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HomeMy WebLinkAbout090130_Application_20240312 HECO Y ED ROY COOPER Governor EUZABETH S.BISER `. v*dR• MAR 12 2024 Secretory ' RICHARD E.ROGERS,JR. NORTH CAROLINA INC DEQ/DWH Director Environmental Quality Central Office February 12,2024 Mighty Swine Farms LLC Baldwin Branch Nursery PO Box 2212 Elizabethtown,NC 28337 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non-Discharge General Permits, which expire on September 30, 2024. In order to ensure your continued coverage under the State Non-Discharge General Permits you must submit an application for permit coverage to the Division of Water Resources (DWR)by April 3.2024. Enclosed you will find a 'Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non-Discharge General Permit."The application form must be completed signed by the Permittee.and returned to the DWR by April 3.2024. Mailing Address: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699 1636 Email:animal.operationsna.deq.nc.eov phone:(919)707 9129 Please note that you must include one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with the completed and signed application.form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1 and could result in assessments of civil penalties of up to$25,000 per day. Copies of the animal waste operation State Non-Discharge General Permits are available at www.deg.nc.gov/animalyermits2024.General permits can be requested by writing to the address above. If you have any questions about the State Non-Discharge General Permits,the enclosed application,or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129. Sincerely, Michael Pjetraj,Deputy Director Division of Water Resources Enclosures: Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non-Discharge General Permit �i' IvarthCaralina>Separ�entnfEntiiranu9antalQualih 11irisionofWaterResama6 512 North S►lisbun*Strzel 1636 Mail service Centlr Raleigh,North Carolina 27699-1636 919.7479129 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non-Discharge General Permit On September 30, 2024,the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore,all applications must be received by the Division of Water Resources by no later than April 3,2024. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AWS090130 2. Facility Name: Baldwin Branch Nursery 3. Permittee's Name(same as on the Waste Management Plan): Mighty Swine Farms LLC 4. Permittee's Mailing Address: PO Box 2212 City: Elizabethtown State: NC Zip: 28337 Telephone Number: 910-874-2912 Ext. E-mail: 5. Facility's Physical Address: 61 Bubble T Rd City: Elizabethtown State: NC Zip: 28337 6. County where Facility is located: Bladen 7. Farm Manager's Name(if different from Landowner): joS4 ua wo rh cr- /4a�c�wf 8. Farm Manager's telephone number(include area code): t. 9 f Q-8'7gs 2-91 Z 9. Integrator's Name(if there is not an Integrator,write'None"): Prestage Farms Inc 41e 4-7 1/ 10. Operator Name(OIC): eharfesM.4wdee .Jod ao 41 Nvq�KfPhone No.: ^'^ 7 9(L OIC#: �2tr' 11. Lessee's Name(if there is not a Lessee,write"None"): /da�Y9 Z 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine-Wean to Feeder 6,080 Operation Types: Swine Cattle Dry Poultry Other Tvves Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses Wean to Feeder Dairy Heifer Laying Chickens Horses-Other Farrow to Finish Milk Cow Pullets Sheep-Sheep Feeder to Finish Dry Cow Turkeys Sheep-Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment Lagoons,Digesters and Waste Storage Ponds(WSP):(Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Type Estimated Liner Type Estimated Design Freeboard Structure (Lagoon/Digester/ Date (Clay,Synthetic, Capacity Surface Area "Redline" Name WSP) Built Unknown) (Cubic Feet) (Square Feet) (Inches) 09-130-01 Lagoon 6/10/1994 Full,clay 343,413.00 52,500.00 19.00 1 Lagoon 19.00 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d), either by mailing to the address below or sending it via email to the email address below. The CAWMP must include the following components: 1.The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical specialist,containing: a. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.) b. A map of every field used for land application(for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2.A site map/schematic 3.Emergency Action Plan 4.Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6.Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist 7.Lagoon/storage pond capacity documentation(design,calculations,etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations,wetland determinations,or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list,please include the additional components with your submittal. (e.g.composting,digesters,solids separators,sludge drying system,waste transfers,etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than$10,000 or imprisonment of not more than 5 years,or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below.(If multiple Landowners exist,all landowners should sign. 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EsmMSEom■■■■S■■B!E■1■BEN■■■BEMB■■■s■■E■M■■Es■■■ME■■■■■t■■■mNEE■■■EREwNWME■MMMBs■EEME■ ■■■■smmA■ENmAuowmmA ■NmsMNA■NmEAEAaasMRam■■ms■RAARAASAmmsEAmmHSA■RHNNRARsmssRN■■A■AAmmmR fir' L Nutrient Management Plan For Animal Waste Utilization _ 09-05-2012 This planas been prepared fbr: This plan has been developed by: Baldwin Branch Nursery Inc Samuel G Warren Maw JdSk F cqo j nS NRCS 45 Govt. Complex Rd )-7 a z \;q�ll PWXS C VIU(C , Suite B fiwi�- Awl 7 Whiteville, NC 28472 CounG��Pc' AM 3q- (910) 642-2196 Developer Signature Type of Plan: Nutrient Management with Manure Only Owner/Manager/Producer Agreement I(we)understand and agree.to the specifications and the operation and maintenance procedures established in thisdnutri6t�management plan which includes°an animal waste utilization plan for the farm named above.I have read`and,understand the Required Specifications concerning animal waste management that are included with this plan. Signature(owner) Date i Signature(manager or producer) Date This plan meets the minimum standards and specifications of±he U.S.Department of Agriculture- Natural Resources Conservation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: Tec inical Specialist Signature Date f7�J�YI �Q� • - c�_ q- Z Z -Tech S QC• -- ------------------------- 386900 Database Version 3.1 Date Printed: 09-05-2012 Cover Page 1 Nutrients applied in accordance with this plan will be supplied from the following source(s): Commercial Fertilizer is not included in this plan. S5 Swine Nursery,L;agoon Liquid waste generated 1,161,280 gals/year by a 6,080 animal Swine Nursery Lagoon Liquid operation. This production facility has waste storage capacities of approximately 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 2675 Incorporated 4593 Injected 5059 Irrigated 2907 Max.Avail. Actual PAN PAN Surplus/ Actual Volume Volume Surplus/ PAN(lbs) * Applied(lbs) Deficit(lbs). Applied(Gallons) Deficit(Gallons) Year 1 j 2,907 2956 -49 1,180,547 -19,267 r 1 Note: lh source ID,S means standard source,U means user defined source. *Max.Available PAN is calculated on the basis of the actual application method(s)identified in the plan for this source. 386900 Database Version 3.1 Date Printed: 09-05-2012 Source Page Page 1 of 1 1 Narrative Landowner yield records for 3 of last 5 years used to over-ride rates to"grandfather"yields above RYE. ----------------------------------------------------------------------------------------------------------------------------------------------------------------- 386900 Database Version 3.1 Date Printed: 09-05-2012 Narrative Page Page 1 of 1 The table shown below provides a summary of the crops or rotations included in this plan for each field. Realistic Yield estimates are 'so provided for each crop,as well as the crop's P205 Removal Rate. The Leaching Index(LI)and the Phosphorous Loss Assessment .iol(PLAT)Rating are also provided for each field,where available. If a field's PLAT Rating is High,any planned manure application is limited to the phosphorous removal rate of the harvested plant biomass for the crop rotation or multiple years in the crop sequence. Fields with a Very High PLAT Rating should receive no additional applications of manure. Regardless of the PLAT rating,starter fertilizers may be recommended in accordance with North Carolina State University guidelines or recommendations. The quantity of P205 applied to each crop is shown in the following table if the field's PLAT rating is High or Very High Planned Crops Summary Total Useable Plat P205 Removal Applied Tract Field Acres Acres Rating LI Soil Series Crop Sequence RYE (lbs/acre) (lbs/acre) 12222 1 3.90 3.90 Unknown N/A Woodington Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Hay *6.5 Tons 80 N/A 12222 2 1.90 1.90 Ua;a1ovm N/A I Goldsboro ISmal,Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Hay 6.5 Tons 80 N/A 12222 3 1.70 1.70 Unknown N/A Lynchburg Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Hay 5.5 Tons 68 N/A 122224 1.0 1.00 Unknown N/A Goldsboro Small Grain Overseed 1.0 Tons 15 N/A Hybrid Bermudagrass Hay 6.5 Ton 80 N/A PLAN TOTALS: 8.50 8.50 Li Potential Leaching + Technical..Guidance <2 Low potential to contribute to soluble None nutrient leaching below the root zone. >=2& Moderate potential to contribute to soluble Nutrient Management(590)should be planned. <=10 nutrient leaching below the root zone. High potential to contribute to soluble Nutrient Management(590)should be planned. Other conservation practices that improve the soils utrient leaching below the root zone. available water holding capacity and improve nutrient use efficiency should be considered. Examples >10 are Cover Crops(340)to scavenge nutrients,Sod-Based Rotations(328),Long-Term No-Till(778), and edge-of-field practices such as Filter Strips(393)and Riparian Forest Buffers(391). PLATIndex Rating P Management Recommendation 0-25 Low No adjustment needed;N based application 25-50 Medium No adjustment needed;N based application 51 - 100 High Application limited to crop P removal > 100 Very High Starter P application only 386900 Database Version 3.1 Date Printed 9/5/2012 PCS Page Page 1 of i NOTE: Symbol*means user entered data. O O 'O O O O O cd d yq� b O O O O C C O O O O O 4-4 00 N O n i b a N V W 1• N N M N m e a °�° 000 sy '� a+ o =ca�.� o n N N cc$ Fr ca � O y b ClO O O O O O O �U U b m O O O O O O O O o o _o o � 4� � c A a e 'o 0 0 o c c o c 8 U O +•' :d d ^y pp d O� 00 O� N T O Chi N O O o Q O 01 N 01 00 O\ � v� 0o ,o OaEbA w in N N N aC H o a a � •� � � � a� z o 0 0 0 0 0 0 0 � U � y 0 Cd Z o 0 0 0 0 0 0 0 U o w o a•a U zdo' m o c 6 Z o N o o en 00 o " 4-i a+ U 7 N N N Q Q 7 Cd +U+ O m O M O �y CD 't7 Pr N 'i'o 3 a M M M O it w y b ee cG o tg d + vi o O N 0 N_ ❑ O O •� O ` id U py b N tb^, F i N N Q �+ w U Q ' l oo tca o" cl c+l' Y O� U 48 O •.. 3 N toN •aLy � a o 0 0 0 0 a a a ri r�i .•� .� ,� O _ 0 �� c�� r.i (� yam+ O .y rn is 3Q P. O c� OR 'o t 'w U rn o o o o y T� ti O O � a O O p w Y N U FUi U O G p ,p P p Q p v tC Go o N C 0 N o 'O b o b a v •� ed Cd cC nY 3 3 a a U o" .y w U N b '-. O cC i� G"' •O ,.�ir"� ,,.r - c• N m n v 7 y ON r'j Q U U Y w O O p b N � Z M N a N N N N N N N N U O 40 F N N N N N N N N t r 1 } t y The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system,you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. a Irrigation Application Factors Application Rate Application Amount Tract Field Soil Series (inches/hour) (inches) 12222 1 Woodington 0.40 1.0 12222 2 IGoldsboro 0.50 1 1.0 12222 3 Lynchburg 0.50 1.0 12222 4 Goldsboro 0.50 1.0 386900 Database Version 3.1 Date Printed 9/5/2012 IAF Page Page 1 of 1 NOTE: Symbol*means user entered data. The Nutrient Management Recommendations table shown below provides an annual summary of the nutrient management plan developed for this operation. This table provides a nutrient balance for the listed fields and crops for each year of the plan. Required nutrients are based on the realistic yields of the crops to be grown,their nutrient requirements and soil test results. The quantity of nutrient supplied by each source is also identified. The total quantity of nitrogen applied to each crop should not exceed the required amount. However,the quantity of other nutrients applied may exceed their required amounts. This most commonly occurs when manure or other byproducts are utilized to meet the nitrogen needs of the crop. Nutrient management plans may require that the application of animal waste be limited so as to prevent over application of phosphorous when excessive levels of this nutrient are detected in a field. In such situations, additional nitrogen applications from ncnorgamic svarces may be required to supply the recommended amounts of nitrogen. Nutrient Management Recommendations Test YEAR 0 N P205 K20 Mg Mn Zn Cu Lime (lbs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) (tons/A) Tract Field 12222 1 Req'd Nutrients 50 0 0 0 0 0 0 0 s Acre App.Period 3.90 10/1-3/31 Supplied By: CROP Small Grain Overseed 'Stare 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series 11'oodington J Residual 0 0 0 0 0 0 0 0 RYE Sample Date '1.0 Tons 11-03-11 Manure 50 27 68 6 0 1 0 0 P Removal I Rating 151bs/ac. L'inknown BALANCE 0 27 68 6 01 1 01 0 Tract Field 12222 2 Req'd Nutrients 50 0 0 0 0 0 0 0 Acres App.Period 1.90 fd/1-3/31 Supplied By:' CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Goldsboro Residual 0 0 0 0 0 0 0 0 RYE Sample Date 1.0 Tons 11-03-11 Manure 50 27 .68 6 0 1 0 0 PRemoval Rating 151bsiac. UnImow.- BIAj.A -t— .> '0- 27 68 6 0� 1 0 0 Tract Field 12222 3 Req'd Nutrients 50 0 0 0 0 0 0 0 Acres App.Period 1.70 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Lynchburg Residual 0 0 0 0 0 0 0 0 P le Date 1.0Tons 11-03-11 Manure 50 27 68 6 0 1 0 0 Rating 151bs/ac. Unknown BALANCE 0 27 68 6 0 1 0 0 Field 12222 4 Req'dNutiients' 50 0 0 0 0 0 0 0 .Period 1.00 10/1-3/31 Supplied By: CROP Small Grain Overseed Starter 0 0 0 0 0 0 0 0 Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Goldsboro Residual 01 0 —01 0 01 0 0 0 RYE I Sample Date 1.0 Tons 1 11-03-11 Manurel 50 27 68 6 1 0 0 0 P Removal I Rating 15 lbs/ac. i_hknown BALANCE 1 0 27 68 6 0 1 0 0 NOTE: Symbol*means user entered data. i900 Database Version 3.1 Date Printed: 9/5/2012 NMR Page Page 1 of 2 i Nutrient Management Recommendations Test YEAR 1 N P2O5 K2O Mg Mn Zn Cu Lime (lbs/A), (lbs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) (lbs/A) (tons/A) Tract I Field 12222 1 Req'd Nutrients *325 0 0 0 0 0 0 0 Acres I App.Period 3.90 3/1-9130 Supplied By: CROP Hybrid Bermudagrass Starter 0 0 01 0 01 0 0 0 Hay Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Woodington Residual 0 0 0 0 0 0 01 0 RYE I Sample Date *6.5 Tons 11-03-11 Manure 325 177 445 40 2 7 1 0 PRemoval Rating 80lbs/ac. I_lnknown BALANCE 0 177 445 40 2 7 1 0 Tract Field 12222 2 Req'd Nutrients 296 0 0 0 0 0 0 0 Acres I App.Period 1.90 3/1-9/36 Supplied By: CROP Hybrid Bermudagrass Starter 0 0 0 0 0 0 0 0 Hay Commercial Fert, 0 0 0 0 0 0 0 0 Soil Series Goldsboro Residual 0 01 0 0 0 0 0 0 RYE I Sample Date 6.5 Tons 11-03-11 Manure 296 161 405 36 1 7 1 0 P Removal Rating 80 lbs/ac. Unknown BALANCE 0 161 405 36 1 7 1 0 Tract I Field 12222 3 Req'd Nutrients 239 0 0 0 0 0 0 0 Acres App.Period 1.70 3/1-9/30 Supplied By: CROP Hybrid Bermudagrass Starter 0 0 0 0 0 0 0 0 Hay Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Lynchburg Residual 0 0 0 0 0 0 0 0 RYiT Sample Date 5.5 Tons 11-03-11 Manure 238 130 326 29 1 5 1 0 P Removal Rating 68 lbs/ac. Unknown BALANCE 0j 130 326 29 1 5 1 0 Tract Field 12222 4 Req'd Nutrients 296 0. 0 0 0 0 0 0 Acres App.Period 1.00 3/1-9/30 Supplied By: CROP Hybrid Bermudagrass Starter 0 0 0 0 0 0 0 0 Hay Commercial Fert. 0 0 0 0 0 0 0 0 Soil Series Goldsboro Residual 0 0 0 0 0 01 0 0 RYE I Sample Date 6.5 Tons 1 11-03-11 Manure 296 161 405 36 1 7 1 0 P Removal Rating 801bs/ac. Unknown BALANCE 0 161 405 361 1 7 1 0 NOTE: Symbol*means user entered data. 5900 Database Version 3.1 Date-Pninted:`9/jiiO12 - NMR Page Page 2 of 2 F 0 ti 3 c a c c a w •° > .� 0 c o o d p d U O 0 td O cc cd m o 0 0 0 0 ,`9 U a U a z Z rC ?- V r0. M 00 00 O O N N N N N N Pam, cd p cd b U cd oV p 9 0 N U m -0 lei a 40 C ,O U v1 'b ate.. y OO •Cd 0 C 0 C � 10, O U N ni O V a v v C7, ON n ON h � a wv w U e Ln Ln w oo in tn 0 R to o o O o 0 0 0 o A 'd 4+ by C C C o o 0 0 0 O c ~ y a � V1 f� Y •� �!•� � R�. ram+ 0Lt a 4� >� rn 00 40 N N �D \O N N D cd p > W G O Zd Cd o a w " ;. 0, 0 p v� 3 U yU 0 r- 0 Yq 4W O U O cd cd 5 cN 3 M U y O y c uce > v > I > v cc ii+ m o Cd O O a O O cd d , q �y C7 b C7 v t7 v A O w y O p 0 H p p n ,Gp is p U A A > A 0 Or. cn x w Go T Cl) .N U U b O. p •� .� � .4 Y FU. w .. a`i t• ty cd '"S O N N N N N N N N �O H U N U U N N N N N N N N pp [ N N N N N N N N M t 1 t E The following Lagoon Sludge Nit,ogen.Utihzation table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals m the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out,this material must be utilized for crop production and applied at agronomic rates. In most cases,the priority nutrient is nitrogen but other nutrients including phosphorous,copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. s Sites must first be evaluated for their suitability for sludge application. Ideally,effluent spray fields should not be used for sludge application. If this is not possible,care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Maximum Maximum Sludge Crop PA-N Rate Application Rate Minimum Acres Minimum Acres Minimum Acres lb/ac 1000 gal/ac 5 Years Accumulation 10 Years Accumulation 15 Years Accumulation Swine Nursery Lagoon Sludge- Standard Com 120 bu 150 '13.161 15.48 30.95 46.43 Hay 6 ton R.Y.E. 300 26.32 7.74 15.48 23.21 Soybean 40 bu 160 14.04 14.51 29.02 43.52 t ---------------------------------------- -------- ---------------------------------------- -- 386900 Database Version 3:1 Date Printed: 09-05-2012 Sludge Page Page 1 of The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the dale-prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity,this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval it the waste utilization plan is inconsistent with the structure's temporary storage capacity. Available Waste Storage Capacity Source Name7 Swine Nursery Lagoon Liquid Design Storage Capacity(Days) Start Date 9/1 180 Plan Year Month Available Storage Capacity(Days) 1 1 60 1 2 37 1 3 54 1 4 72 1 5 89 1 6 123 1 7 156 1 8 157 1 9 159 1 10 139 1 11 120 1 12 94 *Available Storage Capacity is calculated as of ine end of each rrionth. i • r ----------------------------------------------------------------------------------------------------------------------------------------------------------------.. 386900 Database Version 3.1 Date Printed: 09-05-2012 Capacity Page Page 1 of 1 Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application.Any discharge of waste that reaches surface water is prohibited. 2. There must be docu,nrtentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is witliin a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be=applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA,MRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland.When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application.No ponding should occur in order to control odor and flies. ------------------------------------------------------------------------------------------------------------------------------------------------------------------- 386900 Database Version 3.1 Date Printed: 9/5/2012 Specification PajZe 1 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or,winter for spring planted crops on soils with a high potential for leaching.Waste/nutrient loading rates on these soils should be held to a ;ninivaiini and a suitable winter cover crop planted to take up released nutrients.Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm'shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after€ ctober 1, 1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than.100;feet to wells. 13. Animal waste�shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall notbe discharged into surface,waters, drainageways, or wetlands by a discharge or'by over-spraying. 'Animal-waste may lie applied to prior converted cropland provided the fields have been approved as a land application site by'a.`''techiiical"specialist". Animal=waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. 'Domestic•and industrdalw3-astc-fmm washdown facilities, showers,toilets, sinks, etc., shall not be discharged into the animal waste management system. ------------------------------------------------------------------------------------------------------------------------------------------------------------------- 386900 Database Version 3.1 Date Printed:9/5/2012 Specification Page 2 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments,berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at,the-facility.is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping; pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre-plant with no further applications of annimal waste during the crop season, 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping-volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate-determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all-other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. ---------------------------------------------------------------------------------------------------------- 386900 Database Version 3.1 Date Printed: 9/5/2012 Specification PajZe 3 f 9 1 r Crop Notes The following crop note applies to field(s): 1 Bermudagrass Coastal Plain,Mineral Soil,Poorly Drained to Somewhat Poorly Drained. Adaptation: Effective artificial drainage MUST be in place to achieve Realistic Yield Expectations provided for these soils. In the Coastal Plain,hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1"to 3" deep(1.5"optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind.For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2'rows spaced 1' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime,phosphorus, potassium and micronutrients to apply preplant and for annual maintenance.Apply 60 to 100 lb/ac N in the establishment year in.split applications in April and July.rFor established stands apply 180 to 240 lb/ac N annually in split applications,usually in April and following the first and second hay cuts. Reduce N rates by 25%for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolfn.- for more information or consult your regional agronomist or extension agent for assistance. The following crop note applies to field(s): 3 Bermudagrass Coastal Plain,Mineral Soil,Poorly Drained to Somewhat Poorly Drained. . Adaptation: Effective artificial drainage MUST be in place to achieve Realistic Yield Expectations provided for these soils. In the Coastal Plain,hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31.Cover sprigs 1"to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full growideover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime,phosphorus, potassium and micronutrients to apply preplant and for annual maintenance.Apply 60 to 1001b/ac N in the establishment year in split applications in April and July.For established stands apply 180 to 240 lb/ac N annually in split applications,usually in.April and following the first and second hay cuts. Reduce N rates by 25%for grazing., Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for-more information or.consult your regional agronomist or extension agent for assistance. -------------------------------------------------------------------------------------------------------------------------------------------------------- -------- 386900 Database Version 3.1 Date Printed: 09-05-2012 Crop Note Page Page 1 of 3 The following crop note applies to field(s): 2,4 Bermudagrass Coastal Plain,Mineral Soil,Poorly Drained to Somewhat Poorly Drained. Adaptation: Effective artificial drainage MUST be in place to achieve Realistic Yield Expectations provided for these soils. In the Coastal Plain,hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1"to 3" deep(1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal.and Tifton 78 plant at bast 10 bu./ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime,phosphorus, potassium and micronutrients to apply preplant and for annual maintenance.Apply 60 to 100 lb/ac N in the establishment year in split applications in April and July.For established stands apply 180 to 240 lb/ac N annually.in split applications,usually in April and following the first and second hay cuts. Reduce N rates by 25%for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. The following crop note applies to field(s): 1 Small Grain: CP,Mineral Soil,low-leaclia'ule In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20.For barley,plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also,increase the initial seeding rate by at least 10%when.planting no-till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre.Plant all these small grains at 1-1 1/2" deep.Adequate depth control is essential.Review the NCSU Official Variety"green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions.Apply no more than 30 lbs/acre N at planting.Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February-March. The following crop note applies to field(s): 3 Small Grain: CP,Mineral Soil,low-leachable In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20.For barley,plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU"Small Grain Production Guide". Also, increase the . initial seeding rate by at least 10%when planting no-till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre.Plant all these small grains at 1-1 1/2" deep. Adequate depth control is essential. Review',he-NTCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions.Apply no more than 30 lbs/acre N at planting.Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February-March. ----------------------------------------------------------------------------------------------------------------------------------------------------------------- 386900 Database Version 3.1 Date Printed: 09-05-2012 Crop Note Page Page 2 of 3 The following crop note applies to field(s):2,4 Small Grain: CP,Mineral Soil, low-leachable In the Coastal Plain,oats and barley should tie planted from October 15-October 30; and rye from October 15-November 20.For barley,plant 22 seed/drill row foot and increase the seeding rate by 5%for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU"Small Grain Production Guide". Also, increase the initial seeding rate by at least 10%when planting no-till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre.Plant all these small grains at 1-1 1/2" deep.Adequate depth control is essential. Review the NCSU Official Variety"green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions.Apply no more than 301bs/acre N at planting.Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February-March. ----------------------------------------------------------------------------------------------------------------------------------------------------------------- 386900 Database Version 3.1 Date Printed: 09-05-2012 Crop Note Page Page 3 of 3 EMERGENCY ACTION PLAN a PHONE NUMBERS 73& -3300 DWQ L1 t0 EMERGENCY MANAGEMENT SYSTEM SWCD 910- - g��,- 31�!9 NRCS 9'10 '. - 31101 s This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or •leave your property to.consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation,this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow—possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field—actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s)that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers—actions include: a. Stop recycle pump b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators—actions include: a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. 1 December 18, 1996 I e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidexvall of lagoon. Often this is seepage as opposed to flowing leaks—possible actions: a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump,and pump back to lagoon. b. If holes are caused by burrowing animals,trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. s 2. Assess the extent of the spill and note any obvious damages. fj 7 d. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? = f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger(either on or off of the property)? 1 h. How much reached surface waters? 3. Contact appropriate ro riate agencies. s a. During normal business hours, call your DWQ(Division of Water Quality) regional office; Phone . After hours, emergency number: 1-800-858-0368. Your phone call should include: your name, facility,telephone number, the details of the incident from item 2 above,the exact location of the facility,the location or direction of movement of the spill,weather and wind conditions,the corrective measures that have been undertaken, and the seriousness of the situation. b. If spill leaves the property or enters surface waters, call local EMS phone number- 110- 5Q 2--g4q( c. Instruct EMS to contact local Health Department. d_ Contact CES, phone number , local SWCD office phone number Z and local NRCS office for advice/technical assistance; phone number 4. If none of the above works call 911 or the Sheriff s Department and explain your problem to them and ask that person to contact the proper.agencies for you. 5. Contact the contractor of your choice to begin repair of problem to minimize off-site damage. a. Contractor's Name: 14 J6d K b. Contractor's Address: ZO L. c. Contractor's Phone: g(o Z _ QZD 2► 2 December 18, 1996 6: Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) nn �b � [ a. Name: t�raC� lilt i 1I�Q6�11 S C6 I►� Rv,� , YRC.S b. Phone: 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage,repair the system,and reassess the waste management plan to keep problems with release of wastes from happening again. y `F 3 December 18, 1996 m C� - ^ N V LA N N V 0 W O a � a c. 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O Q":= . .p cd O U Lj m o cz u C to g 0 � U 0 4-4 3 0 ° _o o Urs i al :::s o. cn E� i Q °i Cc u C alc u u U � � C � O ° j C/3 -� by E y +U O - cl _ -c di o (D o °o Version—November 26,2018 Mortality Management ► ethods q' 130 Indicate which method 1 s)will be implemented. �l6L)(n 6 favhN�A When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should beat least one foot above the seasonal high water table.Attach burial location map and plan. a D Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13B .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. a a A composting system approved and permitted by the NC Department of Agriculture&Con- sumer Services Veterinary Division(attach copy of permit). If compost is distributed off-farm, additional requirements must be met and a permit is required from NC DEQ. D In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture&Consumer Services(G.S. 106-549.70). ❑ a Any method which, in the professional opinion of the State Veterinarian,would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm-specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options;contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions(refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency,the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4 e of Farm Owner/Manager Date G Yam- ,�2�, Si ture of i°chnical Specialist Date Operator: Matt Hardee County: Bladen Date : 06/10/94 Distance to nearest residence (other- than owner) : iF0(i feet 1 . STEADY STATE LIVE WEIGHT 0 Saws ( farrow to finish ) x 1417 lbs . = 0 feeder_ ) X 522 lbs . = 0 i� Sews (farrow t r� .� G Head (finishing only) X 135 lbs . = 0 0 Sows ( farrow t,wean ) x 433 lbs . _ 0 6080 Head (wean to feeder)— x 30 lbs . = 182400 TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 182400 0 � 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON. Volume = 182400 lbs. SSLW X. Treatment Volume C:F/ l b . SSLW Treatment Volume CF/ I b. SSLW= 1 .0 C:F/ I b. SSLW Volume = 182400 cubic feet 3. STORAGE VOLUME FOR SLUDGE AC:C:UMULATION Volume = Cr cubic feet A� �itrvGtr Ate- � ;� u 4. TOTAL DESIGN VOLUME - Inside top: length =00 Beet ;mow i dth 175 feet Tap of dike at elevation 52.00 feet Freeboard 1 .0 feet Side slopes ✓ P.0: 1 ( inside ) Total design lagoon liquid level at elevation 51 .00 feet Bottom of lagoon at elevation 42.00 feet Seasonal. high water- table elevation 47.50 feet L.,-, Total design volume using pr- i smo i da I formula: SS/END1 SS/ENDZ SS/SIDE1 SS/END2 LENGTH. WIDTH DEPTH 3.0 3.0 3.0 3.0 04.6 169 O 9.00 AREA OF TOP LENGTH X WIDTH 4 169 41686 (Area of Top) AREA OF BOTTOM LENGTH X WIDTH = 240 115 Z7r_;00 (Area of Bottom) AREA OF MIDSECTION LENGTH X WIDTH X 4 267 142 151656 (Area of Mijsectiran X 4) CU. FT. = EArea top+(4XArea Midsection )+Area Bottom] X Depth/6 49686 161656 56 27600 2 VOL. OF LAGOON AT TOTAL DESIGN LIQUID LEVEL = 343413 C-U. FT. ✓ l . 5. TEMPORARY STORAGE REQUIRED Drainage Area; Lagoon (top of dike) Length X Width = 300 175 52500 Square Feet Buildings (roof and lot -water) Length X Width = 0 0 0 Square Feet TOTAL DA 52500 Square Feet ===r• Design temporary storage to be 180 days. A. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 182400 Lbs. SSLW X CF of waste/ I b/day 'X 180 Volume = 44652 Cubic feet B. Volume of wash water This is the amount of fresh water- used for washing floors or- volume of fresh water- used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0 Gallons/day X 180 days storage/7.48 gallons per CF Volume = 0 Cubic feet C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount . 180 days excess rainfall _ = 7;0 inches Volume = 7.0 Inches X DA / 12 inches per foot Volume = 0625 Cubic feet ✓ D. Volume of 25 year - 24 hour- storm Volume = 7.6) inches / 12 inches per foot X DA Volume = aINVI Cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 44652 Cubic feet 5B. 0 Cubic feet 5C. =0625 -Cubic feet 5D. :ate_, Cubic feet TOTAL 109089.Cubic feet JOS9D1 F°J: if u w `Y-} xis �.; +D46 6. SUMMARY Total required volume :=t Cuts i c f e e t Total design volume avail .= 343413 Cubic feet ` Min. regr-d. trtmnt . vol . plus sludge accum. = 182400 Cu. F.t.1 At elev. 48.00 Ft; Vc- I = t::c"r6532 Cubic feet (end pumping) 3 r z 788 c/-' Total design volume less 25yr--24hr- storm = Cu. Ft. 50•3 4-' 3a93og cr' At elev. fj� . (7 'Ft; Vo I = 'ram Cubic feet (start pumping) Seasonal high water- table elevation is 47.50 Feet, whichi must be lower than the elevation of top of treatment volume 48:00 DESIGNED BY: APPROVED BY: i DATE: 49__��__ DATE: NINE: SEE ATTACHED WASTE UTILIZATION FLAN ADDITIONAL NGTES C��—�---�-�'��--•�-�� --�— ---���! r�_ wee -- --- ___ __ ��� OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment (permanent storage) with minimum odor control. The time required for the planned fluid level to be reached (permanent + temporary storage) may vary due to flushing•operations and the amount of fresh water to be added to the system. The designed 6 'months temporary storage is- an estimated volume based on : 1) waste from animals; 2) excess rainfall after evaporation; and 3) the largest 24 hour (one day) rainfall that occurs on the average of once every .25 years. The volume of waste generated from a given number of animals will be fairly constant throughout the year and from year to year. This estimate is based on 7 inches of excess rainfall which is equal to or exceeds the highest 6 months excess in a year. The average annual excess rainfall is approximately 8 inches. Therefore, an average of 8 inches of excess rainfall will need to be pumped each year. The 25 year rainfall will not be a factor to consider in an .annual pumping cycle, but this storage volume must always be available. A maximum elevation is determined in each design to begin pumping and this is usually the outlet invert of pipe(s) from building(s)'. If the outlet pipe is not installed on the elevation to begin pumping, a permanent marker must be installed on this elevation to indicate when pumping should begin. 'An elevation must be established to stop pumping to maintain minimum treatment depth (6 feet) . Pumping can be started or stopped any time between these two elevations for operating-convenience as site conditions permit (weather, soils, crop, and -equipment to apply waste without runoff or leaching) . Land application of- waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent runoff from the field or damage to crops. The following items are to be carried out: 1. It is strongly recommended tha the treatment lagoon be pre- charged to .1/2 its capacity to prevent excessive odors during start-up. Pre-charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. When pre- charging is completed, flush buildings with recycled lagoon liquid. Fresh water should not be used for flushing after initial filling. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. 7 3 . Begin pump-out of the lagoon when fluid level reaches eleva- tion 50.30 as marked by permanent markers. Stop pump-out when the fluid level reaches elevation 48 . 00 or before fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria) . The design temporary storage, less 25 year storm is 75277 cubic feet or 563068 gallons. As stated before, this volume will vary considerably from year to year. 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.3 inches per hour. 5. Keep vegetation on embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. - 6. Repair any eroded areas or areas damaged by rodents and , establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. Keep a minimum of 25 feet of grass vegetated buffer around waste utilization fields adjacent to perennial streams. Waste will not be applied in open ditches. Do not pump within 200 feet of a residence or within 100 feet of a well. - 9. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States: The Departmentlof Environment, Health, and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. NOTES: System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular,pump wear tends to reduce operating pressure and flow. With continued use,nozzle wear results in an increase in the nozzle opening which. will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Phigged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason,you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However,pans,plastic buckets,jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides ofthe gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day,variation between containers of more than 30 percent is cause for concern You should contact your irrigation dealer or technical specialist for assistance. *Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant such as wintertime for bermudagrass or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring,irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. LAGOON MAINTENANCE The routine maintenance of a lagoon involves the following: ✓ Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year,if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test,but in the event that it is not practical to obtain a soils test each year,the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. ✓ Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE:Ifvegetation is controlled by spraying,the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall.and storm events. Items to be checked should include, as a minimum,the following: ✓ Waste Inlet Pipes,Recycling Pipes, and Overflow Pipes---look for. 1 . separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes ✓ Lagoon surface---look for: 1. undesirable vegetative growth 2. floating or lodged debris ✓ Embankment---look for: 1. settlement, cracking, or"jug"holes 2. side slope stability--- dumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon side walls,thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon side wall,baffles in the lagoon may be used to reduce the wave impacts. Any ofthese features could lead to erosion and weakening of the dam If your lagoon has any of these features,you should call an appropriate expert-familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps--- check for proper operation of 1 . recycling pumps 2. irrigation pumps Check for leaks,loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount ofvibration,may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely"surprised"by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching,repairing, or borrowing pumps. Probably, if your lagoon is full,your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff,roof drainage, gutter outlets, and parking lot runo$)away from your lagoon and other waste treatment or storage structures. The only water that should be coming into your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level ofthe lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain(assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount(you must also be recording a your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively,you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins,taking care not to erode lining or-bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible,begin loading new lagoons in the spring to maximize bacterial establishment(due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid vohnne. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pR If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color,lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon,the better the lagoon will fimcdon. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems,in which one or more buildings are drained and recharged each day, also work well. Practice water conservation--- minimize building water usage and spillage from leaking waterers,broken pipes and wash down through proper maintenance and water conservation. Minimise feed wastage and spillage by keeping feeders adjusted This will reduce the amount of solids entering the lagoon Management: ✓ Maintain lagoon liquid level between the permanent storage level and the full temporary storage level- ✓ Place visible markers or stakes on the lagoon bank to show the minimum liquid, level and the maximum liquid lever(Figure 2- 1). ✓ Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly,irrigate in the late summer/early fall,to provide maximum lagoon storage for the winter. ✓ The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. ✓ Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. ✓ Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. ✓ Prevent additions of bedding materials, long-stemmed forage or vegetation,molded feed, plastic syringes, or other foreign materials into the lagoon. ✓ Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. ✓ Maintain strict vegetation,rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. ✓ Remove sludge from the lagoon either when the sludge storage capacity is fillll or before it fills 50 percent ofthe permanent storage volume. ✓ If animal production is to be terminated,the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: • proper lagoon sizing, • mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: • have more nutrients, • have more odor, and • require more land to properly use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper-agitator impeller pump through large-bore sprinkler irrigation system onto.nearby cropland,and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forage land;mix remaining sludge;pump into liquid sludge applicator;haul and spread onto cropland or forage land;and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forage land; dredge sludge from lagoon with drag line or sludge barge;berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon;allow sludge to dewater;haul and spread with manure spreader onto cropland or forage land;and soil incorporate. Regardless of the method,you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. When removing sludge,you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag-line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed,you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a nnuch higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and'incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil-test phosphorus,it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern ofneighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction,the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure--- an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity---protect from inlet pipe scouring, damage during- sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam,the moving water will soon cause gullies to form in the dam. Once this damage starts,it can quickly cause a large discharge of wastewater and possible dam failure.