HomeMy WebLinkAbout040005_Application_20240401 State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non-Discharge General Permit
On September 30, 2024, the North Carolina State Non-Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non-Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore,all applications
must be received by the Division of Water Resources by no later than April 3,2024.
Please do not leave any question unanswered. Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Certificate Of Coverage Number: AWSO40005
2. Facility Name: A.Dale McRae Farm
3. Permittee's Name(same as on the Waste Management Plan): A Dale McRae
4. Permittee's Mailing Address: 2874 Pinkston Rd
City: Wadesboro 70Y d9"Y-8719 State: NC Zip: 28170
Telephone Number: E-mail: S-3�1 V.,(&O
5. Facility's Physical Address: 3459 Dennis Rd
City: Wadesboro State: NC Zip: 28170
6. County where Facility is located: Anson
7. Farm Manager's Name(if different from Landowner):
8. Farm Manager's telephone number(include area code):�bf jda J
9. Integrator's Name(if there is not an Integrator,write"None"): Murphy-Brown LLC
10. Operator Name(OIC): Dale McRae Phone No.: 704-694-8711 OIC#: 16670
11. Lessee's Name(if there is not a Lessee,write"None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type Allowable Count
Swine-Wean to Feeder 7,040
Operation Types:
Swine Cattle Dry Poultry Other Types
Wean to Finish Dairy Calf Non Laying Chickens Horses-Horses
Wean to Feeder Dairy Heifer Laying Chickens Horses-Other
Farrow to Finish Milk Cow Pullets Sheep-Sheep
Feeder to Finish Dry Cow Turkeys Sheep-Other
Farrow to Wean Beef Stocker Calf Turkey Pullet
Farrow to Feeder Beef Feeder
Boar/Stud Beef Broad Cow Wet Poultry
Gilts Other Non Laying Pullet
Other Layers
13. Waste Treatment Lagoons,Digesters and Waste Storage Ponds(WSP):(Fill/Verify the following information.
Make all necessary corrections and provide missing data.)
Structure Type Estimated Liner Type Estimated Design Freeboard
Structure (Lagoon/Digester/ Date (Clay,Synthetic, Capacity Surface Area "Redline"
Name WSP) Built Unknown) (Cubic Feet) (Square Feet) (Inches)
04-0005 Lagoon 19.00
1 Lagoon 19.00
Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed
application as required by NC General Statutes 143-215.1OC(d), either by mailing to the address below or sending it via
email to the email address below.
The CAWMP must include the following components:
I. The most recent Waste Utilization Plan(WUP),signed by the owner and a certified technical specialist,containing:
a. The method by which waste is applied to the disposal fields(e.g.irrigation,injection,etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation(RYE)for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
It. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted-Use the enclosed updated Mortality Control Checklist
7. Lagoon storage pond capacity documentation(design,calculations,etc.) Please be sure the above table is
accurate and complete. Also provide any site evaluations,wetland determinations,or hazard classifications that may be
applicable to your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g.composting,digesters,solids separators,sludge drying system,waste transfers,etc.)
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included,this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false
statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18
U.S.C.Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years,or both
for a similar offense.)
Print the Name of the Perm ittee/Landowner/S igning Official and Sign below.(If multiple Landowners exist,all landowners
should sign. If Landowner is a corporation,signature should be by a principal executive officer of the corporation):
Name(Print): 744e, Title: Q4/ncir
Signature: eZ+ ��� Date:
Name(Print): Title:
Signature: Date:
Name(Print): Title:
Signature: Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
E-mail: animal.operations@deq.nc.gov
NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh,North Carolina 27699-1636
�STATE o
'T
ROY COOPER
Governor f��
ELIZABETH S.BISER •� �-
Secretary
RICHARD E.ROGERS,JR. NORTH CAROLINA
Director Environmental Quality
February 12,2024
A Dale McRae
A.Dale McRae Farm
2874 Pinkston Rd
Wadesboro,NC 28170
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation State Non-Discharge General Permits,
which expire on September 30, 2024. In order to ensure your continued coverage under the State Non-Discharge General
Permits,you must submit an application for permit coverage to the Division of Water Resources(DWR)by April 3,2024.
Enclosed you will find a "Request for Certificate of Coverage for Facility Currently Covered by an Expiring State
Non-Discharge General Permit."The application form must be completed, signed by the Permittee,and returned to the DWR by
April 3,2024.
Mailing Address: NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh,North Carolina 27699 1636
Email:animal.operationsna,deq.nc.gov
phone:(919)707 9129
Please note that you must include one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with the
completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1
and could result in assessments of civil penalties of up to$25,000 per day.
Copies of the animal waste operation State Non-Discharge General Permits are available at
www.deg.nc.gov/animalpermits2024.General permits can be requested by writing to the address above.
If you have any questions about the State Non-Discharge General Permits,the enclosed application,or any related matter please
feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129.
Sincerely,
A.
Michael Pjetraj,Deputy Director
Division of Water Resources
Enclosures: Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non-Discharge
General Permit
E North CarolinaDepartmolofE.,iroamantalQaaly DirbioudWaterRasourcas
512 North Salisbury Street 1636 hail Senica Candy Raleigh,North Carolina 216MI06
v
919'0'9129
Nutrient Management Plan For Animal Waste Utilization
07-15-2002
This plan has been prepared for: This plan has been developed by:
A. Dale McRae R. Lin Taylor
A. Dale McRae NRCS
Rt. 2 Box 385 1706 Morven Road
Wadesboro, NC 28170 Wadesboro, NC 28170
704-694-9763 704-694-3516 ext.3
J
Developer Signature
Type of Plan: Nitrogen Only with Both Manure and Fertilizer
Owner/Manager/Producer Agreement
I (we) understand and agree to the specifications and the operation and maintenance
procedures established in this nutrient management plan which includes an animal
waste utilization plan for the farm named above. I have read and understand the
Required Specifications concerning animal waste management that are included with
this plan.
f )le-�l
ure
Signat (owner) Date
Signature(manager or producer) Date
This plan meets the minimum standards and specifications of the U.S. Department of
Agriculture- Natural Resources Conservation Service or the standard of practices
adopted by the Soil and Water Conservation Commission.
Plan Approved By: �*T.� Z, &,J -/y_ GZ
Technical Specialist Signat e Date
555623 Database Version 2.0 Date Printed: 07-15-2002 Cover Page I
Nutrients applied in accordance with this plan will be supplied from the
following source(s):
Commercial Fertilizer is included in this plan.
S5 Swine Nursery Lagoon Liquid waste generated 1,344,640 gals/year by a
7,040 animal Swine Nursery Lagoon Liquid operation. This production
facility has waste storage capacities of approximately 180 days.
Estimated Pounds of Plant Available Nitrogen Generated per Year
Broadcast 3097
Incorporated 5319
Injected 5857
Irrigated 3366
Actual PAN Applied Actual Volume Applied Volume Surplus/Deficit
(Pounds) (Gallons) (Gallons)
Year 1 5,057.10 2,020,013 -675,373
Note: In source ID, S means standard source, U means user defined source
555623 Database Version 2.0 Date Printed: 07-15-2002 Source Page I of 1
Narrative
Operation originally certified under T A McRae III, Dale assumed ownership (from his dad). Original
certification to DEM 6/30/94. Lagoon design by D. Butler- Carroll's Foods. Design approval by NRCS.
Wettable Acres determination completed on 10/4/99. Disposal fields owned by T A McRae III
(w/agreement). Original lease agreement incorporated into this WUP. This plan was updated in 7/2/99 to
reflect NRCS-FOTG 633 figures as generally requested by DWQ Permitting Section. It was noted at this
time that there were inconsistencies created between temporary storage volume in the lagoon design and
the Waste Utilization Plan (WUP). Lagoon was constructed to NRCS Standards and Specifications.
This plan amended to put in new format and to show application windows as per 7th guidance document,
appendix l.l a. NOTE: Fields 1 and 2 show dominant soil series instead of average of the soils in the
field as was shown in previous WUP. This changed some parameters such as total PAN required in these
fields. Total Nitrogen utilization is basically the same.
Previe%� Database Version 2.0 Date Printed: 07-15-2002 Narrative Page 1 of 1
The table shown below provides a summary of the crops or rotations included in this plan for each field.
Realistic Yield estimates are also provided for each crop in the plan. In addition, the Leaching Index for each
field is shown, where available.
Planned Crops Summary
Leachins
Tract Field Index(LI) Soil Series Crop Sequence RYE
1816 1 1.0 Creedmoor Fescue Pasture 3 4 Tons
1816 2 1.0 Che%%acla-P Fescue Pasture 4 4 Tons
LI Potential Leaching Technical Guidance
Low potential to contribute to soluble None
nutrient leaching below the root
zone.
> =2 8.
Moderate potential to contribute to Nutrient Management(590)should be planned.
<= 10 soluble nutrient leaching below the
root zone.
High potential to contribute to Nutrient Management(590)should be planned. Other conservation practices that impro,,e the
soluble nutrient leaching below the soils available eater holding capacity and improve nutrient use efficiency should be
E:
> 10 root zone. considered. \amples are Cover Crops(340)to scavenge nutrients. Sod-Based Rotations
(328).Lone-Term No-Till(778). and edge-of-field practices such as Filter Strips(393)and
Riparian Forest Buffers(391).
555623 Database Version 2.0 Date Printed: 07-I5-2002 PCS Page I of I
NOTE: Symbol * means user entered data.
BROWN CREEK Soil Water Cons .n District Natural Resources Conservation Service
WASTE UTILIZATION PLAN.
Animal Waste Utilization Agreement
(Needed only if additional land has to be leased etc -See Required Specification No.2)
I, T. A. McRae III , hereby give Dale McRae
Permission to apply animal waste from his Swine Operation/Facility on my land, described as follows:
Tract(or other ID): 1816 Acres: 54 Term: 3/19/96 to 12/31/06
I, , hereby give
Permission to apply animal waste from his Swine Operation/Facility on my land, described as follows:
Tract(or other ID): Acres: Term: to
I, , hereby give
Permission to apply animal waste from his Swine Operation/Facility on my land, described as follows:
Tract(or other ID): Acres: Term: to
I (We), understand that this waste contains nitrogen, phosphorus, potassium, and other tract elements that
when properly applied should not harm my land or crops (including pasture/hayland). I (we) also understand
that the use and application of animal waste will reduce my need for commercial fertilizer.
Adjacent Landowner(s)
Date:
T.A. McRae III
Date:
Date:
Facility Owner / L
(waste producer) ` �! �� Date:
Dale McRae
Technical
Representative /
Date:
Brown Creek SWCD
Representative
Date:
(A minimum term of Ten Years is required for waste utilization associated with a Cost Shared Practice or Item)
Page 7,Q ANSON COUNTY, NC
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The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration
rate varies with soils. If applying waste nutrients through an irrigation system,you must apply at a rate that
will not result in runoff. This table provides the maximum application rate per hour that may be applied to
each field selected to receive wastewater. It also lists the maximum application amount that each field may
receive in any one application event.
Irrigation Ap lication Factors
Application Rate Application Amount
Tract Field Soil Series (inches/hour) (inches)
1816 1 Creedmoor 0.35 100
1816 2 Che%%acla-P 0.50 0.96
555623 Database Version 2.0 Date Printed: 07-I5-2002 IAF Page I of I
The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for
sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen
concentrations for each source,the number of animals in the facility and the plant available nitrogen application rates
shown in the second column.
Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At
clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases,the
priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since
nutrient levels are generally very high, application of sludge must be carefully applied.
Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be
used for sludge application. If this is not possible. care should be taken not to load effluent application fields with
high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water
moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a
concern.
Lagoon Sludge Nitrogen Utilization Table
Maximum Maximum Sludge
Crop PA-N Rate Application RateF5Years
nimum Acres Minimum Acres Minimum Acres
Ib'ac 1000 gal/ac Accumulation 10 Years Accumulation 15 Years Accumulation
Swine Nursery Lagoon Sludge- Standard
Corn 120 bu liol 13 16 17.92 35 84 53 76
HaN 6 ton R Y E 300 2632 896 1792 26 88
SoN bean 40 bu 1601 14.04 16.80 33 60 -50 40
555623 Database Version 2.0 Date Printed: 07-15-2002 Sludge Page 1 of 1
The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity
available at the end of each month of the plan. Available storage capacity is calculated as the design
storage capacity in days minus the number of days of net storage volume accumulated. The start date is a
value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at
which storage volume in the lagoon or holding pond is equal to zero.
Available storage capacity should be greater than or equal to zero and less than or equal to the design
storage capacity of the facility. If the available storage capacity is greater than the design storage capacity.
this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available
storage capacity is negative,the estimated volume of accumulated waste exceeds the design storage volume
of the structure. Either of these situations indicates that the planned application interval in the waste
utilization plan is inconsistent with the structure's temporary storage capacity.
Available Waste Storage Capacity
Source Name I Swine Nursery Lagoon Liquid Design Storage Capacity(Days)
Start Date 05/01 180
Plan Year Month Available Storage Capacity(Days)
1 1 149
1 2 121
1 3 180
1 4 180
1 5 149
1 6 119
1 7 88
1 8 180
1 9 180
1 10 149
1 11 119
1 12 88
* Available Storage Capacity is calculated as of the end of each month.
555623 Database Version 2.0 Date Printed: 07-15-2002 Capacity Page I of l
Required Specifications For Animal Waste Management
1. Animal waste shall not reach surface waters of the state by runoff, drift,
manmade conveyances, direct application, or direct discharge during
operation or land application. Any discharge of waste that reaches
surface water is prohibited.
2. There must be documentation in the design folder that the producer
either owns or has an agreement for use of adequate land on which to
properly apply the waste. If the producer does not own adequate land to
properly dispose of the waste, he/she shall provide evidence of an
agreement with a landowner, who is within a reasonable proximity,
allowing him/her the use of the land for waste application. It is the
responsibility of the owner of the waste production facility to secure an
update of the Nutrient Management Plan when there is a change in the
operation, increase in the number of animals, method of application,
receiving crop type, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen
needs for realistic crop yields based upon soil type, available moisture,
historical data, climatic conditions, and level of management, unless
there are regulations that restrict the rate of applications for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre
per year. Waste may be applied to land eroding at more than 5 tons per
acre per year but less than 10 tons per acre per year provided grass
filter strips are installed where runoff leaves the field (see USDA, NRCS
Field Office Technical Guide Standard 393 - Filter Strips).
5. Odors can be reduced by injecting the waste or by disking after waste
application. Waste should not be applied when there is danger of drift
from the land application field.
6. When animal waste is to be applied on acres subject to flooding, waste
will be soil incorporated on conventionally tilled cropland. When waste
is applied to conservation tilled crops or grassland, the waste may be
broadcast provided the application does not occur during a season
prone to flooding (see "Weather and Climate in North Carolina" for
guidance).
555623 Database Version 2.0 Date Printed: 7/16/02 Specification Page 1
7. Liquid waste shall be applied at rates not to exceed the soil infiltration
rate such that runoff does not occur offsite or to surface waters and in a
method which does not cause drift from the site during application. No
ponding should occur in order to control odor and flies.
g. Animal waste shall not be applied to saturated soils, during rainfall
events, or when the soil surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a
manner that the crop is not covered with waste to a depth that would
inhibit growth. The potential for salt damage from animal waste should
also be considered.
10. Nutrients from waste shall not be applied in fall or winter for spring
planted crops on soils with a high potential for leaching. Waste/nutrient
loading rates on these soils should be held to a minimum and a suitable
winter cover crop planted to take up released nutrients. Waste shall not
be applied more than 30 days prior to planting of the crop or forages
breaking dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply
with the following: The outer perimeter of the land area onto which
waste is applied from a lagoon that is a component of a swine farm shall
be at least 50 feet from any residential property boundary and canal.
Animal waste, other than swine waste from facilities sited on or after
October 1, 1995, shall not be applied closer that 25 feet to perennial
waters.
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other
than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property and
public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways,
or wetlands by a discharge or by over-spraying. Animal waste may be
applied to prior converted cropland provided the fields have been
approved as a land application site by a "technical specialist". Animal
waste shall not be applied on grassed waterways that discharge directly
into water courses, and on other grassed waterways, waste shall be
applied at agronomic rates in a manner that causes no runoff or drift
from the site.
555623 Database Version 2.0 Date Printed: 7/15/02
Specification Pale 2
16. Domestic and industrial waste from washdown facilities, showers,
toilets, sinks, etc., shall not be discharged into the animal waste
management system.
17. A protective cover of appropriate vegetation will be established on all
disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas
shall be fenced, as necessary, to protect the vegetation. Vegetation such
as trees, shrubs, and other woody species, etc., are limited to areas
where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for
evidence of erosion, leakage, or discharge.
18. If animal production at the facility is to be suspended or terminated, the
owner is responsible for obtaining and implementing a "closure plan"
which will eliminate the possibility of an illegal discharge, pollution, and
erosion.
19. Waste handling structures, piping, pumps, reels, etc., should be
inspected on a regular basis to prevent breakdowns, leaks, and spills. A
regular maintenance checklist should be kept on site.
20. Animal waste can be used in a rotation that includes vegetables and
other crops for direct human consumption. However, if animal waste is
used on crops for direct human consumption, it should only be applied
pre-plant with no further applications of animal waste during the crop
season.
21. Highly visible markers shall be installed to mark the top and bottom
elevations of the temporary storage (pumping volume) of all waste
treatment lagoons. Pumping shall be managed to maintain the liquid
level between the markers. A marker will be required to mark the
maximum storage volume for waste storage ponds.
555623 Database Version 2.0 Date Printed: 7/15/02 Specification Page 3
22. Waste shall be tested within 60 days of utilization and soil shall be tested
at least annually at crop sites where waste products are applied.
Nitrogen shall be the rate-determining nutrient, unless other
restrictions require waste to be applied based on other nutrients,
resulting in a lower application rate than a nitrogen based rate. Zinc
and copper levels in the soils shall be monitored and alternative crop
sites shall be used when these metals approach excessive levels. pH shall
be adjusted and maintained for optimum crop production. Soil and
waste analysis records shall be kept for a minimum of five years.
Poultry dry waste application records shall be maintained for a
minimum of three years.
Waste application records for all other waste shall be maintained for
five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina
regulations.
555623 Database Version 2.0 Date Printed: 7/15/02 Specification Page 4
Crop Notes
The following crop note applies to field(s): 2
Fescue: Piedmont
Adaptation: Well-adapted.
In the Piedmont, tall fescue can be planted Aug. 20 to Oct. 10 (best) and Feb. 15 to Mar. 20. For
pure-stand broadcast seedings use 20 to 30 lb/ac., for drilled use 15 to 20 lb/ac. seed. Use certified seed to
avoid introducing weeds or annual ryegrass. Plant seed 0.25" to 0.5" deep for pure stands, 0.25" in
mixture with clovers. Soil test for preplant and maintenance lime, phosphorus, and potassium
recommendations. Apply 40 to 60 Ib/ac nitrogen at planting for pure stands only. Do not apply N for
mixtures with clovers but use proper legume inoculation techniques. Apply 150 to 200 Ib/ac. N to
pure-stand fescue for hay production; reduce N rates by 25% for grazing. Apply N Feb. 1 to Mar. 20 and
Aug. 20 to Sept. 30, with equal amounts in each window. Refer to NCSU Technical Bulletin 305
Production and Utilization of Pastures and Forages in North Carolina for additional information or
consult your regional agronomist or extension agent for assistance.
The following crop note applies to ficld(s): 1
Fescue: Piedmont
Adaptation: Well-adapted.
In the Piedmont, tall fescue can be planted Aug. 20 to Oct. 10 (best) and Feb. 15 to Mar. 20. For
pure-stand broadcast seedings use 20 to 30 Ib/ac., for drilled use 15 to 20 Ib/ac. seed. Use certified seed to
avoid introducing weeds or annual ryegrass. Plant seed 0.25"to 0.5" deep for pure stands, 0.25" in
mixture with clovers. Soil test for preplant and maintenance lime, phosphorus, and potassium
recommendations. Apply 40 to 60 Ib/ac nitrogen at planting for pure stands only. Do not apply N for
mixtures with clovers but use proper legume inoculation techniques. Apply 150 to 200 lb/ac. N to
pure-stand fescue for hay production; reduce N rates by 25% for grazing. Apply N Feb. 1 to Mar. 20 and
Aug. 20 to Sept. 30, with equal amounts in each window. Refer to NCSU Technical Bulletin 305
Production and Utilization of Pastures and Forages in North Carolina for additional information or
consult your regional agronomist or extension agent for assistance.
650617 Database Version 2.0 Date Printed: 07-15-2002 Crop Note Page I of I
EMERGENCY ACTION PLAN
PHONE NUMBERS
DWQ 910-486-1541
EMERGENCY MANAGEMENT SYSTEM 9 1 1
SWCD . 704-694-351 h
NRCS _704-694- 51 6
This plan will be implemented in the event that wastes from your operation are leaking,
overflowing, or running off site. You should not wait until wastes reach surface waters or
leave your property to consider that you have a problem. You should make every effort to
ensure that this does not happen. This plan should be posted in an accessible location for all
employees at the facility. The following are some action items you should take.
1 Stop the release of wastes. Depending on the situation, this may or may not be possible.
Suggested responses to some possible problems are listed below.
A. Lagoon overflow-possible solutions are:
a. Add soil to berm to increase elevation of dam.
b. Pump wastes to fields at an acceptable rate.
c. Stop all flows to the lagoon immediately.
d. Call a pumping contractor.
e. Make sure no surface �,%ater is entering lagoon.
B. Runoff from waste application field-actions include:
a. Immediately stop waste application.
b. Create a temporary diversion to contain waste.
c. Incorporate waste to reduce runoff.
d. Evaluate and eliminate the reason(s)that caused the runoff.
e. Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinklers-action include:
a. Stop recycle pump.
b. Stop irrigation pump.
c. Close valves to eliminate further discharge.
d. Repair all leaks prior to restarting pumps.
D. Leakage from flush systems. houses. solid separators-action include:
a. Stop recycle pump.
b. Stop irrigation pump.
c. Make sure no siphon occurs.
d. Stop all flows in the house. flush systems. or solid separators.
1 December 18, 1996
e. Repair all leaks prior to restarting pumps.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to
flowing leaks-possible action:
a. Dig a small sump or ditch away from the embankment to catch all seepage, put
in a submersible pump, and pump back to the lagoon.
b. If holes are caused by burrowing animals, trap or remove animals and fill holes
and compact with a clay type soil.
c. Have a professional evaluate the condition of the side walls and lagoon bottom
as soon as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach any surface waters?
b. Approximately how much was released and for what duration?
c. Any damage noted, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger(either on or off of the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours. call your DWQ(Division of Water Quality)regional office:
Phone910496154NIfter hours. emergency number: 919-733-3942. Your phone call
should include:your name, facility,telephone number, the details of the incident from item
2 above, the exact location of the facility. the location or direction of movement ofthe spill,
weather and wind conditions. The corrective measures that have been under taken, and the
seriousness of the situation.
b. If spill leaves property or enters surface waters, call local EMS phone number -
c. Instruct EN1S to contact local Health Department.
d. Contact CES, phone number694-2413ocal SWCD office phone number69.4 351.6md
local MRCS office for advice/technical assistance phone number 694-3516
4. If none of the above works call 91 1 or the Sheriff's Department and explain your problem
to them and ask that person to contact the proper agencies for you.
5. Contact the contractor of your choice to begin repair of problem to minimize off-site
damage.
a. Contractors Name:
b. Contractors Address:
c. Contractors Phone:
December 18. 1996
6. Contact the technical specialist who certified the lagoon (NRCS,Consulting Engineer, etc.
a. Name: NRCS WADESBORO FIELD OFFICE
b. Phone: 704-694- 51
7. Implement procedures as advised by DWQ and technical assistance agencies to rectify
the damage, repair the system, and reassess the waste management plan to keep
problems with release of wastes from happening again.
December 18. 1996
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Mortality Management Methods
(check which method(s) are being implemented)
❑ Burial three feet beneath the surface of the ground within 24 hours after knowledge of
the death. The burial must be at least 300 feet from any flowing stream or public
body of water.
Rendering at a rendering plant licensed under G.S. 106-168.7.
❑ Complete incineration
❑ In the case of dead poultry only, placing in a disposal pit of a size and design
approved by the Department of Agriculture.
❑ Any method which in the professional opinion of the State Veterinarian would make
possible the salvage of part of a dead animal's value without endangering human or
animal health. (Written approval of the State Veterinarian must be attached)
December 18, 1996
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BROWN CREEK Soil Water Conser ,n District G Natural Resources Conservation Service
WASTE UTILIZATION PLAN
712199
Producer: tCc grower for. Carroll's Foods
Location: RR 2 BOX 385 Qc Facility Number: 04-5
WADESBORO NC 28170 0.200 Certified#: N000112
S of SRI649,1 mile W of intersedion SR1627 Lat: 35°-03'-10" Long. 80%03'-45"
Telephone: (704) 694-9763
Type Operation: Swine - wean-feeder
Number of Animals: 7040 (Design Capacity)
Storage Structure: Anerobic Waste Treatment Lagoon
Application Method: irrigated
Animal waste must be land applied at a specified rate to prevent pollution of surface water and/or groundwater.
Plant nutrients in animal waste should be used to reduce amounts of commercial fertilizer required for crops (in
the fields where the waste is applied). This waste utilization plan uses nitrogen as the limiting nutrient. Waste
should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in implementing your waste utilization plan in order to maximize fertilizer value of
animal waste; and, to ensure that it is applied in an environmentally safe manner:
1). Always apply waste based on crop needs and nutrient content of the waste. Do not apply more nitrogen.
than the crop can utilize.
2). Soil types are important...they have different infiltration rates, leaching potentials, cation exchange
capacities, and available water holding capacities.
3). Normally waste shall not be applied to land erodingat greater than 5 tons per acre per year. With special
precautions, waste may be applied to land eroding at up to 10 tons per acre per year.
4). Do not apply waste on saturated soils, when it is raining, or when the soil surface is frozen. Any of
these conditions may result in runoff to surface waters which is not allowed under NCDWQ regulations.
5). Wind conditions should also be considered to avoid drift and downwind odor problems.
6). To maximize the value of nutrients for crop production and reduce the potential for pollution, waste should
be applied to a growing crop, to bare ground not more than 30 days prior to planting, or, to a forage within
30 days of breaking dormancy. Injecting waste or disking will conserve nutrients and reduce odor
problems.
This plan is based on the waste application method shown. Nutrient levels for different application methods are
not the same; therefore, changing application methods in the future will require a change or revision of this plan.
Estimated acres needed to apply the animal waste are based on typical nutrient content for this type of opera-
tion. Actual acreage requirements should be based on the waste analysis report from your waste management
facility. In some cases a plant analysis may be beneficial-and, allow additional waste to be applied. The land
area receiving waste should be flexible enough to accommodate changing waste analysis content and crop type.
Lime must be applied to maintain pH in the optimum range for the crop being managed and grown.
This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217
adopted by the Environmental Management Commission.
Page 1 ANSON COUNTY NC
BROWN CREEK Soil Water Conser n District U. Natural Resources Conservation Service
WASTE UTILIZATION PLAN.
Estimated Annual Waste & Nutrient Production
based on figures below
WASTE
APPLY DESIGN SIZE ANNUAL WASTE PLANT AVAILABLE
ANIMAL PROD.UNIT TYPE WASTE SYSTEM METHOD #CAPACITY PRODUCED NITROGEN(PAN)
- - 7040 0.007 acre-inch/unit 68 Ib./ac.-in.
Waste Generation Figures from NRCS Tech.Guide-Practice Code 633
Amount of Waste Produced per Year" 49.3 acre-Inch approx. 1338149 gallons
Amount of PAN Produced per Year 3351 Ib. Plant Available Nitrogen
Amount of waste produced per year does not include excess wash water or run-off,if any.!!.
Applying all this waste in a timely manner is a big iob requiring time planning and appropriate equipment
The following land/field acreage in Table 1 and Table 2 will be needed for waste application based on crop grown
and waste application method listed. See Appendix 1 for a list of Soil Types, Realistic Yield Expectations, N
Application rates, and Commercial N use assumptions used to develop this plan. See recordkeeping FORMS
(attached)for required waste utilization records that need to be maintained.
Acres Owned by Producer
Table 1
LB.N Total
Tract Field Crop Soils Acres /Ac.* N/Utilized acre-inch Apply Month
No owned land for waste utilization
* This N is from animal waste only. TOTAL acs lb.
Indicates that this field is being overseeded(i.e. interplanted), or, that winter annuals follow summer annuals.
If nutrients from other sources such as commercial fertilizer are applied, they are accounted for in Appendix 1,
CAUTION: P and K may be over applied while meeting N requirements. In the future, regulations
North Carolina to have a nutrient management plan that addresses all nutrients(N,P&K). This plan only addresses Nitrogen.
Acres with Agreement or Long Term Lease
Table 2 (Agreement with adjacent landowner must be attached)
(Required only if operator does not own adequate land [see Required Specification 2])
LB. N Total
Tract Field Crop Soils Acres /Ac.* N/Utilized acre-inch Apply Month
1816 1 lFescue-grazed 5326,4A 15.2 135 2052 30.2 S-N, F-May
1816 2 Fescue-grazed 53713,4A 24.9 135 3362 49.4 S-N, F-May
*See footnotes for Table 1. TOTAL 40.1 acs 5414 lb.
Page 2 ANSON COUNTY NC
BROWN CREEK Soil Water Conser, n District UL .Qatural Resources Conservation Service
WASTE UTILIZATION PLAN.
Totals from Table 1 & Table 2
Acres Lb.. N Utilized
Table 1 acs lb.
Table 2 40.1 acs 5414 lb.
TOTAL 40.1 acs 5414 lb.
Amount of N Produced 3351 lb.
***<Deficit> of PAN -2062 lb.
"'Must be 0(zero)or<Deficit>in order to utilize all the animal waste N produced!
Table 1 &2 Notes: -Acres shown are considered to be useable acres...excluding required buffers,filter strips,odd areas,
and perimeter areas where waste cannot be applied or equipment limitations may preclude full application
rates. Actual field acreage may, and likely will be,more than acres shown in the tables.
- See the attached map(s)showing fields referenced in these tables.
- The producer and waste applicator are responsible for ensuring that spreader(or irrigation)equipment
is calibrated, operated properly,and applies the correct rates to the acres shown in the tables. Failure
to apply recommended rates and amounts of nitrogen shown in the tables may invalidate this plan.
Important information for Application of Liquid Animal Waste
Refer to Waste Storage Facility Design/"As Built" Drawings or OEM Plan for amount of
temporary storage time, start pumping elevation & stop pumping elevation.
Irrigation/application rates should not exceed the intake rate for the soil at the time of irrigation...or runoff and ponding can occur.
The irrigation/application rate is controlled by initial soil moisture content,soil structure, soil texture, irrigation water droplet size,
and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of
irrigation nor should the plant available nitrogen(PAN)applied exceed the nitrogen needs of the crop.
The producer and irrigation designer is responsible for ensuring that an irrigation system is installed to properly irrigate animal
waste on the acres shown in Tables 1 &2. Failure to apply recommended rates and amounts of nitrogen shown in the tables
may invalidate this plan. Application of liquid waste by other methods(honey-wagon,etc.)is the responsibility of the producer
The following information is provided (by soil type and crop)to plan and evaluate liquid waste application
schedules. These figures represent optimum irrigation or application rates/frequencies to meet crop water
needs and prevent water runoff.
Min. Irreg..
Frequency
Soil Type Crop Days Apply Rate "Apply Amount
537E Pasture 4 0.3 in./hour 0.5 inches
532E Pasture 4 0.3 in./hour 0.5 inches
4A Pasture 5 0.35 in./hour 0.5 inches
From NRCS Tech. Guide,Section ll-ENG -Irrigation Interpretations
This is the minimum rest period in days between irrigation on the same land area under optimum conditions
This is the maximum application amount allowed for the soil assuming nitrogen amounts for the
crop are not over applied. In many cases, the application amount shown cannot be applied due to
the nitrogen limitation. This maximum apply amount can be applied under optimum soil conditions
Page 3 ANSON COUNTY NC
BROWN CREEK Soil Water Conser ,n District & Natural Resources Conservation Service
WASTE UTILIZATION PLAN
Sludge:
This waste utilization plan must contain provisions for periodic land application of sludge at agronomic
rates. Sludge will be nutrient rich and require precautionary measures to prevent over application
Broadcast Soil Incorporated
Estimated Annual PAN from Sludge: 535 lbs. N 634 lbs. N
5yr Sludge Accumulation: 2675 lbs. N 3168 lbs. N
Based on a 5 year sludge removal schedule, estimated land area required for sludge disposal is:
14.9 acres of grass based on an application rate of 180 lbs. N per acre
39.6 acres of corn/soybeans based on an application rate of 80 lbs. N per acre
All the above figures are only estimates. Actual PAN and land area needed could vary 25% or more depending
on sludge nutrient analysis. soil types, crop, realistic yield, and application method. Likewise, sludge
disposal on a schedule other than every 5 years would drastically alter these estimates
Contact your technical specialist at the BROWN CREEK Soil&Water Conservation District-Natural
Resources Conservation Service (formerly the Soil Conservation service) Office in Wadesboro, (704)
694-2710, when you receive a waste analysis report. Request assistance calculating
allowable application rates and amounts prior to applying waste.
Narrative of Operation
Operation originally certified under T A McRae III, Dale assumed ownership (from his dad).
Original certification to DEM 6/30/94, Lagoon design by D Butler-Carroll's Foods, Design Approval by NRCS
Wettable Acres determination complete @ time of this WUP. Operation shares hose-tow irrigation application
system with Louis Winfree Swine Farm (04-10). Disposal fields owned by TA McRae III (w/agreement).
Original Waste Utilization Agreement w/TA McRae III incorporated into this WUP.
This WUP updated to reflect NRCS-FOTG 633 figures as generally requested by DWQ Permitting Section.
Note that there are now inconsistenciees between temporary storage volume in the lagoon design
and this WUP. Lagoon was constructed to NRCS Standards & Specs.
Page 4 ANSON COUNTY NC
BROWN CREEK Soil Water Conser .n District U. Natural Resources Conservation Service
WASTE UTILIZATION PLAN
A
Required Specifications
1. Animal waste shall not reach surface waters of the state by runoff,drift,manmade conveyances,direct applica-
tion or direct discharge during operation or land application. Any discharge of waste which reaches surface water
is prohibited.
2. There must be documentation in the design folder that the producer either owns or has an agreement for use
of adequate land to properly apply the waste. If the producer does not own adequate land to properly dispose
of waste,he/she shall provide a copy of a written agreement with a landowner who is within reasonable proximity,
allowing use of their land for waste application. The owner of the animal facility is responsible for securing an
updated Waste Utilization Plan when there is a change in the operation....such as increased animal numbers,
method of waste application, or change in available land for waste utilization.
3. Animal waste shall be applied to meet, but not exceed,the Nitrogen needs for realistic crop yields based on soil
type, available moisture,historical data,climate conditions, and level of management, unless there are regulations
that restrict the rate of application of other nutrients.
4. Animal waste may be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land
eroding at 5 or more tons,but less than 10 tons per acre per year providing grass filter strips are installed where
runoff leaves the field. [See FOTG Standard 393 - Filter Strips].
5. Odors can be reduced by injecting waste or disking after waste application. Waste should not be applied
when the wind is blowing.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally
tilled cropland. When applied to conservation tilled crops or grassland,the waste may be broadcast provided the
application does not occur during a season prone to flooding. (See "Weather& Climate in North Carolina" in
NRCS Field Office Technical Reference File-ENVIRONMENT for guidance).
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite
or to surface waters and in a method which does not cause drift from the site during application. No ponding
should occur...to control odor and flies.
8. Animal waste shall not be applied to saturated soils,during rainfall events, or when the surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste
to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for
leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover
crop planted to take up released nutrients. Waste shall not be applied to crops more than 30 days prior to
planting, or to forages more than 30 days prior to breaking dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: Waste application
cannot occur within 50 feet from a residential property boundary;a perennial stream, river,canal or irrigation ditch.
For other animal operations or swine facilities sited before October 1, 1995-waste application cannot occur within
25 feet of perennial waters [See FOTG Standard 393 -Filter Strips]. NOTE: Local ordinances may preempt this.
Page 5 ANSON COUNTY NC
BROWN CREEK Soil Water Conser, -n District U. .Natural Resources Conservation Service
WASTE UTILIZATION PLAN
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters,drainageways or wetlands by a discharge or by over-
spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land
land application site by a"technical specialist". Animal waste should not be applied on grassed waterways that
discharge directly into water courses,and only then at agronomic rates provided the application causes no run-
off or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets,sinks,etc., shall not be discharged into
the animal waste management system.
17. A protective cover of appropriate vegetation will be established on all disturbed areas(lagoon embankments,
berms,pipe runs,etc.). Areas shall be fenced,as necessary to protect the vegetation. Vegetation such as
trees,shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas
should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of
erosion, leakage,or discharge.
18. If animal production at the facility is to be suspended or terminated,the owner is responsible for obtaining and
implementing a "closure plan"which will eliminate the possibility of an illegal discharge,pollution and erosion.
19. Waste handling structures,piping, pumps, reels,etc.,should be inspected on a regular basis to prevent break-
downs, leaks, and spills. A regular maintenance checklist should be kept on site.
20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption.
However, if animal waste is used on crops for human consumption it should only be applied preplant with no further
applications of animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage(pumping
volume)of all animal waste lagoons. Pumping shall be managed to maintain liquid levels between the markers. A
marker will be required to mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where
waste is applied. Nitrogen shall be the plant food element that determines application rates. Soil zinc and copper
levels shall be monitored and alternative crop sites used when these elements approach excessive levels. pH shall
be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be maintained for
5 years. Poultry dry waste application records shall be kept for three(3)years. Waste application records for all
other waste shall be kept for five(5)years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 6 ANSON COUNTY NC