HomeMy WebLinkAbout090166_Application_20240312ROY COOPER
Governor
ELIZABETH S. BISER
secretary
RICHARD E. ROGERS, JR.
Director
Mighty Swine Farms LLC
Crooked Branch Nursery
PO Box 2212
Elizabethtown, NC 28337
.0- STATE a
NORTH CAROLINA
Environmental Quality
February 12, 2024
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
RECEIVED
MAR 12 ZOA
� Central Ceoffice
Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire on September 30, 2024. In order to ensure your continued coverage under the State Non -Discharge General
Permits. you must submit an anplication for hermit coverage to the Division of Water Resources iDWRI by Anril 3. 2024.
Enclosed you will find a 'Request for Certificate of Coverage for Facility Currently Covered by, an Expiring State
Non -Discharge General Permit." The application form must be completed. signed by the Permittee. and returned to the DWRby
April 3, 2024.
Mailing Address: NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699 1636
Email: animal.operations a,deq.nc. og_v
phone: (919) 707 9129
Please note that you must include one [1) conv of the Certified Animal Waste Management Plan (CAWMP) with the
completed and signed application form. A list of items included in the CAWMP can be found on Page 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1
and could result in assessments of civil penalties of up to $25,000 per day.
Copies of the animal waste operation State Non -Discharge General Permits are available at
www.deg.nc.vov/animalpermits2024. General permits can be requested by writing to the address above.
If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please
feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129.
Sincerely,
A;
Michael Pjetraj, Deputy Director
Division of Water Resources
Enclosures: Request for Certificate of Coverage for Facility Currentl-. Covered by an Expiring State Non -Discharge
General Permit
North Carolina DepertmentofErdro mentaiQuality DirisioaofWaterRtsources
512 North Salisbury Street 1636 Mail Senice Centt�r Rald.-h, North Carolina 27699-i636
' 919.7079129
Statt of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2024.
Please do not leave any question unanswered Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Certificate Of Coverage Number: AWS090166
2. Facility Name: Crooked Branch Nurser,
3. Permittee's Name (same as on the Waste Management Plan): Might\ Swine Farms LLC
4. Permittee's Mailing Address: PO Box 2212
City: Elizabethtown
Telephone Number: 910-874-2912 Ext.
5. Facility's Physical Address: 1750burnev Rd
City: Bladenboro
6. County where Facility is located: Bladen
State: NC Zip: 28337
E-mail:
State: NC Zip: 28320
7. Farm Manager's Name (if different from Landowner): jd_s �ggq mwa ,=s
8. Farm Manager's telephone number (include area code): 919 9;16 ^`ig E'4` 47%4 J e 74/- 2 91 Z
9. Integrator's Name (if there is not an Integrator, write 'None"): Prestage Farms Inc
10. Operator Name (OIC): ;]�Aaa W f pleioyPhone No.: OIC #: .46228 4-
11. Lessee's Name (if there is not a Lessee, write "None"): 910
_may. gl Z 1&19Y9 Z
12. Indicate animal operation type and number:
Current Permit: Operations Type
Swine - Wean to Feeder
Operation Types:
Allowable Count
6,080
Swine
Cattle
Dry Poultry
Other Types
Wean to Finish
Dairy Calf
Non Laying Chickens
Horses - Horses
Wean to Feeder
Dairy Heifer
Laying Chickens
Horses - Other
Farrow to Finish
Milk Cow
Pullets
Sheep- Sheep
Feeder to Finish
Dry Cow
Turkeys
Sheep - Other
Farrow to Wean
Beef Stocker Calf
Turkey Pullet
Farrow to Feeder
Beef Feeder
Boar/Stud
Beef Broad Cow
Wet Poultry
Gilts
Other
Non Laying Pullet
Other
Layers
13. Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): (Fill/Verify the following information.
Make all necessary corrections and provide missing data.)
Structure
Name
Structure Type
(Lagoon/Digester/
WSP)
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
'Redline"
(Inches)
09-166-01
Lagoon
7/11/1995
Full, clay
461,268.00
68,400.00
19.00
1
Lagoon
19.00
Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed
application as required by NC General Statutes 143-215.1OC(d), either by mailing to the address below or sending it via
email to the email address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical suecialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is
accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be
applicable to your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc.)
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false
statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18
U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both
for a similar offense.)
Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist, all landowners
should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation):
'nn �
Name (Print): {,Vl ► ` J aqatq Title: VI/19,YYrVw - hii.�nN me ry S *Ab�k '� rus
Signature: �+ Date: Z! 1 .5 ?4
Name (Print): J7,91d, )i✓
Signature:
Name (Print):
Signature:
Title: ' /VI,2,x
Date: 3 — % 2 Y
Title:
Date:
THE CONWLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
E-mail: animal.operations@deq.nc.gov
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
14.
AhL
IV
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Nutrient Management Plan For Animal Waste Utilization
09-05-2012
This plan has been prepared for:
Crooked Branch Nursery000
osh Atjo-,, 5
2-7 Of 2 W 6 1 k :P)a-Ins C �u '
29q
9 _ Counu�
�/p - 9'7Y- 2 9 / L
This plan has been developed by:
Samuel G Warren
NRCS
45 Govt. Complex Rd
Suite B
Whiteville, NC 28472
(910) 642-219
Developer Signature LVUf S w*
Type of Plan: Nutrient Management with Manure Only
Owner/Manager/Producer Agreement
I (we) understand and agree to'the`specifications and the operation and maintenance procedures
established in this nutrient management plan which includes an animal waste utilization plan for
the farm named above. I have read and'understand the Required Specifications concerning animal
waste management that are included with this plan.
Signature (owner)
Signature (manager or producer)
Date
Date
This plan meets the minimum standards and specifications of the U.S. Department of Agriculture -
Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water
Conservation Commission.
Plan Approved By: -
Technical Specialist Signature
9 S-tZ
Date
y--zz
It c 5vec"
893937 Database Version 3.1 Date Printed: 09-05-2012
H ) Lf I ), -2-
Cover Page 1
Nutrients applied in accordance with this plan will be supplied from the following
source(s):
Commercial Fertilizer is not included in this plan.
S5
Swine Nursery Lagoon Liquid waste generated 1,161,280 gals/year by a 6,080 animal
Swine Nursery Lagoon Liquid operation. This production facility has waste storage
capacities of approximately 180 days.
Estimated Pounds of Plant Available Nitrogen Generated per Year
Broadcast
2675
Incorporated
4593
Injected
5059
Irrigated
2907
Max. Avail.
PAN (lbs) *
Actual PAN
Applied (lbs)
PAN Surplus/
Deficit (lbs)
Actual Volume
Applied (Gallons)
Volume Surplus/
Deficit (Gallons)
Year 1
2,907
3079
-172
1,229,719
-68,439
W
Note:---------- In ----s-o- u---rce - ---, ----n-n--u-n--s stan--- ---d-�-d---sou--- --rce-,--U mean user --- de--fin----e- d----sourc------.---------- ----------------------------
IDS e
* Max. Available PAN is calculated on the basis of the actual application method(s) identified in the plan for this source.
893937 Database Version 3.1 Date Printed: 09-05-2012 Source Page Page 1 of 1
Narrative
Landowner yeild records for 3 of last 5 years used to over -ride rates to "grandfather" yeilds above RYE
on field No. 1.
---------------...- ------ -- -- -.......... - ---
893937 Database Version 3.1 Date Printed: 09-05-2012 Narrative Page Page 1 of 1
The table shown below provides a summary of the crops or rotations included in this plan for each field. Realistic Yield estimates are
-1so provided for each crop, as well as the crop's P205 Removal Rate. The Leaching Index (LI) and the Phosphorous Loss Assessment
of (PLAT) Rating are also provided for each field, where available.
If a field's PLAT Rating is High, any planned manure application is limited to the phosphorous removal rate of the harvested plant
biomass for the crop rotation or multiple years in the crop sequence. Fields with a Very High PLAT Rating should receive -no
additional applications of manure. Regardless of the PLAT rating, starter fertilizers may be recommended in accordance with North
Carolina State University guidelines or recommendations. The quantity of P205 applied to each crop is shown in the following table if
the field's PLAT rating is High or Very High.
Planned Crops Summary
P
Total
Useable
Plat
Removall
(lbs/acre)
Applied
(lbs/acre)
Tract
Field
Acres
Acres i
Rating
LI
Soil Series
Crop Sequence
RYE
9480
1
7.60
7.60
Unknown
N/A
Wagram
Small Grain Overseed
1.0 Tons
15
N/A
Hybrid Bermudagrass Hay
*6.1 Tonsl
75
N/A
9480
2
1.101
1.101
Unknown
N/A
Goldsboro
Small Grain Overseed
1.0 Tons
15
N/A
Hybrid Bermudagrass Hay
6.5 Tons
80
N/A
PLAN TOTALS: 8.70 8.70
LI
Potential Leaching
Technical Guidance
Low potential to contribute to soluble
None
< 2
nutrient leaching below the root zone.
>— 2 &
Moderate potential to contribute to soluble
Nutrient Management (590) should be planned.
nutrient leaching below the root ione:
<= 10
High potential to contribute to soluble
Nutrient Management (590) should be planned. Other conservation practices that improve the soils
nutrient leaching below the root zone.
available water holding capacity and improve nutrient use efficiency should be considered. Examples
> 10
are Cover Crops (340) to scavenge nutrients, Sod -Based Rotations (328), Long -Term No -Till (778),
and edge -of -field practices such as Filter Strips (393) and Riparian Forest Buffers (391).
PLAT Index
Rating
P Management Recommendation
0 - 25
Low
No adjustment needed; N based application
25 - 50
Medium
No adjustment needed; N based application
51 - 100
high
Application limited to c,op P removal
> 100
Very High
Starter P application only
893937 Database Version 3.1 Date Printed 9/5/2012
PCS Page Page 1 of 1
NOTE: Symbol * means user entered data.
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The Irrigation Application Factors for each field in this plan are shown' in the following table. Infiltration rate varies with soils. If
applying waste nutrients through an irrigation sTstem, you must apply at a rate that will not result in runoff. This table provides the
maximum application rate per hour that may be applied id each field selected to receive wastewater. It also lists the maximum
application amount that each field may receive in any one application event. {
Irrigation Application Factors
Tract
Field
Soil Series
Application Rate
(inchesthour)
Application Amount
(inches)
9480
1
Wagram
0.60
1.0
9480
2
lGoldsboro
0.50
1 1.0
893937 Database Version 3.1 Date Printed 9/5/2012 IAF Page Page 1 of 1
NOTE: Symbol * means user entered data.
The Nutrient Management Recommendations table shown below provides an annual summary of the nutrient management plan
developed for this operation. This table provides a nutrient balance for the listed fields and crops for each year of the plan.
Required nutrients are based on the realistic yields of the crops to be grown, their nutrient requirements and soil test results. The
quantity of nutrient supplied by each source is also identified.
The total quantity of nitrogen applied to each crop should not exceed the required amount. However, the quantity of other
nutrients applied may exceed their required amounts. This most commonly occurs when manure or other byproducts are utilized
to meet the nitrogen needs of the crop. Nutrient management plans may require that the application of animal waste be limited so
as to prevent over application of phosphorous when excessive levels of this nutrient are detected in a field. In such situations,
additional nitrogen applications from nonorganic sources may be required to supply the recommended amounts of nitrogen.
Nutrient Management Recommendations Test
YEAR
O
N
(lbs/A)
P2O5
(lbs/A)
K2O
(lbs/A)
Mg
(lbs/A)
Mn
(lbs/A)
Zn
(lbs/A)
Cu
(lbs/A)
Lime
(tons/A)
Tract
Field
9480 1
Req'd Nutrients
50
0
0
0
0
0
0
0
Acres
App. Period
7.60 10/1-3/31
Supplied By:
CROP
Small Grain Overseed
Starterl
01
0
0
0
0
0
0
0
Commercial Fert.
0
0
0
0
0
0
0
0
Soil Series
Wagram
Residual
0
0
0
0
0
0
0
0
RYE I Sample
Date
1.0 Tons
11-03-11
Manure
50
27
68
6
0
1
0
0
P Removal
Rating
15 lbs/ac.
Unknown
BALANCE
0
27
681
61
0
1
01
0
Tract
. Field
9480
2
Req'd Nutrients
50
20
0
0
0
0
0
0
Acres
App. Period
1.10
10/1-3/31
Supplied By: ,
CROP
Small Grain Overseed
Starter
0
0
0
0
0
0
0
0
Commercial Fer .
0
0
0
0
0
0
0
0
Soil Series
Goldsboro
Residual
01
0
0
0
0
0
0
0
RYE I Sample
Date
1.0 Tons
11-03-11
Manure
50
27
68
6
0
1 1
0
0
P Removal
I Rating
15 lbs/ac.
Unknown
BALANCE
0
7
68
6
0
1
0
0
NOTE: Symbol * means user entered data.
3937 Database Version 3.1 Date Printed: 9/5/2012 NMR Page Page 1 of 2
Nutrient Management Recommendations Test
YEARQbs/A)
1
N
P205
(lbs/A)
K20
(lbs/A)
Mg
(lbs/A)
Mn
(lbs/A)
Zn
(lbs/A)
Cu
(lbs/A)
Lime
(tons/A)
Tract Field
9480
2
Req'd Nutrients
296
20
0
0
0
0
0
0
Acres
App. Period
1.10
3/1-9/30_
Supplied By:
t t
CROP
Hybrid Bermudagrass
Hay
Starter
0
0
0
0
0
0
0
0
Commercial Fert.
0
0
0
0
0
0
0
0
Soil Series
oldsboro
Residual
0
0
0
0
0
0
0
0
RYE Sample Date
1 6.5 Tons
1 11-03-11
Manure
296
161
405
361
1
7
1
0
P Removal
I Rating
1 80 lbs/ac.
Unknown
I BALANCE
1 01
141
405
36
1
71
11
0
NOTE: Symbol * means user entered data.
)3937 Database Version 3.1 Date Printed: 9/5/2012 NMR Page Page 2 of 2
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The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge
utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source,
the number of animals in the facility and the plant available nitrogen application rates shown in the second column.
Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this
material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but
other nutrients including phosphorous, copper andtzinc can also be limiting. Since nutrient levels are generally very high,
application of sludge must be carefully applied.
Z _ 4
Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for
sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of
copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes,
phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern.
Lagoon Sludge Nitrogen Utilization Table
Crop
Maximum
PA-N Rate
lb/ac
Maximum Sludge
Application Rate
1000 gal/ac
Minimum Acres
5 Years Accumulation
Minimum Acres
10 Years Accumulation
Minimum Acres
15 Years Accumulation
Swine Nursery Lagoon Sludge - Standard
Com 120 bu
150
13.16
15.48
30.95
46.43
Hay 6 ton R.Y.E.
300
26.32
7.74
15.48
23.21
Soybean 40 bu
160
14.04
14.51
29.02
43.52
893937 Database Version 3.1 Date Printed: 09-05-2012 Sludge Page Page 1 of
The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available
at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days
minus the number of days of net storage volume accumulated. The start date is.a value entered by the user and is
defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or
holding pond is equal to zero.
Available storage capacity should be greater than or equal to zero and less than or equal to the design storage
capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that
the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative,
the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these
situations indicates that the planned application interval in the waste utilization plan is inconsistent with the
structure's temporary storage rapacity.
Available Waste Storage Capacity
Source Name
I Swine Nursery Lagoon Liquid
Design Storage Capacity'(Days)
Start Date
9/1
180
Plan Year
Month
Available Storage Capacity (Days)
1
1
70
1
2
53
1
3
66
1
4
69
1
5
104
1
6
140
1
7
175
1
8
177
1
9
180
1
10
160
1
11
141
1
12
115
* Available Storage Capacity is calculated as of the end of each month.
---------------------------------------------- ------
893937 Database Version 3.1 Date Printed: 09-05-2012 Capacity Page Page 1 of 1
Required Specifications For Animal Waste Management
1. Animal waste shall not reach surface waters of the state by runoff, drift,
manmade conveyances, direct application, or direct discharge during operation
or land application. Any discharge of waste that reaches surface water is
prohibited.
2. There must be documentation in the design folder that the producer either owns
or has an agreement for use of adequate land on which to properly apply the
waste. If the producer does not own adequate land to properly dispose of the
waste, he/she shall provide evidence of an agreement with a landowner, who is
within a reasonable proximity, allowing him/her the use of the land for.waste
application. It is the responsibility of the owner of the waste production facility to
secure an update of the Nutrient Management Plan when there is a change in the
operation, increase in the number of animals, method of application, receiving
crop type, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for
realistic crop yields based upon soil type, available moisture, historical data,
climatic condiltioiis, aad level of management, unless there are regulations that
restrict the rate of applications for other nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year.
Waste may be applied to`land eroding at more than 5 tons per acre per year but
less than 10 tons per acre per year provided grass -filter strips are installed where
runoff leaves the field (see USDA, NRCS Field Office Technical Guide Standard
393 - Filter Strips).
5. Odors can be reduced by injecting the waste or by disking after waste application.
Waste should not be applied when there is danger of drift from the land
application field.
6. When animal waste is to be applied on acres subject to flooding, waste will be soil
incorporated on conventionally tilled cropland. When waste is applied to
conservation tilled crops or grassland, the waste may be broadcast provided the
application does not occur during a season prone to flooding (see "Weather and
Climate in North Carolina" for guidance).
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such
that runoff does not occur'offsite'or to'surface waters and in a method which does
not cause drift from the site during application. No ponding should occur in order
to control odor and flies.
-- -------------------
593937 Database Version 3.1 Date Printed: 9/5/2012 Specification Page 1
.
.. x i . .set . . -' i [ - . ,
8. Animal waste shall not be applied to saturated soils, during rainfall events, or
when the soil surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that
the crop is not covered with waste to a depth that would inhibit growth. The
potential for salt damage from animal waste should also be considered.
10. Nutrients from waste shall not be applied in fall or winter for spring planted
crops on soils with a high potential for leaching. Waste/nutrient loading rates on
these soils should be held to a minimum and a suitable winter cover crop planted
to take up released nutrients. Waste shall not be applied more than 30 days prior
to planting of the crop or forages breaking dormancy.
11. Any new swine facility sited on or after October'l, 1995 shall comply.with the
following: The outer perimeter of the land area onto which waste is applied from
a lagoon that is a component of a swine farm shall be at least 50 feet from any
residential property boundary and canal. Animal waste, other than swine waste
from facilities sited on or after October 1, 1995, shall not be applied closer that 25
feet to perennial, waters.
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than
those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property and public
right-of-ways.
15. Animal waste shall not°be'discharged into surface waters, drainageways, or
wetlands by a discharge or by over -spraying. Animal waste may be applied to
prior converted cropland pro-0ded the fields have been approved as a land
application site by a "technical specialist". Animai.waste shall not be applied on
grassed waterways that discharge directly into water courses, and on other
grassed waterways, waste shall be applied at agronomic rates in a manner that
causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks,
etc., shall not be discharged into the animal waste management system.
- - - -- ----- ----- ----------
893937 Database Version 3.1 Date Printed: 9/5/2012 Specification Page 2
17. A protective cover of appropriate vegetation will be established on all disturbed
areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as
necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other
woody species, etc., are limited to areas where considered appropriate. Lagoon
areas should be kept mowed and accessible. Berms and structures should be
inspected regularly for evidence of erosion, leakage, or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate
the possibility of an illegal discharge, pollution, and erosion.
19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a
regular basis to prevent breakdowns, leaks, and spills. A regular maintenance
checklist should be kept on site.
20. Animal waste can be used in a rotation that includes vegetables and other crops
for direct human consumption. However, if animal waste is used on crops for
direct human consumption, it should only be applied pre -plant with no further
applications of animal waste during the crop season.
21. Highly visible markers•shall be installed to mark the top and bottom elevations of
the temporary storage (pumping volume) of°all waste 'treatment lagoons.
Pumping shall be managed to maintain the liquid level between the markers. A
marker will be required to mark the maximum storage volume for waste storage
ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least
annually at crop sites where, waste products are applied. Nitrogen shall be the
rate -determining nutrient, unless otherrestrictions require waste to be applied
based on other nutrients, resulting in a lower application rate than a nitrogen
based rate. Zinc and copper levels in the soils shall be monitored and alternative
crop sites shall be used when these metals approach excessive levels. pH shall be
adjusted and maintained for optimum crop production. Soil and waste analysis
records shall be kept for a minimum of five years. Poultry dry waste application
records shall be maintained for a minimum of three years.
Waste application records for all other waste shall be maintained for five (5)
years.
23. Dead animals will be disposed of in a manner that meets North Carolina
regulations. .. _ ,,
-------------------------------------------------------------------------------------- ---
893937 Database Version 3.1 Date Printed: 9/5/2012 Specification Page 3
Crop Notes
The following crop note applies to field(s): 2
Bermudagrass Coastal Plain, Mineral Soil, Poorly Drained to Somewhat Poorly Drained.
Adaptation: Effective artificial drainage MUST be in place to achieve Realistic Yield Expectations
provided for these soils.
In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1" to 3"
deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and
wind. For Coastal and Tifton 78 plant at least 1.0 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a
rate of 30 bu/ac is satisfactory to produce Mull groundcover in one or two years under good growing
conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row.
For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus,
potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in
the establishment year in split applications in April and July. For established stands apply 180 to 240
lb/ac N annually in split applications, usually in April and following the first and second hay cuts.
Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization
of Pastures and Forages in North Carolina for more information or consult your regional agronomist or
extension agent for assistance.
The following crop note applies to field(s): 1
Bermudagrass Coastal Plain, Mineral Soil, Moderately Well Drained.
Adaptation: Well -adapted.
In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar: 1 to Mar. 31. Cover sprigs 1" to 3"
deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and
wind. For Coastal and Tifton 78 plant at least 10 bu/ac in Y rows, spaced 2' to 3' in the row. Generally a
rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing
conditions. Tifton 44 spreads slowly, so use at least'40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row.
For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus,.
potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in
the establishment ye-gr.in. split apnlic.atfons in April,and July. For established stands apply 180 to 240
lb/ac N annually in split applications, usually in April and following the first and second hay cuts.
Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization
of Pastures and Forages in North Carolina for more information or consult your regional agronomist or
extension agent for assistance.
---------------------------------------------------------------------------------------------------------------------------------------------------
893937 Database Version 3.1 Date Printed: 09-05-2012 Crop Note Page Page 1 of 2
The following crop note applies to field(s): 2
Small Grain: CP, Mineral Soil, low -leachable
In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from
October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for
each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable
seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the
initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and
rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2" deep. Adequate depth control is
essential. Review the NCSU Official Variety "green book" and information from private companies to
select a high yielding variety with the characteristics needed for your area and conditions. Apply no more
than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at
this time. The remaining N should be applied during the months of February -March.
The following crop note applies to field(s): 1
Small Grain: CP, Mineral Soil, medium leachable
In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from
October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for
each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable
seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the
initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and
rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2" deep. Adequate depth control is
essential. Review the NCSU OfE cial Variety "greed book" and information from private companies to
select a high yielding variety with the characteristics needed for your area and conditions. Apply no more
than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at
this time. The remaining N should be applied during the months of February -March.
------ -----------------------------------------------------------------------------------------------------------------------------------------------------
893937 Database Version 3.1 Date Printed: 09-05-2012 Crop Note Page Page 2 of 2
EMERGENCY ACTION PLAN
PHONE NUMBERS P�5�-4
00
D.WQ 41U��
EMERGENCY MANAGEMENT SYSTEM — —a!
SWCD
NRCS p
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing, or running off site. You should not wait until wastes reach surface waters or
-leave your property to consider that you have a problem. You should make every effort to
ensure that this does not happen. This plan should be posted in an accessible location for
all employees at the facility. The following are some action items you should take.
1. Stop the release of wastes. Depending on the situation, this may or may not be
possible. Suggested responses to some possible problems are listed below.
A. Lagoon. overflow— possible solutions are:
a. Add soil to berm to increase elevation of dam.
b. Pump wastes to fields at an acceptable rate.
c. Stop all flows to the lagoon immediately.
d. Call a pumping contractor.
e. Make sure no surface water is entering lagoon.
B. Runoff from waste application field —actions include:
a. Immediately stop waste application.
b. Create a temporary diversion to contain waste.
c. Incorporate waste to reduce runoff.
d. Evaluate and eliminate the reason(s) that caused the runoff.
e. Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinklers —actions include:
a. Stop recycle pump
b. Stop irrigation pump.
c. Close valves to eliminate further discharge.
d. Repair all leaks prior to restarting pumps.
D. Leakage from flush systems, houses, solid separators —actions include:
a. Stop recycle pump.
b. Stop irrigation pump.
c. Make sure no siphon occurs.
d. Stop all flows in the house, flush systems, or solid separators.
1 December 18, 1996
e. Repair all leaks prior to restarting pumps.
E. Leakage from base or side-,vall of lagoon. Often this is seepage as opposed to
flowing leaks —possible actions:
a. Dig a small sump or ditch away from the embankment to catch all seepage,
put in a submersible pump, and pump back to lagoon.
b. If holes are caused by burrowing animals, trap or remove animals and fill
holes and compact with a clay type soil.
c. Have a professional evaluate the condition of the side walls and lagoon
bottom as soon as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach any surface waters?
b. Approximately how much was.released and for what duration?
c. Any damage noted, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off of the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
A. During normal business hours, call your DWQ (Division of Water Quality)
regional office; Phone MOAi 15AAfter hours, emergency number: 1-800-858-0368.
Your phone call should include: your name, facility, telephone number, the details
of the incident from item 2 above, the exact location of the facility, the location or
direction of movement of the spill, weather and wind conditions, the corrective
measures that have been undertaken, and the seriousness of the situation.
b. If spill leaves the property or enters surface waters, call local EMS phone number-
c. Instruct EMS to contact local Health Department.
d. Contact CES, phone number-116 L-4Sq( local SWCD office phone number G?1C1 .13 J 1°J
and local NRCS office for advice/technical assistance; phone number It
4. If none of the above works call 911 or the Sheriff's Department and explain your
p oblem to them and ask that person to contact the proper. agencies for you.
5. Contact the contractor of your choice to begin repair of problem to minimize off -site
damage.
f
A. Contractor's Name: Ph & .z ,
b. Contractor's Address: ,-ZMEµ i'&o co 1li c-
c. Contractor's Phone: q 0- k-q12, _
2
December 18, 1996
,6. Contact the technical specialist who certified the lagoon (MRCS, Consulting
Engineer, etc.)
a. Name: GIthn_ C'1161
b. Phone:, 910 - 59 z - q 77cr • Z4 q•
7. Implement procedures as advised by DWQ and technical assistance agencies to
rectify the damage, repair the system, and reassess the waste management plan to
keep problems with release of wastes from happening again.
J
3
December 18, 1996
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Version —November 26, 2018
ortality ..anagement .ethods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option. C
Methods other than those listed must be approved by the State Veterinarian.
�ra�h
Primary Secondary Routine Mortality
a Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.106-403). The bottom of the burial pit should beat least one foot above the seasonal
high water table. Attach burial location map and plan.
aEl Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
Rendering at a rendering plant licensed under G.S. 106-168.7.
Complete incineration according to 02 NCAC 52C .0102.
a ElA composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
❑ Any method which, in the professional opinion of the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
QMass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
ignat m Owner/Manager Date
Si a ure of T hnical Specialist Date
3perator:MORRIS SKIPPER County: BLADEN Date: 07/11/95
Distance to nearest residence (other than owner): 2000.0 feet
1. AVERAGE LIVE WEIGHT (ALW)
0 sows (farrow to finish)
x 1417 lbs. =
0
lbs
0 sows (farrow to feeder)
x 522 lbs. =
0
lbs
0 head (finishing only)
x 135 lbs. =
0
lbs
0 sows (farrow to wean)
x 433 lbs. =
0
lbs
6080 head (wean to feeder)
x 30 lbs. =
182400
lbs
Describe other
Total
Average Live Weight =
182400
lbs
2. MINIMUM REQUIRED TREATMENT VOLUME
OF- LAGOON
Volume = 182400 lbs. ALW x
Treatment Volume(CF)/lb. ALW
Treatment Volume(CF)/lb. ALW
= 1 CF/lb. ALW
Volume = 182400 cubic feet
3. STORAGE VOLUME FOR SLUDGE ACCUMULATION
SLUDGE ACCUMULATION
NOT COMPUTED
Volume = 0.0 cubic feet
AT OWNERS REQUEST.
REMOVE SLUDGE
AS NEEDED.
TOTAL DESIGNED VOLUME
Inside top length (feet)--------------------- 380.0
Inside top width (feet)---------------------- 180.0�
Top of dike elevation (feet)----------------- 51.0
Bottom of lagoon elevation (feet) ------------ 41.0
Freeboard (feet) ----------------------------- 1.0
Side slopes (inside lagoon)------------------ 3.0 : 1
Total design volume using prismoidal formula
SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH
3.0 3.0 3.0 3.0 374.0 174�.0 9.0
AREA OF TOP
LENGTH * WIDTH =
374.0 174.0
AREA OF BOTTOM
LENGTH * WIDTH =
320.0 1200)
AREA OF MIDSECTION
LENGTH * WIDTH * 4
347.0 147.0
65076 (AREA OF TOP)
38400 (AREA OF BOTTOM)
204036 (AREA OF MIDSECTION * 4)
CU. FT. = [AREA TOP + (4*5REA MIDSECTION) + AREA BOTTOM] * DEPTH/6
65076.O 204036.0 38400.0 1.5
Total Designed Volume Available = 461268 CU. FT.
51 TEMPORARY STORAGE REQUIRED
DRAINAGE AREA:
Lagoon (top of dike)
Length *
380.0 180.D square feet
--7�
Buildings (roof and lot water)
0.0 square feet
TOTAL DA 68400.0 square feet
Design temporary storage period to be
5A. Volume of waste produced
Describe this area.
180 days.
Feces & urine production in gal./day per 135 lb. ALW 1.37
Volume = 182400 lbs. AL W 01.37 gal/day 180 days
Volume = 333184 gals. o 44543.3 bic feet
58. Volume of wash water - '---��
This is the amount of fresh water used for washing floors or volume
of fresh water used for a flush system. Flush systems that recirculate
the lagoon water are accounted for in 5A.
Volume = 0.0 gallons/day *
Volume = 0.0 cubic feet
180 days storage/7.48 gallons
per CF
5C. Volume of rainfall
in
excess of evaporation
Use period of
time
when rainfall
exceeds evaporation by largest amount.
180 days
excess
rainfall
= 7.0 inches
Volume
in * DA / 12
inches per foot
Volume 39900.d
cubic feet
5D. Volume of 25 year - 24 hour storm
Volume = 7.0 inches i 1inches per foot * DA
Volume = 399E_0.0 cubic feet
TOTAL REQUIRED TEMPORARY STORAGE
5A.
44543
cubic
-feet
5B,
E_}
cubic
feet
5C.
39900
cubic
feet
5D=
39900
cubic
-fee
TOTAL 124343 cubic feet
6. SUMMARY
Temporary storage period====================> 130 v ys
Rainfall in excess cess of eL'apor ti on ===== =======> 7.0 inches
ch s
f� 7
a_•cy year _. �^�'.!- hour rca .�.n �'cil l='= _: �.:___:__.::-__ ___ __-_.��' 7.0 inches
1.0 feet
inside top 380.0 feet
inside top j so.ri fee',:
Top of dike C l C- .',.! lL.sC.,l l_....__...._.'-'__.__-.__.._._-_..__-----.--_:' _ ._ _ f 1 feet
Bottom of lagoon 41O feet
Total required 306743 c k .: f t .
Seasonal high 41_.,tert_,ble elevation fS}-WT1-.._-. 47.2 fee
�, r 1 '" _ _ ___-:_ :- - _-----::_---: - _�.:___ _ �' ..:_ feet
Stop pumping __f_ ----- --__ .- __-
Must be > or = to min. 1-eq. treatment e.j.._. 47_0 feet
Required min.7_!T!R_m treatment vol m 182400 cu. f...
Volume at stop pumping elevation=----> 291681 cu. ft.
Start pumping 49.3 feet
Must
be at bottom of freeboard
:_-.oakd ?f 25 . rainfall
volume
Actual less 25 yr.- 24 h r- . r- Y-; :A. r-! f rt ,.l = _ - . 421368 c u:: f t .
Volume at start pumping elev_,: i t r -- ___ ____.._.=c - 416516 cu. f ;_
Required `:f71.utTe to be r!_iJpSrJed:: :_.__._._._.._.__-..__==. 84443 cu. ft.
Actual volume planned to -be i.lf t;!!pe[I'=___-_._.._.___.___._.__. 124836 _.!_k . ft.
h'j1.f1 thickness cknr:='<:=s of .=.C:i....... liner ler- wilf-'i f rE-`!'_Iu t r"e(;!''--. 1.5 feet
D L_`?i L Nf is %k Y APPROVED BY: V&_
DATE; '7J 11 195
DATE = ��3l1Qrj
C6-5`
�
NOTE: SEE ATTACHED WASTE i ILi>ATr PLAN
SHEET 1 OF 2
OPERATION AND MAINTENANCE PLAN
This lagoon is designed for waste treatment (permanent storage) and
180 days of temporary storage. The time required for the planned
fluid level (permanent and temporary storage) to be reached may vary
due to site conditions, weather, flushing operations, and the amount
of fresh water added to the system.
The designed temporary storage consists of 180 days storage for:
(1) waste from animals and (2) excess rainfall after evaporation. Also
included is storage for the 25 year - 24 hour storm for the location.
The volume of waste generated from a given number of animals will be
fairly constant throughout the year and from yearto year, but excess
rainfall will vary from year to year. The 25 year rainfall will not
be a factor to consider in an annual pumping cycle, but this storage
volume must always be available.
A maximum elevation is determined in each design to begin
pumping and this is usually the outlet invert of pipe(s) from
building(s). If the outlet pipe is not installed at the elevation to
begin pumping, a permanent marker must be installed at this elevation
to indicate when pumping should begin. An elevation must be established
to stop pumping to maintain lagoon treatment depth.
Pumping can be started or stopped at any time between these two
elevations for operating convenience as site conditions permit, such as
weather, soils, crop, and equipment in order to apply waste without
runoff or leaching.
Land application of waste water is recognized as an acceptable
method of disposal. Methods of application include solid set,
center pivot, guns, and traveling gun irrigation. Care should be
taken when applying waste to prevent damage to crops.
The followino items are to be carried out:
1. It is strongly recommended that the treatment lagoon be pre -
charged to 1/2 its capacity to prevent excessive odors during
start-up. Pre -charging reduces the concentration of the initial
waste entering the lagoon thereby reducing odors. Solids should be
covered witheffluent at all times. When precharging is complete,
flush buildings with recycled lagoon liquid. Fresh water should not
be used for flushing after initial filling.
2. The attached waste utilization plan shall be followed. This
plan recommends sampling and testing of waste (see attachment)
before land application.
3. Begin temporary storage pump -out of the lagoon when fluid level
reaches the elevation 49.3 as marked by permanent marker. Stop pump -
out when the fluid level reaches elevation 47.2 . This temporary
storage, less 25 yr- 24 hr storm, contains 84443 cubic feet or
631636 gallons.
SHEET 2 OF 2
4. The recommended maximum amount to apply per irrigation is
. one (1) inch and the recommended maximum application rate is 0.3
inch per hour. Refer to the waste utilization plan for further details.
5. Keep vegetation on the embankment and areas adjacent to the
lagoon mowed annually. Vegetation should be fertilized as needed
to maintain a vigorous stand.
6. Repair any eroded areas or areas damaged by rodents and
establish in vegetation.
7. All surface runoff is to be diverted from the lagoon to stable
outlets.
S. Keep a minimum of 25 feet of grass vegetated buffer around
waste utilization fields adjacent to perennial streams. Waste will
not be applied in open ditches. Do not pump within 200 feet of a
residence or within 100 feet of a well. Waste shall be applied in a
manner not to reach other property and public right-of-ways.
9. The Clean Water Act of 1977 prohibits the discharge of
pollutants into waters of the United States. The Department of
Environment, Health, and Natural Resources, Division of Environ-
mental Management, has the responsibility for enforcing this law.
OPERATION & MAINTENANCE PLAN
Proper lagoon liquid management should be a year-roundpriority_ It is especially important to
manage levels so that you do not have problems during extended rainy and wet periods.
Maximum storage capacity should be available in the lagoon for periods when the receiving crop
is dormant such as wintertime for bermudagrass or when there are extended rainy spells such as
the thunderstorm season in the summertime. This means_ that..at the first signs of plant growth in
the later winter/early spring, irrigation according to a farm waste management plan should be
done whenever the land is dry enough to receive- lagoon liquid._ This will make storage space
available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be
pumped down to the low marker to allow for winter storage- livery effort should be made to
maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization
plan wdl allow it.
Waiting until the lagoon has reached its maximwn.storage capacity before starting to irrigate does
not leave room for storing excess water during extended wet periods. Overflow from the lagoon
for any reason except a 25-year, 24-hour stoma is a violation of state law and subject to penalty
action.
LAGOON MAINTENANCE
The routine maintenance of a lagoon involves the following:
✓ Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the
most common vegetative covers. The vegetation should be fertilized each year, if needed,
to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils
test, but in the event that it is not practical to obtain a soils test each year, the lagoon
embankment and surrounding areas should be fertilized with 800 pounds per acre of
10-10-10, or equivalent.
✓ Brush and trees on the embanlonent must be controlled. This may be done by mowing,
spraying, grazing, chopping, or a combination of these practices. This should be done at
least once a year and possibly twice in years. that weather conditions are favorable for
heavy vegetative growth.
NOTE: If vegetation is controlled by spraying,.the herbicide. must not be allowed to enter the
lagoon water. Such chemicals could harm the bacteria in thelagoon that are treating -the waste_.
Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon
and at least monthly and after major rainfall and storm events. Items to be checked should
include, as a mrn�m the following:
✓ Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes--- look for:
1 . separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4. overall condition ofpipes
✓ Lagoon surface --- look for:
1. undesirable vegetative growth
2. floating or lodged debris
✓ Embankment --- look for:
1. settlement, cracking, or "jug" holes
2. side slope stability --- skimps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack of vegetation_ or as a result of wave action
5. rodent damage
Larger lagoons may be subject to liner damage dueto wave action caused by strong winds.
These waves can erode the lagoon side walls, thereby weakening the lagoon dam. A good stand
of vegetation will reduce the potential damagecaused by wave action. If wave action causes
serious damage to a lagoon side wall, baffles in the lagoon may be used to reduce the wave
impacts.
Any of these features could lead to erosion and weakening_ of the dam. If your lagoon has any of
these features, you should call an appropriate expert -familiar with design and construction of
waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge.
However, a permanent solution should be reviewed by the technical expert. Any digging into a
lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences
and should not be conducted unless recommended by an appropriate technical expert.
Transfer Pumps --- check for proper operation of
1 . recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise,
or a large amount of vibration, may indicate that. thepump is in need or repair or replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that
you are not completely "surprised" by equipment failure. You should perform your pumping
system maintenance at a time when your lagoon is at its low level. This will allow some safety
time should major repairs be required. Having.anearly- full. lagoon- is_not- the.time.to think about.
switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon
is full also. You should consider maintaining an inventory of spare parts or pumps.
Surface water diversion features are designed to carry all surface drainage waters
(such as rainfall runoff, roof drainage,.. gutter outlets,_ and parking lot runoff away
from your lagoon and other waste treatment or storage structures. The only water
that should be coming into your lagoon is that.. which comes from your flushing
(washing) system pipes and the rainfall that hits the lagoon directly. You should
inspect your diversion system for the following:
1. adequate vegetation
2. diversion capacity
3. ridge berm height
Identified problems should be corrected promptly... It. is advisable to inspect your system during or
immediately following a heavy rain. If technical assistance is needed to determine proper
solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then record the
level again 4 to b hours after the rain (assumes. there.. is. no pumping)- This will give you an idea of
how much your lagoon level will rise with a certain rainfall amount (you must also be recording
your rainfall for this to work). Knowing this should.help inplanningirrigation applications and
storage. If your lagoon rises excessively, you may have an inflow problem from a surface water
diversion or there may be seepage into the lagoon.from the surrounding land.
Lagoon Operation
Startup:
Immediately after construction. establish a complete sod cover on bare soil surfaces
to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before waste
loading begins, taking care not to erode lining or -bank slopes.
3. Drainpipes into the lagoon should have. a_flexiblepipe extender on the end of the
pipe to discharge near the bottom of the lagoon during initial filling or another
means of slowing the incoming water to avoid erosion of the lining.
4. When possible, begin loading new lagoons in the spring to maximize bacterial
establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon liquid
volume. This seeding should occur at least two weeks prior to the addition of
wastewater.
6. Maintain a periodic check on the.lagoon liquid.pfL If the pH falls below 7.0, add
agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume
until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate biological
activity. Consultation with a technical specialist is recommended if these
conditions occur for prolonged periods, especially during the warm season,
Loading:
The more frequently and regularly that wastewater.is..added. to. a_ lagoon, the better the lagoon will
function. Flush systems that wash waste into the lagoon several times daily are optimum for
treatment. Pit recharge systems, in which one or more buildings are drained and recharged each
day, also work well.
Practice water conservation --- minimize building -water usage and spillage from
leaking waterers, broken pipes and wash down through proper maintenance and
water conservation.
Minimize feed wastage and spillage by keeping feeders. adjusted. This will reduce
the amount of solids entering the lagoon
Management:
✓ Maintain lagoon liquid level between the permanent storage level and the full temporary
storage level.
✓ Place visible markers or stakes on the lagoon bank to show the
minimum liquid. level and the maximum liquid lever (Figure 2- 1).
✓ Start irrigating at the earliest possible date in the spring based on nutrient requirements
and soil moisture so that temporary storage. will be maximized for the summer
thunderstorm season. Similarly, irrigate in the late summer/early fall, to provide maximum
lagoon storage for the winter.
✓ The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam
or embankment.
✓ Do not pump the lagoon liquid level lower that the permanent storage level unless you are
removing sludge.
✓ Locate float pump intakes approximately 18 inches underneath the liquid surface and as
far away from the drainpipe inlets as possible.
✓ Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed,
plastic syringes, or other foreign materials into the lagoon.
✓ Frequently remove solids from catch basins at end of confinement houses or wherever they
are installed.
✓ Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow
trees or large bushes to grow on lagoon dam or embankment.
✓ Remove sludge from the lagoon either when the sludge storage capacity is full or before it
fills 50 percent of the permanent storage volume.
✓ K animal production is to be terminated, the owner is responsible for obtaining and
implementing a closure plan to eliminate the_possbility of a pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by.
• proper lagoon sizing,
• mechanical solids separation of flushed waste,.gravity settling, of flushed waste solids in an
appropriately designed basin, or
• minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
have more nutrients,
have more odor, and
require more land to properly use the nutrients.
Removal techniques:
• Mire a custom applicator.
• Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through
large -bore sprinkler irrigation system ontonearby cropland;- and soil incorporate..
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forage land; mix
remaining sludge; pump into liquid sludge applicator;.haut and spread onto cropland or
forage land; and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forage land;
dredge sludge from lagoon with drag line or sludge barge; berm an area beside lagoon to
receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul
and spread with manure spreader onto cropland or forage land; and soil incorporate.
Regardless of the method, you must have the sludge material analyzed for waste constituents just
as you would your lagoon water. The sludge will contain different nutrient and metal values from
the liquid. The application of the sludge to fieldswill.be.limited by these nutrients as well as any
previous waste applications to that field and crop requirement.
When removing sludge, you must also pay attention to the liner to prevent damage. Close
attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If
you see soil material or the synthetic liner material being.. disturbed,. you should stop the activity
immediately and not resume until you are sure that the sludge can be removed without liner injury.
If the liner is damaged it must be repaired as soon as possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than
liquid. Because of this it should probably be applied. to. landmith_ low phosphorus and metal
levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if
the sludge is applied to fields with very high soil -test phosphorus, it should be applied only at
rates equal to the crop removal ofphosphorus. As with other wastes, always have your lagoon
sludge analyzed for its nutrient value.
The application of sludge will increase the amountof odorat the waste application site. Extra
precaution should be used to observe the wind direction and other conditions which could
increase the concern of neighbors.
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater. from the structure. Types of
failures include leakage through the bottom or sides, overtopping, and breach of the dam.
Assuming proper design and construction, the owner has the responsibility for ensuring structure
safety. Items which may lead to lagoon failures include:
Modification of the lagoon structure.,--- an example is the placement of a pipe in
the dam without proper design and construction. (Consult an expert in lagoon
design before placing any pipes in dams.)
Lagoon liquid levels --- high levels_ are a. safety. risk..
Failure to inspect and maintain the dam.
Excess surface water flowing into the lagoon.
Liner integrity--- protect from inlet pipe scouring, damage during- sludge
removal, or rapture from lowering.lagoon liquid level below groundwater table.
NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the dam. Once this damage starts,.it. can.. quickly cause a large discharge of
wastewater and possible dam failure.