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HomeMy WebLinkAboutWQCS00056_Report_20240506 RECEIVED +;cAst MAY 06 2024 of *iter City NCDEQ/pWR Public Works and Utilities /NPDES EMC SOC WQ S22-033 Quarterly SOC Progress Report 1st Quarter 2024 Please accept this submittal as a quarterly progress report for the work and activities for the Town of Siler City under the Special Order by Consent. Scheduled Activities paragraph 2(a) Quarterly Reports Quarterly Nutrient Optimization Report and Quarterly SOC Report were submitted on January 30, 2024 Collection System Permit WQCS00056 Permit for Main Interceptor Replacement Project was Submitted on February 28, 2023,Sewer Extension Permit was issued on April 19, 2023. ARPA Sewer Rehabilitation Project Engineering Report was submitted on May 1, 2023, and was approved on April 23, 2024. We are currently awaiting approval of encroachment agreements from NCDOT and Norfolk Southern Railroad. The Main Interceptor Project is included with scope for WWTP expansion and has been delayed based on delays in acquiring funding. Bids were received for this project on April 4, 2024, and are planned to be presented to the Sanford Board for Tentative Notice of Award on May 6, 2024. All other Activities are scheduled for future quarters and are currently expected to be on schedule. NPDES Permit NC0026441 IUP Permits were issued to Mountaire Farms, Brookwood Farms, and the Siler City Water Treatment Plant on May 19, 2023. Mountaire Farms requested an adjudicatory hearing for their permit which was held on July 21. Mountaire is currently appealing the results of the hearing. Appeal is scheduled to be heard on June 17, 2024. An Authorization to Construct has been issued to Mountaire Farms for the improvements. Supplemental Aeration Equipment has been installed in the oxidation ditch basins.The installation was complete on May 26, 2023,with initial email notification on May 30 and a formal letter on June 29, 2023, notifying NCDEQ of completion. Sludge equipment was acquired for winter 2023-2024 season by December 1, 2023 6.0 MGD WWTP Expansion funding has been secured with issuance of the Letter of Intent to fund from NCDEQ DWI.The Town received bids on this project on April 25, 2024, and this expected to be presented to the Sanford Board for Tentative Notice of Award on May 6, 2024.Significant concerns about the schedule were raised by several contractors during the bid and the schedule was extended to allow 30 months due to the current market and material issues. This work will not be complete by December 31, 2024, and further discussion regarding this activity is needed. Chris McCorquodale Director of Public Utilities cmccorquodale@silercity.org PO Box 769.311 N.Second Avenue Phone:919-742-4732•Fax:919-663-3874 Siler City,NC 27344-0769 www.silercity.org To advance a framework for our success through balanced governance,dynamic partnerships,and an engaged community. Water Treatment Plant IUP Permit was issued to the Siler City Water Treatment Plant on May 19, 2023. Construction of the WTP Pretreatment Improvements was completed on November 215i, 2023, and confirmation submitted to NCDEQ notifying of the completion. The WTP Solids Handling Improvements is currently in design.Town is working with McGill to revise the design for final submission and is expected to submit for permits within 2 weeks.This activity will be behind the scheduled begin construction date of February 1, 2024, and schedule extension request was declined. Sludge equipment was acquired for winter 2023-2024 season by December 1, 2023 Action Items under Paragraph 4(a) Phase 1 All Action Items associated with Phase 1 have been completed. Phase 2 The Town has submitted plans and specifications to DWI for review and approval.As noted above, The Town received bids on this project on April 25, 2024, and this expected to be presented to the Sanford Board for Tentative Notice of Award on May 6, 2024. As noted above, supplemental aeration equipment installation was completed on May 26, 2023. As noted above,the Town is issued updated IUPs on May 19, 2023. Authorization to Construction was issued to Mountaire Farms on March 15, 2024 Phase 3 No overflows from the Town's WTP have occurred from date of execution of the SOC. As noted above, Construction of the WTP Pretreatment Improvements was completed on November 215t, 2023. During startup an issue with the existing influent pipe was determined which caused a hydraulic constraint on operation. Replacement of this pipe has been completed and startup of the facility is scheduled for May 1, 2024. Summary of Expenditures was submitted in February 2024. Phase 4 Sludge equipment was acquired for winter 2023-2024 season by December 1, 2023 Other activities are scheduled for future quarters. Additional Wastewater Flow Pursuant to Paragraph 4 No additional flows have been released since the last report. Thank you, Town of Siler City Chris McCorq ale Chris McCorquodale Director of Public Utilities cmccorquodale@silercity.org PO Box 769•311 N.Second Avenue Phone:91 9-742-4732•Fax:919-663-3874 Siler City,NC 27344-0769 www.silercity.org of 81Z p � A I r •e cAs9 Eoturn of tier Qttp Public Works and Utilities NPDES#NC0026441 WWTP Nutrient Removal Optimization Quarterly Report: 1st Quarter 2024 Introduction In accordance with NPDES Permit requirements this report is provided to document implementation of the optimization report and performance of the WWTP during the 1st quarter of 2024.The primary focus of this information is nutrient removal, however data on plant operations for other parameters are included as they influence the nutrient removal performance. Phosphorus (TP) removal is achieved with chemical precipitation and performance has been consistently good with effluent TP averaging less than 0.03 mg/I during the 1st quarter 2024.Therefore, no further review of TP operation is included. Optimization Report Recommendations The optimization report was prepared in 2020 based on data from January to September of 2020.Operating parameters at the time are shown in Table 1 below. Table 1: Influent Wastewater during Optimization Study Daily Daily Average Parameter Average during for 3rd Quarter Optimization 2023 (2020) Flow(mgd) 3.26 3.12 BOD(mg/I) 228 222 NH3(mg/I) 19.5 20 TN (mg/I) 35.0 42.5 TKN (mg/L) 34.1 TSS (mg/I) 167 TP(mg/I) 3.34 1.8 The report recommends utilizing Simultaneous Nitrification/Denitrification (SNDN)to achieve nitrogen reduction.The recommended parameters include maintaining dissolved oxygen (DO) in the oxidation ditches between 0.8 to 1.2 mg/I and maintaining a FM ratio of 0.04 to 0.05 lbs BOD/Lbs MLVSS with MLVSS between a concentration of 3,400 to 4,200 mg/I. Optimization Implementation During the 1st quarter of 2024 the overall performance of the Siler City WWTP has was mixed with relatively good months in January and March and poor performance in February. The influent BOD has remained relatively low, similar to the 2023 and influent TN concentrations were slightly lower this quarter. During February excessive solids were received from the Water Treatment Plant with high iron concentrations which caused a plant upset.The Town commenced higher frequency of pressing sludge and hauling sludge from the WTP Chris McCorquodale Director of Public Utilities cmccorquodale@silercity.org PO Box 769.311 N.Second Avenue Phone:919-742-4732•Fax:919-663-3874 Siler City,NC 27344-0769 www.silercity.org To advance a framework for our success through balanced governance,dynamic partnerships,and an engaged community. directly to the WWTP to sludge holding to minimize the potential for sludge in the biological process.The Town also received two loads of mixed liquor from the Sanford WWTP to help reestablish the biology and worked with Hazen for additional testing to get the plant back in shape.The plant was able to recover by approximately March 4, 2024 and results. March testingindicates improved e The effluent TN concentration has come down some from previous quarters but remains somewhat higher than desirable at an average of 15.66 mg/I for the quarter.The MLVSS concentration averaged 3,200 mg/I which is just below the range recommended by the optimization report. The performance for TN is above the optimization report target of 15 mg/I for two of the three months but is very close with an average of 15.66 for the quarter. Flow during this quarter has increased, likely due to winter rainfall impacts. The average mass TN discharged in Quarter 1 was approximately 12,200 lbs/month with a total quarter mass of 36,673 lbs. Further optimization will be needed in 2024 to comply with the reduced annual limit. Table 2: Nutrient Removal Performance for 1st Quarter 2024. Influent Effluent January February March Average January February March Average Flow 3.29 2.77 3.31 3.12 BOD 195 239 233 222 3.51 16.73 1.30 7.18 NH3 20 20 21 20 3.38 6.15 0.54 3.35 TN 39.6 41.8 46.1 42.5 15.10 17.70 14.17 15.66 TP 1.49 1.95 2.06 1.8 0.02 0.03 0.05 0.03 1. All concentrations reported in mg/I. Flow reported in MGD Table 3: Operating Parameter Summary January February March Average ML55 (mg/I) 4465 4996 4976 4812 MLVSS (mg/I) 3154 3207 3267 3209 Ditch 1 DO (mg/I) 4.22 3.53 2.20 3.32 Ditch 2 DO (mg/I) 3.42 2.75 1.41 2.52 Conclusion Overall plant performance during January and March was good but upsets in February resulted in high BOD and ammonia during that period. The plants are continuing to prioritize sludge handling and solids levels in the basins are close to optimization report recommendations.The performance during this period for Total Nitrogen was ok but is slightly above the annual limit level if it continues at this pace. Thank you, Town of Siler City Chris McCorquodale Chris McCorquodale Director of Public Utilities cmccorquodale@silercity.org PO Box 769.311 N.Second Avenue Phone:919-742-4732•Fax:919-663-3874 Siler City,NC 27344-0769 www.silercity.org To advance a framework for our success through balanced governance,dynamic partnerships,and an engaged community