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HomeMy WebLinkAbout090065_Application_20240328 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non-Discharge General Permit On September 30,2024,the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore,all applications must be received by the Division of Water Resources by no later than April 3,2024. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AWS090065 2. Facility Name: George Hall Nursery 3. Permittee's Name(same as on the Waste Management Plan): George L Hall 4. Permittee's Mailing Address: 148 Pine Crest Ln City: Salemburg State: NC Zip: 28385-9059 Telephone Number: 910-303-0301 Ext. E-mail: 5. Facility's Physical Address: 300 Lula Long Rd City: Elizabethtown State: NC Zip: 28337 6. County where Facility is located: Bladen 7. Farm Manager's Name(if different from Landowner): 8. Farm Manager's telephone number(include area code): 9. Integrator's Name(if there is not an Integrator,write"None"): Mur2hy-Brown LLC 10. Operator Name(OIC): George Linwood Hall Phone No.: 910-303-0301 OIC#: 997070 11. Lessee's Name(if there is not a Lessee,write"None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine-Wean to Feeder 2,600 Operation Types: Swine Cattle - Dry-Poultry �+ -- Otl1CY 1VpQ$ --- "--._----- - Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses Wean to Feeder Dairy Heifer Laying Chickens Horses-Other Farrow to Finish Milk Cow Pullets Sheep-Sheep Feeder to Finish Dry Cow Turkeys Sheep-Other Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers 13. Waste Treatment Lagoons,Digesters and Waste Storage Ponds(WSP):(Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Type Estimated Liner Type Estimated Design Freeboard Structure (Lagoon/Digester/ Date (Clay,Synthetic, Capacity Surface Area 'Redline" Name WSP) Built Unknown) (Cubic Feet) (Square Feet) (Inches) 1 Lagoon 8/4/1997 Full,clay 196,111.00 30,600.00 31.00 4 t` Is icyi 8J Fyy3i�.�ay �41ldG99.60 3 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d), either by mailing to the address below or sending it via email to the email address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical specialist,containing: a. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.) b. A map of every field used for land application(for example:irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP £ The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2.A site map/schematic 3.Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6.Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist 7.Lagoon/storage pond capacity documentation(design,calculations,etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations,wetland determinations,or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list,please include the additional components with your submittal. (e.g.composting,digesters,solids separators,sludge drying system,waste transfers,etc.) t attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than$10,000 or imprisonment of not more than 5 years,or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below.(If multiple Landowners exist,all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name(Print): yeyI-gC )—a ( Title: OLIJ Signature: ' ✓"" ' Date: -/- { Name(Print): Title: Signature: Date: Name(Print): Title: Signature: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: animal.operations@deq.nc.gov NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh,North Carolina 27699-1636 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: BtHiR4w Owner: r Manager: Owner/Manager Agreement: I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management Plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWQ before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: W iam r;—j-r,, Signature: Date Name of Manager(if different from owner): Signature: Date Name of Technical Specialist: Kraig Westerbeek Affiliation: Murphy-Brown, LLC. Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 Signature: 6 Date 8of8 XL =a a m Additional Comments: Bermuda must be cut for hay. 7of8 4 A Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr *inches T1520 1 KeA C 0.6 1 6 o f 8 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in!he lagoon sludge Farm Specifications PAN/ r/animal Farm Total/ r Farrow to Wean 0.84 Farrow to Feeder 1 Farrow to Finish 4.1 Wean to Feeder 0.072 2600 Feeder to Finish 0.36 936 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 936 pounds of plant available nitrogen per year will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 4680 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 15 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 37.44 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type,crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture,water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for>180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of8 v This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields( i.e. small grain,etc, interseeded in bermuda),forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Lbs N utilized/unit yield A Barley 1.6 Ibs N/bushel B Hybrid Bermudagrass-Grazed 50 Ibs N/ton C Hybrid Bermudagrass-Hay 50 Ibs N/ton D Corn-Grain 1.25 Ibs N/bushel E Corn-Silage 12 Ibs N/ton F Cotton 0.12 Ibs N/Ibs lint G Fescue-Grazed 50 Ibs N/ton H Fescue-Hay 50 Ibs N/ton I Oats 1.3 Ibs N/bushel J Rye 2.4 Ibs N/bushel K Small Grain-Grazed 50 Ibs N/acre L Small Grain-Hay 50 Ibs N/acre M Grain Sorghum 2,5 Ibs N/cwt N Wheat 2.4 Ibs N/bushel O Soybean 4.0 Ibs N/bushel P Pine Trees 40 Ibs N/acre/yr Acres shown in the preceding table are considered to be the usable acres excluding required buffers,filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4 of 8 N u rs ro ���� ► � �, any-. Y � Scale.* 1 =200 PIZ H House Lagoon T � Q I � Wells W/100' offsets I � 9 Aq V..IvC. �v � •,�' \/ � � �.-�i�o o r� (1�..v��', > ham,S e-r" �Y/ "74, I tJ1 S '' s Lp CA / ID irti � n o 1- LAJ Total Field = 11.94 Ac. -� c .w} �y}a�'.\r� w •?"�+.�iiy� '.:n�:' � 35,�!:, xpt`i{dSr�:2I^,ff?: e,;t <•,,;,,k. "�•�`x „� 4 '' � •�!• Z�'`(,""-yy�al� Lr.° r�,�,,c�`y-,"y.trr z`y_,�. •; 'C a -v�-,-1�+• tt' ..,tw •.` ♦ .•'C, 4^tad � �+�y�., y���/`�'rt��.. H('t.+� J';,`.,��yP� '�''ryy�'r{��L.'6"�•3�•�r�1'E�'i �.r`..'�t�"1;' _Y.t1%•c .�••Y•Y•�'1#,� _`.ry+,P•��si'n��j.�.'t� r�'1Y+ 4.r'J4'� 0. 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J..ttr.��;i,` Grower: — STEVE BUNN NURSERY a 1 f S j6k Address: 300 LULA LONG RD., SR 1508 Designed By: CHB ELIZABETHTOWN, NC 28337 Checked By: JES County: BI ADEN Date: 08/04/97 Sheet 1 of 7t2 X " 4 FARM INFORMATION ANAEROBIC WASTE- LAGOON 7 Farm Population: Nursery: ----------- 2600-------- Finishing: ------------------- Farrow to wean I in g: ------------------- 09) Farrow to feeder: ------------------- 0 Farrow to finish: ------------------- 0 Boars: -------------- 0 Storage Period: ---------- -------------- 0 25 Yr. /24 Hr Storm Event -------- 180 Days "Heavy Rain" Factor ------------------------------ 7.5 In. Rainfall in Excess of Evaporation -------------- 7.5 In. Additional Water Usage: ------------------------ 7.0 In. Additional Drainage Area: ---------- 0----- LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (Y/N) ----------N Does Operator Want Emergency Spillway? (Y/N) ----------N Is This Design for an Existing Farm? (Y/N) ----------N Is Drain Tile Req'd to Lower SHWT? (Y/N) ----------N Seasonal High Water Table Elev: ------------------- Freeboard: 43.68 Ft. ------------ 1.0 Ft.Emergency Spillway Flow Depth: Not Applicable Top of Storm /Spillway Buffer: Not Applicable 0.3 Ft. Side Slopes: --------- 0.5 Ft. Inside Top Length: -------- ---------- 3 :1 (H:V) Inside Top Width: -------------------------- 170.0 Ft. ---- Top of Dike Elevation: ------------------ 180.0 Ft. Finished Bottom Elevation: ----------------- 51.10 Ft. Start Pump Elevation: --------- -------- 40.10 Ft. ----- Stop Pump Elevation: ------------------ 48.50 Ft. 46.20 Ft. LAGOON VOLUME REQUIREDVOL. DESIGN VOLUMES % REQ'D. Storm Stor = 38250 (Cu.Ft.) 42,974 (Cu.Ft.) 112.35% Temporary= 49133 (Cu.Ft.) 53,580 (Cu.Ft.) 109.05% Permanent = 97500 (Cu.Ft.) 99,557 (Cu.Ft.) 102.11% Total Volume = 184,883 (Cu.Ft.) 196,111 �(C�UFE) 106.07% Min. Required Liner Thickness -------- - Lagoon Surface Area: (inside TOD) ------- ----------- 1.6 Ft. 30,600 S.F. Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910)289-2111 Grower: STEVE BUNN NURSERY Address: 300 LULA LONG RD., SR 1508 Designed By: CHB ELIZABETHTOWN, NC 28337 Checked By: JES Coun : BLADEN Date:t 2 of 7 08/04/97 Shee ACTUAL DESIGN VOLUME CALCULATIONS LAGOON STAGE-AREA VOLUMES Contour Elevation (FT.) SF Area 40.10 _ (SF) Incr. Vol. (Cu. FT) Cumul. Vol. (Cu FT) 11,856 41.00 13,062 11,213 11,213 42.00 14,471 13,767 11,213 43.00 15,952 15,212 24,980 44.00 17,505 16,728 40,192 45.00 920 19,130 18,317 75,237 46.00 20,826 19,978 95,215 47.00 22,595 21,711 195,215 48.00 24,436 23,516 116,92 49.00 441 26,349 25,392 165,834 50.00 28,334 27,341 ,175 ,175 51.00 30,390 29,362 193 193 51.10 30,600 537 3,050 225,586 These volumes were calculated using the vertical average end area method. TOTAL READ VOLUME: 184,883 CF CUMULATIVE VOL. ZONE VOL 106.07% END PUMP = _ _ _ > 46.20 FT 99,557 CF TR'MT 99,557 102.11 START PUMP = _ _ > 48.50 FT 153,138 CF TEMP 53,580 109.05% MAX STORAGE _ _ > 50.10 FT 196111 CF STORM 42 974 112.35% Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910) 889-2111 Grower: STEVE BUNN NURSERY Designed By: —CHB Address: 300 LULA LONG RD., SR 1508 Checked By: JES ELIZABETHTOWN, NC 28337 Date: County: BLADEN Sheet 3 of 7 08/04/97 MINIMUM REQUIRED VOLUME CALCULATIONS PermanmanentStora I e--: Required equir Treatment Volume: Animal T Nurse e 1,5111 (cu.ft./lb) Total Finishin 2,600 ;JU 1.00 —18—'-000 0 135 Farrow to weanling 1.00 0 Farrow to feeder 0 433 0.67 0 Farrow to finish 522 0.67 Boars 0 1,417 1.00 0 0 —400 0.50 0 Total Required Treatment Volume (cu. ft.)= 78,000 Sludge Storage Volume [Animal Type Ca acity u.ft./lb) = Total Nurse 2,600 301 - Finishing 0 Farrow to weanlin 0 433 0.17 0 Farrow to feeder 0 522 0.17 0 Farrow to'finish 0 1,417 0.25 0 Boars 0 400 0.125 0 Total Required Sludge Storage Volume (cu. ft.) 00 Temporary Storage Volume: Manure Production: Anima ursery e to. Peno 9a s otal Finishin 2,600 180 0. 140,400 0 180 1.40 Farrow to weanlin 0 180 4.20 Farrow to feeder 0 1 at) Farrow to finish 0 180 13.50 0 Boars 01 1801-4.00 0 Total Manure Production (gals.)= 140,400 Total Manure Production (cu.ft.)= 18,770 Excess Fresh Water: Animal Type Ca a T1 Period * (gals/Hd./day) = Total Nursery 2,600 180 0.20 93,600 Finishin 0 180 0.90 0 Farrow to weanling n 180 2.90 0 Farrow to feeder 0 180 3.50 0 Farrow to -finish 0 180 9.50- 0 [Boars —0 180 -2.70 —0 --Total Fresh water Excess (gals.)= 93,600 Total Fresh Water Excess (cu.ft.)= 12,513 Family Farms EngineeringP.O. Box 759, R Hill NC — Murphy ily P Rose 28458 (910)289-2111 Grower: STEVE BUNN NURSERY Designed By: CHB Address: 300 LULA LONG RD., SR 1508 Checked By: JES ELIZABETHTOWN, NC 28337 Date: COYD : BLADEN 08/04/97Sheet 4 of 7 Temporary Storage Volume: (Cont.) Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (30600 sq.ft. + 0 sq.ft.) * 7 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 17,850 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * 25Yr./24Hr. Storm(in) / 12in./ft. Vol.= (30600 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 25Yr.-24Hr. Storm Event (cu.ft)= 19,125 "Heavy Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (30600 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 19,125 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required Total Required Storm Storage (25 Yr. / 24 Hr. Storm + "Heavy Rain") = 38,250 (CU.FT) Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess) = 49,133 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 97,500 (CU.FT) TOTAL REQUIRED VOLUME = 184883 (CU.FT.) Murphy Family Farms Engineering P.O. Box 759,Rose Hill NC 28458 (910)289-2111 Grower: STEVE BUNN—NURSERY Address: 300 LULA LONG RD., SR 1508 Designed By: —CHB ELIZABETHTOWN, NC 28337 Checked By: JES Countv: BLADEN Date: 08/04/97 Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation ------------------- 51.10 FT. Emergency Spillway Crest Elevation------------------- Not Applicable Top of 25 yr/24 hr Storm Storage ------------------- 50.10 FT. Top of "Heavy Rain" Storage ------------------- 49.24 FT. Start Pump Elevation ------------------- 48.50 FT. End Pump Elevation ------------------- 46.20 FT. Top of Sludge Storage ------------------- 3 ------------------- Seasonal High Watertable Elev. 41.60 FT. S'I" X''"r Finished Bottom Elevation --------------- 43.68 FT. Inside Top Length ----------------------- 40.10 FT. Inside Top Width ------------------- 170.00 FT. 180-0 Side Slopes ------------------- 0 FT. Lagoon Surface Area ------------------- 3:1 H:V Min, Liner Thickness (if required) ------------------- 30,600 SF Freeboard Depth ------------------- 1.6 FT. Temporary Storage Period ------------------- 1.00 FT. 180 Days TOTAL DESIGN VOLUME = 196111 (CU.FT.) Zone Depths: Treatment/ Sludge Storage Zone Depth ----------- 6.1 FT. Temporary Storage Zone Depth ----------- 2.3 FT. Freeboard / Storm Storage Zone Depth ----------- 2.6 FT. Total Lagoon Depth ------------ 11.0 FT. 'T Murphy Family Farms Engineering— A O. Box 7.59, Rose Hill NC 28458 - (910)289-2111 rn _ U)UJ ® i U N � a � t� m 4- 70 O °D c (1) CD ® C) 0C/) e o ® d IB o 0 0 LOLO 11 > co r ao II > W � d- d' _1 W if if z -j w w 0 > > w U z 0 � a rr w �W W Q O ® Q 0 0 L>iJ ® U) w n- � O LL! ® LL ® ® � ® ow ca ® ~ ® a ® 0 `_ N CO � c �-- N W �U r CO ® z Cc z0 � z ® z ® = s o c m (j N > Zi <Lu nn g w m 11 a � W LZ a: 0) c C3 Q U z cam, Cn w Grower: STEVE BUNN NURSERY Designed By: CHB Address: 300 LULA LONG RD., SR 1508 Checked By: JES ELIZABETHTOWN, NC 28337 Date: 08/04/97 County: BLADEN Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the North Carolina Natural Resources Conservation Service PRACTICE STANDARD 359— WASTE TREATMENT LAGOON, revised in September, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE: See attached Waste Utilization PIS"""' ++•,, ��,••O�IN CARoj Xw US DESIGNED: N it SEAS R1 3973 s DATE: g-.o4t — . 64 STE dad` COMMENTS: +�`••• �6�``' Murphy Family Farms Engineering P.O. Box 759, Rose Hill NC 28458 (910)289-2111 OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. until the lagoon has reached its maximum storage capacity before starting to Waiting irrie gate does not leave room for storing excess water during extended wet periods. Ovrflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled, This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes---look for: I. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4, overall condition of pipes -~ Lagoon surface---look for: 1. undesirable vegetative growth 2• floating or lodged debris Embankment---look for: 1- settlement, cracking, or "jug" holes 2. side slope stability---slumps or bulges 3• wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary #Ix if there is a threat of a waste discharge, However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps---check for proper operation of: - 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, Your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and Parking lot runoff) away from your lagoon and other waste treatment or storage structures, The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation Z. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system daring or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts, You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup; 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. I Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume, This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of I pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity, Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. • Practice water conservation---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through Proper maintenance and water conservation. • Minimize feed wastage and spillage by keging feeders adjusted. This will reduce the amount of solids entering lagoon Managements Maintain lagoon liquid level between the the full temporary storage level.the storage level and Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). • Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. • The lagoon liquid level should never be closer than 1 foot to the Iowest Point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. • Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on Iagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. • If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: • Proper lagoon sizing, mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will; • have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques; Hire a custom applicator, Mix the sludge and lagoon liquid with a chopper-agitator impeller pump through large-bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate, Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag-line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. mote that if the sludge is applied to fields with very high soil-test phosphorus, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value, The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern Of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. T s Of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming Proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels---high levels are a safety risk. Failure to inspect and maintain the dam, • .Excess surface water flowing into the lagoon. • Liner integrity or rupturprotect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon Iiquid level below groundwater table. NOTE. If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam, Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. g 9'� 6 �;' Version—November 26,2018 M'F�' 't Management Methods indicate which method(s) will be implemented. Whan selecting multiple methods indicate Methods other than those listed must be ap a primary versus secondary option. proved by the State Veterinarian. Primary Secondary Routine Mortality i�Urial three feet beneath the surface of the ground within 24 hours of knowledge of animal deafih. The burial must be at least 300 feet from any flowing stream or public body of water (G.3.106-403). The bottom of the burial pit should be at least one foot above the seasonal sigh �rvater table.Attach burial location map and plan. iLandfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 13E3 .0200. Rerderi;^go at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. A composting system approved and permitted by the NC Department of Agriculture&Con- 77 Services Veterinary Division (attach copy of permit). If compost is distributed off-farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the INC Cepar meet of Agriculture&Consumer Services (G.S. 106-549.70). 77 Any method which, in the professional opinion of the State Veterinarian, would make possible the saiva;ge of part of a dead animal's value without endangering human or animal health. (Writ-O!, approval by the State Veterinarian must be attached). Plass Mortality Plan Mass Moi-tality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations_ This plan outlines farm-specific mortality man- agement: methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. Q A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian, E Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. 0 Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). In the event of imminent threat of a disease emergency,the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. 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R u •-: u - u u t� W E ?O u O QO cRi b,,, c U N o O .x u u � a b - R ca G Ail c CC b -p R n. :,, . 3 E E E p 0 0 C n_ n u N N � v R cc � 3 cc � � c c0 N 3;. � o u � b R u � � o. N u u R U Ll- R O ON U 6D U �Q ON a x U4.1 E N z o E ' � Q EMERGENCY ACTION PLAN PHONE NUMBERS DWQ 91g-elt� -/S-W EMERGENCY MANAGEMENT SYSTEM SWCD y'to 462•its-�1 MRCS WO-$6-1-6Z3G This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow-possible solutions are: a. Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. .B: Runoff from waste application field-actions include: a. Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s)that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C: Leakage from the waste pipes and sprinklers-action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. ------ __ D: Leakage from flush systems, houses, solid separators-action include: a. Stop recycle pump. b. Stop irrigation pump. j c. Make sure no siphon occurs. d. Stop all flows in the house,flush systems, or solid separators. 1 ` December 18, 1996 e. Repair all leaks prior to restarting pumps, E: Leakage from base or sidewall of lagoon. Often this is seepage as opposed to - flowing leaks-possible action: Y a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger(either on or off of the property)? h. How much reached surface waters? 3: Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - After hours, emergency number: 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility,the location or direction of movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS Phone number C. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - , local SWCD office phone number and local MRCS office for advice/technical assistance phone number - - 4: If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5: Contact the contractor of your choice to begin repair of problem to minimize off-site damage, a. Contractors Flame: t b. Contractors Address: c. Contractors Phone: 2 December 1 E, 1995 6: Contact the technical specialist who certified the lagoon (MRCS, Consulting Engineer, etc.) a. Name: LIWA-�r, Gr roil b. Phone: 4<o - 3 ss'-t a0 o 7: Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 4 3 December 18, 1996