NCG500360_complete file-historical_20160113

Weaver, Charles
From:
Weaver, Charles
Sent:
Wednesday, January 13, 2016 9:46 AM
To:
'tim [e-mail]'
Subject:
renewal of NCG500360 / NC Products
Attachments:
NCG50 Final 093015.pdf, Technical Bulletin - NCG500000 2015.doc
Importance: High
Attached you will find the updated version of NPDES General Permit NCG500000, effective 10/1/2015. Discard any
previous versions of the General Permit and use this version until further notice.
You do not need a reprinted Certificate of Coverage, as the one issued to you in 2007 is still applicable.
Thank you for your patience during the longer -than -expected renewal period.
If you have any questions about this matter, simply reply to this message.
Charles H. Weaver
Environmental Specialist
N.C. Division of Water Resources
N.C. Department of Environmental Quality
919-807-6391
chades.weaveraC,ncdenr.cov
(physical address) 512 North Salisbury Street, Raleigh, NC 27604
(mailing address)1617 Mail Service Center, Raleigh, NC 27699-1617
C.-<-- 'Nothing Compares...._
Email correspondence to and from this address is subject to the North Carolina Public Records Law and maybe disclosed
to third parties.

Weaver, Charles
From: Jones, Tim <[e-mail]>
To: Weaver, Charles
Sent: Wednesday, January 13, 201610:35 AM
Subject: Read: renewal of NCG500360 / NC Products
Your message
To:
Subject: renewal of NCG500360 / NC Products
Sent: Wednesday, January 13, 2016 3:35:10 PM (UTC) Monrovia, Reykjavik
was read on Wednesday, January 13, 2016 3:34:42 PM (UTC) Monrovia, Reykjavik.

NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Pat McCrory Thomas A. Reeder John E. Skvarla, III
Governor Acting Director Secretary
June 14, 2013
Tim Jones, Plant Manager IUN 2 7 2013
Oldcastle Precast, Inc.
920 Withers Road
Raleigh, NC 27603-3416
SUBJECT: Compliance Evaluation Inspection
NC Products— Raleigh Facility
NPDES Permit NCG500000
Stormwater Permit COC NCG500360
Dear Mr. Jones:
On May 30, 2013, Mitch Hayes of the Raleigh Regional Office conducted the subject inspection. Your
assistance with this inspection was greatly appreciated. Below is a list of findings and recommendations
developed from the inspection:
1. The subject permit was reissued and became effective June 01, 2013 and will expire May 31, 2018.
Request for permit renewal is required 180 days prior to permit expiration date.
2. Oldcastle Precast Inc. is manufacture of precast concrete reinforced pipe (CRP). All manufacturing
takes place inside a closed building. Various sizes of CRP are stockpiled in the yard. Water from a
well is pumped up to a motor that crushes stone. The water cools the motor and is then discharged
into a hose where it flows to a drain located in the transfer pit. The water is conveyed through buried
stormwater pipe into a sediment basin. Discharge from the basin flows into an unnamed tributary to
Swift Creek.
3. There are no chemicals added to the well water. Readings for pH are kept on a file in a computer.
. Temperature is not recorded however you stated that temperature will be recorded.
I would like to thank you for their time and assistance with this inspection. If you have any questions
about this letter or the inspection, please contact me at 919.791.4261 or by email at
mitch. havesCa.ncdenr.gov
Sincerely,
Mitch Hayes
Environmental Specialist
Cc: RRO permit files, Central files
North Carolina Division of Water Quality 1628 Mail Service Center Raleigh, NC 27699628 Phone [phone]
Internet: www.ncwaterquality.org Location: 3800 Barrett Drie Raleigh, NC 27609 Fax (919) 78&7159
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1-877-623-6748
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United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0057
Water(' omplonnce Inspprfinn Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 !I N I 2 i s � 31 NCG500360 (11 121 13/05/30 117 18 I C I 19' c I 20 U
J l.� !J U
Remarks
211 I I I I I I I l i I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I 16
Inspection Work Days Facility Self -Monitoring Evaluation Rating 61 QA -------------------Reserved----------------
671 169 70 71 U 72'{ j 73 I �—I +—, 174 751 I I I I I 1 180
u
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
NC Products -Raleigh
10:30 AM 13/05/30
12/08/01
Exit Time/Date
Permit Expiration Date
920 Withers Rd
Raleigh NC 27603
11:30 AM 13/05/30
15/07/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
1Il
Tim Jones/Manager Plant/919-772-6301 /9197721209
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Tim Jones,920 Withers Rd Raleigh NC 27603//919-772-6301/9197721209 No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit E Records/Reports 0 Facility Site Review
Section D: Summary of Find in/Comments Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Mitchell S Hayes RRO WQ//919-791-4200/
14 Ul
of Manage nt Q A ev'ewer Agency/Office/Phone and FaxNumbersDate
agture
' .
�) � 7�/- " ? (
I/ .!
L/ V .r - Ir / - `i Y
EPA Fo 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1

NPDES yr/mo/day Inspection Type
3 NCG500360 111 12I 13/05/30 18 ^'
(cont.)
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
Oldcastle Precast Inc. is manufacture of precast concrete reinforced pipe (CRP). All manufacturing takes
place inside a closed building. Various sizes of CRP are stockpiled in the yard. Water from a well is pumped
up to a motor that crushes stone. The water cools the motor and is then discharged into a hose where it
flows to a drain located in the transfer pit. The water is conveyed through buried stormwater pipe into a
sediment basin. Discharge from the basin flows into an unnamed tributary to Swift Creek.
There are no chemicals added to the well water. Readings for pH are kept in a file in a computer.
Temperature is not recorded however you stated that temperature will be recorded.
Page # 2

Permit: NCG500360
Inspection Date: 05/30/2013
Permit
Owner - Facility: NC Products - Raleigh
Inspection Type: Compliance Evaluation
(If the present permit expires in 6 months or less). Has the permittee submitted a new application?
Is the facility as described in the permit?
# Are there any special conditions for the permit?
Is access to the plant site restricted to the general public?
Is the inspector granted access to all areas for inspection?
Comment:
Record Keeping
Are records kept and maintained as required by the permit?
Is all required information readily available, complete and current?
Are all records maintained for 3 years (lab. reg. required 5 years)?
Are analytical results consistent with data reported on DMRs?
Is the chain -of -custody complete?
Dates, times and location of sampling
Name of individual performing the sampling
Results of analysis and calibration
Dates of analysis
Name of person performing analyses
Transported COCs
Are DMRs complete: do they include all permit parameters?
Has the facility submitted its annual compliance report to users and DWQ?
(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift?
Is the ORC visitation log available and current?
Is the ORC certified at grade equal to or higher than the facility classification?
Is the backup operator certified at one grade less or greater than the facility classification?
Is a copy of the current NPDES permit available on site?
Facility has copy of previous year's Annual Report on file for review?
Comment: This facility uses ground water for non -contact cooling. ORC, b-ORC are
not required.
Yes No NA NE
Yes No NA NE
Page # 3

NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor William G. Ross, Jr., Secretary
Colleen H. Sullins, Director
July 23, 2007
Eric Fann
Old Castle Precast, Inc.
920 Withers Road
Raleigh, NC 27603
Subject: Renewal of coverage / General Permit NCG500000
NC Products - Raleigh
Certificate of Coverage NCG500360
Wake County
Dear Permittee:
In accordance with your renewal application [received on January 19, 20071, the Division is renewing
Certificate of Coverage (CoC) NCG500360 to discharge under NCG500000. This CoC is issued pursuant to the
requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North
Carolina and the US Environmental Protection agency dated May 9, 1994 [or as subsequently amended].
If any parts, measurement frequencies or sampling requirements contained in this General Permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, the certificate of coverage shall be final and binding.
Please take notice that this Certificate of Coverage is not transferable except after notice to the
Division. The Division may require modification or revocation and reissuance of the certificate of coverage.
Contact the Raleigh Regional Office prior to any sale or transfer of the permitted facility.
Regional Office staff will assist you in documenting the transfer of this CoC.
This permit does not affect the legal requirements to obtain other permits which may be required by
the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning the requirements of the General Permit, please contact Jim
McKay [919 733-5083, extension 595 or [e-mail].
Sincerely,
Z067, �- �
for Coleen H. Sullins
cc: Central Files
Raleigh Regional Office / Surface Water Protection
NPDES file
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 One
512 North Salisbury Street, Raleigh, North Carolina 27604 NorthCarolina
Phone: [phone] / FAX [phone] / Internet: www.ncwaterquality.org Naturally
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STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NCG500000
CERTIFICATE OF COVERAGE NCG500360
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELEM NATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and
the Federal Water Pollution Control Act, as amended,
Old Castle Precast, Inc.
is hereby authorized to discharge from a facility located at
NC Products - Raleigh
920 Withers Road
Raleigh
Wake County
to receiving waters designated as an unnamed tributary to Swift Creek in subbasin 30402
of the Neuse River Basin in accordance with the effluent limitations, monitoring
requirements, and other conditions set forth in Parts I, II, III and IV hereof.
This certificate of coverage shall become effective August 1, 2007.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 23, 2007.
for Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission

e
NCDENR J6 rl ' ' I
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
NOTICE OF RENEWAL INTENT
Application for renewal of existing coverage under General Permit NCG500000
Existing Certificate of Coverage (CoC): NCG5oo 3 16 b
(Please print or type)
1) Mailing address' of facility owner/operator.
/
Company Name � C'_ 1' twdA C 1 S IM
Owner Name
Street Address
W J'A PAS
City Ilk a1 ¢ 1 5�
Telephone Number dip �� 3f
Email address
' Address to which all permit correspondence should be mailed
2) Location of facility produ
Facility Name
Facility Contact
Street Address 1 �C
City I
County Wh
Telephone Number
Email address
dischar¢e:
State N C ZIP Code a , 60 �
Fax: [phone], 1929
State IN C ZIP Code X -) bb 3
R I °1 T1, 001 Fax: R I 1 `71 a I dG 9
o1deks)lf areas} ,co
3) Description of Discharge:
a) Is the discharge directly to the receiving stream? © Yes ❑ No
(If no, submit a site map with the pathway to the potential receiving waters clearly marked. This includes tracing the pathway of the
storm sewer to the discharge point, if the storm sewer is the only viable means of discharge.)
b) Number of discharge outfalls (ditches, pipes, channels, etc. that convey wastewater from the property):
5 Tojnl
c) What type of wastewater is discharged? Indicate which discharge points, if more than one.
2/Non-contact cooling water Outfall(s) #:
❑ Boiler Blowdown Outfall (s) #: 0
Page 1 of 3

NCG500000 renewal application
d)
❑ Cooling Tower Blowdown
❑ Condensate
❑ Other
Outfall (a) #:
Outfall (s) #:
Outfall (a) #: V
(Please describe "Other")
Volume of discharge per each discharge point (in GPD):
#001: > 60 #002: #003:
#004
4) Please check the type of chemical [s] added to the wastewater for treatment, per each separate discharge
point (if applicable, use separate sheet):
❑ Chlorine ❑ Biocides ❑ Corrosion inhibitors ❑ Algaecide ❑ Other
PJN one
5) If any box in item (4) above [other than None] was checked, a completed Biocide 101 Form and
manufacturers' information on the additive must be submitted to the following address for approval:
NC DENR / DWQ / Environmental Sciences Section
Aquatic Toxicology Unit
1621 Mail Service Center
Raleigh, NC 27699-1621
6) Is there any type of treatment beiinn provided to the wastewater before discharge (i.e., retention ponds,
settling ponds, etc.)? ❑ Yes C�'No
(If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing
treatment facilities should be described in detail. )
7) Discharge Frequency:
a) The discharge is: O Continuous intermittent ❑ Seas al*
i) If the discharge is intermittent, describe when the discharge will occur:�f
- -- - ue-A (J LAPS TDB HAt�tlr�5 we tkAA,,,_-�-:__ -- -
ii) *Check the month(s) the discharge occurs: ❑ Jan o Feb ❑ Mar. ❑ Apr ❑ May ❑ Jun ❑ Jul
❑ Aug. ❑ Sept. ❑ Oct. ❑ Nov. ❑ Dec.
b) How many days per week is there a discharge? �S
c) Please check the days discharge occurs: ❑ Sat. ❑ Sun. 2"Mon. B Tue. C'Wed. 9.7fhu. ff Fri.
S) Receiving stream[s]:
a) To what body or bodies of water (creek, stream, river, lake, etc.) does the facility discharge
wastewater? If the site discharges wastewate�to p ate storm sewer system (4S), name the
operator of the 4S (e.g. City of Raleigh). 1
b) Stream Classification: `.y S — 11r- NSt.J
Page 2 of 3

NCG500000 renewal application
Additional Application Requirements:
The following information must be included in triplicate [original + 2 copies] with this application or it will
be returned as incomplete.
➢ Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must
be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point.
➢ Authorization for representatives. If this application will be submitted by a consulting
engineer (or engineering firm), include documentation from the Permittee showing that the
consultant submitting the application has been designated an Authorized Representative of the
applicant.
Certification
I certify that I am familiar with the information contained in this application and that to the best of my
knowledge and belief such information is true, complete, and accurate.
Printed Name of Person Signing: 6A' G q O.A N
Title:
Wk 01 er
D. C:27�'
I-►7-D�
(Signature of Applicant) (Date Signed)
North Carolina General Statute 143-215.6 b W provides that:
Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document
filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who
falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under
Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by
a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine
of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.)
This Notice of Renewal Intent does NOT require a separate fee.
The permitted facility already pays an annual fee for coverage under NCG500000.
Mail the original and two copies of the entire package to:
Mr. Charles H. Weaver
NC DENR / DWQ / NPDES
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Page 3of3

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Alan W. Klimek, P.E. Director
July 26, 2002
CLAUDE MOON
NC PRODUCTS CORP - RALEIGH
PO BOX 27077
RALEIGH, NC 27611
1••
NCDENR
NORTH CAROUNA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: Reissue - NPDES Wastewater Discharge Permit
NC Products Corp - Raleigh
COC Number NCG500360
Wake County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NC0500000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued wastewater general permit Certificate of Coverage
(COC). This COC is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency,
dated May 9, 1994 (or as subsquently amended).
The following information is included with your permit package:
* A copy of the Certificate of Coverage for your treatment facility
* A copy of General Wastewater Discharge Permit NCG500000
* A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater
and General Permits Unit at [phone], ext. 578
Sincerely,
for Alan W. Klimek, P.E.
cc: Central Files
Stormwater & General Permits Unit Files
Raleigh Regional Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] FAX [phone]
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A
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG500000
CERTIFICATE OF COVERAGE No. NCG500360
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
NC PRODUCTS CORPORATION
is hereby authorized to discharge
NON -CONTACT COOLING WATER / CONDENSATE
water or similar wastewater from a facility located at
NC PRODUCTS CORP - RALEIGH
920 WITHERS ROAD
RALEIGH
WAKE COUNTY
to receiving waters designated as a ut to Swift Creek, a class WS-II NSW water, in the Neuse River Basin in
accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III,
and IV of General Permit No. NCG500000 as attached.
This certificate of coverage shall become effective August 1, 2002.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 26, 2002.
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
June 12, 1998
Mr. Reggie Barnes, Environmental Manager
PO Box 27077
Raleigh, North Carolina 27611
Dear Mr. Barnes:
AAM.WA
D E N R
Subject: General Permit No. NCG500000
Cert. of Coverage NCG500360
N.C. Products/Oldcastle
Wake County
In accordance with your application for discharge, the Division is forwarding herewith the
subject Certificate of Coverage to discharge under the subject state-NPDES general permit. This permit
is issued pursuant to the requirements of North Carolina General Statue 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this general permit
are unacceptable to you, you have the right to request an individual permit by submitting an individual
permit application. Unless such demand is made, the certificate of coverage shall be final and binding.
Please take notice that this Certificate of Coverage is not transferable except after notice to the
Division of Water Quality. The Division of Water Quality may require modification or revocation and
reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required
by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Mack Wiggins at telephone
number 919/733-5083, extension 542.
Sincerely,
ORIGINAL SIGNED BY
WILLIAM C. MILLS
A. Preston Howard, Jr., P.E.
cc: Central Files
Raleigh Regional Office, Water Quality
Stormwater and General Permits Unit/
Point Source Compliance Enforcement Unit
Wake County Health Dept.
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P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG500000
CERTIFICATE OF COVERAGE No. CG500360
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN,
CONDENSATE AND SIMILAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
N.C. Products / Oldcastle Precast East, Inc.
is hereby authorized to discharge steam condensate (outfall # 1), boiler condensate (outfall #3) and non -contact
cooling water from (outfall #5) located at
N.C. Products
920 Withers Road
southwest of Raleigh
Wake County
to receiving waters designated as an unnamed tributary to Swift Creek in the Neuse River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III
and IV of General Permit No. NCG500000 as attached.
This certificate of coverage shall become effective June 12, 1998
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day June 12, 1998
ORIGINAL SIGNED BY
W WAM C. MILLS
A. eston owar , r., ., erector
Division of Water Quality
By Authority of the Environmental Management Commission

I• f