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HomeMy WebLinkAbout310005_Digester Design Calcs_20240318Facility Number: 31-0005 Grower: Scott Farm Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/12/24 County: Duplin, NC Sheet 1 of 12 ANAEROBIC DIGESTER DESIGN FARM INFORMATION Farm Population Nursery: Wean to Finish: ------------------- 14375 Hd. Finishing: ------------------- 0 1 ai i vvv Lv vvuanling: ------------------- Farrow to feeder: ------------------- Farrow to finish: ------------------- Boars:------------------- 25 Yr. / 24 Hr Storm Event ------------------- 7.5 In. Recycle Flush Water Volume: ------------------- 0 DIGESTER INFORMATION Is Digester Designed as an Irregular Shape? (Y/N)------------ y Was This Facility Built Prior to 9/96? (Y/N)------------ N Is Drain Tile Req'd to Lower SHWT? (Y/N)------------ N Seasonal High Water Table Elev: ------------------- 0.00 Structural Freeboard: ------------------- 1.0 Ft. Side Slopes: ------------------- 3 :1 (H:V) From Lagoon Volume Check Contours 460.0 Ft. contour areas see sheet 2 of 7... 230.0 Ft. Top of Dike Elevation: ---------------- Depth 153.00 Ft. Finished Bottom Elevation: ---------------• 12.00 Ft. 141.00 Ft. Start Pump Elevation: ---------------- 20 In. 151.33 Ft. Stop Pump Elevation: ---------------- 26.00 In. 150.83 Ft. Top of Sludge Elevation: ---------------- 132 In. 142.00 Ft. DIGESTER VOLUMES REQUIRED VOL. DESIGN VOLUMES % REQ'D. Freeboard = 66125 (Cu.Ft.) 66,453 (Cu.Ft.) 100.50% Temporary = 0 (Cu.Ft.) 49,168 (Cu.Ft.) 7.13% Operational = 690,000 (Cu.Ft.) 689,043 (Cu.Ft.) 99.86% Sludge = 0 (Cu.Ft.) 76,750 (Cu.Ft.) Total Volume = 690,000 (Cu.Ft.) 881,414 (Cu.Ft.) 127.74% Lagoon Surface Area: (Inside TOD) 105,800 S.F. Smithfield Hog Production Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 Facility Number: 31-0005 Grower: Scott Farm Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/12/24 County: Duplin, NC Sheet 2 of 12 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: ®Cu. Ft. DIGESTER STAGE -AREA VOLUMES Contour Elevation (FT.) Area SF Incr. Vol. (Cu. FT) Cumul. Vol. (Cu. FT) 141.00 54,352 20,382 142.00 58,384 56,368 76,750 143.00 62,560 60,472 137,222 144.00 66,880 64,720 201,942 145.00 71,344 69,112 271,054 146.00 75,952 73,648 344,702 147.00 80,704 78,328 423,030 148.00 86,000 83,352 506,382 149.00 89,816 87,908 594,290 150.00 93,704 91,760 686,050 151.00 97,664 95,684 781,734 152.00 101,696 99,680 881,414 153.00 105,800 103,748 985,162 These volumes were calculated using the vertical average end area method TOTAL REQD VOL 1,355,310 CF CUMULATIVE VOL. ZONE VOL. 127.74% END PUMP = = = = 150.83 FT 765,793 CF TR'MT 689,043 0.00% START PUMP = =: 151.33 FT 814,961 CF TEMP 49,168 99.86% MAX STORAGE = 152.00 FT 881,414 CF STORM 66,453 7.13% Smithfield Hog Production Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 Grower: Scott Farm Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/12/24 County: Duplin, NC Sheet 3 of 12 WASTE STORAGE POND DESIGN 2nd STAGE FARM INFORMATION Nursery: Wean to Finish: Finishing: i ai i vvv Lv vvuanling: Farrow to feeder: Farrow to finish: Boars: Storage Period: 100 Yr. / 24 Hr Storm Event "Heavy Rain" Factor Rainfall in Excess of Evaporation Additional Water Usage: Additional Drainage Area: STORAGE INFORMATION Farm Population: Not Applicable Even if Value Shown 14375 Hd. 0 180 Days 7.5 In. 0 7 In. 0 0 Is Storage Pond Designed as an Irregular Shape? (Y/N)------------ Y Does Operator Want Emergency Spillway? (Y/N)------------ N Was This Design Built Prior to 9/96? (Y/N)------------ Y Is Drain Tile Req'd to Lower SHWT? (Y/N)------------ N Seasonal High Water Table Elev: ------------------- 0.00 Freeboard: ------------------- 1.0 Ft. Emergency Spillway Flow Depth: Not Applicable Even if Value Shown 0 Side Slopes: ------------------- 3 :1 (H:V) From Lagoon Volume Check Contours 0.0 contour areas see sheet 2 of 7... 0.0 Top of Dike Elevation: ---------------- Depth 153.00 Ft. Finished Bottom Elevation: ---------------• 10.30 Ft. 142.70 Ft. Start Pump Elevation: ---------------- 19.92 In. 151.34 Ft. Stop Pump Elevation: ---------------- 99.6 In. 144.70 Ft. CHECK PUMPING ELEVATIONS!!! STORAGE VOLUME REQUIRED VOL. DESIGN VOLUMES % REQ'D. Storm Stor = 87832 (Cu.Ft.) 87,743 (Cu.Ft.) 99.90% Temporary = 750887 (Cu.Ft.) 770,737 (Cu.Ft.) 102.64% Permanent = 0 (Cu.Ft.) 351,645 (Cu.Ft.) Total Volume = 838,719 (Cu.Ft.) 1,210,124 (Cu.Ft.) 144.28% 90 Temporary Storage Volume Elevation = 146.44 Ft. 78.72 In. Lagoon Surface Area: (Inside TOD)------------------- 140,531 S.F. Smithfield Hog Production Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 Grower: Scott Farm #2 Lagoon (A) 3137 Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/12/24 County: Duplin, NC Sheet 4 of 12 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. STORAGE POND STAGE -AREA VOLUMES Contour Elevation (FT.) Area SF Incr. Vol. (Cu. FT) 142.70 91,565 143.00 92,875 27,666 144.00 97,328 95,101 145.00 101,851 99,589 146.00 106,442 104,147 147.00 111,103 108,773 148.00 115,833 113,468 149.00 120,634 118,233 150.00 125,502 123,068 151.00 130,440 127,971 152.00 135,449 132,944 153.00 140,531 137,990 Cumul. Vol. (Cu. 159,165 186,831 281,932 381,521 485,668 594,440 707,909 826,142 949,210 1,077,180 1,210,124 1,348,114 These volumes were calculated using the vertical average end area method. TOTAL READ VOL 1,355,310 CF CUMULATIVE VOL. ZONE VOL. 144.28% END PUMP = = = = 144.70 FT 351,645 CF TR'MT 351,645 START PUMP = =: 151.34 FT 1,122,381 CF TEMP 770,737 102.64% MAX STORAGE = 152.00 FT 1,210,124 CF STORM 87,743 99.90% Smithfield Hog Production Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 Grower: Scott Farm Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/12/24 County: Duplin, NC Sheet 5 of 12 MINIMUM REQUIRED VOLUME CALCULATIONS DIGESTER Permanent Storage: Required Treatment Volume: Animal Type Capacity (cu.ft./hd) = Total Wean to Finish 14,375 48.00 690,000 Finishing 0 50.00 0 Total Required Treatment Volume (cu. ft.)= Sludge Storage Volume: 690,000 Animal Type Capacity ALW (cu.ft./lb) = Total Wean to Finish 14,375 115 0.00 0 Finishing 0 135 0.00 0 Total Required Sludge Storage Volume (cu. ft.)= No Storm Storage Unless a Partial Cover Digester: Vol.=(Digester Surf. Area + Addt'I Drainage Area) * 100Yr./24Hr. Storm(in) / 12in./ft. Vol.= (105800 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 100Yr./24Hr. Storm Event (cu.ft)= No "Heavy Rain" Storage Unless a Partial Cover Digester: Vol.=(Digester Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (105800 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) _ (for Extended Periods of Chronic Rainfall) 0 66,125 Total Required Storm Storage (100Yr. / 24Hr. Storm +'Heavy Rain')= 66,125 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 690,000 (CU.FT) TOTAL REQUIRED DIGESTER VOLUME = 756125 (CU.FT.) w 0 Grower: Scott Farm Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/12/24 County: Duplin, NC Sheet 6 of 12 Temporary Storage Volume: Manure Production: Animal Type Capacity Sto. Period = Total Wean to Finish 14,375 180 1.17 3,019,613 Finishing 0 180 1.40 0 Total Manure Production (gals.)= 3,019,613 Total Manure Production (cu.ft.)= 403,692 Excess Fresh Water: Animal Type Capacity Sto. Period = Total Wean to Finish 14,375 180 0.77 1,983,836 Finishing 0 180 0.90 0 Total Fresh Water Excess (gals.)= 1,983,836 Total Fresh Water Excess (cu.ft.)= 265,219 Grower: Scott Farm Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/12/24 County: Duplin, NC Sheet 7 of 12 Temporary Storage Volume: (Cont.) Rainfall in Excess of Evaporation: Only in Waste Storage Pond since digester is covered Vol.=(Digester Surface Area + Waste Storage Pond Area + Additional Drainage Area) * Rainfall / 12in./ft Vol.= (0.0 sq.ft. + 140531 sq.ft. + 0 sq.ft.) * 7.0 in. /12 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 81,976 Storm Storage: Only in Waste Storage Pond since digester is covered Vol.=(Digester Surface Area + Waste Storage Pond Area � * 100Yr./24Hr Storm (in.)/1 2in./ft. Vol.= (0.0 sq.ft. + 140531 sq.ft. + 0 sq.ft.) * 7.5 in. Total Required Volume for 100Yr./24Hr. Storm Event (cu.ft)= 87,832 "Heavy Rain" Storage: Only in Waste Storage Pond when required since digester is covered .=(Digester Surface Area + Waste Storage Pond Area + Additional Drainage Area) * Heavy Rain Factor(in) / 12in Vol.= (0.0 sq.ft. + 140531 sq.ft. + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 Total Required Storm Storage (100Yr. / 24Hr. Storm +'Heavy Rain')= Total Required Temporary Storage (Manure Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage)= Total Required Permanent Storage (Treatment + Sludge) _ 87,832 (CU.FT) 750,887 (CU.FT) 0 (CU.FT) 0 TOTAL REQUIRED 2nd STAGE VOLUME = 838719 (CU.FT.) 0 Grower: Scott Farm Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/12/24 County: Duplin, NC Sheet 8 of 12 Top of Dike Elevation Top of 25Yr. / 24Hr. Storm Storage Start Pump Elevation End Pump Elevation Top of Sludge Storage Seasonal High Watertable Elev. Finished Bottom Elevation Inside Top Length Inside Top Width Side Slopes Lagoon Surface Area Freeboard Depth Zone Deaths: DIGESTER DESIGN SUMMARY 139.50 FT. 152.00 FT. ------------------- 137.75 FT. ------------------- 137.25 FT. ------------------- 142.00 FT. ------------------- 128.50 FT. ------------------- 124.00 FT. ------------------- 630.00 FT. ------------------- 260.00 FT. ------------------- 3.0:1 H : V ------------------- 163,800 SF 1.00 FT TOTAL DESIGN VOLUME = 1781723 (CU.FT.) Treatment / Sludge Storage Zone Depth ----------- 13.3 FT. Temporary Storage Zone Depth ----------- 0.5 FT. Freeboard Depth ----------- 1.8 FT. Total Digester Depth ----------- 15.5 FT. P.O. Box 856, Warsaw NC 28398 Grower: Scott Farm Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 10/18/22 County: Duplin, NC Sheet 9 of 12 STORAGE POND DESIGN SUMMARY 2nd STAGE Top of Dike Elevation ------------------- 137.59 FT. Emergency Spillway Crest Elevation ------------------- Not Applicable Top of 100Yr. / 24Hr. Storm Storage ------------------- 136.59 FT. Top of "Heavy Rain" Storage ------------------- Not Applicable Start Pump Elevation ------------------- 135.98 FT. End Pump Elevation ------------------- 130.74 FT. Top of Sludge Storage ------------------- Not Applicable Seasonal High Watertable Elev.------------------- 128.50 FT. Finished Bottom Elevation ------------------- 125.38 FT. Inside Top Length ------------------- Not Applicable Inside Top Width ------------------- Not Applicable Side Slopes ------------------- 3.0:1 H:V Lagoon Surface Area ------------------- 185,011 SF Freeboard Depth ------------------- 1.00 FT. Temporary Storage Period ------------------- 180 Days Zone Depths: TOTAL DESIGN VOLUME = 1709154 (CU.FT.) Treatment / Sludge Storage Zone Depth ----------- 5.4 FT. Temporary Storage Zone Depth ----------- 5.2 FT. Freeboard / Storm Storage Zone Depth ----------- 1.6 FT. Total Storage Pond Depth ----------- 12.2 FT. Smithfield Hog Production Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434 co S: cD 0- 0 0 0- 0 0 CD CD D c CL 0 CD CD � c m -0 (A I I m r c 0 00 o w n CCD W = 0 m w x Z_Jv C) Z cn 3 � n N 00 i Cn i W F -1 i N Z Q Om Z m 0 -u 0 m WO m 0 TO � O cn O m < r 0 0 O m cn m r O u D m m v < < z D mm < m II II m 11 cn N N r m m < N W O ill O O � < II C) O II O I� N _W 4 cn cn 0 0 =r (D (D (n 00. (D CD c CD Q Q 2 W ' (n 0 II CD.� CD (D N W cn � CD L O o O cn m m0 N � N N co S: cu 0- 0 0 0- 0 0 CD cu D c CL 0 CD CD � c m -0 (n m c 0 00 m W o w n _ = 0 m x o w Z_Jv 4 cn n Z cn 3 � n o N 00 Cn i i i i W F T i Z O 0 cn 0 Z m m 0 -n p m p 0 m m 0 -0m W Om m cn Om a 0 D0 mcn m m D m m cn < z m m < O ii � ii' D n r- < < w � 0 m w 00� n n 0 cJJ � cA: Z o cn p I 00 0 0 CD cn 00. CD CD 0-CD c Q C/) 0 n mCm N � W � o � L oocnm mO N � N N Grower: Scott Farm Designed By: JEO Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date: 01/12/24 County: Duplin, NC Sheet 12 of 12 This Anerobic Digester is designed in accordance with the North Carolina Natural Resources Conservation Service PRACTICE STANDARD 366- ANEROBIC DIGESTER, revised in September, 2018. The Waste Storage Pond is designed in accordance with the North Carolina Natural Resources Convservation Service PRACTICE STANDARD 313- WASTE STORAGE FACILITY, revised in December, 2017. DESIGNED:� DATE: 01 /12/2024 COMMENTS: The lagoon has been designed as an irregular shape. Actual contour areas taken from the lagoon design are used to calculate the surface area and storage volume characteristics of the lagoon. This approach ensures that rainfall capture on the lagoon is fully accounted for and that storage volumes calculated represent actual conditions. Elevations are based on an assumed benchmark and do not represent mean sea level datum. 1 certify, to the best of my professional knowledge, judgement, and belief, this design calculation is in accordance with the applicable NRCS standards. Smithfield Hog Production Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434