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HomeMy WebLinkAbout090189_Application_20240308ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director Wayne Smith Wayne & Susan Smith Farm 1693 Norris Rd Garland, NC 28441-9167 NORTH CAROLINA Environmental Quality February 12, 2024 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: RECEIVED MAKg'[4 dVb 4 Central Office NC DEQ/DWR Central Office Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2024. In order to ensure your continued coverage under the State Non -Discharge General Permits, you must submit an application for permit coverage to the Division of Water Resources [QWRI by April 3.2024. Enclosed you will find a "Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be completed, signed by the Permittee and returned to the DWR b April 3, 2024. Mailing Address: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699 1636 Email: animal.operationsCa7deq.nc. og_v phone: (919) 707 9129 Please note that you must include one L11 con � of the Certified Animal Waste Management Plan fCAWMP] with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. Copies of the animal waste operation State Non -Discharge General Permits are available at www.deg.nc.gov/animalpermits2024. General permits can be requested by writing to the address above. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129. Sincerely, Michael Pjetraj, Deputy Director Division of Water Resources Enclosures: Request for Certificate of Coverage for Facilit. Currentl} Covered by an Expiring State Non -Discharge General Permit NorthCareHuDepartmentofFntiroamenta]Quality Dn3sioaof'iUaterResources 612 North Salishun+Streei 1636 Mail Smice Center Raltieb,North Carolina 27699.1636 919.7079129 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2024. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AWS090189 2. Facility Name: Wayne & Susan Smith Farm 3. Permittee's Name (same as on the Waste Management Plan): Wayne Smith 4. Permittee's Mailing Address: 1693 Norris Rd City: Garland State: NC Telephone Number: 910-876-4120 Ext. E-mail: 5. Facility's Physical Address: 689 Wade Smith Rd City: Garland State: NC 6. County where Facility is located: Bladen 7. Farm Manager's Name (if different from Landowner): 8. Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): Murphy -Brown LLC 10. Operator Name (OIC): Johnny W. Smith Phone No.: 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Swine - Wean to Feeder Operation Types: Swine Wean to Finish Wean to Feeder Farrow to Finish Feeder to Finish Farrow to Wean Farrow to Feeder Boar/Stud Gilts Other Cattle Dairy Calf Dairy Heifer Milk Cow Dry Cow Beef Stocker Calf Beef Feeder Beef Broad Cow Other Allowable Count 6,400 Dry Poultry Non Laying Chickens Laying Chickens Pullets Turkeys Turkey Pullet Wet Poultr► Non Laying Pullet Layers Zip: 28441-9167 Zip: 28441 OIC #: 19933 Other Types Horses - Horses Horses - Other Sheep- Sheep Sheep - Other 13. Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): (Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Name Structure Type (Lagoon/Digester/ WSP) Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard 'Redline" (Inches) 1 Lagoon 10/30/1996 Full, clay 455,160.00 63,000.00 27.00 1 Lagoon 27.00 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d), either by mailing to the address below or sending it via email to the email address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist, all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name (Print): Yzh4qv G! S , A Title: Own e r Signature: Date: Name (Print): Title: Signature: Date: Name (Print): Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: animal.operations@deq.nc.gov NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 j7ooz/8zj5 4USUI94e4S ADeA#jd ash ;o sLuial 'UOj4ej0djo3 ijosojolW tOOZ Aamns ieaftioao -s-n aLp To As4lino:) @6ewj PAOOTr---,o WOOT. ---5PUUI C4 WUND saull PUE) MOMS RZ!S Wild I TX5'R (Q a6ueqD Jamasplial OL Pea JDIUIJd 01 PUDS tj . p I 081 Sf)Sfl DtRJO XSZUnOZ) Q, _- 4 JOAJOSWOJ, 0-0. 111111110�� m z x LIJ Q x Luy 0 uj M, , LO 0- LL cr cc 0-i 1� / 4ta-f I '41k� ff.Pl m m Niv� i , ;V) ou Z At, vi Ld 0 > s ton V) F2 0 r V) z V) i= 0 0 0 V) 0 n 39: p LLJ L, < —0 z X 0 w c C-) 0 z z Z::) .60 LL, zo V) LO >- Fr It 65 c a Ko ui U, Z, 1 C<) M--% ui z a, Incn z cr Li M> 0_:5 -,A' D 0 0 <1-- cn:� 1'4CL Cl a Z U uj '. _ M Z 04 Ir viz Q— m IN 0 11 w < F- —!! -J 0 cD F- z 0 LZ, aD 0 W _j D EL V) fL zo< ui 0 uj = 0 w WZU!i -j mc;;? �z- 3- In N LLJ LLJ Ld ai N > -1 UJ Nw LU ef OrL z z Ld X OD w 12 o U-0 EL- M m L� CL 0) F- I, Z I-- LLJ 0 cn:� Tin . 0 WD 00 Z HOLY 00 LLJ p Z-'4 ZOIL OMOLi 0 z ozca <0 uju<o< 0: UJ co F- Do (nzo mmLu11 U01 0 LLJ LLJ w 0 a0z I z :)Cyol <[Lxz 60 M Ll.j zo< z ,, I<n 0 0 LLJ is-j Of fn DO zOV) 0f <:d 00 EL m o C, Ki 4 Nutrient Management Plan For Animal Waste Utilization This plan has been prepared for: Wayne and Suan Smith Wayne Smith 1201 Wade Smith Rd Garland, NC 28441 910-588-4259 08-07-2004 This plan has been developed by: R. Gregory Swain, P.E. Swain Consulting Services, Inc. 503 Underwood St. Clinton, NC 28328 910-590-2703 Developer Signs e Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. Si a (owner) Date Jdigna=re (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture - Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: _ F Technical Specialist Signature Date _ - SFAI . 303793 Database Version 3;1 16415 R ,p • • GINE . '%c�o�•••...•�•G 08-07-2004 Cover Page 1 Nutrients applied in accordance with this plan will be supplied from the t following source(s): Commercial Fertilizer is not included in this plan. S5 Swine Nursery Lagoon Liquid waste generated 1,222,400 gals/year by a 6,400 animal Swine Nursery Lagoon Liquid operation. This production facility has waste storage capacities of approximately 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 2815 Incorporated 4835 Injected 5325 Irrigated 3060 Max. Avail. PAN (lbs) * Actual PAN Applied (lbs) PAN Surplus/ Deficit (lbs) Actual Volume Applied (Gallons) Volume Surplus/ Deficit (Gallons) Year 1 3,060 3648 -588 1,457,227 -234,827 ct453 — 1 v1u'O-abect 05 i rn ZD►)6 2&q PAN 1 a.o-e- arF i� "-land. rneradd S � 0O '2.-7 3 on (Ft-, ICi 2.A, 6PA �v U Note: In source ID, S means standard source, U means user defined source. * Max. Available PAN is calculated on the basis of the actual application method(s) identified in the plan for this sourc 303793 Database Version 3.1 Date Printed: 08-07-2004 Source Page 1 of 1 The table shown below provides a summary of the crops or rotations included in this plan for each field. Realistic Yield estimates are also provided for each crop in the plan. In addition, the Leaching Index for each field is shown, where available. Planned Crops Summary Tract Field Total Acres Useabl a Leaching Index (LI) Soil Series Crop Sequence RYE 5502 1A 1.80 0.97 N/A KenansviHe Hybrid Beimudagiass Pasture q r i 5.5 Tons 5502 1C 7.40 4.94 N/A 1Kenansvffle Hybrid Becmudagrass Pasture La(,y 5.5 Tons 5502 2A 3.80 2.99 N/A Kenansv�lle Hybrid Beinmdagrass Pasture (�-r- rV - 5.5 Tons 5502 6A 2.401 129 N/A Kmansville Hybrid Bennudapm Pasture .r W 5.5 TO. 5502 7A- 4.40 3.67 N/A Kenansville Hybrid B—dagrass Hay Pf er _ 14--p 5.5 Tons 5502 7B 2.40 1.90 N/A Kenansvrl(e Hybrid Bermudagrass Hay 0,,-ql 5.5 Tons 5502 7C 1.00 0.34 N/A Kenan"e Hybrid B—dagnrss Hay k q A66h 5.5 Tons PLAN TOTALS: 23.20 16.10 LI Potential Leaching Technical Guidance ow potential to contribute to soluble None < 2 nutrient leaching below the mot x 2 & rate potential to contribute to Nutrient Management (590) should be planned. <=10 soluble nutrient leaching below the of zone. ligh potential to contribute to Nutrient Management (590) should be planned. Other conservation practices that soluble nutrient leaching below the improve the soils available water holding capacity and improve nutrient use > 10 mot zone. efficiency should be considered. Examples are Cover Crops (340) to scavenge nutrients, Sod -Based Rotations (328), Long -Tam No -Till (778), and edge -of -field practices such as Filter Strips (393) and Riparian Forest Buffers (391). 827415 Database Version 3.1 Date Printed 7/29/2004 PCS Page 1 of 1 NOTE: Symbol * means user entered data Usc 4kc fc- WETTED ACREAGE FOR Acre•i a -, ar�r WAYNE & MICHAEL SMITH FARM • j, PULL TYPE PULL LENGTH EFFECT. WIDTH MIDDLE ACRES START END TOTAL 1A E90+ 98 227 0.51 0.46 0.00 0.97 1 C E90+ 786 227 4.10 0.46 0.38 4.94 2A E90+ 784 140 2.52 0.28 0.19 2.99 7A JEE70 696 208 weighted 3.32 0.35 0.00 3.67 7B JEE70 289 216 1.43 0.46 0.00 1.89 7C N75+ 0 197 0.00 0.34 0.00 0.34 6A N75+ 292 137 0.92 0.20 0.17 1.29 TOTAL WETTED ACREAGE: 16.09 NOTE: ALL ACREAGE EXCEPT 7C AND 6A ARE IN EXISTING WASTE MGT PLAN; PATH CROSSED IN PULLS 7A & 7B EXCLUDED FROM WETTED ACREAGE NOTES: 1. DRAWING & DIMENSIONS BASED ON NEW GPS MAPPING 2. WETTED ACREAGE FOR START ENDS AND STOP ENDS ARE TAKEN FROM CAWMP WETTED ACREAGE SYSTEMS TABLES FOR APPROX 70% SPACING (180' LANE SPACING, 252' WETTED DIA.) 3. ALL CALCULATIONS BASED ON NELSON SR100 W/ 0.8" TB NOZZLE @ 60 psi; USING 90% OF MFR TABLE VALUE OF 280' WETTED DIA. = 252', 143 GPM. TRAVELER AG -RAIN E27A, WITH 820' OF 2.7" HOSE 4. ALL EFFECTIVE WIDTHS BASED ON EXISTING SYSTEM STANDARDS (1/2 DIA + 1/2 LANE SPACING FOR MULTIPLE LANES, 90% OF WETTED DIA FOR SINGLE LANES, EXCEPT 7C AND 6A. 5. OPERATOR MUST TAKE PRECAUTIONS AND OBSERVE IRRIGATION EVENTS TO PREVENT RUNOFF FROM OVERAPPLICATION, SPRAY DRIFT, ETC. APPLICATION SHOULD NOT OCCUR IN OVER 5 mph WINDS OR ON FROZEN OR SATURATED SOILS. 6. OPERATOR MUST VERIFY REQUIRED SETBACKS AND MARK TRAVEL LANES TO ENSURE ACCURATE APPL. 7. SYSTEM SHOULD BE CALIBRATED AND OPERATED TO DESIGN SPECIFICATIONS, OR DESIGN MUST BE MODIFIED TO ACCOMMODATE CHANGES. CALCULATIONS BY: R. Gregory Swain, P.E. Swain Consulting Services, Inc. 503 Underwood St. Clinton, NC 28328 (910) 590-2703 l , Sign u Date 1 : �pFESS/per • ,q - SEA[. _ 16415 �3 • The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate vanes with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application Rate (inches/hour) Application Amount (inches) 5502 1A Kenansville 0.60 1.0 5502 1C Kenansville 0.60 1.0 5502 2A Kenansville 0.60 1.0 5502 6A KenansvilIe 0.60 1.0 5502 7A Kenansville 0.60 1.0 5502 7B enansville 0.60 1.0 5502 7C Kenansville 0.60 1.0 R27415 Datnbaae Version 3.1 Date Printed 7/29/2004 TAF Page 1 of 1 00 N v A a-+ W U GA U LA U U U -i ' Lh N N N CDN N N _G .. •z1 � o a a a c� a o. E U (yn U U U lcnJ� LA o �% n N N N N (D (D CD D N m n N ? N W :4 � C� w 0 0 0 0 0 0 0 N A O ON b A �1 CD CD C ra m w m as aQ m m m m m vo f U U U U U U U U U U U U to U 0 0 0 0 0 0 0 EAla 9 a ` w W w W W ba W W w W w W W a 0 0 0 0 0 0 0 a rn a o 0 0 o 7y c o z �a _. a 0 0 0 0 0 0 s � s_ � W OD W 64 OG} OC Gi0 C 0. n m C b C m b -ate m o N N N N N N N a� CL o v 0 J 0 J oo OC O OG O w O m o CO r C G tz m 'f3 O O O ? ? ? C� C1 a _ a O O O U U U ON �D ON %O N ((pp ('[3 R. G]. m ro ! p chi p 0 0 0 o O rC-. Vf N O octj O _ n C W A N v�i :-A W �D O 41 %D 00 �] 00 C K P. m R W O ba . Lft tA y R O � '•OO � O O O O O o O O O O O O O O O O O O rn' � ,0T O �o O O $ , ¢• � 0 - e-f ¢j 0 — O O rQ fn r C �r Q' i.{• �• CD N 0 O (D N (CD (D d �• CD `�rlo N--� � O 4 0 r* � CD O i3+ CD FL ;,r N O O GOi� O CD o O O �Cr (CD CD CAD (D o CD co o � ID Gn n Gn O O 0 O �-- cD Cr �! CL ry��pQ CD FL O G/1 o, c- o. On CD ID `C oC) P 0 -0 0 z Ouq O � CD CL CD• r C cD as D cr O CD -00 Cr CD 'Ot ¢ O CD (D (D ,a COD rn Gn � Updated Crop Management Practices for Bermuda Winter Overseed This document, as approved by the Interagency Nutrient Management Committee on October 10, 2017, hereby modified the July_13, 199__a Memorandum "Crop Management Practices for Select Forages Used in Waste Management". This modification updates the application window protocol for the 100 lb Nitrogen PAN rate for both Cereal Rye and Annual Ryegrass, as well as winter small grains. • Farms utilizing the 1.00 Ibs.lac PAN rate for the overseed are allowed to apply no more than 50 Ibs.lac PAN from October 1 through December 31 and no more than 50 IbsJac PAN from January 1 through March 31. • Applications made during the months of December and January cannot exceed the combined total of 25 Ibs.lac PAN for the two -month period. • The last application of animal waste is to be applied to the bermuda crop prior to September 30. • The PAN rate for grazed systems must be reduced by 25%. All other requirements of the July 13, 1998 Memorandum continue to apply. Those requirements include but are not limited to: • Cereal rye and annual ryegrass should be planted by October 1.5 to provide the best opportunity to get winter growth. • A harvest is required prior to heading or April 7, whichever comes first, for both cereal rye and annual ryegrass. This is necessary to minimize the potential for shading of emerging bermuda and reducing its yield. To favor the production of bermuda, additional harvest of annual ryegrass will be required when the ryegrass canopy reaches 12-15 inches height. These management requirements shall also apply to overseeded winter small grain. Nov 16, 2017 The following Lagoon Sludge Nitrogen Utilization table provides an estimate ofthe number of acres needed for j sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. Ifthis is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludlle Nitrogen Utilization Table Maximum Maximum Sludge Crop PA-N Rate Application Rate lb/ac 1000 gal/ac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation Minimum Acres 15 Years Accumulation Swine Nursery Lagoon Sludge - Standard Com 120 bu 150 13.16 1629 32.58 48.87 Hay 6 ton RY.E. 300 26.32 8.14 16.29 24.43 Soybean 40 bu 160 14.04 15.27 30.54 45.81 827415 Database Version 3.1 Date Printed: 07-29-2004 Sludge Page 1 of 1 The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application ofnutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. A _...:1.,1..1.. 11r—+e Q+---- Pa"Unitai _"YaLulaviti.,[LJLV u Source Name Swine Nursery Lagoon Liquid Start Date 9/1 Design Storage Capacity (Days) 180 Plan year Month Available Storage Capacity (Days) 1 1 28 1 2 0 1 3 1 1 4 70 1 5 39 1 6 140 1 7 147 1 8 165 1 9 180 1 10 149 1 11 119 1 12 88 * Available Storage Capacity is calculated as of the end of each month. 827415 Database Version 3.1 Date Printed: 07-29-2004 Capacity Page 1 of 1 Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 827415 Database Version 3.1 Date Printed: 7/29/2004 Specification Page 1 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied mire than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1,1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 827415 Database Version 3.1 Date Printed: 7/29/2004 Specification Page 2 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 827415 Database Version 3.1 Date Printed: 7/29/2004 Specification Page 3 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. 827415 Database Version 3.1 Date Printed: 7/29/2004 Specification Page 4 Narrative OWNER HAS THE OPTION OF WINTER ANNUAL OVERSEED OF ANY AREA IN HYBRID BERMUDA HAY OR PASTURE AT AN ADDITIONAL 50 LB P.A.N. PER ACRE. WINTER ANNUAL TO BE GRAZED OR CUT AS HAY. OWNER HAS THE OPTION OF APPLYING AT BERMUDA HAY PAN RATES ON FIELDS SHOWN AS PASTURE IF GRAZING IS NOT BEING PRACTICED DURING THE GROWING SEASON. 303793 Database Version 3.1 Date Printed: 08-07-2004 Narrative Page I of I EMERGENCY ACTION PLAN PHONE NUMBERS Mi r gins n t o} so s{�.) Fa-t [e*- v111c Emergency Management System (EMS) tri(Q° Soil and Water Conservation District (SWCD) 910' 2- 3(i a-V+ 3 Natural Resources Conservation Service (NRCS) Clio -8 6 2 - l . % 3 This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. a_ Lagoon overflow -possible solutions are: 1) Add soil to berm to increase elevation of dam. 2) Pump wastes to fields at an acceptable rate. 3) Stop all flows to the lagoon immediately. 4) Call a pumping contractor. 5) Make sure no surface water is entering lagoon. b. Runoff from waste application field -actions include: 1) Immediately stop waste applicatian. 2) Create a temporary diversion to contain waste. 3) Incorporate waste to reduce runoff. 4) Evaluate and eliminate the reason(s) that caused the runoff. 5) Evaluate the application rates for the fields where runoff occurred. a Leakage from the waste pipes and sprinklers -action include: 1) Stop recycle pump. 2) Stop irrigation pump. 3) Close valves to eliminate further discharge. 4) Repair all leaks prior to restarting pumps. November 23, 2016 d Leakage from flush systems, houses, solid separators -action include: 1) Stop recycle pump. 2) Stop irrigation pump. 3) Make sure no siphon occurs. 4) 'Stdp all flows id the house, flush systems, or solid separators. 5j. Repair al?leaks prior to restarting pumps. e. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing . leaks- possible action: 1) Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. 2) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. 3) Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? £ Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call. your DWR regional office, phone number: Oil VAMP- 3300. After hours, emergency number: 1-800.858-0368. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS, phone number: 2T- 842--676 d . Instruct EMS to contact local Health Department. c. Contact the following for advice/technical assistance: 1) Cooperative Extension, phone number: 910 ` 812"45q I 2 November 23, 2016 2) local SWCD office, phone number: aI()`$(s2- 31-7q e41' 2 3) local NRCS office, phone number: a 10 - VO 2 - 17q 9*4 2 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair of problem to minimize off -site damage. ` a. Contractors Name: b. Contractors Address: c. Contractors Phone: 6. Contact the technical specialist who certified the lagoon (MRCS, Consulting Engineer, etc.) a. Name: pre sia!2K b. 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S m' IM�etthods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. aLandfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 171 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. U Complete incineration according to 02 NCAC 52C .0102. ❑ A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. Q In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). ❑ Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager I iC• CC/1�-'v� ignati je of Technical Specialist Date Date `=)erator:Smith Farms County: Bladen Date: 10/30/96 Has the site evaluation been completed & approved: Yes 1. AVERAGE LIVE WEIGHT (ALW) 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 0 head (finishing only) x 135 lbs. = 0 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 6400 head (wean to feeder) x 30 lbs. = 192000 lbs Describe other : 0 lbs Total Average Live Weight = 192000 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 192000 cubic ft (includes 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 48000.0 cubic feet 4. TOTAL DESIGNED VOLUME 0 cu. ft. add. treat. vol.) Inside top length (feet)--------------------- 350.0 Inside top width (feet)---------------------- 180.0 Top of dike elevation (feet)----------------- 52.00 Bottom of lagoon elevation (feet)------------ 41.00 Freeboard (feet)----------------------------- 1.00 Emergency spillway depth of flow(feet)------- 0.00 Side slopes inside lagoon) ----- 3.0 : 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 344.0 174.0 10.00 AREA OF TOP LENGTH * WIDTH = 344.0 174.0 AREA OF BOTTOM LENGTH * WIDTH = 284.0 114.0 59856 (AREA OF TOP) 32376 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 314.0 144.0 180864 (AREA OF MIDSECTION * 4) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] DEPTH/6 59856 180864 32376 1.67 Total Designed Volume Available = 455160 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) ( Length * Width ) + Surface area of connecting waste facility 350.0 180.0 0.0 63000.0 square feet Buildings (roof and lot water) or impervious area 0.0 square feet Describe this area. TOTAL DA 63000.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume 192000 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 350720 gals. or 46887.7 cubic feet 5B. Volume of excess water Volume = 1287.2 gallons/day 180 days storage/7.48 gallons per CF Volume = 30976.0 cubic feet 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days evaporation = 13.5 inches 180 days rainfall = 21.1 inches Volume = 21.1 in * DA / 12 in. per ft. = 110775 cubic feet -runoff Volume = 13.5 in * lagoon DA/12 in./ft = 70875 cubic feet evap. Volume = 39900 cubic feet 51). Volume of 25 year 24 hour storm 7.5 in. Volume of "Heavy Rain" 7.5 in. Volume = 15.0 inches / 12 inches per foot * DA Volume = 78750 cubic feet 5E. Additional volume as follows: TOTAL REQUIRED TEMPORARY STORAGE 5A. 46888 cubic feet 5B. 30976 cubic feet 5C. 39900 cubic feet 5D. 78750 cubic feet 5E. 0 cubic feet TOTAL 196514 cubic feet 6. SUMMARY Temporary storage period____________________> 180 days Rainfall during wettest period of storage===> 21.1 inches Evaporation during storage period=====______> 13.5 inches 25 year - 24 hour rainfall__________________> 7.5 inches Heavy rain__________________________________> 7.5 inches Freeboard=__________________________________> 1.00 feet Side slopes_________________________________> 3.0 : 1 Inside top length=__________________________> 350.0 feet Inside top width____________________________> 180.0 feet Emergency spillway el.evation(if planned)====> 51.00 feet Top of dike elevation_______________________> 52.00 feet Bottom of lagoon elevation__________________> 41.00 feet Top of sludge elevation_____________________> 42.41°feet Total required volume_______________________> 436514 cu. ft. Actual design volume________________________> 455160 cu. ft. Seasonal high watertable elevation (SHWT)===> 45.00 feet Stop pumping elev.__________________________> _47.10-f_eet Must be > or = to the SHWT elev.====______> 45.00 feet Must be > or = to min. req. treatment el.=> 47.00 feet Min. Required treatment volume______________> 192000 cu. ft. Volume at stop pumping elevation=====_______> 196589-cu. ft. Start pumping elev._________________________> 49.60 feet Must be at bottom of F.B. & 25 yr. rainfall & heavy rain Act. vol. less 25 yr. and heavy rainfall====> 376410 cu. ft. Volume at start pumping elevation=====______> 374375 cu. ft. Required volume to be pumped________________> 117764 cu. ft. Actual volume planned to be pumped=====_____> 129728 cu. ft. Min. thickness of soil liner when required==> 1.5 feet 7. DESIGNED BY: DATE: 47,i#. OF r APPROVED BY: DATE: OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is esoeaally important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wiatertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. 'this means that at the first sign of plant growth in the later winter I early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid_ This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 21) to allow for winter storage. Every effort should be made to maiz;Wn the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it, Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action_ The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bennudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of ferttilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE- If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could hart the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes 2 Lagoon surface — look for: 1. undesirable vegetative growth 2_ floating or dodged debris Embankment — look for.- 1. settlement, cracking, or "jug" holes 2. side slope stability — slumps or bulges 3. wet or damp areas on the hack slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent -damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam_ A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps — check for proper operation of. 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also_ You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to cant' all surface drainage waters (such as rainfall runoff, -roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy fain_ If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your, rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete .sod cover on bare soil surfaces to avoid erosion- 2- Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize -bacteria[ establishment (due to wanner weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon .liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which cne or more buildings -are drained and recharged each day, .also work well. 4 • Practice water conservation — minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. • Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon. Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid level. (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer / early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge_ • Locate float pump intakes approximately 18 inches uriderneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. + Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: 5 • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper agitator impeller pump through large - more sprinlder irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from "lagoon with dragliine or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury_ if the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. dote that if the sludge is applied to fields with very high soil test phosphors, it should be applied only at rates equal to the crop removal of phosphorus. As with otter wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. items which may lead to lagoon failures include: • Modification of the lagoon structure -- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in darns.) • Lagoon liquid levels — nigh levels are a safety risk. • Failure to inspect and maintain the dam_ • Excess surface water flowing into the lagoon. Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: if lagoon water is allowed to overtop the dam, the moving water M soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure, OPERATION & MAINTENANCE PLAN Proper lagoon mmagernent should be a year-round priority. It is especially important to manage Levels so that you do not have problems during Mended rainy and wet periods.. Maximum storage capaca'tY should be available in the lagoon for periods when; the receiving crop is dormant (such as wintertime for berrnudagrass) or when there are extended rainy spells such as a fihunderstorin season in the summertime.. This 'means that at the first sign of plant growth in the later winter 1 early spring, irrigation according to a terra waste management pian should be done whenever the lard in dry enough to receive lagoon Rrquid. This will make storage space available in the lagoon for future wet periods: in the late summer / early mil the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to mat iftih the lagoon. close to the minimum liquid level as long as the weather and waste utilization plan will allow it. vatting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room far storing excess water during extended wet periods. Overflow from the lagoon for arty reason except a 25-year, 24-hour storm is a violation of state taw and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. Time vegetation should be fertilized each year, if needed, to rnaintaeri a vigorous stand_ The amount of fertilized applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazng, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth_ NOTF_ if vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes -- look for: 1. separation of joints 2. cracks or breaks 3_ accumulation of salts or minerals 4. overall condition of pipes 2 Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain_ If technical assistance is needed to determine proper solurions,, consult with appropriate experts. You should regard the level of the lagoon just prior to when rant is predicted, and then record the level again 4 fin 6 hours afterthe rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recorrIing your rainfall far this to work). Knowing this should help in planning inigation applications and storage. If -your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon! Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion- 2- F41 new lagoon design treatment volume at least half full of water before waste loading begins, tak"mg care not to erode lining or bank slopes- 3- drainpipes. into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5_ It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon -liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6_ Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity_ Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function_ Flush systems that wash waste into the lagoon several times daily are optimum for treatment_ Pit recharge systems, in which one or more buildings are drained and recharged each day, .also work well_ proper' lager Wig, ■ mechanical solids separation of bushed waste, gravW settling of flushed waste solids in an appropriately designed basin, or 0 minkrizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, have more odor,. and require more land to properly use the nutrients. Removal techniques: Hire a cusbm applicator. Mix the sludge and lagoon liquid with a chopper -- agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge, pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate.. Dewrater the upper part of lagoon. by Irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragime or sludge barge; berm an area beside lagoon to receive the sludge so drat liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material . analyzed for waste constituents just as you would your lagoon water_ The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without'liner injury_ if the liner is damaged it must be repaired as soon as possible, Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion_ Mote that if the sludge is applied to fields with very high soil -test -phosphors, it should be applied only at rates equal to the crop removal of phosphorus_ As with other wastes, always have your lagoon sludge analyzed for its nutrient value.