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HomeMy WebLinkAboutNCG500210_complete file-historical_20151104Weaver, Charles From: Weaver, Charles Sent: Wednesday, November 04, 2015 10:25 AM To: joe.parkulo@lubrizol.com' Cc: james.neill@lubrizol.com' Subject: renewal of NCG500210 / Lubrizol - Gastonia Attachments: NCG50 Final 093015.pdf, Technical Bulletin - NCG500000 2015.doc Importance: High Attached you will find the updated version of NPDES General Permit NCG500000, effective 10/1/2015. Discard any previous versions of the General Permit and use this version until further notice. You do not need a reprinted Certificate of Coverage, as the one issued to you in 2007 is still applicable. Thank you for your patience during the longer -than -expected renewal period. If you have any questions about this matter, simply reply to this message. Charles H. Weaver Environmental Specialist N.C. Division of Water Resources N.C. Department of Environmental Quality 919-807-6391 charles.weaver a(7ncdenr.gov (physical address) 512 North Salisbury Street, Raleigh, NC 27604 (mailing address)1617 Mail Service Center, Raleigh, NC 27699-1617 0 "''Nothing Compares Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties. Weaver, Charles From: Microsoft Outlook To: joe.parkulo@lubrizol.com Sent: Wednesday, November 04, 2015 10:25 AM Subject: Relayed: renewal of NCG500210 / Lubrizol - Gastonia Delivery to these recipients or groups is complete, but no delivery notification was sent by the destination server: joe.parkuloCollubrizol.com (joe.parkulo(&Iubrizol.com) Subject: renewal of NCG500210 / Lubrizol - Gastonia J renewal of NCG500210 / Lu... EPA IDNumber(copyhorn Item l or Form l) Form Approved. OMB No. 2040-0066, Please print or type in the unshaded areas only. NCG500210 Approval expires 5.31-92. FORM 2E CUM Facilities Which Do Not Discharge Process Wastewater NPDES I. RECEIVING WATERS For this outfall, list the latitude and longitude, and name of the receiving water(s). Ol Latitude Longitude Receiving Water (name) Numberber (list) RECEIVEDIDENRIDWR Deg Min Sec Deg Min Sec South Crowders Creek JIJN 2 b 2015 001 -35 12 00 Bl 12 24 It. DISCHARGE DATE (Ifanew discharger, the date you expect to begin discharging) Watsr Perroun9 section IILTYPE OF WASTE A. Check the box(es) Indicating the general type(s) of wastes discharged. Other Nonprocess ❑ Sanitary Wastes ❑ Restaurant or Cafeteria Wastes El Noncontacl Cooling Water ❑ Wastewater (Identify) B. If any cooling water additives are used, list them here. Briefly describe their composition if this Information is available. Biosperse 261T - bromine biocide dosed to prevent algae growth Drewsperse 2625B - sodium salt antifoulant dosed to prevent fouling Drew 2225 Cooling Water Treatment - inorganic salt and triazole derivative dosed to prevent buildup IV. EFFLUENT CHARACTERISTICS A. Existing Sources — Provide measurements for the parameters listed in the left-hand column below, unless waived by the permitting authority (see instructions). B. New Dischargers — Provide estimates for the parameters listed in the left-hand column below, unless waived by the permitting authority. Instead of the number of measurements taken, provide the source of estimated values (see instructions). (1) (2) (3) 1 (or) (4) Maximum Average Daily Number of Pollutant or Daily Value Value (lost year) Parameter (include units) pnclude units) Measurements Source of Estimate Taken (if new discharger) Mass Concentration Mass Concentration (lastyear) Biochemical Oxygen Demand (SOD) Total Suspended Solids (TSS) Fecal Coliform (if believed present orff sanitary waste is discharged) Total Residual Chlorine (if 0. 041 mg/1 1 chlorine is used) Oil and Grease <5 mg/l <5 mg/l 9 'Chemical oxygen demand (COD) <50 mg/1 1 'Total organic carbon (TOC) Ammonia (as N) Discharge Flow Value 76.7 gpm PH (give range) Value 7 . 55-10 .55 8.99 9 Temperature (Winter) 9 . 0 .0 14 ,C 2 Temperature(Summer) 29.6.c 23.8.0 7 'If noncentad Cooling water is discharged EPA Form 3510-2E (8-90) Page 1 of 2 V. Except for leaks ors Ills will the discharge described In this form be Intermittent or seasonal 4 ❑ Yes ❑' No If es, brieflydescribe the frequency of flow and duration. Normal discharge from boilers and cooling towers is less than 3000 gallons per day. VI. TREATMENT SYSTEM (Describe briefly any treatment systems) used orto be used? None VII. OTHER INFORMATION (Optional Use the space below to expand upon any of the above questions or to bring to the attention of the reviewer any other information you feel should be considered in establishing permit limitations. Attach additional sheets, if necessary. Boiler and cooling tower discharges to stormwater basins. Stormwater is analyzed on site for pH, temperature, residual acrylate monomers, and solids before being discharged to the receiving stream. Visual observation is also documented before discharge. Vill. CERTIFICATION I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualifted personnel property gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is to the best of my knowledge and belief, true, accurate, and complete. l am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. A. Name 8 Official Title B. Phone No. (area code R no.) Joe Parkulo HSES Manager (704) 915-4165 C. Signature D. Dale Signed 06/24/2015 EPA Form 3510-2E (8-90) Page 2 of 2 CCDENR North Carolina Department of Environment and Natural Resources Pat McCrory John E. Skvarla, III Governor Secretary December 11. 2014 Mr. Joe Parkulo, Regional HSE Manager Lubrizol Advanced Materials, Inc. 207 Telegraph Drive Gastonia, North Carolina 28056 Subject: Notice of Violation Compliance Evaluation Inspection Tracking Number: NOV-2014-PC-0270 Lubrizol Advanced Materials, Inc. NPDES Certificate of Coverage No. NCG500210 Gaston County Dear Mr. Parkulo: RECEIVEDIDENRIDWR DEC 15 2014 Water Quality n Permitting Enclosed please find a copy of the Compliance Evaluation Inspection report for the inspection conducted at the subject facility on December 3, 2014, by Ms. Marcia Allocco of this office. Thank you for your assistance during the inspection. This report is being issued as a Notice of Violation (NOV) because the inspection revealed monitoring violations for chemical oxygen demand (COD) and deficiencies with regard to the testing procedures used to monitor the effluent of the subject NPDES permit and North Carolina General Statute (G.S.) 143-215.1, as described in the Effluent Sampling and Laboratory sections of the enclosed report. Pursuant to G.S. 143-215.6A, a civil penalty of not more than twenty-five thousand dollars ($25,000.00) per violation, per day, may be assessed against any person who violates or fails to act in accordance with the terms, conditions, or requirements of any permit issued pursuant to G.S. 143-215.1. It is requested that a written response be submitted to this office by January 9, 2016, detailing your corrective actions to the violations in the enclosed report. Please address your response to the attention of your inspector, Ms. Marcia Allocco. The inspection report should be self-explanatory; however, should you have any questions, please do not hesitate to contact Ms. Allocco at (704) 235-2204 or marcia.allocco@ncdenr.gov. Vb Mr. Michael Parker, Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NCDENR Enclosures: Inspection Report cc: Wastewater Branch MSC 1617 — Central files basement Mooresville Regional Office Location: 610 East Center Ave., Suite 301 Mooresville, NC 28115 Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service: 1-877-623-6748 Internet http:l/portal.nodenr.org/wehlwq An Equal Opportunity 1 Affirmative Action Employer- 30% Recycled/10% Post Consumer paper United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 E 2 15 1 3 I NCG500210 I11 121 14/12/03 117 18 I ci 19 L S j 20I I 211 1 1 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 1 jj 1 1 i 1 1 1 1 1 i 1 1 i 1 l i I I 1--1 r 6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ----------------Reserved-------------- 67 L1.0 70U 71 L 72 LNJ 731 I 174 75 1 1 1 Lj JJ80 Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES Permit Number) 10:04AM 14/12/03 12/08/01 Lubrizol Advanced Materials 207 Telegraph Dr Exit Time/Date Permit Expiration Date Gastonia NC 280561306 11:OOAM 14/12/03 15/07/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data l/l Name, Address of Responsible Officiairritle/Phone and Fax Number Contacted James P Nelli,207 Telegraph Dr Gastonia NC 280561306/1704-865-745lf7O48657o90 No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Operations & Maintenance Records/Reports Self -Monitoring, Program Facility Site Review Effluent/Receiving Waters Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date 1 Marcia Allocco MRO 4-663-1699 Ext.2204/ Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. Page# NPDES yr/molday Inspection Type 31 NCG500210 I1 12 14/12/03 17 18 C Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) Page# Permit: NCG500210 Owner - Facility: Lubrizol Advanced Materials Inspection Date: 12/03/2014 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ ❑ application? Is the facility as described in the permit? 0 ❑ ❑ ❑ # Are there any special conditions for the permit? ❑N ❑ ❑ Is access to the plant site restricted to the general public? N ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? E ❑ ❑ ❑ Comment: The general permit was reissued on August 1, 2012. and expires on July 31, 2015. The permittee has maintained permit coverage since September 30, 1993. The last compliance evaluation inspection was conducted on January 26, 2010. Operations &. Maintenance Yes No NA NE Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑ Does the facility analyze process control parameters, for ex: MLSS, NICRT, Settleable ❑ ❑ 0 ❑ Solids, pH, DO, Sludge Judge, and other that are applicable? Comment: Non -contact cooling water. boiler blowdown, and stormwater are directed to two on -site concrete basins (operated in series) before discharge to surface waters. Process control measurements are taken before the wastewater is discharged to the unnamed tributary to South Crowders Creek via a pumping system. The approved biocide (Biosperse 261T) is used in the cooling tower systems. Flow Measurement - Effluent Yes No NA NE # Is flow meter used for reporting? ❑ 0 ❑ ❑ Is flow meter calibrated annually? ❑ ❑ ■ ❑ Is the flow meter operational? ❑ ❑ 011 (If units are separated) Does the chart recorder match the flow meter? ❑ ❑ N ❑ Comment: The Dermittee monitored the wastewater discharges on February 18th and_Auctust 14th in 2014. On the discharge monitoring reports (DMRs) prepared for each discharge event flow was estimated in units of inches. Please convert the flow reported on the DMR from inches to units of discharge volume/rate such as gallons per day. This allows the Division to compare flow estimates noted on your permit application to those notes for discharge events during compliance inspections. Effluent Sampling Yes No NA NE Is composite sampling flow proportional? ❑ ❑ 0 ❑ Is sample collected below all treatment units? 0 ❑ ❑ ❑ Is proper volume collected? 0 '❑ ❑ ❑ Is the tubing clean? ❑ ❑ 0 ❑ Page# 3 Permit NCG500210 Owner - Facitity: Lubrizol Advanced Materials Inspection Date: 12/03/2014 inspection Type: Compliance Evaluation Effluent Sampling Yes No NA NE # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees N ❑ ❑ ❑ Celsius)? Is the facility sampling performed as required by the permit (frequency, sampling type ❑ ❑ ❑ representative)? Comment: The Dermit requires Arab samDles for all samples. The 2012 permit added chemical oxvgen demand (COD) as a required monitoring parameter if water treatment and/or chemical additives are added to the system. Because the Dermittee uses an approved biocide. COD monitoring should be conducted when monitoring the wastewater effluent discharges. Effluent Pipe Yes No NA NE Is right of way to the outfall properly maintained? N ❑ ❑ ❑ Are the receiving water free of foam other than trace amounts and other debris? N ❑ ❑ ❑ If effluent (diffuser pipes are required) are they operating properly? ❑ ❑ M ❑ Comment: The permittee was not discharging at the time of the inspection. Upstream 1 Downstream Sampling Yes No NA NE Is the facility sampling performed as required by the permit (frequency, sampling type, and N ❑ ❑ ❑ sampling location)? Comment: The permittee met the temperature requirements noted in NCG500000 (<2.8 degrees C above the natural water temperature of the receiving stream) on both occasions the wastewater effluent was monitored in 2014. Laboratory Are field parameters performed by certified personnel or laboratory? Are all other parameters(excluding field parameters) performed by a certified lab? # Is the facility using a contract lab? # Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees Celsius)? Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees? Incubator (BOD) set to 20.0 degrees Celsius +/-1.0 degrees? Yes No NA NE ■ ❑ ❑ ❑ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Page# 4 Permit: NCG500210 Inspection Date: 12/03/2014 Laboratory Owner - Facility: Lubrizol Advanced Materials Inspection Type: Compliance Evaluation Yes No NA NE Comment: Prism Laboratories, Inc. (certification #402) has been contracted to provide analvtical support. The permiteee also uses an on -site laboratory to perform temperature and PH analyses. A new NIST traceable thermometer is purchased yearly and the pH meter is calibrated before use: PH buffers were within expiration dates. However, the results of the meter calibration have not been documented. Guidance was provided for temperature and PH monitoring procedures as well as an example lab benchsheet. Please ensure the PH meter is calibrated before use on the same day effluent PH monitoring is completed. Prism Laboratories, Inc. is conducting total residual chlorine (TRC) analyses but the holding time (15 minutes) and minimum detection limits (permit requires documentation that discharges are < 17 ug/L. lab PQL was noted as 0.100 mg/L) were not met. If the effluent contains chlorine please ensure the analyses meet these requirements. Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? M ❑ ❑ ❑ Is all required information readily available; complete and current? No ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? M ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? ❑ ❑ ❑ Is the chain -of -custody complete? 0 ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑M ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator ❑ ❑ M ❑ on each shift? Is the ORC visitation log available and current? ❑ ❑ 0 ❑ Is the ORC certified at grade equal to or higher than the facility classification? ❑ ❑ 0 ❑ Is the backup operator certified at one grade less or greater than the facility classification? ❑ ❑ 0 ❑ Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ M ❑ Comment: The Dermittee's records were very oraanized and well maintained. No Dermit limit violations were noted for the February 18th and August 14th 2014 discharge events. The permittee developed discharge monitoring reports (DMRs) for each sampling event. Please ensure that the DMRs note <PQL or <MDL such as <5.0 mg/L instead of <BRL to add the inspector in verifying compliance with the permit limit requirements. Page# 5 Weaver, Charles AI 57OL12/0 From: Georgoulias, Bethany Sent: Thursday, January 28, 2010 7:50 AM To: Weaver, Charles Cc: Bell, Wes; Lowther, Brian; Bennett, Bradley Subject: RE: Lubrizol Advanced Materials, Inc. (formerly Noveon, Inc.) I Talked 40 \Nos about this yesterday. 'Alp did a combined SW with NCC/88 water once before —it was sort of a creative approach that I worked with Brian Lowther on, because technically, when everything commingles, it is all wastewater. told him we could look at doing this one that way at the next renewal, but it's a ways out (2014; 1 believe). The other choice is for the facility to apply sooner for a major mod to the SW *permit (I wouldn't consider it minor). The issue seemed to be comnliance with the NCG permit they have for the wastewater discharge. It seemed tome that several permittees under that permit must have challenges trying to sample prior to commingling with stormwater. so I was wondering how often you guys get that question or have chased compliance issues with it. There is also the option of issuing an individual NCxx permit because it really is all technically a wastewater discharge; we iust run the risk of losing the Stormwater Pollution Prevention Plan requirements and monitoring parameters unless Ws coordinated with us. Anyway, ultimately it's probably up to Bradley and Tom to decide whether this should stay as is (knowing there's a oossible comnliance issue with where they currently sample the WW), or be condensed into one permit in one of our grOUns. -R n Bethany Georgoulias Environmental Engineer NCDENR I DWQ I Stormwater Permitting Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 512 N. Salisbury St, Raleigh, NC 27604 Phone: (919) 807-6372 Fax: (919) 807-6494 NEW Webslte: ^'/nnr'al nrricnr nrn loco hhnrn/mic E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. From: Weaver, Charles Sent: Thursday, January 28, 2010 7:30 AM To: Georgoulias, Bethany Subject: FW: Lubrizol Advanced Materials, Inc. (formerly Noveon, Inc.) Have a ionk at This and tell n,e )mhat you thing.'. I ❑eed to cnna4 wl?h SerPei anri/nr Tnm Ahnut it from nor side- ( HI &l From: Bell, Wes Sent: Wednesday, January 27, 2010 3:34 PM To: Weaver, Charles Subject: Lubrizol Advanced Materials, Inc. (formerly Noveon, Inc.) P irt1 A`! � �t �.� 1 ., • ,.,�- ,l �. 11" �1 �' : 1 ,� :.`f. `-1T 1� 1 rev44 . 4 1 • t ! r!1'. 1 Ilt w I , a /s t 1 6 .P' N T If 112 Charles, I recently inspected Lubrizol Advanced Materials, Inc. (NCG500210 and NC5000321 Permits) found that the noncontact cooling water (NCCC) and boiler blowdown (BB) wastewaters are comingled with the stormwater prior to discharge. The NCCC and BB are discharged Into the facility's stormdrains at separate locations throughout the facility. All stormwater and NCCC/BB are collected in an. initial concrete holding basin (221,228 gallon capacity) and is then pumped to an adjacent concrete holding basin (418,160 gallon capacity). The staff initiate a recirculation pump (that pulls from the bottom) to thoroughly mix this basin prior to collecting samples for process control to ensure the water meets appropriate limits and detect any possible leakages/spills that could have happened in the plant. This recirculation also provides some aeration to the water. An on -site lab performs these process control analyses and If all parameters are within levels, then a discharge event will occur. When this happens, they contract a certified lab (twice per year) to perform all required analyses (Wastewater and Stormwater) on the discharge. That's a quick background and now here's the point of the question... The NCCC/BP Permit requires sampling prior to comingling with stormwater; however, it's not currently feasible to collect a representative sample prior to the basins. In addition, the NCCC and BB units are located throughout the facility and it would be a quite an ordeal (economically) to attempt to pipe all these together to get an isolated sample prior to comingling with the stormwater. The individual stormwater permit (expires 6/30/14) requires more sampling parameters (BOD, COD, pH, TSS, Zn) than the NCCC Permit. Do you know of any way to address this situation besides the facility applying for an individual NPDES Permit with the inclusion of the stormwater requirements. Could the NCCC and BB limits be included In the individual stormwater permit? Thanks for any assistance you can provide with this matter. WB Wes Bell - North Carolina Dept. of Environment & Natural Resources Div. of Water Quality 610 E. Center Ave., Suite 301 Mooresville, NC 28115 Ph:704.663.1699 Fax:704.663.6040 E-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and may be disclosed to third parties. 00011 IT" 'A 74� Ala Will, 07124 . 12028 %f, v, JOE PARKULO LUBRIZOL ADVANCED MATERIALS, INC 207 TELEGRAPH DR GASTONIA NC 28056 Dear Mr. Parkulo: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Coleen H. Sullins, Director Division of Water Quality September 5, 2007 Subject: NPDES No. NCG500210 Lubrizol Advanced Material, Inc. Formerly: Noveon Gaston County In accordance with your request dated August 29, 2007, we are forwarding herewith the modified Certificate of Coverage page for the subject facility. The only change is in name. This Certificate of Coverage is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994. This permit expires in July 31, 2012 The following information is included with your permit package: • A copy of the Certificate of Coverage for your treatment facility • A copy of General Wastewater Discharge Permit NCG500000 • A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000 If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable to you, you have the right to request an individual permit by submitting an individual perntit application. Unless such demand is made, the certificate of coverage shall be final and binding. This CDC is not transferable except after notice to the Division of Water Quality. The Division may require modification or revocation and re -issuance of the CDC. Contact the Mooresville Regional Office Prior to any sale or transfer of the ne�mtrknd P��:na., to __, .,• This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Jim McKay at telephone number 919n33-5083, extension 595 or iames.mckay@ncmail net . Sincerely, cc: Central Files lZe=1 S�s NPDES General Permit Files Fayetteville Regional Office, Surface Water Protection N""o��t1,,Carolina ✓vatUMAY North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-5093 Internet: www.newatercluality.org Location: 512 N. SaasburySt. Raleigh, NC 27604 Fax (919) 733-0719 An Equal Oppodunity/AthmaMe Action Employer — 50% RscyGed/10% Post consumer Paper Customer Service 1-877-623.6748 Permit NCG500210 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY General Permit NCG500000 Certificate of Coverage NCG500210 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Fecleral Water Pollution Control Act, as ail.ended, Lubrizol Advanced Materials, Inc is hereby authorized to discharge COOLING TOWER BLOWDOWN to receiving waters designated as a ut to Crowder's Creek, a class C water, in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of the General Permit NCG 500000, as attached. This certificate of coverage shall become effective September 7, 2007. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day September 7, 2007. oleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission AUG 2 Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W. Klimek, P.E. Director Division of Water Quality SURFACE WATER PROTECTION SECTION PERMIT NAME/OWNERSHIP CHANGE FORM I. Please enter the permit number for which the change is requested. NPDES Permit (or) Certificate of Coverage INICI N I C I G 1510755�L II. Permit status prior to status change. a. Permit issued to (company name): b. Person legally responsible for permit: c. Facility name (discharge): d. Facility address: e. Facility contact person: IN -nmeS r. ryt'11t First / MI / Last A rl CL Title elearaah l7rii Pe . -It Holder Mailing Address ' City State Zip (90q) g5-r7g5I ('1V 8(dS-rlcno Phone Fax �0`1 �e,�e4rnPh tom. �ty� A dress G&40y) c� NC -;1-$4966 City State Zip Sn� �o.r�c'Kk ('i0q 1 First / MI / Last Phone III. Please provide the following for the requested change (revised permit). a. Request for change is a result of: ❑ Change in ownership of the facility 0 Name change of the facility or owner If other please exp b. Permit issued to name): c. Person legally responsible for permit: d. Facility name (discharge): e. Facility address: f. Facility contact person: L U In .�tFirs[ / MI / Last ?`tI4 t ayN&uec _ Jr, ,lorl \a�.e mAl Mai�r�Jz rmit older ling Address C3iL`T Ohin. A/C. '2-?D5�o City State Zip �10�) 965-744.51 � ame5.nkt Phone E- it Address 2t0r1 7,—\,Y40 �n 40— �—Address City State Zip �-ae. Pa>•kulo First / MI / last MC4) 915-41l05 �t�• Qxr(cy'h© �u�r,Zol-Corn Phone E- Addres Revised 7/2005 PERMIT NAME/OWNERSHIP CHANGE FORM Page 2 of 2 IV. Permit contact information: (if different from the person legally responsible for the permit) Permit contact: Address State Phone E-rnail Address V. Will the permitted facility continue to conduct the same industrial activities conducted prior to this ownership or name change? Q Yes ❑ No (please explain) VI. Required Items: THIS APPLICATION WILL BE RETURNED UNPROCESSED IF ITEMS ARE INCOMPLETE OR MISSING: ❑ This completed application is required for both name change and/or ownership change requests. ❑ Legal documentation of the transfer of ownership (such as relevant pages of a contract deed, or a bill of sale) is required for an ownership change request. Articles of incorporation are not sufficient for an ownership change. .................................................................................................... The certifications below must be completed and signed by both the permit holder prior to the change, and the new applicant in the case of an ownership change request. For a name change request, the signed Applicant's Certification is sufficient. PERMITTEE CERTIFICATION (Permit holder prior to ownership change): I, , attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. Signature Date APPLICANT CERTIFICATION: I, .7ayr,t5 �. Nel`'� attest that this application for a name/ownership change has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information is not included, this application package will be returned as incomplete. '7 Za r7 07 Signature Date .................... PLEASE SEND THE COMPLETE APPLICATION PACKAGE TO: Division of Water Quality Surface Water Protection Section 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Revised 712005 Aug.29. 2007 2:46PM N o - 0 2 5 7 P. 2 Lubrizol 207 Telegraph Drive Gastonia, NC 28056 August 29, 2007 Laurie Singleton NCDENR Groundwater Protection Re: Site Name Change Dear Ms. Singleton: As of June 4, 2007, the business known as Noveon, Inc. has changed its name to Lubrizol Advanced Materials, Inc. This is a name change only and does not involve a change in legal entity or ownership. If you have any questions concerning this report, please give Joe Parkulo a call at (704) 915-4165. Sincerely, James Nelli Plant Manager AU8.29. 2007 2:46PM N o - 0 2 5 7 P. 3 De&ware the First state PAGE 1 I, HARRIET SMITH WINDSOR, SECRETARY OF STATE OF THE STATE OF DELAWARE, DO HEREBY CERTIFY THE ATTACHED IS A TRUE AND CORRECT COPY OF THE RESTATED CERTIFICATE OF "NOVEON, XNC. ", CRAANGING ITS NAPO FROM "NOVEON, INC . " TO "LUBRI EOL ADVANCED MATERIALS, INC.", FILED IN THIS OFFICE ON THE TWENTY—FOURTH DAY OF MAYf A.D. 2007, AT 11:18 O'CLOCK A.M. .A FILED COPY OF THIS CERTIFICATE HAS BEEN FORWARDED TO THE NEW' CASTLE COUNTY RECORDER OF DEEDS. AND I DO HEREBY FURTHER CERTIFY THAT THE EFFECTIVE DATE OF THE AFORESAID RESTATED CERTIFICATE IS THE FOURTH DAY OF DUNE, A. D . 2007. 0,1 �0 4 .p 3311450 8100 Ha«iet Smith Windsor, Secretary of State AUTHENTICATION: 5703730 070612497 \4,OV-1/0 DATE: 05--24--07 Aug-29. 2007 2:46PM N o . 0 2 5 7 P- 4 State of Delaware sacretnzy of State Dtivieton or CarParadore Delivered 12:07 J! 0512412007 FrL D 11:18 AM 0512412007 SRV 070612497 - 3311450 FTLE RESTATED CERTIFICATE OF INCORPORATION OF NOVEON, INC. ..#... Noveon, Inc., a corporation organized and existing under the laws of the State of Delaware (the 'Corporation"), hereby certifies as folows: 1. The name of the Corporation is Noveon. Inc. and the name under which the Corporation was originally inoorporated is PMD Group Inc. The date of filing of Its original Certificate of Incorporation with the Secretary of State wars November 3, 2000. 2. This Restated Certificate of lncorporaftn restates and integrates and further emends the Restated Certificate of incorporation of the Corporation by changing the name of the Corporation to "Lubrizol Advanced Materials, Inc." and deleting Article EIGHTH regarding potsntial competitive opportunities. 3. The text of the Rest tad Certlficaite of Incorporation as amended or supplemented heretofore is further amended hereby to read gs herein set forth in full: FIRST: The name of the Corporation is: Lubrizol Advanced Materiels, Inc. SECOND: The address of the Corporation's registered office In the State of Delaware Is Corporation Trust Center, 1208 Orange Strset, in the City of Wilmington, County of New Castle. The name of its registered agent at such address Is The Corporation Trust Company. THIRD: The purpose of the Corporation is to engage In any lawful act or activity for which corporations may be organized under the General Corporation Law of Delaware. FOURTH The total number of shares of stock which the Corporation shall have authority to Issue Is One Thousand (1,000) shares of Common Stock, and the par value of each such share is One Cent ($0.01). FIFTH: Elections of directors need not be by ballot unless the By -Law® of the Corporation shall so provide. SIXTH; The Board of Directors of the Corporation may make By -Laws and from time to time may alter, amend or repeal By-laws. . M8. 29. 2007 2:46PM No-0257 P. 5 SEVENTH: To the fullest extent permitted by the Delaware General i Corporation Law as the same exists or may hereafter be amended, a Director of the Corporation shall not be liable to the Corpora lon or ks stockholders for I nmonatary damages for breach of fiduciary duty as a Director. 4. This Restated Certificate of Incorporation was duly adopted by written consent of the sole stockholder in accordance with the applicable provisions of Section 228, 242 and 245 of the General Corporation Lew of the State of Delaware. 5. This Restated Certificate of Incorporation shall be effective on June a, 2007. IN WITNESS WHEREOF, said Noveon, Inc. has caused this Certificate to be signed by Donald W. Bogus, Its President, this /54*day of May, 2007. NOVEON, INC. By: &n (AX 1*v- Donald W. Bogus, kesid4int To: Laurie Singleton Fax: 919 733-9919 From: Yoe Parkulo Date- 8/29/2007 Re: Name Change Documents Pages 4 Attached: CC: ❑ Urgent x For Review ❑ Please Comment ❑ Please Reply ❑ Please Recycle e�,� ±0� NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Coleen H. Sullins, Director July 23, 2007 Joe Parkulo Noveon, Inc. 207 Telegraph Drive Gastonia, NC 28056 Subject: Renewal of coverage / General Permit NCG500000 Noveon Certificate of Coverage NCG500210 Gaston County Dear Permittee: In accordance with your renewal application [received on January 29, 2007], the Division is renewing Certificate of Coverage (CoC) NCG500210 to discharge under NCG500000. This CoC is issued pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated May 9, 1994 [or as subsequently amended]. If any parts, measurement frequencies or sampling requirements contained in this General Permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. Please take notice that this Certificate of Coverage is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the certificate of coverage. Contact the Mooresville Regional Office prior to any sale or transfer of the permitted facility. Regional Office staff will assist you in documenting the transfer of this CoC. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning the requirements of the General Permit, please contact Jim McKay (919 733-5083, extension 595 or james.mckav@ncmail.netl. Sincerely, Zoe, -P5 �L � for Coleen H. Sullins cc: Central Files Mooresville Regional Office / Surface Water Protection NPDES file 1617 Mail Service Center, Raleigh, North Carolina 27699.1617 One 512 North Salisbury Street, Raleigh, North Carolina 27604 N0`Carolina Phone: 919 733-5083 / FAX 919 733-0719 / Internet: www.newaterquality.org �Nn //� An Equal Opportunity/AflinnativeAction Employer -50%Recycled/10%Post Consumer Paper ;Va �ural STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NCG500000 CERTIFICATE OF COVERAGE NCG500210 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Noveon, Inc. is hereby authorized to discharge from a facility located at Noveon 207 Telegraph Drive Gastonia Gaston County to receiving waters designated as an unnamed tributary to Crowders Creek in subbasin 30837 of the Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This certificate of coverage shall become effective August 1, 2007. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 23, 2007. for Coleen H. Sullins, Director Division of Water Quality By Authority of the Environmental Management Commission SOC PRIORITY PROJECT: Yes No x If Yes, SOC No. To: Permits and Engineering Unit Water Quality Section Attention: Charles Weaver Date: April 26, 2007 NPDES STAFF REPORT AND County: Gaston MRO# 07-13 Permit No. NCG5500210 PART I - GENERAL INFORMATION 2. 3. 4. 5. 31 Q Facility and Address: Noveon, Inc., Formerly B.F. Goodrich 207 Telegraph Drive Gastonia, North Carolina 28056 Date of Investigation: April 19, 2007 Report Prepared By: Samar Bou-Ghazale, Env. Engineer I APR 2 6 2007 Persons Contacted and Telephone Number: Mr. Joe Parkulo, Tel # (704) 865-7451. Directions to Site: From the intersection of U.S. Highway 321 and Telegraph Drive, travel east on Telegraph Drive approximately 0.1 mile to facility on the right. Discharge Point(s). List for all discharge points: Latitude:35°12'00" Longitude:80°12'25" Attach a U.S.G.S. map extract and indicate treatment facility site and discharge point on map. U.S.G.S. Quad No.: G 14 NW U.S.G.S. Name: Gastonia South, N.C. Site size and expansion are consistent with application? Adequate land available for expansion if necessary. Topography (relationship to flood plain included): Facility is not located in a flood plain. Slopes range from 5 to 12%. 9. Location of nearest dwelling: The nearest dwelling is approximately 200 feet from the discharge location. 10. Receiving stream or affected surface waters: U.T. to Crowders Creek. a. Classification: C b. River Basin and Subbasin No.: Catawba River Basin 03-08-37 C. Describe receiving stream features and pertinent downstream uses: Little flow was observed in the receiving stream. No detrimental effects were observed as a result of this discharge. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: Flow is dependent on the amount of usage of the cooling towers. b. What is the current permitted capacity of the wastewater treatment facility? N/A C. Actual treatment capacity of the current facility (current design capacity)? N/A d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two years: N/A e. Please provide a description of existing or substantially constructed wastewater treatment facilities: The wastewater treatment consists of two concrete basins piped in series. The first basin has a capacity of 221,228 gallons. The second basin has a capacity of 418,160 gallons. Flow enters the first basin and is pumped to the second basin after a visual observation of the water content. Wastewater is discharged from basin two after recording pH and temperature. f. Please provide a description of proposed wastewater treatment facilities: N/A g. Possible toxic impacts to surface waters: Biocide is used at the facilty. h. Pretreatment Program (POTWs only): N/A 2. Sludge Handling and Disposal Scheme: N/A 3. Treatment plant classification (attach completed rating sheet): no rating 4. SIC Code(s): 2821, 2899 Primary: 14 Secondary: PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grant Funds or are any public monies involved (municipals only)? N/A 2. Special monitoring or limitations (including toxicity) requests: N/A 3. Important SOC, JOC or Compliance Schedule dates: (please indicate): N/A 4. Air Quality and/or Groundwater concerns or hazardous materials utilized at this facility that may impact water quality, air quality, or groundwater: No AQ or GW concerns nor are hazardous materials utilized at this facility. PART IV - EVALUATION AND RECOMMENDATIONS The applicant has requested permit renewal to continue the discharge of non -contact cooling water containing biocide additives. A review of the self -monitoring data for the past two years did not reveal violations of the effluent limitations. Pending review and approval by P&E and the Aquatic Toxicology Group, it is recommended that the permit be reissued. �4w'-.7 . /"C'� t7 Signature of Report repay r Water Quality Regional Supervisor Date --41`1 1 V1' 1 11" 11V 1LGt-MM 1 1V1L,1V i Ur 11H 1 UKP LOGICAL SURVEY RALEIGH, N L/NCOLNTON 18 Ml. 478mm-E. :1 930000 FEET. (S. C.) 480 1 12'30" 482 2.5 M1. TO 1NT. 1. fG. _-�--� W/' ' f Drive-ins- l -J ii 1 I' \ \ i The�terf f t I' Scher` •' �C i �>��,i �- ., � ''� i`'`\ +1 � •' i ---1�I �\ +I �-� -� �TJ✓� 1 `�; _1, �', �-- �•Ce •� ssr'� ,/.� R _ •�- i ,1 017 ��1 1' ' � {� ` \�� l li it � '.�.• � •`\I x � 1� � � ��_ 1131 t , � f I r i i +,/1!_ - 1 _".'` _ I`�11 ,• ,I{!f 4.. ! il`1:� - / ,\�-_ \ '\ f , l -`--� ���.1 I,1 + "�Ir! +I�..', , ,f. I _f`�O ' 1 •�--- lip �/ %/�� " � `� �: .+ � - �/rl �,��--•��- / , / jt •. , , �C5�1' 'i / �� \ - � � �' 1 I __ ' ` � l i � I' of �_:. \ 1, ! /! � OQ' . i ,' i. \ / - ' •- / ' , /(0 ['�.i%, � ) � .+ ''! ��•-- 7Gt) ,�� '' \, i �� I WOOF r 1f � �- , , ` �Q ti ./`.. i 05 \/� J. �\,� l` �./�'- (i(+`+`r���—`�_�i� -/ /` tj 1/� f '-\ _, �,1 •� ) P. /S I �,� �} �4�/V i'l \,��� � /� � 4 //' \ �~ /4 \` ,',Park ,l 1134 Huss `gti WT \! rl .. ��. � `�\'_• _... ,-_._. \ � ' �t�' 1 '!� ��` - i1 �{i '` o �- r- i i \ 1�1•. �! 7-ll ,'_.' it I Iy. 'l - ."<-.j .'�` � � _ • � _.i':• rj �! 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If• • 1;.\._ V�I \ . t `1� � C` r�'l_ i r ` =ji •^•-d / �` � �\J - 'r� \ice \\ � � � ( �\l •. ` • �\ .`I �. ,i ,� \ 1 \. \\ ` �\/ '' / ,_/t 01ney GGh VI (�1 \ , , ` �5�-_ �= � _ �,�, } l ` Asa_ 1�•, � �i :. _� ! it 1\� Sy \ �� I �. / \`� �` --� % / ��✓ . �\ \ ��, \ \ \ i �.- 7 , o� I 2412 1 \ 1 `) 1 1\ 11 DSO ,f,' 1 y) 11 _�_ •_\ `. ��/yl� ���� �63C ' f! { L/I // �� =1 -i _ • S ; l I��?rti- lv, I 11 C Y-.`ate' �- ' I� • i `. / ; �r `� ^� y./ / '` • ` \ -,( •' - __ \` • �. 11 : r / • ' .mow^ -��' / r`' _ ' \ rj/�`\ _•�� 1 •' 1 Jt //.l \ {{ ( "' �•` ,T '. 1 �j/II,750 NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director NOTICE OF RENEWAL INTENT Application for renewal of existing coverage under General Permit NCG500000 Existing Certificate of Coverage (CoC): NCG500 a 10 (Please print or type) 1) Mailing address' of facility owner/operator. Company Name `MOVee� Tnc. Owner Name NoVecni Tyne — Street Address D-011 'T2te3rroh 'J�r%Je City GG, 'otn i a` State AID- ZIP Code 2.8OS Telephone Number rl 04 S 6 5- 11 LI5 l Fax: f7Doi %5 " r7 O% O Email address \Oe-. Oorltut o © nnJeo.1. Coin ' Address to which all permit correspondence should be mailed 2) Location of facility producing discharge: Facility Name Facility Contact Street Address City County ��a o n -key-aph Dr. l7 c S ro r ti State ZIP Code 7 g0 56 Telephone Number n04 g6 5 - n y s ( Fax: '701 T45-70fo Email address \be • �(Lt%u10 lE/ 110deotn•Coyn 3) Description of Discharge: a) Is the discharge directly to the receiving stream? C"Yes ❑ No (If no, submit a site map with the pathway to the potential receiving waters clearly marked. This includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only viable means of discharge.) b) Number of discharge outfalls (ditches, pipes, channels, etc. that convey wastewater from the property): c) What type of wastewater is discharged? Indicate which discharge points, if more than one. N'Non-contact cooling water Outfall(s) #: 9 Boiler Blowdown Outfall (a) #: O O 2 Page 1 of 3 NCG500000 renewal application [Cooling Tower Blowdown Outfall (s) #: 6 02 E/Condensate Outfall (s) #: 0 02 ❑ Other Outfall (s) #: (Please describe "Other") d) Volume of discharge per each discharge point (in GPD): #001: O #002: 3 00. #003: O #004 O 4) Please check the type of chemical [s] added to the wastewater for treatment, per each separate discharge Point (if applicable, use separate sheet): ❑ Chlorine N"Biocides ❑ Corrosion inhibitors ❑ Algaecide ❑ Other ❑ None 5) If any box in item (4) above [other than None] was checked, a completed Biocide 101 Form and manufacturers' information on the additive must be submitted to the following address for approval: NC DENR / DWQ / Environmental Sciences Section Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, NC 27699-1621 6) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds, settling ponds, etc.)? RfYes ❑ No (If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with submittal package. Existing treatment facilities should be described in detail. ) 7) Discharge Frequency: a) The discharge is: ❑ Continuous intermittent ❑ Seasonal* i) If the discharge is intermittent, describe when the discharge will occur: ii) *Check the month(s) the discharge occurs: Plan O'Feb 9t1ar. 0"Apr 9-61ay [gdun 2 ul FJ`Aug. S Sept. act. P-Nov. 0bec. b) How many days per week is there a discharge? 0 Please check the days discharge occurs: ❑ Sat. ❑ Sun. d� t ,e CJ�Ion, Ca'ue. t�Ve.dEa'Thu. 24Yi. 8) Receiving stream[s]: a) To what body or bodies of water (creek, stream, river, lake, etc.) does the facility discharge wastewater? If the site discharges wastewater to a separate storm sewer system (4S), name the operator of the 48 (e.g. City of Raleigh). U h nA MNI2 r t� �yy Ary Ccar A n c Creek b) Stream Classification: C Page 2 of 3 NCG500000 renewal application Additional Application Requirements: The following information must be included in triplicate [original + 2 copies) with this application or it will be returned as incomplete. ➢ Site map. If the discharge is not directly to a stream, the pathway to the receiving stream must be clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. ➢ Authorization for representatives. If this application will be submitted by a consulting engineer (or engineering firm), include documentation from the Permittee showing that the consultant submitting the application has been designated an Authorized Representative of the applicant. Certification I certify that I am familiar with the information contained in this application and that to the best of my knowledge and belief such information is true, complete, and accurate. Printed Name of Person Signing: J to rn 2 5 4- 1 i Title: 'P` G Y\-V I" O' V10.G F r (Signature of Applicant) North Carolina General Statute 143-215.6 b U) provides that: (Date Signed) Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) This Notice of Renewal Intent does NOT require a separate fee. The permitted facility already pays an annual fee for coverage under NCG500000. Mail the original and two copies of the entire package to: Mr. Charles H. Weaver NC DENR / DWQ / NPDES 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Page 3 of 3 Noveon, Inc. 207 Telegraph Drive Gastonia, NC 28056 (704) 865-7451 Stormwater Site Flows As shown on Figure 2, there are four watersheds at this site. Watershed 1: There are no production, shipping, receiving, or loading activities occurring in this watershed. Watershed 1 includes non -contact cooling water from the Acrylic Polymer Plant cooling tower overflow and a small. amount of stormwater from the Acrylic Polymer Plant production area. In order to direct the flow from this watershed to the spill control basin, additional piping was added in this area in 1996. As a result of the piping change, this watershed drains through Outfall 02 at the discharge of the spill control basin. Watershed 2: The majority of the production, shipping, receiving, and loading activities occur within this watershed. The Acrylic Polymer Plant, the Latex Compounding Plant, and the SBR Plant are included in this watershed. This watershed drains through Outfall 02 at the discharge of the spill control basin. Watershed 3: The only activity occurring in this watershed is the "bone yard" storage area. The bone yard consists of scrap metal, scrap equipment and other miscellaneous items. This watershed drains through Outfall 03, a small, channelized discharge point. Watershed 4: There are no production, shipping, receiving or loading activities occurring in this watershed. Stormwater runoff from Watershed 4 does not have a central discharge point. All industrial activity at the Noveon Gastonia site is contained in watershed 1 or watershed 2. All stormwater from these two areas drains to the stormwater basins before being discharged to surface waters. Stormwater retention basins consist of two concrete basins piped in series. Stormwater from watershed 1 and 2 combine to enter the west basin which has a capacity of 221,228 gallons. If the west basin fills, it will automatically overflow to the east basin which has a capacity of 418,160 gallons. When the west basin fills, it will overflow to the stream running through Noveon property. Under normal operating conditions, all stormwater enters the west basin and is pumped to the east basin after operators perform visual observation of the water. When the east basin level reaches about half full, a visual observation is recorded along with the pH and temperature and the water is discharged to the stream exiting the property. This stream is a tributary to Crowders Creek. Retention times vary depending on rainfall but the average retention is several days. During dry periods, retention time may exceed one week. Storm Water Basin (Vilest) Capacity Bottom Width 35 feet Bottom Length 26 feet Depth 10 feet Wall Sloe 0.5 rise/run Length of Basin Wall 22.4 feet Basin Volume 272,290 gals Densit 22.5C 8.35 lb/gal Equivalent Liquid Head 120.0 in WC Level Xmtr Ph sical Offset 0.0 in Level Xmtr Zero Offset 0.0 in WC Level Xmtr Span 120.0 in WC Level Xmtr 0% Readinq 0 gals Level Xmtr 100% Reading 272,290 gals Level Dis la 0% Reading 0 qals Level Display 100% Readin 272,290 qals Hi Alarm 90% 245,061 gals HiHI Alarm 95% 258,676 gals Storm Water Basin (East) Capacity Bottom Width 35 feet Bottom Length 56 feet Depth 10 feet Wall Sloe 0.5 rise/run Length of Basin Wall 22.4 feet Basin Volume 418,160 gals Density 22.5C 8.35 lb/al Equivalent Liquid Head 120.0 in WC Level Xmtr Physical Offset 0.0 in Level Xmtr Zero Offset 0.0 in WC Level Xmtr Span. - 120.0 in WC Level Xmtr 0% Readiriq 0 gals Level Xmtr 100% Reading 418 160gals* Level Display 0% Reading 0 gals Level Dis ' la 100% Readin 418160 qals Hi Alarm 90% 376,344 gals HiHI Alarm 95% 397,252 als Storm Water Basin (west) Capacity Depth ft Air Space (linear feet down wall) Volume (Gals Ibs 0.0 22.4 0 0 0.5 21.2 3,754 31 329 1.0 20.1 8,244 68,792 1.5 19.0 13,518 112 809 2.0 17.9 19,649 163,803 2.5 16.8 26,626 222193 3.0 15.7 34,560 288,402 3.5 14.5 43 481 362 852 4.0 13.41 53,441 445,963 4.5 12.3 64,488 538156 5.0 11.2 76 675 639,854 5.5 10.1 90,051 751,477 6.0 8.9 104,667 873,447 6.5 7.8 120 574 1,006,186 7.0 6.7 137 821 1,150114 7.5 5.6 156,459 1,3051653 8.0 4.5 176 540 1 473,225 8.5 3.4 198 113 1 653,250 9.0 2.2 221228 1846150 9.5 1.1 245,937 2,052,347 10.01 0.0 272,290 2,272,262 Storm Water Basin (East) Capacity Depth ft Air Space (linear feet down wall) Volume (Gals) Obs 0.0 22.4 0 0 0.5 21.2 7,850 65 507 1.0 20.1 16,771 139,956 1.5 19.0 26,815 223 769 2.0 17.9 38,031 317,368 2.5 16.8 50 470 421,172 3.0 15.7 64,183. 5351605 3.5 14.5 791219 661,086 4.0 13.4 _95 631 . 798,038 4.5 12.3 1'13 467 946 882 5.0 11.2 132,719, 1. 108 Q.40 5.5 10..1 153,617 1,281,932 6.+0 8.9 176,031 1,468,980 6.5 7.8. ; 20.0 073 11669,605 7. o 6.7 225,791 ' 1 884 229 7.5 5.6 253 238' .2 113 274 8.0 . 4.5 282,464 -2 357 '159 8.5 3.4 313518 2616308 9.0 2.2 346 452 2 891 141 9.5 - 1.1 . _ 381,316 -3,182,079 10.0 0.0 418,1601 3,489,545 Bottom of inlet pipe Top of inlet pipe Dverflow to East Basin To Wastewater Plant East Basin #2 Stormwater Overflow or Pumped to Creek Noveon.Inc. Gastonia, NC STORMWATER FLOW DIAGRAM Incoming Stormwater VS Wes:Bosin #1 Valve 4 Valve 3 Valve 1 Valve 2 Inside Sump [wide sump Sump Valve 6 [wide sump Stormwater Discharge Procedure 1. For Quick Transfer — Open valves 1 & 2 and allow the basins to equalize. Pump may be used to assist by opening valve #3 to 40% mark and valve #5 full open. 2. Make sure that valve 6 is fully closed to prevent from pumping stormwater to the creek. 3. On control panel press the pump start button, if it does not start, try the other pump start button. ASHLANDe Ashland Water Technologies Stan Mauldin Senior Account Executive January 22, 2007 Mr. Joe Parkulo NOVEON 207 Telegraph Road Gastonia, NC 28056 Subject: Biocide Worksheets Division of Ashland Inc. 3930 Glenwood Drive, Charlotte, NC 28208 USA Office: 704.391.5932 Fax:704.391.5934 Cell: 704-905-2399 gsmauldin@ashland.com www.ashland.com Joe, Please find attached the information regarding the Biocide Worksheet Form 101 for Biosperse 261T that is used in the cooling towers at Noveon. Outlined below are some of the parameters used in these calculations. • Bleed off from the SBR Tower of - 3,500 gallons a day and the bleed off from the Acrylic Tower of 3,000 gallons a day. • The maximum dosage of Biosperse 261 T to the Towers is 4 pounds per day. This equates to 1,680 grams a day using 92.5 % active BCDMH. • The total basin volume is 0.740 gallons, 272,290 gallons in the west basin and 0.418,160 gallons in the west basin • Biosperse 261 T half life of 1 hour (0.0417 days) • The Environmental profile sheet for Biosperse 261 T. • pH of the basin water discharge is - 7.5. This provides Noveon with the information used for the attached worksheets. Should you have additional questions or comments, please feel free to give me a call at (704) 905-2399. Cordially, ASHLAND WATER TECHNOLOGIES Drew Industrial Division Stan Mauldin Senior Account Executive Cc: Durwood McDaniel, John Dudek Drew Business Groups State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Alan W. Klimek, P.E. Director July 26, 2002 JOE PARKULO NOVEON INCORPORATED 207 TELEGRAPH DR GASTONIA, NC 28056 is is NC ENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: Reissue - NPDES Wastewater Discharge Permit Noveon Incorporated COC Number NCG500210 Gaston County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG500000, the Division of Water Quality (DWQ) is forwarding herewith the reissued wastewater general permit Certificate of Coverage (COC). This COC is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated May 9,1994 (or as subsquently amended). The following information is included with your permit package: * A copy of the Certificate of Coverage for your treatment facility * A copy of General Wastewater Discharge Permit NCG500000 * A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000 Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 578 Sincerely, for Alan W. Klimek, P.E. cc: Central Files Stormwater &. General Permits Unit Files Mooresville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycles!/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE No. NCG500210 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, is hereby authorized to discharge NOVEON INCORPORATED COOLING TOWER SLOWDOWN water or similar wastewater from a facility located at NOVEON INCORPORATED 207 TELEGRAPH DRIVE GASTONIA GASTON COUNTY to receiving waters designated as a ut to Crowder's Creek, a class C water, in the Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I,11,11I, and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective August 1, 2002. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day July 26, 2002. for Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director Joe Parkulo BF Goodrich 207 Telegraph Drive Gastonia, NC 28056 Dear Permittee: IT IDEHNR July 24, 1997 Subject: Certificate of Coverage No. NCG500210 Renewal of General Permit Textile Specialty Polymers Division, Textile Coatings Gaston County In accordance with your application for renewal of the subject Certificate of Coverage, the Division is forwarding the enclosed General Permit. This renewal is valid until July 31, 2002. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. The Certificate of Coverage for your facility is not transferable except after notice to the Division. Use the enclosed Permit Name/Ownership Change form to notify the Division if you sell or otherwise transfer ownership of the subject facility. The Division may require modification or revocation and reissuance of the Certificate of Coverage. If your facility ceases discharge of wastewater before the expiration date of this permit, contact the Regional Office listed below at (704) 663-1699. Once discharge from your facility has ceased, this permit may be rescinded. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact the NPDES Group at the address below. Sincerely, A. Preston Howard, cc: Central Files Mooresville Regional Office NPDES File Facility Assessment Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 (919) 733-5083 FAX (919) 733-0719 p&e@dem.ehnr.state.nc.us An Equal Opportunity Affirmative Action Employer 50% recycled / 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE NO. NCG500210 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH HYDROELECTRIC OPERATIONS, AND SIIvIILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, BF Goodrich is hereby authorized to discharge cooling tower blowdown and other similar wastewaters from a facility located at Textile Specialty Polymers Division, Textile Coatings 207 Telegraph Drive Gastonia Gaston County to receiving waters designated as subbasin 30837 in the Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective August 1,1997. This certificate of coverage shall remain in effect for the duration of the General Permit. Signed this day July 24,1997. A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission Letter to B. EDGAR LONGSTREET April 15, 1997 NCG500210 INVOICE FOR RENEWAL OF NPDES PERMIT AM ! 2( Check here if you do NOT wish to renew this permit. f qoo , Please return this page along with a letter documenting your reasons for not requesting renewal to: Mr. Charles H. Weaver, Jr. v rn Division of Water Quality/WQ Section a Mo NPDES Group Post Office Box 29535 i `n=7- Raleigh, North Carolina 27626-0535 O° morn -a 3 n:rm n3m Check here if you wish to renew this permit. Please verify that the following information is documented accurately: w r r Mailing Address B. EDGAR LONGSTREET BF GOODRICH 207 TELEGRAPH DRIVE GASTONIA , NC 28056 Phone number: (704) 865-7451 Fax number: 70Y SS7o5— 9(9/ i e-mail address: Facility Location B. EDGAR LONGSTREET BF GOODRICH 207 TELEGRAPH DRIVE GASTONIA,NC 28056 No revision required. Revision required. (Please specify below.) -,7t%Q ` Q2&'.d 0 9 F GOCAVkCAn Aori TekPQMPk belie AjL -.1656 No revision required. Revision required. (Please specify below.) She. i�al-kta,�.e Please return this page with your letter requesting renewal, and $400 fee (payable to NCDEHNR) to: Mr. Charles H. Weaver, Jr. Division of Water Quality/WQ Section NPDES Group Post Office Box 29535 Raleigh, North Carolina 27626-0535 Signature of applicant or authorized representative Date i BFGoodrich Specialty Chemicals Textile Specialty Polymers Division Textile Coatings 207 Telegraph Dr. Gastonia, NC 28056 Tel. (704) 865-7451 Fax (704) 865-4919 April 26, 1997 Mr. Charles H. Weaver, Jr. Division of Water QualRyNVQ Section NPDES Group P.O. Box 29535 Raleigh, NC 27626-0535 Dear Mr. Weaver. Please find enclosed a check for $400 and the completed renewal form for our permit #NCG500210. If you have any questions, please give me a call. Sincerely, Cr/�E>hti Jae Parkulo Health, Safety & Environmental Manager State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Mr. B. Edgar Longstreet, Jr. BF Goodrich 207 Telegraph Dr. Gastonia, NC 28056 Dear Mr. Longstreet: Oki �EHNR December 9, 1994 Subject: NPDES No. NCG500210 BF Goodrich formerly: Colloids, Inc. Gaston County In accordance with your request dated October 21, 1994, we are forwarding herewith " the modified Certificate of Coverage page for the subject facility. The only change is in name and ownership. This Certificate of Coverage is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983. This permit expires in July, 1997. You will be notified 9 months prior to that date about renewal of the permit. This is the only update that will be necessary. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits required by the Division of Environmental Management or permits required by Land Resources, Coastal Area Management Act or any other Federal or Loca permit that may be required. If you have any questions concerning this permit, Susan Robson at telephone number 919/733-5083, onglnae 911gyned By David A Goodrich A. Preston Howard, Jr., P.E. cc: Mr. Jim Patrick, EPA Mooresville Regional Office Compliance -Jeanne Phillips, ISB Central Files which may be the Division of I governmental please contact P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE No. NCG5002I0 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, BF Goodrich is hereby authorized to continue operation of a treatment system for the generation of non -contact cooling water with the discharge of treated wastewater from a facility located at Performance Resins and Emulsions, Textile Coatings Telegraph Drive Gastonia Gaston County to receiving waters designated as an unnamed tributary to Crowders Creek in the Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective December 9, 1994 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day December 9, 1994 • - Original Signed By David A. Goodrich A. Preston Howard, Jr., P.E.,Director Division of Environmental Management By Authority of the Environmental Management Commission To: Permits and Engineering Unit Water Quality Section Date: May 17, 1991 NPDES STAFF REPORT AND RECOMMENDATIONS County: Gaston 11 NPDES P rmit No.: ;;C00=9A:ZA Dow V"J ^ NS F (000v2«�{ . 91-1001 PC& S'®0 Z L0 _ _ob PART I - GENERAL INFORMATION n�c� 1. Facility and Address: Colloids, Inc. MA'1 2 G 1991 Walsh Division 207 Telegraph Drive 7E;'HINIGAL WPURI BRANCH Gastonia, N. C. 28056 2. Date of Investigation: 5/9/91 3. Report Prepared By: Allen Hardy, Environmental Engineer I. 4. Person Contacted and Telephone Number: Warren Jones, Operations Manager, (704) 865-7451; Hans Hansen, Plant Manager, (704) 854-7451. 5. Directions to Site: From the intersection of U.S. Highway 321 and Telegraph Drive, travel east on Telegraph Drive approximately 0.1 mile. Walsh Chemical Company will be on the right. 6. Discharge Point(s), List for all discharge Points: - 001 902 Latitude: 35�-12' 00" 35 12' 06" Longitude: 810 12' 25 810 12' 26" Attach a USGS Map Extract and indicate treatment plant site and discharge point on map. USGS Quad No.: G14NW 7. Size (land available for expansion and upgrading): There appeared to be adequate land available for expansion and upgrading. 8. Topography (relationship to flood plain included): The site contained gently rolling terrain with slopes of 5-12%. The site did not appear to be in the flood plain. 9. Location of Nearest Dwelling: The nearest dwelling was approximately 150-200 feet from the discharge location. 10. Receiving Stream or Affected Surface.Waters: UT to Crowders Creek. PLOTTED Page Two a. Classification: C b. River Basin and Subbasin No.: Catawba 03-08-37 C. Describe receiving stream features and pertinent downstream uses: The discharges appeared to be the headwaters of the receiving stream. There was very little flow in the receiving stream, possibly zero flow (7Q10=0) conditions. There are several discharges into the receiving stream - NC0005231 (Homelite-Gastonia), NC0059366 (Kenneth Balsom Residence), NC0032794 (Petty Machine), and NC0063835 (A.B. Carter, Inc.). PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Type of Wastewater: 0% Domestic 100% Industrial a. Volume of Wastewater: MGD (Design Capacity) b. Types and quantities of industrial wastewater: N/A. C. Prevalent toxic constituents in wastewater: Biocides are used in the cooling towers. The type of biocides used were submitted with the application. d. Pretreatment Program (POTWs only): N/A. Flow is dependent on the amount of usage of the cooling towers. Since flow is not required to be monitored, an average is not available from the self -monitoring data. 2. Production Rates (industrial discharges only) in Pounds: N/A. 3. Description of Industrial Process (for industries only) and Applicable CFR Part and Subpart: CFR Part 414 Organic Chemicals. 4. Type of Treatment (specify whether proposed or existing): Effluent from discharge 001 empties into a small holding pond prior to discharging to the receiving stream. Pipe 002 discharges directly into the receiving stream. 5. Sludge Handling and Disposal Scheme: N/A. 6. Treatment Plant Classification: Less than 5 points; no rating (include rating sheet). N/A. 7. SIC Code(s): 2821, 2822, 2899 Wastewater Code(s): Primary: 14 Secondary: Page Three PART III - OTHER PERTINENT INFORMATION , 1. Is this facility being constructed with Construction Grants Funds (municipals only)? No. 2. Special monitoring requests: No. 3.. Additional effluent limits requests: No. 4. Air Quality and/or Groundwater concerns or hazardous waste utilized at this facility that may impact water quality, air quality or groundwater? No air quality concerns are expected from the discharges. Groundwater quality may be effected from an unlined holding pond which receives a non - contact cooling water that has biocide additives. No hazardous waste is utilized in the process for the NPDES discharges. 5. Other: No PART IV - EVALUATION AND RECOMMENDATIONS The applicant, Walsh Division - Colloids, Inc., has requested renewal of their permit which allows them to discharge non -contact cooling water containing biocide additives. A review of the self -monitoring data from 4/90 through 3/91 reveals no violations of the effluent limitations. The facility plans to connect to an area wide sewer (Gastonia-Crowders Creek WWTP NC0074268) as soon as possible. It is recommended that the permit be renewed. W s i I Signature of Report "arer Date Water Quality egional Supervisor Date 2fP?.; � � (,� � —1 `' '�� �. t � � rig/ i f � \� �I� _L. �� n � Ii't�l��J �1�.� � j✓�/�� v � ��� Aso � r• ��• 1 �`W �� OVA � �.��-% i��� i�—ill>.y/�f l/� �; i ��..��t..� �� C �~� �``IS -- �� • � C?��� � �' �. i%ram ( �/ acr�'1 � ...� iOWO(i,I s// a �, ��,� �' �N coo 4 8 7- 4 ycl,IT .. 1 1 I � 69J i l _ - AV] P 1\ F V ./ AN*Mt Ch f ^. (lo((dcr, 54 of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director Mr. B. Edgar Longstreet, Jr. BF Goodrich 207 Telegraph Dr. Gastonia, NC 28056 Dear Mr. Longstreet: December 9, 1994 Subject: NPDES No. NCG500210 BF Goodrich formerly: Colloids, Inc. Gaston County In accordance with your request dated October 21, 1994, we are forwarding herewith the modified Certificate of Coverage page for the subject facility. The only change is in name and ownership. This Certificate of Coverage is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983. This permit expires in July, 1997. You will be notified 9 months prior to that date about renewal of the permit. This is the only update that will be necessary. If. any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Division of Environmental Management may require modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Susan Robson at telephone number 91-9/733-5083. S'ncerely, A. Preston Howar , Jr., P.E. cc: Mr. Jim Patrick, EPA Mooresville Regional Office Compliance -Jeanne Phillips, ISB Central Files P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER SLOWDOWN, CONDENSATE AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, BF Goodrich is hereby authorized to continue operation of a treatment system for the generation of non -contact cooling water with the discharge of treated wastewater from a facility located at Performance Resins and Emulsions, Textile Coatings Telegraph Drive Gastonia Gaston County to receiving waters designated as an unnamed tributary to Crowders Creek in the Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective December 9, 1994 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day December 9, 1994 < Preston Howard, Jr., P.E.Airector Division of Environmental Manazement By Authority of the Environmental Management Commission Gi}4aw COM State of North Carolina Department of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 2761l James G. Martin, Govemor Augnsr. 77, 1gRR R. Paul Wilms S. Thomas Rhodes, Secretary Director t1r.. Ji.m Dickson Walsh Chemical. Corporation 207 Telegraph Drive Gastonia, N.C. 291.15-0950 Dear Mr', Di.rkson: O3-D8-37 SubjecL: NPI)EIS PP.rmi1 Sn. N0004gF24 I1'al:h Chamir.al C.>rltnrnf'.nn GaA Pall (:nitlil\' uT Cxo W DF—" eweev - The D.t0rion of Gm;ironmrtntal '!allagrmcrt rnrPi.v",1 yo+ ;f E,r -11r: of <nlc.fal I 001 frnn, NPDi ; Per.mi.t No. NC(10:.g824. Sirtr,.r H1I.; anti +.I w.ls fo. linp-cont:a C't: (:noli.ng tdat P. 1' for all, g,i.r is nit the 1!ivis.i.on lierr•.by dolcves o111J,1.1. 001. from Li,,: W.'llsil Chomi'::;l ',r,rl,....:'ll:ion ^;l'�'::',S Pr•rmi+. No. NC00!�9824. All other terms and rond.itis,ns of (ho.Itr.rml rr.n: li in fnl" nfr r.i.. If you have. ,Illy goestAons concerning I:Iris ma(.t.rr, I>inar :la<:I `I'. Arl.Inn' 1'touh+�rry :It glq/733-5083. C .i11r. rn�Iv, R. Paid ldi.lnls cq; Central h.i:I.P.9 Technicnl Services Brarlrl, Mr. .John (:nnlpboll. Mr. ii.m Palu'i.c:k, P.PA Compliance Moor.esvil.le RPgi.onal Office � 0i C oaz- is s-l:lL ac;;vc -V w 0 P.O. Box 27657. Raleigh. Norrh Caohnx :76147687 Telephone 919-733.701i An Equal Op; ,rtunip' A6mnzdve Action Employer C> 14 O(A) State of North Carolina Department of Natural Resources and Community Development Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor R. Paul Wilms S. Thomas Rhodes, Secretary October 21, 1986 Director Mr. Wes Lybrand Walsh Chemical Corporation 207 Telegraph Drive Gastonia, NC 28054 Dear Mr. Lybrand: 63-08- 31 Subject: NPDES Permit Application NPDES Permit No. NCO049824 Walsh Chemical Corporation Gaston County /a kl:r Gro W V fRS In accordance with your request for application withdrawal received on September 26, 1986, the Division of Environmental Management is returning your application for the proposed process wastewater outfall (004) with no further action taken. A copy of the application is being retained in our Central Files for future reference. The application for renewal of the existing permit is being processing by our staff. Should you wish at some future time to discharge to the surface waters of the State, you must submit a new application and receive a NPDES permit prior to establishing the discharge. If you have any questions, please call Mr. Jule Shanklin at telephone number 919/733-5083. Sincerely, ORIGINAL SIGNED BY ARTHUR MOUBERRY Arthur Mouberry, P.E. Supervisor Permits and Engineering Unit cc: Mr. Jim Patrick, EPA Mooresville Regional Supervisor Ms. Meg Kerr Mr. Jule Shanklin Attachment Pollution Prewntion Pays P.O. Box 27697, Rako, North carotin 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirtnative Action Emplom Facility Name: 00_ SM WASTE L//OAD ALLOCATION Engineer f Date Rec. Date &1-2,Y-Jg6. Existing Proposed O Permit No..: I p Ne- o!� 49 p Z 4t Pipe %.: y l County: Gets rl Design Capacity (MGD) : 0' 0 0 a/� Industrial of Flow) : 100 Domestic (6 of Flow) : U /(% Receiving Stream: (,t TC ra Vgae_4.o t.�.0 ICClass: G Sub -Basin: D 3 O g 3 -7 Reference USGS Quad: L�^^ (j NW ( Please attach) Requestor : G S u Cre4c,4 Regional Office 0 G-A$414ea S0(- (Guideline limitations, if applicable, are to be listed on the back of this form.) Design Temp.: Drainage Area (mi2): (9,(0 Avg. Streamflow (cfs): Q ,( ;> 7Q10 (cfs) /) Winter 7Q10 (cfs) 6 30Q2 (cfs) d Location of D.O. minimum (miles below outfall): Slope (fpm) Velocity (fps): Ki (base e, per day): K2 (base e. per day): &-By Effluent Characteristics Monthly Average Comments Effluent i Characteristics :'Dnthly 1'.verage Comments origin leCa O Comments: RevisedhFU on O Confirm n /0 epared By:C�,_bLttC L• ��OCa+ Reviewed By Date • 9 For Appropriate Dischargers, List Complete Guideline Limitations Below Effluent Characteristics Monthly Average Maximum Daily Average Wmments s: n #'cw • , i++ i -LO 51 i'e.V S G K X •C Type of Product Produced Lbs/Day Produced Effluent Guideline Reference la is A4.4 s S ¢�rcS loot, 1!• /+6' • zd ei.:d15%q «ei \ \ II uoso eii� CIr I s 0�4 < I pp � � II � � �ucE�°�. Kx,A 1� A 1J ta (Ilmyf �.T�fedt6r 4� " ` ` i ✓/ Ilu SubS[afon. f I i � � �� � l �� �� ,AAA �i,� 1��^� �-1 •, �If�� �. 1, - \`� 04.1 Y' Jr' \- ICI �\-��•_ h it 1 � h1�-`__o 9S) IO .ML PI 'Ch-i�`l/ �� �'�!.\\,. /�Ip� `•, \ y Request No. : 3085 ----------------- WASTELOAD ALLOCATION APPA[)uAL FORM F;*.cA.I.ity Name Naxme : W(-'�LSH CHEMICAL COQP. Type of Waste : PLA5TIC5'SYNTHETICS Staxus : PRDPOSED Aeceiving Stream : UT-CAOWDEAS CAEEK Gtpmam Claes : Cp Subbaoin : 0 *3 0B37 County : (3pA STON Drainage Area (mq mi.) Qegimnal 0fficm : MAC) *7C\10 <c-Ps > 0 Aequestor : LISA CQEECH Winter, 7Q10 (cfs) 0 Date of Aequest : ^q/85/96 S0Q2 (cfe) cr Cluad : Q14NW Average Flow (cfs) 1.12 .... -.... ... .... -------------------- RECOMMENDED EFFLUENT LIMITS ------------------------- waste-plow (mQ(J) .OU8- 5-DaU BOD <mg/l> � Ammonia Nitrogen (mg/1) � Dissolved Oxygen (mg/l) � TSS (mg/1) � Fecal Cmliform (#/100m1)� pH <SU> � ----------.... .... .... -....................................................................................................................... --------------......... .... -.... .... .... .... .... ... .... .... -.... .... .... -- COMMENT!.--) ---- ------ ---- -~-------- -~-.... .... -------~--------- AECOMMEND NO DI5�HAAGE: BASED ON 1 7Q1O=O; 2) ACUTE TOXICITY MEASUAED . f loco-C.0 EXISTING NONDISCHAPIGE SYSTEM FAILING. Aecommended by Date - 4 Reviewed bU: Tech. Suppmrt Supervisor_ Aegional Supervimor Permits & EnQineepiftM~ t�te,r OlAobts � fec&o.. v �� Datm_�� Date Date __ `^~-~~~--~----~------- WASTELOAb ALLOCATION APPROVAL FORM -~---- tacility Name : WALSH CHEMICAL CORP" Type of Waste : PLASTICS,SYNTHETICS Status : EXISTING Receiving Stream : UT-CROWDERS CREEK Stream Class : C Subbasin : 030837 County : GASTON Drainage Area (sq mi) : .2 Regional Office : MRO 7Q10 (cfs) : 0 Requestor : LISA CREECH Winter 7010 (cfs) : 0 Date of Request : 4/25/86 3002 (cfs) : Quad : G14NW Average Flow (cfs) : °2 ----------------------------- «RDED EFFLUENT LIMITS El � -,'"!cmT Wasteflow (mgd) JUN : "00g 5-Day 8OD (mg/1) ~~ ^� 1986 Ammonia Nitroge ( /l) Dissolved Oxygeg TSS (mg/1) omuNSQk�8�mum «� Fecal Coliform (#/100ml�^�'mnL OFFKE PH (GU) : 6-9 --------------------------------------------------------------------------- --------^-----------------` ASSUMING NO OXYGEN^DEMANDIt ACUTE TOXICITY MEASURED FR( \ -'��,�,� � 'Yaw '-~ �� �^°/ C^, /`5 Recommend Reviewed by: 1 Tech" Support Supe Z�,7»�� Regional Sups Permits & Engir