090134_Application_20240327

State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non-Discharge General Permit
On September 30, 2024,the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore,all applications
must be received by the Division of Water Resources by no later than April 3,2024.
Please do not leave any question unanswered. Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Certificate Of Coverage Number: AW S090134
2. Facility Name: Melvin Nursery 41
3. Permittee's Name(same as on the Waste Management Plan): Thomas Stanford Melvin
4. Permittee's Mailing Address: 300 Reeves Rd
City: Garland State: NC Zip: 28441-9440
Telephone Number: 910-385-4506 Ext. E-mail:
5. Facility's Physical Address: 3166 Bull St
City: Garland State: NC Zip: 28441
6. County where Facility is located: Bladen
7. Farm Manager's Name(if different from Landowner):
8. Farm Managers telephone number(include area code): /�
9. Integrator's Name(if there is not an Integrator,write"None"): ,A4uylty-$ronLLtT ,5j'ni, h '(.d
10, Operator Name(OIC): Shannon N.Tanner Phone No.: 910-385-4906 OIC#: 19875
11. Lessee's Name(if there is not a Lessee,write"None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type Allowable Count
Swine-Wean to Feeder 2,600
Operation Tyoes:
Swine Cattle Dry Poultry Other Types
Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses
Wean to Feeder Dairy Heifer Laying Chickens Horses-Other
Farrow to Finish Milk Cow Pullets Sheep-Sheep
Feeder to Finish Dry Cow Turkeys Sheep-Other
Farrow to Wean Beef Stocker Calf Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow Wet Pouhry
Gilts Other Non Laying Pullet
Other Layers

13. Waste Treatment Lagoons,Digesters and Waste Storage Ponds(WSP):(Fill/Verify the following information.
Make all necessary corrections and provide missing data.)
Structure Type Estimated Liner Type Estimated Design Freeboard
Structure (Lagoon/Digester/ Date (Clay,Synthetic, Capacity Surface Area 'Redline"
Name WSP) Built Unknown) (Cubic Feet) (Square Feet) (inches)
I Lagoon 1/l/1994 Full,clay 140.610.00 23,625.00 19.00
Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed
application as required by NC General Statutes 143-215.1OC(d),either by mailing to the address below or sending it via
email to the email address below.
The CAWMP must include the following components:
1.The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical specialist,containing:
a. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.)
b. A map of every field used for land application(for example:irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2.A site map/schematic
3.Emergency Action Plan
4.Insect Control Checklist with chosen best management practices noted
5.Odor Control Checklist with chosen best management practices noted
6.Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist
7.Lagoon/storage pond capacity documentation(design,calculations,etc.) Please be sure the above table is
accurate and complete. Also provide any site evaluations,wetland determinations,or hazard classifications that may be
applicable to your facility.
8.Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list,please include the additional components with your submittal.
(e.g.composting,digesters,solids separators,sludge drying system,waste transfers,etc.)
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included,this application package will be returned to me as incomplete.

or--
Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false
statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18
U.S.C.Section 1001 provides a punishment by a fine of not more than$10,000 or imprisonment of not more than 5 years,or both
for a similar offense.)
Print the Name of the Perm i ttee/Landowner/S ign i ng Official and Sign below.(If multiple Landowners exist,all landowners
should sign. If Landowner is a corporation,signature should be by a principal executive officer of the corporation):
Name(Print): I h u-m CIS 11/z- V 1 h
Title: CIP11-L4
Signature: —1—V145-fYl lt/o MAI" Date: 03/2(o L24
Name(Print): Title:
Signature: Date:
Name(Print): Title:
Signature: Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
E-mail:[e-mail]
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh,North Carolina 27699-1636

NUTRIENT UTILIZATION PLAN CERTIFICATION
Name of Farm: Melvin#1
Owner: Thomas Melvin
Manager:
Owner/Manager Agreement:
I/we understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
plan for the farm named above. I/we know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWQ before the new
animals are stocked.
I/we understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
4 Name of Facility Owner:
Signature: {�usmrN, �V l�lAn� 3—
Date
Name of Manager(if different from owner):
Signature: b; � �...� j — S<S
Date
Name of Technical Specialist: Toni W. King
Affiliation: Murphy-Brown, LLC.
Address: 2822 Hwy 24 West,PO Drawer 856
Warsaw, NC 28398
Telephone: [phone]
Signature:
Date
1
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r
t
Additional Comments:
This plan revision is a 2-year crop rotation for corn/what and soybean with
the option to integrate grain sorghum Grower also has the option to plan
a non harvest cover crop at the rate of 30 Ibs/ac Any application to the
cover crop must be deducted from the following crop Producer may also
plant a small grain crop at the rate of up to 100 Ibs and remove with haying
practices.
f
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NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
2 There must be documentation in the design folder that the producer either owns or has
an agreement for use of adequate land on which to properly apply the waste. If the
producer does not own adequate land to properly dispose of the waste, he/she shall
provide evidence of an agreement with a landowner, who is within a reasonable
proximity, allowing him/her the use of the land for waste application. It is the
responsibility of the owner of the waste production facility to secure an update of the
Nutrient Utilization Plan when there is a change in the operation, increase in the number
of animals, method of application, recieving crop type, or available land.
3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic
crop yields based upon soil type, available moisture, historical data, climatic conditions,
and level of management, unless there are regulations that restrict the rate of applications
for other nutrients.
1 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land eroding at more than 5 tons per acre per year but less than 10
tons per acre per year provided grass filter strips are installed where runoff leaves the
field (See USDA, NRCS Field Office Technical Guide Standard 393-Filter Strips).
5 Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the land application field.
6 When animal waste is to be applied on acres subject to flooding, waste will be soil
incorporated on conventionally tilled cropland. When waste is applied to conservation
tilled crops or grassland, the waste may be broadcast provided the application does not
occur during a season prone to flooding (See"Weather and Climate in North Carolina"for
guidance).
7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that
runoff does not occur offsite or to surface waters and in a method which does not cause
drift from the site during application. No ponding should occur in order to control odor and
flies.
8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the
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NUTRIENT UTILIZATION PLAN
i
REQUIRED SPECIFICATIONS
(continued)
9 Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils
with a high potential for leaching. Waste/nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to take up released nutrients.
Waste shall not be applied more than 30 days prior to planting of the crop or forages
breaking dormancy.
Any new swine facility sited on or after October 1, 1995 shall comply with the following:
11 The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residential property
boundary and canal. Animal waste, other than swine waste from facilities sited on or after
October 1, 1995, shall not be applied closer than 25 feet to perennial waters.
Animal waste shall not be applied closer than 100 feet to wells.
12
Animal waste shall not be applied closer than 200 feet of dwellings other than those
13 owned by the landowner.
Waste shall be applied in a manner not to reach other property and public right-of-ways.
14
Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over-spraying. Animal waste may be applied to prior converted cropland
15 provided the fields have been approved as a land application site by a "technical
specialist'. Animal waste shall not be applied on grassed waterways that discharge
directly into water courses, and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from the site.
Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
16
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NUTRIENT UTILIZATION PLAN
REQUIRED SPECIFICATIONS
(continued)
17 A protective cover of appropriate vegetation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to
Protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidence of
erosion, leakage, or discharge.
18 If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular
19 basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
Animal waste can be used in a rotation that includes vegetables and other crops for direct
20 human consumption. However, if animal waste is used on crops for direct human
consumption, it should only be applied pre-plant with no further applications of animal
(/ waste during the crop season.
Highly visible markers shall be installed to mark the top and bottom elevations of the
21 temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate-determining
22 nutrient, unless other restrictions require waste to be applied based on other nutrients,
resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in
the soil shall be monitored and alternative crop sites shall be used when these metals
approach excessive levels. pH shall be adjusted and maintained for optimum crop
production. Soil and waste analysis records shall be kept for a minimum of five years.
Poultry dry waste application records shall be maintained for a minimum of three years.
Waste application records for all other waste shall be maintained for a minimum of five
years.
Dead animals will be disposed of in a manner that meets North Carolina regulations.
23
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Murphy-Brown, LLC 3/5/2015 P.O. Box 856
Warsaw, NC 28398
NUTRIENT UTILIZATION PLAN
Grower(s): Thomas Melvin
Farm Name: Melvin#1
County: Bladen
Farm Ca aci
Farrow to Wean
Farrow to Feeder
Farrow to Finish
Wean to Feeder 2600
Wean to Finish
Feeder to Finish
Storage Structure: Anaerobic Lagoon
Storage Period: >180 days
Application Method: Irrigation
The waste from your animal facility must be land applied at a specified rate to prevent pollution
of surface water and/or groundwater. The plant nutrients in the animal waste should be used
to reduce the amount of commercial fertilizer required for the crops in the fields where the waste
is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
7
Several factors are important in implementing your waste utilization plan in order to maximize
the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner:
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall be applied to land eroding at less than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are established.
4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen.
Either of these conditions may result in runoff to surface waters which is not allowed
under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor
problems.
6. To maximize the value of the nutrients for crop production and to reduce the potential
for pollution, the waste should be applied to a growing crop or applied not more than
30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or
disking will conserve nutrients and reduce odor problems.
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This plan is based on the waste application method shown above. If you choose to change
methods in the future,you need to revise this plan. Nutrient levels for different application
methods are not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content
for this type of facility. In some cases you may want to have plant analysis made,which could
allow additional waste to be applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content and crop type. Lime must
be applied to maintain pH in the optimum range for specific crop production.
This waste utilization plan,if carried out,meets the requirements for compliance with 15A NCAC
2H.0217 adopted by the Environmental Management Commission.
AMOUNT OF WASTE PRODUCED PER YEAR (gallons,ft3,tons,etc.):
Ca aci Type Waste Produced per Animal Total
Farrow to Wean 3203 gal/yr gal/yr
Farrow to Feeder 3861 gal/yr galtyr
Farrow to Finish 10478 gal/yr gal/yr
2600 Wean to Feeder 191 gal/yr 496,600 galtyr
Wean to Finish 776 gal/yr galtyr
Feeder to Finish 927 al/yr gal/yr
Total 496,600 galtyr
AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs):
Capacity Type Nitrogen Produced per Animal Total
Farrow to Wean 3.84 Ibs/yr Ibs/yr
Farrow to Feeder 6.95 Ibs/yr Ibstyr
Farrow to Finish 18.86 Ibs/yr Ibstyr
2600 Wean to Feeder 0.34 Ibs/yr 894 Ibstyr
Wean to Finish 1.40 Ibs/yr Ibs/yr
Feeder to Finish 1.67 Ibs/yr Ibs/yr
Total 894 Ibs r
Applying the above amount of waste is a big job. You should plan time and have appropriate
equipment to apply the waste in a timely manner.
LAND UTILIZATION SUMMARY
The following table describes the nutrient balance and land utilization rate for this facility
Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced
on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize
in the normal growing season.
Total Irrigated Acreage: 14.5
Total N Required 1st Year: 1070.3175
Total N Required 2nd Year: 906.955
Average Annual Nitrogen Requirement of Crops: 988.64
Total Nitrogen Produced by Farm: 893.88
Nitrogen Balance for Crops: (94.76)
The following table describes the specifications of the hydrants and fields that contain the crops
designated for utilization of the nitrogen produced on this facility. This chart describes the size,
soil characteristics,and uptake rate for each crop in the specified crop rotation schedule for this
facility.
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• • Ar
Reception Area Specifications
Tract Field Irrigated Soil 1st Crop Tlme to tat Crop 1st Crop Lbs N/Ac Lbs N Total Ibs N 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N Total Total Ibs N
Acres e T e Code A I Yield Ibs N/Unit Residual /Ac Utilized Code Apply Yield Ibs N/Unit Residual /Ac Utilized Lbs N/Ac Utilized
T1598 2 573 LeA D Feb15-June 840
T1598 4 1.52 LeA 0 92 77 442.8144 N Se t-A r l 35 2.01 7035 403 1055 147.63 845 9199
D Feb15-June 84 0 0 92 77 117 4656 N Se t-A ril 35 201 7035 107 14763 224 3976
2 5.73 LeA M Mar 15-Au 30 30
4 0 1 72 0 0 51 6 295 668
t52 LeA 52 295.668
M Mar 15-Au 30 300 1 72 52 78.432 0 0 51.6 78 432
Totals: 7.25 580.28 510.0375 1070.318
3(a)of 8

Reception Area Specifications
Tract Field Irrigated Soil 1st Crop Time to 1st Crop tat Crop Lba N/Ac Lbs N Total Ibs N 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total Ibs N Total Total Ibs N
Acres e T e Code A I Yield Ibs N/Unit Residual /Ac Utilized Code A I Yield Ibs N/Unit Residual /Ac Utilized Lbs N/Ac Utilized
T1598 2 5 73 LeA O Aril 1-Set 15 220 3 gg
T1598 4 1 52 LeA p 86 490 3734 K Se Aril 1 50 50 2865 13558 7768734
A ril 1-Se t 15 220 389 86 130.0816 K Se Aril 0 0 85.58 1300816
Totals: 7,25 020.�55
288.5 900.955
3(b)of 8

This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields(i.e.small grain,etc, interseeded in bermuda),forage must be removed
through grazing, hay,and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain,etc, is to be removed for hay or silage,care
should be exercised not to let small grain reach maturity,especially late in the season(i.e.
April or May). Shading may result if small grain gets too high and this will definately interfere
with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation,you are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fall.
The ideal time to interplant small grain,etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
CROP CODE LEGEND
Crop Code Crop Lbs N utilized/unit yield
A Barley 1.6 Ibs N/bushel
B Hybrid Bermudagrass-Grazed 50 Ibs N/ton
C Hybrid Bermudagrass-Hay 50 Ibs N/ton
D Corn-Grain 1.25 Ibs N/bushel
E Corn-Silage 12 Ibs N/ton
F Cotton 0.12 Ibs N/Ibs lint
G Fescue-Grazed 50 Ibs N/ton
H Fescue-Hay 50 Ibs N/ton
I Oats 1.3 Ibs N/bushel
J Rye 2.4 lbs N/bushel
K Small Grain-Grazed 50 Ibs N/acre
L Small Grain-Hay 50 Ibs N/acre
M Grain Sorghum 2.5 Ibs N/cwt
N Wheat 2.4 Ibs N/bushel
O Soybean 4.0 Ibs N/bushel
p Pine Trees 40 Ibs N/acre/yr
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers,filter strips along ditches,odd areas unable to be irrigated,and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
•
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SLUDGE APPLICATION:
The following table describes the annual nitrogen accumulation rate per animal
in the lagoon sludge
Farm Specifications PAN/ r/animal Farm Total/ r
Farrow to Wean 0.84
Farrow to Feeder 1
Farrow to Finish 4.1
2600 Wean to Feeder 0.072 187.2
Wean to Finish 0.306
Feeder to Finish 0.36
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
prevent over application of nutrients or other elements. Your production facility will produce
approximately 187.2 pounds of plant available nitrogen per year will accumulate in the lagoon
sludge based on the rates of accumulation listed above.
If you remove the sludge every 5 years,you will have approximately 936 pounds of plant
available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the
rate of 300 pounds of nitrogen per acre,you will need 3 acreas of land. If you apply the sludge
to corn at a rate of 125 pounds per acre,you will need 7.488 acres of land. Please note that these
are only estimates of the PAN produced and the land required to utilize that PAN. Actual values
may only be determined by sampling the sludge for plant available nitrogen content prior to application
Actual utilization rates will vary with soil type,crop,and realistic yield expectations for the specific
application fields designated for sludge application at time of removal.
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate is limited by initial soil moisture content,soil
structure,soil texture,water droplet size,and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan,it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
"This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. In many situations,the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for>180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to ensure that the spreader equipment
is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
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Application Rate Guide
The following is provided as a guide for establishing application rates and amounts.
Soil Application Rate Application Amount
Tract Hydrant Type Crop inlhr *inches
T1598 2 LeA D 0.65 1
4 LeA D 0.65 1
2 LeA M 0.65 1
4 LeA M 0.65 1
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Tommy Melvin
Scale: 1 "=400'
Well w/100' offset
Lagoon
>r
x s Hoq Houa
: s
x x s
x x
x x
x x
x
x x x x x
x s s s
x x x x
s s x
: s
s x
or
x
Lagoon
Hog Houps
Well w/100' offset

15
System Calibration
Information presented in manufacturer's charts are based on average operation
conditions with relatively new equipment. Discharge rates and application rates change
over time as equipment gets older and components wear. In particular, pump wear tends
to reduce operating pressure and flow. With continued use, nozzle wear results in an
increase in the nozzle opening which will increase the discharge rate while decreasing the
wetted diameter.
You should be aware that operating the system differently than assumed in the design will
alter the application rate, diameter of coverage, and subsequently the application
uniformity. For example, operating the system with excessive pressure results in smaller
droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging
of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines
will reduce operating pressure. Operating below design pressure greatly reduces the
coverage diameter and application uniformity.
For the above reason, you should calibrate your equipment on a regular basis to ensure
proper application rates and uniformity. Calibration at least once every three years is
recommended. Calibration involves collecting and measuring flow at several locations in
the application area. Any number of containers can be used to collect flow and
determine the application rate. Rain gauges work best because they already have a
' graduated scale from which to read the application amount without having to perform
additional calculations. However, pans, plastic buckets, jars, or anything with a uniform
opening and cross-section can be used provided the liquid collected can be easily
transferred to a scaled container for measuring.
For stationary sprinklers, collection containers should be located randomly throughout the
application area at several distances from sprinklers. For traveling guns, sprinklers
should be located along a transect perpendicular to the direction of pull. Set out
collection containers 25 feet apart along the transect on both sides of the gun cart. You
should compute the average application rate for all nonuniformity of the application. On a
windless day, variation between containers of more than 30 percent is cause for concern.
You should contact your irrigation dealer or technical specialist for assistance.
'Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual
1

OPERATION & MAINTENANCE PLAN
Proper lagoon management should be a year-round priority. It is especially important to manage
levels so that you do not have problems during extended rainy and wet periods.
Maximum storage capacity should be available in the lagoon for periods when the receiving crop is
dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a
thunderstorm season in the summertime. This means that at the first sign of plant growth in the
later winter/ early spring, irrigation according to a farm waste management plan should be done
whenever the land in dry enough to receive lagoon liquid. This will make storage space available in
the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down
to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to
maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization
plan will allow it.
Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does
not leave room for storing excess water during extended wet periods. Overflow from the lagoon for
any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action.
The routine maintenance of a lagoon involves the following:
• Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass
are the most common vegetative covers. The vegetation should be fertilized each
year, if needed,to maintain a vigorous stand. The amount of fertilized applied should
be based on a soils test, but in the event that it is not practical to obtain a soils test
each year, the lagoon embankment and surrounding areas should be fertilized with
800 pounds per acre of 10-10-10,or equivalent.
• Brush and trees on the embankment must be controlled. This may be done by
mowing, spraying, grazing, chopping, or a combination of these practices. This
should be done at least once a year and possibly twice in years that weather
conditions are favorable for heavy vegetative growth.
NOTE: If vegetation is controlled by spraying,the herbicide must not be allowed to enter the lagoon
water. Such chemicals could harm the bacteria in the lagoon that are treating the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon
and at least monthly and after major rainfall and storm events. Items to be checked should include,
as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes,and Overflow Pipes--look for:
1. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4. overall condition of pipes
:o
2

Lagoon surface -- look for:
1. undesirable vegetative growth
2. floating or lodged debris
Embankment -- look for:
1. settlement, cracking, or"jug" holes
2. side slope stability--slumps or bulges
3. wet or damp areas on the back slope
4. erosion due to lack or vegetation or as a result of wave action
5. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam.
A good stand of vegetation will reduce the potential damage caused by wave action. If
wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be
used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your lagoon has
any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a temporary fix if there is a
threat of a waste discharge. However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps --check for proper operation of:
1. recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need of repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that
you are not completely "surprised" by equipment failure. You should perform your
system maintenance at a time when our lagoon is at its I pumping y y g ow level. This will
allow some safety time should major repairs be required. Having a nearly full lagoon is
not the time to think about switching, repairing, or borrowing pumps. Probably, if your
lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an
inventory of spare parts or pumps.
• Surface water diversion features are designed to carry all surface drainage
waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot
runoff) away from your lagoon and other waste treatment or storage
structures. The only water that should be coming from your lagoon is that
which comes from your flushing (washing) system pipes and the rainfall that
hits the lagoon directly. You should inspect your diversion system for the
following:
1. adequate vegetation
2. diversion capacity
3. ridge berm height
3
Ad

Identified problems should be corrected promptly. It is advisable to inspect your system
during or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts.
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(you must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may
have an overflow problem from a surface water diversion or there may be seepage into
the lagoon from the surrounding land.
Lagoon Operation
Startup:
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before waste
loading begins, taking care not to erode lining or bank slopes.
3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the
pipe to discharge near the bottom of the lagoon during initial filling or another
means of slowing the incoming water to avoid erosion of the lining.
4. When possible, begin loading new lagoons in the spring to maximize bacterial
establishment(due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon liquid
volume. This seeding should occur at least two weeks prior to the addition of
wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add
agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume
until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate biological
activity. Consultation with a technical specialist is recommended if these
conditions occur for prolonged periods, especially during the warm season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily
are optimum for treatment. Pit recharge systems, in which one or more buildings are
drained and recharged each day, also work well.
4

•
Practice water conservation --- minimize building water usage and spillage from
leaking waterers, broken pipes and washdown through proper maintenance and water
conservation.
• Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the
amount of solids entering the lagoon.
Management:
• Maintain lagoon liquid level between the permanent storage level and the full
temporary storage level.
• Place visible markers or stakes on the lagoon bank to show the minimum liquid level
and the maximum liquid level. (Figure 2-1).
• Start irrigating at the earliest possible date in the spring based on nutrient
requirements and soil moisture so that temporary storage will be maximized for the
summer thunderstorm season. Similarly, irrigate in the late summer / early fall to
provide maximum lagoon storage for the winter.
• The lagoon liquid level should never be closer than 1 foot to the lowest point of the
dam or embankment.
• Don not pump the lagoon liquid level lower than the permanent storage level unless
you are removing sludge.
• Locate float pump intakes approximately 18 inches underneath the liquid surface and
as far away from the drainpipe inlets as possible.
• Prevent additions of bedding materials, long-stemmed forage or vegetation, molded
feed, plastic syringes, or other foreign materials into the lagoon.
• Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed.
• Maintain strict vegetation, rodent, and varmint control near lagoon edges.
• Do not allow trees or large bushes to grow on lagoon dam or embankment.
• Remove sludge from the lagoon either when the sludge storage capacity is full or
before it fills 50 percent of the permanent storage volume.
• If animal production is to be terminated, the owner is responsible for obtaining and
implementing a closure plan to eliminate the possibility of a pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by:
5

• proper lagoon sizing,
• mechanical solids separation of flushed waste,
• gravity settling of flushed waste solids in an appropriately designed basin, or
• minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will:
• have more nutrients,
• have more odor,and
• require more land to properly use the nutrients.
Removal techniques:
• Hire a custom applicator.
• Mix the sludge and lagoon liquid with a chopper-agitator impeller pump through large-
bore sprinkler irrigation system onto nearby cropland;and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix
remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or
forageland;and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland;
dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon
to receive the sludge so that liquids can drain back into lagoon; allow sludge to
dewater; haul and spread with manure spreader onto cropland or forageland; and soil
incorporate.
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and crop
requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent damage.
Close attention by the pumper or drag-line operator will ensure that the lagoon liner
remains intact. If you see soil material or the synthetic liner material being disturbed, you
should stop the activity immediately and not resume until you are sure that the sludge can
be removed without liner injury. If the liner is damaged it must be repaired as soon as
possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content
than liquid. Because of this it should probably be applied to land with low phosphorus and
metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion.
Note that if the sludge is applied to fields with very high soil-test phosphors, it should be
applied only at rates equal to the crop removal of phosphorus. As with other wastes,
always have your lagoon sludge analyzed for its nutrient value.
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions which
could increase the concern of neighbors.
6

Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure.
Types of failures include leakage through the bottom or sides, overtopping, and breach of
the dam. Assuming proper design and construction, the owner has the responsibility for
ensuring structure safety. Items which may lead to lagoon failures include:
• Modification of the lagoon structure--an example is the placement of a pipe in the dam
without proper design and construction. (Consult an expert in lagoon design before
placing any pipes in dams.)
• Lagoon liquid levels--high levels are a safety risk.
• Failure to inspect and maintain the dam.
• Excess surface water flowing into the lagoon.
• Liner integrity -- protect from inlet pipe scouring, damage during sludge removal, or
rupture from lowering lagoon liquid level below groundwater table.
NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the dam. Once this damage starts, it can quickly cause a large
discharge of wastewater and possible dam failure.
7

EMERGENCY ACTION PLAN
PHONE NUMBERS
DIVISION OF WATER QUALITY (DWQ) 11SLJ I
EMERGENCY MANAGEMENT SERVICES (EMS) -kt,a- U'7 50a- `C19
SOIL AND WATER CONSERVATION DISTRICT (SWCD) o "x- -fig 54a-19IU3
NATURAL RESOURCES CONSERVATION SERVICE (NRCS) �a 311.E 5c►�- 1�1 lc 3
COOPERATIVE EXTENSION SERVICE (CES) -�i'�__ Lt-5q I S a,�-�►�►
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing or running off site. You should not wait until wastes reach surface waters or
leave your property to consider that you have a problem. You should make every effort to
ensure that this does not happen. This plan should be posted in an accessible location
for all employees at the facility. The following are"some action items you should take.
1. Stop the release of wastes. Depending on the situation,this may or may not be possible. Suggested
responses to some possible problems are listed below.
A. Lagoon overflow-possible solutions are:
a) Add soil to berm to increase elevation of dam.
b) Pump wastes to fields at an acceptable rate.
c) Stop all flow to the lagoon immediately.
d) Call a pumping contractor.
e) Make sure no surface water is entering lagoon.
B. Runoff from waste application field-actions include:
a) Immediately stop waste application.
b) Create a temporary diversion to contain waste.
c) Incorporate waste to reduce runoff.
d) Evaluate and eliminate the reason(s)that cause the runoff.
e) Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinklers-action include:
a) Stop recycle pump.
b) Stop irrigation pump.
c) Close valves to eliminate further discharge.
d) Repair all leaks prior to restarting pumps.
D. Leakage from flush systems,houses,solid separators-action include:
a) Stop recycle pump.
b) Stop irrigation pump.
c) Make sure siphon occurs.
d) Stop all flow in the house,flush systems,or solid separators.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks-
possible action:
a) Dig a small sump or ditch from the embankment to catch all seepage,put in a submersible
pump,and pump back to lagoon.
b) If holes are caused by burrowing animals,trap or remove animals and fill holes and
compact with a clay type soil.
c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon
as possible.
8

2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach surface waters?
b. Approximately how much was released and for what duration?
C. Any damage notes, such as employee injury,fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger(either on or off the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours call your DWQ regional office; Phone #, After hours,
emergency number: [phone]. Your phone call should include: your name, facility
number,telephone number,the details of the incident from item 2 above,the exact location
of the facility, the location or direction of the movement of the spill, weather and wind
conditions. The corrective measures that have been under taken, and the seriousness of
the situation.
b. If the spill leaves property or enters surface waters, call local EMS phone number.
c. Instruct EMS to contact local Health Departmerrt.
d. Contact CE's phone number, local SWCD office phone number and the local NRCS
office for advice/technical assistance phone number.
4. If none of the above works call 911 or the Sheriffs Department and explain your problem to
them and ask the person to contact the proper agencies for you.
5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage.
a. Contractors Name: Murphy Family Farms
b. Contractors Address: P.O. Box 759, Rose Hill, NC 28458
c . Contractors Phone: [phone]
6. Contact the technical specialist who certified the lagoon(NRCS, Consulting Engineer,etc.)
a. Name: Kraig Westerbeek
b. Phone: [phone]
7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the
damage,repair the system,and reassess the waste management plan to keep problems
with release of wastes from happening again.
9

INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS
Source Cause BMP's to Minimize Odor Site Specific Practices
(Liquid Systems)
Flush Gutters Accumulation of solids ✓
( )Flush system is designed and operated
sufficiently to remove accumulated
solids from gutters as designed.
( ) Remove bridging of accumulated solids at
discharge
Lagoons and Pits Crusted Solids (✓)Maintain lagoons,settling basins and
pits where pest breeding is apparent to
minimize the crusting of solids to a depth
of no more than 6-8 inches over more than
30%of surface.
Excessive Decaying vegetation (V)Maintain vegetative control along banks of
Vegetative Growth lagoons and other impoundment's to prevent
accumulation of'decaying vegetative matter
along waters edge on impoundment's perimeter.
(Dry Systems)
Feeders Feed Spillage () Design,operate and maintain feed systems(e.g..
bunkers and troughs)to minimize the accumulation
of decaying wastage.
() Clean up spillage on a routine basis(e.g.7-10 day
interval during summer;15-30 day interval during winter).
Feed Storage Accumulation of feed () Reduce moisture accumulation within and around
residues immediate perimeter of feed storage areas by
insuring drainage away from site and/or providing
adequate containment(e.g.,covered bin for
brewer's grain and similar high moisture grain
products).
() Inspect for and remove or break up accumulated
solids in filter strips around feed storage as needed.
Animal Holding Accumulation of animal () Eliminate low area that trap moisture along fences
Areas wastes and feed wastage and other locations where waste accumulates and
disturbance by animals is minimal.
() Maintain fence rows and filter strips around animal
holding areas to minimize accumulations of wastes
(i.e.inspect for and remove or break up accumulated
solids as needed).
MIC—November 11, 1996
10

Dry Manure Handling Accumulations of animal ()Remove spillage on a routine basis(e.g.7-10 day
Systems wastes Interval during summer;15-30 days interval during
winter)where manure is loaded for land application
or disposal.
()Provide for adequate drainage around manure stockpiles
()Inspect for and remove or break up accumulated wastes
In filter strips around stockpiles and manure handling
areas as needed.
The issues checked ( ) pertain to this operation. The landowner/integrator agrees to use
sound judgment in applying insect control measures as practical.
I certify the aforementioned insect control Best Management Practices have been
reviewed with me.
(Landowner Signature)
For more information contact the Cooperative Extension Service, Department of Entomology, Box
7613, North Carolina State University, Raleigh, NC 27695-7613.
AMIC --November 11, 1996
11

• SWINE FARM WASTE MANAGEMENT ODOR CONTROL CHECKLIST
Source Cause BMP's to Minimize Odor Site Specific Practices
Farmstead Swine production ✓V( ) egetative or wooded buffers:
(v)Recommended best management
practices;
(V)Good Judgment and common sense
Animal body Dirty manure ()Dry floors
surfaces covered animals
Floor surfaces Wet manure-covered (V)Slotted floors;
floors (V)Waterers located over slotted floors;
(✓)Feeders at high end of solid floors;
(V)Scrape manure buildup from floors;
( )Underfloor ventilation for drying
Manure collection Urine (✓)Frequent manure removal by flush,pit
pits recharge or scrape
Partial microbial ( )Underfloor ventilation
decomposition
Ventilation Volatile gases (✓)Fan maintenance;
exhaust fans Dust (V)Efficient air movement
Indoor surfaces Dust (✓)Washdown between groups of animals
( )Feed additives;
( )Feeder covers;
( )Feed delivery downspout extenders to
feeder covers
Flush Tanks Agitation of recycled ( )Flush tank covers
lagoon liquid while tanks ( )Extend fill lines to near bottom of tanks
are filling with anti-siphon vents
Flush alleys Agitation during waste ( )Underfloor flush with underfloor
water conveyance ventilation
Pit recharge Agitation of recycled ()Extend recharge lines to near bottom of
points lagoon liquid while pits pits with anti-siphon vents
are filling
Lift stations Agitation during sump ( )Sump tank covers
tank filling and drawdown
Outside drain Agitation during waste ( )Box Covers
collection or water conveyance
junction boxes
End of drain Agitation during waste ( )Extend discharge point of pipes
pipes at lagoon water underneath lagoon liquid level
Lagoon surfaces Volatile gas emissions (✓)Proper lagoon liquid capacity
Biological mixing (✓)Correct lagoon startup procedures
Agitation ( )Minimum surface area-to-volume ratio
(✓)Minimum agitation when pumping
( )Mechanical aeration
( )Proven biological additives
Irrigation sprinkler High pressure agitation (✓)Irrigate on dry days with little or no wind
nozzles Wind draft (V)Minimum recommended operation pressure
(V)Pump Intake near lagoon liquid surface
( )Pump from second-stage lagoon
AMOC—November 11,1996
12

• Storage an or Partial microbial ( )Bottom or midlevel loading
basin surface decomposition Mixing while ( )Tank covers
filling Agitation when emptying( )Basin surface mats of solids
( )Proven biological additives or oxidants
Settling basin Partial microbial decom- ( )Extend drainpipe outlets underneath liquid
surface position Mixing while filling level
Agitation when emptying ( )Remove settled solids regularly
Manure,slurry or Agitation when spreading ( )Soil injection of slurry/sludges
sludge spreader Volatile gas emissions ( )Wash residual manure from spreader after use
outlets ( )Proven biological additives or oxidants
Dead animals Carcass decomposition ( )Proper disposition of carcasses
Dead animal Carcass decomposition ( )Complete covering of carcasses in burial pits
disposal pits ( )Proper location/construction of disposal pits
Incinerators Incomplete combustion ( )Secondary stack burners
Standing water improper drainage (,')Farm access road maintenance
around facilities Microbial decomposition of away from facilities
organic matter
Manure tracked Poorly maintained access (v)Farm access road maintenance
onto public roads roads
from farm access
Additional Information: Available From:
Swine Manure Management 0200 Rule/BMP Packet NCSU-County Extension Center
• Swine Production Farm Potential Odor Sources and Remedies,EBAE Fact Sheet NCSU-BAE
Swine Production Facility Manure Management:Pit Recharge—Lagoon Treatment:EBAE128-88NCSU-BAE
Swine Production Facility Manure Management:Underfloor Fluse-Lagoon Treatment 129-88NCSU-BAE
Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE103-83NCSU-BAE
Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet NCSU-BAE
Controlling Odors from Swine Buildings;PIH-33 NCSU-Swine Extension
Environmental Assurance Program: NPPC Manual NC Pork Producers
Assoc
Options for Managing Odor;a report from the Swine Odor Task Force NCSU Agri Communication
Nuisance Concerns in Animal Manure Management: Odors and Flies;PR0101, Florida Cooperative Extension
1995 Conference Proceedings
The issues checked ( ) pertain to this operation. The landowner/integrator agrees to
use sound judgment in applying odor control measures as practical.
I certify the aforementioned odor control Best Management Practices have been reviewed
with me.
(Landowner Signature)
•
13