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HomeMy WebLinkAbout090081_Application_20240328 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non-Discharge General Permit On September 30, 2024,the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore,all applications must be received by the Division of Water Resources by no later than April 3,2024. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AWS090081 2. Facility Name: Joel Robbins Finishers rr,C4 B 074erS 3. Permittee's Name(same as on the Waste Management Plan): Priest Brothers Holdings LLC 4. Permittee's Mailing Address: 155 Robbins Rd City: Council State: NC Zip: 28434 Telephone Number: 910-876-1368 Ext. E-mail: 5. Facility's Physical Address: 668 Robbins Rd City: Council State: NC Zip: 28434 6. County where Facility is located: Bladen 7. Farm Manager's Name(if different from Landowner): 8. Farm Manager's telephone number(include area code): 9. Integrator's Name(if there is not an Integrator,write"None"): Murphy-Brown LLC 10. Operator Name(OIC): Kevin Lane Priest Phone No.: 910-876-1368 OIC#: 985751 11. Lessee's Name(if there is not a Lessee,write"None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine-Feeder to Finish 2,448 Operation Types: Swine Cattle Dry Poultry Other Types Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses Wean to Feeder Dairy Heifer Laying Chickens Horses-Other Farrow to Finish Milk Cow Pullets Sheep-Sheep Feeder to Finish Dry Cow Turkeys Sheep-Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment Lagoons,Digesters and Waste Storage Ponds(WSP):(Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Type Estimated Liner Type Estimated Design Freeboard Structure (Lagoon/Digester/ Date (Clay,Synthetic, Capacity Surface Area "Redline" Name WSP) Built Unknown) (Cubic Feet) (Square Feet) (Inches) 1-1 Lagoon 1/1/1991 494,934.00 63,000.00 19.00 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d), either by mailing to the address below or sending it via email to the email address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical specialist,containing: a. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.) b. A map of every field used for land application(for example:irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2.A site map/schematic 3.Emergency Action Plan 4.Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6.Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist 7.Lagoon/storage pond capacity documentation(design,calculations,etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations,wetland determinations,or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list,please include the additional components with your submittal. (e.g.composting,digesters,solids separators,sludge drying system,waste transfers,etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C.Section 1001 provides a punishment by a fine of not more than$10,000 or imprisonment of not more than 5 years,or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below.(If multiple Landowners exist,all landowners should sign. If Landowner is a corporation,signature should be by a principal executive officer of the corporation): Name(Print): !®6°'���� Bro4—kit"; 7�oW� 6AW Title: �=- P. ` Signature: �,,,,,.. Date: Name(Print): Title: Signature: Date: Name(Print): Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: animal.operations@deq.nc.gov NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699-1636 t - _ vA AGE ENT PLAN Joel Robbins fat r Robbins Finishers `:sa;xn9;y; Bladen TYT- Feed-Fin FF n Cs,- '-. 2448 s0rage I Anaerobic Lagoon Storage F 180 days t ►11ra���,,- ;,,.:„ Irrigation The waste from your anima?,€acAlitv ; t end applied at a specified rate to prevent pollution Of surface water andfor griund a�-.i Ths pleat nutrients in the animal waste should be used to reduce the a. Toy nt required for the c is to be applied, rops in the fields where the waste Ns waste utilization pLan the limiting nutrient. Waste should be analyzed More each VOW-SbOn cycl ;, fans uq i3o teas are strongly encouraged so that all plant nutrients carr ixsfan �i the crop to be grown. Several factors as"s- important in your waste utilization plan in order to maximize the fertilk7zer value of thew 'te ang, tra a sore thatit is applied in an environmentally safe manner: f. Alwof apply w� ste bap I oil the needs of the crop to be grown and the nutrient content c thew sf . Do ,Ct�ajVlgy more nitrogen than the crop can utilize. . Sail typQs are irr ortant as Visy have different infiltration rates, leaching potentials, cation exchange capacities, d available water holding capacfts. 3. Normally waste shall be AR POied to land eroding at less than 5 tons per acre per year. Wage may La applied to,18nd eroding at 5 or more tons per acre annually, but less than 10 tons per acre pc-,-ygar providing that adequate fifter strips are established. 4. to not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions Tesuft in runoff to surface waters which is not allowed under DWQ regulations. D�r,s 4 considered to avoid drift and downwind odor 6. To rnaximi a nutrients for crop production and to reduce the potential poi pr,-,1!uWn, thi vfaste be applied to a growing crop or applied not more than 30 day r-raor tc --irix breaking dormancy. Injecting the waste or disking �,ml clam�(.ris reduce odor problems. This plan is based on tb s .gas method shown above. If you choose to change methods . :lee plan. Nutrient levels for different application methods are nct the The estimated acres to animal waste is based on typical nutrient content for this type of facility. in +ome c .s you may want to have plant analysis made, which could allow additional waste to applies� provisions shall be made for the area receiving waste to be flexible so as to accommodate a clf;ranging waste analysis content and crop type. Lime must be applied to maintain prim the c. =4in range for specific crop production. This waste u`ti za#gin �s the requirements for compliance with 4 5A NCAC 2I� .021 d by Management Commission. AMOUNT OF WASTE (gallons, ft3, tons, etc.): 2446 ,ar-imals W' Venimallyear = 2412504 gallons AMOUNT OF PLANT PRODUCED PER YEAR (Ibs): 2448 anWrials lbsxanimallyear = 5,630.40 lbs Applying the above amount jg job. You should plan time and have appropriate equipment to apply the in manner, ^�fl3N� p?, 0 3 2019 � rouali4! rs�t Parse• 9 The following application based on the crop to be grown, soil type, and surface Tract - Acres Lbs N/Ac ' Lbs N lbs N Time to Residual /Ac Required! Apple= 3224 "' 7.35 305.0 2241.75 Mar-Oct 3224 - 6.43 120.0 771.60 Jun-Si at, j 3224 6.43 20.0 112.0 720.16 S-April 3224 W.G A.C•0 7.58 120.0 909.60 Jun-S 7; 3224 Fo "- 0 7.58 20.0 112.0 848.96 S-April 3224 i"o '.01) 3.00 120.0 360.00 Jun-S 3224 'h' z 3.00 20.0 112.0 336.00 S April — - Total 24.40 6188.07 We N 5630.40 '` =rence -557.67 indicates ,eeded (i.e. interplanted) or winter annuals follow summer annuals. *A negative of additional nitrogen needed to achieve yields on 9creage means additional acreage is required to utilize the nitrogen by NOTE This plan The farm should produce adequate plant available of the crops listed above. The applicator ie cautioned that be over applied while meeting the N requirements. In the future, -r- in some parts of North Carolina to have a nutrient management that This plan only addresses nitrogen. In interplanted fields ( i.e, small gain. etc, interseeded in bermuda), forage must be removed through grazing; fay, and or silage. 'Where grazing, plants should be grazed when they reach a height oar six to nine inches :'attEe should be removed when plants are grazed to a height of four inches. In gelds whe:-_ small grain, etc, is to be removed for hay or silage, care should be exercised maturity, especially late in the season (i.e. April or May). Shading if grain gets too high and this will definately interfere Page: 1 with stand will result in reduced yields and less nitrogen being utilized, lather the--. Train for hay or silage just before heading as is the normai sr u lion, you e` ' o= :z yid to cut the small grain earlier. You may want to 11 tree tomes during the season, depending on the ' time small grain '1s plan teci `ni the 3i'. The ideal time -ter. We September or early October. Drilling is recommended - b,' should be grazed or cut to a height of about two :'efc.- The following oe. :.., r listed in the table above: - °' - Lbs N utilized/unit yield 1.6 lbs N /bushel == rmu grass-Grazed 50 lbs N /ton ��,;emu grass- Hay 50 lbs N /ton 1.25 lbs; N / bushel 12 lbs N /ton 0.12 lbs N ! lbs lint 50 lbs N /ton 50 lbs N /ton 1.3 lbs N/ bushel 2.4 lbs N / bushel Grazed 50 lbs N /acre 50 lbs N/acre 2.5 lbs N /cwt 2.4 lbs N /bushel 4.0 lbs N / bushel Acres shown in to be the usable acres excluding required buffers, fjey striu ;akan . .odd areas unable to be irrigated, and perimeter areas not receiving:full ar,plicatic4 rues ';; �:_, -cuipment limitations. Actual total acres in the fields listed may, any mo llkeFy,�. ,il r acres shown in the tables. See attached for the utilization of animal waste. ,SLUDGE - The waste uttilization plan anve, for periodic land application of sludge at agronomic = rich and will require precautionary measures to --event over°application elements. Your production facility will produce Darro• w available nitrogen sludes per animal per year in the YOU re,mh '�Ve , ouv pound's of PA,N, 411 have approximately 4406.40 c-Mi-EPPI-V this PAN to hybrid bermudagrass hayland at the rate of 500 Rouvicis of will need the sludge t-,�c*r,-, ,A 14.69 acres of land. If you apply a 7 ""�s K W wre, You will need 35.25 acres of land. Please I St"MO-Was of the PAN and land needed. Actual requirements could vary �:V waste analysis, soil types, realistic Yields, and appliWieriz" A P P L i CA 711 1 C The irrigation appiRcatiop r-.%t9 -A' Mxceed the intake rate of the soil at the time of irrigation such that runoff or vcnciir-,cr,=-rc -1 s !united it soil Moist content, soil it PE� i im d by initial i moisture structure, scz te.,avre. . 1-Fild organic 901 application not exceed ffge R I yan ids. The app ion amount should WQ - �f jai, "r _j '."Aol '.�CRY 01 the soil at the time Of irrigation nor should the plant svaikajb,�.-, nf-'°.KT)qqn nitrogen needs of the crop. If surface i i ti is the� fr-leth'Dc' F 7,0010mWon for this plan, it is the responsibility of the producer,end irrigation de-fiigner to that an irrigation system is installed to properly irrigate ac� sown iT' . �hQ Failure to apply the recommended rates and amounts ef irl, t1e,'.7,: y make this plan invalid. "rbe following is nrcvidW;i�- �,iing application rates and amounts. !T Ap—jkjfj-O-n—Arno-u t irradon Rati ni 'Traci; ns o �r lwp T -d inches 3224 3224 1 0.75 3224 0.75 1 3224 0.75 0 3224 .75 3224j 0.75 3224 0.75 -7, 0.75 f nftropel amount allowed for the soil assuming the amount not over applied. In many situations, the application arnount shown c;--�r ,zScause of the nitrogen limitation. The maximum apolk;aW� 2,rnouf'-� --701) under optimum soil conditions. Your facility is de-signed Yor storage and the temporary storage must be removed on the average OF ojicc, months. In no instance should the volume of the waste stored in your strumum be nge 25 year 24 hour storm storage or one foot of freeboard the hour storm. It is'the applicator to ensure that the spreader is o�:- = ,{ equipment ,aY, �.:t rates to the acres shown in the tables. Failure to apply the neutigen shown in the tables May make this Y plan invalid. gall your t'_Chn i �i the waste analysis report for assistance in def� id� t ` � the proper application prior to applying the waste. Addifionml Grower - — =at and soybean sin sa�s as its#ed in — - table Nacre for a yield of 120 bushels. 20 Ibsfacre residual nitrogen. Grower y c pf 'o orrer ;;y' a ied# with small grain and irrigate at a rate not to exceed 50 Ibs grower may plant corn in fields 3, an i a com/wheab'zow, e., at an application rate of 137 Ibs. of PAN per acre, 5 through June 30. Paae- Ib PLANS & SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subject to assessment of civil penalties of$10,000 per day by the Division of Water Quality for every day the discharge continues. 2. The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate land to properly dispose of waste. If the producer does not own adequate land to properly dispose of waste, he shall provide NRCS with a copy of a written agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application for the life expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). If an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by DEM. (See FOTG Stantard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5. Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance.) *7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of a crop on bare soil. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: the outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from anv perennial stream or river (other that an irriaation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal Waste shall not be applied closer than 200 feet of dwellings other than those owned by the landownwer. 14. Waste shall be applied in a manner not to reach other property and public right - of ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over-spraying. Animal waste may be applied to prior converted croplands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. *16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. *17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. *18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan"which will eliminate the possibility of an illegal discharge, pollution and erosion. *19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied as a preemergence with no other applications of animal waste during the crop season. *21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume fpr waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate-determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production amd maintained. Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina Department of Agriculture regulations * Liquid Systems CERTIFICATION Owrwrimte live unc east"ri ' j`kl specifications and the operation and mainte;trice pracadure� M 0 approved animal waste nutrient management plan for tile f rn r med ; F Y., .�a fi a any expansion to the existing design capacity of the waste tre&.Lme ;#��,new rwztrieq�t � , or construction Of new facilities, will require a anlmall'!S arr. a e:j l r? to be submitted to DWQ before the new Uwe understand eat toequipment, to land�pl ,she ° r i3r {<. primarily irrigation equipment, -- '� must he eri=t: b the -;. r_ r.. r,, ,I'lis nutrient management plan. This equipment P;.iim8 such that no discharge occurs from the lagoon in the eye 't`h �y is certify that the waste will be applied on the land accorcir�„ to t�tiaar� ��� and at rates which produce no runoff. This plan %ili sae " ed and at the office of the local Soil and Water Conserga for D-Wrrct NCDWQ upon request. Signature; ell — �,.. : 12�— Date Name of Please Print Signature ate Signature D e Pang• 7 $ = SCS-CPA-16 FLAN MAP s -81 Operator 3 --- — Date_ V-/v— !/ LE7) 03 Apprcximate scale�I - u Conservation District Photo number 3--;1 USDA Soil Conservation Service MI. -L i `W „. ai+Jx' 7.�g-,.• mac' ,�K„ h t'a ' kt Y! ski, �- l..al�P`P• /- h �;.as _ T s.• -. �, °. t- •ter r'ti Y=i' `�: A.^�C.i�Gy � � �w�"•.� � �-'"< �,P�,��i.�% tip►_' �"I�`�e�{ � �'�Yr. �_' , stir r�� y� 3���.��'`.`�a.Y' `3. H h s...l. '� 'Sa' � a } .. +.. � �! i� }.• ' \' Y� —'•� u t �r.s y Zj"��1?j7/'.�' t ram' 1�( rt�n�� � ' - — _� ���k �'�f• t= � �f6 r� �� r •j �.�i ' gam , _J °Y._------- w. �'� .�' s• c. r f i s ,�SY � "�t� "r. �s., -_ � i,. _ .� �•�At�1,.aI ; .��t 'act, �' !�?� �••`�J'� Lip *•��'�S.sn r•a-as'•[ ':!S'. �} x r, t�u���•x•� N`.h,�;�rJJ �.-.-5•• � '�� 4 l'J CIE '.i. a�, ��//ppyy a sy �' �'-""•T ,_--- - = _ ��g ' :=- �ter.-�.. �• ;+:t Swine Farm Waste Management ----------- Source ource -:Canese _ M 's to W-1ze f Farmstead o Swine production wooded p Vegetative.or wooded buffers C=� Recommended best management practices Feeders at high end of'solid floors 0 Scrape manure buildup from Iloors 0 Underfloor ventilation for drying Manure collection ® Urine 0 Frequent manure removal b flush Y , pit recharge, pits ® Partial microbial or scrape decomposition CO Underfloor ventilation Ventilation exhaust a Volatile gases 67TF-an fnaintenance - fans o Dust _ O Efficient air movement Indoor surfaces o Dust Ll Washdown between groups of animals - - - — - �Y'Feed additives 13 Feeder covers 0 Feed delivery downspout extenders to feeder covers Flush tanks © Agitation of recycled lagoon C7 Flush tank covers — -- - liquid while tanks are filling 0 Extend fill lines to near bottom of tanks with anti-siphon vents d Swine Farm Waste — Source -_-= - -- -----C'"luse __-- -=_-- --- _—=- 3MPs d®1inprnze ®i§. all _i eys 1'it recharge poiIIts 9 Agitation of recycled lago:,n Extend disciiasgc point :;.of pipes��at lagoon conveyance lagoon liquid level Lagoon surfaces ® Volatile gas emissions � Proper lagoon liquid capacity m Agitation mixing 1�1"Correct lagoon startup procedures o Agitation ® Minimum surface area-to-volume ratio El Minimum agitation when pumping CI Mechanical aeration CI Proven biological additives Irrigation sprinkler a High pressure agitation 03"'Irrigate on dry days with little or no wind nozzles ® Wind drift EF Minimum recommended operating pressure R"Pump intake near lagoon liquid surface 0 Pump from second-stage lagoon Swine Farm . Source public roads UOUI Eurtds .Firm access R.4I11 .:. .'A(I—[ S :L'�tJSlad � +ti-.ilp�:�. ,,,• .�I � j?.a 'i Lagoon Design and Management fog'Livestock IVianure ".i'reatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet NCSU—BA NCSU—BAE Controlling Odors from Swine Buildings; PII-I-33 Environmental Assurance Program; NPPC Manual NCSU—Swine Extension Options for Managing Odor; a report from the Swine Odor Task Force N.C. Pork Producers Assoc, NCSU Agricultural Communications Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings Flori a Cooperative Extension �-© i Insect Control checklasi Opera'Juns ------'Source cause Plu sh gutters , sufficiently to remove accumulated gutters as designed f ri!; and i,, d' lilllli�illl ,.ik.?r lY it t' _'�III!'I ?; .." •. -I '.� ,� pest breeding is appaz,ent to njiriijni- !ai 11, ;a ;. of solids to a depth of'no more than 6 to 8 inclies' _ over more than 30 percent of surface Excessive vegetative • Decaying vegetation 0' Maintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders Feed spillage O Design, operate,and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage O Clean up spillage on a routine basis(e.g., 7-to 10- day interval during summer; 15- to 30-day interval during winter) Insect Control Coheckht for Aninical Opej�atjt)j r, A Source _ �;'a11se ---= _— Burps to co' nsxal 1115E peed storage ceulnulatioris _ 0 Deduce moisture accumulation wii: . residues immediate perimeter of feed storage arras by providing adequate coutainnie-nt(e.g., covered for brewer's grain and similar higl moisture grain areas wastes and feed wastage and other locations where waste aC disturbance by animals is minimal 13 Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure . Accumulations of animal O Remove spillage on a routine basis (e.g., handling systems wastes 7-to 10-day interval during summer; 15-to 30-day interval during winter)where manure is loaded for land application or disposal a Provide for adequate drainage around manure stockpiles C3 Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613,North Carolina State University, Raleigh,NC 27695-7613. ` ■r O t M Y ACTION - PLAN PHONE NUMBERS DWQ 910-486-1541 ;MANAGEMENT SYSTEM 911 SWCD (910) 862-3179 NRCS (910) 862-3179 TJ:i i s plan w._ ___. ,'i_e-mented in the event that wastes from your a.re .-Saking, overflowing, or running off si gait until wastes reach surface waters or leave your prope-l•t.y to consider that you have a problen. - You should Make e, y effort to ensure that this does not happen. This. - :.mould be �jos_ted in an accessible location_ or al, ez-L,'_-- o ees at the facility. The following are some action you should take. ... Stop :.he _7191_eaF wastes. Depending on the situation or may not be possible. Suggested respons c: sore possible problems are listed below. y overflo;a-possible solutions are: a. to berm to increase elevation of dam. b to fields at an acceptable rate. c Bows to the lagoon immediately. d purping contractor. e. surface water is entering lagoon. D to application field-actions in'cl"ud a. stop waste application. b Create a temporary diversion to contain waste. c 7rc a.-ave waste to reduce runoff. d . va. _ua.te and eliminate the reason (s) that .-he runoff. e application rates for the fields f occurred. waste pipes and sprinklers-action inc a Stogy recycle pump. b _ :rigation pump. C. valves to eliminate further discharge. item 2 above, the exact location the location or direction of the spill, weather and wind conditions. ".ve measures that have been under taken, .___w�- ousness of the situation. b.. eaves property or enters surface waters, EMS Phone number i-nst1--uct -.,_lS to contact local Health Department. ICES , phone number 910-862-4591 , local SFfCD nu.-mber 910-862-3179 and local NRCS ce/technical assistance phone number "f abo,re works call 911 or the Sheriff's ain your problem to them and ask r that: Contact the proper agencies for you. Cont_ck. con .�•a ctor of your choice to begin repair ir"ize off—site damage. Name: Address: -� -- Contac specialist who certified the agoo:: suiting Engineer, etc. ) 7 : .Tmpl es as advised by DWQ and technical assis es to rectify the damage, repair the system,, ess the waste management plan to keep prob vase of wastes from happening again. ..� clev3c?rahlwordi-ngcc:p!en.dcx ae ;12.96 �er 26,2018 ��®rtality Management Methods Version—jVove Indicate which method(s) will be implemented. When selecj,7g multiple methods indicate a Methodsprimary versus secondary option. o7er than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality ® B' th ee feet beneath the surface of the ground within 24 hours of knowledge of animal S.105-403). The bottom of the burial pit should b death. The burial must be at least 300 feet from any flowing stream or public body of water (G, e at least one foot above the seasonal hig"' %Vale-table. Attach burial location map and plan. 71 �andfil; d 73B -11�!Co.at municipal solid waste facility permitted by NC DEQ under GS I A NCAC Rerderi-g at a rendering plant licensed under G.S. 106-168.7. Cor-oie'e incineration according to 02 NCAC 52C .0102. ® A composting system approved and permitted by the NC Department of Agriculture&Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off farm, additional requirements must be met and a permit is required from NC DEQ. Dn In the case of dead poultry only, placing in a disposal pit of a size and design approved by the �+ NC Department of Agriculture& Consumer Services (G.S. 106-549.70 Any me:god which, in the professional opinion of the State Veterinarian, would make possible the sai:.age of part of a dead animal's value without endangering human or animal health. (Writte^ approvai by the State Veterinarian must be attached). Mass Mortality Plan Mass nro Iality plans are required for farms covered by an NPDES permit. These plans are also reccn,mended for all animal operations. This plan outlines farm-speeffic mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated ,r✓he- numbers of dead animals exceed normal mortality rates as specified by the State °:'eter,narian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions(refer to facility's animal waste management system permit), • !n:he event of imminent threat of a disease emergency,the State Veterinarian may enact additi I temporary procedures or measures for disposal according to G.S. 106.399.4. Signature of Farm owner/Manager Date Signature of Technical Specialist Date . ' , rator :Joe Robbi y" B | aden �& ^m^ Date : 4/15/91 Distance to ares er than owner ) : 2200.0 feet-1- STEADY STAT L | 0 aows x � ~ = 0 lbs boars x / = 0 | bs 0 litters x ' ter x 30 } bs . /pig = 0 / bs 0 sows ( farr x 1417 | bs. 0 | bs 0 sows ( farr x 522 | bs. = 0 } bs 2448 head fini ) x 135 | bs . = 330480 STATE LIVE WEIGHT (SSLW) = 330480 lbs 2. MINIMUM REQU RED T OLUME OF LAGOON Vo ume = SSLW x Treatment Vo | ume (CF) / | b . SSLW Treatme t SSLW= 1 .00 CF/ | b . SSLW feet ' TOP Length X Width X Depth ( Incl . Freeboard 3. DESIGN TREATMEN� 300.00 210.00 12.00 Ma ntai t '` n liquid level at elevation 47.2 feet Bottom f e i In 39.0 feet Lagoon s z o lagoon liquid volume ) using prismoda | formu | LEN8TH SS/END2 S8/SIDE1 SS/SIDE2 DEPTH 277.2 . .0 3.0 3.0 3.0 8.2 AREA OFAOP LENGTH * = 277.2 51891 .8 (AREA OF TOP) AREA � } Lb * W 228.0 38 31464.0 (AREA OF BOTTOM) AREA OF MIDSECT 252.6 ' . 164291 .0 (AREA OF MIDSECTION * 4) CU. . = � 4*AREA MIDSECTION) + AREA 8OTTOM3 * DEPTH/6 164291 .0 31464.0 1 .366667 VOLUME OF �-REATMENT LIQUID LEVEL = 338450.7 CU. FT. 4. TOP OF LAGOON ELEVAT NCLUDES TEMPORARY STORAGE AND FREEBOARD) ~~. Place spoil d tied top elevation 51 .0 feet . ( plus 10% for settlement) / ^ ' ° � TEMPORARY - L to 300 square feet Bu dinvs o ater ) Len8� * .'. 0 square feet � square feet Pumping cyc ` o 180.0 days . 5A. Volume o ' wast APProx uuct } on of manure in CF/LB GSLW ' 0.00135 Vo ume = �� . * CF of Waste/Lb ./Day * 180.0 days Vo ume c eet 58 . Vo ume of wash wa o ~ T' is s h s water used for washing floors or volume o es lush system. Flush systems that recirculate the a800n nted for in 5A. �o ume �.' /day * 180 days in cycle / 7.48 ga | | o/ p c ft . Vo um = / t 5C. Volume ainf evaporation Use period o ra nfa | | exceeds evaporation by largest amount. Rainfa / � = 48.0 inches Evapor = 41 .0 inches Excess rain e ) = 7 .0 inches Vo ume = 12 inches per foot Volume = ~ . ' ~ ' � Vo | ume L orm Yc e = c 12 inches per foot * DA = f et � �uT STORAGE'- cubic feet cubic feet 31750 .0 cubic feet . cubic feet cubic feet TOTAL I cubic feet TOTAL ' cubic feet CLASS III DESIGN 6. DEPTH LAGOON TREATMENT VOLUME ELEVATION) Deo qu o . temporary storage divided by the area of the temporary storage De t equ d cubic feet/ 55933.9 square feet - th qu . ke = 51 .0 feet - oo evation = 47.2 feet De t and treatment liquid level = 3.8 feet De th qu 2.75 feet eboa d 1 .00 feet Tota t 3.75 feet NOTE TOP OF DIKE AND TREATMENT LIQUID LEVEL IS EQi AL DEPTH REQUIRED, THEN ADEQUATE STORAGE HAS BEEN ' 7 . LAND APPLI ON NITROGEN DISPOSAL EFFLUENT DISPOSAL AREA* farrow to feeder TYPE fescue grazed- range 2448.0 ACRES 0.0120 : 29. 4 EFFLUENT DISPOSAL AREA* TYPE TYPE � 0.0 ACRES : 0.0000 0.0 / DESIGNED BY APPROVED BY DATE DATE - UNITED STATES er DEPARTMENT OF (a-sa" alc-92- AGRICULTURE -------------------------------- OPERA'%-OR Mal ign and specifications . Please review it car'`fu for your use and records . It is strongly recommended Y ontractor and Soil Conservation Service construe to how the waste lagoon is to be constructed . 11 meet with all concerned walk over she parties and i all flags and markings . If further �ayour ractor than is provided, feel free to contac I hat everyone understand what is expected t certi ceding meets plans and specifications for i � �so1i contains no added volume for sludge over time , Sludge will be removed as the efficient operation of the system. The HAZARD CLASS "A" design . the Sudden failure of - ancJer life or damage facilities, . If .�a�l: .. - - g public transportation _c occur, lagoon would drain into which is 7 � estimated feet �� fro ayo,n, w; ;_c - - - -wouJ.d eventually y drain into The actual amou-n- required for pads and dam may vary from the estimate- . .L:;e attempt to balance cuts and fills as close as possible . onal material is required after construction is lagoon , the.;contractor and owner will negotiate on t location of borrow areas . Any movement of topsoil is ex �t—s specified below. NOTE Design Gt(, �.. exclud _ EXCaV3t Estimat f G JOB CLASS Designed Design. Approva Date q-8 OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime, This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for-winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes---look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. I Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Practice water conservation---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper-agitator impeller pump through large-bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3, When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag-line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil-test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your Iagoon sludge analyzed for its nutrient value, The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam, Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam, Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.