HomeMy WebLinkAbout240066_Application_20240401 State of North Carolina REC EM
Department of Environmental Quality 2024
Division of Water Resources AR 2
Animal Waste Management Systems Ce DEQ/DW
Central Office
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non-Discharge General Permit
On September 30, 2024,the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore,all applications
must be received by the Division of Water Resources by no later than April 3,2024.
Please do not leave any question unanswered Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Certificate Of Coverage Number: AWS240066
2. Facility Name: Rollers Family Farms,LLC
3. Permittee's Name(same as on the Waste Management Plan): Roy Craig Rogers
4. Permittee's Mailing Address: 4266 Haynes Lennon Hwy
City: Chadbourn State: NC Zip: 28431
Telephone Number: 910-641-7284 Ext. E-mail: roeersfarmsincAgmail.com
5. Facility's Physical Address: 116 Carter Dr
City: Ever r� een State: NC Zip: 28438
6. County where Facility is located: Columbus
7. Farm Manager's Name(if different from Landowner):
8. Farm Manager's telephone number(include area code):
9. Integrator's Name(if there is not an Integrator,write"None"): Mumhv-Brown LLC
10. Operator Name(OIC): Roy(W,.s � 5 Phone No.: -9+9.645-944-/- OIC#: -429#t t
11. Lessee's Name(if there is not a Lessee,write"None"): 410-byl'12-$4 /C00i 0
12. Indicate animal operation type and number:
Current Permit: Operations Type Allowable Count
Swine-Feeder to Finish 5,280
Operation Types:
Swine Cattle Dry Poultry Other Types
Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses
Wean to Feeder Dairy Heifer Laying Chickens Horses-Other
Farrow to Finish Milk Cow Pullets Sheep-Sheep
Feeder to Finish Dry Cow Turkeys Sheep-Other
Farrow to Wean Beef Stocker Calf Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow Wet Poultr%
Gilts Other Non Laying Pullet
Other Layers
13. Waste Treatment Lagoons,Digesters and Waste Storage Ponds(WSP):(Fill/Verify the following information.
Make all necessary corrections and provide missing data.)
Structure Type Estimated Liner Type Estimated Design Freeboard
Structure (Lagoon/Digester/ Date (Clay,Synthetic, Capacity Surface Area 'Redline"
Name WSP) Built Unknown) (Cubic Feet) (Square Feet) (Inches)
1 Lagoon 12/29/1994 Full,clay 1,204,804.00 261,360.00 19.00
Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed
application as required by NC General Statutes 143-215.1OC(d),either by mailing to the address below or sending it via
email to the email address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan(WUP),sLned bN the owner and a certified technical specialist,containing:
a. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.)
b. A map of every field used for land application(for example:irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3.Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6.Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist
7.Lagoon/storage pond capacity documentation(design,calculations,etc.) Please be sure the above table is
accurate and complete. Also provide any site evaluations,wetland determinations,or hazard classifications that may be
applicable to your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list,please include the additional components with your submittal.
(e.g.composting,digesters,solids separators,sludge drying system,waste transfers,etc.)
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included,this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false
statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18
U.S.C.Section 1001 provides a punishment by a fine of not more than$10,000 or imprisonment of not more than 5 years,or both
for a similar offense.)
Print the Name of the Permittee/Landowner/Signing Official and Sign below.(If multiple Landowners exist,all landowners
should sign. If Landowner is a corporation,signature should be by a principal executive officer of the corporation):
Name(Print)): � Title: 0W VQ- i,(-
Signature:19 �� Date: ;)O a y
Name(Print): Title:
Signature: Date:
Name(Print): Title:
Signature: Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
E-mail: animal.operations@deq.ne.gov
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh,North Carolina 27699-1636
1
Murphy-Brown, LLC 4/13/2016 P.O. Box 856
Warsaw, NC 28398
NUTRIENT UTILIZATION PLAN"
t Grower(s): London C. Carter
VFarm Name: L. C. Carter Farm
!County: Columbus
- farm Capacity:
Farrow to Wean
Farrow to Feeder
• Farrow to Finish J�ti a
Wean to Feeder 1.
Wean to Finish
Feeder to Finish 5,280
Storage Structure: Anaerobic Lagoon
Storage Period: >180 days
• Application Method: Irrigation
The waste from your animal facility must be land applied at a specified rate to prevent pollution
of surface water and/or groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or
disking will conserve nutrients and reduce odor problems.
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^� This plan is based on the waste application method shown above. If you choose to change
method the future, you need to revise this plan. Nutrient levels for different application
method re not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made,which could
allow ad4itional waste to be applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content and crop type. Lime must
be appll,� to maintain pH in the optimum range for specific crop production.
This waste utilization plan,if carried out,meets the requirements for compliance with 15A NCAC
2H.021 adopted by the Environmental Management Commission.
AMOUNV OF WASTE PRODUCED PER YEAR (gallons,ft3,tons,etc.):
Capacity Type Waste Produced per Animal Total
• Farrow to Wean 3203 gal/yr gal/yr
Farrow to Feeder 3861 gal/yr galtyr
Farrow to Finish 10478 gal/yr galtyr
Wean to Feeder 191 galtyr galtyr
• Wean to Finish 776 galtyr galtyr
5280 1 Feeder to Finish 927 gatyr 1 4,894,560 galtyr
Total 4,894,560 galtyr
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs):
Capacity Type Nitro en Produced per Animal Total
Farrow to Wean 3.84 Ibs/yr lbstyr
Farrow to Feeder 6.9498 Ibs/yr lbstyr
Farrow to Finish 18.8604 Ibs/yr Ibs/yr
Wean to Feeder 0.3438 Ibs/yr lbstyr
Wean to Finish 1.3968 Ibs/yr lbstyr
52801 Feeder to Finish 1 1.6686 Ibs/yr 1 8,810 lbstyr
• Total 8,810 lbstyr
s
Applyin'Ithe above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
LAND grILIZATION SUMMARY
t
The following table describes the nutrient balance and land utilization rate for this facility
Note Opt the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced
on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize
in the n.Qrmal growing season.
• Total Irrigated Acreage: 62.88
Total N Required list Year: 10403.928
Total N Required 2nd Year: 0
Average Annual Nitrogen Requirement of Crops: 10,403.93
Total Nitrogen Produced by Farm: 8,810.21
Nitrogen Balance for Crops: (1,693.72)
The following table describes the specifications of the hydrants and fields that contain the crops
designated for utilization of the nitrogen produced on this facility. This chart describes the size,
soil chapecteristics,and uptake rate for each crop in the specified crop rotation schedule for this
facility.
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This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In inter0janted fields(i.e. small grain, etc, interseeded in bermuda),forage must be removed
through razing, hay, and/or silage. Where grazing, plants should be grazed when they
reach aaheight of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
should Ibe exercised not to let small grain reach maturity, especially late in the season(i.e.
April or May). Shading may result if small grain gets too high and this will definately interfere
with stand.of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being ut#ized. Rather than cutting small grain for hay or silage just before heading as is
the nomlal situation,you are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fall.
The.ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
CROP CODE LEGEND
Crop Code Crop Lbs N utilized/unit yield
A Barley 1.6 Ibs N/bushel
6 Hybrid Bermudagrass-Grazed 50 Ibs N/ton
..: C Hybrid Bermudagrass-Hay 50 Ibs N/ton
D Com-Grain 1.25 Ibs N/bushel
E Corn-Silage 12 Ibs N/ton
F Cotton 0.12 Ibs N/Ibs lint
G Fescue-Grazed 50 Ibs N/ton
H Fespue-Hay 50 Ibs N/ton
• I Oats 1.3 Ibs N/bushel
J Rye 2.4 Ibs N/bushel
K Small Grain-Grazed 50 Ibs N/acre
L Small Grain- Hay 50 Ibs N/acre
M Grain Sorghum 2.5 Ibs N/cwt
N Wheat 2.4 Ibs N/bushel
O Soybean 4.0 Ibs N/bushel
P Pine Trees 40 Ibs N/acre/yr
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers,filter strips along ditches,odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
• 4 of 8
SLUDGE APPLICATION:
The following table describes the annual nitrogen accumulation rate per animal
in the lagoon sludge
• Farm Specifications PAN/ r/animal Farm Total/ r
Farrow to Wean 0.84
Farrow to Feeder 1
Farrow to Finish 4.1
Wean to Feeder 0.072
Wean to Finish 0.306
5280 Feeder to Finish 0.36 1900.8
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
prevent ckor application of nutrients or other elements. Your production facility will produce
approximately 1900.8 pounds of plant available nitrogen per year will accumulate in the lagoon
sludge based on the rates of accumulation listed above.
If you remove the sludge every 5 years,you will have approximately 9504 pounds of plant
available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the
rate of 300 pounds of nitrogen per acre,you will need 31 acreas of land. If you apply the sludge
to corn atra rate of 125 pounds per acre,you will need 76.032 acres of land. Please note that these
are only estimates of the PAN produced and the land required to utilize that PAN. Actual values
may only be determined by sampling the sludge for plant available nitrogen content prior to application
Actual utilization rates will vary with soil type,crop,and realistic yield expectations for the specific
application fields designated for sludge application at time of removal.
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture,water droplet size,and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
*This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. In many situations,the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for>180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboardexcept in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to ensure that the spreader equipment
is operate properly to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
-� Call your technical specialist after you receive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
5of8
Application Rate Guide
--� The following is provided as a guide for establishing application rates and amounts.
Soil Application Rate Application Amount
Tract Hydrant Type Croy in/hr *inches
T1644 1 GoA BC 0.4 1
T1644 1A GoA GH 0.4 1
101644 2 GoA BC 0.4 1
T1644 3 Ra-GoA GH 0.4 1
�9644 4 GoA GH 0.4 1
TI644 5 GoA GH 0.4 1
T4644 6 Ly GH 0.65 1
T,1'644 7 Ly-Ra GH 0.65 1
T.1647 8 Ly-Ra GH 0.65 1
T.1651 9 NoA GH 0.5 1
T4651 10 NoA GH 0.5 1
T1651 11 NoA GH 0.5 1
Ta 647 12 NoA GH 0.5 1
13 NoA-Ra GH 0.5 1
r
s
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Additional Comments:
This is a revision of the NUP and irrigation design previously prepared by
Edward E. Davis with the Columbus County Soil&Water Conservation Service,
in March 2001. Kevin Weston, our Irrigation Specialist with Murphy Brown,
made the necessary modifications to pull 2 near the well and added pull 13 to
Tract 1647 Field 1 as well as officially signing off on the irrigation design.
Revised 4/13/2016-Grower has changed pulls in row crop rotation to Fescue.
Fescue and bermuda is in a hay/graze rate. 1/2 of the yield produced must
be removed with hay practices.
R
A'
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a
NUTRIENT UTILIZATION PLAN CERTIFICATION
Name of Farm: L.C.Carter Farm
Owner: London C.Carter
Manager:
Owner/Manager Agreement:
I/we understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above. I/we know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities,will require a
new nutrient management plan and a new certification to be submitted to DWQ before the new
animals are stocked.
I/we understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
--� Name of Facility Owner: Roil C ra;' 6 -exy
c g
Signature: � -027-a-0 2-'`
Date
Name of Manager(if different from owner):
Signature:
Date
Name of Technical Specialist: Toni W. King
Affiliation: Murphy-Brown, LLC.
Address: 2822 Hwy 24 West, PO Drawer 856
Warsaw, NC 28398
Telephone: (910) 293-3434
Date
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1
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2 There must be documentation in the design folder that the producer either owns or has an
agr'bement for use of adequate land on which to properly apply the waste. If the producer
does not own adequate land to properly dispose of the waste, he/she shall provide
evidence of an agreement with a landowner, who is within a reasonable proximity,
allowing him/her the use of the land for waste application. It is the responsibility of the
owner of the waste production facility to secure an update of the Nutrient Utilization Plan
when there is a change in the operation, increase in the number of animals, method of
application, recieving crop type, or available land.
3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic
crop yields based upon soil type, available moisture, historical data, climatic conditions,
and level of management, unless there are regulations that restrict the rate of applications
for,,other nutrients.
4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons
per acre per year provided grass filter strips are installed where runoff leaves the field
(See USDA, NRCS Field Office Technical Guide Standard 393 -Filter Strips).
5 Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the land application field.
6 When animal waste is to be applied on acres subject to flooding, waste will be soil
in corporated on conventionally tilled cropland.When waste is applied to conservation tilled
crops or grassland, the waste may be broadcast provided the application does not occur
during a season prone to flooding (See 'Weather and Climate in North Carolina" for
guidance).
7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff
dons not occur offsite or to surface waters and in a method which does not cause drift
from the site during application. No ponding should occur in order to control odor and
flits.
8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the
•
1 of 3
NUTRIENT UTILIZATION PLAN
r
REQUIRED SPECIFICATIONS
(continued)
9 Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10 NutHents from waste shall not be applied in fall or winter for spring planted crops on soils
with a high potential for leaching. Waste/nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to take up released nutrients.
Waste shall not be applied more than 30 days prior to planting of the crop or forages
breaking dormancy.
Any new swine facility sited on or after October 1, 1995 shall comply with the following:
11 The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residential property
boundary and canal. Animal waste, other than swine waste from facilities sited on or after
October 1, 1995, shall not be applied closer than 25 feet to perennial waters.
Animal waste shall not be applied closer than 100 feet to wells.
12
Animal waste shall not be applied closer than 200 feet of dwellings other than those
13 owned by the landowner.
Waste shall be applied in a manner not to reach other property and public right-of-ways.
14
Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over-spraying. Animal waste may be applied to prior converted cropland
15 provided the fields have been approved as a land application site by a "technical
specialist'. Animal waste shall not be applied on grassed waterways that discharge
directly into water courses, and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from the site.
I
Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
notbe discharged into the animal waste management system.
16
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t
NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
(continued)
17 A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidence of
ero;ion, leakage, or discharge.
18 If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular
19 basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
key on site.
Animal waste can be used in a rotation that includes vegetables and other crops for direct
20 human consumption. However, if animal waste is used on crops for direct human
consumption, it should only be applied pre-plant with no further applications of animal
waste during the crop season.
HigNy visible markers shall be installed to mark the top and bottom elevations of the
21 temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate-determining
22 nutrient, unless other restrictions require waste to be applied based on other nutrients,
resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in
the soil shall be monitored and alternative crop sites shall be used when these metals
approach excessive levels. pH shall be adjusted and maintained for optimum crop
prpduction. Soil and waste analysis records shall be kept for a minimum of five years.
Poultry dry waste application records shall be maintained for a minimum of three years.
Waste application records for all other waste shall be maintained for a minimum of five
years.
Dead animals will be disposed of in a manner that meets North Carolina regulations.
23
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Operator:L.C-:'TdkRTER County: COLUMBUS Date: 12-2 9-94 C rig
�,
, istance to nearest residence (other than owner) :' 2000 feet
AVERAGE h VE WEIGHT (ALW) ) 0 lbs
0 0� (farrow to finish) x 1417 lbs:
0 sows (farrow to feeder) x 522 lbs. - 0 lbs
T35 lbs . 712800 lbs
5280 head (finishing only) x
0 so yu (farrow to wean) x 433 lbs . - 0 lbs
0 he (wean to feeder) x 30 lbs . - 0 lbs
Descad be other 0 lbs
Tota Average Live Weig t = 712800 lbs
2 . MINIMUM -I&QUIRED TREATMENT VOLUME OF LAGOON
Volume = 712800 lbs . ALW x Treatment Volume (CF) /lb. ALW
Trea#tment Volume (CF) /lb. ALW = 1 CF/lb. ALW
Volume = 712800 cubic feet
3 . STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume = 0 cubic feet
4 . TOTAL DESIGNED VOLUME
Inside top length (feet) --------------------- 566 .5
Inside top width (feet) ---------------------- 250 .0
Top'of dike elevation (feet) ----------------- 528
Bottom of lagoon elevation (feet) ----------__
Freeboard (feet) --------------------------- 1..0
.8 1
Side slopes (inside lagoon) ------------------
Tot'al design volume using prismoidal formula
S /END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH
: 2 .8 2 .8 2 . 8 2 .8 560 . 9 244 .4 10 . 5
s
AREA OF TOP
LENGTH * WIDTH =
�j"560 .9 244 .4 137116 .17 (AREA OF TOP)
ARE OF BOTTOM
LENGTH * WIDTH =
� 502 . 6 186 .1 93506 . 314 (AREA OF BOTTOM)
AREP OF MIDSECTION
NGTH '-* WIDTH * 4
�. 531.8 215 .3 457836 .75 (AREA OF MIDSECTION * 4)
CU',:t'FT. _ (AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM) * DEPTH/6
.. 137116 .2 457836 .8 93506 .3 1 . 8
Total Designed Volume Available =1204803 . 7 CU. FT
e �
,tEMPOR.ARY S'TbR.AGE REQUIRED
DRAINA(Z AREA:
dike)
Lagoon `( ;OP of d =
Lengt"11 , 250 .0 141625 . 0 square feet
56F�:5
Buildixgs (roof and lot water)
0 . 0 square feet Describe this area.
TOTAL DA 141625 . 0 square feet
period to be 180 days.
storage
Design' temporary
�. Volume of: �+uaste produced
Feces- & urine production in gal. /day per 135 lb. ALW 1 .37
Volume% = 712800 lbs. ALW/135 lbs ALW * 1.37 gal/day 180 days
Volume 1302048 gals . or 174070 .6 cubic feet
R�
Volume of ,wash water
floors or volume
This the amouned forrasflusher used system orrexcessnwater. Flush systems
of fresh water used
that becirculate the lagoon water are accounted for in 5A.
0. 0 gallons/day * 180 days storage/7 .48 gallon
4 per CF
Volume'. =
A.
Volume = 0 . 0 cubic feet
5C. Volume ofrainfall in excess of evaporation
Use period of time when rainfall exceeds evaporation by largest amount
N. = 7.0 inches
180 days excess rainfall
Volume = 7.0 inches * DA / 12 inches per foot
Volum•,e `= 82614 .6 cubic feet
5D. Volume o'f' 25 year - 24 hour storm
VoluTpe = 7 .5 inches / 12 inches per foot * DA
Volume = 88515 .6 cubic feet
TOTA1 REQUIRED TEMPORARY STORAGE
5A. 174071 cubic feet
5B 0 cubic feet
5C. 82615 cubic feet
5D. 88516 cubic feet
TOTAL 345201 cubic feet
1
1: .
SUMMARY
Y
Temporary storage period____________________' 180 days
Rainfdll in excess of evaporation===========> 7 . 0 inches
25 year - 24 hour rainfall==================> 7 .5 inches
Freebda`rd___________________________________ 2.0 1
feet
Side slopes_________________________________>
566.5 feet
Insidq top length==================== -� 250 . 0 feet
Inside top width===========================
Top of dike elevation=======================' 52 . 8 feet
Bottot -of lagoon elevation================= > 10541.3 feetft.
Total" required volume====================---
__-_>1204803 .7 cu. ft.
Actua•* .design volume=====================
Seasdnal high watertable elevation (SHWT) ===> 48 . 8 feet
Stop umping elev._______________________ 48 .9 feet
Must be > or = to the SHWT elev.==========> 48 .8 feet
Must be > or = to min. req. treatment el.=> 47.3 feet
Required minimum treatment volume===========> 712800 cu. ft.
Volume at stop pumping elevation============> 825745 cu. ft.
Startfpumping elev._________________________' 50 .9 feet
Mug be at bottom of freeboard & 25 yr. rainfall
Actua� volume less 25 yr - 24 hr rainfall===> 1116288 cu. ft.
Vol u at start pumping elevation=====_____=> 1083205 cu. ft.
Requi ed volume to be pumped================> 256685 cu. ft .
Actua volume to be pumped==================> 257460 cu. ft.
Min. thickness of soil liner when required==> 1.7 feet
7 . DESIGNED ,B@Y: APPROVED BY:
DAV: DATE:
NOTE;' SEE ATTACHED WASTE UTILIZATION PLAN
COMMF +S :
I
•
1.
Y
Emergency Action Plan
This plan willbe implemented in the event that wastes from your operations are leaking, overflowing, or
running off site. You should NOT wait until wastes reach surface waters or leave your property to
consider thatu have a problem. You should make every effort to ensure that this does not happen. This
plan should bi available to all employees at the facility, as accidents, Ieaks, and breaks can happen at any
time.
1) Stop the Jelease of wastes. Depending on the situation, this may or may not be possible. Suggested
responset.to problems are listed below:
a) Lagq,on overflow:
• 'add soil to the berm to increase the elevation of the dam
• dump wastes to fields at an acceptable rate
• estop all additional flow to the lagoon (waterers)
•, Vall a pumping contractor
• : ;hake sure no surface water is entering the lagoon
Note: These activities should be started when your lagoon level has exceeded the temporary storage Ievel.
b) Rutrealte
',from waste application field:
• ediately stop waste application
• a temporary diversion or berm to contain the waste on the field
corporate waste to reduce further runoff
c) Leaing from the waste distribution system:
• .�ipes and sprinklers:
stop recycle (flushing system) pump
stop irrigation pump
Z
C) close valves to eliminate further discharge
Cseparate pipes to create an air gap and stop flow
• flush system, houses, solids separators:
stop recycle (flushing system) pump
tstop irrigation pump
7 make sure no siphon effect has been created
'<< separate pipes to create an air gap and stop flow
d) Leak)ae from base or sidewall of the lagoon. Often these are seepage as opposed to flowing
leaks:
• dig a small well or ditch to catch all seepage, put in a submersible pump, and pump back
ihto the lagoon
•
• if holes are caused by burrowing animals, trap or remove animals
and fill holes and compact with a clay type soil.
• other holes may be likewise temporarily plugged with clay soil.
Note: AFor permanent repair measures, lagoon problems require the
consultation of an individual experienced in their design and installation.
2) Assess the extent of the spill and note any obvious damages.
a) Did.-the waste reach any surface waters?
b) Approximately how much was released and for what duration?
c) Any, damage noted, such as employee injury, fish kills, or property damage?
3) Contact appropriate agencies.
a) During normal business hours, call your DWQ regional office: 910/395-3900 : after
hours, emergency number: 1/800-662-7956. Your phone call should.include: your
name, facility, telephone number, the details of the incident, the exact location of the
facility, and the location or direction of movement of the spill, weather and wind
conditions, what corrective measures have been taken, and the seriousness of the situation.
b) If the spill leaves the property or enters surface waters, call the local EMS:
640-6610
c) Instruct EMS to contact the local Health Department: 6 4 0-6 6 1.7
d) Contact CES: 640-6606
local NRCS office: 6 4 2-2 3 4 8
and your integrator:
4) Implement procedures as advised by DWQ and technical assistance agencies to rectify the
damage, repair the system, and reassess the waste management plan to keep problems with
release of wastes from happening again.
5) Contact contract pumping and/or irrigation equipment companies:
a)
b)
c)
6) Contact dirt`moving and/or heavy equipment companies: p
b) — -
c) _ __
•. a o u'flcT
Y C•Owerel q � r L-o-xi, TV-
Operator:L.C TV-
. , CARTER County: COLUMBUS Date• 12-2 9-94 D ri -P - .
�Zar�rre-
Dstance to r%earest residence (other than owner) 2000 feet �.•Z9•�t
_ AVERAGE LIVE WEIGHT (ALW)
0 sods (farrow tb finish) x 1417 lbs:`) = 0 lbs
0 sods (farrow to feeder) x 522 lbs. 0 The
5280 head (finishing only) x 135 lbs. = 712800 lbs
0 soy=s (farrow to wean) x 433 lbs. = 0 lbs
0 held. (wean to feeder) x 30 lbs. 0 lbs
Desc ibe other 0 lbs
Total Average Live Weig t = 712800 lbs
2 . MINIMUM ,AEQUIRED TREATMENT VOLUME OF LAGOON
Volume = 712800 lbs . ALW x Treatment Volume (CF) /lb. ALW
Treatment Volume (CF) /lb. ALW = 1 CF/lb. ALW
Volume = 712800 cubic feet
3 . STORAGE VOLUME FOR SLUDGE ACCUMULATION
Volume = 0 cubic feet
4 . TOTAL DES.IGNED VOLUME
Inside top length (feet) --------------------- 566 .5
Inside top width (feet) ---------------------- 250 .0
Top ' of dike elevation (feet) ----------------- 52 .8
Bottom of lagoon elevation (feet) ------------ 41 .3
Freeboard (feet) ----------------------------- 1.0
Side slopes (inside lagoon) ------------------ 2 . 8 1
Total design volume using prismoidal formula
S� /END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH
2 . 8 2 .8 2 . 8 2 . 8 560 .9 244 .4 10 .5
ARE: OF TOP
LE'vGTH * WIDTH =
560 . 9 244 .4 137116 .17 (AREA OF TOP)
ARE OF BOTTOM
L TGTH * WID•j H =
�502 . 6 186 .1 93506 .314 (AREA OF BOTTOM)
AREA"OF MIDSECTION
LI�',NGTH '* WIDTH * 4
531 .8 215.3 457836 . 75 (AREA OF MIDSECTION * 4)
CU.' FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6
137116 .2 457836 .8 93506.3 1 . 8
Total Designed Volume Available =1204803 . 7 CU. FT
,TEMPORARY S 'ORAGE REQUIRED
DRAIN E AREA:
Lagoo (top of dike)
Len h * Width =
5 . 5 250 .0 141625 . 0 square feet
Build' gs (roof and lot water)
0 . 0 square feet Describe this area.
TOTAL DA 141625. 0 square feet
Desig temporary storage period to be 180 days.
IA. Volume of aste produced
Feces urine production in gal./day per 135 lb. ALW 1.37
Volum = 712800 lbs . ALW/135 lbs ALW * 1.37 gal/day 180 days
Volum = 1302048 gals. or 174070 . 6 cubic feet
5B. Volume of ash water
This s the amount of fresh water used for washing floors or volume
of fr sh water used for a flush system or excess water. Flush systems
that ecirculate the lagoon water are accounted for in 5A.
�- Volu = 0.0 gallons/day * 180 days storage/7.48 gallon
per CF
Volu = 0 . 0 cubic feet
5C. Volume o rainfall in excess of evaporation
Use riod of time when rainfall exceeds evaporation by largest amount
180 days excess rainfall = 7. 0 inches
Volu = 7.0 inches * DA / 12 inches per foot
Volu = 82614.6 cubic feet
5D. Volume o 25 year - 24 hour storm
Volu = 7 .5 inches / 12 inches per foot * DA
Volume = 88515 . 6 cubic feet
TOT REQUIRED TEMPORARY STORAGE
5A. 174071 cubic feet
5B. , 0 cubic feet
5C. 82615 cubic feet
5D. 88516 cubic feet
TOT 345201 cubic feet
SUMMARY
T.empelrary storage period____________________> 180 days
Rainfall in excess of evaporation=====______> 7.0 inches
25 yeiar - 24 hour rainfall__________________> 7 .5 inches
1. 0 feet
Side slopes_________________________________> 2 . 8 : 1
Inside top length___________________________> 566 .5 feet
Inside top width____________________________> 250 .0 feet
Top Af dike elevation_______________________> 52 .8 feet
Bottdm. of lagoon elevation__________________> 41.3 feet
Total required volume_______________________> 1058001 cu. ft.
Actu,41 design volume=====___________________>1204803 .7 cu. ft.
Seasonal high watertable elevation (SHWT) ===> 48 .8 feet
Stop .pumping elev.====______________________> 48 .9 feet
Must be > or = to the SHWT elev. ====______> 48 .8 feet
Must be > or = to min. req. treatment el.=> 47.3 feet
Requj";red minimum treatment volume=====______> 712800 cu. ft.
Volume at stop pumping elevation=====_______> 825745 cu. ft.
Star pumping elev.====_____________________> 50.9. feet
Mu t be at bottom of freeboard & 25 yr. rainfall
Actu1 volume less 25 yr - 24 hr rainfall===> 1116288 cu. ft.
Volutte at start pumping elevation=====______> 1083205 cu. ft.
Requ.tred volume to be pumped________________> 256685 cu. ft.
Actual volume to be pumped__________________> 257460 cu. ft.
Min.,•thickness of soil liner when required==> 1.7 feet
7 . DESIGNED ICY: APPROVED BY:
to
DA E' : DATE:
NOTE,:',SEE ATTACHED WASTE UTILIZATION PLAN
COMMMNTS :
4.
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SHEET 1 OF 2
OPERATION AND MAINTENANCE PLA1d
This '1?�goon is designed for was-Le treatment (permanent s•toragc.0 and
180 dtiys of temporary stora(ie . The tirnei rc-.quired for the plzrnned
fluid level (permanent and temporary storage) to be reachc-d may vary
due to stlte conditions , weal:hc:r , flushing opc:rz.t•ions , acid the amount
of fresh water added to the system .
The designed temporary storageconsists of 180 days storage for :
(1 ) waste from animals and (2) excess rainfall .3Pter- evai�or�ai:ion . Also
included !ft storage for the 25 year - 24 hour storm for the, -location .
The volume of waste general:ed from a given number of animals will he
fairly coristant throughout the year and from year to year , but excess
rainfall will vary from year to year . The 25 year rainfall will not
be a factor to consider in an annual pumping cycle, but this si.orage,
volume mr,lst always be available.
A maximum elevation is determined in each design to begin
pumping c-pd this is usually the ou-ilet invert c:f pipe(S) fr=om
building'(s) . If the outlet pipe isnot installc--.d at the elevation to^^^4begin pumping , a per marker must be insi:alled at this elevation
to indicate when pumping ehould begin . An elevation must be established
to stop pumping to maintain lagoon treatment depth .
Pumping can be started or stopped at any time between these two
elevatior0s for operating convenience as site conditions permit, such as
weather , *oils , crop , and equipment in order to apply waste without
runoff orb leaching .
Land appl•-ication of waste water is recognized as an acceptable
method of,, disposa1 - Methods of application include solid set,
center pivot, guns , and traveling gun irrigation . Care 'shoutd be
taken when applying waste to prevent damage to crops .
i
The following items are to be carried out:
1
1 . It is. strongly recommended that the treatment lagoon be pre-
,
charged . U6 1/2 its capacity to prevent excessive odors during
start-up;� Pre-charging redUCe-G the concentration of the initial
waste eniser•ing the lagoon thereby reducing Odors . Solids should be
covered ith effluent at all 'i'imc:s . lrJhen prec,harging is complete,
flush bu�ldings with recycled lagoon liquid . Fresh water should not
be used -�,or flushing after 'initial filling .
2 . The 'bttached waste ut-il -iz i_ion plan shall be followed . This
--. plan rec .Vmends sampling and i .-.:,t i ng of waste (see attachment)
before 16nd application .
3 . Beg! temporary storage pc.tini•)-or.rt of the l;;cloori when fluid loVc:l
reaches . the elevation 51 . 0 ms marked by per�n,aneni: markcar .. Stc)p pi..irnp-
out when, the fluid level reachG-; el L v,�t'i on 4$ . �' This s temporary
y
storage,; less 25 yr-- 24 hr stor'•rn, contains 252182 cubic feet or
1886320 ,`gal l ons .
Sr"I E E T 2 OF 2
4 The -ommanded mayfi-rium amount to apply per irrigation is
one h and the recommended MaXin)Llm application rate -1:,- 0 .3
inch per ur . Refer to the wziste utilization plan for further
5 . Keep 4e'getation on the embeinkric,!nt and areas adjacc:nt to the
lagoon mo d annually. Vegetation should be fertilized as needed
to maintain a vigorous stand .
6 .. Repair any eroded areas or areas damaged by rodents and
establish vegetation .
7 . All strface runoff -is to be diverted from the lagoon to stable
outlets . f,,
8 . Keep minimum of 25 feet OF qt-a:F;s vegetated buffer around
waste utjl_4z�ition fields adjace-i-it to perennial streams . Was-to will
not be. ap P Vied in open ditches . Do not pump within 200 feet of a_
residence lair within 100 feat of a well . Waste shall be applied in a
. 4
manner not;- to reach other prop'erty and Public right-of-ways .
9 . The Cl' an Water Act of 1977 prohibits the di 1'Iarqe of
pollutant: ,into waters of the United States . The Department of
Environmebit', Health , and Natural Resources , Division of Environ-
mental Mantgement, has the responsibility for enforcing this law.
0A
State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non-Discharge General Permit
On September 30, 2024, the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore,all applications
must be received by the Division of Water Resources by no later than April 3,2024.
Please do not leave any question unanswered Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Certificate Of Coverage Number: AWS240066
2. Facility Name: Rogers Famil,, Farms. LLC
3. Permittee's Name(same as on the Waste Management Plan): Roy Craig Rogers
4. Permittee's Mailing Address: 4266 Haynes Lennon Hwy
City: Chadbourn State: NC Zip: 28431
Telephone Number: 910-641-7284 Ext. E-mail: rogersfarmsinc(a,gmail.com
5. Facility's Physical Address: 116 Carter Dr
City: Evergreen State: NC Zip: 28438
6. County where Facility is located: Columbus
7. Farm Manager's Name(if different from Landowner):
8. Farm Manager's telephone number(include area code):
9. Integrator's Name(if there is not an Integrator,write"None"): Murphy-Brown LLC
10. Operator Name(OIC): London C. Carter Phone No.: 910-625-9127 OIC#: 20411
11. Lessee's Name(if there is not a Lessee,write"None"):
12. Indicate animal operation type and number:
Current Permit. Operations Type Allowable Count
Swine-Feeder to Finish 5,280
Operation Types:
Swine Cattle Dry Poultry Other Types
Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses
Wean to Feeder Dairy Heifer Laying Chickens Horses-Other
Farrow to Finish Milk Cow Pullets Sheep-Sheep
Feeder to Finish Dry Cow Turkeys Sheep-Other
Farrow to Wean Beef Stocker Calf Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow Wet Poultry
Gilts Other Non Laying Pullet
Other Layers
13. Waste Treatment Lagoons,Digesters and Waste Storage Ponds(WSP): (FillNerify the following information.
Make all necessary corrections and provide missing data.)
Structure Type Estimated Liner Type Estimated Design Freeboard
Structure (Lagoon/Digester/ Date (Clay,Synthetic, Capacity Surface Area "Redline"
Name WSP) Built Unknown) (Cubic Feet) (Square Feet) (Inches)
1 Lagoon 12/29/1994 Full,clay 1,204,804.00 261,360.00 19.00
Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed
application as required by NC General Statutes 143-215.1OC(d), either by mailing to the address below or sending it via
email to the email address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical specialist,containing:
a. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation(design,calculations,etc.) Please be sure the above table is
accurate and complete. Also provide any site evaluations,wetland determinations,or hazard classifications that may be
applicable to your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list,please include the additional components with your submittal.
(e.g. composting,digesters,solids separators, sludge drying system,waste transfers, etc.)
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included,this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false
statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18
U.S.C. Section 1001 provides a punishment by a fine of not more than$10,000 or imprisonment of not more than 5 years,or both
for a similar offense.)
Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist,all landowners
should sign. If Landowner is a corporation,signature should be by a principal executive officer of the corporation):
Name(Print): YZOu �r �� 4 C Title: OLD"'P_r
Signature: �— Date:
Name(Print): Title:
Signature: Date:
Name(Print): Title:
Signature: Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
E-mail: animal.operations@deq.nc.gov
NCDEQ-D WR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh,North Carolina 27699-1636