Loading...
HomeMy WebLinkAboutNC0069841_Application (ATC)_20240417UNIONCOUNTY north carolina AUTHORIZATION TO CONSTRUCT PERMIT APPLICATION Crooked Creek Water Reclamation Facility UV Disinfection Replacement Project April 16, 2024 Union County Water Engineering Division 500 North Main Street, Suite 600 Monroe, NC 28112-4730 Grant.Moore(@unioncountync.gov Prepared By Hazen and Sawyer 9101 Southern Pine Charlotte, NC 28273 (704) 357-3150 NC License No. C-0381 THIS PAGE INTENTIONALLY LEFT BLANK H z n Hazen and Sawyer a e 9101 Southern Pine Boulevard, Suite 250 Charlotte, NC 28273 • 704.357.3150 April 16, 2024 Mr. Ori Tuvia North Carolina Division of Water Resources 512 North Salisbury Street 9' Floor — Archdale Building Raleigh, NC, 27604 Re: Union County Crooked Creek WRF UV Disinfection Replacement Project NPDES No. NC0069841 Request for Authorization to Construct Dear Mr. Tuvia: The enclosed Application for Authorization to Construct Permit (Form ATC-10-23) is for the project "Crooked Creek WRF UV Disinfection Replacement Project". On behalf of Union County, Hazen and Sawyer submits this letter and enclosures to request Authorization to Construct this project. This project proposes to replace the WRF's existing Ultraviolet (UV) Disinfection Facility due to equipment age and condition. The facility, located in northwestern Union County, will treat Union County customers in the surrounding area. Construction is scheduled to begin in fall 2024 and is expected to continue for a duration of 9 months. The scope of construction work includes: • New UV Disinfection Facility with associated process piping and manholes. • Canopy. • Electrical equipment and ductbanks. In accordance with the ATC Application, the following are included within the submittal package: • Application for Authorization to Construct Permit (Form ATC-10-23) • Engineering plans including civil, process mechanical, structural, electrical, and instrumentation • Engineering specifications including civil, process mechanical, structural, electrical, and 0 instrumentation co co • NPDES Permit (NC0069841) co • Engineering calculations 0 • USB with digital PDFs of the above items hazenandsawyer.com Hazen Thank you for your consideration of this application. If you have any questions or need any additional information to complete your review, please do not hesitate to contact me at 704-649-7080 or via email at mparker@hazenandsawyer.com. Very truly yours, 41clt4 -P Michael Parker, PE Associate Vice President Cc: Fred Braun (Union County) Page 2 of 2 hazenandsawyer.com DWR Division of Water Resources State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 SECTION 1: INSTRUCTIONS AND INFORMATION A. The Division of Water Resources will accept this application package for review only if all of the items are provided and the application is complete. Failure to submit all of the required items will result in the application package being returned as incomplete per 15A NCAC 02T .0105(b). B. A check or money order must be submitted in the amount of $1000.00 (except minor modifications) dated within 90 days of application submittal and made payable to North Carolina Department of Environmental Quality (NCDEQ). C. Plans and specifications must be prepared in accordance with 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.11 and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities. D. The plans and specifications submitted must represent a completed final design that is ready to advertise for bid. E. Any content changes made to this Form ATC 10-23 shall result in the application package being returned. F. The Applicant shall submit ONE ORIGINAL and ONE DIGITAL COPY (CD) of the application, all supporting documentation and attachments. All information must be submitted bound or in a 3-ring binder, with a Section tab for each Section, except the Engineering Plans. G. Check the boxes below to indicate that the information is provided and the requirements are met. H. If attachments are necessary for clarity or due to space limitations, such attachments are considered part of the application package and must be numbered to correspond to the item referenced. I. For any project that requires review under the State Environmental Policy Act (SEPA), an Authorization to Construct cannot be issued prior to the completion of a State Clearinghouse advertisement period for a FONSI, EIS, etc. unless the project qualifies for a Determination of Minor Construction Activity or the funding entity specifies that this requirement does not apply. J. For more information, visit the Division of Water Resources web site at: hltp://portal.ncdenr.oriz/web/wq/swp//ps/npdes. K. In addition to this Authorization to Construct, the Applicant should be aware that other permits may be required from other Sections of the Division of Water Resources (for example: reclaimed water facilities permits; Class A or B biosolids residuals permit). SECTION 2: APPLICANT INFORMATION AND PROJECT DESCRIPTION A. APPLICANT Applicant's name Union County Water Signature authority's name per 15A NCAC 02T .0106(b) Thomas Mann Signature authority's title CIP Program Manager Complete mailing address 500 North Main Street, Suite 600, Monroe, NC 28112-4730 Telephone number 704-292-2560 Email address thomas.mann@unioncountync.gov B. PROFESSIONAL ENGINEER Professional Engineer's name Michael Parker Professional Engineer's title Associate Vice President North Carolina Professional Engineer's License No. 026432 Firm name Hazen and Sawyer Firm License number C-0381 Complete mailing address 9101 Southern Pine Blvd, Suite 250, Charlotte, NC 28273 Telephone number 704-649-7080 Email address mparker@hazenandsawyer.com APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC 10-23) Page 1 DWR Division of Water Resources C. NPDES PERMIT State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 NPDES Permit number NCO069841 Current Permitted flow (MGD) — include permit 1.9 MGD flow phases if applicable D. PROJECT DESCRIPTION Provide a brief description of the project: The project includes a new Ultraviolet Disinfection Facility to replace the existing UV Disinfection Facility due to concerns with equipment age and condition. The Crooked Creek WRF is located in Monroe, NC in northwestern Union Co1m , along the Crooked Creek. SECTION 3: APPLICATION ITEMS REQUIRED FOR SUBMITTAL FOR ALL PROJECTS A. Cover Letter ® The letter must include a request for the Authorization to Construct; the facility NPDES Number; a brief project description that indicates whether the project is a new facility, facility modification, treatment process modification, or facility expansion; the construction timeline; and a list of all items and attachments included in the application package. ❑ If any of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-31 North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities are not met by the proposed design, the letter must include an itemized list of the requirements that are not met. ❑ If the project is funded by American Rescue Plan Act (ARPA) funds, please include the ARPA project number in the cover letter and here B. NPDES Permit ® Submit Part I of the Final NPDES permit for this facility that includes Part A (Effluent Limitations and Monitoring Requirements) for the monthly average flow limit that corresponds to the work that is requested for this project. C. Special Order by Consent ❑ If the facility is subject to any Special Orders by Consent (SOC), submit the applicable SOC. ® Not Applicable. D. Finding of No Significant Impact or Record of Decision ❑ Submit a copy of the Finding of No Significant Impact or Record of Decision for this project. ❑ Provide a brief description of any of the mitigating factors or activities included in the approved Environmental Document that impact any aspect of design of this project, if not specified in the Finding of No Significant Impact or Record of Decision. Z Not Applicable. E. Engineering Plans ® Per 15A NCAC 02T .0504(c)(1), submit one set of detailed plans that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. ® Per 21 NCAC 56 .1103(a)(6), the name, address and License number of the Licensee's firm shall be included on each sheet of the engineering drawings. ® Plans must be labeled as follows: FINAL DRAWING — FOR REVIEW PURPOSES ONLY — NOT RELEASED FOR CONSTRUCTION. APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC 10-23) Page 2 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 ® 15A NCAC 02H .0124 requires multiple (dual at a minimum) components such as pumps, chemical feed systems, aeration equipment and disinfection equipment. Is this requirement met by the design? ® Yes or ❑ No. If no, provide an explanation: Plans shall include: ® Plans for all applicable disciplines needed for bidding and construction of the proposed project (check as appropriate): ® Civil ❑ Not Applicable ® Process Mechanical ❑ Not Applicable ® Structural ❑ Not Applicable ® Electrical ❑ Not Applicable ® Instrumentation/Controls ❑ Not Applicable ❑ Architectural ® Not Applicable ❑ Building Mechanical ® Not Applicable ❑ Building Plumbing ® Not Applicable ® Plan and profile views and associated details of all modified treatment units including piping, valves, and equipment (pumps, blowers, mixers, diffusers, etc.) ® Are any modifications proposed that impact the hydraulic profile of the treatment facility? ® Yes or ❑ No. If yes, provide a hydraulic profile drawing on one sheet that includes all impacted upstream and downstream units. The profile shall include the top of wall elevations of each impacted treatment unit and the water surface elevations within each impacted treatment unit for two flow conditions: (1) the NPDES permitted flow with all trains in service and (2) the peak hourly flow with one treatment train removed from service. ❑ Are any modifications proposed that impact the process flow diagram or process flow schematic of the treatment facility? ❑ Yes or ® No. If yes, provide the process flow diagram or process flow schematic showing all modified flow paths including aeration, recycle/return, wasting, and chemical feed, with the location of all monitoring and control instruments noted. F. ® Engineering Specifications ® Per 15A NCAC 02T .0504(c)(2), submit one set of specifications that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. ® Specifications must be labeled as follows: FINAL SPECIFICATIONS — FOR REVIEW PURPOSES ONLY — NOT RELEASED FOR CONSTRUCTION. Specifications shall include: ® Specifications for all applicable disciplines needed forbidding and construction of the proposed project (check as appropriate): ® Civil ❑ Not Applicable ® Process Mechanical ❑ Not Applicable ® Structural ❑ Not Applicable ® Electrical ❑ Not Applicable ® Instrumentation/Controls ❑ Not Applicable ❑ Architectural ® Not Applicable ❑ Building Mechanical ® Not Applicable ❑ Building Plumbing ® Not Applicable ® Detailed specifications for all treatment units and processes including piping, valves, equipment (pumps, blowers, mixers, diffusers, etc.), and instrumentation. ® Means of ensuring quality and integrity of the finished product including leakage testing requirements for structures and pipelines, and performance testing requirements for equipment. ® Bid Form for publicly bid projects. APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC 10-23) Page 3 DWR Division of Water Resources G. Construction Sequence Plan State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 ® Construction Sequence Plan such that construction activities will not result in overflows or bypasses to waters of the State. The Plan must not imply that the Contractor is responsible for operation of treatment facilities. List the location of the Construction Sequence Plan as in the Engineering Plans or in the Engineering Specifications or in both: Construction sequence is included in Specification Section 01 14 00 Subsection 1.06. H. Engineering Calculations ® Per 15A NCAC 02T .0504(c)(3), submit one set of engineering calculations that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer; the seal, signature and date shall be placed on the cover sheet of the calculations. For new or expanding facilities and for treatment process modifications that are included in Section 4.C, the calculations shall include at a minimum: ❑ Demonstration of how peak hour design flow was determined with a justification of the selected peaking factor. ❑ Influent pollutant loading demonstrating how the design influent characteristics in Section 4.13.2 of this form were determined. ❑ Pollutant loading for each treatment unit demonstrating how the design effluent concentrations in Section 4.13.2 of this form were determined. ® Hydraulic loading for each treatment unit. ® Sizing criteria for each treatment unit and associated equipment (blowers, mixers, pumps, etc.) ❑ Total dynamic head (TDH) calculations and system curve analysis for each pump specified that is included in Section 4.C.6. ® Buoyancy calculations for all below grade structures. ❑ Supporting documentation that the specified auxiliary power source is capable of powering all essential treatment units. I. Permits ❑ Provide the following information for each permit and/or certification required for this project: Permit/Certification Not Applicable Date Submitted Date Approved Permit/ Certification Number If Not Issued Provide Status and Expected Issuance Date Dam Safety 3/21/24 Soil Erosion and Sediment Control 3/21/24 USCOE / Section 404 Permit 3/21/24 Water Quality Certification (401) 3/21/24 USCOE / Section 10 3/21/24 Stormwater Management Plan 3/21/24 CAMA 3/21/24 NCDOT Encroachment Agreement 3/21/24 Railroad Encroachment Agreement 3/21/24 Other: 3/21/24 J. Residuals Management Plan ❑ For all new facilities, expanding facilities, or modifications that result in a change to sludge production and/or sludge processes, provide a Residuals Management Plan meeting the requirements of 15A NCAC 02T .0504(i) and .0508; the Plan must include: ❑ A detailed explanation as to how the generated residuals (including trash, sediment and grit) will be collected, handled, processed, stored, treated, and disposed. APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC 10-23) Page 4 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 ❑ An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. ❑ A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. ❑ If oil, grease, grit or screenings removal and collection is a designated unit process, a detailed explanation as to how the oil/grease will be collected, handled, processed, stored and disposed. ® Not Applicable. SECTION 4: PROJECT INFORMATION A. WASTEWATER TREATMENT PLANT FLOW INFORMATION — COMPLETE FOR NEW OR EXPANDING FACILITIES 1. Provide the following flow information: Plant Flows Existing Plant Design 1.9 MGD Current NPDES Permit Limit 1.9 MGD Current Annual Average (past 12 months) 1.1 MGD For Past 12 Months: Start Date: 02/2023 End Date: 02/2024 For Past 24 Months: Start Date: 02/2022 End Date: 02/2024 Maximum Month 1.2 MGD 1.2 MGD Maximum Day 2.26 MGD 2.30 MGD Peak Hour NOT AVAILABLE MGD NOT AVAILABLE MGD APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC 10-23) Page 5 DWR Division of Water Resources State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 B. WASTEWATER TREATMENT FACILITY DESIGN INFORMATION — COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR TREATMENT PROCESS MODIFICATIONS 1. Have all of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.11 and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities been met by the proposed design and specifications? ® Yes or ❑ No. If no, provide justification as to why the requirements are not met, consistent with 15A NCAC 02T .0105(n): 2. Provide the design influent and effluent characteristics that are used as the basis for the project design, and the NPDES permit limits for the following parameters: Project Basis of Design Influent Design Influent Design Influent Concentration Concentration Load - Current (Must be (Must be Annual supported by supported by Design Effluent Average (past Engineering Engineering Concentration and/or NPDES Permit Limits 12 months) if Calculations Calculations Load (monthly average) Parameter Available [Section 3.111 [Section 3.111 Ammonia Nitrogen N/A mg/L Summer 2.0 mg/L Summer �� `NH3-N) N/A mg/L N/A mg/L N/A lb/day N/A mg/L Winter 4.0 mg/L Winter Biochemical N/A mg/L Summer 5.0 mg/L Summer Oxygen Demand N/A mg/L N/A mg/L N/A lb/day (BOD5) N/A mg/L Winter 10.0 mg/L Winter Fecal Coliform < 200 per 100 mL 200 per 100 mL Nitrate + Nitrite Nitrogen (NO3-N + N/A mg/L N/A mg/L NO2-N Total Kjeldahl N/A mg/L Nitrogen N/A mg/L N/A mg/L Total Nitrogen N/A lb/year N/A lb/year N/A mg/L N/A mg/L Total Phosphorus N/A mg/L N/A mg/L N/A lb/day N/A lb/year N/A lb/year Total Suspended Solids (TSS) 2.57 mg/L 250 mg/L 4,000 lb/day 5 mg/L 30 mg/L 3. Based on the "Project Basis of Design" parameters listed above, will the proposed design allow the treatment facility to meet the NPDES Permit Limits listed above? ® Yes or ❑ No. If no, describe how and why the Permit Limits will not be met: _ 4. Per 15A NCAC 02T .0505(i), by-pass and overflow lines are prohibited. Is this condition met by the design? ® Yes or ❑ No If no, describe the treatment units bypassed, why this is necessary, and where the bypass discharges: _ APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC 10-23) Page 6 DWR Division of Water Resources State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 5. Per 15A NCAC 02T .0505(k), multiple pumps shall be provided wherever pumps are used. Is this condition met by the design? ® Yes or ❑ No. If no, provide an explanation: _ 6. Per 15A NCAC 02T .0505(1), power reliability shall be provided consisting of automatically activated standby power supply onsite capable of powering all essential treatment units under design conditions, or dual power supply shall be provided per 15A NCAC 02H. 0124(2)(a). Is this condition met by the design? ® Yes or ❑ No. If no, provide (as an attachment to this Application) written approval from the Director that the facility: ➢ Has a private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks, and ➢ Has sufficient storage capacity that no potential for overflow exists, and ➢ Can tolerate septic wastewater due to prolonged detention. 7. Per 15A NCAC 02T .0505(o), a minimum of 30 days of residual storage shall be provided. Is this condition met by the design? ® Yes or ❑ No. If no, explain the alternative design criteria proposed for this project in accordance 15A NCAC 02T .105(n): 8. Per 15A NCAC 02T .0505(g), the public shall be prohibited from access to the wastewater treatment facilities. Explain how the design complies with this requirement: A site security fence and gate are installed at the WRF. 9. Is the treatment facility located within the 100-year flood plain? ❑ Yes or ® No. If yes, describe how the facility is protected from the 100-year flood: C. WASTEWATER TREATMENT UNIT AND MECHANICAL EQUIPMENT INFORMATION — COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR MODIFIED TREATMENT UNITS PRELIMINARY AND PRIMARY TREATMENT (i.e., vhvsical removal overations and flow equalization): No. of Plan Sheet Specification Calculations Treatment Unit Units Type :L Size per Unit Reference Reference Provided. (Yes or No) Manual Bar Screen MGD at peak hourly flow Mechanical Bar MGD at peak hourly flow Screen Grit Removal MGD at peak hourly flow Flow Equalization -- gallons Primary Clarifier Circular ft diameter; ft side water depth Primary Clarifier Rectangular square feet; ft side water depth Other APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC 10-23) Page 7 DWR Division of Water Resources State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 2. SECONDARY TREATMENT (BIOLOGICAL REACTORS AND CLARIFIERS) (i.e., biological and chemical processes to remove or 3,anics and nutrients No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided. (Yes or No) Aerobic Zones/ gallons Tanks Anoxic Zones/ gallons Tanks Anaerobic gallons Zones/Tanks Sequencing Batch -- gallons Reactor SBR Membrane gallons Bioreactor MBR Secondary Circular ft diameter; ft Clarifier side water depth Secondary Rectangular square feet; ft Clarifier side water depth Other TERTIARY TREATMENT No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided. (Yes or No) Tertiary Clarifier Circular ft diameter; ft side water depth Tertiary Clarifier Rectangular square feet; ft side water depth Tertiary Filter square feet Tertiary Membrane square feet Filtration Post -Treatment gallons Flow Equalization Post -Aeration gallons Other 4. DISINFECTION No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided. (Yes or No) In series 2,500,000 gal/day per bank at Ultraviolet Light 3 (Parallel; in peak hourly flow; 2 duty, 1 M101 46 66 00 Yes series) standby number of banks; 8 number of lamps/bank Chlorination (Gas; gallons of contact tablet; liquid) tank/unit Dechlorination (Gas; gallons of contact tablet; liquid) tank/unit APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC 10-23) Page 8 DWR Division of Water Resources 5. RESIDUALS TREATMENT State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided. Yes or No Gravity Thickening square feet; ft side Tank water depth Mechanical Thickening/ dry lb/hour Dewaterin Aerobic Digestion gallons Anaerobic gallons Digestion Composting dry lb/hour Drying dry lb/hour Other 6. PUMP SYSTEMS (include influent, intermediate, effluent, major recycles, waste sludge, thickened waste sludge and plant drain DumDS) Location No. of Pumps Purpose Type Capacity of each pump Plan Sheet Reference Specification Reference GPM TDH 7. MIXERS Location No. of Mixers Purpose Type Power of eac(hHP xer Plan Sheet Reference Specification Reference APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC 10-23) Page 9 DWR Division of Water Resources 8. BLOWERS State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 Location No. of Blowers Purpose Type Capacity of each Blower Plan Sheet Reference Specification Reference 9. ODOR CONTROL Location No. of Units Purpose Type Plan Sheet Reference Specification Reference D. SETBACKS — COMPLETE FOR NEW WASTEWATER TREATMENT STRUCTURES 1. The minimum distance for each setback parameter to the wastewater treatment/storage units per 15A NCAC 02T .0506(b) are as follows: Minimum Distance Is Minimum Distance Required from Nearest Requirement met by the Setback Parameter Treatment/Storage Design. If "No", identify Unit Setback Waivers in Item D.2 Below Any habitable residence or place of assembly under separate 100 ft ® Yes ❑ No ownership or not to be maintained as part of the project site Any private or public water supply source 100 ft ® Yes ❑ No Surface waters (streams — intermittent and perennial, perennial 50 ft ® Yes ❑ No waterbodies, and wetlands Any well with exception of monitoring wells 100 ft ® Yes ❑ No Any property line 50 ft ® Yes ❑ No 2. Have any setback waivers been obtained per 15A NCAC 02T .0506(d)? ❑ Yes or ® No. If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No. If no, provide an explanation: APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC 10-23) Page 10 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 SECTION 5: APPLICATION CERTIFICATION BY PROFESSIONAL ENGINEER Professional Engineer's Certification per 15A NCAC 02T .0105: I, Michael Parker , attest that this application package for an Authorization to Construct (Typed Name of Professional Engineer) for the Crooked Creek WRF UV Disinfection Replacement Project (Facility and Project Name) was prepared under my direct supervisory control and to the best of my knowledge is accurate, complete and consistent with the information supplied in the engineering plans, specifications, calculations, and all other supporting documentation for this project. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with all applicable regulations and statutes, 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities, and this Authorization to Construct Permit Application, except as provided for and explained in Section 4.13.1 of this Application. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon this Certification and that the Division may waive the technical review of the plans, specifications, calculations and other supporting documentation provided in this application package. I further understand that the application package may be subject to a future audit by the Division. Although certain portions of this submittal package may have been prepared, signed and sealed by other professionals licensed in North Carolina, inclusion of these materials under my signature and seal signifies that I have reviewed the materials and have determined that the materials are consistent with the project design. I understand that in accordance with General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000, as well as civil penalties up to $25,000 per violation. North Carolina Professional Engineer's seal with written signature placed over or adjacent to the seal and dated: CARQ F743 (, . 4/16/2024 APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC 10-23) Page 11 DW-R State of North Carolina Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT Forlit-11u rv_r jtil&* SECTION 6: APPLICATION CERTIFICATION BY APPLICANT Applicant's Certification per 15A NCAC 02T .0106(b): I, Thomas Mann , attest that this application package for an Authorization to Construct (Typed Name of Signature Authority and Title) for the _Crooked Creek WRF UV Disinfection Replacement Project (Facility and Project Name) has been reviewed by me and is accurate and complete to the best of my knowledge. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that in accordance with 15A NCAC 02T .0120(b), the Applicant or any affiliate has not been convicted of environmental crimes, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been abandoned or exhausted, are compliant with any active compliance schedule, and does not have any overdue annual fees. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon acceptance of the Licensed Professional Engineer's Certification contained in Section 5, and that the Division may waive the technical review of the plans, specifications, calculations and other supporting documentation provided in this application package. I further understand that the application package may be subject to a future audit. I understand that in accordance with General Statutes 143-215.6A and 143-215.6B any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a kfine/n,�ot to excceeed$10,000, as well as civil penalties up to $25,000 per violation. Signature: db+�'YVt�lr Date: I - I-[ - Z`i THE COMPLETED APPLICATION AND SUPPORTING INFORMATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES/NPDES By U.S. Postal Service By Courier/Special Delivery: 1617 MAIL SERVICE CENTER 512 N. SALISBURY STREET, 9TH FLOOR RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH, NORTH CAROLINA 27604 TELEPHONE NUMBER: (919) 807-6396 APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC 10-23) Page 12 ATTACHMENT 3B NPDES PERMIT Water Resources Environmental Quality June 18, 2018 Andrew Neff, P.E. Water and Wastewater Division Director Union County Department of Public Works 4600 Goldmine Road Monroe, NC 28110 Dear Mr. Neff: ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Interim Director Subject: Final NPDES Permit Renewal Permit NCO069841 Crooked Creek WWTP #2, Class 3 Union County SIC Code 4952 Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). Please note that the receiving stream is listed as impaired for Benthos (freshwater benthic aquatic life) on the North Carolina 2014 303(d) Impaired Waters List. Addressing impaired waters is a high priority with the Division, and instream data will continue to be evaluated. If there is noncompliance with permitted effluent limits and stream impairment can be attributed to your facility, then mitigative measures may be required. No changes were made to the permit since the draft was sent to you on December 14, 2017. The final permit maintains the following significant changes identified in the letter sent on December 14, 2017: • Instream monitoring for Conductivity has been removed based on State guidance provided on April 22, 2002, that recommends removal from all 100% domestic wastewater permits. Your facility treats 100% domestic wastewater according to your permit application. Limits for Ammonia -Nitrogen (NH3-N) have been reduced based on a wasteload allocation calculation using EPA criteria and State guidance provided on July 22, 2016. Changes are tabulated below: ^--'Nothing Compares -,� State of North Carolina I Environmental Quality 1611 Mail Service Center I Raleigh, North Carolina 27699-1611 919-707-9000 Interim Limitations Final Limitations Summer Winter Summer Winter Monthly Average 2.0 mg/L 4.0 mg/L 1.0 mg/L 1.9 mg/L Weekly Average 6.0 mg/L 12.0 mg/L 3.0 mg/L 5.7 mg/L To allow time and actions toward meeting the new NH3-N limits, a 4-year compliance schedule has been added to the permit with annual milestones. [See Section A. (5.).] • Section A. (L) Effluent Limitations and Monitoring Requirements sheet was split into separate Interim and Final limitations and monitoring requirements sheets [as Sections A. (1.) and A. (2.), respectively] to address the reduced NH3-N limits and 4-year compliance schedule. The interim sheet contains existing NH3-N limits to be in effect until completion of the compliance schedule, by January 31, 2022. The final sheet contains NH3-N limits effective at completion of the compliance schedule, lasting through permit expiration. • The NC 2007-2014 Water Quality Standard (WQS) Triennial Review was approved by the NC Environmental Management Committee (EMC) on November 13, 2014. The US EPA subsequently approved the WQS revisions on April 6, 2016 with some exceptions. The NC Division of Water Resources NPDES Permitting Unit is required to implement the new dissolved metal standards in all permits public noticed after April 6, 2016. The new standards for most metals include acute standards. Further, the freshwater standards for several metals are expressed as the dissolved form of the metals, and seven metals have hardness -dependent equations. As a result, the NPDES Permitting Unit will need site - specific effluent hardness data and instream hardness data, if the receiving stream has a positive 7Q10s, upstream of the discharge, for each facility monitoring these metals in order to calculate permit limitations. Effluent hardness sampling has been added to this permit at a quarterly monitoring frequency. [See Sections A. (L) and A. (2.) Effluent Limitations and Monitoring Requirements.] • Monitoring for Total Copper has been removed from the permit, based on results of a reasonable potential analysis. No reasonable potential to exceed the water quality standard was found, and the predicted maximum concentration was found to be less than 50% of its allowable concentration. • Review of submitted effluent data found seven non -detects of Total Silver (two at < 10 µg/L and five at < 5 µg/L). In accordance with 15A NCAC 2B .0500, all test procedures must produce detection and reporting levels that are below the permit discharge requirements and all data generated must be reported to the approved detection level or lower reporting level of the procedure. Currently, DWR's laboratory identifies the PQL for Total Silver at < 1 µg/L. The allowable discharge concentration for your facility is 0.06 µg/L Total Silver. The Division recommends that the Permittee improves and implements "clean" sampling techniques, and analyzes Total Silver to the lower reporting level of the procedure. Quarterly monitoring for Total Silver has been added to the permit. Page 2 of 4 • Monthly monitoring of Total Zinc has been removed from the permit. A review of effluent data found no reasonable potential to exceed water quality standards, and the predicted maximum concentration was found to be less than 50% of its allowable concentration. • Frequency of the Effluent Pollutant Scans have been reduced from annually to three years within the permit term per 40 CFR 122. Effluent Pollutant Scans shall be sampled in years 2019, 2020 and 2021. [See Section A. (4.).] Federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and program reports. The requirement to continue reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application has been added to your NPDES permit. [See Section A. (6.).] For information on eDMR, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://deg.nc.gov/about/divisions/water- resources/edmr. For more information on EPA's final NPDES Electronic Reporting Rule, please visit the following web site: https://www.federalregister.gov/documents/2015/10/22/2015- 24954/national-pollutant-discharge-elimination-system-npdes-electronic-reporting-rule. Please note, in accordance with 15A NCAC 0213.0500, all test procedures must produce detection and reporting levels below the permit discharge limits, and all data must be reported to the approved detection level or lower reporting level of the procedure. Currently, the Division's laboratory identifies the PQLs for Arsenic at 2 µg/L, Cadmium at 0.50 µg/L, Lead at 2 µg/L, and Selenium at 1 µg/L, plus PQLs for several other parameters. Recommended PQLs for all toxicants can be found at: https:Hfiles nc pov/ncdeg/Water%20Quality/Chemistry%2OLab/Op erations/Microbiology%20an d%201norganic%2OChemistry%2OBranch/POLInorganics2016O829-WebSite.-DdfI Effluent Pollutant Scans shall test and report down to the lowest reporting level as well. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699- 6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or any other Federal, State, or Local governmental permits that may be required. Page 3 of 4 If you have any questions concerning this permit, please contact Gary Perlmutter at (919) 807- 6385 or via email at gary.perlmutter@ncdenr.gov. Sincerely, inda Culpe e Interim Director, Division of Water Resources, NCDEQ Hardcopy: NPDES Files Central Files DWR / Mooresville Regional Office / Water Quality Operations E-copy: US EPA Region 4 DWR / Operator Certification Unit / Maureen Kinney DWR / Aquatic Toxicology Branch / Susan Meadows DWR / WSS / Ecosystems Branch / Mark Vander Bourgh Page 4 of 4 Permit NCO069841 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, the Union County is hereby authorized to discharge wastewater from a facility located at the Crooked Creek WWTP #2 4015 Sardis Church Road Monroe, NC 28110 Union County to receiving waters designated as North Fork Crooked Creek in the Yadkin Pee -Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, Il, III and IV hereof. This permit shall become effective August 1, 2018. This permit and authorization to discharge shall expire at midnight on October 31, 2022. Signed this day June 18, 2018. Culp er, erim Director toda ision of Water Resources By Authority of the Environmental Management Commission Permit NC0069841 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Union County is hereby authorized to: 1. Continue to operate an existing 1.9 MGD wastewater treatment system consisting of the following: ♦ Influent pump station with six pumps ♦ Mechanical bar screen ♦ Manual bar screen (back-up) ♦ Two oxidation ditches with six brush aerators ♦ Four secondary clarifiers ♦ Return and waste activated sludge pumping station ♦ Six tertiary sand filters ♦ UV disinfection system ♦ Two chlorine contact basins (optional) ♦ Dechlorination vault (optional) ♦ Cascade aeration ♦ Effluent pump station with three pumps ♦ Five aerobic digesters with 2.0 MG total capacity ♦ Standby generator The facility is located at the Crooked Creek Wastewater Treatment Plant #2, 4015 Sardis Church Road, Monroe, in Union County; 2. Discharge from said treatment works at the location specified on the attached map into North Fork Crooked Creek which is classified C waters in the Yadkin -Pee Dee River Basin. Page 2of14 Permit NCO069841 PART I A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (1.9 MGD, Interim Ammonia-N Limitations) [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] a. During the period beginning on the effective date and lasting until January 31, 2022, the Permittee is authorized to discharge treated domestic wastewater from Outfall 001. Such discharges shall be limited and monitored' by the Permittee as specified below: LIMITS MONITORING REQUIREMENTS EFFLUENT CHARACTERISTICS Monthly Weekly Daily Measurement Sample Sample Location 2 Average Average Maximum Frequency Type Flow 1.9 MGD Continuous Recording Influent or Effluent BOD, 5-day, 200C (Summer: 5.0 m /L g 7.5 m /L g 3 / Week Composite p Influent and Effluent April 1 through October 31) 3 BOD, 5-day, 200C (Winter: 10.0 mglL 15.0 mglL 3 /Week Composite Influent and Effluent November 1 through March 31) 3 Total Suspended Solids (TSS) 3 30.0 mg/L 45.0 mg/L 3 / Week Composite Influent and Effluent NH3 as N (Summer: April 1 2.0 m /L g 6.0 m /L g 3 / Week Composite p Effluent through October 31) 4 NH3 as N (Winter: November 1 4.0 m /L g 12.0 m IL g 3 /Week Composite p Effluent through March 31) ^ Dissolved Oxygen (DO) Daily Average >_ 6.0 mg/L 3 / Week Grab Effluent Fecal Coliform (geometric mean) 200/100 mL 400/100 mL 3 / Week Grab Effluent Total Residual Chlorine (TRC) 5 17 µg/L 28 µg/L 3 / Week Grab Effluent pH Between 6.0 and 9.0 Standard Units 3 / Week Grab Effluent Temperature (°C) Monitor and Report Daily Grab Effluent Total Nitrogen (mg/L) 6 Monitor and Report Monthly Calculated Effluent Total Phosphorus (mg/L) Monitor and Report Monthly Composite Effluent Total Hardness as [CaCO3 or Monitor and Report Quarterly Composite Effluent (Ca + Mg)] (mg/L) I Total Silver (µg/L) 6 Monitor and Report Quarterly Composite Effluent Chronic Toxicity Ceriodaphnia Pass/Fail at 90% Effluent Quarterly Composite Effluent Effluent Pollutant Scan Monitor and Report Footnote 10 Footnote 10 Effluent Temperature (°C) 2 Variable 2 Grab Upstream, Downstream Dissolved Oxygen (mg/L) 2 Variable 2 Grab Upstream, Downstream Fecal Coliform (#/100 ml-) 2 Variable Grab Upstream, Downstream All footnotes are listed on the following page. Page 3 of 14 Permit NC0069841 Footnotes* 1. Submit discharge monitoring reports electronically using NC DWR's eDMR application system. See Section A (6.). 2. Upstream is at 50 feet from the outfall; downstream is % mile below discharge and at SR 1514. Upstream and Downstream samples shall be grab samples. Instream samples shall be collected three times per week from June 1 through September 30 and once per week from October 1 through May 31. Instream monitoring is provisionally waived in light of the Permittee's participation in the Yadkin -Pee Dee River Basin Association. Instream monitoring will be immediately reinstated should the permittee end its participation in the Association. 3. The monthly average effluent BOD5 and TSS concentrations shall not exceed 15% of the respective influent value (85% removal). 4. The facility shall follow the compliance schedule detailed in Section A. (5.) in order to achieve compliance with final ammonia -nitrogen limits by January 31, 2022. See Section A. (2.). 5. The facility shall monitor TRC when using chlorination for disinfection. The Division shall consider all effluent total TRC values reported below 50 µg/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field -certified), even if these values fall below 50 µg/L. 6. Total Nitrogen = TKN + NO3-N + NO2-N, where TKN is Total Kjeldahl Nitrogen, NO3-N is Nitrate Nitrogen, and NO2-N is Nitrite Nitrogen. 7. Effluent Total Hardness sampling should be performed in conjunction with testing for hardness - dependent metals (cadmium, copper, lead, nickel, silver, and zinc). 8. Total Silver shall be reported to the lower reporting level of the procedure. 9. Whole Effluent Toxicity samples shall be taken in February, May, August and November. See Section A. (3.). 10. The Permittee shall perform three Effluent Pollutant Scans during the term of this permit. See Section A. (4.). b. There shall be no discharge of floating solids or visible foam in other than trace amounts Page 4of14 Permit NCO069841 A. (2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (1.9 MGD, Final Ammonia-N Limitations) [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] a. Effective January 31, 2022 and lasting through expiration, the Permittee is authorized to discharge treated domestic wastewater from Outfall 001. Such discharges shall be limited and monitored, by the Permittee as specified below: LIMITS MONITORING REQUIREMENTS EFFLUENT CHARACTERISTICS Monthly Weekly Daily Measurement Sample Sample Location 2 Average Average Maximum Frequency Type Flow 1.9 MGD Continuous Recording Influent or Effluent BOD, 5-day, 20°C (Summer: 5.0 m /L g 7.5 m /L g 3 / Week Composite p Influent and Effluent April 1 through October 31) 3 BOD, 5-day, 20°C (Winter: 10.0 mglL 15.0 mglL 3 /Week Composite Influent and Effluent November 1 through March 31) 3 Total Suspended Solids (TSS) 3 30.0 mg/L 45.0 mg/L 3 / Week Composite Influent and Effluent NH3 as N (Summer: April 1 1.0 mg/L 3.0 mg/L 3 / Week Composite Effluent through October 31) NH3 as N (Winter: November 1 1.9 mg/L 5.7 mg/L 3 / Week Composite Effluent through March 31) Dissolved Oxygen (DO) Daily Average >_ 6.0 mg/L 3 / Week Grab Effluent Fecal Coliform (geometric mean) 200/100 mL 400/100 mL 3 / Week Grab Effluent Total Residual Chlorine (TRC) ^ 17 µg/L 1 28 µg/L 3 / Week Grab Effluent pH Between 6.0 and 9.0 Standard Units 3 / Week Grab Effluent Temperature (°C) Monitor and Report Daily Grab Effluent Total Nitrogen (mg/L) 5 Monitor and Report Monthly Calculated Effluent Total Phosphorus (mg/L) Monitor and Report Monthly Composite Effluent Total Hardness as [CaCO3or Monitor and Report Quarterly Composite Effluent (Ca + Mg)](mg/L) 6 Total Silver (µg/L) 7 Monitor and Report Quarterly Composite Effluent Chronic Toxicity 9 Ceriodaphnia Pass/Fail at 90% Effluent Quarterly Composite Effluent Effluent Pollutant Scan Monitor and Report Footnote 9 Footnote 9 Effluent Temperature (°C) 2 Variable 2 Grab Upstream, Downstream Dissolved Oxygen (mg/L) 2 Variable 2 Grab Upstream, Downstream Fecal Coliform (#/100 mL) 2 Variable 2 Grab Upstream, Downstream All footnotes are listed on the following page. Page 5 of 14 Permit NC0069841 Footnotes: 1. Submit discharge monitoring reports electronically using NC DWR's eDMR application system. See Section A (5.). 2. Upstream is at 50 feet from the outfall; downstream is '/ mile below discharge and at SR 1514. Upstream and Downstream samples shall be grab samples. Instream samples shall be collected three times per week from June 1 through September 30 and once per week from October 1 through May 31. Instream monitoring is provisionally waived in light of the Permittee's participation in the Yadkin -Pee Dee River Basin Association. Instream monitoring will be immediately reinstated should the permittee end its participation in the Association. 3. The monthly average effluent BOD5 and Total Suspended Solids concentrations shall not exceed 15% of the respective influent value (85% removal). 4. The facility shall monitor TRC when using chlorination for disinfection. The Division shall consider all effluent total TRC values reported below 50 µg/L to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field -certified), even if these values fall below 50 µg/L. 5. Total Nitrogen = TKN + NO3-N + NO2-N, where TKN is Total Kjeldahl Nitrogen, NO3-N is Nitrate Nitrogen, and NO2-N is Nitrite Nitrogen. 6. Effluent Total Hardness sampling should be performed in conjunction with testing for hardness - dependent metals (cadmium, copper, lead, nickel, silver, and zinc). 7. Total Silver shall be reported to the lower reporting level of the procedure. 8. Whole Effluent Toxicity samples shall be taken in February, May, August and November. See Section A. (3.). 9. The Permittee shall perform three Effluent Pollutant Scans during the term of this permit. See Section A. (4.). b. There shall be no discharge of floating solids or visible foam in other than trace amounts Page 6of14 Permit NCO069841 A. (3.) CHRONIC TOXICITY PERMIT LIMIT (Quarterly) [15A NCAC 02B .0200 et seq.] The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 90%. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised December 2010, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised- December 2010) or subsequent versions. The tests will be performed during the months of February, May, August and November. These months signify the first month of each three-month toxicity testing quarter assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure performed as the first test of any single quarter results in a failure or Chronic Value (ChV) below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -December 2010) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP313 for the pass/fail results and THP313 for the Chronic Value. Additionally, DWR Form AT- 3 (original) is to be sent to the following address: Attention: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1621 Mail Service Center Raleigh, NC 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Water Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total Residual Chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Water Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Assessment of toxicity compliance is based on the toxicity testing quarter, which is the three-month time interval that begins on the first day of the month in which toxicity testing is required by this permit and continues until the final day of the third month. Page 7of14 Permit NC0069841 Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Page 8of14 Permit NCO069841 A. (4.) EFFLUENT POLLUTANT SCAN (Municipal POTWs) [G.S. 143-215.1(b)] The Permittee shall perform a total of three (3) Effluent Pollutant Scans for all parameters listed below. One scan must be performed in each of the following years: 2019, 2020, and 2021. Analytical methods shall be in accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples should be collected with one quarterly toxicity test each year, and must represent seasonal variation [i.e., do not sample in the same quarter every year]. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Ammonia (as N) Chlorine (total residual, TRC) Dissolved Oxygen Nitrate/Nitrite Kjeldahl Nitrogen (TKN) Oil and Grease Phosphorus Total Dissolved Solids Hardness Antimony Arsenic Beryllium Cadmium Chromium Copper Lead Mercury (EPA Method 1631 E) Nickel Selenium Silver Thallium Zinc Cyanide Total Phenolic Compounds Volatile organic compounds: Acrolein Acrylonitrile Benzene Bromoform Carbon tetrachloride Chlorobenzene Chlorodibromomethane Chloroethane 2-chloroethylvinyl ether Chloroform Dichlorobromomethane 1, 1 -dichloroethane 1,2-dichloroethane Trans-1,2-dichloroethylene 1, 1 -dichloroethylene 1,2-dichloropropane 1,3-dichloropropylene Ethylbenzene Methyl bromide Methyl chloride Methylene chloride 1,1,2,2-tetrachloroethane Tetrachloroethylene Toluene 1, 1, 1 -trichloroethane 1,1,2-trichloroethane Trichloroethylene Vinyl chloride Acid -extractable compounds: P-chloro-m-cresol 2-chlorophenol 2,4-dichlorophenol 2,4-dimethylphenol 4,6-dinitro-o-cresol 2,4-dinitrophenol 2-nitrophenol 4-nitrophenol Pentachlorophenol Phenol 2,4,6-trichlorophenol Base -neutral compounds: Acenaphthene Acenaphthylene Anthracene Benzidine Benzo(a)anthracene Benzo(a)pyrene 3,4 benzofluoranthene Benzo(ghi)perylene Benzo(k)fluoranthene Bis (2-chloroethoxy) methane Bis (2-chloroethyl) ether Bis (2-chloroisopropyl) ether Bis (2-ethylhexyl) phthalate 4-bromophenyl phenyl ether Butyl benzyl phthalate 2-chloronaphthalene 4-chlorophenyl phenyl ether Chrysene Di-n-butyl phthalate Di-n-octyl phthalate Dibenzo(a,h)anthracene 1,2-dichlorobenzene 1,3-dichlorobenzene 1,4-dichlorobenzene 3,3-dichlorobenzidine Diethyl phthalate Dimethyl phthalate 2,4-dinitrotoluene 2,6-dinitrotoluene 1,2-diphenylhydrazine Fluoranthene Fluorene Hexachlorobenzene Hexachlorobutadiene Hexachlorocyclo-pentadiene Hexachloroethane Indeno(1,2,3-cd)pyrene Isophorone Naphthalene Nitrobenzene N-nitrosodi-n-propylamine N-nitrosodimethylamine N-nitrosodiphenylamine Phenanthrene Pyrene 1,2,4-trichlorobenzene Page 9of14 Permit NCO069841 Reporting. Test results shall be reported on DWR Form -A MR-PPA1 (or in a form approved by the Director) by December 31" of each designated sampling year. The report shall be submitted to the following address: NC DEQ / DWR / Central Files, 1617 Mail Service Center, Raleigh, North Carolina 27699-1617. Additional Toxicity Testing Requirements for Municipal Permit Renewal. Please note that Municipal facilities that are subject to the Effluent Pollutant Scan requirements listed above are also subject to additional toxicity testing requirements specified in Federal Regulation 40 CFR 122.210)(5). The US EPA requires four (4) toxicity tests for a test organism other. than the test species currently required in this permit. The multiple species tests should be conducted either quarterly for a 12-month period prior to submittal of the permit renewal application, or four tests performed at least annually in the four and one half year period prior to the application. These tests shall be performed for acute or chronic toxicity, whichever is specified in this permit. The multiple species toxicity test results shall be filed with the Aquatic Toxicology Branch at the following address: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1621 Mail Service Center Raleigh, NC 27699-1621 Contact the Division's Aquatic Toxicology Branch at 919-743-8401 for guidance on conducting the additional toxicity tests and reporting requirements. Results should also be summarized in Part E (Toxicity Testing Data) of EPA Municipal Application Form 2A, when submitting the permit renewal application to the NPDES Permitting Unit. Page 10of14 Permit NCO069841 A. (5.) SCHEDULE OF COMPLIANCE FOR AMMONIA -NITROGEN LIMITATIONS [G.S. 143-215.1(b)] 1. By January 31, 2019, the Permittee shall submit to the Division of Water Resources a Corrective Action Plan summarizing the strategy or actions to be taken to achieve compliance with the Ammonia -Nitrogen (NH3-N) limitations listed in Section A. (2.), which includes specific dates for completion or implementation of each action. 2. By January 31, 2020, the Permittee shall submit a report to the Division summarizing actions taken in accordance with the Corrective Action Plan submitted and approved by DWR. 3. By January 31, 2021, the Permittee shall submit a report to the Division summarizing actions taken during the previous year to achieve compliance with the NH3-N limitations. The actions shall be in accordance with the Corrective Action Plan submitted and approved by DWR. 4. The Permittee shall achieve compliance with NH3-N limitations specified in Section A. (2.) by January 31, 2022. Upon approval of the Corrective Action Plan by the Division, the report and actions become an enforceable part of this permit. Any modifications to the schedule shall be requested to the Division at least ninety (90) days before the deadline. Modifications to the schedule in excess of four (4) months will be subject to public notice. Corrective Action Plan and Reports shall include the owner's name, NPDES permit number and Permittee contact person, and shall be submitted to: (1) NCDEQ / Division of Water Resources NPDES Permitting 1617 Mail Service Center Raleigh, NC 27699-1617 (2) NCDEQ / Division of Water Resources Mooresville Regional Office 610 E Center Ave., Suite 301 Mooresville, NC 28115 Page 11 of 14 Permit NCO069841 A. (6.) ELECTRONIC REPORTING OF MONITORING REPORTS [G.S. 143-215.1(b)] Federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and program reports. The final NPDES Electronic Reporting Rule was adopted and became effective on December 21, 2015. NOTE: This Section supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) Signatory Requirements • Section D. (2.) Reporting • Section D. (6.) Records Retention .• Section E. (5.) Monitoring Reports 1. Reporting Requirements [Supersedes Section D. (2.) and Section E. (5.) (a)1 The permittee shall report discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation (CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NCDEQ / Division of Water Resources / Water Quality Permitting Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, NC 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1. 1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. See "How to Request a Waiver from Electronic Reporting" section below. Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Starting on December 21, 2020, the permittee must electronically report the following compliance monitoring data and reports, when applicable: Page 12 of 14 Permit NC0069841 Sewer Overflow/Bypass Event Reports; Pretreatment Program Annual Reports; and Clean Water Act (CWA) Section 316(b) Annual Reports. The permittee may seek an electronic reporting waiver from the Division (see "How to Request a Waiver from Electronic Reporting" section below). 2. Electronic Submissions In accordance with 40 CFR 122.41(1)(9), the permittee must identify the initial recipient at the time of each electronic submission. The permittee should use the EPA's website resources to identify the initial recipient for the electronic submission. Initial recipient of electronic NPDES information from NPDES-regulated facilities means the entity (EPA or the state authorized by EPA to implement the NPDES program) that is the designated entity for receiving electronic NPDES data [see 40 CFR 127.2(b)]. EPA plans to establish a website that will also link to the appropriate electronic reporting tool for each type of electronic submission and for each state. Instructions on how to access and use the appropriate electronic reporting tool will be available as well. Information on EPA's NPDES Electronic Reporting Rule is found at: https://www.federalregister. gov/documents/20l 5/ l O/22/2015-24954/national-pollutant-discharge- elimination-system-npdes-electronic-reporting-rule. Electronic submissions must start by the dates listed in the "Reporting Requirements" section above. 3. How to Reauest a Waiver from Electronic Reporting The permittee may seek a temporary electronic reporting waiver from the Division. To obtain an electronic reporting waiver, a permittee must first submit an electronic reporting waiver request to the Division. Requests for temporary electronic reporting waivers must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin submitting monitoring data and reports. The duration of a temporary waiver shall not exceed five (5) years and shall thereupon expire. At such time, monitoring data and reports shall be submitted electronically to the Division unless the Permittee re -applies for and is granted a new temporary electronic reporting waiver by the Division. Approved electronic reporting waivers are not transferrable. Only permittees with an approved reporting waiver request may submit monitoring data and reports on paper to the Division for the period that the approved reporting waiver request is effective. Information on eDMR and the application for a temporary electronic reporting waiver are found on the following web page: http://deg.nc.gov/about/divisions/water-resources/edmr Page 13 of 14 Permit NC0069841 4. Sianatory Requirements [Supplements Section B. (11.) (b) and Supersedes Section B. (11.) (d)1 All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part I1, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://deq.nc.gov/about/divisions/water-resources/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. " 5. Records Retention [Supplements Section D. (6.)l The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least three (3) years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. Page 14of14 Is- t YPDRBA Station (upstream) _$j--' /�lfy, YPDRBA Station (downstream) 8386206 5�_ Gm r�y•- '. s l Outfall 001 q` r4 ',� -_fir"" r" - •. '-c, 1, { _ ` f: r - ^` Crooked Creek WWTP- 1 EO_111 e _ ---- r:aticral GecgrapHc Society, i-cuted r�r r Crooked Creek WWTP #2 - NCO069841 Facility #dI ) Location. USGS Quad Names: Bakers Receiving Stream: N. Fork (Outfall), Matthews (Facility) Crooked Creek Lat.: 35°05'47" N Stream Class: C Union County Long.: 80035'53" W Sub -basin: 03-07-12 NOYtj1 Map not to scale ATTACHMENT 3 E ENGINEERING PLANS ENGINEERING PLANS SUBMITTED SEPARATELY ATTACHMENT 3F ENGINEERING SPECIFICATIONS ENGINEERING SPECIFICATIONS SUBMITTED SEPARATELY ATTACHMENT 3H ENGINEERING CALCULATIONS THIS PAGE INTENTIONALLY LEFT BLANK UNION COUNTY WATER CROOKED CREEK WASTEWATER RECLAMATION FACILITY UV DISINFECTION REPLACEMENT DESIGN CALCULATIONS 5j1111111 ifff - A _ 052610 4/16/2024 4s ''',ll011111+11++' Hazen APRIL 2024 CROOKED CREEK WRF UV DISINFECTION REPLACEMENT DESIGN CALCULATIONS INDEX 111mso 7•]d_T1»[do w:To]aI1:11 02 - UV DISINFECTION EQUIPMENT 03 - BUOYANCY CALCULATIONS 01 - HYDRAULIC PROFILE Union County FORM ATC-10-23 Crooked Creek WRF UV Disinfection Replacement Attachment for Section 3.H NPDES No. NCO069841 CCWRF Hydraulic Profile (Tertiary Only) 9-6-23 3/21/2024 7:54 PM COUNTY WATER Union County Water Crooked Creek WRF Tertiary Treatment Only Flow Description Units Plant Influent Flow mgd All Treatment Units in Service Low Diurnal Max Month Peak Day Peak Hour Flow Flow Flow Flow 1.2 1.9 3.2 5.0 EFFLUENT PUMP STATION Maximum Wetwell Level = 1 614.00 1 614.00 1 614.00 1 614.00 1.1 Effluent PS Influent Piping Module OCC Short Circular Open Channel Invert El = 613.50 Diameter = 20.00 in Length = 5.00 ft Manning n = 0.015 Slope = 0.0000 ft/ft K-ent = 0.50 Downstream Conditions Upstream Conditions EGL = HGL Q (mgd) = 1.2 1.9 3.2 5.0 Backwater (ft) = 0.50 0.50 0.50 0.50 Yc (ft) - 0.51 0.64 0.83 1.03 Yn (ft) = 0.30 1 0.38 0.48 1 0.61 Iterate 0 -1 N/A N/A N/A N/A Theta (rad) = 1.74 2.00 2.28 2.60 Area (sf) = 0.26 0.38 0.53 0.72 Actual Depth (ft) = 0.51 0.64 0.83 1.03 Theta (rad) = 2.33 2.66 3.12 3.62 Area (sf) = 0.56 0.77 1.08 1.42 V (fps) = 3.32 3.84 4.59 5.45 Sf (ft/ft) = 0.0059 0.0062 0.0069 0.0083 Upstream Depth (ft) = Iterate 0 >>> Check >>> Theta (rad) = Area (sf) = V (fps) = Sf (ft/ft)= Hm (ft) = 1.1 Effluent PS Influent Piping Module OCCS Circular Open Channel with supercritical flow 0.59 0.73 0.95 1.20 0.00 0.00 0.00 0.00 ok ok ok ok 2.54 2.90 3.43 4.05 0.68 0.92 1.29 1.68 2.71 3.18 3.84 4.61 0.0034 0.0037 0.0044 0.0055 0.06 0.08 0.11 0.16 614.26 614.47 614.80 615.19 Upstrm Inv El = 615.25 Q (mgd) = 1.2 1.9 3.2 5.0 Diameter = 24.00 in Yc (ft) - 0.48 0.61 0.79 0.98 K-ent = 0.50 Theta (rad) = 2.05 2.33 2.71 3.11 Area (sf) = 0.58 0.81 1.15 1.54 V (fps) = 3.18 3.65 4.31 5.02 Hm (ft) = 0.08 0.10 0.14 0.20 EGL = HGL 615.97 616.17 616.47 616.82 1 of 6 CCWRF Hydraulic Profile (Tertiary Only) 9-6-23 3/21/2024 7:54 PM UNION COUNTY WAT E R Union County Water Crooked Creek WRF Tertiary Treatment Only Flow Description Units Plant Influent Flow mgd 2.1 Lower Weir Module WS Sharp Crested Weir Weir Elev = 622.75 ft Length = 8 ft C. = 3.3 No. of End Contract 9 2 EGL = HGN 2.2 Upper Weir Module WS Sharp Crested Weir Weir Elev = 623.50 ft Length = 1.5 ft CW = 3.3 No. of End Contract 2 EGL = HGL All Treatment Units in Service Low Diurnal Max Month Peak Day Peak Hour Flow Flow Flow Flow 1.2 1.9 3.2 5.0 CASCADE AERATOR Q (mgd) = 1.20 1 5.00 Nominal Hw (ft) = 0.17 0.23 0.33 0.44 Effective Weir Length = 7.97 7.95 7.93 7.91 Hw (ft) = 0.17 0.23 0.33 0.44 Weir Submergence (H2)= 0.00 0.00 0.00 0.00 <If Subm> H1 (ft) _ <If Subm> Iterate 0 »> Check »> Q (mgd) = Nominal Hw (ft) = Effective Weir Length = Hw (ft) = Weir Submergence (H2)= <If Subm> H1 (ft) _ <If Subm> Iterate 0 »> Check >>> 2.3 UV Effluent Piping (UVE Channel to Cascade Aerator) Module P/P1 Piping by Hazen -Williams Equation Diameter = 30.00 in Length = 35 ft Hazen & Will. C = 110 Minor Loss K's : Entrance 1 Exit 0.5 90 bend 0.3 Sum K = 1.8 EGL = HGL 1.00 2.14 3.14 1.31 0.000 0.000 0.000 0.000 Not Subm Not Subm Not Subm Not Subm 622.92 622.98 623.08 623.19 0.52 0.71 1.00 1.35 1.40 1.36 1.30 1.23 0.55 0.75 1.10 1.54 0.00 0.00 0.00 0.00 .00 2.14 1.31 000 F0. 0.000 0.000 0.000 Subm Not Subm Not Subm I Not Subm 624.05 624.25 624.60 625.04 Q (mgd) _` 1.20 3.20 V (fps) = 0.38 0.60 1.01 1.58 Hv (ft) = 0.00 0.01 0.02 0.04 Hf (ft) = 0.00 0.00 0.01 0.01 Hm (ft) = 0.00 0.01 0.03 0.07 HL (ft) = 0.01 0.01 0.03 0.08 624.05 624.27 624.63 625.12 2of6 CCWRF Hydraulic Profile (Tertiary Only) 9-6-23 3/21/2024 7:54 PM COUNTY WATER Union County Water Crooked Creek WRF Tertiary Treatment Only All Treatment Units in Service Low Diurnal Max Month Peak Day Peak Hour Flow Description Units Flow Flow Flow Flow Plant Influent Flow mgd 1.2 1.9 3.2 5.0 UV DISINFECTION FACILITY 3.1 UV Effluent Channel After Weir Module OCR Short Rectangular Open Channel Invert El = 619.50 Width = 5.00 ft Length = 5.33 ft Manning n = 0.015 Slope = 0.0000 ft/ft K-ent = 0.50 Downstream Conditions Upstream Conditions EGL = HGL 3.2 UV Effluent Fixed Weir Module WS Sharp Crested Weir Q (mgd) = 1.20 1.90 3.20 5.00 Backwater (ft) = 4.55 4.77 5.13 5.62 Yc (ft) = 0.16 0.22 0.31 0.42 Yn (ft) = 1.17 1.50 1.54 2.54 Iterate 0 -1 N/A N/A N/A N/A Area (sf) = 5.87 7.48 7.71 12.71 Actual Depth (ft) = 4.55 4.77 5.13 5.62 Area (sf) = 22.75 23.83 25.67 28.10 V (fps) = 0.08 0.12 0.19 0.28 Sf (ft/ft) = 0.0000 0.0000 0.0000 0.0000 Upstrm Depth (ft) = 4.55 1 4.77 5.13 5.62 Iterate 0 >>>I 0.000 1 0.000 1 0.000 1 0.000 Check >>>I ok I ok I ok I ok Area (sf) = 22.75 23.83 25.67 28.10 V (fps) = 0.08 0.12 0.19 0.28 Sf (ft/ft)= 0.0000 0.0000 0.0000 0.0000 Hm (ft) = 0.00 0.00 0.00 0.00 624.05 624.27 624.64 625.12 UV Weir Freeboard (ft) = 1.57 1.35 0.98 0.50 UV Weir Freeboard (in) = 18.83 16.23 11.81 5.97 Weir Elev = 625.62 ft Q (mgd) = Length = 26 ft Nominal Hw (ft) = CW = 3.3 Effective Weir Length = No. of End Contract 0 Hw (ft) = Weir Submergence (H2)= <If Sub m> H1 (ft) _ <If Subm> Iterate 0 »> Check >>> EGL = HGL 1.20 1.90 3.20 5.00 0.08 0.11 0.15 0.20 26.00 26.00 26.00 26.00 0.08 0.11 0.15 0.20 0.00 0.00 0.00 0.00 .00 3.00 2.70 3.70 000 iNot 0.000 0.000 0.000 Subm Not Subm I Not Subm Not Subm 625.70 625.73 625.77 625.82 3of6 CCWRF Hydraulic Profile (Tertiary Only) 9-6-23 3/21/2024 7:54 PM COUNTY WATER Union County Water Crooked Creek WRF Tertiary Treatment Only Flow Description Units Plant Influent Flow mgd 3.3 Channel Contraction Upstream of UV Fixed Weirs Module OCRXC Rectangular Open Channel Expansion / Contraction All Treatment Units in Service Low Diurnal Max Month Peak Day Peak Hour Flow Flow Flow Flow 1.2 1.9 3.2 5.0 Invert ds = 624.66 ft Q (mgd) = 1.20 1.90 3.20 5.00 Width ds = 2.56 ft Yc (ft) = 0.25 0.34 0.49 0.66 Invert us = 620.33 ft Depth ds (ft) = 1.04 1.07 1.11 1.16 Width us = 2.56 ft V ds (fps) = 0.70 1.08 1.74 2.60 k = 0.5 Depth us (ft) =1 5.38 5.42 5.51 5.64 Iterate 0 -1 0.00 0.00 0.00 0.00 Check -I ok ok ok ok V us (fps) = 0.13 0.21 0.35 0.54 HGL 3.4 UV Channel Downstream of Lamps Module OCR Short Rectangular Open Channel Invert El = 620.33 Width = 2.56 ft Length = 2.58 ft Manning n = 0.015 Slope = 0.0000 ft/ft K-ent = 0.50 Downstream Conditions Upstream Conditions EGL = HGL 3.5 Headloss through UV Module MFR Manufacturer Head Loss Info Reference Q = 5 mgd Reference HL = 0.13 ft EGL = HGL 625.71 625.75 625.84 625.97 Q (mgd) = 1.20 1.90 3.20 5.00 Backwater (ft) = 5.38 5.42 5.51 5.64 Yc (ft) = 0.25 0.34 0.49 0.66 Yn (ft) = 1.17 1.50 1.54 2.54 Iterate 0 -1 N/A N/A N/A N/A Area (sf) = 3.01 3.84 3.95 6.51 Actual Depth (ft) = 5.38 5.42 5.51 5.64 Area (sf) = 13.78 13.89 14.11 14.46 V (fps) = 0.13 0.21 0.35 0.54 Sf (ft/ft) = 0.0000 0.0000 0.0000 0.0000 Upstrm Depth (ft) = 5.38 5.42 5.51 5.64 Iterate 0 >>>I 0.000 1 0.000 1 0.000 1 0.000 Check >>>I ok I ok I ok I ok Area (sf) = 13.78 13.89 14.11 14.46 V (fps) = 0.13 0.21 0.35 0.54 Sf (ft/ft)= 0.0000 0.0000 0.0000 0.0000 Hm (ft) = 0.00 0.00 0.00 0.00 625.71 625.75 625.84 625.98 Q (mgd) = 1.20 1.90 3.20 5.00 HL (ft) = 0.01 0.02 0.05 0.13 625.72 625.77 625.89 626.10 4of6 CCWRF Hydraulic Profile (Tertiary Only) 9-6-23 3/21/2024 7:54 PM COUNTY WATER Union County Water Crooked Creek WRF Tertiary Treatment Only Flow Description Units Plant Influent Flow mgd 3.6 UV Channel Upstream of Lamps Module OCR Short Rectangular Open Channel Invert El = 620.33 Width = 2.56 ft Length = 16.00 ft Manning n = 0.015 Slope = 0.0000 ft/ft K-ent = 0.50 Downstream Conditions Upstream Conditions EGL = HGL 3.7 UV Facility Influent Pipe (to new MH) Module PIP Piping by Hazen -Williams Equation All Treatment Units in Service Low Diurnal Max Month Peak Day Peak Hour Flow Flow Flow Flow 1.2 1.9 3.2 5.0 Q (mgd) = 1.20 1.90 3.20 5.00 Backwater (ft) = 5.39 5.44 5.56 5.77 Yc (ft) = 0.25 0.34 0.49 0.66 Yn (ft) -1 1.17 1.50 1.54 1 2.54 Iterate 0 »> N/A I N/A I N/A I N/A Area (sf) = 3.01 3.84 3.95 6.51 Actual Depth (ft) = 5.39 5.44 5.56 5.77 Area (sf) = 13.80 13.94 14.25 14.79 V (fps) = 0.13 0.21 0.35 0.52 Sf (ft/ft) = 0.0000 0.0000 0.0000 0.0000 Upstrm Depth (ft) = 5.39 5.44 5.56 5.77 Iterate 0 >>>I 0.000 1 0.000 1 0.000 1 0.000 Check ->I ok ok ok ok Area (sf) = 13.80 13.94 14.25 14.80 V (fps) = 0.13 0.21 0.35 0.52 Sf (ft/ft)= 0.0000 0.0000 0.0000 0.0000 Hm (ft) = 0.00 0.00 0.00 0.00 625.72 625.77 625.89 626.11 Diameter = 30.00 in Q (mgd) = 1.20 1.90 3.20 5.00 Length = 8 ft V (fps) = 0.38 0.60 1.01 1.58 Hazen & Will. C = 110 Hv (ft) = 0.00 0.01 0.02 0.04 Minor Loss K's : Exit 0.5 Hf (ft) = 0.00 0.00 0.00 0.00 BFV 0.3 Hm (ft) = 0.00 0.01 0.03 0.07 Entrance 1 HL (ft) = 0.00 0.01 0.03 0.07 Sum K = 1.8 EGL = HGL 3.8 UV Facility Influent Pipe (new MH to existing MH) Module PIP Piping by Hazen -Williams Equation Diameter = 20.00 in Length = 10.5 ft Hazen & Will. C = 110 Minor Loss K's : Exit 0.5 Entrance 1 Sum K = 1.5 625.72 625.78 625.92 626.18 Q (mgd) = 1.20 1.90 3.20 5.00 V (fps) = 0.85 1.35 2.27 3.55 Hv (ft) = 0.01 0.03 0.08 0.20 Hf (ft) = 0.00 0.01 0.01 0.03 Hm (ft) = 0.02 0.04 0.12 0.29 HL (ft) = 0.02 0.05 0.13 0.32 5of6 CCWRF Hydraulic Profile (Tertiary Only) 9-6-23 3/21/2024 7:54 PM UNION COUNTY WAT E R Union County Water Crooked Creek WRF Tertiary Treatment Only Flow Description Units Plant Influent Flow EGL_ All Treatment Units in Service Low Diurnal Flow Max Month Peak Day Flow Flow Peak Hour Flow 1.2 1.9 3.2 5.0 625.74 625.83 626.06 626.51 3.9 Pipe from existing MH to Filters Module PIP1 Piping by Hazen -Williams Equation Diameter = 20.00 in Q (mgd) = Length = loft V (fps) = Hazen & Will. C = 110 Hv (ft) = Minor Loss K's : Entrance 1 Hf (ft) = Exit 0.5 Hm (ft) = Bends 0.3 HL (ft) = Sum K = 1.8 EGL_ Filter Effluent Weir Freeboard (ft) = Filter Effluent Weir Freeboard (in) = Existing WSE in Filter Effluent Channel: Difference in Elevation: ers 4.1 Filter Effluent Weir Module WS Sharp Crested Weir Weir Elev = 626.80 ft Length = 6 ft CW = 3.3 No. of End Contractions= 2 EGL = HCA 3.20 0.85 1.35 2.27 3.55 0.01 0.03 0.08 0.20 0.00 0.00 0.01 0.03 0.02 0.05 0.14 0.35 0.02 0.06 0.16 0.38 625.74 625.84 626.08 626.56 1.06 0.96 0.72 0.24 12.7 11.5 8.6 2.8 623.98 624.30 624.92 626.22 1.76 1.54 1.16 0.35 Q (mgd) = 0.80 1.27 2.13 3.33 Nominal HW (ft) = 0.16 0.21 0.30 0.41 Effective Weir Length = 5.97 5.96 5.94 5.92 HW (ft) = 0.16 0.21 0.30 0.41 Weir Submergence (H2)= 0.00 0.00 0.00 0.00 <If Subm> H' (ft) _ <If Subm> Iterate 0 »> Check »> 1.00 2.14 1.31 0.43 0.000 0.000 0.000 0.000 Not Subm Not Subm Not Subm Not Subm 626.96 627.01 627.10 627.21 6of6 02 - UV DISINFECTION EQUIPMENT Union County FORM ATC-10-23 Crooked Creek WRF UV Disinfection Replacement Attachment for Section 3.H NPDES No. NCO069841 Crooked Creek WRF: New UV Equipment by Trojan The existing UV system at Crooked Creek WRF, which was constructed in 2003, will be replaced by a new UV disinfection system as part of this project. The existing permit limit and facility design criteria are summarized in the table below. One channel will operate to disinfect the design flow of 1.9 mgd and will have the capacity to disinfect a peak flow of 5 mgd. The system will include a standby bank of lamps for redundancy in equipment. DESIGN CRITERIA Design Flow: 1.9 mgd Peak Flow: 5.0 mgd UV Transmittance: 60% (Confirmed in field testing) Total Suspended Solids (TSS): 30 mg/1 (30 Day Average, grab sample) Disinfection Limit: 200 Fecal Coliform per 100 ml, 30 day Average of consecutive daily grab samples Redundancy: One (1) Redundant Bank per Channel In accordance with N.C.G.S. 133-3, the Trojan Technologies UV Signa equipment was named the preferred brand for UV disinfection equipment for this project. The UV equipment, accessories, and other specified services will be available for purchase by the General Contractor for installation under the project. The received proposal for Trojan UV Signa equipment is attached at the end of this section and summarized in the table below. TROJAN TECHNOLOGIES UV SIGNA DESIGN SUMMARY CHANNEL Number of Channels: One (1) Min. Channel Length Required: 33'-6" Channel Width at UV Banks: 2'-63/4" Channel Depth Required: 7'-8" UV BANKS Number of Banks per Channel: Two (2) duty, one (1) standby Number of Lamps per Bank: Eight (8) Total Number of UV Lamps: Twenty-four (24) Maximum Power Draw: 26 kVa UV PANELS Power Distribution Center Quantity: Three (3) Hydraulic System Center Quantity: One (1) System Control Center Quantity: One (1) ANCILLARY EQUIPMENT Level Controller Quantity and Type: Fixed weir Integral Bank Walls and Culvert: Included ELECTRICAL REQUIREMENTS 1. Each Power Distribution Center requires an electrical supply of one (1) 480V, 3 phase, 4 wire + GND, 50/60 Hz, 10.5 kVA 2. Electrical supply for Hydraulic System Center will be (1) 480V, 3 phase, 3 wire + GND, 60 Hz, 2.5 kVA 3. Electrical supply for System Control Center will be (1) 120V, 1 Phase, 2 Wire + GND, 50/60Hz, 1.8 kVA TROJAN UV - WATER CONFIDENCE" SCOPE OF SUPPLY FOR UNION COUNTY - CROOKED CREEK WWTP, NORTH CAROLINA ULTRAVIOLET DISINFECTION EQUIPMENT — TROJANUVSignaTM Prepared for: Hazen & Sayer Specification Section: 46 66 00 10/25/23 Trojan Quote: 238938 (November 7, 2023) Design Criteria: Current Peak Design Flow: 5 MGD Average Flow: 2 MGD UV Transmission: 60%, minimum Total Suspended Solids: 10 mg/L (Maximum, grab sample) Minimum Dose: 30 mJ/cm2, MS2 RED Discharge Limit: 200 Fecal Coliform/100 mL (30 Day Geometric Mean) 400 Fecal Coliform/100 mL (7 Day Geometric Mean) We are pleased to submit the following scope of equipment based on the above criteria. The purchaser is responsible for reading all information contained in this Supply Contract. Trojan will not be held accountable for the supply of equipment not specifically detailed in this document. Detailed installation instructions are provided with the shop drawings and are available earlier upon request. Changes to this Scope of Supply that affect selling price will be handled through a change order. Please refer inquiries to Trojan Manufacturer's Representative: Representative: Shane Eckley EW2 Environmental, Inc. Phone: 704-542-2444 Email: seckleyCcDew2.net This proposal has been respectfully submitted by, Trojan Technologies Regional Manager Michael Shortt Trojan Technologies 3020 Gore Road London, Ontario, Canada N5V 4T7 T 519.457.3400 F 519.457.3030 www.TROJANUV.com UNION COUNTY - CROOKED CREEK WWTP REPLACEMENT UV SYSTEM Page 2 of 7 UV Disinfection System Scope of Supply GENERAL CONFIGURATION The TrojanUVSigna equipment described in this Scope of Supply consists of two (2) duty and one (1) redundant UV banks for one (1) UV channel. Unless otherwise indicated in this proposal all anchor bolts, conduit, conductors, local disconnects and transformers (if required) are the responsibility of the Installation Contractor and are not included in Trojan's Scope of Supply. Specific cable types listed below are for reference only. Selecting cables that are appropriate for the installation environmental conditions and in compliance with local code is the responsibility of the Installation Contractor. Site to provide approved (engineered) anchor points for personnel to use as part of their fall restraint system around open channels. The anchor points must be positioned so that the preferred retractable lifeline of 8 ft is of sufficient length to access the work at the channel. Refer to local safety regulation. UV BANKS Trojan's Responsibility: Each bank supplied will consist of TrojanUV Solo LampsTM, quartz sleeves, supporting structures, ActiCleanTM chemical/mechanical cleaning system and an automatic bank lifting mechanism. UV lamps are powered from an individual electric feed from a lamp driver located in a Power Distribution Center (PDC). Model and Make: TrojanUVSignaTM Quantity: Three (3) UV Banks Each bank will be supplied with eight (8) UV lamps and quartz sleeves, one (1) UV intensity sensor, one (1) ActiClean chemical -mechanical wiping system and one (1) automatic bank lifting mechanism Rating: Type 6P / IP68 (lamp sleeve assemblies) Approximate Weight: 370 Ibs per UV bank Installation Contractor's Responsibility: The Installation Contractor shall install, align, secure, and seal (grout) each UV bank frame in the channel per the instructions provided. The Installation Contractor shall provide solid grating downstream of the UV bank to block out UV light. Please refer to the supplied Trojan -supplied drawings for details. SYSTEM CONTROL CENTER Trojan's Responsibility: A System Control Center (SCC) shall be supplied to monitor and control the UV disinfection System. Trojan will provide a PLC 1/0 and soft address map to aid the Installation Contractor with integration of the UV PLC and SCADA system. Note: if Trojan is required to provide a managed switch in the SCC, the Plant's IT department or System Integrator will be responsible for configuring the switch to meet the Plant's security and traffic routing requirements. The UV SCC shall consist of the following: Quantity Supplied: Location: Controller Type: Operator Interface: Material / Rating: Approximate Weight: SCADA: Surge Protection: Panel UPS: One (1) SCC Floor Mounted AB CompactLogix 15" Beijer HMI (Outdoor 4X Rated) 304 Stainless Steel (Type 4X, IP 66) 700 Ibs EtherNet/I P Trojan standard TVSS 15 minutes via 24 VDC November 7, 2023 Scope of Supply by: Trojan Technologies UNION COUNTY - CROOKED CREEK WWTP REPLACEMENT UV SYSTEM UV Disinfection System Scope of Supply Page 3 of 7 Installation Contractor's Responsibility: The Installation Contractor is responsible for mounting the SCC as indicated on the drawings. Unless otherwise indicated, the Installation Contractor is also responsible for the supply, installation and connection of the following at the SCC: 1. One (1) 120V, 60 Hz, 1 Phase, 2 Wire + GND, 1.8kVA (maximum) power feed 2. One (1) bond link to plant ground, in accordance with applicable codes and standards 3. One (1) Modbus communication link, Belden 3106A (or equivalent), to PDCs and HSC 4. One (1) Cat 5e Ethernet communication link to SCADA 5. One (1) 4-20 mA analog shielded twisted pair from plant flow meter 6. One (1) 4-20 mA analog shielded twisted pair from online UV Transmittance monitor 7. One (1) discrete, 2 conductor cable from each Level Sensor Control Boxes for high water level signal POWER DISTRIBUTION CENTERS Trojan's Responsibility. The Power Distribution Center (PDC) distributes power to the UV lamps and shall consist of the following: Quantity Supplied: Three (3) Single -wide PDCs (one per UV bank) Method of Cooling: Air-conditioning (including heater) Material / Rating: 304 Stainless Steel (Type 4X, IP 66) Approximate Weight: 1213 Ibs each Surge Protection: Trojan standard TVSS Installation Contractor's Responsibility: The Installation Contractor is responsible for setting in place and bolting the PDC in location. The Installation Contractor is also responsible for the supply, installation and connection of the following at each PDC: 1. One (1) 480 / 277V, 60 Hz, 3 phase, 4 wire + GND, 10.5 kVA power feed with local disconnect 2. One (1) bond link to plant ground in accordance with applicable codes and standards (to underside of panel) 3. One (1) bond link from each UV bank to the corresponding PDC in accordance with the applicable drawings, specifications, codes, and standards 4. One (1) bank -in -place sensor cable (by Trojan) from each UV bank to its corresponding PDC 5. One (1) UV intensity sensor cable (by Trojan) from each UV bank to its corresponding PDC 6. One (1) Modbus communication link, Belden 3106A (or equivalent), from the SCC 7. One (1) discrete, 2 conductor cable from each Level Sensor Control Box for Low Water Level signal 8. Installation and termination of lamp cables from the UV banks to the PDC. (Qty: 8 per UV Bank — supplied by Trojan) HYDRAULIC SYSTEM CENTER Trojan's Responsibility. The Hydraulic System Center (HSC) houses the ancillary equipment required to operate the quartz sleeve cleaning system and automatic bank lifting mechanism. Quantity Supplied: One (1) HSC Materials / Rating: 304 Stainless Steel (Type 4X, IP 66) Hydraulic Fluid: Mineral Oil Approximate Weight: 500 Ibs Surge Protection: Trojan standard TVSS Installation Contractor's Responsibility. The Installation Contractor is responsible for setting in place and bolting the HSC as shown on the Trojan drawings. The Installation Contractor is responsible for the supply, connection and installation of the following at the HSC: November 7, 2023 Scope of Supply by: Trojan Technologies UNION COUNTY - CROOKED CREEK WWTP REPLACEMENT UV SYSTEM Page 4 of 7 UV Disinfection System Scope of Supply 1. One (1) 480V, 60Hz, 3 phase, 3 wire + GND, 2.5 kVA power feed with local disconnect 2. One (1) bond link to plant ground, in accordance with applicable codes and standards 3. One (1) Modbus communication link, Belden 3106A (or equivalent), from the SCC 4. Cut and crimp hydraulic hoses (hoses and connections supplied by Trojan) 5. Connection of the hydraulic hoses, total of four (4) per UV bank WATER LEVEL CONTROLLER Trojan's Responsibility A level control device is required to maintain and control the effluent level in the channel, regardless of flow rate. Level controller for this project is outside of Trojan's Scope of Supply and shall be provided by others. The level controller headloss shall be such that the overall headloss of the UV channel (including UV banks) does not exceed 12". Installation Contractor's Responsibility: The Installation Contractor is responsible for setting in place, bolting, grouting and sealing each level control weir trough as per Trojan's and Engineer's drawings. WATER LEVEL SENSORS Trojan's Responsibility: A Low Water Level Sensor is required downstream of the UV System to generate a low water level signal that will shut down and protect the UV System if the water level in the channel drops too low. Quantity Supplied: Three (3) electrode type level sensors; two (2) for low water level sensors and one (1) for high water level sensor Approximate Weight: 10 Ibs (panel) Installation Contractor's Responsibility: The Installation Contractor is responsible for setting in place and bolting the water level sensor panel to the effluent channel wall as per Trojan's and Engineer's drawings. LEVEL SENSOR CONTROL BOX Trojan's Responsibility: Trojan will provide a wall mounted Level Sensor Control Box (24" x 14" x 6"), to provide power and relays for the Low Level Sensors. Quantity Supplied: Two (2) Level Sensor Control Boxes Materials / Rating: 304 Stainless Steel (Type 4X) Approximate Weight: 40 Ibs each Installation Contractor's Responsibility: The Installation Contractor is responsible for mounting the Level Sensor Control Box as indicated on the drawings. Contractor is also responsible for supplying mounting hardware, watertight conduit and for the supply, installation and connection of the following at each Control Box: 1. One (1) 120 Volt, 1 phase, 2 wire + GND, 0.12 kVA power supply 2. One (1) discrete, 2 conductor cable from the Low Level Sensor to its Level Sensor Control Box 3. One (1) discrete, 2 conductor cable from the Level Sensor Control Box to each PDC (for Low Water Level signal) 4. One (1) discrete, 2 conductor cable from each Level Sensor Control Box to the SCC (for high water level signal) 5. One (1) discrete, 2 conductor cable from the High Level Sensor to the corresponding Level Sensor Control Box November 7, 2023 Scope of Supply by: Trojan Technologies UNION COUNTY - CROOKED CREEK WWTP REPLACEMENT UV SYSTEM Page 5 of 7 UV Disinfection System Scope of Supply UV TRANSMISSION MONITOR Trojan's Responsibility: An on-line UV Transmission Monitor will be supplied to provide a UVT measurement of the source water. Description: One (1) Hach UVASsc UVT monitor including: One (1) submersible probe with mounting kit, One (1) sc4500 Controller and 25 ft cable between the probe and the controller Enclosure Rating: Type 4X Controller Dimensions: 12 x 12 x 4 in Approximate Weight: 30 Ibs (includes probe and Controller) Probe Immersion Depth: up to 6 ft Installation Contractor's Responsibility: The Installation Contractor is responsible for setting in place and mounting the Controller panel and the probe. The Installation Contractor is also responsible for the supply, installation and connection of the following at the Controller: 1. One (1) 120 Volt, 1 phase, 2 wire + GND, 50 VA power supply 2. One (1) 4-20mA analog shielded twisted pair to the SCC 3. Installation of sensor communication cable (by Trojan) between the probe and Controller 4. Anchor bolts as required for mounting Controller and probe to the channel edge SPARE PARTS AND ADDITIONAL EQUIPMENT Trojan's Responsibility: The following equipment will be supplied with the UV system: Description Quantity 1 kW Solo UV Lamp Three (3) ----------------------------------------------- Quartz Sleeve ----------------------------------------------- Two (2) ----------------------------------------------- Pair of Wiper Seals ----------------------------------------------- Eight (8) ----------------------------------------------------------------------- 2kW Solo Lamp Driver One (1) --------------------------------------------------------------------------------------------- UV Intensity Sensor ----------------------------------------------- One (1) --------------------------------------------------------------------------------------------- Operators Kit ----------------------------------------------- Four (4) --------------------------------------------------------------------------------------------- ActiClean WW 4 x 4L (Case) ----------------------------------------------- One (1) --------------------------------------------------------------------------------------------- UV Warning Signs ----------------------------------------------- Four (4) UV Bank proximity switch One (1) Lamp Holder Seals Eight (8) Canister for Cleaning system One 1 304 SST Nameplates One (1) set MICROBIOLOGICAL PERFORMANCE TESTING Trojan's Responsibility: Trojan will supply a performance testing protocol to the Installation Contractor to be forwarded to the Engineer for approval. Trojan will produce the final test report (based on data supplied by the independent lab) and will forward the final report to the Installation Contractor. Installation Contractor's Responsibility: The Installation Contractor is to cover all associated onsite costs for performance testing (independent lab services, bottles, shipment, etc.). The Installation Contractor is also responsible for completing the performance testing as per the testing protocol supplied by Trojan and approved by the Engineer for the remainder of the performance testing (as required by the Owner/Engineer). November 7, 2023 Scope of Supply by: Trojan Technologies UNION COUNTY - CROOKED CREEK WWTP REPLACEMENT UV SYSTEM Page 6 of 7 UV Disinfection System Scope of Supply NOTES AND CLARIFICATIONS TO SPECIFICATION Division 40 was not provided for Trojan's review of non-standard feature. As such Trojan System Control Center (SCC) will be based on Trojan standard design and will not comply with any customizations outlined in Div. 40. Section 46 66 00, o Article 1.1 B — Cable trays are outside of Trojan Scope of supply and shall be provided by Installation Contractor per article 1.2 B of UV spec section. o Article 1.1 D — It is Trojan's understanding that the firmware outlined in this paragraph is related to communication boards. Trojan can supply locked PLC and HMI programs so the customer can develop their SCADA interface. o Article 2.2 G — Module support rack is not a product offering with Signa2Row UV system. o Article 2.3 C.7 — Trojan PDCs will use a discrete temperature sensor within the PDC panel to provide a high temperature warning at 50 deg. C and a high temperature shut down at 55 deg. C. o Article 2.3 E.1 & 2 — Please note that individual lamp and driver faults are represented graphically on the bank overview screen, with a general fault indicating the associated bank has a lamp or driver fault (Bank X Lamp fault, Bank X driver fault). o Article 2.3 E. 8 — Not a product offering. High Ballast/drive temperature alarms cannot be disabled from PLC (in UV SCC enclosure). It is mechanically set at PDC. o Article 2.3 E. 9 — Maximum start-up in -rush current is less than 21A peak. o Article 2.4 F. & G. — Trojan standard alarms will be provided. Moreover, alarm priorities are not configurable as they're directly tied to the system response for maintaining UV Dose. o Article 2.4 K — UVI is only available in mW/cm2 in Signa2ROW product. DOCUMENTATION (SHOP DRAWINGS AND O&M MANUALS) The following documentation will be supplied by Trojan per the following schedule: • One (1) electronic copy of Trojan Shop Drawing 5 — 6 weeks after receipt of written purchase order. Note that Submittals will not be issued externally until PO is fully executed. • One (1) electronic copy of Trojan Standard O&M manuals at time of equipment delivery DELIVERY, START-UP AND TRAINING Equipment shipped 29 — 31 weeks after approval of Shop Drawings. Trojan's Responsibility: The following start-up services will be provided by Trojan -certified technicians: • Up to one (1) day in one (1) trip for Unloading inspection • Up to one (1) day in one (1) trip for Installation assistance. Additional days as required to be by phone or fax. Technical Assistance Center 1-866-388-0488 or tac@troj anuv. com • Start-up and testing of the installed UV equipment. o If the Trojan's Certified Service Technician determines the Contractor work is not complete and the start-up cannot be completed in the allotted time a return visit will be scheduled at the Contractors expense. • Classroom and/or jobsite training for operations staff o If trainees are not available a return visit will be scheduled at the Contractors expense. • Up to one (1) day in one (1) trip for refresher training (3 to 6 months after startup) • Up to one (1) day in one (1) trip for supervising the Performance Test November 7, 2023 Scope of Supply by: Trojan Technologies UNION COUNTY - CROOKED CREEK WWTP REPLACEMENT UV SYSTEM Page 7 of 7 UV Disinfection System Scope of Supply Installation Contractor's Responsibility: The Contractor is responsible for: • Un loading of the components supplied by Trojan, storage of all components, if required in a clean dry environment including ActiCleanTm Gel. Note the ActiClean gel must be stored in a climate -controlled area to prevent freezing. • Installing the equipment outlined in the scope of Supply in accordance with contract drawings, Trojan's shop drawings, instructions and installation checklists. • Supplying all conduits and conductors and components per the sites state regulations and components indicated as supplied by others. • Completing and submitting the Checklist at least two (2) weeks prior to date requested for commissioning. • Trojan panels with forced -air cooling design require installation in an environmentally controlled room suitable for electrical distribution or motor drive equipment. WARRANTY Trojan will warrant the equipment and parts for 24 months after start-up or 30 months after shipment, whichever comes first. Warranty does not cover labor or consumables. Refer to attached Terms and Conditions for additional details. • UV lamps shall be warranted for 15,000 hours. (std proration removed) • Lamp drivers shall be warranted for 10 years. (std proration removed) • UV intensity sensors shall be warranted for 5 years. • Quartz sleeves shall be warranted for 10 years. SELLING PRICE $ 449,850 USD Selling price does not include any duties or taxes that may be applicable. Freight included if destination is within North America. Incoterms 2020: Ex Works (EXW) or Cost, Insurance and Freight (CIF) to destination or port will apply for all other destinations. PAYMENT TERMS & INVOICING MILESTONES Net 30 Days • 15% upon Submittal Approval • 75% upon Equipment Delivery to job site • 5% upon Equipment Installation or 90 days after Delivery (whichever occurs first) • 5% upon Equipment Acceptance If UV System Start-up is required within 30 days of shipment, Trojan requires 95% payment unless agreed upon in writing before authorizing system Start-up. TERMS & CONDITIONS Trojan appreciates the opportunity to submit this proposal. Our proposal is submitted subject to and based on Trojan Our proposal is submitted subject to and based on Trojan's standard terms and conditions, which we have attached as part of our proposal. We believe these terms and conditions are customary in the trade and respectfully reserve the opportunity to negotiate, fair and reasonable contract terms acceptable to both parties, if Trojan is selected for this project. November 7, 2023 Scope of Supply by: Trojan Technologies 03 - BUOYANCY CALCULATIONS Union County FORM ATC-10-23 Crooked Creek WRF UV Disinfection Replacement Attachment for Section 3.H NPDES No. NCO069841 Hazen Project Job Ref. Crooked Creek WRF 30831-068 Hazen and Sawyer 9101 Southern Pine Boulevard Subject UV Disinfection Facility Flotation Calculations Sheet no./rev. Calc. by Date Chk'd by Date App'd by Date Suite 250 Charlotte, NC 28273 MTC 4/16/2024 UV DISINFECTION FACILITY - FLOATATION CALCULATIONS Assumptions / Parameters Tank is empty during a 100 year flood event 100 year flood elevation — 623.25' Top of slab elevation — 628.00' Average height of structure below flood plain — 4 ft Slab thickness — 1.0 ft Outside area of tank - 260 sf Peremeter of UV tank — 106 ft Lengeth of UV tank — 44.83 ft Average width of aeration tank — 7 ft / 8 ft Average buried height of tank — 9 ft Weight of concrete = 150 Ib/cf Safety factor — 1.5 Weight of water — 62.4 Ib/cf Calculations Uplift force on UV Disinfection Facility Height of submerged portion of tank = 4 ft Uplife Force = 62.4 Ib/cf x 260 sf x 4 ft = 64.9 kips Concrete tank weight Bottom Slab = 150 Ib/cf x 1 ft x 260 sf = 39 kips Walls = 150 Ib/cf x (44.83 ft x 2 +8 ft +7 ft) x1 ft x 9 ft = 137.25 kips Total weight = 39 kips + 137.25 kips = 176.25 kips Safety Factor = 805.2 kips / 530.4 kips = 2.7 — OK — Structure flotation resistance is adequate