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HomeMy WebLinkAbout090198_Application_20240401State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2024. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AWS090198 2. Facility Name: Pinnacle Sow Farm 3. Permittee's Name (same as on the Waste Management Plan): Pinnacle Farm LLC 4. Permittee's Mailing Address: PO Box 2979 City: Elizabethtown State: NC Zip: 28337-2979 Telephone Number: 910-866-4395 Ext. E-mail: 5. Facility's Physical Address: £ w6v " City: Clarkton State: NC Zip: 28433 6. County where Facility is located: Bladen 7. Farm Manager's Name (if different from Landowner): DwAd-&Nordin g, Farm Manager's telephone number (include area code): '_ % 29j! n =t. �—��� 9. Integrator's Name (if there is not an Integrator, write "None"): Mu[nhv-Brown LLC 10. Operator Name (OIC): Leslie L. Stutts Phone No.: 9}'3ri'5T-707U — OIC 4. 20897 11. Lessee's Name (if there is not a Lessee, write "None"): qj(0 `qqs- 0-741 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine - Boar/Stud 130 Swine - Wean to Feeder 500 Swine - Feeder to Finish 1,224 Swine - Farrow to Wean 4,462 Operation Types: Swine Cattle Dry Poultry Other Tvves Wean to Finish Dairy Calf Non Laying Chickens Horses - Horses Wean to Feeder Dairy Heifer Laying Chickens Horses - Other Farrow to Finish Milk Cow Pullets Sheep- Sheep Feeder to Finish Dry Cow Turkeys Sheep - Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poulti N Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): (Fil]Ner]fy the following information. Make all necessary corrections and provide missing data.) Structure Name Structure Type (Lagoon/Digester/ WSP) Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) _ I Lagoon 2/6/2009 Full, clay 2,341,652.00 ,298,935.00 27.00 1 Lagoon 1 130,680.00 2 Lagoon 2/6/2009 Full, clay 2,014,804.00 295,293.00 27.00 2 Lagoon 130,680.00 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d), either by mailing to the address below or sending it via email to the email address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed bs- the owner and a certified technical Lecialist_. containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist, all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name (Print): _rhQe _ Title: f� Signature: 4-- r ,y-; — —L —.______ Date: Name (Print): Signature: Name (Print): Signature: Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: aniinai.6peration$Qdeq.nc.gov NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 ROY COOPER Governor ELIZABETH S. B1SER Secretary RICHARD E. ROGERS, JR. Director Pinnacle Farm LLC Pinnacle Sow Farm PO Box 2979 Elizabethtown, NC 28337-2979 y4 M A!\ NORTH CAROLINA Environmental Quality February 12, 2024 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: RECEIVED MAR 2 9 2024 INC DEQ/DWR Central Office Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2024. In order to ensure your continued coverage under the State Non,Discharge, General Permits. vou must submit an apnlication for hermit coverage to the Division of Water Resources (DWRI b� April 3. 2024. Enclosed vou will find a "Reuuest for Certificate of Coverage for Facility Current1y Covered by an Expiring State Non -Discharge General Permit." The application form must be completed. sinned by the Permittee_ and returned to the DWR b5 Avril 3.2024 Mailing Address: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699 1636 Email: animal.operationsOdea.nc.gov phone: (919) 707 9129 Please note that you must include one. ill cop% of the Certified Animal Waste Management Plan rCAWMP_Lwith the completed and signed application form. A list. of items included in the CAWMP can be found on age 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. Copies of the animal waste operation State Non -Discharge General Permits are available at www.de,j.nc.-ov/ani_malpermits2024. General permits can be requested by writing to the address above. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129. Sincerely, Ai� Michael Pjetraj, Deputy Director Division of Water Resources Enclosures: Request for Certificate of Coveras=e for Facilit. Current]. Covered b- an Expiring State Non-Dischame General Permit Nor�CarpliaaDeportasmtof8a�ironmmtalQua[>lty Dirisiasoftl'ilrrResourors ��. � �E12NorthSxlisb�rcStttet 1Q343ia�5eixiseCtaA�r Raiei�h,NortgCa�lina2T6D93d36 919.TD79129 M Nutrient Management Plan For Animal Waste Utilization This plan has been prepared for: Pinnacle Sow Farm (09-198) Pinnacle Farm, LLC P.O. Box 2979 Elizabethtown, NC 28337 (910) 872-0004 Icoovial PALGIE ( 05-31-2013 This plan has been developed by: Ronnie G. Kennedy Jr. Agriment Services, Inc. PO Box 1096 Beulaville, NC 28518 252-568- eveloper Signature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. Signature (owner Date Signature (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: echnical Specialist Signature Date ................................................................................................................................................... Preview Database Version 3.1 Date Printed: 05-31-2013 Cover Page I 3 f.� �.►� �s�.sJ.r ,dam, PIS Bs~Nwt?'s of Carolina 12/19/2006 Hwy 24 East Warsaw, NC 28398 1 AVRN Certified Animal baste Management Plan Grower(s): Murphy Brown LLC Farm Name: Pinnacle Sow Faun County: niaaen Farm Capacity: Farrow to Wean 4462 Farrow to Feeder Farrow to Finish Wean to Feeder 500 Feeder to Finish/Boars 1354 Staraae Structure: Anaerobic _agoon Storage Period: >180 days ' Application Method: Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste Is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWQ regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 8 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft, tons, etc.): Capacity T e Waste Produced perAnimal Total 4462 Farrow to Wean 3212 gal/yr 14,331,944 gal/yr Farrow to Feeder 4015 gal/yr galtyr Farrow to Finish 10585 gal/yr gal/yr 500 Wean to Feeder 223 gal/yr 111,500 gal/yr 1354 Feeder to Finish/Boar 986 gal/yr 1,335,044 galtyr 0 AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: $4.1 Total N Required 1st Year: 29766.325 Total N Required 2nd Year: 27323.2 Average Annual Nitrogen Requirement of Crops: 28,544.76 Total Nitrogen Produced by Farm: 13,792.20 Nitrogen Balance for Crops: (14,752.56) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 8 to YS p to tO LG �lO Iq lq NN�00tP9 {� to f:h tgNNlnO 0�4� n tN+1 Ntq to tq0 W C1 �M Ci do ,p nrN(N� I�f th M tC1 �Qjt(opA b Q t(j m ti� N] OTs i9 m n a~O ^ M 1(1 W N eR,qti7 t�A Q+ 46 =01 coNn •f I' m to C1 ^ a iJ f�i 07 F �R�N� �� Mo�+o:o�r$r��lon r T �o Tv`n`jc� n 2 n A ANn �h n ti A n tiF AMe ^ nAAANOOmt�o �a �Lol �'+M MMc7 4'lM M Ma7 M r'i rsM M MMr9 MMMMM��tMp I~9�fn�1 C�91�')G�dO m M m Z a Iq N u: Iq tq lD� A lqQ I7 m �LLtqq G aOMOm q pw? 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The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In Fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially We In the season (i.e. April or May). Shading may result If small grain gets too high and this will definately interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two Inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized / unit yield A Barley 1.6 Ibs N / bushel B Hybrid Bermudagrass - Grazed 50 Ibs N / ton C Hybrid Bermudagrass - Hay 50 Ibs N / ton D Corn - Grain 1.25 Ibs N / bushel E Corn - Silage 12 Ibs N / ton F Cotton 0.12 Ibs N / Ibs lint G Fescue - Grazed 50 Ibs N / ton H Fescue - Hay 50 Ibs N / ton I Oats 1.3 Ibs N / bushel J Rye 2.4 Ibs N / bushel K Small Grain - Grazed 50 Ibs N / acre L Small Grain - Hay 50 Ibs N / acre M Grain Sorghum 2.5 Ibs N / cwt N Wheat 2.4 Ibs N / bushel O Soybean 4.0 Ibs N / bushel P Pine Trees 40 Ibs N / acre / yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yr/animal Farm Totalr' r 4462 Farrow to Wean 0.84 3748.08 Farrow to Feeder 1 Farrow to Finish 4.1 500 Wean to Feeder 0.072 36 1354 Feeder to Finish 0.36 487.44 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4271.52 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 21357.6 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 71 acreas of land. If you apply the sludge to corn at a rate of 126 pounds per acre, you will need 170.8608 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown In the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr * inches Pinnacle 2 Norfolk C 0.5 1 3 Norfolk C 0.5 4 Norfolk C 0.5 1 5 Norfolk C 0.5 1 6 Norfolk C 0.5 1 7 Norfolk C 0.5 1 8 Norfolk C 0.5 1 9 Norfolk C 0.5 10 Norfolk C 0.5 1 11 Goldsboro C 0.4 1 12 Goldsboro C 0.4 1 13 Exum C 0.35 1 14 Exum C 0.35 1 15 Exum C 0.35 1 16 Exum C 0.35 1 17 Exum C 0.35 1 18 Exum C 0.35 1 19 Exum C 0.35 1 20 Exum C 0.35 1 21 Goldsboro C 0.4 1 22 Goldsboro C 0.4 1 23 Goldsboro C 0.4 1 24 Goldsboro C 0.4 1 25 Exum D 0.35 1 26 Exum D 0.35 1 27 Exum D 0.35 1 28 Exum D 0.35 1 29 Exum D 0.35 1 Optional* subl Norfolk C 0.5 1 sublb Goldsboro C 0.4 1 sub2 Exum C 0.35 1 sub3 Goldsboro C 0.4 1 sub4 Goldsboro C 0.4 1 sub5 Exum D 0.35 1 sub6 Exum D 0.35 1 sub? Nahunta D 0.4 1 sub8 Nahunta D 0.4 1 6of8 ARN Additional Comments: w 500/6 reduction of PAN/animaVyear taken based on Historical records. 7of8 Ila M NUTRIENT MANAGEMENT PLAN CERTIFICATION Name of Farm: Pinnacle Sow Farm Owner: Murphy Brown LLC Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon In the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be ,available for review by NCDWQ upon request. Name of Facility Owner: Murphy Brown LLC Signature: tom- -'zL _ o( Name of Manager (if different from owner): L ] 0.tl G r ��6c k Signature: Aaw • Name of Technical Specialist: Affiliation: Address: Signature: Telephone: Toni W. Brown LLC PO Box 856 Warsaw, NC 28398 (910) 293.3434 8of8 Date Date Date NRCS WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste, if the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who Is within a reasonable proximity, allowing himther the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, Increase in the number of animals, method of utilization, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 - Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6 When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 1 of 3 NRCS WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). AWN Animal waste shall not be applied closer than 100 feet to wells. M 12 Animal waste shall not be applied closer than 200 feet of dwellings other than those 13 owned by the landowner. Waste shall be applied in a manner not to reach other property and public right-of-ways. 14 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by 15 discharge or by over -spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that courses no runoff or drift from the site. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall 16 not be discharged into the animal waste management system. 2 of 3 NRCS WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 18 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 19 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied propellant with no further applications animal waste during the crop season. 20 Highly visible markers shall be installed to mark the 'top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 21 Waste shall be tested within 69 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 22 M Dead animals will be disposed of in a manner that meets North Carolina regulations. 3 of 3 r ..il WA JU t V� /A coo ISO - I 4 rn TOO FA Vs f 1 ""�fW \ L • J�9s g1 e. fK y t o f J i l' 6 4 lk 4 1;, Iri � _ rp7-f4 L/Vm ��� i •YY � �hfi. ' ' � . \ ` . . ' 3 [;rower: Ju I , L.L.U. - rinni Address: 412 Lafayette St. Clinton, NC 28328 County: ' Bladen )esigned by: KbVV Checked By: DSE Date: 02/06/09 Sheet 1 of 12 ANAEROBIC WASTE LAGOON DESIGN 1st STAGE FARM INFORMATION Farm Pooulatlon: Nursery: ------------ 500 Hd. Wean to Finish: 0 Finishing: --------------- 1224 Hd. Farrow to weanling: ---------------- 4462 Hd. Farrow to feeder: 0 Farrow to finish: ------------------ 0 Boars: — ---------- ------ 130 Hd. Storage Period: 180 Days 100 Yr.124 Hr Storm Event ---------- 7.5 In. "Heavy Rain" Factor 7.6 In. Rainfall in Excess of Evaporation -------- ---------- 7.0 In. Additional Water Usage: ------------•-- 0 Additional Drainage Area: ---------•------ 0 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (YIN) ------ ---- Y Does Operator Want Emergency Spillway? REQUIREDIIIIIII Y Was This Design Built Prior to 9/96? (YIN) --------- N Is Drain Tile Req'd to Lower SHWT? (YIN) ----------- N Seasonal High Water Table Elev:--------- -------- i01 Ft. Freeboard: ---------------- 1.0 1.0 Ft. Emergency Spillway Flow Depth: 0.3 Side Slopes: =-- ---- --- - 3 :1 (H:V) 0.0 0.0 ______________. Top of Dike Elevation: - Depth 105.50 Ft. Finished Bottom Elevation: ------ ---------- 10.40 Ft. 95.10 Ft. Start Pump Elevation: ---- ---- 31.44 In. 102.88 Ft. Stop Pump Elevation: ----.......... 33.6 In. 102.70 Ft. LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES % E 'D. Storm Stor = 373669 (Cu.Ft.) 375,881 (Cu.Ft.) 100.59% Temporary = 0 (Cu.Ft.) 49,879 (Cu.Ft.) Permanent = 1887219 Cu.Ft.) 1,915,891 (Cu.Ft.) 101.52% Total Volume = 2,260,887 (Cu.Ft.) 2,341,662 (Cu.Ft.) 103.57016 1/2 Treatment Volume = 943,609 (Cu.Ft.) 112 Treatment Volume Elevation = 99.48 Ft. Min. Required Liner Thickness ...... — ........... 1.5 Ft. Lagoon Surface Area: (Inside TOD)— ----------------- 298,935 S.F. Murphy -Brown. LLC Engineering P.O. Box 856 ,Warsaw, NC 28398 (910) 293-3434 A Grower: Ju 1, L.L.U. - "nm Address: 412 Lafayette St. Clinton, NC 28328 County. Bladen Checked By: DSE Date: 02/06/09 Sheet 2 of 12 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Elevation FT. Contour Area SF Incr. Vol. C{ u. FT) Cumul. Vol. (Cu. FT) 95.10 226,179 0 96.00 232,143 206,245 206,245 97.00 238,849 235,496 441,741 98.00 245,632 242,241 683,981 99.00 252,491 249,062 933,043 100.00 269,426 255,959 1,189,001 101.00 266,438 262,932 1,451,933 102.00 273,526 269,982 1,721,915 103.00 280,690 277,108 1,999,023 104.00 287,931 284,311 2,283,334 105.00 295,248 291,590 2,574,923 105.50 298,935 148,546 2,723,469 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 2,260,887 CF CUMULATIVE VOL. ZONE VOL. 103.57% END PUMP = = _ = 102.70 FT 1,915,891 CF TR'MT 1,915,891 101.52% START PUMP = = 102.88 FT 1,965,770 CF TEMP 49,879 MAX STORAGE = 104.20 FT 2,341,652 CF STORM375,881 100.59% Murphy -Brown, LLC Engineering P.O. Box 866.Warsaw, NC 28398 (910) 293-3434 Grower: JU 1, L.L.L. - rinna Address: 412 Lafayette St. Clinton, NC 28328 Countv: Bladen resigned by: KbVV Checked By: DSE Date: Sheet 3 of 12 02/06/09 ANAEROBIC WASTE LAGOON DESIGN 2nd STAGE FARM INFORMATION Farm Population: Nursery: ------------------ 500 Hd. Wean to Finish: ---------------- 0 Finishing: ----- -- ----- 1224 Hd. Farrow to weanling:---------------- 4462 Hd. Farrow to feeder: --------------- 0 Farrow to finish: ..... -- ------------ 0 Boars: ----- 130 Hd. Storage Period: ----------------- 180 Days 100 Yr. / 24 Hr Storm Event --------- ------ 7.5 In. "Heavy Rain" Factor 7.5 In. Rainfall in Excess of Evaporation ----------- ------- 7 In. Additional Water Usage: •------- 0 Additional Drainage Area: ------------ 298,935 S.F. LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N) ------ Y Does Operator Want Emergency Spillway? REQUIREDIIIIII! Y Was This Design Built Prior to 9/96? (Y/N)---------- N Is Drain Tile Req'd to Lower SHWT? REQUIREDIMIII Y Seasonal High Water Table Elev:------------------ 1010 Ft. Freeboard: ------------------- 1.0 Ft. Emergency Spillway Flow Depth, 0.3 Side Slopes: --------- ---- - 1 3 :(H:V) 0.0 0.0 Top of Dike Elevation: --- —---- ------ Depth 105.50 Ft. Finished Bottom Elevation: --------------- 9.00 Ft. 96.50 Ft. Start Pump Elevation: --------------- 31.44 In. 102.88 Ft. Stop Pump Elevation: ---------------- 96 In. 97.50 Ft. LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES % Rgg�Q- Storm Stor = 369116 (Cu.Ft.) 372,691 (Cu.Ft.) 100.97% Temporary = 1214450 (Cu.Ft.) 1,400,974 (Cu.Ft.) 115.36% Permanent = 0 (Cu.Ft.) 241,139 (Cu.Ft.) Total Volume = 1,583,566 (Cu.Ft.) 2,014,804 (Cu.Ft.) 127.23% 90 Temporary Storage Volume Elevation = 100.32 Ft. 62.20 In. Min. Required Liner Thickness -- ------------- --- 1.5 Ft. Lagoon Surface Area: (Inside TOD)------------------- 295,293 S.F Murphy -Brown. LLC Engineering P.O. Box 856. Warsaw, NC 28398 (910) 293-3434 m CjioWer: JU 1, L.L.U. - rmm Address: 412 Lafayette St. Clinton, NC 28328 County: Bladen Checked By: DSE Date: 02/06/09 Sheet 4 of 12 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation FT. Area (SFI Incr. Vol. SCu. FT) Cumul. Vol. Cu. FT 96.50 237,282 0 97.00 240,355 119,409 119,409 98.00 246,563 243,459 362,868 99.00 252,839 249,701 612,569 100.00 259,183 256,011 868,580 101.00 265,595 262,389 1,130,969 102.00 272,076 268,836 1,399,805 103.00 278,624 275,350 1,675,155 104.00 285,241 281,933 1,957,087 105.00 291,925 288,583 2,245,670 105.50 295,293 146,805 2,392,475 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 3,489,917 CF CUMULATIVE VOL. ZONE VOL. 127.23% END PUMP = _ _ = 97.50 FT 241,139 CF TR'MT 241,139 START PUMP = = 102.88 FT 1,642,113 CF TEMP 1,400,974 115.36% MAX STORAGE = 104.20 FT 2,014,804 CF STORM, 372,691 100.97% Murphy -Brown, LLC Englnearing P.O. Box 856,Warsaw, NC 28398 (910) 293-3434 Grower: JCT, L.L.C. - Pinn; Address: 412 Lafayette St. Clinton, NC 28328 County: Bladen MINIMUM REQUIRED VOLUME_ CALCULATIONS Ist STAGE 1 st Stage Designed By: KBW Checked By: DSE Date: 02/06/09 Sheet 5 of 12 1 Permanent Storage: Required Treatment Volume: ALVV Animal Type Capacity otal Nursery 500 30 1.00 15,000 Wean to Finish 0 115 1.00 0 Finishing 1,224 135 1.00 165,240 Farrow to weenling 4,462 433 0.67 1,294,471 Farrow to feeder 0 522 0.67 0 Farrow to finish 0 1,417 1.00 0 Boars 130 400 0.50 26,000 Total Kequlrea i reatment volume tuu. Fn./— Sludge Storage Volume: nlma ype Capac ry (cu. lb) ota Nursery Wean to Finish Finishing 500 0 1,224 30 115 135 0.25 0.25 0.25 3,750 0 41,310 Farrow to weanling 4,462 433 0.17 328,448 Farrow to feeder 0 522 0.17 0 Farrow to finish 0 1,417 0.25 0 Boars 130 400 0.25 13,000 Total Required Sludge Storage volume (cu. T14= JVV,JV V Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) ' 100Yr./24Hr. Storm(in) / 121n./ft. Vol .= (298935 sq.ft + 0 sq.ft.) ' 7.5 in. /12 in./ft. Total Required Volume for 100Y0241-1r. Storm Event (cu.ft)= 186,834 "Heavy Rain" Storage: Vol: (Lagoon Surf. Area + Addt'I Drainage Area) ' "Heavy Rain" Factor (in) 112in./ft. Vol.= (298935 sq.ft + 0 sq.ft.) ' 7.5 in. 112 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 186,834 (for Extended Periods of Chronic Rainfall) Total Required Storm Storage (100Yr. / 241-1r. Storm +'hleavy Rain')= 373,669 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) _ C Engineering 1,887,219 (CU.FT) TOTAL REQUIRED 1st STAGE VOLUME = 2260887 (CU.FT.) 856, Warsaw NC 28398 Address: JCT, L.L.C. - Pinnacle 1 st Stage 412 Lafayette St. Clinton, NC 28328 Bladen Temporary Storage Volume:. Manure Production: resigned By: KBW Checked By: DSE Date: 02/06/09 Sheet 6 of 12 n ma a Capacity to. er o= Total Nursery 500 180 0.30 27,000 Wean to Finish 0 180 1.17 0 Finishing 1,224 180 1.40 308,448 Farrow to weanling 4,462 180 4.30 3,453.588 Farrow to feeder 0 180 4.50 0 Farrow to finish 0 180 113.50 0 Boars 1 130 180 1 4.00 93,600 Total Manure Production (gals.)= 3,882,636 Total Manure Production (cu.ft.)= 519,069 Excess Fresh Water: Artimal Type Capacity to. Period= Tota Nursery 500 180 0.20 18.000 Nursery 0 180 0.77 0 Finishing 1,224 180 0.90 198,288 Farrow to weanling 4,462 180 2.90 2.329,164 Farrow to feeder 0 180 3.50 0 Farrow to finish 0 180 9.50 0 Boars 130 180 1 2.70 63,180 Total Fresh Water Excess (gals.)= 2,5o8,632 Total Fresh Water Excess (cu.ft.)= 348,748 w Grower:�41 .C. - Pinnacle 1 st Stage Address:yette St. Clinton, INC 28328 County: 8laden Temporary Storage Volume: (ConL) Designed By: KBW Checked By: DSE Date: 02/06/09 Sheet 7 of 12 Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area 1 st + Lagoon Area 2nd + Additional Drainage Area) * Rainfall / 121n./ft Vol.= (298935 sq.ft. + 295293 sq.ft. + 0 sq.ft.) * 7.0 in. /12 in./ft. Total Required Volume for Rainfall In Excess of Evap. (cu.ft.)= 346,633 Storm Storage: Vol.=(Lagoon Surface Area 1st + Lagoon Area 2nd + Additional Drainage Area * 100Yr./24Hr Storm(tn.)/121n.t Vol.:: (295293 sq.ft. + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 100Yr.124Hr. Storm Event (cu.ft)= 184,658 "Heavy Rain" Storage: Vol.=(Lagoon Area 2nd + Additional Drainage Area) * = Heavy Rain Factor(in) / 12in./ft. Vol.= (295293 sq.ft. + 0 sq.ft.) * 7.5 in. 112 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 184,558 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage Is Required ,. 0 Total Required Storm Storage (100Yr. / 24Hr. Storm +'Heavy Rain')= 369,116 (CU.FT) Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storal 1,214,450 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 0 (CU.FT) TOTAL REQUIRED 2nd STAGE VOLUME=1583566 (CU.FT.) Grower: JCT, L.L.C. - Pinnacle 1st Stage Address: 412 Lafayette St. Clinton, NC 28328 County: Bladen Designed By: _ �KBW Checked By: Date: Sheet 9 of 12 _TM DSE 02/06/09 LAGOON DESIGN SUMMARY 2nd STAGE Top of Dike Elevation .... ...... ---- 105.50 FT. Emergency Spillway Crest Elevation ---•------------ 104.20 FT. Top of 100Yr. / 241-1r. Storm Storage ------------ 104.20 FT. Top of "Heavy Rain" Storage ----------------- 103.55 FT. Start Pump Elevation ...... ----......... 102.88 FT. End Pump Elevation ----- ------------ 97.50 FT. Top of Sludge Storage --------------•-- 98.09 FT. Seasonal High Walertable Elev.------------------ 101.60 FT. Finished Bottom Elevation -------------- 96.50 FT. Inside Top Length ------------- Not Applicable Inside Top Width -------------- Not Applicable Side Slopes -----------•--- 3.0:1 H:V Lagoon Surface Area ------- ---------- 295,293 SF Min. Liner Thickness (if required) --------------- 1.5 FT. Freeboard Depth ----- ------ ------- 1.00 FT. Temporary Storage Period ------------------- 180 Days TOTAL DESIGN VOLUME = 2014804 (CU.FT.) Zone Depths: Treatment / Sludge Storage Zone Depth ------ ---- 1.0 FT. Temporary Storage Zone Depth ----------- 5.4 FT. Freeboard / Storm Storage Zone Depth ----------- J 2.6 FT. Total Lagoon Depth ----------- 9.0 FT. 0) 293-3< Grower: Address: Comy: JCT, L.L.C. - Pinnacle 1 st Stage 412 Lafayette St. Clinton, NC 28328 Bleden Designed By: Checked By: Date: Sheet 8 of 12 KBW DSE 02/06/09 LAGOON DESIGN SUMMARY 1st STAGE Top of Dike Elevation --- -- 105.60 FT. Emergency Spillway Crest Elevation ------. 104.20 FT. Top of 100Yr. / 241-1r. Storm Storage -- ....... -- 104.20 FT. Top of "Heavy Reln" Storage -------------- Not Applicable Start Pump Elevation ----------- 102.88 FT. End Pump Elevation ---- 102.70 FT. Top of Sludge Storage --------------- 96.77 FT. Seasonal High Watertable Elev. -- 101.60 FT. Finished Bottom Elevation --------------- 95.10 FT. Inside Top Length -- — Not Applicable Inside Top Width _..___._____._. Not Applicable Side Slopes ------------•-- 3.0:1 H:V Lagoon Surface Area ----- -- 298,935 SF Min. Liner Thickness (If required) — ... -----....... 1.5 FT. Freeboard Depth — ....... --- 1.00 FT. Temporary Storage Period ----------- 180 Days Zone Depths: w TOTAL DESIGN VOLUME = 2341652 (CU.FT.) Treatment / Sludge Storage Zone Depth ------ Temporary Storage Zone Depth - --• --- Freeboard / Storm Storage Zone Depth --------- Total Lagoon Depth ------ 7.6 FT. 0.2 FT. 2.6 FT. 10.4 FT. rn 0 cc MCI) 046 YD o ro0 65 a) 4 a] ai = 15 = OCU0Cl) 0 LO O Q I— W I > N W J � w z O U. O W '-1 Q O w w z N a� rn _ro a+ fA a) U ro Cco .: N d: co i N U C, z J J O N N C �vUm L N N m j (� Q U Rm o m 1 r Q O N _o I W J w 0 C0 LL O a O 00 1I Oq cV O e- II J� CD rn 11 CW')_ ilj W W W W w o P O a O O O w 0 J LL O I- o m W = `n z LL �I r r CD co N z 3 s 0 O 4 Q LU Q N .Q C N N Z F J w w Z O N m rn m U) U) U) C? Q 0 O O r W J w ❑ LL O a O 1� O~i O 06 O d 11 II W it WLU > W J w O J O mLL O LL 0rn � 10 Z ILL fl r 00 OR d o r r` d it II LUJ W W °- a [L Z> a a U) w N Z In 9 U J J Grower: JCT, L.L.C. -Pinnacle let Stage uesignea tsy: noVV Address: 412 Lafayette St. Checked By: DSE Clinton, NC 28328 Date: 02/06/09 County: Bladen _ Sheet 12 of 12 This livestock waste treatment lagoon Is designed in accordance with the North Carolina Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised in September, 1996. Emergency Spillway: An Emergency Spillway has been designed per the owners request. NOTE: See attached Waste Utilization Plan '� • DESIGNED: U-� 4 ,fiir DATE:. ev�`� COMMENTS: The lagoon has been designed as an irregular shape. This design Is update of start and stop pump elevations and to show the 112 . treatment volume level for sludge storage. This design does not supercede the certification of the farm. Murphy -Brown, LLC Engineering P.O. Box 856, Warsaw NC 28398 (910) DEPARTUEjV7, Malt., (Ale) 240 211, err 1 750 lto%� 28 c CIL Cut �* rCD CM 13 ICAlt EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) (910)433-3300 EMERGENCY MANAGEMENT SERVICES (EMS) (9101862-6760 SOIL AND WATER CONSERVATION DISTRICT (SWCD) (910)862-3179 NATURAL RESOURCES CONSERVATION SERVICE (NRCS) 910 862-3179 COOPERATIVE EXTENSION SERVICE (CES) 910 862-4591 This plan will be implemented in the event that wastes from your operation are leaking; overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of dam. b) Pump wastes to fields at an acceptable rate. c) Stop all flow to the lagoon immediately. d) Call a pumping contractor. e) Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste. c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reason(s) that cause the runoff. e) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks - possible a) action: Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible b) pump, and pump back to lagoon. If holes are caused by burrowing animals, trap or remove animals and fill holes and c) compact with a clay type soil. Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 12/ 12/2007 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, after hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, and telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or -direction of the movement of the spill, weather and wind conditions. The corrective measures that have been undertaken and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice / technical assistance phone number. 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: Murphy Brown. LLC b. Contractors Address: P.O. Box 856 Warsaw, NC 28398 c . Contractors Phone: (910)293-3434 6. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) La a. Name: Kraiq Westerbeek b. Phone: 910 293 - 5330 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 12/ 12/2007 OPERATION P ANCE PLAID Proper lagoon management should be a year-round priority. it is especially Important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop Is dormant (such as wintertime for bermudagress) or when there are extended rainy spells such as a thunderstorm season In the summertime. This means that at the first sign of plant growth in the later winter / early spring, Irrigation according to a farm waste management plan should be done whenever the land In dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer! early fall the lagoon should be pumped down to the low marker (see Figure 2.1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Wolfing until the lagoon has reached Its maximum storage capacity before starting to Irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year. 24-hour storm Is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudegrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with SW pounds per arse of 10-10.10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice In years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation Is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria In the lagoon that are treating the waste, Maintenance Inspections of the entire lagoon should be made during the initial tilling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should Include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, end Overflow Pipes — look for: t . separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 900202130034' Lagoon surface -- look for: 1- undesirable vegetative growth 2. floating or lodged debris Embanknant — look for: 1. settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewali, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix If there Is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. AFN Transfer Pumps » check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is In need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised' by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon Is full, your neighbor's lagoon Is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be corning from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height M40202150035- re Identified problems should be corrected promptly. It Is advisable to inspect your system during or Immediately following a heavy rein. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. if your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during Initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. it Is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0. add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater Is added to a lagoon, the better the lagoon will function. Flush systems that wash waste Into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. °' • Practice water conservation --- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. 4 . 900202130036 • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. • Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). • Start irrigating at the earliest possible date In the spring based on nutrient requirements and soll moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fail to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. + Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump Intakes approximately 18 Inches underneath the liquid surface and as far away from thg drainpipe Inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are Installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grow on lagoon dam or embankment. • Remove sludge from the lagoon either when the sludge storage capacity Is full or before It fills SO percent of the permanent storage volume. • If animal production Is to be terminated, the owner is responsible for obtaining and Implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: ', ° proper lagoon sizing. • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids In an appropriately designed basin, or 5 M00202180037 • minlmlzing teed wastage and splllse. Lagoon sludge that Is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler Irrigation system onto nearby cropland; and soil Incorporate. • Oewater the upper part of lagoon by Irrigation onto nearby cropland or forageland; mix remaining sludge; pump Into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. • Oeweter the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back Into lagoon; allow sludge to dewater, haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed In detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains Intact. if you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner Injury. If the finer Is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this It should probably be applied to land with low phosphorus and metal levels, as Indicated by a soil test. and Incorporated to reduce the chance of erosion. Note that If the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure K00202130038 Lagoon failures result In the unplanned discharge of wastewater from the structure. Types of failures Include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures Include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert In lagoon design before placing any pipes In dams.) • Lagoon liquid levels -- high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner Integrity -- protect from Inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: if lagoon water Is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. EMERGENCY ACTION PL.A: 0l30R1dtf038 , 1 o 'n w. tts o M Z. i .s > '�- O ta+i O.Q SZw. O • it S u cu ta c S oo S .i o .! E c L. en x E c g R M 4i } b u V Al V. GL. t r w E m tL to A 0 Ci ti O LM CA O lu 4 IU T I ta A 12 *1 CC Q 43 E, 0.2 .0 cl to C: AZ %0 0% CN o 0 oj tj M a N a 0 V C > t4 04 AJ to Cn 'A 0 W 4- 0 yr > ARA 0 cn 0 Q. to v C., 0 lu S- 0 w U).5 -0 rj 0 0 cd m m C6 CO 0 bo 0 u . . . . < Q 22 =i � =) =) =) :3 =) Z) - a U) 0 cn 00 > 0 C-) 00 �3 () <;Zzzzzzzzztt- 0 0 s 0 C/) Mot-tatity Management Methods {check which method(s) are being implemented) O Burial three feet beneath the surface of the ground within 24 hours after knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. Rendering at a rendering plant licensed under G.S. 106- .b$.7 Sa4--'S -kr-ED AST' :$ rrE Au l"AL, (�Ltzr-7-t o,4d 8y 7` < C1 Complete incineration Ci In the case of dead poultry only, placing in a disposal pit of a size and design approved by the, Department of Agriculture t> Any method which in the professional opinion of the State Veterinarian would make passible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) 611 December 19, 1996 A W �� MoRrgLr-'y M,gIV check which"� GFMS�T �FrNo method(s) are DS being implemented) Burial three f eet beneath anyaftefloyyin9f � e ot7he death surface of th Stearn or public bod a burial be ground least 24. hours Y of water. st 300 feet from Rendering at a render' i hn9 plant licensed under G. S. � Complete incineration 7 06- 7 68.7 In ( ) design case of dead "c approved by he f try o��Placing rnadis Any method nt of A9rfculturpeosal pit of a size and Veterinarian which in the animal's value ° ild make pr°fessi°na f °pfnfo approval of the star,withoedange irng hussible the Sal lva9e oT paw o State Veterinarian an or animal healtdead ( must be attached (Written Version —November 26, 2018 Mortality Management Methods indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality D Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the.seasonal high water table. Attach burial location map and plan. El a Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 138.0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete Incineration according to 02 NCAC 52C .0102. a a A composting system approved and permitted tijr •the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit Is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). Q Any method which, In the professional opinioniof the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). DMass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and Is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be -done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact add ' I tC a res easures for disposal according to G.S.106-399.4. 'f Signature of Farm Owne anage Date Oe 312r6 Irg Signature of n cal Specialist Date State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2024. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AWS090198 2. Facility Name: Pinnacle Sow Farm 3. Permittee's Name (same as on the Waste Management Plan): Pinnacle Farm LLC 4. Permittee's Mailing Address: PO Box 2979 City: Elizabethtown State: NC Zip: 28337-2979 Telephone Number: 910-866-4395 Ext. E-mail: 5. Facility's Physical Address: Sr 1710 City: Clarkton State: NC Zip: 28433 6. County where Facility is located: Bladen 7. Farm Manager's Name (if different from Landowner): David C Nordin 8. Farm Manager's telephone number (include area code): 910-293-5330 Ext. 9. Integrator's Name (if there is not an Integrator, write "None"): Murphy -Brown LLC 10. Operator Name (OIC): Leslie L. Stutts Phone No.: 910-253-7070 OIC #: 20897 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Boar/Stud Swine - Wean to Feeder Swine - Feeder to Finish Swine - Farrow to Wean Operation 'Imes• Allowable Count 130 500 1,224 4,462 Swine Cattle Dry Poultry Wean to Finish Dairy Calf Non Laying Chickens Wean to Feeder Dairy Heifer Laying Chickens Farrow to Finish Milk Cow Pullets Feeder to Finish Dry Cow Turkeys Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry . Gilts Other Non Laying Pullet Other Layers Other Times Horses - Horses Horses - Other Sheep - Sheep Sheep - Other 13. Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): (Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Name Structure Type (Lagoon/Digester/ WSP) Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1 Lagoon 2/6/2009 Full, clay 2,341,652.001 298,935.00 27.00 1 Lagoon 130,680.00 2 Lagoon 2/6/2009 Full, clay 2,014,804.00 295,293.00 27.00 2 Lagoon 130,680.00 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d), either by mailing to the address below or sending it via email to the email address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist, all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name (Print)'L 0 1-k �_P_ X-M�L Title: co Signature: Name (Print): Signature: _ Name (Print): Signature: _ Date: S -�� L: Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: animal.operations@deq.nc.gov NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636