HomeMy WebLinkAbout090065_Application_20240328 State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non-Discharge General Permit
On September 30,2024,the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore,all applications
must be received by the Division of Water Resources by no later than April 3,2024.
Please do not leave any question unanswered Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Certificate Of Coverage Number: AWS090065
2. Facility Name: George Hall Nursery
3. Permittee's Name(same as on the Waste Management Plan): George L Hall
4. Permittee's Mailing Address: 148 Pine Crest Ln
City: Salemburg State: NC Zip: 28385-9059
Telephone Number: 910-303-0301 Ext. E-mail:
5. Facility's Physical Address: 300 Lula Long Rd
City: Elizabethtown State: NC Zip: 28337
6. County where Facility is located: Bladen
7. Farm Manager's Name(if different from Landowner):
8. Farm Manager's telephone number(include area code):
9. Integrator's Name(if there is not an Integrator,write"None"): Mur2hy-Brown LLC
10. Operator Name(OIC): George Linwood Hall Phone No.: 910-303-0301 OIC#: 997070
11. Lessee's Name(if there is not a Lessee,write"None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type Allowable Count
Swine-Wean to Feeder 2,600
Operation Types:
Swine Cattle - Dry-Poultry �+
-- Otl1CY 1VpQ$ --- "--._----- -
Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses
Wean to Feeder Dairy Heifer Laying Chickens Horses-Other
Farrow to Finish Milk Cow Pullets Sheep-Sheep
Feeder to Finish Dry Cow Turkeys Sheep-Other
Farrow to Wean Beef Stocker Calf Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow Wet Poultry
Gilts Other Non Laying Pullet
Other Layers
13. Waste Treatment Lagoons,Digesters and Waste Storage Ponds(WSP):(Fill/Verify the following information.
Make all necessary corrections and provide missing data.)
Structure Type Estimated Liner Type Estimated Design Freeboard
Structure (Lagoon/Digester/ Date (Clay,Synthetic, Capacity Surface Area 'Redline"
Name WSP) Built Unknown) (Cubic Feet) (Square Feet) (Inches)
1 Lagoon 8/4/1997 Full,clay 196,111.00 30,600.00 31.00
4 t` Is icyi 8J Fyy3i�.�ay �41ldG99.60 3
Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed
application as required by NC General Statutes 143-215.1OC(d), either by mailing to the address below or sending it via
email to the email address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical specialist,containing:
a. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.)
b. A map of every field used for land application(for example:irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP
£ The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2.A site map/schematic
3.Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6.Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist
7.Lagoon/storage pond capacity documentation(design,calculations,etc.) Please be sure the above table is
accurate and complete. Also provide any site evaluations,wetland determinations,or hazard classifications that may be
applicable to your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list,please include the additional components with your submittal.
(e.g.composting,digesters,solids separators,sludge drying system,waste transfers,etc.)
t attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included,this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false
statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18
U.S.C. Section 1001 provides a punishment by a fine of not more than$10,000 or imprisonment of not more than 5 years,or both
for a similar offense.)
Print the Name of the Permittee/Landowner/Signing Official and Sign below.(If multiple Landowners exist,all landowners
should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation):
Name(Print): yeyI-gC )—a ( Title: OLIJ
Signature: ' ✓"" ' Date: -/- {
Name(Print): Title:
Signature: Date:
Name(Print): Title:
Signature: Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
E-mail: animal.operations@deq.nc.gov
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh,North Carolina 27699-1636
NUTRIENT UTILIZATION PLAN CERTIFICATION
Name of Farm: BtHiR4w
Owner: r
Manager:
Owner/Manager Agreement:
I/we understand and will follow and implement the specifications and the operation and
maintenance procedures established in the approved animal waste nutrient management
Plan for the farm named above. I/we know that any expansion to the existing design capacity
of the waste treatment and/or storage system, or construction of new facilities, will require a
new nutrient management plan and a new certification to be submitted to DWQ before the new
animals are stocked.
I/we understand that I must own or have access to equipment, primarily irrigation equipment,
to land apply the animal waste described in this nutrient management plan. This equipment
must be available at the appropriate pumping time such that no discharge occurs from the lagoon
in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land
according to this plan at the appropriate times and at rates which produce no runoff.
This plan will be filed on site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: W iam r;—j-r,,
Signature:
Date
Name of Manager(if different from owner):
Signature:
Date
Name of Technical Specialist: Kraig Westerbeek
Affiliation: Murphy-Brown, LLC.
Address: 2822 Hwy 24 West, PO Drawer 856
Warsaw, NC 28398
Telephone: (910) 293-3434
Signature: 6
Date
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Additional Comments:
Bermuda must be cut for hay.
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A
Application Rate Guide
The following is provided as a guide for establishing application rates and amounts.
Soil Application Rate Application Amount
Tract Hydrant Type Crop in/hr *inches
T1520 1 KeA C 0.6 1
6 o f 8
SLUDGE APPLICATION:
The following table describes the annual nitrogen accumulation rate per animal
in!he lagoon sludge
Farm Specifications PAN/ r/animal Farm Total/ r
Farrow to Wean 0.84
Farrow to Feeder 1
Farrow to Finish 4.1
Wean to Feeder 0.072
2600 Feeder to Finish 0.36 936
The waste utilization plan must contain provisions for periodic land application of sludge at
agronomic rates. The sludge will be nutrient rich and will require precautionary measures to
prevent over application of nutrients or other elements. Your production facility will produce
approximately 936 pounds of plant available nitrogen per year will accumulate in the lagoon
sludge based on the rates of accumulation listed above.
If you remove the sludge every 5 years, you will have approximately 4680 pounds of plant
available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the
rate of 300 pounds of nitrogen per acre, you will need 15 acreas of land. If you apply the sludge
to corn at a rate of 125 pounds per acre, you will need 37.44 acres of land. Please note that these
are only estimates of the PAN produced and the land required to utilize that PAN. Actual values
may only be determined by sampling the sludge for plant available nitrogen content prior to application
Actual utilization rates will vary with soil type,crop, and realistic yield expectations for the specific
application fields designated for sludge application at time of removal.
APPLICATION OF WASTE BY IRRIGATION:
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation
such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil
structure, soil texture,water droplet size, and organic solids. The application amount should not
exceed the available water holding capacity of the soil at the time of irrigation nor should the
plant available nitrogen applied exceed the nitrogen needs of the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the
producer and irrigation designer to ensure that an irrigation system is installed to properly
irrigate the acres shown in the preceding table. Failure to apply the recommended rates and
amounts of nitrogen shown in the tables may make this plan invalid.
'This is the maximum application amount allowed for the soil assuming the amount
of nitrogen allowed for the crop is not over applied. In many situations, the application
amount shown cannot be applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil conditions.
Your facility is designed for>180 days of temporary storage and the temporary storage must
be removed on the average of once every 6 months. In no instance should the volume of the
waste stored in your structure be within the 25 year 24 hour storm storage or one foot of
freeboard except in the event of the 25 year 24 hour storm.
It is the responsibility of the producer and waste applicator to ensure that the spreader equipment
is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply
the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you receive the waste analysis report for assistance in
determining the amount of waste per acre and the proper application prior to applying the waste.
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This plan does not include commercial fertilizer. The farm should produce adequate plant
available nitrogen to satisfy the requirements of the crops listed above.
The applicator is cautioned that P and K may be over applied while meeting the N requirements.
In the future, regulations may require farmers in some parts of North Carolina to have a nutrient
management plan that addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields( i.e. small grain,etc, interseeded in bermuda),forage must be removed
through grazing, hay, and/or silage. Where grazing, plants should be grazed when they
reach a height of six to nine inches. Cattle should be removed when plants are grazed to a
height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care
should be exercised not to let small grain reach maturity, especially late in the season (i.e.
April or May). Shading may result if small grain gets too high and this will definitely interfere
with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen
being utilized. Rather than cutting small grain for hay or silage just before heading as is
the normal situation, you are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the season, depending on the
time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September or early October. Drilling is
recommended over broadcasting. Bermudagrass should be grazed or cut to a height of
about two inches before drilling for best results.
CROP CODE LEGEND
Crop Code Crop Lbs N utilized/unit yield
A Barley 1.6 Ibs N/bushel
B Hybrid Bermudagrass-Grazed 50 Ibs N/ton
C Hybrid Bermudagrass-Hay 50 Ibs N/ton
D Corn-Grain 1.25 Ibs N/bushel
E Corn-Silage 12 Ibs N/ton
F Cotton 0.12 Ibs N/Ibs lint
G Fescue-Grazed 50 Ibs N/ton
H Fescue-Hay 50 Ibs N/ton
I Oats 1.3 Ibs N/bushel
J Rye 2.4 Ibs N/bushel
K Small Grain-Grazed 50 Ibs N/acre
L Small Grain-Hay 50 Ibs N/acre
M Grain Sorghum 2,5 Ibs N/cwt
N Wheat 2.4 Ibs N/bushel
O Soybean 4.0 Ibs N/bushel
P Pine Trees 40 Ibs N/acre/yr
Acres shown in the preceding table are considered to be the usable acres excluding
required buffers,filter strips along ditches, odd areas unable to be irrigated, and perimeter areas
not receiving full application rates due to equipment limitations. Actual total acres in the fields
listed may, and most likely will be, more than the acres shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
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Grower: — STEVE BUNN NURSERY a
1 f S j6k
Address: 300 LULA LONG RD., SR 1508 Designed By: CHB
ELIZABETHTOWN, NC 28337 Checked By: JES
County: BI ADEN Date: 08/04/97
Sheet 1 of 7t2 X " 4
FARM INFORMATION ANAEROBIC WASTE- LAGOON 7
Farm Population:
Nursery: ----------- 2600--------
Finishing: -------------------
Farrow to wean I in g: ------------------- 09)
Farrow to feeder: ------------------- 0
Farrow to finish: ------------------- 0
Boars: -------------- 0
Storage Period: ---------- -------------- 0
25 Yr. /24 Hr Storm Event -------- 180 Days
"Heavy Rain" Factor ------------------------------ 7.5 In.
Rainfall in Excess of Evaporation -------------- 7.5 In.
Additional Water Usage: ------------------------ 7.0 In.
Additional Drainage Area: ---------- 0-----
LAGOON INFORMATION
Is Lagoon Designed as an Irregular Shape? (Y/N) ----------N
Does Operator Want Emergency Spillway? (Y/N) ----------N
Is This Design for an Existing Farm? (Y/N) ----------N
Is Drain Tile Req'd to Lower SHWT? (Y/N) ----------N
Seasonal High Water Table Elev: -------------------
Freeboard: 43.68 Ft.
------------ 1.0 Ft.Emergency Spillway Flow Depth: Not Applicable Top of Storm /Spillway Buffer: Not Applicable 0.3 Ft.
Side Slopes: --------- 0.5 Ft.
Inside Top Length: -------- ---------- 3 :1 (H:V)
Inside Top Width: -------------------------- 170.0 Ft.
----
Top of Dike Elevation: ------------------ 180.0 Ft.
Finished Bottom Elevation: ----------------- 51.10 Ft.
Start Pump Elevation: --------- -------- 40.10 Ft.
-----
Stop Pump Elevation: ------------------ 48.50 Ft.
46.20 Ft.
LAGOON VOLUME REQUIREDVOL. DESIGN VOLUMES % REQ'D.
Storm Stor = 38250 (Cu.Ft.) 42,974 (Cu.Ft.) 112.35%
Temporary= 49133 (Cu.Ft.) 53,580 (Cu.Ft.) 109.05%
Permanent = 97500 (Cu.Ft.) 99,557 (Cu.Ft.) 102.11%
Total Volume = 184,883 (Cu.Ft.)
196,111 �(C�UFE) 106.07%
Min. Required Liner Thickness -------- -
Lagoon Surface Area: (inside TOD) ------- ----------- 1.6 Ft.
30,600 S.F.
Murphy Family Farms Engineering
P.O. Box 759, Rose Hill NC 28458 (910)289-2111
Grower: STEVE BUNN NURSERY
Address: 300 LULA LONG RD., SR 1508 Designed By: CHB
ELIZABETHTOWN, NC 28337 Checked By: JES
Coun : BLADEN Date:t 2 of 7 08/04/97
Shee
ACTUAL DESIGN VOLUME CALCULATIONS
LAGOON STAGE-AREA VOLUMES
Contour
Elevation (FT.) SF Area
40.10 _ (SF) Incr. Vol. (Cu. FT) Cumul. Vol. (Cu FT)
11,856
41.00 13,062 11,213 11,213
42.00 14,471 13,767 11,213
43.00 15,952 15,212 24,980
44.00 17,505 16,728 40,192
45.00 920
19,130 18,317 75,237
46.00 20,826 19,978 95,215
47.00 22,595 21,711 195,215
48.00 24,436 23,516 116,92
49.00 441
26,349 25,392 165,834
50.00 28,334 27,341 ,175
,175
51.00 30,390 29,362 193
193
51.10 30,600 537
3,050 225,586
These volumes were calculated using the vertical average end area method.
TOTAL READ VOLUME: 184,883 CF CUMULATIVE VOL. ZONE VOL 106.07%
END PUMP = _ _ _ > 46.20 FT 99,557 CF TR'MT 99,557 102.11
START PUMP = _ _ > 48.50 FT 153,138 CF TEMP 53,580 109.05%
MAX STORAGE _ _ > 50.10 FT 196111 CF STORM 42 974 112.35%
Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458
(910) 889-2111
Grower: STEVE BUNN NURSERY Designed By: —CHB
Address: 300 LULA LONG RD., SR 1508 Checked By: JES
ELIZABETHTOWN, NC 28337 Date:
County: BLADEN Sheet 3 of 7 08/04/97
MINIMUM REQUIRED VOLUME CALCULATIONS
PermanmanentStora I e--:
Required
equir Treatment Volume:
Animal T Nurse e 1,5111 (cu.ft./lb) Total
Finishin 2,600 ;JU 1.00 —18—'-000
0 135 Farrow to weanling 1.00 0
Farrow to feeder 0 433 0.67 0
Farrow to finish 522 0.67
Boars 0 1,417 1.00 0
0 —400 0.50 0
Total Required Treatment Volume (cu. ft.)= 78,000
Sludge Storage Volume
[Animal Type Ca acity u.ft./lb)
= Total
Nurse 2,600 301 -
Finishing 0
Farrow to weanlin 0 433 0.17 0
Farrow to feeder 0 522 0.17 0
Farrow to'finish 0 1,417 0.25 0
Boars 0 400 0.125 0
Total Required Sludge Storage Volume (cu. ft.) 00
Temporary Storage Volume:
Manure Production:
Anima ursery e to. Peno 9a s otal
Finishin 2,600 180 0. 140,400
0 180 1.40
Farrow to weanlin 0 180 4.20
Farrow to feeder 0 1 at)
Farrow to finish 0 180 13.50 0
Boars 01 1801-4.00 0
Total Manure Production (gals.)= 140,400
Total Manure Production (cu.ft.)= 18,770
Excess Fresh Water:
Animal Type Ca a T1 Period * (gals/Hd./day) = Total
Nursery 2,600 180 0.20 93,600
Finishin 0 180 0.90 0
Farrow to weanling n 180 2.90 0
Farrow to feeder 0 180 3.50 0
Farrow to -finish 0 180 9.50- 0
[Boars —0 180 -2.70 —0
--Total Fresh water Excess (gals.)= 93,600
Total Fresh Water Excess (cu.ft.)= 12,513
Family Farms EngineeringP.O. Box 759, R Hill NC —
Murphy ily P Rose 28458
(910)289-2111
Grower: STEVE BUNN NURSERY Designed By: CHB
Address: 300 LULA LONG RD., SR 1508 Checked By: JES
ELIZABETHTOWN, NC 28337 Date:
COYD : BLADEN 08/04/97Sheet 4 of 7
Temporary Storage Volume: (Cont.)
Rainfall in Excess of Evaporation:
Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft
Vol.= (30600 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft.
Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 17,850
Storm Storage:
Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft.
Vol.= (30600 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft.
Total Required Volume for 25Yr.-24Hr. Storm Event (cu.ft)= 19,125
"Heavy Rain" Storage:
Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft.
Vol.= (30600 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft.
Total Required Volume for "Heavy Rain" (cu.ft.) = 19,125
(for Extended Periods of Chronic Rainfall)
Additional Water Storage:
No Additional Water Storage is Required
Total Required Storm Storage
(25 Yr. / 24 Hr. Storm + "Heavy Rain") = 38,250 (CU.FT)
Total Required Temporary Storage
(Manure Prod. + Excess Fr. Water + Rainfall Excess) = 49,133 (CU.FT)
Total Required Permanent Storage
(Treatment + Sludge) = 97,500 (CU.FT)
TOTAL REQUIRED VOLUME = 184883 (CU.FT.)
Murphy Family Farms Engineering P.O. Box 759,Rose Hill NC 28458
(910)289-2111
Grower: STEVE BUNN—NURSERY
Address: 300 LULA LONG RD., SR 1508 Designed By: —CHB
ELIZABETHTOWN, NC 28337 Checked By: JES
Countv: BLADEN Date: 08/04/97
Sheet 5 of 7
LAGOON DESIGN SUMMARY
Top of Dike Elevation ------------------- 51.10 FT.
Emergency Spillway Crest Elevation------------------- Not Applicable
Top of 25 yr/24 hr Storm Storage ------------------- 50.10 FT.
Top of "Heavy Rain" Storage ------------------- 49.24 FT.
Start Pump Elevation ------------------- 48.50 FT.
End Pump Elevation ------------------- 46.20 FT.
Top of Sludge Storage ------------------- 3
-------------------
Seasonal High Watertable Elev. 41.60 FT.
S'I" X''"r
Finished Bottom Elevation --------------- 43.68 FT.
Inside Top Length ----------------------- 40.10 FT.
Inside Top Width ------------------- 170.00 FT.
180-0
Side Slopes ------------------- 0 FT.
Lagoon Surface Area ------------------- 3:1 H:V
Min, Liner Thickness (if required) ------------------- 30,600 SF
Freeboard Depth ------------------- 1.6 FT.
Temporary Storage Period ------------------- 1.00 FT.
180 Days
TOTAL DESIGN VOLUME = 196111 (CU.FT.)
Zone Depths:
Treatment/ Sludge Storage Zone Depth ----------- 6.1 FT.
Temporary Storage Zone Depth ----------- 2.3 FT.
Freeboard / Storm Storage Zone Depth ----------- 2.6 FT.
Total Lagoon Depth ------------ 11.0 FT.
'T
Murphy Family Farms Engineering— A O. Box 7.59, Rose Hill NC 28458 -
(910)289-2111
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Grower: STEVE BUNN NURSERY Designed By: CHB
Address: 300 LULA LONG RD., SR 1508 Checked By: JES
ELIZABETHTOWN, NC 28337 Date: 08/04/97
County: BLADEN Sheet 7 of 7
This livestock waste treatment lagoon is designed in accordance with the North Carolina
Natural Resources Conservation Service PRACTICE STANDARD 359— WASTE TREATMENT
LAGOON, revised in September, 1996.
Emergency Spillway:
An Emergency Spillway is not required.
NOTE: See attached Waste Utilization PIS"""' ++•,,
��,••O�IN CARoj
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DESIGNED: N it SEAS
R1 3973 s
DATE: g-.o4t — .
64
STE dad`
COMMENTS: +�`••• �6�``'
Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910)289-2111
OPERATION & MAINTENANCE PLAN
Proper lagoon liquid management should be a year-round priority. It is especially
important to manage levels so that you do not have problems during extended rainy and
wet periods.
Maximum storage capacity should be available in the lagoon for periods when the
receiving crop is dormant (such as wintertime for bermudagrass) or when there are
extended rainy spells such as the thunderstorm season in the summertime. This means
that at the first signs of plant growth in the later winter/early spring, irrigation according to
a farm waste management plan should be done whenever the land is dry enough to
receive lagoon liquid. This will make storage space available in the lagoon for future wet
periods. In the late summer/early fall the lagoon should be pumped down to the low
marker (see Figure 2-1) to allow for winter storage. Every effort should be made to
maintain the lagoon close to the minimum liquid level as long as the weather and waste
utilization plan will allow it.
until the lagoon has reached its maximum storage capacity before starting to
Waiting
irrie gate does not leave room for storing excess water during extended wet periods.
Ovrflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of
state law and subject to penalty action.
The routine maintenance of a lagoon involves the following:
Maintenance of a vegetative cover for the dam.
Fescue or common bermudagrass are the most common vegetative
covers. The vegetation should be fertilized each year, if needed, to
maintain a vigorous stand. The amount of fertilizer applied should be
based on a soils test, but in the event that it is not practical to obtain
a soils test each year, the lagoon embankment and surrounding areas
should be fertilized with 800 pounds per acre of 10-10-10, or
equivalent.
Brush and trees on the embankment must be controlled, This may be
done by mowing, spraying, grazing, chopping, or a combination of
these practices. This should be done at least once a year and
possibly twice in years that weather conditions are favorable for
heavy vegetative growth.
NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter
the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating
the waste.
Maintenance inspections of the entire lagoon should be made during the initial filling of
the lagoon and at least monthly and after major rainfall and storm events. Items to be
checked should include, as a minimum, the following:
Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes---look for:
I. separation of joints
2. cracks or breaks
3. accumulation of salts or minerals
4, overall condition of pipes
-~ Lagoon surface---look for:
1. undesirable vegetative growth
2• floating or lodged debris
Embankment---look for:
1- settlement, cracking, or "jug" holes
2. side slope stability---slumps or bulges
3• wet or damp areas on the back slope
4. erosion due to lack of vegetation or as a result of wave action
5. rodent damage
Larger lagoons may be subject to liner damage due to wave action caused by strong
winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam.
A good stand of vegetation will reduce the potential damage caused by wave action. If
wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be
used to reduce the wave impacts.
Any of these features could lead to erosion and weakening of the dam. If your lagoon has
any of these features, you should call an appropriate expert familiar with design and
construction of waste lagoons. You may need to provide a temporary #Ix if there is a threat
of a waste discharge, However, a permanent solution should be reviewed by the
technical expert. Any digging into a lagoon dam with heavy equipment is a serious
undertaking with potentially serious consequences and should not be conducted unless
recommended by an appropriate technical expert.
Transfer Pumps---check for proper operation of:
- 1. recycling pumps
2. irrigation pumps
Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding
noise, or a large amount of vibration, may indicate that the pump is in need or repair or
replacement.
NOTE: Pumping systems should be inspected and operated frequently enough so that you
are not completely "surprised" by equipment failure. You should perform your pumping
system maintenance at a time when your lagoon is at its low level. This will allow some
safety time should major repairs be required. Having a nearly full lagoon is not the time
to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full,
Your neighbor's lagoon is full also. You should consider maintaining an inventory of spare
parts or pumps.
• Surface water diversion features are designed to carry all surface
drainage waters (such as rainfall runoff, roof drainage, gutter outlets,
and Parking lot runoff) away from your lagoon and other waste
treatment or storage structures, The only water that should be
coming from your lagoon is that which comes from your flushing
(washing) system pipes and the rainfall that hits the lagoon directly.
You should inspect your diversion system for the following:
1. adequate vegetation
Z. diversion capacity
3. ridge berm height
Identified problems should be corrected promptly. It is advisable to inspect your system
daring or immediately following a heavy rain. If technical assistance is needed to
determine proper solutions, consult with appropriate experts,
You should record the level of the lagoon just prior to when rain is predicted, and then
record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will
give you an idea of how much your lagoon level will rise with a certain rainfall amount
(you must also be recording your rainfall for this to work). Knowing this should help in
planning irrigation applications and storage. If your lagoon rises excessively, you may
have an inflow problem from a surface water diversion or there may be seepage into the
lagoon from the surrounding land.
Lagoon Operation
Startup;
1. Immediately after construction establish a complete sod cover on bare soil
surfaces to avoid erosion.
2. Fill new lagoon design treatment volume at least half full of water before
waste loading begins, taking care not to erode lining or bank slopes.
I Drainpipes into the lagoon should have a flexible pipe extender on the
end of the pipe to discharge near the bottom of the lagoon during initial
filling or another means of slowing the incoming water to avoid erosion of
the lining.
4. When possible, begin loading new lagoons in the spring to maximize
bacterial establishment (due to warmer weather).
5. It is recommended that a new lagoon be seeded with sludge from a healthy
working swine lagoon in the amount of 0.25 percent of the full lagoon
liquid volume, This seeding should occour at least two weeks prior to the
addition of wastewater.
6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below
7.0, add agricultural lime at the rate of I pound per 1000 cubic feet of
lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid
pH is between 7.5 and 8.0.
7. A dark color, lack of bubbling, and excessive odor signals inadequate
biological activity, Consultation with a technical specialist is recommended
if these conditions occur for prolonged periods, especially during the warm
season.
Loading:
The more frequently and regularly that wastewater is added to a lagoon, the better the
lagoon will function. Flush systems that wash waste into the lagoon several times daily are
optimum for treatment. Pit recharge systems, in which one or more buildings are drained
and recharged each day, also work well.
• Practice water conservation---minimize building water usage and
spillage from leaking waterers, broken pipes and washdown through
Proper maintenance and water conservation.
• Minimize feed wastage and spillage by keging feeders adjusted. This
will reduce the amount of solids entering lagoon
Managements
Maintain lagoon liquid level between the
the full temporary storage level.the storage level and
Place visible markers or stakes on the lagoon bank to show the
minimum liquid level and the maximum liquid lever (Figure 2-1).
• Start irrigating at the earliest possible date in the spring based on
nutrient requirements and soil moisture so that temporary storage
will be maximized for the summer thunderstorm season. Similarly,
irrigate in the late summer/early fall to provide maximum lagoon
storage for the winter.
• The lagoon liquid level should never be closer than 1 foot to the Iowest
Point of the dam or embankment.
Do not pump the lagoon liquid level lower that the permanent storage
level unless you are removing sludge.
• Locate float pump intakes approximately 18 inches underneath the liquid
surface and as far away from the drainpipe inlets as possible.
Prevent additions of bedding materials, long-stemmed forage or vegetation,
molded feed, plastic syringes, or other foreign materials into the lagoon.
Frequently remove solids from catch basins at end of confinement houses or
wherever they are installed.
• Maintain strict vegetation, rodent, and varmint control near lagoon edges.
Do not allow trees or large bushes to grow on Iagoon dam or embankment.
Remove sludge from the lagoon either when the sludge storage capacity is
full or before it fills 50 percent of the permanent storage volume.
• If animal production is to be terminated, the owner is responsible for
obtaining and implementing a closure plan to eliminate the possibility of a
pollutant discharge.
Sludge Removal:
Rate of lagoon sludge buildup can be reduced by:
• Proper lagoon sizing,
mechanical solids separation of flushed waste,
• gravity settling of flushed waste solids in an appropriately designed basin, or
• minimizing feed wastage and spillage.
Lagoon sludge that is removed annually rather than stored long term will;
• have more nutrients,
have more odor, and
require more land to properly use the nutrients.
Removal techniques;
Hire a custom applicator,
Mix the sludge and lagoon liquid with a chopper-agitator impeller
pump through large-bore sprinkler irrigation system onto nearby cropland;
and soil incorporate.
• Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; mix remaining sludge; pump into liquid sludge applicator; haul
and spread onto cropland or forageland; and soil incorporate.
Dewater the upper part of lagoon by irrigation onto nearby cropland or
forageland; dredge sludge from lagoon with dragline or sludge barge; berm
an area beside lagoon to receive the sludge so that liquids can drain back
into lagoon; allow sludge to dewater; haul and spread with manure spreader
onto cropland or forageland; and soil incorporate,
Regardless of the method, you must have the sludge material analyzed for waste
constituents just as you would your lagoon water. The sludge will contain different
nutrient and metal values from the liquid. The application of the sludge to fields will be
limited by these nutrients as well as any previous waste applications to that field and crop
requirement. Waste application rates will be discussed in detail in Chapter 3.
When removing sludge, you must also pay attention to the liner to prevent damage. Close
attention by the pumper or drag-line operator will ensure that the lagoon liner remains
intact. If you see soil material or the synthetic liner material being disturbed, you should
stop the activity immediately and not resume until you are sure that the sludge can be
removed without liner injury. If the liner is damaged it must be repaired as soon as
possible.
Sludge removed from the lagoon has a much higher phosphorus and heavy metal content
than liquid. Because of this it should probably be applied to land with low phosphorus
and metal levels, as indicated by a soil test, and incorporated to reduce the chance of
erosion. mote that if the sludge is applied to fields with very high soil-test phosphorus, it
should be applied only at rates equal to the crop removal of phosphorus. As with other
wastes, always have your lagoon sludge analyzed for its nutrient value,
The application of sludge will increase the amount of odor at the waste application site.
Extra precaution should be used to observe the wind direction and other conditions which
could increase the concern Of neighbors.
Possible Causes of Lagoon Failure
Lagoon failures result in the unplanned discharge of wastewater from the structure. T s
Of failures include leakage through the bottom or sides, overtopping, and breach of the
dam. Assuming Proper design and construction, the owner has the responsibility for
ensuring structure safety. Items which may lead to lagoon failures include:
Modification of the lagoon structure---an example is the placement of a pipe
in the dam without proper design and construction. (Consult an expert in
lagoon design before placing any pipes in dams.)
• Lagoon liquid levels---high levels are a safety risk.
Failure to inspect and maintain the dam,
• .Excess surface water flowing into the lagoon.
• Liner integrity or rupturprotect from inlet pipe scouring, damage during sludge
removal, or rupture from lowering lagoon Iiquid level below groundwater
table.
NOTE. If lagoon water is allowed to overtop the dam, the moving water will soon cause
gullies to form in the dam, Once this damage starts, it can quickly cause a large discharge
of wastewater and possible dam failure. g
9'� 6 �;'
Version—November 26,2018
M'F�' 't Management Methods
indicate which method(s) will be implemented.
Whan selecting multiple methods indicate Methods other than those listed must be ap a primary versus secondary option.
proved by the State Veterinarian.
Primary Secondary Routine Mortality
i�Urial three feet beneath the surface of the ground within 24 hours of knowledge of animal
deafih. The burial must be at least 300 feet from any flowing stream or public body of water
(G.3.106-403). The bottom of the burial pit should be at least one foot above the seasonal
sigh �rvater table.Attach burial location map and plan.
iLandfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13E3 .0200.
Rerderi;^go at a rendering plant licensed under G.S. 106-168.7.
Complete incineration according to 02 NCAC 52C .0102.
A composting system approved and permitted by the NC Department of Agriculture&Con-
77 Services Veterinary Division (attach copy of permit). If compost is distributed off-farm,
additional requirements must be met and a permit is required from NC DEQ.
In the case of dead poultry only, placing in a disposal pit of a size and design approved by the
INC Cepar meet of Agriculture&Consumer Services (G.S. 106-549.70).
77 Any method which, in the professional opinion of the State Veterinarian, would make possible
the saiva;ge of part of a dead animal's value without endangering human or animal health.
(Writ-O!, approval by the State Veterinarian must be attached).
Plass Mortality Plan
Mass Moi-tality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations_ This plan outlines farm-specific mortality man-
agement: methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
Q A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian,
E Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
0 Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
In the event of imminent threat of a disease emergency,the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
Sign tu_re of Farm Owner/Manager Date
Signature of Technical Specialist Date
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EMERGENCY ACTION PLAN
PHONE NUMBERS
DWQ 91g-elt� -/S-W
EMERGENCY MANAGEMENT SYSTEM
SWCD y'to 462•its-�1
MRCS WO-$6-1-6Z3G
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing, or running off site. You should not wait until wastes reach surface waters or
leave your property to consider that you have a problem. You should make every effort to
ensure that this does not happen. This plan should be posted in an accessible location for
all employees at the facility. The following are some action items you should take.
1. Stop the release of wastes. Depending on the situation, this may or may not be
possible. Suggested responses to some possible problems are listed below.
A. Lagoon overflow-possible solutions are:
a. Add soil to berm to increase elevation of dam.
b. Pump wastes to fields at an acceptable rate.
c. Stop all flows to the lagoon immediately.
d. Call a pumping contractor.
e. Make sure no surface water is entering lagoon.
.B: Runoff from waste application field-actions include:
a. Immediately stop waste application.
b. Create a temporary diversion to contain waste.
c. Incorporate waste to reduce runoff.
d. Evaluate and eliminate the reason(s)that caused the runoff.
e. Evaluate the application rates for the fields where runoff occurred.
C: Leakage from the waste pipes and sprinklers-action include:
a. Stop recycle pump.
b. Stop irrigation pump.
c. Close valves to eliminate further discharge.
d. Repair all leaks prior to restarting pumps.
------ __ D: Leakage from flush systems, houses, solid separators-action include:
a. Stop recycle pump.
b. Stop irrigation pump. j
c. Make sure no siphon occurs.
d. Stop all flows in the house,flush systems, or solid separators.
1 ` December 18, 1996
e. Repair all leaks prior to restarting pumps,
E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to -
flowing leaks-possible action: Y
a. Dig a small sump or ditch away from the embankment to catch all seepage,
put in a submersible pump, and pump back to lagoon.
b. If holes are caused by burrowing animals, trap or remove animals and fill
holes and compact with a clay type soil.
c. Have a professional evaluate the condition of the side walls and lagoon
bottom as soon as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach any surface waters?
b. Approximately how much was released and for what duration?
c. Any damage noted, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger(either on or off of the property)?
h. How much reached surface waters?
3: Contact appropriate agencies.
a. During normal business hours, call your DWQ (Division of Water Quality)
regional office; Phone - After hours, emergency number: 919-733-3942.
Your phone call should include: your name, facility, telephone number, the details
of the incident from item 2 above, the exact location of the facility,the location or
direction of movement of the spill, weather and wind conditions. The corrective
measures that have been under taken, and the seriousness of the situation.
b. If spill leaves property or enters surface waters, call local EMS Phone number C. Instruct EMS to contact local Health Department.
d. Contact CES, phone number - - , local SWCD office phone number
and local MRCS office for advice/technical assistance phone number - -
4: If none of the above works call 911 or the Sheriffs Department and explain your
problem to them and ask that person to contact the proper agencies for you.
5: Contact the contractor of your choice to begin repair of problem to minimize off-site
damage,
a. Contractors Flame: t
b. Contractors Address:
c. Contractors Phone:
2 December 1 E, 1995
6: Contact the technical specialist who certified the lagoon (MRCS, Consulting
Engineer, etc.)
a. Name: LIWA-�r, Gr roil
b. Phone: 4<o - 3 ss'-t a0 o
7: Implement procedures as advised by DWQ and technical assistance agencies to
rectify the damage, repair the system, and reassess the waste management plan to
keep problems with release of wastes from happening again.
4
3 December 18, 1996