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HomeMy WebLinkAboutNC0047384_Pretreatment_IUP_EFA_Renewal_20240509 CITY OF GREENSBORO WATER RESOURCES DEPARTMENT INDUSTRIAL WASTE SECTION SIGNIFICANT INDUSTRIAL USER WASTEWATER DISCHARGE PERMIT SIU PERMIT NUMBER P003 EFA, INC. dba ELASTIC FABRICS OF AMERICA IS AUTHORIZED TO DISCHARGE WASTEWATER FROM A FACILITY LOCATED AT 3112 PLEASANT GARDEN ROAD GREENSBORO, NORTH CAROLINA into the City of Greensboro Sanitary Sewer System to the T.Z. OSBORNE Water Reclamation Facility [NPDES PERMIT NUMBER NCO0473841 in accordance with the limitations and conditions set forth in this permit. This permit shall become effective SEPTEMBER 1, 2023 This permit and the authorization to discharge shall expire at midnight on AUGUST 31, 2028 or upon permit reissuance,whichever comes first. �iuj Uatui-w�- 08 131 k-20-2 -2 Amy Va oski Date Pretreatment Coordinator Page 2, SIU Permit#P003 ELASTIC FABRICS OF AMERICA Effective September 1, 2023 INDUSTRY OFFICIAL RESPONSIBLE FOR PERMIT COMPLIANCE This signatory official shall be responsible for permit compliance, including monitoring, report submittals, accidental discharge notification, and permit renewal. Although certain of these activities may be delegated to other individuals, the Signatory Official is ultimately responsible for compliance with all permit conditions, limits, activities and terms. I am aware of my responsibilities as Signatory Official and I am aware of the terms and conditions set forth in this wastewater discharge permit and the City of Greensboro Sewer Use and Pretreatment Ordinance. Signatory Official NAME (PLEASE PRINT) Signatory Official TITLE (PLEASE PRINT) Signatory Official Signature Date: CHANGE OF SIGNATORY OFFICIAL If there is a change of the Signatory Official for this facility, the City of Greensboro shall be notified of such change within thirty (30) days. A new page 2,"INDUSTRY OFFICIAL RESPONSIBLE FOR PERMIT COMPLIANCE" shall be submitted to the Industrial Waste Section with the name, title and signature of the new official. September 1,2023 Permit Renewal Page 3, SIU Permit#P003 ELASTIC FABRICS OF AMERICA Effective September 1, 2023 SECTION I—PERMIT MODIFICATION HISTORY DATE REASON & DESCRIPTION OF MODIFICATION OR ACTION MODIFIED September 1, 1998 PERMIT RENEWAL May 1, 2002 Permit Modification -Name change due to company being sold September 1, 2003 PERMIT RENEWAL PERMIT RENEWAL Page 4, Section II.B.2.-changed to "No Pretreatment Processes"; Page 4, Section H.D. -included requirement that minimum aliquot intervals September 1, 2008 must be every 30 minutes; Page S -Flow changed from 500,000 gpd six-month average to 300,000 gpd six-month average; Page 6, Section IVA. - incorporated requirement for flow data submittal by 1 Sth for previous month's readings Permit Modification July 1, 2011 Page S, Section III reduced the minimum requirement for monitoring by the City of Greensboro to once per year. Permit Modification May 1, 2012 Increased 6-month average flow to 350,000 gpd based on user request due to increased production PERMIT RENEWAL September 1, 2013 Section III—Added selenium to POTW sampling; City monitoring frequency set to 116 months; Section IV. -Added Special Condition C (Slug/Spill Control Plan)per DWQ guidance. PERMIT RENEWAL Special Conditions Changes: Added Flow Measurement Calibration/ September 1, 2018 Verification Section; Modified Flow language, Increased six month flow average from 350,000 to 400,000 gpd based on user request due to increased production. September 1, 2023 PERMIT RENEWAL September 1, 2023 Permit Renewal Page 4, SIU Permit#P003 ELASTIC FABRICS OF AMERICA Effective September 1, 2023 SECTION II - GENERAL INFORMATION A. Description of Discharge Pipe 01 —Process Wastewater From textile knitting, dyeing and finishing operation Pipe 01 includes domestic waste discharge. B. Authorization Statement 1. The permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and wastewater treatment facility of the City of Greensboro 2. The permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the treatment units listed on both the application and inspection forms. No Pretreatment 3. The permittee is hereby authorized to, if requested by the City of Greensboro and after receiving Authorization to Construct(A to C) from the City of Greensboro, construct and operate additional pretreatment units as needed to meet final effluent limitations. C. Monitoring Location Weir box located 100 feet west of Twinning Road adjacent to the parking lot D. Composite Sampling Technique A composite sample for the purposes of this permit is: A "time composite" sample taken by an automatic sampler at a minimum of every 30 minutes. Samples shall be of equal volume taken over the entire workday. The City of Greensboro performs all routine compliance sampling for this facility. September 1, 2023 Permit Renewal Page 5, SIU Permit#P003 ELASTIC FABRICS OF AMERICA Effective September 1, 2023 SECTION III - EFFLUENT LIMITS AND MONITORING REQUIREMENTS Effluent Limits and Monitoring Requirements for Pipe 01 THIS FACILITY IS NOT REGULATED BY FEDERAL CATEGORICAL PRETREATMENT STANDARDS AND IS A SIGNIFICANT INDUSTRIAL USER DUE TO FLOW ONLY EFFLUENT LIMITATIONS MONITORING FREQUENCY EFFLUENT Daily 6- Month Sample CITY OF CHARACTERISTICS Maximum Average Type PERMITTEE GREENSBORO Flow (gallons per day) 400,000 # DAILY H standard units 5.0— 12.0 Grab 1/6 months BOD++ m /1 M C 1/6 months Suspended Solids++ m /1 M C 1/6 months Cadmium T m /1 M C 1/6 months Chromium T m M C 1/6 months Copper T m /1 M C 1/6 months Lead T m /1 M C 1/6 months Nickel T m /1 M C 1/6 months Zinc T m /1 M C 1/6 months Selenium T m /1 M C 1/6 months Silver T m /1 M C 1/6 months Cyanide (total) (mg/1) M Grab 1/6 months ALL METALS ARE TO BE ANALYZED AS TOTAL (T) ++ALL BOD CONCENTRATIONS OVER 200 mg/1 AND ALL TOTAL SUSPENDED SOLIDS CONCENTRATIONS OVER 200 mg/1 ARE SUBJECT TO AN INDUSTRIAL WASTE SURCHARGE # The Greensboro Industrial Waste Section does not consider Flow to be a pollutant and flow data is not considered to be a report. C - Composite Sample [See Section II Part D for permit-specific definition] G - Grab Sample M- Monitoring Only [See Local Pollutant Allocation Document to determine if an Allocation has been issued for this parameter] September 1,2023 Permit Reneival Page 6, SIU Permit#P003 ELASTIC FABRICS OF AMERICA Effective September 1, 2023 SECTION IV - SPECIAL PERMIT CONDITIONS A. FLOW MEASUREMENT Compliance with the flow limit in this permit shall be documented in the following manner: Flow Meters: Incoming City Water Meter Flow Deduct Meters This flow meter shall be read, recorded and the daily flow calculated in gallons per day. Flow measurement records shall be submitted to the City of Greensboro Industrial Waste Section monthly. Flow data is to be submitted by the 15th of each month for the previous month's flow measurements. The Industrial Waste Section may also require submission of now deduct meter records. If no discharge occurs during the month, the permittee shall submit the monthly record on time and state "NO DISCHARGE" on the record The permittee shall maintain permanent flow records and meter maintenance records on-site for a minimum of three (3) years. These records shall be available to the City of Greensboro Industrial Waste Section during inspections or upon request. See Flow Meter Calibration/Verification Requirements in another subpart of this section. B. SIGNATORY REQUIREMENTS FOR INDUSTRIAL USER REPORTS All self-monitoring and re-sampling data submitted for compliance to the City of Greensboro shall include the certification statement below and shall be signed by the person on-site at the facility who is authorized to represent the company in an official capacity concerning matters that involve the City of Greensboro Industrial Waste Section ("Signatory Official"). I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knovvledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. C. SLUG/SPILL CONTROL PLAN The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit, which may have a reasonable potential to cause Interference or Pass Through, or in any other way violate the POTW's regulations, local limits or Permit conditions. September 1, 2023 Permit Renewal Page 7, SIU Permit#P003 ELASTIC FABRICS OF AMERICA Effective September 1, 2023 The permittee shall notify the Industrial Waste Section immediately of any changes at its facility affecting the potential for a Slug Discharge. The permittee shall submit a new or updated slug/spill control plan for approval when so directed in writing by the City of Greensboro Industrial Waste Section. The plan shall include, but is not limited to: ■ Description of discharge practices, including non-routine batch discharges; ■ Description of stored chemicals; ■ Procedures for immediately notifying the POTW of slug discharges that would cause a violation of 40 CFR Part 403.5 (b) [EPA Specific Prohibitions included in Greensboro SUO Article II, Section 1. B.], with procedures for follow up written notification within 5 days; ■ If necessary, procedures to prevent adverse impact from accidental spills, including inspection and maintenance of storage areas, handling and transfer of materials, loading and unloading operations, control of plant site run-off, worker training, building of containment structures or equipment, measures for containing toxic organic pollutants (including solvents) and/or measures and equipment for emergency response. Any current slug/spill control plan developed by the permittee and approved by the City of Greensboro is hereby incorporated as a condition of this Significant Industrial User Permit. D. FLOW METER CALIBRATION/VERIFICATION Flow meters used for flow monitoring under this permit shall be calibrated in accordance with manufacturer's recommendation by an independent contractor or a Greensboro Industrial Waste Section approved in-house technician. Calibration documentation shall be maintained for a minimum of three (3) years and made available upon request and during on-site inspections. l. Industries with a highly-accurate (<0.5% variance) flow meter, such as a magnetic or ultrasonic (Doppler and transit) meter, must have the meter calibrated/verified once every five years. 2. Industries with effluent wastewater meters that are used for City of Greensboro sewer billing purposes, must calibrate the meters annually. Permanent records in the form of electronic data trend sheets, strip or circular chart recordings that have back-up and fail- safe capabilities are also required to be maintained. 3. Any industry may conduct meter calibration more frequently than required in this permit. The following flow meters/systems have no calibration requirements: I. Industries with custom built Memtek© pretreatment systems have a permanently calibrated flow measurement system (as long as the plumbing remains intact and the viscosity of the liquid does not change) and no calibration is required. 2. Industries with a non-discharge closed-loop system are not required to have any meter on the system calibrated. September 1, 2023 Permit Renewal Page 8, SIU Permit#P003 ELASTIC FABRICS OF AMERICA Effective September 1, 2023 3. Industries that record daily flow from a City of Greensboro owned, maintained, and calibrated incoming potable water meter are not required to have the meters calibrated. 4. The Industrial Waste Section does not require deduct meters to be calibrated. Industries with an electronic data base with power back-up do not need to maintain redundant paper recorders. September 1,2023 Permit Renewal