NCG500352_complete file-historical_20111025

NCDENR
North Carolina Department of Environment and Natural Resources
Beverly Eaves Perdue
Governor
Larry Lichvar
Hanes Dye & Finishing Company
815 Buxton Street
Winston-Salem, NC 27101
CDleen H. Sullins
Director
October 17, 2011
Subject: Compliance Evaluation Inspections
NPDES General Stormwater Permit NCG170000
i Certificate of Coverage NCG170009 &
NPDES General Wastewater Permit NCG500000
,certificate of Coverage NCG500352'
Hanes Dye & Finishing Company
Forsyth County
Dear Mr. Lichvar:
Dee Freeman
Secretary
0 - - rj
OCT 2 5 2011
Information Processing Unit
I NGIGOG
1. Gary Hudson of the Winston-Salem Regional Office of the NC Division of Water Quality (DWQ) conducted
compliance evaluation inspections (CEI) at the subject facility on the subject permits on September 27,
2011. Your assistance and cooperation during the inspection was greatly appreciated. Inspection
checklists are attached for your records and inspection findings are summarized below.
2. The facility is located at 815 Buxton Street, in Winston-Salem, Forsyth County, North Carolina. Stormwater
related to industrial activity is discharged to Peters Creek, which is currently classified as Class C waters in
the Yadkin Pee Dee River basin.
General Stormwater Permit NCG170000. Certificate of Coverage NCG170009
Documentation & Monitoring Review
1. Permit
Hanes Dye & Finishing holds Certificate of Coverage # NCG170009 for the discharge of
stormwater from the facility. The General Permit became effective August 1, 2009 and expires
July 31, 2014.
2. Records/Reports
Part II, Section A of the permit requires the development of a Stormwater Pollution Prevention
Plan. A copy of the SPPP for Hanes Dye & Finishing was available for review during the
inspection. The plan appeared thorough and complete.
3. Facility Site Review
The site appeared clean and well managed. No concerns or problems were noted.
North Carolina Division of Water Quality, Winston-Salem Regional Office
Location: 585 Waughtown St, Winston-Salem, North Carolina 27107
Phone: [phone] \ FAX: [phone] \ Customer Service: 1-877.623-6748
Internet www.ncwaterquality.org
No e hCarolina
Nahmally
An Equal Opportunity \ Affirmative Action Employer

Hanes Dye & Finishing Company
Attn: Larry Lichvar
Compliance Evaluation Inspections
NCG170009 and NCG500352
10/17/2011
Page 2 of 2
4. EffiuentlReceiving Waters
Stormwater leaves the Hanes Dye & Finishing property reaching Peters Creek, Class "C waters
in the Yadkin Pee Dee River Basin.
5. Monitoring Program
Part II, Section B of the permit requires semi-annual qualitative (visual) monitoring to be
performed and documented once in the spring (April- June) and once in the fall (September —
November). A records review during the inspection showed that Hanes Dye & Finishing had
performed and documented the required qualitative monitoring in 20010 and 2011. Please note
that you are not required to submit these forms to the Division, however, the records must be
kept on file at the facility for a period of five years.
The analytical monitoring listed in Section C of the permit for on -site vehicle maintenance
operations is not required since Hanes Dye & Finishing does not use more than 55 gallons of new
motor oil per month when averaged over the calendar year.
General Wastewater Permit NCG500000, Certificate of Coverage NCG500096
Documentation & Monitoring Review
All documentation and monitoring reports for this permit were complete and thorough.
Our office appreciates the efforts by Hanes Dye & Finishing to comply with the NPDES General
Stormwater Permit. If you have any questions concerning this letter, please contact Gary Hudson or
me at [phone].
Sincerely, `
W. Corey Basinger
Regional Supervisor
Surface Water Protection Section
cc: SWP—WSRO
Central Files
Stormwater Permitting Unit
NPDES Permitting Unit

Permit: NCG170009
SOC:
County: Forsyth
Region: Winston-Salem
Compliance Inspection Report
Effective: 08/01109 Expiration: 07/31/14 Owner: Hanes Dye & Finishing Company
Effective: Expiration: Facility: Hanes Dye & Finishing Company
v
Contact Person: Michael Vaughan
Directions to Facility:
System Classifications:
Primary ORC:
Secondary ORC(s):
On -Site Representative(s):
Related Permits:
Inspection Date: 09127/2011
Primary Inspector: Gary Hudson
Secondary Inspector(s):
Title:
Entry Time: -11:00 AM
Winston Salem NC 27102
Phone: [phone]
Certification:
Exit Time: 12:00 PM
Phone:
Phone:
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
- =............
- Permit Inspection Type: Textile Mill Products Stormwater Discharge COC
Facility Status: ■ Compliant ❑ Not Compliant
Question Areas:
E Storm Water
(See attachment summary)
Page: 1

Permit: NCG170009 Owner- Facility: Hanes Dye & Finishing. Company
Inspection Date: 09/27/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Inspection Summary:
Page: 2

Permit: NCG170009 Owner - Facility: Hanes Dye & Finishing Company
Inspection Date: 09/27/2011 Inspection Type: Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan?
■ o
o n
# Does the Plan include a General Location (USGS) map?
■ n
n n
# Does the Plan include a "Narrative Description of Practices"?
■ n
n n
# Does the Plan include a detailed site map including outfall locations and drainage areas?
■ o
n n
# Does the Plan include a list of significant spills occurring during the past 3 years?
■ o
n n
# Has the facility evaluated feasible alternatives to current practices?
■ n
n n
# Does the facility provide all necessary secondary containment?
■ n
n n
# Does the Plan include a BMP summary?
■ n
n n
# Does the Plan include a Spill Prevention and Response Plan (SPRP)?
■ n
n n
# Does the Plan include a Preventative Maintenance and Good Housekeeping Plan?
■ n
n n
# Does the facility provide and document Employee Training?
■ n
n Cl
# Does the Plan include a list of Responsible Party(s)?
■ n
n n
# Is the Plan reviewed and updated annually? -
■ n
n n
# Does the Plan include a Stormwater Facility Inspection Program?
■ o
n n
Has the Stormwater Pollution Prevention Plan been implemented?
■ n
n n
Comment:
Qualitative Monitoring
Yes No
NA NE
Has the facility conducted its Qualitative Monitoring semi-annually?
■ o
n n
Comment:
Analytical Monitoring Yes No NA NE
Has the facility conducted its Analytical monitoring? n n ■ n
# Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? n n ■ n
Comment: .
Permit and Outfalls Yes No NA NE
# Is a copy of the Permit and the Certificate of Coverage available at the site? ■ n n n
# Were all outfalls observed during the inspection? ■ n n n
# If the facility has representative outfall status, is it properly documented by the Division? 00 ■ n
# Has the facility evaluated all illicit (non stormwater) discharges? ■ n n n
Comment: .
Page: 3

United States Envircnmental Prctec ion Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 2040-0057
Water Compliance Ins ection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES ydmo/day Inspection Type Inspector Fac Type
1 jr1 2 51 31 NCG500352 111 12I 11/09/27 117 1811-1 191 s 1 201 I
I
Remarks
211111 111111111111 IIII IIII IIII 111111111111 11II M1
Inspection Work Days .Facility Self -Monitoring Evaluation Rating 131 QA -- --------------Reserved-
671 169 701 1 711 I 72 I__I 73 W 74 711 1 1 1 11 1.1 80
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
Hanes Dye & Finishing Company
11:30 AM 11/09/27
07/08/01
Exit Time/Date
Permit Expiration Date
600 NW Blvd
Winston Salem NC 27102
12:00 PM 11/09/27
12/07/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
Name, Address of Responsible Official/Title/Phone and Fax Number
Michael Vaughan, PO Box 209 Butner NC 27509//919-575-6501/ Contacted
No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit , ® Operations & Maintenance
Section 0: Sumrfiary of Findin /Comments Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
1,9 c-r j
Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date
Gary Hudson WSRO WQ///
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page # 1

• V
1
1
NPOES yr/mo/day Inspection Type
3s NCG500352 I11 12� 11/09/27 117 18IC)
.SSectiQn 0: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
All records were complete and accurate.
Page # 2

Permit: NCG500352
Inspection Date: 09/27/2011
Owner - Facility: Hanes Dye & Finishing Company
Inspection Type: Compliance Evaluation
Operations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? ■ n n n
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable Solids, pH, DO, Sludge n n IN n
Judge, and other that are applicable?
Comment: .
Permit
(If the present permit expires in 6 months or less). Has the permittee submitted a new application?
Is the facility as described in the permit?
# Are there any special conditions for the permit?
Is access to the plant site restricted to the general public?
Is the inspector granted access to all areas for inspection?
Comment: .
Yes No NA NE
Page # 3

NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor William G. Ross, Jr., Secretary
Coleen H. Sullins, Director
July 23, 2007
Larry Lichvar
Hanes Dye & Finishing Company
P.O. Box 202
Winston-Salem, NC 27102-0202
Subject: Renewal of coverage / General Permit NCG500000
Hanes Dye & Finishing Company
Certificate of Coverage NCG500352
Forsyth County
Dear Permittee:
In accordance with your renewal application [received on February 2, 20071, the Division is renewing
Certificate of Coverage (CoC) NCG500352 to discharge under NCG500000. This CoC is issued pursuant to the
requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North
Carolina and the US Environmental Protection agency dated May 9, 1994 [or as subsequently amended].
If any parts, measurement frequencies or sampling requirements contained in this General Permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, the certificate of coverage shall be final and binding.
Please take notice that this Certificate of Coverage is not transferable except after notice to the
Division. The Division may require modification or revocation and reissuance of the certificate of coverage.
Contact the Winston-Salem Regional Office prior to any sale or transfer of the permitted facility.
Regional Office staff will assist you in documenting the transfer of this CoC.
This permit does not affect the legal requirements to obtain other permits which may be required by
the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning the requirements of the General Permit, please contact Jim
McKay [919 733-5083, extension 595 or, [e-mail]].
Sincerely,
Z)VI-7 �_k�
for Coleen H. Sullins
cc: Central Files
Winston-Salem Regional Office / Surface Water Protection
NPDES file
1617 Mail Service Center, Raleigh, North Carolina 27699.1617 One
512 North Salisbury Street, Raleigh, North Carolina 27604 NorthCarohna
Phone: [phone] / FAX [phone] / Internet: www.ncwaterquality.org Naturally
An Equal Opportunity/Affirmative Action Employer- 50% Recycled/10% Post Consumer Paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NCG500000
CERTIFICATE OF COVERAGE NCG500352
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELEVHNATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and
the Federal Water Pollution Control Act, as amended,
Hanes Dye & Finishing Company
is hereby authorized to discharge from a facility located at
Hanes Dye & Finishing Company
600 NW Boulevard
Winston-Salem
Forsyth County
to receiving waters designated as Peters Creek in subbasin 30704 of the Yadkin River
Basin in accordance with the effluent limitations, monitoring requirements, and other
conditions set forth in Parts I, II, III and IV hereof.
This certificate of coverage shall become effective August 1, 2007.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 23, 2007.
for Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission

AN ES
DYE AND FINISHING CO • A Y".ZecCOMPANY
600 NORTHWEST OLVO. • P.O. EOX 202 • WINSTON-SALEM, N.C. 171OZ-OZ02 • PHONE [phone]
January 30, 2007
NC DENR/ DWQ
1617 Mail Service Center
Raleigh, NC 27699-1617
Attention: Mr. Charles H. Weaver
Dear Mr. Weaver:
The application for renewal of NPDES permit to discharge water
from Fanhouses used for air cooling into Peters creek near the
facility named above is submitted for your review. The
information submitted includes:
➢ NPDES permit application: Notice of Renewal Intent
➢ Topo map of site and surrounding area
➢ Site drainage map
➢ Stormwater coordinates for outfalls
➢ Calculations and outfall information
➢ 7Q10 recommendation from USGS
Biocide 101 Forms and supporting information is also being
submitted to NC DENR / DWQ / Environmental Sciences Section,
Aquatic Toxicology Unit for approval.
Thank you for your assistance. Please call or email me at (336)
725-1391 or [e-mail] if you have any
questions or need additional information.
Sincerely
Larry R. Lichvar
Environmental Manager
Hanes Dye & Finishing

NCDENR
FE � C
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor William G. Ross, Jr., Secretary
Alan W. Klimek, P.E., Director
NOTICE OF RENEWAL INTENT
Application for renewal of existing coverage under General Permit NCG500000
Existing Certificate of Coverage (CoC): NCG500 3 5
(Please print or type)
1) Mailing address' of facility owner/operator:
Company Name Ho-ne's Due o,hnl PeAishtVtQ L0MDc0.k u
Owner Name L" P L L a"P1 kii _ 14 &.
Street Address P t7 ?, 04, a O a,
City J, �s� D n - Salem State A[0 ZIP Code 27102
Telephone Number ¢ 9,5 — 13 q 1 Fax: fi� -4 417 - y N R 3
Email address �Qrru.Iitb%VrLr- R kaG e.Scoy)iSLIM e-om
Address to which all permit correspondence should be mailed
2) Location of facility producing discharge:
Facility Name
Facility Contact
Street Address
City
County
wtvts'-oVt- Stl I r M State IVC _ZIPCode 2-7/01
Telephone Number 33 725 — /39[ Fax: 7yg _4y73
Email address 15L v- V- u r f Ch ✓o r 0 h"e,,,s Pivt i �h om
3) Description of Discharge:
a) Is the discharge directly to the receiving stream? ❑ Yes ;( No
(If no, submit a site map with the pathway to the potential receiving waters clearly marked. This includes tracing the pathway of the
storm sewer to the discharge point, if the storm sewer is the only viable means of discharge.)
b) Number of discharge outfalls (ditches, pipes, channels, etc. that convey wastewater from the property):
c) What type of wastewater is discharged? Indicate which discharge points, if more than one.
Non -contact cooling water
❑ Boiler Blowdown
Outfall(s) #: O / i 02
Outfall (s) #:
Page 1 of 3

NCG500000 renewal application
❑ Cooling Tower Blowdown Outfall (s) #:
A(Condensate Outfall (a) #:
❑ Other Outfall (a) #:
(Please describe "Other")
d) Volume of discharge per each discharge point (in GPD):
#001: 3A, 1 #002: qo4, 3 #003: 6 #004
4) Please check the type of chemical [s] added to the wastewater for treatment, per each separate discharge
point (if applicable, use separate sheet):
❑ Chlorine l Biocides ❑ Corrosion inhibitors Algaecide ❑ Other
❑ None
5) If any box in item (4) above [other than None] was checked, a completed Biocide 101 Form and
manufacturers' information on the additive must be submitted to the following address for approval:
NC DENR / DWQ / Environmental Sciences Section
Aquatic Toxicology Unit
1621 Mail Service Center
Raleigh, NC 27699-1621
6) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds,
settling ponds, etc.)? ❑ Yes )(I No
(If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing
treatment facilities should be described in detail. )
7) Discharge Frequency:
a) The discharge is: X Continuous QQ Intermittent b Seasonal*
i) If the discharge is intermittent, describe when the discharge will occur:
&+ A .. ►L - -i. -A .--1 -1 r 0Ai. I r r ---d
ii) *Check the month(s) the discharge occurs: ❑ Jan ❑ Feb ❑ Mar. X Apr V May V Jun %Jul
Aug. 19 Sept. ❑ Oct. ❑ Nov. ❑ Dec.
b) How many days per week is there a discharge? 6
c) Please check the days discharge occurs: ❑ Sat. ❑ Sun. IN Mon. ig Tue. 1% Wed. 1 Thu. IX Fri.
8) Receiving stream[s]:
a) To what body or bodies of water (creek, stream, river, lake, etc.) does the facility discharge
wastewater? If the site discharges wastewater to a separate storm sewer system (4S), name the
operator of the 4S (e.g. City of Raleigh). Pe Cr e P- k
b) Stream Classification: 0-1 Q.iC C iA -01#— &dUn - Pee Dee Igiyer 44S%4
Page 2 of 3

NCG500000 renewal application
Additional Application Requirements:
The following information must be included in triplicate [original + 2 copies] with this application or it will
be returned as incomplete.
➢ Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must
be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point.
➢ Authorization for representatives. If this application will be submitted by a consulting
engineer (or engineering firm), include documentation from the Permittee showing that the
consultant submitting the application has been designated an Authorized Representative of the
applicant.
Certification
I certify that I am familiar with the information contained in this application and that to the best of my
knowledge and belief such information is true, complete, and accurate.
Printed Name of Person Signing:
Title:
(Signature
North Carolina General Statute 143-215.5 b (i) provides that:
(Date Signed)
Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document
filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who
falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under
Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by
a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine
of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.)
This Notice of Renewal Intent does NOT require a separate fee.
The permitted facility already pays an annual fee for coverage under NCG500000.
Mail the original and two copies of the entire package to:
Mr. Charles H. Weaver
NC DENR / DWQ / NPDES
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Page 3 of 3

L' Zftc States —..---
Wayting•-n, DC ZD463+
Application for Permit To Discharge Stormwater
C]ischzrces Associated with Industrial Activity
Paperwork Reeue-on AC Nod"
hDLG rtcor•ing Dineen for "is z_olirstion is erimmec t avenge 22 6 hours per zapliation, including time for r"r-ing inzey-_iorz,
sezroing rzisung Czu zouraez, ;x-nenng and mun•tuning ra Cal note we- and Cmpltung =0 rrirwing Mt CIIeC•=n of into malign. Send
ommena reg•Arcu+g m■ Durcen erlmala, any cagier azdr: ct tits ollecon at infcm.moon, or zuggeteionz for improving miz toes i=u:ing
zugge^onz vmi•_1 may ineea.& or reduce Lniz Durdan C'. Lliaf, intonation isoGcy Bran= FM-<e3, U.S. Em"ranmental Prone zon Agency,
t07 M S, SW. Wtsting-...n, CC Z:;• , or Lyre=,. C = of Information are Pr]t,cary A.. -tau, C-= of Management and Buegt:
Was ing _n- M 2^_SGi
L Outlali Location
Fcf ez^_9 C•- all it^ the I%Ii:JCe and lomctt. -de of its IoaDon td in, nearer: ' e Se^ ..- Inc the Rime Cf tine'C_eMn^ wirer.
A-'Cudali Numxr
I B. L.a^Jde
I C. Lpnpituda
I -a Pr lying wale.
(name)
0-1 136- 1 6 I 201 80` 1 IS' 1 li" I Peters Creek
n-2 136° 1 6' 1 21' '1 60- 1 15 1 •16" I Peters Creek
r}—; 136° 1' 6' 1 22" 1 80° 1 IS' 1 14 I Peters Creek
I I I I I I I
i I I I I I I
I I I I I I I
11. Imorovements
A- Me you nor required by any Federzt, Stan. or local "Inerity to matt arty imolemenuton zcrmaule for Ltd conzmrcoon- unrading or
cowman of waitewalar tnia'mens equipment or. praarJs or arry atnor arryvotrrr»gtal programs whicn may affeed the eoeRArgeS
efS.^'ttted in L1ii apiz6ortiCn7 This inCudti but is r.C. frf. ned ... Gerrtlit artL'.�tirts. idmin+sTamle Or trdpr: Ltirent OrLem tntTar•3mtM
aameliana rc: teduie loners, Sdetrtatiorti court omem and vzm Or loan Qfddtoni N o
7- 1dt:lll>fiQhdn Of (;Jflditiptu, $. �VfY-.ed Ct1."al)3 epTpfianCt DanC1Lem Ae= C-y-^ number I Source at dlne =* 1 1 grief Dt==raton of Proit^ L . I D- mci.
I I I I I
I I I I I
I I I I I
I I I I I
I 1 1 1
**Note: Refer tolfigur$s
-1--an for sizj map inrormation FF.i ure 2 I I
shows drliinaze
areas within the 1properry boundaries. I
information on
drainage areas be and the oronerty lines is not
ava4-labl
I
I I I 1
I
1 I I I
I
I I I
zyeer your
3 You may ataa zaltat^_•r thears desz Bing any ar'F.monal wince poriutie+I (or pots environm pro �� �Y.��t YOW
daaadnrg ) you not, Kaye u rdtr wry or rnG'1 you plan- indleam tmemM earl program a o— uMK Cf
aaal or ptuuvd McnedWa . for l�tiavaon.
Ill- Site Drainage Mao
Ad,,,,a alto map w Ir cacrtin no putfint of drainage anti toyed Dy no ovdatl(SI r red no =Pficz a I
Af stowing topography ( 9.
-oogrz^,l+ic mac is unavadaolel aeprong the farJiy v+auding' ding) ei ial inal'a and disewge sIIva+re= me drainage ure or aaGt storm
.rater cutfall" paved uezz Intl buildings .rtrsin Lit erainagt Area of exel S=rrrt water oudad. CAC known pass or present Arco ustd for
R.•Ld00! sta t or dtsooau of zignifiant matenaLL eza esisimg S —ra!' = real measure 10 reev> ppllutanII cr irJm nsnon,
nairenals loading and a Arezi aneas Mtn peSudri herDrGderi soil Grloi}iO and lefriliaera an aaelitg' tact of itiss 11haA. rareous
�are Lazurtent ==gr or desoesal unriz (1rrGYCrng CAC Ina net requires to ha I RCRA permit wnian 6 usae lw aCJmtarating nuarcous
wz_ete under 40 Gn 252.3a1: 11e1 well when fluids from Mw facility we inleeae unoergrounC: soringz, arse atnwr sunaa water Doorea warn
re_Lrr roan water dii. xrces from the faeifi N•
FRO. I of ] Continue on Page 2
=IIA Form ]570-2g (17-00) 2F-1
we, See Note above.

DRAINAGE DATA FOR CLEANING / DUMPING PURPOSES:
FH SUMP FH TANK
FAN HOUSE VOLUME VOLUME DRAIN
NO. CU FT GALS AREA
1
26.67
200 1
4
33.75
253 1
8
33.75
253 1
TOTALS
94.17
706 1
2
21.25
159 2
9
21.25
159 2
10
21.25
159 2
13
33.75
253 2
14
20.33
152 2
15
21.25
159 2
TOTALS
139.08
1041 2
CALCULATION OF DISCHARGE FROM INTERMITTENT DUMPING
DURING 6 MONTH PERIOD OF OPERATION (APRIL - SEPT.):
USING VOLUMES ABOVE AND 1 MONTH CYCLE BETWEEN
DUMPING (CLEANING):
OUTFALL 1: DRAINAGE AREA 1
(706 GALS / DUMP) X (6 DUMPS / 6 MONTH PERIOD) / (132 DAYS / 6 MONTH PERIOD)
32.1 GALS / DAY DURING 6 MONTH PERIOD OF OPERATION
OUTFALL 2: DRAINAGE AREA 2
(1041 GALS / DUMP) X (6 DUMPS / 6 MONTH PERIOD) / (132 DAYS / 6 MONTH PERIOD)
47.3 GALS / DAY DURING 6 MONTH PERIOD OF OPERATION

BIOCIDE WORKSHEET 101: CALCULATIONS
VOLUME OF HANDLING SYSTEM (GALLONS)
OUTFALLI:
TOTAL FANHOUSES
TOTAL (MGD)
OUTFALL 2:
TOTAL FANHOUSES
HVAC CONDENSATE*
TOTAL (MGD)
706
0.000706
1041
360
0.001401
NOTE: HVAC units for offices and lab, data provided by HVAC service contractor.
A11flows to Outfall 2.
A.D.D. (AVERAGE DAILY DISCHARGE) IN MGD:
OUTFALLI:
DUMPING AVERAGE
TOTAL (MGD)
OUTFALL 2:
DUMPING AVERAGE+ HVAC CONDENSATE
TOTAL (MGD)
32.1
0.000032
407.3
0.000407

Page 1 of 3
Larry Lichvar
From: John C Weaver [e-mail]]
Sent: Tuesday, January 23, 2007 6:02 PM
To: Larry Lichvar
Cc: John C Weaver
Subject: Low -flow characteristics for Peters Creek in Forsyth County ... Re: 7Q10 Data for Hanes D & F
Outfalls on Peters Creek
Mr. Lichvar,
In response to your inquiry about the low -flow characteristics (7Q10) for your locations on Peters Creek in
Winston-Salem (Forsyth County), the following information is provided:
A check of the low -flow files here at the USGS North Carolina Water Science Center does not indicate a previous
determination of low -flow characteristics with values identical to those specified in your email. The estimates are
based on statistical relations applicable for streams in the Winston-Salem area provided in a USGS statewide
low -flow report published in 1993. This statewide report is USGS Water -Supply Paper 2403, 'Low -flow
characteristics of streams in North Carolina" (Giese and Mason, 1993). The information and data provided in this
report represents the "most recent' low -flow characteristics for streams in this area.
An online version of the report is available through http://pubs.er.usgs.gov/usgspubstwsp/wsp2403. The report
provides the low -flow characteristics (based on data through 1988) via regional relations and at -site values for
sites with drainage basins between 1 and 400 sgmi and not considered or known to be affected by regulation
and/or diversions.
If you access the report, please note the online report files are provided in the ".DJVU" format and require a
particular Lizardtech plug-in, also available through a link displayed on the page. Or you can click an adjacent
link that will allow you to view the report as a group of images without the need for a plug-in.
Low -flow characteristics for ungaged locations are determined by assessing a range of low -flow yields (expressed
as flow per sqmi drainage area, or cfsm) at nearby locations where estimates have been previously determined.
Based on the information gleaned from your email, it appears that a drainage area of 2 sgmi was used to
determine the previous values (cited in your email). Applying the applicable 7010 statistical relation in WSP 2403
to this drainage area results in a 7Q10 discharge (0.28 cfs, rounded to 0.3 cfs) with a low -flow yield of about 0.14
cfsm. Please be aware that use of the statistical relation applicable to Peters Creek produces varying low -flow
yields with changing drainage areas. For instance, at a drainage area of 4 sgmi, the relation estimates a 7Q10
discharge with a yield equivalent to about 0.1 cfsm.
In July 2000, an analysis for another low -flow request at Peters Creek at Winston-Salem (station id 02115845,
drainage area 5.18 sgmi) was completed, and the resulting 7Q10 low -flow yield based on assessment of nearby
sites was about 0.13 cfsm, almost identical to the yield cited above from the WSP 2403 equation.
However, it should be pointed out that this low -flow estimate is reflective of natural -flow type conditions. Because
your basin is affected by development, it raises the question as to how low flows are affected. In the past, there
has been discussion within the hydrologic community that increased development eventually reduces the low
flows because increased impervious areas reduce the base flows used to sustain low flow during drought periods.
Putting all of the above information together, it appears appropriate to use a low -flow yield range of 0.1 to 0.14
cfsm, with the estimated 7Q10 discharge ranging from 0.2 to 0.3 cfs. And given the uncertainty associated with
how development has affected flows in this basin, it may be prudent to use a lower value of 0.2 cfs for 7Q10
1 /24/2007

Page 2 of 3
discharge pending further data collection and/or analyses.
As for the other flow characteristics you cited in your email, these values likewise are based on information from
WSP 2403 and should be considered okay, again pending further data collection and/or analyses.
Hope this information is helpful.
Thank you.
Curtis Weaver
�**«,�r,�r,�*,�x,��,�,�,�er,t,r,t�,►,r��,ram**++,�,���***�,�,�*,�r,�*
J. Curtis Weaver, Hydrologist, PE
USGS North Carolina Water Science Center
3916 Sunset Ridge Road
Raleigh, NC 27607
Telephone: [phone] // Fax: [phone]
E-mail address — [e-mail]
Internet address — http://nc.water.usgs.gov/
"Lang Lichvar"<[e-mail]> To
<[e-mail]>
cc
01/16/2007 12:04 PM Subject 7Q10 Data for Hanes D & F Outfalls on Peters Creek
Mr. Weaver,
I would like to update our files on the 7Q10 data available for the three storm water outfalls Hanes Dye &
Finishing Company has on Peters Creek in Winston-Salem, NC.
The outfalis have the following coordinates:
0-1 36 degrees 6' 20" Latitude x 80 degrees 15' 17" Longitude
0-2 36 degrees 6' 21" Latitude x 80 degrees 15' 16" Longitude
0-3 36 degrees 6' 22" Latitude x 80 degrees 15' 14" Longitude
A previous fax from NCDENR — DWQ reported the following information:
Estimated stream flows: Summer 7Q10 = 0.3 cfs
Winter 7Q10 = 0.5 cfs
3002 = 0.5 cfs
Qavg = 2.0 cfs
" Since no previous low flow estimates have been calculated on Peters Creek, and since no low flow partial record
stations are available for use in these calculations, the regional equations for HA® were employed."
1 /24/�ddi

r
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Alan W. Klimek, P.E. Director
July 26, 2002
DENNIS TART
HANES DYE & FINISHING COMPANY
PO BOX 209
BUTNER, NC 27509
LT!XA
NCDENR
NORTH CAROUNA DEPARTMENT OF
ENVIRONMENT AND NATuRAL RESOURCES
Subject: Reissue - NPDES Wastewater Discharge Permit
Hanes Dye & Finishing Company
COC Number NCG500352
Forsyth County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG500000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued wastewater general permit Certificate of Coverage
(COC). This COC is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency,
dated May 9, 1994 (or as subsquently amended).
The following information is included with your permit package:
* A copy of the Certificate of Coverage for your treatment facility
* A copy of General Wastewater Discharge Permit NCG500000
* A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater
and General Permits Unit at [phone], ext. 578
Sincerely,
for Alan W. Klimek, P.E.
cc: Central Files
Stormwater & General Permits Unit Files
Winston-Salem Regional Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone [phone] FAX [phone]
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper

.00
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG500000
CERTIFICATE OF COVERAGE No. NCG500352
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
HANES DYE & FINISHING COMPANY
is hereby authorized to discharge
NON -CONTACT COOLING WATER / CONDENSATE
water or similar wastewater from a facility located at
HANES DYE & FINISHING COMPANY
600 NORTHWEST BOULEVARD
WINSTON SALEM
FORSYTH COUNTY
to receiving waters designated as Peters Creek, a class C water, in the Yadkin - Pee Dee River Basin in
accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, H, III,
and IV of General Permit No. NCG500000 as attached.
This certificate of coverage shall become effective August 1, 2002.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 26, 2002.
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

Telephone 919 / 575-6501
AN ES
DYE AND TIMtfHIMG CO
MOUNT HOPE PLANT
405 West B Street • PO Bo4Dq- Butner, NC 27509
CHANGE OF ADDRESS
mol
Telecopier 919 / 575-6039
APR - 5 2002 0
OENR - WATER OUALITY
POIPii SOURCE BRANCH
EFFECTIVE APRIL 1, 2002 OUR P. O. BOX WILL BE CHANGED.
ALL CORRESPONDENCE AND BILLING INVOICES SHOULD BE
MAILED TO OUR NEW P. O. BOX ADDRESS.
HANES DYE & FINISHING CO.
MT. HOPE PLANT
P O BOX 209
BUTNER, N C 27509

State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
July 17, 1998
Mr. Dennis Tart, Environmental Manager
PO Box 202
600 Northwest Boulevard
Winston-Salem, North Carolina 27101
Dear Mr. Tart:
ANTYVA
14
D E N R
Subject: General Permit No. NCG500000
Cert. of Coverage NCG500352
Hanes Dye & Finishing Company
Forsyth County
In accordance with your application for discharge, the Division is forwarding herewith the
subject Certificate of Coverage to discharge under the subject state-NPDES general permit. This permit
is issued pursuant to the requirements of North Carolina General Statue 143-215 .1 and the
Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated
December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this general permit
are unacceptable to you, you have the right to request an individual permit by submitting an individual
permit application. Unless such demand is made, the certificate of coverage shall be final and binding.
Please take notice that this Certificate of Coverage is not transferable except after notice to the
Division of Water Quality. The Division of Water Quality may require modification or revocation and
reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be required
by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning this permit, please contact Mack Wiggins at telephone
number 919/733-5083, extension 542.
Sincerely,
ORIGINAL SIGN® BY
KLLIAM C. MILLS
A. Preston Howard, Jr., P.E.
cc: Central Files
Winston-Salem Regional Office, Water Quality
Stormwater and General Permits Unit
Point Source Compliance Enforcement Unit
Forsyth County Health Department
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone [phone] FAX [phone]

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG500000
CERTIFICATE OF COVERAGE No. NCG500352
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN,
CONDENSATE AND SIMILAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Hanes Dye & Finishing Company
is hereby authorized to discharge non -contact cooling water from outfalls 001 & 002 at a facility located at
Hanes Dye & Finishing Company
600 Northwest Boulevard
Winston-Salem
Forsyth County
to receiving waters designated as Peters Creek in the Yadkin -Pee Dee River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III
and IV of General Permit No. NCG500000 as attached.
This certificate of coverage shall become effective July 17, 1998
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 17, 1998
ORIGINAL SIGNED BY
WWAM C. MILLS
A. Preston Howard, Jr., P.E.,Director
Division of Water Quality
By Authority of the Environmental Management Commission

ram. I�JIr l /i./t �i �✓ h, lam. IV/
If
K
41
t ,r� 6Los
i
MR
1mg,
;.r;jmAloIK

—
MAN
e
mom
UUM
r—�
mm
N.0 •
NOW IaAM
a" 4
----
ONFAIL XW
mm a (aNaNA1)
81MAaE aaANAK DMEMM
— — — —
Near NNE
AA'lA 1
\NATO! NN-m To aunALL Na. 1
AM a
wum NN-W T. a ffALL Na. 2
AEA a
VAM N1N-m To awALL Na a
L
saan "m
Ka= a"
1. CHEMICALS ARE TRUCKED IN k PUMPED TO 11HEIR
RESPECTIVE STORAGE TANKS VIA PIPELINES WHICH
RUN VERTICALLY ALONG THE EXTERIOR WALL
HORIZONTALLY ACROSS THE ROOF.
2 JUNCTION BOX MANWA DENOTES A MANWAY WITH
THREE OR MOM CULVERTS ENTERING AND/OR DOTING
FROM IT.