non-discharge closed-loop system are not required to have any meter on
the system calibrated.
3. Industries that record daily flow from a City of Greensboro owned, maintained, and
calibrated incoming potable water meter are not required to have the meters calibrated.
4. The Industrial Waste Section does not require deduct meters to be calibrated.
Industries with an electronic data base with power back-up do not need to maintain redundant
paper recorders.
September 1, 2023 Permit Renewal
Total Toxic Organics (TTO) List
40 CFR Part 469 —Electrical and Electronic Components Subparts A and B
The term"total toxic organics" (TTO) means the sum of the concentrations for each of the
following toxic organic compounds which is found in the wastewater discharge at a
concentration greater than ten (10) micrograms per liter(0.01 mg/1): [From 40 CFR Part 469.12]
40 CFR Part 469 SUBPART A
40 CFR Part 469 SUBPART B
1,2,4 Trichlorobenzene
Chloroform
1,2 Dichlorobenzene
1,3 Dichlorobenzene
1,4 Dichlorobenzene
Eth lbenzene
1,1,1 Trichloroethane
Methylene Chloride
Naphthalene
2-Nitro phenol
Phenol
Bis 2-eth lhex 1phthalate
Tetrachloroeth lene
Toluene
Trichloroethylene
2-Chloro henol
2,4 Dichloro henol
4-Nitro phenol
Pentachloro henol
Di-n-butyl phthalate
Anthracene
1,2 Di hen lh drazine
Iso horone
Butyl benzyl phthalate
1,1 Dichloroethylene
2,4,6 Trichloro henol
Carbon Tetrachloride
1,2 Dichloroethane
1,1,2 Trichloroethane
Dichlorobromomethane
2018 Total Toxic Organics List: 40 CFR Part 469-Electrical and Electronic Components Subparts A and B Page 1 of 1