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HomeMy WebLinkAbout330024_Application_20240413State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2024. Please do not leave any question unanswered Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AWS330024 2. Facility Name: Langley 3. Permittee's Name (same as on the Waste Management Plan): T & J Hoe Farm Inc 4. Permittee's Mailing Address: 5251 Homes Church Rd City: Wilson State: NC Telephone Number: 252-289-6598 Ext. E-mail: t.brewerfarrn@yahoo.com 5. Facility's Physical Address: Walhaven Ln City: Rocky Mount State: NC 6. County where Facility is located: Edgecombe 7. Farm Manager's Name (if different from Landowner): Stephen T Brewer 8. Farm Manager's telephone number (include area code): 252-289-6598 Ext. 9. Integrator's Name (if there is not an Integrator, write "None"): Murphy -Brown LLC 10. Operator Name (OIC): Stephen T. Brewer Phone No.: 252-289-6598 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine - Feeder to Finish 1,200 Operation Types: Swine Cattle Dry Poultry Wean to Finish Dairy Calf Non Laying Chickens Wean to Feeder Dairy Heifer Laying Chickens Farrow to Finish Milk Cow Pullets Feeder to Finish Dry Cow Turkeys Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers Zip: 27896 Zip: 27804 OIC #: 18227 Other Types Horses - Horses Horses - Other Sheep- Sheep Sheep - Other 13. Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): (Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Name Structure Type (Lagoon/Digester/ WSP) Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 001 Wet Stack 1/11/1996 Full, clay 386,649.00 34,000.00 19.00 LAGOON 1 Lagoon Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.10C(d), either by mailing to the address below or sending it via email to the email address below. The CAWMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist, all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name (Print): Signature: _ Name (Print): Signature: _ Name (Print): Signature: _ �- �j Title: l Date: Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: animal.operations@deq.nc.gov NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 Jul 09 02 09:24a Margaret S. Knight 2525417902 P.I F J W Nutrient Management Plan For Animal Waste Utilization This plan has been prepared for: Langley Swine Farm Roland H. Moheskj, P 0 Box 215 .5 arpsburg, NC` 27878 252-977-7881 Q5-to-2002 This plan has been developed by: Margaret Xnight dgecom a SWCL) 201 St. Aa drew Street U Q Box J 0 Tarboro, ,VC 27886 252-641 `900 Deve oiler `ignature Type of Plan: Nitrogen Only with Manure On]ir Owner/Manager/producer agreement I (we) understand and agree to the specifications and tLe operation and maintenance procedures established in this nutrient management phm which includes an animal waste utilization plan for the farm named above. i haw. read and understand the Required Specifications concerning animal waste mana rrement that are included with this plan. g- er Signature (owner} Date Signature (n-meager or producer) Date This plan meets the minimum standards and specification of the U.S. Department of Auriculture - Nataaral Resources Conservation Service or Ote standard of practices adopted by the Soil and Water Conservation Commission, Plan approved By:� '4Z J Technical Specialist Signature ate -...---- ---------- ---- I- ------------------------------------- - - ---------- .. 210403 Database Version 2.0 Date Printed. ')5-10-2002 Cover Page 1 Jul 09 02 09:24a Margaret S. Knight 2526417902 p. 2 Nutrients applied in accordance with this plan wilIt be supplied from the following so urce(s): Commercial Fertilizer is not ir1cluded in this Dian. S7 Swine feeder -Finish Lagoon Liquid waste generated 1,112,400 gals/year by a 1,200 animal Swine Finishing Lagoon Liquid, operation. This production facility has waste storage capac ities of approximately 180 days- Estirmted. Pounds of Plant Available 'Nitrogvn Generated per Year Broadcast 2564 Incorporated Injected 4403 4849 Irrigated 2787 Actual PAN Applied (Pounds) Actual Volurn,� Applied (Gallor. s,) Volume SurplusiDeficit (Gallons) Year 1 2,873 1,146,905 -3415051 - ---------- --------- ------- ---- ----- -- --- ---- ---------- xTute: In source ID, S means standard source, U means user deflied source. 210403 Database Version 2.0 Date Printed: 05-10-2002 Source Page 1 of 1 The Waste Utilization table shown below summarizes the waste utilization plan for this operation, This plan provides an estimate of the number of acres of The p Ian requires consideration of the realistic yields of the crops to be grown; their nutrient requireinents, cropland nc eded to use the nutrients being produced. and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops, An estimate of the quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure prod iiced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Depending on the requirements of the crop and the nutrient content of the waste, some nutrients will likely he over or under applied if animal waste is being utilized. Waste should be analyu.d before each application cycle and annual soil tests arcrequired if animal waste is being applied. Soil tests should be used to balance the nutrient application amounts with the realistic yields of the crop to be grown. Nutrient management plans may require that the application of animal waste be limited so as to prevent over application of phosphorous when excessive levels of this nutrient are detected in a field. to Ttiliza n 'able Niirogcn PA Comm. Fort. Res. (lbs/A) Manure PA Liquid Manure Solid Manure Liquid Manure Solid Manure Nutrient Nutrient Nutrient Applied Applied Applied Appliec Req'd Applied Applied (acre) (acre) (Field) (Field) N N N Ibs A 1000 al/A tons 1000 is tons Source Total Ilse. RYE A�ic. Period Apphe. Method Let Field 7.D. Soil Series Acre Acres Cr RYE 4.5 Unit Tons 8/I-7/31 *169 0 0 brig. i69 67.47 0 229.38 f1.0{} 2379 1 S7 Rains 3.T777:�� Fescue Pasture 4.5 Tors 811-7131 *169 0 0 brig. 1 169[67.47 t 0 229?8 000 2379 3 S7 Rains 3.4 3.4 4.5 Tons 8/1-7/31 *169 0 0 )trig 169 .47 0 229,38 0.00 2379 4 S7 Rains 3.4 3.4 F cue Pasture _ _ j7-411 3A Ftscuc Pasture 4.5 Tons 8/1-7/31 *169 0 0brig. 169 0 229.38 0.00 2s79 5 S7 Rains 3A A--Iwa.i i ItfNl .rai:.nnc 1 14691 i WE Motes: 1. In the tract column, syn?bc" -- means leased, otherwise, owned- 2. Syrri: A * means user entered data. -- _ - -- -- ----- -- -- Date Printed: 7110+02 WUTage 210403 Database Version 2.0 Jul 09 02 09:25a Margaret S. Knight 2526417902 op•4 The Irrigation Application Factors for each field in this plan are st awn in the. following table, Infiltration rate varies with sails, If .applying waste nutrients throu;;h an irrigation system, you mast apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to caeh field selected to receive wastewater. It �ilso lists The maximum application amount that each field may receive in any one application event. Irrigation Appnuatiuii rttkwi;n' P pplicaiion Rate ApC,lic�itiar) Amr;unt ac: Field Soil Series (inches/hour} (inches] C.96 9 1 Rains [23 Q.40 0.96 9 2 Rains _--- 9 39 0.46 4 Rains 0,40 0.96 2379 5 Rains 1 __----.1- ---------------- - --- - II 210403 Database Version 2.0 Date Printed: 05-10-2002 IAF Page 1 of 1 W Jul 09 02 09:25a Margaret S. Knight 2526417902 p.5 The following Lagoon Sludge Nitrogen Utilization table provides an es; hate ofthe number of acres needed for sludge utilization for the indicated accumulation period. These estimats arc based on average nitrogen concentrations foreach source, the number of animals in the facility aaA the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken..not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be a.)plied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containii,g very high phosphorous levels may also be a concern. --j--KrvL-_--- ria:t..--+.,.... r.1.1- L ar,vvil------ Crop Maximum PA-N Rate lb/ac Maximum Sludge Application Rate 1000 gallac Minimum Acres 5 Years Accumulation Minimum Acres i 0 Years Accumulation Minimum Acres 15 Years Accumulation Swine Feeder -Finish Lagoon Sludge - Standard Corn 120 bu 150 13.16 15.04 30.09 45.13 Hay 6 ton R.Y.E. 300 26.32 7.52 T 15.04 22.57 Soybean 40 bu 160 14.04 14.10 n 28.21 4231 -------------------- ------ ------------ - --- - - -------------------- --------- -. .. ---- --------.--....------- --- --- 210403 Database Version 2,0 Date Printed: 05-10-2002 Sludge Page 1 of 1 Insect Control Checklist for Animal Operations Source Cuuse DMPs to Control Insects Site Specifie Practices -' Liquid Systems Hush C;uucrs Accumulation of solids Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed. Remove bridging of accumulated solids at discharge Lagoons and Pits Crusted Solids J4 Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 - 8 inches over more than 30% of surface. ' Excessive Vegetative Decaying vegetation Maintain vegetative control along hanks of d irowih lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Deed Spillage P.4 Design, operate and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage. V1 Clean up spillage on a routine basis (e.g., 7 - 10 day interval during summer; 15-30 day interval during winter). feed Stuaage Accumulations of feed resithies Reduce moisture accunnalation within and around immediate perimeter of Iced storage areas by insuring drainage away from site and/or providing adequate Containment (e.g., covered bin for brewer's grain and similar high moisture grain products). Inspect for and remove or break up accumulated solids in filter strips around feed storaaf;e aas needed. AMIC - November 11, 1996, Page I Stlllrce Cause BMPs to Minimize Odor Site Specific I'racliccs l.il-t stations Agitation during sump tank O Sump tank covers filling and drawdown land of drainpipes at 4 Agitation during wastewater Q Extend discharge point of pipes underneath lagoon conveyance lagoon liquid level Lagooll Sllllacus 0Volatile gas emissions; @ Proper lagoon liquid capacity; • Biological mixing; V5i Correct lagoon startup procedures; • Agitation Minimum surface area -to -volume ratio; 61 Minimum agitation while pumping; kn— OU Mechanical aeration; �93 proven biological additives Irrigation sprinkler I Iigh pressure agitation; Irrigate on dry days with little or no wind; no«Ics Wind drift Minimum recommended operating procedure; UL Pump intake near lagoon liquid surface; kPump from second -stage lagoon f) ;ad birds Carcass decomposition $ Proper disposition of carcasses Dca l bild dhpol .A fills Carcass decomposition V Complete covering of carcasses in burial pits; Proper location/construction of disposal pits; Disposal pit covers tight fitting St;ulding water around 6 Improper drainage; IV Grade and landscape such that water drains Iacihllcs a Microbial decomposition of away from facilities organic matter Nlud IraCkCd onto public Poorly maintained access roads VI farm access road maintenance minds Bonn liirnl access AdJiliunal Infnrnlaliun I'uuluy �I;unlrc M;ulagcnlcnt ; 0200 Rule/BMP Packet 1'uuluy l.aycr I'rodnction Facility Manure Management: I ligh Rise, Deep Pit ; IiIIAI: 131-88 I'ouhry Layer Production Facility Manure Management: Undercage Flush - Lagoon Treatment ; FBAF 130-88 Lagoon Design and Management for Livestock Manure "Treatment and Storage ; HBAH 10.3-83 C. Jhbralion of Manure and Wastewater Application I-quipment ; 1-113AI Fact Slice( I'ruper I)isfi(js;ll ul I)cad Poultry ; PS&TGuidc No. 19 Nt,ls;tllcc Conccrns in Animal Manure Manogentent: Odors and Flies ; PRO 107, 1995 Conference Proceedings Av;lll;ll)Ic From : NCS1I, Cclunly Fxtensinn CcIIIc" NC'Ntl - RA I: N('St I - RA I; NCSI1 - BAH NCSH - I3A1: NCSII 1'cnillry Science Flnrid;l Cooperative lixlcnsinn ANWC - Novcrllller 1 I, 1996, Page 7 Snurce Cause BMPs to Control Insects. Site Specific Practices Animal I lolling Areas Accumulations of animal wastes O Eliminate low areas Qtat trap moisture along and feed wastage fences and other locations where waste accumulates and disturbance by animals is minimal. O Maintain fence rows and filtcr'strips around animal holding areas to minimize accumulations ofwastcs (i.e., inspect for and remove or break up accumulated solids as needed). Dry Manure I landling Accumulations of animal wastes CI Remove spillage on a routine basis (e.g., 7 - 10 Systems clay interval during summer; 15-30 day interval during winter) where manure is loaded for land application or disposal. O Provide for adequate drainage around manure stockpiles. C7 Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed. For more infonuation contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC, 27695-7613. ANIIC - November 11, 1996, Page 2 Source Cause BMPs to Minimize Odor Site Specific Practices Standing water around 6 Improper drainage; Grade and landscape such that water drains facilities 6 Microbial decomposition of away from facilities organic matter Manure tracked onto Poorly maintained access roads AFarm access road maintenance public roads from farm access Additional Information : Swine Manure Management ; 0200 Rule1BMP Packet Swine Production Farm Potential Odor Sources and Remedies ; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recllarge - lagoon Treatment ; EBAE 128-88 Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment ; E-BAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage ; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; E13AE Fact Sheet Controlling Odors from Swine Buildings ; PII I-33 linvironntental Assurance Program ; NITC Manual Options fur Managing Odor ; a report Irom the Swine Odor Task Force Nuisance Cnnccrns in Animal Manure Management: Odors and Flies ; PRO107, 1995 Conference Proceedings AN1()(' • Novembcr 11. 1990. Page 5 Available From : NCSU, County Extension Center NCSII - BAI NCSU - RAI, NCSII - I I A E NCSI I - BAIi NCSII - IIAH NCSU - Swine Extension NC fork Producers Assoc NCSE1 Agri Communications Florida Cooperative Extension IN-Iortality Management INIethods (check which methods) are being implemented) WZ Burial three feet beneath the surface of the ground within 24 hours after }knowledge of the death. The burial must be at least 300 feet from any flowing stream or public body of water. ` r Rendering at a rendering plant licensed under G.S. 106-163.7 =1 Complete incineration In the case of dead poultry only, placing in a disposal pit of a size and design approved by the Department of Agriculture ` Any method which in the professional opinion of the State Veterinarian would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval of the State Veterinarian must be attached) I- Emergency Action Plan This plan will be implemented in the event that wastes from your operations are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be available to all employees at the facility, as accidents, leaks, and breaks can happen at any time. 1) Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to problems are listed below: a) Lagoon overflow: • add soil to the berm to increase the elevation of the dam • pump wastes to fields at an acceptable rate • stop all additional flow to the lagoon (waterers) • call a pumping contractor • make sure no surface water is entering the lagoon Note: These activities should be started when your lagoon level has exceeded the temporary storage level. b) Runoff from waste application field: • immediately stop waste application • create a temporary diversion or berm to contain the waste on the field • incorporate waste to reduce further runoff c) Leaking from the waste distribution system: • pipes and sprinklers: O stop recycle (flushing system) pump ® stop irrigation pump O close valves to eliminate further discharge ® separate pipes to create an air gap and stop flow • flush system, houses, solids separators: O stop recycle (flushing system) pump O stop irrigation pump O make sure no siphon effect has been created (D separate pipes to create an air gap and stop flow d) Leakage from base or sidewall of the lagoon. Often these are seepage as opposed to flowing leaks: • dig a small well or ditch to catch all seepage, put in a submersible pump, and pump back into the lagoon i if holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. • other holes may be likewise temporarily plugged with clay soil. Note: For permanent repair measures, lagoon problems require the consultation of an individual experienced in their design and installation. 2) Assess the extent of the spill and note any obvious damages. a) Did the waste reach any surface waters? b) Approximately how much was released and for what duration? c) Any damage noted, such as employee injury, fish kills, or property damage? 3) Contact appropriate agencies. 791 fZ0a a) During normal business hours, call your DWQ regional office: (919) 4--4;9;-, after hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident, the exact location of the facility, and the location or direction of movement of the spill, weather and wind conditions, what corrective measures have been taken, and the seriousness of the situation. b) If the spill leaves the property or enters surface waters, call the local EMS: 641-7843 c) Instruct EMS to contact the local Health Department: 6 417 5 7 3 d) Contact CES: local MRCS office: and your integrator: 641-7815 641-7900 4) Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 5) Contact contract pumping and/or irrigation equipment companies: a) Brock Equip. 235-4111 c) Clover M Service, Inca 977-2467 6) Contact dirt moving and/or heavy equipment companies: a) W.C.Varnell 977-3467 b) Tri-County Backhoe 446-3083 c) Clover M Services, Inc. 977-2467 THIS DESIGN IS FOR A SINGLE STAGE LAGOON CLIENTS NAME COUNTY TODAYS DATE DISTANCE TO NEAREST NONFARM RESIDENCE => NUMBER OF PIGS WEANLING TO FEEDER NUMBER OF PIGS FEEDER TO FINISH =======> NUMBER OF SOWS FARROW TO WEANLING NUMBER OF SOWS FARROW TO FEEDER NUMBER OF SOWS FARROW TO FINISH DEGREE OF ODOR CONTROL (minimum 1.0 cu. ft. per lb SSLW) (maximum 3.0 cu. ft. per lb SSLW) NUMBER OF YEARS OF SLUDGE ACCUMULATION > TOP LENGTH AT NORMAL WATER LEVEL TOP WIDTH AT NORMAL WATER LEVEL NORMAL WATER LEVEL ELEVATION ==========> SEASONAL HIGH WATER TABLE ELEVATION =__> LAGOON BOTTOM ELEVATION Depth of Permanent Water 9.9 (minimum depth without sludge = 6 feet) (minimum depth with sludge = 8 feet) SIDE SLOPES ___________________________> Permanent Volume Required 226800.0 Permanent Volume Provided 282224.0 ADDITIONAL DRAINAGE AREA IN SQUARE FEET> (i.e. pumpout pond & other outside area) LENGTH OF PUMPING CYCLE ========-------> GALLONS OF FRESH WATER ADDED DAILY EXCESS RAINFALL ABOVE EVAPORATION 25YR/24HR STORM RAINFALL FREEBOARD R. H. Moheskey Edgecombe Jan. 11, 1996 800 FEET 0 1200 0 0 0 1.0 5.0 YEARS 500.0 FEET 68.0 FEET 45.0 FEET 45.0 FEET 35.1 FEET feet 1.0:1 cubic feet cubic feet "Langley" 0 SQUARE FEET 180 DAYS 0 GALLONS 13.4 INCHES 6.7 INCHES 1.0 FEET ESTIMATED TOP OF DAM ELEVATION ========> 49.1 FEET Temporary Storage Volume 104425.4 cubic feet Top of Dam Elevation = 49.1 feet Inside Dimensions of Lagoon at Top of Dam Length = 508.2 feet Width = 76.2 feet Begin Pumping Elevation = 47.4 feet Stop Pumping Elevation = 45.0 feet Volume To Be Pumped = 82804.0 cubic feet 1. STEADY STATE LIVE WEIGHT 0 head weanling to feeder x 30 lbs. = to finishing x 135 lbs. 0 162000 lbs lbs 1200 head feeder 0 sows farrow to weanling x 433 lbs. _ 0 lbs 0 sows farrow to feeder x 522 lbs. 0 0 lbs lbs 0 sows farrow to finish x 1417 lbs. - TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 162000 lbs 2. SLUDGE ACCUMULATION Sludge accumulates at the rate of 0.080 cu. ft. per year per pound of STEADY STATE LIVE WEIGHT in swine. Years of sludge accumulation in design? 5.0 Sludge Volume = 64800.0 cubic feet 3. REQUIRED LIQUID VOLUME OF LAGOON Design for 1.0 cu. ft. per pound SSLW Total Volume = (SSLW * Design factor) + Sludge Volume Total Volume = 226800.0 cubic feet 4. NORMAL LAGOON LIQUID LEVEL Maintain normal lagoon liquid level at elevation 45.0 feet - Construct lagoon bottom elevation 35.1 feet Lagoon size for normal lagoon liquid volume using prismodial formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 DEPTH 1.0 1.0 1.0 1.0 9.9 AREA OF TOP LENGTH *WIDTH = 500.0 68.0 AREA OF BOTTOM Lb * Wb = 480.2 48.2 34000.0 (AREA OF TOP) 23145.6 (AREA OF BOTTOM) AREA OF MIDSECTION (Lm * Wm) 490.1 58.1 28474.8 (AREA OF MIDSECTION) CU. YD. = [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 34000.0 113899.2 23145.6 1.650 VOLUME OF LAGOON AT NORMAL LAGOON LIQUID LEVEL=82224.0 CU. FT.=, VOLUME NEEDED = 226800.0 CU. FT. THE SURFACE DIMENSIONS OF THE LAGOON AT NORMAL LIQUID LEVEL ARE 500.0 FEET LONG BY 68.0 FEET WIDE 5. DIKE Place spoil as a continuous dike to elevation 49.1 feet. 6. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 508.2 76.2 38725 square feet Additional Drainage Area 0 square feet TOTAL DA 38725 square feet Pumping cycle to be 180 days. 6A. Volume of waste produced Volume = 162000 SSLW * 0.0101481 gallon/lb. SSLW/day in the pumping cycle / 7.48 gallons per cu. ft. Volume = 39561.3 cubic feet 6B. Volume of wash water This is the amount of fresh water used for washing floors or volume fresh water used for a flush system. Flush systems that recycle the lagoon water are accounted for in 6A. Volume = 0 gallons/day * 180 days in the pumping cycle divided by 7.48 gallons per cu. ft. Volume = 0.0 cubic feet 6C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. Excess rainfall (difference) = 13.4 inches Volume = 13.4 inches * DA / 12 inches per foot Volume = 43242.7 cubic feet 6D. Volume of 25 year - 24 hour storm Volume = 6.7 inches * DA / 12 inches per foot Volume = 21621.4 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 6A. 39561.3 cubic feet 6B. 0.0 cubic feet 6C. 43242.7 cubic feet 6D. 21621.4 cubic feet TOTAL TEMPORARY STORAGE 104425.4 cubic feet 7. M. DEPTH OF STORAGE REQUIRED (ABOVE NORMAL LIQUID ELEVATION OF LAGOON) Depth required = Volume of temporary storage divided by surface area of lagoon. Depth required = 104425 cu.ft. / 34000 sq. ft. Depth required = 3.1 feet Normal lagoon liquid elevation = 45.0 feet Depth required = 3.1 feet Freeboard = 1.0 feet Top of Dam = 49.1 feet THE DIMENSIONS OF THE INSIDE EDGE OF THE DAM AT ELEVATION 49.1 ARE 508.2 FEET BY 76.2 FEET SET BEGIN PUMPING ELEVATION PUMPED STORAGE VOLUME' 6A. 39561.3 cubic feet 6B. 0.0 cubic feet 6C. 43242.7 cubic feet TOTAL PUMPED VOLUME = 82804.0 cubic feet Depth required = Volume of pumped storage divided by surface area of lagoon at normal water level. Depth required = 82804.0 cu.ft. / 34000.0 sq. ft. Depth required = 2.4 feet DESIGNED BY: DATE: i . I t -I APPROVED BY: DATE: OPERATION AND MAINTENANCE PLAN FOR SWINE WASTE MANAGEMENT SYSTEM Producer: mc�Ci-ANLL-C-,-1� The purpose of this plan is to provide guidelines for carrying out the routine operation and maintenance work needed to keep this swine waste management system functioning as planned. Routine maintenance is considered to be normal good care of the system. Good maintenance adds to beauty, usefulness, and permanence. A. Maintenance The routine maintenance of the lagoon involves the following: 1. Maintenance of a vegetative cover on the embankment top and side slopes: -6PMl P� PASS FCSCLLE is being established on these areas.. Beginning in 19gl and each year thereafter, the embankment should be fertilized with 800 pounds of 10-10-10 per acre to maintain a vigorous stand. 2. Control of brush and trees on the embankment. This may be done by mowing, spraying, or chopping, or a combination of all three. This will need to be done at least once each year and possibly twice in years favorable to heavy growth of vegetation. Maintenance inspections of the lagoon should be made during the initial filling of the lagoon and at least annually. Items to be checked should include, as a minimum, the following: 1. Waste Inlet Pipes, Overflow Pipes a. condition of pipes (1) separation of joints ( 2 ) cracks or breaks 2. Pool Area a. undesirable vegetative growth b. floating or lodged debris 3. Embankment a. settlement, cracking or "jug" holes b. side slope stability - slumps or bulges C. erosion and rodent damage 4. Transfer Pump 1 OPERATION AND MAINTENANCE PLAN FOR SWINE WASTE MANAGEMENT SYSTEM B. Operation Your animal waste management facility was designed for a total of 1,_-�bp sows ( Fr::erK to F//V/5//) . The lagoon contains both permanent and temporary storage. The permanent storage is not to be pumped in order to ensure that anaerobic action will occur. The design includes permanent storage of one cubic foot per pound of steady state live weight. The temporary storage portion of the lagoon includes capacity for the volume of waste produced over 180 days, the amount of rainfall. in a 25 year 24 hour storm event, and rainfall in excess of evaporation. Your facility is designed for 180 days of temporary storage; therefore, it will need to be pumped every six months. Begin pump - out of the lagoon when fluid level reaches elevation 47,q as marked by permanent markers. stop pump -out when the fluid level reaches elevation At5. G . The attached waste management plan should be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. The waste material should be analyzed before each application cycle to determine its nutrient content. A soil test of the area of application should be made annually to insure the waste is applied as reasonably and practically possible to recommended rates. It is strongly recommended that the treatment lagoon be pre -charged to 1/2 its capacity to prevent excessive odors during start-up. Pre - charging reduces the concentration of the initial waste entering the lagoon -thereby reducing odors. Solids should be covered with effluent at all times. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The DepartmentofEnvironment, Health, and Natural Resources, Division of Environmental Management, has the responsibility for enforcing this law. I k _on m 31, %."� ,. fray, „`-t, ...$f 4 7..: ,�:' h .t"kr. w CL 4 o fir`a �- � O IN Mu• �. r ayv4r �1�ys�=' 'i",k'c ,�.� `ec�s'S .•'r��s'r1�'fi"F .; v O PIL MMM AL S+ .;,,� ik+s.@'� §.ex„'�`� w sy"v-•; s"'ly-t ,G`. '°` r'> r"` - �#�,•`t f _ -r v'„'.Se��,u! ,�-s�� �t'[- 1 k � ,� � #r ,,� a.. �s'' '`�` rk� �.afn.. ^�,#�9- .�e��•� -. �` ���•�''''c � � w� "'+e�Y ��y�,, � �3 � .�� o,�aY a't � a� �b�.•��.,� �'4 �"�r � t '�� +:. ,`+` +rxS'. sEs 3 + ..� s. i`-1-'#4`*�'s°s ,` �i j ' �` 4 "�,�, a •CD C A m a � � f� =€ � ,�y as s�''a �. -� r "`.s` � ��i?� S.� ;c r �'+ �+S �r S•` i d O O- AIA , ' .� - �,. 4�� �� " < 7 � • �° e �, s-� � �r�Y �"� � Nor-'�R � '.T*- ��'.�,. ,:a lY! lu M, � c � o O 3 �+ } ik 4 C < �"' SR z. •y'iA a 14- '=a n m 04 sue-• x : RINW J lfl 6k l0 � ei W l0 Ol 61 � C� Ff Q. C N ro colr,,r-, « w l.� .. .... Jul 03 02 09:26a Margaret S. Knight 252641?902 P. 6 The Available Waste Storage Capacity table provides an estimate Cl- 'the number of days of storage capacity available at the end of each month of the plan. Avai table itorage capacity is calculated as the citsign storage capacity in days minus the number of days of net stirage volume accumulated, The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is i,qual to zero. Available storage capacity should be greater than or equal to zero, nd less that) or equal to the design storage capacity of the facility. If the available storage capacity is jeater than the design storage capacity, this indicates that -the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicate:: that the planned application interval in the waste utilization plan is inconsistent with the structure's tem.)orary storage capacity. Aval iame Source Name waste aste Mora !,avaig, Ly Swine Feeder-Finisia aauon Liquid Design_§tStorage �D _L-jLt Starr Date 12!31 ISO Plan Year Nlonth Available Storage Capacity (Days 1 . 180 2- 180 3 180 4. ISO 5 ISO 6 180 7 1 180 9 ISO 10 180 111i ISO 12 119 Available Storage Capacity is calculates as of the end of each month ------- ------ -- ------- --- - ----- - ........ ------ ---- ------- - --- ------- 2 - I . 0403 Database Version 2.0 Date Print,-d-, 05-10-''.002 Capacity Page 1 of I