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HomeMy WebLinkAboutNC0020605_CEI - 04.24.2024_20240507Docu5ign Envelope ID: 83B386A1-18954D56-B402-C78A58BB3724 ROY COOPER "` Governor ELIZABETH S. BISER secretary RICHARD E. ROGERS, JR. Director NORTH CAROLINA L1ev1rM0Mta1QW11y May 7, 2024 Troy R. Lewis, Town Manager Town of Tarboro P.O. Box 220 Tarboro, NC 27886-0220 Subject: Compliance Evaluation Inspection Tarboro WWTP NPDES Permit NCO020605 Edgecombe County Dear Mr. Lewis: On April 24, 2024, Danny Smith from the Raleigh Regional Office of the Division of Water Resources (DWR) conducted a Compliance Evaluation Inspection (CEI) of the Town of Tarboro Wastewater Treatment Plant located at Hwy 64 & Service Road 268, in Edgecombe County. The purpose of this visit was to review the facility's compliance with the subject NPDES permit. During the inspection, the presence and cooperation of Kevin Peaden, Wastewater Treatment Supervisor - Operator in Responsible Charge (ORC), and Brian Parish, Backup ORC (bORC) were greatly appreciated and very helpful to this review process. The facility is a Grade IV Biological Water Pollution Control System with a permitted flow of 5 MGD. Through compliance with NPDES permit {NC0020605), the Town of Tarboro is authorized to discharge treated wastewater through outfall 001 to receiving waters designated as Tar River, a waterbody classified as C Nutrient Sensitive Waters (NSW) within the Tar -Pamlico River Basin. This NPDES compliance evaluation inspection consists of the following: • Review of the NPDES permit; • Review of the owner/facility information; • Review of January 2021 through February 2024 monitoring data and compliance history; • On -site inspection of the wastewater treatment units; • Ott -site inspection of the discharge outfall; and • Written response request for item 12. Findings during the pre -inspection Me review are as follows: The current NPDES permit (NC0020605) was issued affective August 1, 2020, and will expire September 30, 2024. A permit renewal application will need to be submitted at least l80 days prior to the expiration of the permit. Mr. Kevin Peaden explained that the Town's consultant is in the process of submitting the renewal application. 2. Since the implementation of EPA's NPDES Electronic Reporting Rule, the Town has been submitting its discharge monitoring reports (DMRs) electronically, instead of on paper. The first DMR the Division received electronically from the permittee was for September 2016, E014Mans OffCOM neparunent of &%* nnN" QUft CMdm of ftW ft$w on it .rr 312MathS*&"SenK 1617MMSftMftCe�+oer ° p %10%MalhC0*Uft M9-l617 919.707A000 DocuSign Envelope ID: 83B386A1-18954D56-B402-C78A58BB3724 Tarboro W WTP-NC0020605 Compliance Evaluation Inspection Page 2 of 5 Please note: As of October 7, 2019, all NPDBS dircharge 1WnitorMg reports submMed in the eDMR system are ampted wkh electronic signature; signed hw*gples are no longer regadred to be ntalled to the Dlvhfim 3. The Town has designated Kevin Peaden as Operator in Responsible Charge (ORC) and Brian Parish as Backup Operator in Responsible Charge (bORC). All designated operators have a Grade 4 Certification, and all have an active certification status. During the inspection it was explained that Mr. Melvin Farmer (bORC) has retired and is no longer employed by the Town of Tarboro. (Mr. Peaden and Mr. Parish both agreed and offered to follow up on this issue by sending in a request for removal of Mr. Farmer's name from the Designated Operator List.) 4. For the review period January 2021 through February 2024, the following permit limit exceedance was noted: - December 2022 annual total nitrogen annual load (ibs/year) was exceeded by 1.5%. [The Town of Tarboro (NC0020506) is a member of the Tar Pamlico Basin Association. ] 5. Special Condition A.(4.) of the subject/current permit required the permittee to perform Effluent Pollutant Scans during calendar years 2020, 2021 and 2022. It was explained that the effluent pollutant scan data has been collected. The required Annual Administering and Compliance Monitoring Fee for the current billing period is paid through August 31, 2024. Thera are no overdue fees. Findings during the inspection were as follows: 7. Permittees who own or operate facilities that collector treat municipal or domestic waste are required to provide an annual report to its users/customers summarizing the performance of the collection or treatment system. The report shall be provided no later than sixty days after the end of the calendar or fiscal year. (NPDES permit - Part H., Section E. Condition 12.) The Town's FY 2022-2023 Annual Sanitary Sewer System Report was available for review and is mailed out to customers annually. (his recommended that the Annual Sanitary Sewer System Report be added to the Town's website.) 8. During the inspection operations data and logbooks were reviewed. These documents included maintenance logs, lab data, bench sheets, contract lab data, chain -of -custody, flow data, calibration logs, chemical purchases, and the chemical solution/modia make-up and solutions tracking information etc. This information was observed to be maintained and readily available for inspection. Per discussions during the inspection, it is recommendation that that the Operator in Responsible Charge begin to maintain an additional bound, paginated logbook. This logbook is for the recording/documentation of dA fit plant operations (e.g. daily plant operations/routine activities, adjustments made, equipment out of service, weather, rain fall etc.). DocuSign Envelope I❑ 83B386A1-1895-4D56-13402-C78A58BB3724 Tarboro WWTP-NC0020605 Compliance Evaluation Inspection Page 3 of S The purposelintent of this logbook is to ensure the accomplishment and documentation of the operation, maintenance, and all visitation of the treatment system and for this logbook to be maintained at the system(on-site) per I SNCAC 080 .0204 (5). The Town of Tarboro uses Waypoint Analytica- Greenville (certification # 10), for the nutrients (TP, Nitrate -Nitrite, TKN) and metals analyses. Also, Pace Analytical conducts the toxicity analysis and annual pollutant scan. The Town collects and analyses the remaining influent, effluent and filed parameters (Certification # 159). 10. A cursory review of the laboratory meter calibration logs and standards showed the laboratory to be compliant with record -keeping requirements. Also, the thermometer used for the self -monitoring program is NIST certified, and its calibration is checked annually. This NISI thermometer is used to check the calibration of other thermometers in use at the W WTP. 11. The inspector compared the August 2023 and February 2024 eDMR data against the bench lab data and analytical results. No discrepancies were noted. 12. During the walk-through of the wastewater plant, the inspector observed the treatment units as listed in the permit text. The inspector noted the following observations: a) Preliminary Treatment. Preliminary treatment consists of influent pumpstation, automatic, manual bar screen and grit removal. While all units were operational, the automatic and manual bar screen, grit removal units and respective metal catwalks were rusted, exhibiting severe degradation. Caution should be used traversing the equipment due to severe mated condition of portions of the catwaWs). Mr. Peaden (ORC) explain the Town is in the process of trying to secure monies and are working with consultants to replace the influent units. Within 60-days of receipt of this letter, please respond to this letter in writing. Please detail in your written response the status and the antleipated timeline to accomplish the upgrades for the influent wastewater treatment units. Note: The area around these influent units were clean. The ORC informed the inspector that the screenings and grit are collected in a dumpster and hauled by GFL to the landfill for disposal. b) Primary & Secondary Treatment. Treatment units include three (3) primary clarifiers, two (2) trickling filters, two (2) aeration basins, (4) secondary clarifiers. One (1) of the trickling filters, the oldest and smallest unit, is operable but was not in use at the time of the inspection. The ORC explained that 2'A trickle filter is put into service when needed during high flows for use as an equalization basin. The two aeration basins (the older basin has mechanical air and the newer basin has diffuse air), and four (4) secondary clarifier were operational and all were in use. DoouSign Envelope ID 83B386A1-18954D56-13402-MA5813133724 Tarboro WWTP-NC0020605 Compliance Evaluation Inspection Page 4 of 5 Clarifier number #4 is approximately 13 feet deep and was in operation during the inspection. During the inspection, the ORC measured the sludge level in clarifier #4 at an approximate depth of 5.0 ft. The inspector observed some pin floc and floating solids within the unit. c) DisfmfeOR, Chlorine Contact. and Do -chlorination. The facility disinfects the treated wastewater prior to discharge using chlorine gas. The facility has two chlorine contact basins and both were in used on the day of the inspection. The facility use sulfite for de -chlorination. De -chlorination is fed into a manhole located just past chlorine contact chambers &. flow mew. No issues of concern were observed with the disinfection system. d) las flandOng.The Town of Tarboro's W WTP has two (2) sludge drying beds, two (2) anaerobic digesters, three (3) aerobic digesters, and an aerated sludge holding lagoon (w/ Bluefrog aerators). Drying beds. One of the drying beds was in use during the inspection. On going efforts to dewater supemate from the aerated sludge holding lagoon into the drying beds woe observed. Mr. Pesden explained that the dewatering efforts are intended to help thicken the solids and decrease the sludge volumes for hauling. (Granville Farms is the sludge hauler.) .Anaerobic digesters. One of the anaerobic digesters is used, the other is not in use and is not operable. .Aerobic digesters. One (1) of the three (3) pumps has been removed for repairs from the aerobic digesters. Mr. Peaden explained that the pump has been repaired and is ready to be reinstalled. The Town is trying to schedule the installation with the contractor. (This work requires use of a crane to reinstall the pump.) e) Flow M&M. Effluent Flow is reported on the DMP- Both the influent and effluent flow meters are calibrated quarterly by Chadwick. Both flow meters were last calibrated on April 4, 2024. No issues of concern were observed with the flow measurement devices. Please continue to ensure that current calibration stickerslidentification and calibration documentation are maintained and available for review. f) Influent and eft ent. As required by the subject permit, influent and effluent sampling is achieved either by grab or composite sampling. The effluent composite samplers are set up to collect #low proportional samples over a 24-hour period. The observed temperature for both the influent and effluent composite sampler refrigerators were less than 5 degrees Celsius. No issues of concern were observed with the composite samplers. g) 11 ad= rower. The facility has one emergency generator that will operate the entire WWTP. The on - site generator is maintained monthly by a contractor. h.) Efflumt (Out&n 0011 agi-cMade. The inspector observed the cascade aeration/effluent discharge from the outfall pipe to Tar River to be clear with no observable solids or foam. No detrimental impacts to the receiving waters from the effluent discharge were observed. DocuSign Envelope ID: 83B386A1-18954056-B402-C78A58BB3724 Tarboro WWTP-NC0020605 Compliance Evaluation Inspection Page 5 of 5 The overall condition of the subject facility was compliant with the NPDES permit requirements as observed on the day of the inspection. Please respond In writing to item number 12 listed above. If you have questions or comments about the inspection, this report or the requirements to take corrective action (if applicable), please contact Danny Smith at (919) 791-4249 or me at 919-791-4232 or via email at Vanessa.Manuel@go.nc.gov. Sincerely, [DOGWIamd by: UAk)-SS& f. Ikal,� 4u 61p16E0J1e341MF... Vanessa Manuel, Assistant Regional Supervisor Water Quality Regional Operations Section Raleigh Regional Olr-rce Division of Water Resources, NCDEQ Attachment: EPA Water Compliance Inspection Report Cc: L.aserflche DDcuSign Envelope ID: 83B386A1-1895-4D56-B402-C78A58BB3724 Unibd !#aMa 6rrvaonmartel Protecadn Aperx y Fours Approved. EPA vrspan Wk, D.C. 2040 Water Compliance Inspection Report OMB No. 2040-=7 Approval axphas"I-tee Section A: National Data System Coding Q.e.. PCS Transacu0n Code NPDES ydnwlday kupodb" Type Inspector Fee Type 1 U 2 U I,e I 3 I pgpg- I11 12 24M4M 17 181 C 19 l g Ul zu Ll 21 Inspection Work Days Fardlty Self -Mond" Evaluation Rod" 81 CIA 72 l wJ 73LJ74 75� I I I I I60 67L I 70J 71Li Section BFacility Data Name and Location of Farility kupscted (For Industrial Users dlsoberping 10 pOTW, also bxduds Entry Tlm *sm Pamdt Effective Date POTW none and NPDES oemd Numbed Tarboro 09:30AM 24104I24 20AM1 WWTP 101 Sewer Plant Rd Exit Tlneroae Permit Expiration Date Tarboro NC 2708E 02:OOPM 2410U24 24AWN Nems(s) ofOralle Repres intative(syMae(syPhons and Fax Number(s) Other Facility Data A/ Name. Address of Responsde OfficiallTitie/Phone and Fax Number iteWn Ray Psaden,PO Box 220 Tarboro NC 278EE0220 f=-E41.4204/ CORIDUM No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit M Flow Measurement M Operations 4 Mainttmar M RecordaftpoRs SO-MonftodM Progran M Sludge Handling Diopm M Fetidly Site Review f EluentlRecolving Wale Labolratory Section D: Summary of FindinglConur om (Attach 1ldditiorlal ahe sts of rerratIve and chekddiats as net eaetliry) (See attachment summary) Name($) and Sigruture(s) of Inspector(s) A9ency/OlBoa/Phons and Fax Numbers Data Sep1en D Smith by: DWRIRRO VVOA19-791.42001 5/6/2024 ++Dwuftmd 9i/A7�A� 8iareebure d M Agency/OEi e/Phoes and Fax Numbers Dole ualtat iSa . N4U-Ud 5/6/2024 EPA Farm 35OD-3 (Rev 9-941 Previous edition era obsolete. page# 1 DocuSign Envelope ID 83B386A1-1895-4D56-B402-C78A58BB3724 NPDES Pin -%By IMPKM- TM „ 24IM4 17 18ICI Sedion D: Summary cf FindinyfCommenb (Attach additional sheets of namiM and chocidisb as necommq) Paq 2 DocuSign Envelope ID: 838386A1-18954D56-B402-C78A58BB3724 Permk: NC0020605 owner -Fa illy: TalborO WVTP Inspaenon nab: 04l MA24 lna"Wen Type: Ca"— EvaluaWn Operafts &MaintenanceYes No NA NE Is the plant generally dean with acceptable housekeeping? 0 ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ■ ❑ ❑ ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Perm Yes No NA HE (If the present permit expires in B months or less). Has the pem>Ktee submitted a new ❑ ❑ ■, ❑ applicaiilon? Is the facility as described in the permit? 0 ❑ ❑ ❑ # Are there any special conditions for the permit? 0 ❑ ❑ ❑ Is access to the plant eke restricted to the general public? M ❑ ❑ [) Is the Inspector granted acme to all areas for inspection? 0 ❑ ❑ ❑ �e w :a 1 =i'. !1.=_ iF- F 1 =1.1=. - M 1-t7-7 1 1 ,= .-,. j _ .1,11 tll 11L�7 7—T L-1 Is the capadty adequate? 0❑ 1313 Is the mixing adequate? M ❑ 1313 Is the site free of excessive foaming In the tank? M ❑ ❑ ❑ # Is the odor acceptable? M❑ ❑ ❑ # Is tankage available for properly waste sludge? ■ ❑ ❑ ❑ Comment: Anaerobic Dlatao Type of operation: Is the capacity adequate? M ❑ ❑ ❑ # Is gas stored on site? ❑ ❑ ❑ Is the dtgester(s) free of Ong covers? ❑ ❑ ❑ ■ Is the gas burner operational? ❑ ❑ ❑ Is the digester heated? ❑ ❑ ❑ 0 Is the temperature maintained constantly? ❑ ❑ ❑ A Is tankage available for properly waste sludge? 0 ❑ ❑ ❑ Comment: On"mcgbic dkie-ster Is used, 3h2 other dkmter is not In use and is not operable. Pages 3 DocuSign Envelope ID 838386A7-1895-4D56-B402-C78A58BB3724 Pon N00020605 owow-paclar. liub—WWTP NapeNon Dab: o4 ZCM4 rgpuman Type: COMOOrm EvdUffdw Anaerobic Dinester Yes No NA NE Dndm-@2do Is there adequate drying bed space? Yes No NA NE ❑ ❑ 0 ❑ Is the sludge disMbuUon on drying beds appropriate? ❑ 0 0 ❑ Are the drying beds free of vegetation? 00 ❑ ❑ # Is the site tree of dry sludge remaining in beds? ■ ❑ ❑ ❑ Is the site free of stockpiled sludge? 0❑ ❑ ❑ Is the flitrate from sludge drying beds returned to the front of the plant? 0 ❑ ❑ ❑ # Is the sludge disposed of through county landfill? ❑ 0 ❑ ❑ # Is the sludge land applied? ■ ❑ ❑ ❑ (Vacuum Alters) Is polymer mixing adequate? ❑ ❑ 0 ❑ Comment: 0" Seffl2!a Yes No NA HE Type of bar screen a.Manual b.Medwdcal Are the bars adequately screening debris? M❑ ❑ ❑ Is the screen tree of excessive debris? M❑ ❑ a Is disposal of screening in compliance? 0 ❑ ❑ ❑ Is the unit In good condition? ❑ 0 1313 Comment: Grit Removal Yes No NA NE Type of grit removal a.Manual ❑ b.Mechanical 0 Is the grit free of excessive organic matter? 0 ❑ ❑ ❑ Is the grit free of excessive odor? M ❑ ❑ ❑ # Is disposal of grit in compliance? M ❑ ❑ ❑ Comment: PaW 4 DocuSign Envelope ID: 83B386A1-18954D56-B402-C78A58BB3724 Peraft NCO020005 Owner TaA-0 WWrP IrtapeeeM Dab: 041240=4 laspedlpn Type: Compliance Evaluation Primary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? ■ ❑ ❑ ❑ Is the site free of excessive buildup of solids In center well of circular dormer? ■ ❑ ❑ ❑ Are weirs level? ❑ ❑ ❑ 0 Is the site free of weir blockage? [] ❑ ❑ 0 Is the site free of evidence of short-circuiting? ❑ ❑ ❑ 0 Is scum removal adequate? M ❑ ❑ ❑ Is the site free of excessive floating sludge? 0 ❑ ❑ ❑ Is the drive unit operational? M❑ ❑ ❑ Is the sludge blanket level acceptable? ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) ❑ ❑ ❑ Comment: Sewnftry Clarer Is the clarifier free of black and odorous wastewater? Yes 0 No ❑ NA NE ❑ ❑ Is the site tree of excessive buildup of solids in corder well of circular clarifier? ■ ❑ ❑ ❑ Are weirs level? ❑ ❑ ❑ M Is the site free of weir blockage? ❑ ❑ ❑ Is the site flee of evidence of short-circuiting? (] ❑ ❑ Is scum removal adequate? ■ ❑ ❑ ❑ Is the site free of excessive floating sludge? N 0 ❑ Is the drive unit operational? M ❑ ❑ ❑ Is the return rate acceptable (low turbulence)? M ❑ ❑ ❑ Is the overflow dear of excessive solids/pin floc? 0 ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately % of the sidewall depth) 0 ❑ ❑ ❑ Comment: Tricldina Filter Yes No NA HE Is the filter free of ponding? 0❑ ❑ ❑ Is the filter free of leaks at the center column of filter's distribution arms? ❑ ❑ ❑ ■ Is the distribution of Dow even from the distribution arms? 0 ❑ ❑ ❑ Is the filter free of uneven or discolored growth? ❑ ❑ ❑ Is the filter free of sloughing of excessive growth? ❑ ❑ ❑ M Are the niter's distribution arms orifices free of dogging? M ❑ ❑ ❑ Pop # 5 DocuSign Envelope ID: 83B386A1-1895-4D56.B402-C78A58BB3724 Pannit: N00020605 Owner - Rabl ty: Tarboro W WTP Mapsoeon Daft: 04/24=4 in mn Type; Compganoe Evsluatlon Trickling Fllter xsa No NA NE Is the filter free of excessive fitter flies, worths or shells? M ❑ ❑ ❑ Comment: One of two units in operetion. the other used for EO. Unit In anarafian wm r4mmn A Aemdon Basins Mods of operation Type of aeration system Is the basin free of dead spots? ■ ❑ ❑ ❑ Are surface aerators and ndxers operational? ■ ❑ ❑ ❑ Are the diffusers operational? ■ ❑ ❑ ❑ Is the foam the proper color for the treatment process? ■ ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? ❑ [] ❑ ■ Is the DO level acceptable? ❑ ❑ ❑ ■ Is the DO level acceptable?(1.0 to 3.0 mgll) Comment: ❑ ❑ ❑ E Are cylinders secured adequately? ■ ❑ ❑ ❑ Are cylinders protected from direct sunlight? ■ ❑ ❑ ❑ Is there adequate reserve supply of disinfectant? ❑ ❑ ❑ Is the level of chlorine residual acceptable? 0 ❑ ❑ ❑ Is the contact chamber free of growth, or stodge buildup? 0 ❑ ❑ ❑ Is two chlorine residual prior to de-chlorinsdon? 0 ❑ ❑ ❑ Does the Stationary Source have more then 2500 The of Chlorine (CAS No. ❑ [l ❑ 7782-50-5)? N yes, then is there a Risk Management Plan on site? ❑ ❑ ❑ N yes, then what is the EPA twelve digit ID Number? (t 000- _ ) If yee, then when was the RMP last updated? Comment: Do-chladnMlon Yes No NA NE Type of system ? Is the feed ratio proportional to chlorine amount (1 to 1)? ■ ❑ ❑ ❑ Pager 6 DocuSign Envelope ID; 83B386A1-1895-4D56-B402-C78A58BB3724 Pamh: N00020806 Omm-Faoilgy: TarboroWWTP Nnpeotlon Dab: 0412W2024 Inapearbn tape: Complbnm Evaluadan Do-chIg nation Yea No NA NE Is storage appropriate for cylinders? ❑ ❑ ❑ 0 # Is de -chlorination substance stored away from chlorine containers? M ❑ ❑ M Comment: Are the tablets the proper size and type? 0 ❑ 0 ❑ Are tablet de -chlorinators operational? ❑ ❑ M ❑ Number of tubes in use? Comment: Studbv Power Xes No NA NE Is automatically activated standby power available? 0 ❑ ❑ ❑ Is the generator tested by Interrupting primary power source? ❑ ❑ ❑ Is the generator tested under load? ❑ ❑ ❑ ■ Was generator tested & operational during the Inspection? ❑ ❑ ❑ Do the generator(s) have adequate capacity to operate the entire wastewater site? ■ ❑ ❑ E,] Is there an emergency agreement with a fuel vendor for extended nm on back-up [] ❑ ❑ 0 power? Is the generator fuel level monitored? M❑ ❑ ❑ Comment: ORC up -gained that he would look in Q status of emerg M agreeemnt with fuel. Imay 1 vendor for Influenj Sampling # 1s composite sampling Now proportional? Yas ■ No ❑ NA NE ❑ ❑ Is sample collected above side streams? 0 ❑ ❑ ❑ Is proper volume collected? ❑ ❑ ❑ Is the tubing clean? M❑ ❑ ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 M ❑ ❑ ❑ degrees Celsius)? Is sampling performed according to the permit? 0 11 0 ❑ Comment: Effluent Sampling Yes No NA NE Is composite sampling flow proportional? 0 ❑ 1313 Is sample collected below all treatment units? 0 ❑ ❑ ❑ is proper volume collected? ❑ E3 ❑ Page# 7 Do0uSign Envelope ID: 83B386A1-i8954D56-B402-C78A58BB3724 Pr lk NC0020605 ovn w.Fr&dmr: Tarboro WWrP kopedion Cab. 0424=4 gapecyan typo: Compliance EvNuatlon MU291 sampling In No NA NE Is the tubing dean? M❑ 0 ❑ # Is proper temperature set for sample storage (kept at less than or equal to 6.0 ■ ❑ 1313 degrees Celsius)? Is the facility sampling performed as requlred by the permit (frequency, sampling type M ❑ ❑ ❑ representative)? Comment: Pogo 8