HomeMy WebLinkAboutNCG500047_complete file-historical_20151019Weaver, Charles
From: Weaver, Charles
Sent: Monday, October 19, 2015 10:26 AM
To: 'jim.covill@clariant.com'
Subject: renewal of NCG500047 / MHW facility
Attachments: NCG50 Final 093015.pdf, Technical Bulletin - NCG500000 2015.doc
Importance: High
Attached you will find the updated version of NPDES General Permit NCG500000, effective 10/1/2015. Discard any
previous versions of the General Permit and use this version until further notice.
You do not need a reprinted Certificate of Coverage, as the one issued to you in 2007 is still applicable. If you would like
changes to the existing CoC, simply reply to this e-mail.
Thank you for your patience during the longer -than -expected renewal period.
If you have any questions about this matter, simply reply to this message.
Charles H. Weaver
NPDES Unit
1
Weaver, Charles
From: Jim Covill <Jim.Covill@clariant.com>
To: Weaver, Charles
Sent: Monday, October 19, 2015 3:07 PM
Subject: Read: renewal of NCG500047 / MHW facility
Your message
To:
Subject: renewal of NCG500047 / MHW facility
Sent: Monday, October 19, 2015 7:07:06 PM (UTC) Monrovia, Reykjavik
was read on Monday, October 19, 2015 7:06:32 PM (UTC) Monrovia, Reykjavik.
1
NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory
Mr. James H. Covill, Head of Operations
Clariant Corporation
Post Office Box 866
Mt. Holly, North Carolina 28120
Dear Mr. Covill:
September 9, 2014
John E. Skvarla, III
RECEIVED
SEP 15 2014
CENTRAL FILES
DWR SECTION
Subject: Compliance Evaluation Inspection
Clariant Corp./Mt. Holly West Plant
NPDES Permit No. NCG500047
Gaston County
Enclosed is a copy of the Compliance Evaluation Inspection Report for the inspection conducted at the
subject facility on September 4, 2014 by Mr. Wes Bell of this Office.
The report should be self-explanatory; however, should you have any questions concerning this report, please
do not hesitate to contact Mr. Bell at (704) 235-2192 or at wes.bell@,ncdenr gov.
Sincerely,
Michael L. Parker Regional Supervisor
Mooresville Regional Office
Water Quality Regional Operations Section
Division of Water Resources, NCDENR
Enclosure:
Inspection Report
cc: Clay Dunn II, EHS Operations Specialist, Clariant Corporation
Gaston County Health Department
WB
Mooresville Regional Office
Location: 610 East CenterAve., Suite 301 Mooresville, NC 28115
Phone: (704) 663-16991 Fax: (704) 663-60401 Customer Service:1-877-623-6748
Internet www.ncwaterqualq.org
An Equal Opportunity 1 Affirmabve Action Employer— 30% Recycled110% Post Consumer paper
United States Environmental Protection Agency
Form Approved.
EPA Washington, D.C. 20460
OMB No. 20404057
Water Compliance Inspection Report
Approval expires 8-31-98
Section A: National Data System Coding (i.e., PCS)
Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type
1 U 2 U 3 I NCG500047 I11 12 14/09/04 17 18 L l 19 L G 20I I
211 1I1 I I I I I III I I I I I I I I I j j I I I I I I I I I I I I I I I I I I I f6
Inspection
Work Days Facility Self -Monitoring Evaluation Rating B1 QA Reserved-
67
1.o 70 U 71 JN j 72 LNJ 731 I 174 75
80
Section B: Facility Data
Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include
Entry Time/Date
Permit Effective Date
POTW name and NPDES permit Number)
12:40PM 14/09/04
12/08/01
Mount Holly West (MHW) Facility
825 E Catawba Ave
Exit Time/Date
Permit Expiration Date
Mount Holly NC 28120
02:05PM 14/09/04
15/07/31
Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s)
Other Facility Data
///
Clay Osband Dunn/f704-822-2087 /
Name, Address of Responsible Official/Title/Phone and Fax Number
Contacted
Ken Golder,4000 Monroe Rd Charlotte NC 28205/CEO
CFO/704-331-7000/7043771063 No
Section C: Areas Evaluated During Inspection (Check only those areas evaluated)
Permit Operations R Maintenance Records/Reports Self -Monitoring Program
Facility Site Review Effluent/Reoeiving Waters Laboratory
Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary)
(See attachment summary)
Name(s) and Signature(s) of Inspect?*) Agency/Office/Phone and Fax Numbers Date
Wes Bell MRO WQ//704-663-1699 Ext.2192/
Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date
EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete.
Page#
NPDES yrlmolday Inspection Type
31 NCG500047 I11 12 14/09/04 17 18 J C J
Section 0: Summary of Finding/Comments (Attach additional sheets of narrative and. checklists as necessary)
Page#
Pennit: NCG500047 Owner - Facility: Mount Holly West (MHW) Facility
Inspection Date: 09/04/2014 Inspection Type: Compliance Evaluation
Permit Yes No NA NE
(if the present permit expires in 6 months or less). Has the permittee submitted a new ❑ ❑ ❑
application?
Is the facility as described in the permit?
0
❑
❑
❑
# Are there any special conditions for the permit?
❑
❑
0
❑
Is access to the plant site restricted to the general public?
0
❑
❑
❑
Is the inspector granted access to all areas for inspection?
N
❑
❑
❑
Comment: The subject permit expires on 7/31 /2015. The facility's EHS Operations Specialist indicated
that all non -contact cooling water and boiler blowdown discharges were connected to the
City of Mount Holly's wastewater collection system during the early
summer of 2013.
The last compliance inspection was performed on 6/3/2008.
Record Keeping
Yes No NA NE
Are records kept and maintained as required by the permit?
N
❑
❑
❑
Is all required information readily available, complete and current?
0
❑
❑
❑
Are all records maintained for 3 years (lab. reg. required 5 years)?
❑
❑
❑
Are analytical results consistent with data reported on DM Rs?
N
❑
❑
❑
Is the chain -of -custody complete?
E
❑
❑
❑
Dates, times and location of sampling
Name of individual performing the sampling
Results of analysis and calibration
Dates of analysis
Name of person performing analyses
Transported COCs
❑
Are DMRs complete: do they include all permit parameters?
❑
❑
E
❑
Has the facility submitted its annual compliance report to users and DWQ?
❑
❑
E
❑
(If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator
❑
❑
0
❑
on each shift?
Is the ORC visitation log available and current?
❑
❑
0
❑
Is the ORC certified at grade equal to or higher than the facility classification?
❑
❑
❑
Is the backup operator certified at one grade less or greater than the facility classification?
❑
❑
❑
Is a copy of the current NPDES permit available on site?
❑
❑
❑
Facility has copy of previous year's Annual Report on file for review?
❑
❑
N
❑
Comment: The records reviewed during the inspection were organized and well maintained.
The facility staff must ensure that the collection and analysis times are documented (verify
compliance with the 15-minute holding time requirement) if effluent samples (pH)
are
transported back to the lab for analyses.
Page# 3
Permit: NCG500047
Inspection Date: 09/04/2014
Record Keepinq
Owner - Facility: Mount Holly West (MHW) Facility
Inspection Type: Compliance Evaluation
Laboratory
Are field parameters performed by certified personnel or laboratory?
Are all other parameters(excluding field parameters) performed by a certified lab?
# Is the facility using a contract lab?
# Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees
Celsius)?
Incubator (Fecal Coliform) set to 44.5 degrees Celsius+/- 0.2 degrees?
Incubator (BOD) set to 20.0 degrees Celsius +/-1.0 degrees?
Yes No NA NE
Yes No NA NE
❑ ❑ ■ ❑
❑ ❑ ■ ❑
❑ ❑ E ❑
❑ ❑ ■ ❑
Comment: The PH meter was calibrated with three buffers (4.0 s.u.. 7.0 s.u., and 10.0 s.u.). The facility
staff must ensure that a pH check standard (7.0 s.u.) is also analyzed following calibration.
The DH meter reading should be within +/- 0.1 units of this check standard.
Effluent Sampling
Yes No NA NE
Is composite sampling flow proportional?
❑
❑
0
❑
Is sample collected below all treatment units?
❑
❑
E
❑
Is proper volume collected?
❑
❑
0
❑
Is the tubing clean?
❑
❑
0
❑
# Is proper temperature set for sample storage (kept at less than or equal to 6.0 degrees
❑
❑
0
❑
Celsius)?
Is the facility sampling performed as required by the permit (frequency, sampling type
❑
❑
❑
representative)?
Comment: Prior to the summer of 2013, the facility discharged throuqh Outfalls 3.4. and 5. The facilit
staff must ensure that effluent sampling is performed according to the subject permit (flow,
temperature, PH, and total residual chlorine- if biocides are used) at each applicable outfall if
future effluent discharges occur.
Upstream / Downstream Sampling Yes No NA NE
Is the facility sampling performed as required by the permit (frequency, sampling type, and ❑ ❑ ❑
sampling location)?
Comment:
Operations & Maintenance Yes No NA NE
Is the plant generally clean with acceptable housekeeping? 0 ❑ ❑ ❑
Does the facility analyze process control parameters, for ex: MLSS, MCRT, Settleable ❑ ❑ E ❑
Solids, pH, DO, Sludge Judge, and other that are applicable?
Comment: The site grounds were well maintained.
Page# 4
Permit: NCG500047
Inspection Date: 09/04/2014
Operations & Maintenance
Owner - Facility: Mount Holly West (MHW) Facility
Inspection Type: Compliance Evaluation
Effluent Pipe
Is right of way to the outfall properly maintained?
Are the receiving water free of foam other than trace amounts and other debris?
If effluent (diffuser pipes are required) are they operating properly?
Comment: No discharges were observed.
Yes No NA NE
Yes No NA NE
N ❑ ❑ ❑
❑ ❑ ■ ❑
❑ ❑ ■ ❑
Page# 5
CCA
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Michael F. Easley, Governor William G. Ross, Jr., Secretary
Coleen H. Sullins, Director
July 23, 2007
Gil Insley
Clariant Corporation
625 East Catawba Avenue
Mount Holly, NC 28120
Subject: Renewal of coverage / General Permit NCG500000
Mount Holly West (MHW) Facility
Certificate of Coverage NCG500047
Gaston County
Dear Permittee:
In accordance with your renewal application [received on November 16, 20061, the Division is
renewing Certificate of Coverage (CoC) NCG500047 to discharge under NCG500000. This CoC is issued
pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of
Agreement between North Carolina and the US Environmental Protection agency dated May 9, 1994 [or as
subsequently amended].
If any parts, measurement frequencies or sampling requirements contained in this General Permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual permit
application. Unless such demand is made, the certificate of coverage shall be final and binding.
Please take notice that this Certificate of Coverage is not transferable except after notice to the
Division. The Division may require modification or revocation and reissuance of the certificate of coverage.
Contact the Mooresville Regional Office prior to any sale or transfer of the permitted facility.
Regional Office staff will assist you in documenting the transfer of this CoC.
This permit does not affect the legal requirements to obtain other permits which may be required by
the Division of Water Quality or permits required by the Division of Land Resources, Coastal Area
Management Act or any other Federal or Local governmental permit that may be required.
If you have any questions concerning the requirements of the General Permit, please contact Jim
McKay [919 733-5083, extension 595 or iames.mckav@ncmail.netl.
Sincerely,
for Coleen H. Sullins
cc: Central Files
Mooresville Regional Office / Surface Water Protection
NPDES file
1617 Mail Service Center, Raleigh, North Carolina 27699.1617 One
512 North Salisbury Street, Raleigh, North Carolina 27604 Nort iCarolina
Phone: 919 733-5083 / FAX 919 733-0719 / Internet: www.newaterquality.org Naturally
An Equal Opportunity/Affirmative Action Employer- 500/6 Recycledr10% Post Consumer Paper
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NCG500000
CERTIFICATE OF COVERAGE NCG500047
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIIVHNATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and
the Federal Water Pollution Control Act, as amended,
Clariant Corporation
is hereby authorized to discharge from a facility located at
Mount Holly West (MHW) Facility
625 E Catawba Avenue
Mount Holly
Gaston County
to receiving waters designated as the Catawba River in subbasin 30833 of the Catawba
River Basin in accordance with the effluent limitations, monitoring requirements, and
other conditions set forth in Parts I, II, III and IV hereof.
This certificate of coverage shall become effective August 1, 2007.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 23, 2007.
for Coleen H. Sullins, Director
Division of Water Quality
By Authority of the Environmental Management Commission
t�F WATF�
O� QG
7 `
Michael F. Easley, Governor
State of North Carolina
William G. Ross, Jr., Secretary
Department of Environment and Natural Resources
�O .0 Alan W. Klimek, P.E., Director
Division of Water Quality
March 7, 2007
Mr. Gil Insley
Clariant Corporation
625 E. Catawba Avenue
Mount Holly, North Carolina 28120
Subject: General Permit No. NCG500000
Certificate of Coverage NCG500047
Mount Holly West Plant
Gaston County
Dear Mr. Insley:
We have completed a review of your request for modification and renewal of your general permit
coverage under Certificate of Coverage (COC) NCG50047. This modification consists of the following
changes from your previous permit coverage:
➢ A cooling tower will be relocated, and will therefore discharge through Outfall 006 instead of
Outfall 003.
➢ A new boiler and cooling tower will discharge through Outfall 003.
➢ The addition of the following biocides:
■ Chemtreat BL-122 (Outfalls 001 and 003)
• Chemtreat BL-1543 (Clutfalls 001 and 003)
• Chemtreat BL-1770 (Outfalls 001 and 003)
• Caustic Soda Liquid (Outfalls 001 and 003)
■ Chemtreat CL-1432 (Outfalls 001, 003 and 006)
■ Chemtreat CL-2150 (Outfalls 001, 003, and 006)
• Chemtreat CL49 (Outfalls CO3 and 006)
The permit application also requested the addition of Chemtreat CL-49 at Outfall 001, however
based upon submitted calculations, the addition of this chemical at the proposed dosing rates was
determined to result in toxic impact to aquatic life. In a follow-up email, you indicated that Clariant
would not use CL-49 in any equipment that discharges to Outfall 001. If a situation calls for the use of
that chemical, wasteflows would be routed to the onsite wastewater plant rather than be discharged
directly to the river.
In accordance with your application for discharge, the Division is forwarding herewith the subject
Certificate of Coverage to discharge under the subject state-NPDES general permit. This permit is issued
pursuant to the requirements of North Carolina General Statue 143-215.1 and the Memorandum of
.Agreement between North Carolina and the US Environmental Protection agency dated May 9,1994 (or
as subsequently amended).
The following information is included with your permit package:
A copy of the Certificate of Coverage for your treatment facility
A copy of General Wastewater Discharge Permit NCG500000
A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000
If any parts, measurement frequencies or sampling requirements contained in this general permit
are unacceptable to you, you have the right to request an individual permit by submitting an individual
. North Carolina Division of Water Quality (919) 733-5083
1617 Mail Service Center FAX (919) 733-0719
Raleigh, North Carolina 27699-1617 On the Internet at http://h2o.enr.state.nc.us/
Mr. Gil Insley
Clariant Corporation
Permit No. NCG500047
Page 2
permit application. Unless such demand is made, the certificate of coverage shall be final and binding.
Please take notice that this Certificate of Coverage is not transferable except after notice to the
Division of Water Quality. The Division of Water Quality may require modification or revocation and
reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other
permits which may be required by the Division of Water Quality or permits required by the Division of
Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that
may be required.
If you have any questions concerning this permit, please contact Toya Fields at telephone number
(919) 733-5083, extension 551.
Sincerely,
NA' Alan W. Klimek, P.E.
cc: Central Files
NPDES General Permit Files
Mooresville Regional Office, Surface Water Protection
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
CERTIFICATE OF COVERAGE NCG500047
GENERAL PERMIT NO. NCG500000
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, .and 'the Federal Water Pollution Control Act, as amended,
Clariant Corporation
is hereby authorized to discharge cooling tower blowbown and non -contact cooling
water/condensate water or similar wastewater from a facility located at
Mount Holly West (MH ) Facility
625 East Catawba Avenue
Mount Holly
Gaston County
to receiving waters designated as the Catawba River in the Catawba River Basin in accordance with
the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and
IV of General Permit NCG500000 as attached.
This certificate of coverage shall become effective March 7, 2007.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day March 7, 2007.
Alan W. Klimek P.E. Director '
Division of Water Quality
By Authority of the Environmental Management Commission
3
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Clariant Corporation - NCG500047 Facility
Location
USGS Quad Name: Mt. Holly Lat.: 35°17'40"
Receiving Stream: Catawba River Long.: 81°00'18"
Stream Class: WSAV; CA
Subbasin: Catawba - 03 08 33 N Not to SCALE
O�+ VAr4c,
Michael F. Easley, Governor
0� �G
State of North Carolina
William G. Ross, Jr., Secretary
Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
February 21, 2007
MEMORANDUM
To: Britt Setzer
NC DENR / DEH / Regional Engineer
Mooresville Regional Office
From:
Subject:
Toya Fields
Western NPDES Program
RECEIVED
Mooresvgte Regional Office
Review of NPDES Permit NCG500047
Clariant Corporation- Mount Holly West Facility
FEB 2 2007
t4cDEtdn
public water supply
Please indicate below your agency's position or viewpoint on the proposed permit modification
and return this form as soon as possible. If you have any questions on the proposed
modification, please contact me at the telephone number or e-mail address listed at the bottom
of this page.
RESPONSE: (Check one)
Concur with the issuance of this permit provided the facility is operated and maintained
properly, the stated effluent limits are met prior to discharge, and the discharge does not
contravene the designated water quality standards.
F-1 Concurs with issuance of the above permit, provided the following conditions are met:
1-1 Opposes the issuance of the above permit, based on reasons stated below, or attached:
Signed Date: "-2, L2 z t %
North Carolina Division of Water Quality tova.fieldsOncmall.net - (919) 733-5083 x551
1617 Mail Service Center FAX (919) 733-0719
Raleigh, North Carolina 27699-1617 On the Internet at http://h2o.enr.state.nc.us/
0� WAT,n
Michael F. Easley, Governor
rp
State of North Carolina
F0 y
William G. Ross, Jr., Secretary
Department Environment Natural Resources
C0 F'
of and
Alan W. Klimek, P.E., Director
Division of Water Quality
February 1, 2007
MEMORANDUM
To: Britt Setzer F B 1 ;
NC DENR / DEH / Regional Engineer
M�ClC�sv Regional Office
From: Toya Fields RECEIVED
Western NPDES Program M0011re3Vllle Regional 0Mce
Subject: Review of NPDES Permit-NCG500047 FEB 2 3.2007
Clariant Corporation- Mount Holly West Facility
NCDENR
Please indicate below your agency's position or viewpoint on the proposed 1pAftf'IVg Cipn
and return this form as soon as possible. If you have any questions on the proposed
modification, please contact me at the telephone number or e-mail address listed at the bottom
of this page.
RESPONSE: (Check one)
❑Concur with the issuance of this permit provided the facility is operated and maintained
properly, the stated effluent limits are met prior to discharge, and the discharge does not
contravene the designated water quality standards.
❑ Concurs with issuance of the above permit, provided the following conditions are met:
Opposes the issuance of the above permit, based on reasons stated below, or attached:
')
MOOT pEeRegl Egiiee
FEB 12 2407
NCDENR
Public Water Supply
North Carolina Division of Water Quality tova fieldsca mmail net - (919) 733-5083 x551
1617 Mail Service Center FAX (919) 733-0719
Raleigh, North Carolina 27699-1617 On the Internet at http://h2o.enr.state.nc.us/
Re: NCG500047 Application
Subject: Re: NCG500047 Application
From: Gi1.Insley@clariant.com
Date: Wed, 31 Jan 2007 15:02:43 -0500
To: toya.fields@ncmail.net
CL-49 is a backup treatment chemical that will not normally be used. It
was only requested in case it is needed to address some unusual situation.
Because it failed toxicity, our plan is that we will not use it in any
equipment that discharges to Outfall 001. If there is some severe
situation which demands the use of CL-49, then we will discharge to our
on -site wastewater treatment plant, instead of to the river. (We are piped
to be able to do that).
So to answer your question, no we will not modify the dosage rate. We will
simply eliminate the use and/or discharge of that chemical. None will ever
be discharged to the river.
Gil
Toya Fields
<toya.fields@ncm
ail.net>
01/31/2007 02:53
PM
Yes, we do have to issue the CoC.
Gil.Insley@clariant.com
Re: NCG500047 Application
To
cc
Subj ec t
Cindy's memo approves all of the biocides listed except Chemtreat CL-49
at outfall 001. She stated that the product at the proposed dosage rate
is unacceptable for use. The dosage rate at the other two outfalls is
fine. Were you planning on modifying the dosage rate at 001 in response
to her comments?
Thanks,
Toya
Gil.Insley@clariant.com wrote:
Toya,
Yes I did receive the letter about Toxicity approval. I assume that I
still need to receive some sort of letter and Certificate of Coverage from
your office before we are "good to go" ?
I really appreciate the prompt attention that this application has
received
Iso far. Thanks.
ral
-i
Y
Michael F. Easley, Governor
- I William G. Ross Jr., Secretary
JAN 2 2 2()North Carolina Department of Environment and Natural Resources
I
Alan W. Klimek, P.E., Director
Division of Water Quality
Division of Water Quality
January 16, 2007
To: Susan Wilson
Western NPDES Program
From: Cindy Moore i)"
Aquatic Toxicity Unit
Subject: Biocide Use Review
Clariant Corporation.
NPDES # NCG500047
Gaston
Clariant Corporation has requested approval of several biocides/additives that they use in their cooling towers,
etc. These products will be discharged at Outfalls 001, 003 and 006 to the Catawba River. Listed below are
summaries of the products they use and the acceptability of those products.
Outfall 001
Product
Dosage Rate ms/24 hrs.
Acceptable
Metal component
Chemtreat BL-122
3345
Yes
No
Chemtreat BL-1543
3511
Yes
No
Chemtreat BL-1770
7051
Yes
No
Caustic Soda Liquid
8273
Yes
No
Chemtreat CL-1432
6223
Yes
No
Chemtreat CL-2150
2073
Yes
Yes , does not exceed action level
Chemtreat CL-49
5185
No
No
low,MI[rTiTd
Product
Dosage Rate ms/24 hrs.
Acceptable
Metal component
Chemtreat BL-122
5575
Yes
No
Chemtreat BL-1543
5852
Yes
No
Chemtreat BL-1770
11,752
Yes
No
Caustic Soda Liquid
13,788
Yes
No
Chemtreat CL-1432
363
Yes
No
Chemtreat CL-2150
121
Yes
Yes, does not exceed action level
Chemtreat CL-49
303
Yes
No
IV°nc Caro' a
�turu%
North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, NC 27699-1621 Phone (919) 733-9960 Customer Service
Intemet: w v esb.enr.state.no.us 4401 Rcedy Creek Rd. Raleigh, NC 27607 FAX (919) 733-9959 1-877-623-6748
An Equal Opportunity/Affirmative Action Employer-50% Reeyded110% Post Consumer Paper
Outfall 006
Product
Dosage Rate ms/24 hrs.
Acceptable
Metal component
Chemtreat CL-1432
3361
Yes
No
Chemtreat CL-2150
1120
Yes
Yes, does not exceed action level
Chemtreat CL-49
2801
Yes
No
Calculations summarized on the accompanying worksheets predict the use of these products, at the stated
dosage rate, will not cause toxic impacts to aquatic life in the receiving stream, Catawba River, except for the
Chemtreat CL-49 used at outfall 001. That product at the stated dosage rate is unacceptable for use. That same
product is used at the other two outfalls but at a lower dosage rate and is acceptable.
cc: Mr. Gil Isley
Clariant Corporation
625 East Catawba Avenue
Mt. Holly, NC 28120
Ms. Toyo Fields, Western NPDES Program
Central Files
attachments
Dishcharger Name BIOCIDE WORKSHEET
Clariant Corporation -Mount Holly West Plant
PERMIT#:
NCG50004, Outfall # 001
RECEIVING STREAM:
Catawba River
7Q10 (cfs):
80.00
I.W.C.%:
0.0339
PRODUCT: Chemtreat BL-122
ACTIVE INGREDIENT:
Sodium bisulfite
HALF LIFE (DAYS):
NA
STEADY STATE DISC CONC 50.5001
LC501EC50 OF SELECTED TOX DATA (MGi 70.7
DEGRADATION FACTOR:
0.297
DECAY RATE:
NA
APPLICATION FACTOR:
0.010
DOSAGE RATE (GRAMS/DAY):
3345
AVG DAILY DISCHARGE (MGD):
0.0175
INSTREAM BIOCIDE CONC:
0.0171
VOLUME OF SYSTEM (MIL. GAL'S):
0.058955
REGULATED LIMITATION:
0.707
PASS/FAIL:
PASS
PRODUCT: Chemtreat BL-1543
ACTIVE INGREDIENT:
N,N-diethylethanolamine
HALF LIFE (DAYS):
NA
STEADY STATE DISC CONC 53.0062
LC50/EC50 OF SELECTED TOX DATA (MG/160
DEGRADATION FACTOR:
0.297
DECAY RATE:
NA
APPLICATION FACTOR:
0.01
DOSAGE RATE (GRAMS/DAY):
3511
AVG DAILY DISCHARGE (MGD):
0.0175
INSTREAM BIOCIDE CONC:
0.0180
VOLUME OF SYSTEM (MIL. GAL'S):
0.058955
REGULATED LIMITATION:
0.6
PASS/FAIL:
PASS
PRODUCT: Chemtreat BL-1770
ACTIVE INGREDIENT: Tetrapotassium polyphosphate
HALF LIFE (DAYS):
NA
STEADY STATE DISC CONC 106.4503
LC50/EC50 OF SELECTED TOX DATA (MG/l707.1
DEGRADATION FACTOR:
0.297
DECAY RATE:
NA
APPLICATION FACTOR:
0.01
DOSAGE RATE (GRAMS/DAY):
7051
AVG DAILY DISCHARGE (MGD):
0.0175
INSTREAM BIOCIDE CONC:
0.0361
VOLUME OF SYSTEM (MIL. GAL'S):
0.058955
REGULATED LIMITATION:
7.071
PASS/FAIL:
PASS
PRODUCT: Caustic soda liquid
ACTIVE INGREDIENT:
Sodium hydroxide
HALF LIFE (DAYS):
NA
STEADY STATE DISC CONC 124.8990
LC50/EC50 OF SELECTED TOX DATA (MG/125
DEGRADATION FACTOR:
0.297
DECAY RATE:
NA
APPLICATION FACTOR:
0.01
DOSAGE RATE (GRAMS/DAY):
8273
AVG DAILY DISCHARGE (MGD):
0.0175
INSTREAM BIOCIDE CONC:
0.0423
VOLUME OF SYSTEM (MIL. GAUS):
0.058955
REGULATED LIMITATION:
025
PASS/FAIL:
PASS
PRODUCT: Chemtreat CL-1432
ACTIVE INGREDIENT: Potassium hydroxide; potassium phosphate, tribasic; ti
HALF LIFE (DAYS): NA STEADY STATE DISC CONC 93.9498
LC50/EC50 OF SELECTED TOX DATA (MG/l301.5 DEGRADATION FACTOR: 0.297
DECAY RATE:
NA
APPLICATION FACTOR:
0.01
DOSAGE RATE (GRAMS/DAY):
6223
AVG DAILY DISCHARGE (MGD):
0.0175
INSTREAM BIOCIDE CONC:
0.0318
VOLUME OF SYSTEM (MIL. GAL'S):
0.058955
REGULATED LIMITATION:
3.015
PASS/FAIL:
PASS
PRODUCT: Chemtreat CL-2150
ACTIVE INGREDIENT: 5-chloro-2-methyl-4-isothiazolin-3-one; 2-methyl-4-isotl
HALF LIFE (DAYS):
0.71
STEADY STATE DISC CONC 7.3226
LC50/EC50 OF SELECTED TOX DATA (MG/110.7
DEGRADATION FACTOR:
1.269
DECAY RATE:
0.9718
APPLICATION FACTOR:
0.05
DOSAGE RATE (GRAMS/DAY):
2073
AVG DAILY DISCHARGE (MGD):
0.0175
INSTREAM BIOCIDE CONC:
0.0025
VOLUME OF SYSTEM (MIL. GAUS):
0.058955
REGULATED LIMITATION:
0.535
PASS/FAIL:
PASS
PRODUCT: Chemtreat CL-49
ACTIVE INGREDIENT:
Stablized bromine chloride in solution
HALF LIFE (DAYS):
NA
STEADY STATE DISC CONC 78.2789
LC50/EC50 OF SELECTED TOX DATA (MG/12.6
DEGRADATION FACTOR:
0.297
DECAY RATE:
NA
APPLICATION FACTOR:
0.01
DOSAGE RATE (GRAMS/DAY):
5185
AVG DAILY DISCHARGE (MGD):
0.0175
INSTREAM BIOCIDE CONC:
0.0265
VOLUME OF SYSTEM (MIL. GADS):
0.058955
REGULATED LIMITATION:
0.026
PASS/FAIL:
FAIL
Dishcharger Name BIOCIDE WORKSHEET
Clariant Corporation -Mount Holly West Plant
PERMIT#:
NCG50004.Outfall # 003
RECEIVING STREAM:
Catawba River
7010 (cfs):
80.00
I.W.C.%:
0.0151
PRODUCT: ChemtreatBLA22
ACTIVE INGREDIENT:
Sodium bisulfite
HALF LIFE (DAYS):
NA
STEADY STATE DISC CONC 188.8358
LC50/EC50 OF SELECTED TOX DATA (MG)
70.7
DEGRADATION FACTOR:
0.227
DECAY RATE:
NA
APPLICATION FACTOR:
0.010
DOSAGE RATE (GRAMS/DAY):
5575
AVG DAILY DISCHARGE (MGD):
0.0078
INSTREAM BIOCIDE CONC:
0.0285
VOLUME OF SYSTEM (MIL. GAL'S):
0.034292
REGULATED LIMITATION:
0.707
PASS/FAIL:
PASS
PRODUCT: Chemtreat BL-1543
ACTIVE INGREDIENT:
N,N-diethylethanolamine
HALF LIFE (DAYS):
NA
STEADY STATE DISC CONC 198.2183
LC50/EC50 OF SELECTED TOX DATA (MG/160
DEGRADATION FACTOR:
0.227
DECAY RATE:
NA
APPLICATION FACTOR:
0.01
DOSAGE RATE (GRAMS/DAY):
5852
AVG DAILY DISCHARGE (MGD):
0.0078
INSTREAM BIOCIDE CONC:
0.0299
VOLUME OF SYSTEM (MIL. GAL'S):
0.034292
REGULATED LIMITATION:
0.6
PASS/FAIL:
PASS
PRODUCT: ChemtreatBLA770
ACTIVE INGREDIENT: Tetrapotassium polyphosphate
HALF LIFE (DAYS):
NA
STEADY STATE DISC CONC 398.0625
LC50/EC50 OF SELECTED TOX DATA (MG/1707.1
DEGRADATION FACTOR:
0.227
DECAY RATE:
NA
APPLICATION FACTOR:
0.01
DOSAGE RATE (GRAMS/DAY):
11752
AVG DAILY DISCHARGE (MGD):
0.0078
INSTREAM BIOCIDE CONC:
0.0601
VOLUME OF SYSTEM (MIL. GAUS):
0.034292
REGULATED LIMITATION:
7.071
PASS/FAIL:
PASS
PRODUCT: Caustic soda liquid
ACTIVE INGREDIENT:
Sodium hydroxide
HALF LIFE (DAYS):
NA
STEADY STATE DISC CONC467.0257
LC50/EC50 OF SELECTED TOX DATA (MG/125
DEGRADATION FACTOR:
0.227
DECAY RATE:
NA
APPLICATION FACTOR:
0.01
DOSAGE RATE (GRAMS/DAY):
13788
AVG DAILY DISCHARGE (MGD):
0.0078
INSTREAM BIOCIDE CONC:
0.0705
VOLUME OF SYSTEM (MIL. GAL'S):
0.034292
REGULATED LIMITATION:
0.25
PASS/FAIL:
PASS
PRODUCT: Chemtreat CL-1432
ACTIVE INGREDIENT: Potassium hydroxide; potassium phosphate, tribasic; ti
HALF LIFE (DAYS): NA STEADY STATE DISC CONC 12.2955
LC501EC50 OF SELECTED TOX DATA (MG/1301.5 DEGRADATION FACTOR: 0.227
4
DECAY RATE: NA APPLICATION FACTOR: 0.01
DOSAGE RATE (GRAMS/DAY): 363
AVG DAILY DISCHARGE (MGD): 0.0078 INSTREAM BIOCIDE CONC: 0.0019
VOLUME OF SYSTEM (MIL. GAUS): 0.034292 REGULATED LIMITATION: 3.015
PASS/FAIL: PASS
PRODUCT: Chemtreat CL-49
ACTIVE INGREDIENT: Stablized bromine chloride in solution
HALF LIFE (DAYS):
NA
STEADY STATE DISC CONC 10.2632
LC50/EC50 OF SELECTED TOX DATA (MG/I 2.6
DEGRADATION FACTOR: 0.227
DECAY RATE:
NA
APPLICATION FACTOR: 0.01
DOSAGE RATE (GRAMS/DAY):
303
AVG DAILY DISCHARGE (MGD):
0.0078
INSTREAM BIOCIDE CONC: 0.0015
VOLUME OF SYSTEM (MIL. GAL'S):
0.034292
REGULATED LIMITATION: 0.026
PASS/FAIL: PASS
Dishcharger Name BIOCIDE WORKSHEET
Clariant Corporation -Mount Holly West Plant
PERMIT#: NCG50004i Outfall #006
RECEIVING STREAM: Catawba River
7Q10 (cfs): 80.00
I.W.C.%: 0.0143
PRODUCT: Caustic soda liquid
ACTIVE INGREDIENT: Sodium hydroxide
PRODUCT: Chemtreat CL-1432
ACTIVE INGREDIENT: Potassium hydroxide; potassium phosphate, tribasic; tE
HALF LIFE (DAYS):
NA
STEADY STATE DISC CONC 119.9971
LC50/EC50 OF SELECTED TOX DATA (MG/I 301.5
DEGRADATION FACTOR: 0.200
DECAY RATE:
NA
APPLICATION FACTOR: 0.01
DOSAGE RATE (GRAMS/DAY):
3361
AVG DAILY DISCHARGE (MGD):
0.0074
INSTREAM BIOCIDE CONC: 0.0172
VOLUME OF SYSTEM (MIL. GAL'S):
0.037
REGULATED LIMITATION: 3.015
PASS/FAIL: PASS
PRODUCT: Chemtreat CL-2150
ACTIVE INGREDIENT: 5-chloro-2-methyl-4-isothiazolin-3-one; 2-methyl-4-isotl
HALF LIFE (DAYS):
0.71
STEADY STATE DISC CONC 6.8247
LC50/EC50 OF SELECTED TOX DATA (MG/I 10.7
DEGRADATION FACTOR: 1.172
DECAY RATE:
0.9718
APPLICATION FACTOR: 0.05
DOSAGE RATE (GRAMS/DAY):
1120
AVG DAILY DISCHARGE (MGD):
0.0074
INSTREAM BIOCIDE CONC: 0.0010
VOLUME OF SYSTEM (MIL. GADS):
0.037
REGULATED LIMITATION: 0.535
PASS/FAIL: PASS
PRODUCT: Chemtreat CL-49
ACTIVE INGREDIENT: Stablized bromine chloride in solution
HALF LIFE (DAYS): NA
STEADY STATE DISC CONC 100.0036
LC50/EC50 OF SELECTED TOX DATA (MG/12.6
DEGRADATION FACTOR: 0.200
DECAY RATE: NA
APPLICATION FACTOR: 0.01
DOSAGE RATE (GRAMS/DAY): 2801
AVG DAILY DISCHARGE (MGD): 0.0074
INSTREAM BIOCIDE CONC: 0.0143
VOLUME OF SYSTEM (MIL. GAUS): 0.037
REGULATED LIMITATION: 0.026
PASS/FAIL: PASS
Clariant
Clariant Corporation
January 15, 2007
P.O. Box 868
625 East Catawba Avenue
Mount Holly, NC 28120
800.255.6189
Mr. Charles H. Weaver
NC DENR / DWQ / NPDES
1617 Mail Service Center
Raleigh, NC 27699-1617
Subject: Renewal — Certificate of Coverage # NCG500047
Clariant Corporation — Mount Holly West Plant
Dear Mr. Weaver:
i zo
1
r
I recently received from you an application package for the renewal of our Certificate of
Coverage (CoC), number NCG500047. A due date of February 1, 2007, was given for submittal
of our Notice of Renewal Intent (NORI).
Your letter states that we may disregard your notice if we have already mailed a renewal request.
On November 16, 2006, I submitted a complete Notice of Intent (NOI) related to proposed
modifications of our discharge sources. I have received confirmation from Toya Fields of the
DWQ that the NOI was received and is being processed. Also I have been in contact with Cindy
Moore of the Aquatic Toxicity Unit regarding that unit's review of the NOI.
Because the NOI application that is currently in process contains all of the information required
by the NORI, it seems redundant and perhaps even confusing to submit an additional NORI at
this time. Based on these circumstances and the statement in your renewal notice, I conclude that
Clariant has already fuifllled the requirements for timely submittal of an NORI.
If you would like to receive additional information or discuss this further, please contact me.
Thank you for your assistance.
Sincerely,
G� /oat
Gil Insley, PE
Environmental Team Leader
Clariant Corporation — Mount Holly West Plant
704-822-2218
ilg insley@clariant.com
Clariant
Clariant Corporation
November 9, 2006
P.O. Box 866
625 East Catawba Avenue
Mount Holly, NC 28120
800.255.6189
NPDES Permits Unit
Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
Subject: Notice of Intent
Permit Modification - Permit # NCG500047
Clariant Corporation — Mount Holly West Plant
Enclosed are three copies of a Notice of Intent (NOI) application for modifications to our
NPDES permit number NCG500047. Additionally, one copy is being sent to the Aquatic
Toxicity Unit as was recommended to facilitate their review of the Biocide 101 forms.
Clariant currently has six permitted stormwater outfalls that discharge to the Catawba River.
Two of those outfalls are also permitted under NCG500047 to discharge non -contact cooling
water and cooling water blowdown (Outfall 001 and Outfall 003). One outfall is also
permitted to discharge boiler blowdown and condensate (Outfall 001).
There are several reasons for this modification request:
We intend to move one cooling tower to a new location. Instead of discharging its
blowdown through Outfall 003, it will discharge through Outfall 006.
2. We are installing a new boiler and a new cooling tower. Both will potentially
discharge through Outfall 003.
3. We have changed suppliers for our water treatment chemicals. As a result, there are
minor differences in the chemicals that are used to treat our boilers and cooling towers,
and which are present in our blowdowns.
4. We would like to add one new chemical (bromine chloride) to our cooling tower
treatment options. This is to allow us some flexibility in the event that we encounter a
situation where this new chemical might be beneficial.
In addition to the NOI, this application package also includes three copies of the Biocide 101
form for each water treatment chemical used at each boiler and cooling tower. Also included
are three copies of the topographic map, the site map, an alternatives analysis, MSDSs, and
other supplemental information required. Finally, our check for the $80 permit application fee
is included.
If possible, I would appreciate if you could send me a brief e-mail confirming that this
application has been received and is in process, and the name of the person who will be
working on this application. We respectfully request a prompt approval of this permit request
in order facilitate our implementation of the requested modifications. However, we recognize
that there are a number of steps in the approval process and we have allowed six months
before we absolutely need our permit in order to start up new operations by May 2007.
If you have any questions or require any additional information, please contact me at the
telephone number or e-mail address shown below. Thank you for your assistance.
Sincerely,
Gil Insley, PE
Environmental Team Leader
Clariant Corporation — Mount Holly West Plant
704-822-2218
gil.insley@clariant.com
NCDENR
NORTH C.AROUNA DEPARTMM OF
E~O-mm AND NxwRAL ResouRces
Division of Water Quality / Water Quality Section
National Pollutant Discharge Elimination System
NCG500000
FOR AGENCY USE ONLY
Date Received
Year Montle Da
Certificate of Covers e
Check 0 Amount
Permit Assigned to
NOTICE OF INTENT
National Pollutant Discharge Elimination System application for coverage under General Permit
NCG500000: Non -contact cooling water, boiler blowdown, cooling tower blowdown, condensate, and
similar point source discharges
(Please print or type)
1) Mailing address* of owner/operator:
Company Name Clariant Corporation
Owner Name
Street Address
City
Telephone No.
P O Box 866
Mount Holly
704-822-2100
* Address to which all permit correspondence will be mailed
2) Location of facility producing discharge:
State NC ZIP Code 28120
Fax: 704-822-2241
Facility Name
Clariant Corporation
Facility Contact
Gil Insley
Street Address
625 East Catawba Avenue
City
Mount Holly State NC ZIP Code 28120
County
Gaston
Telephone No.
704-822-2218 Fax: 704-822-2241
3) Physical location information:
Please provide a narrative description of how to get to the facility (use street names, state road numbers,
and distance and direction from a roadway intersection). 1-85 to Exit 27 (Hwy 273). Turn north onto Hwy
273. Follow Hwv 273 for approximately 3 miles. Turn right_ at traffic light onto East Catawba Avenue.
Facility office building will be on right after crossing under railroad bridge.
(A copy of a county map or USGS quad sheet with facility clearly located on the map is required to be submitted with this application)
4) This NPDES permit application applies to which of the following:
❑ New or Proposed
1XI Modification
Please describe the modification: Adding cooling tower capacity, adding a new boiler, and
discharging blowdowns through additional existing stormwater outfalls
❑ Renewal
Please specify existing permit number and original issue date:
5) Does this facility have any other NPDES permits?
❑ No
1XI Yes
Page 1 of 4 04/05
NCG500000 N.O.I.
If yes, list the permit numbers for all current NPDES permits for this facility: NCS000041
6) What is the nature of the business applying for this permit? Manufacture of industrial specialty
organic chemicals
7) Description of Discharge:
a) Is the discharge directly to the receiving water? nX Yes ❑ No
If no, submit a site map with the pathway to the potential receiving waters clearly marked. This
includes tracing the pathway of the storm sewer to the discharge point, if the storm sewer is the only
viable means of discharge.
b) Number of discharge points (ditches, pipes, channels, etc. that convey wastewater from the
property): There are a total of five discharge points, three of which are applicable to this general
ep rm it
c) What type of wastewater is discharged? Indicate which discharge points, if more than one.
X Non -contact cooling water Discharge point(s) M Outfalls 001, 003, 006
X Boiler Blowdown Discharge point(s) M Outfalls 001, 003
X Cooling Tower Blowdown Discharge point(s) #: Outfalls 001, 003, 006
❑ Condensate Discharge point(s) M
❑ Other Discharge point(s) M
(Please describe "Other")
d) Volume of discharge per each discharge point (in GPD):
#1:17,500 #3: 7,800 #6: 7,400
e) Please describe the type of process (i.e., compressor, A/C unit, chiller, boiler, etc.) the wastewater is
being discharged from, per each separate discharge point (if applicable, use separate sheet):
See attachment
8) Please check the type of chemical added to the wastewater for treatment, per each separate discharge
point (if applicable, use separate sheet):
X Biocides
Name: See attachment
Manuf.:
X Corrosion inhibitors Name: See attachment
Manuf.:
X Chlorine
Name: See attachment
Manuf.:
❑ Algaecide
Name:
Manuf.:
[XI Other
Name: Boiler treatment (see attach)
_ Manuf.:
❑ None
9) If any box in item (8) above, other than none, was checked, a completed Biocide 101 Form and
manufacturers' information on the additive is required to be submitted with the application for the
Division's review. Forms are completed and attached. MSDSs are also attached.
10) Is there any type of treatment being provided to the wastewater before discharge (i.e., retention ponds,
settling ponds, etc.)? QX Yes D No See explanation in attachment.
If yes, please include design specifics (i.e., design volume, retention time, surface area, etc.) with
submittal package. Existing treatment facilities should be described in detail. Design criteria and
operational data (including calculations) should be provided to ensure that the facility can comply with the
Page 2 of 5 04/05
NCG500000 N.O.I.
requirements of the General Permit. The treatment shall be sufficient to meet the limits set by the
general permits.
Note: Construction of any wastewater treatment facilities requires submission of three (3) sets
of plans and specifications along with the application. Design of treatment facilities
must comply with the requirements of 15A NCAC 2H .0138. If construction applies to
this discharge, include the three sets of plans and specifications with this application.
11) Discharge Frequency:
a) The discharge is: ❑ Continuous nx Intermittent ❑ Seasonalo
i) If the discharge is intermittent, describe when the discharge will occur: Discharge will occur
approximately once per hour, 24 hours per day, 365 days per year
ii) If seasonal check the month(s) the discharge occurs: ❑ Jan. ❑ Feb. ❑ Mar. ❑ Apr.
❑ May ❑ Jun. ❑ Jul. ❑ Aug. ❑ Sept. ❑ Oct. ❑ Nov. ❑ Dec.
b) How many days per week is there a discharge? Seven days per week
c) Please check the days discharge occurs:
OX Sat. X❑ Sun. 9 Mon. OX Tue. 9 Wed. QX Thu. [XI Fri.
12) Pollutants:
Please list any known pollutants that are present in the discharge, per each separate discharge point (if
applicable, use separate sheet): There are no known pollutants other than the treatment chemicals
described in Items # 8 & 9 above.
13) Receiving waters:
a) What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility
wastewater discharges end up in? If the site wastewater discharges to a separate storm sewer
system (4S), name the operator of the 4S (e.g. City of Raleigh). Catawba River
b) Stream Classification: WS-IV: CA
14) Alternatives to Direct Discharge:
Address the feasibility of implementing each of the following non -discharge alternatives
a) Connection to a Municipal or Regional Sewer Collection System
b) Subsurface disposal (including nitrification field, infiltration gallery, injection wells, etc.)
c) Spray irrigation
The alternatives to discharge analysis should include boring logs and/or other information indicating that
a subsurface system is neither feasible nor practical as well as written confirmation indicating that
connection to a POTW is not an option. It should also include a present value of costs analysis as
outlined in the Division's "Guidance For the Evaluation of Wastewater Disposal Alternatives".
15) Additional Application Requirements:
For new or proposed discharges, the following information must be included in triplicate with this
application or it will be returned as incomplete.
a) 7.5 minute series USGS topographic map (or a photocopied portion thereof) with discharge location
clearly indicated. Map is attached.
Page 3 of 5 04l05
NCG500000 N.O.I.
b) Site map, if the discharge is not directly to a stream, the pathway to the receiving stream must be
clearly indicated. This includes tracing the pathway of a storm sewer to its discharge point. Map
showin4 storm sewers and outfalls is included.
c) If this application is being submitted by a consulting engineer (or engineering firm), include
documentation from the applicant showing that the engineer (Or firm) submitting the application has
been designated an authorized Representative of the applicant. Not applicable.
d) Final plans for the treatment system (if applicable). The plans must be signed and sealed by a North
Carolina registered Professional Engineer and stamped -"Final Design -Not released for construction".
Not applicable.
e) Final specifications for all major treatment components (if applicable). The specifications must be
signed and sealed by a North Carolina registered Professional Engineer and shall include a narrative
description of the treatment system to be constructed. Not applicable.
certify that I am familiar with the information contained in this application and that to the best of my
knowledge and belief such information is true, complete, and accurate.
Printed Name of Person Signing: James H. Covill
Title: Production and Technoloav Director
(Signature of licant) (Date Signed)
North Carolina General Statute 143-215.6 b (1) provides that:
Any person who knowingly makes any false statement, representation, or certification in any
application, record, report, plan or other document filed or required to be maintained under Article 21
or regulations of the Environmental Management Commission implementing that Article, or who
falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method
required to be operated or maintained under Article 21 or regulations of the Environmental
Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by
a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C.
Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more
than 5 years, or both, for a similar offense.)
Notice of Intent must be accompanied by a check or money order for $80.00 made payable to:
NCDENR
Mail three (3) copies of the entire package to:
NPDES Permits Unit
Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Final Checklist
This application will be returned as incomplete unless all of the following items have been
included:
Page 4 of 5 04/05
SUPPLEMENTAL INFORMATION
CLARIANT CORPORATION
(page 1 of 4)
NOI Item # 7e (Types of Processes)
Outfa11001 Boiler blowdown 3,800 gpd
Cooling tower blowdown 7,400 gpd
Cooling tower blowdown 3,800 gpd
Cooling tower blowdown 2,500 gpd
Total
17,500 gpd
Outfall 003 Boiler blowdown
6,300 gpd
Cooling tower blowdown
800 gpd
Total
7,800 gpd
Outfall 006 Cooling tower blowdown
7,400 gpd
Total
7,400 gpd
NOI Item # 8 (Water Treatment Chemicals)
Outfall 001 Boiler blowdown Oxygen scavenger
Chemtreat BL-122
Neutralizing amines
Chemtreat BL-1543
Internal dispersant
Chemtreat BL-1770
Alkalinity adjustment
Caustic soda liquid
Cooling tower blowdown Corrosion/scale inhibitor Chemtreat CL-1432
Non -oxidizing biocide Chemtreat CL-2150
Bromine biocide* Chemtreat CL-49
Outfall 003 Boiler blowdown Oxygen scavenger
Chemtreat BL-122
Neutralizing amines
Chemtreat BL-1543
Internal dispersant
Chemtreat BL-1770
Alkalinity adjustment
Caustic soda liquid
Cooling tower blowdown Corrosion/scale inhibitor Chemtreat CL-1432
Non -oxidizing biocide Chemtreat CL-2150
Bromine biocide* Chemtreat CL-49
Outfa11006 Cooling tower blowdown Corrosion/scale inhibitor Chemtreat CL-1432
Non -oxidizing biocide Chemtreat CL-2150
Bromine biocide* Chemtreat CL-49
* Bromine biocide is not used normally. We are requesting in this permit to allow us to have the
option to use bromine in the cooling towers discharging to Outfalls 003 and 006 for a limited
amount of time if warranted under unusual circumstances. Bromine -containing blowdown will
NOT be discharged to Outfall 001.
SUPPLEMENTAL INFORMATION
CLARIANT CORPORATION
(page 2 of 4)
NOI Item # 9 (Biocide 101 Forms)
Biocide 101 Forms and MSDSs are included with this submittal.
NOI Item # 10 (Treatment Prior to Discharge
Outfall 001 has a valve that can be switched to direct flow to the on -site wastewater pretreatment
facility (WWTP) instead of to the river. Also, two of the cooling towers that can discharge
through Outfall 001 are designed with the option of directing blowdown to the chemical sewer
(which leads to the WWTP) instead of the storm sewer (which leads to Outfall 001).
Outfall 003 has a 24,000 gallon concrete stormwater retention pond. The valve to the river is
opened as needed after the water is inspected for any evidence of contamination. The capability
also exists to pump the contents of this pond to the WWTP. Also, the cooling tower and the
boiler that can discharge through Outfall 003 will also be designed with the option of directing
blowdown to the chemical sewer (which leads to the WWTP) instead of the storm sewer (which
leads to Outfall 003).
Outfall 006 does not have any treatment capability other than a gate that can be used in an
emergency to delay a small amount of discharge from entering the river.
Note: All "treatment" systems described above consist of standard sewer piping, valves, and a
retention pond that have long been in service at this site. Blowdown is not really being treated
before discharge; rather it is being conveyed and sometimes contained before discharge. No new
treatment facilities are being constructed. Signed and sealed construction plans and specifications
are not applicable to Clariant's "treatment" systems and none are being submitted with this
application.
SUPPLEMENTAL INFORMATION
CLARIANT CORPORATION
(page 3 of 4)
NOI Item # 14 (Alternatives to Direct Discharee
Outfall 001 is controlled in a manner that directs most blowdown water to the on -site wastewater
pretreatment facility (WWTP). Outfall 001 has a valve that can be switched to direct flow to the
WWTP instead of to the river. Normally this valve is kept in the position of being closed to the
river. This means that blowdown water will normally flow to the WWTP. The valve is only
opened to the river during periods of hard rain. It is estimated that less than 5% of blowdown
water actually flows to the river. Additionally, two cooling towers are piped with the capability
to direct blowdown directly to the chemical sewer, which has no path to the river at all. This
piping is not used often, but it is available if needed. Because of the piping arrangement that
directs most blowdown flow to the WWTP, Clariant considers that a desirable alternative has
already been identified and implemented. No further evaluation of alternatives is necessary.
Outfall 003 has a 24,000 gallon concrete stormwater retention pond with a valve to shut off flow
to the river. The valve is normally closed to the river. There is existing capability to pump the
contents of the retention pond into the WWTP if necessary. Additionally, both the boiler and the
cooling tower that potentially discharge their blowdowns to Outfall 003 will be piped with the
option to direct their blowdowns directly to the chemical sewer. As long as the WWTP is
operating normally and is capable of handling the blowdown flow, the blowdown can be directed
to the WWTP instead of to the river. Because of the piping arrangement that directs a significant
portion of blowdown flow to the WWTP, Clariant considers that a desirable alternative has
already been identified and is being implemented. No further evaluation of alternatives is
necessary.
Outfall 006 is more problematic in terms of alternative discharge options. Clariant currently
plans to discharge all blowdown from the one cooling tower at this location to the river.
Connection to a municipal sewer system is dismissed as cost prohibitive based on Clariant's past
experiences with sewer piping work. Subsurface disposal seems to offer little benefit, since the
location is in close proximity to the river. Spray irrigation is impractical given the amount of land
area available at and around the site and is also of limited benefit. Connection of the blowdown
piping to the site's WWTP is feasible although somewhat costly and there are concerns about
overloading the WWTP which may soon be operating at near capacity. Clariant's qualitative
assessment is that the benefit of pumping and piping blowdown from this cooling tower to the
WWTP does not justify the cost and risk of building such a system. Note that this cooling tower
is already currently permitted to discharge to the river (at Outfall 003).
Clariant's overall requested permitted blowdown discharge is 32,700 gpd, and approximately
77% of that discharge normally is or can be diverted to the WWTP. All blowdown discharges are
through existing stormwater outfalls that are already in use, and thus no additional discharge
points are being added to the river. The blowdown discharges requested are low concentration,
low risk wastewaters that easily meet the State's discharge criteria and do not contain any
domestic wastewater or chemical production wastewater. In Clariant's judgment, these factors
constitute a substantial alternative to discharging to the river and Clariant's efforts meet the intent
of the alternatives analysis requirement.
SUPPLEMENTAL INFORMATION
CLARIANT CORPORATION
(page 4 of 4)
Form 101 — Volume of Water Handling Systems
The following are the approximate volumes of piping and retention ponds between the
blowdowns and the outfalls.
Plant 2 area (to Outfall 001)
Piping = 6267 gallons
Plant 3 area (to Outfall 001)
Piping = 3067 gallons
Building 190 area (to Outfall 003)
Piping = 9745 gallons
Retention pond = 24,000 gallons
Total = 33,745 gallons
Plant 5 area (to Outfall 006)
Piping including trench = 19,000 gallons
Non -Contact Discharge Permit
r.
Subject: Non -Contact Discharge Permit
From: Gil.Insley@clariant.com
Date: Wed, 18 Oct 2006 10:54:52 -0400
To: charles.weaver@ncmail.net
Mr. Weaver,
Thank you for responding yesterday to my phone call. (I had originally
called Bradley Bennett last week). I, believe that I have answered most of
my questions from reviewing the DWQ's web site and speaking briefly to
Adu-Poku Agyeman at the MCIC water quality training sessions in Raleigh
last week. To be sure that I am headed in the right direction, I will
briefly summarize my situation below. -
My facility currently has a certificate of coverage (NCG500047) under the
State's general permit for non -contact cooling tower and boiler blowdown
(NCG500000). We are making the following changes to our discharge.
(1) We are moving an existing cooling tower to a new location. As a
result, it will discharge it's blowdown to the river through a different
outfall .
(2) We are installing a new smaller cooling tower to replace the one being
moved. This will potentially blowdown to the river through the same
outfall previously used by the existing cooling tower.
(3) We have replaced another existing cooling tower with a smaller cooling
tower. This is probably irrelevant to our permit because this cooling
tower does not discharge to the river.
(4) We are installing a new steam boiler that will potentially blowdown to
the river.
(5) We have changed water treatment chemical suppliers. The actual
chemicals, quantities, and concentrations have not changed, so this should
not affect anything, other than to update the record.
The reasons for these changes are (a) to accomodate some new production and
(b) to move some production to a different part of our site, and (c) to
improve operating efficiency.
It is my understanding that we will need to submit an NOI and supporting
documentation (including Biocide Form 101). Please confirm that this is
correct and let me know if there are any additional requirements.
One additional question is: to whom should I send my completed application
? We are under time constraints and I want to make sure that my
application goes to the appropriate person so that it is acted upon in a
timely manner.
Thanks you for your assistance.
Gil Insley
Environmental Leader
Clariant Corporation
Mount Holly West Plant
704-822-2218
gil.insley@clariant.com
1 of 1 10/18/2006 11:06 AM
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Alan W. Klimek, P.E. Director
July 26, 2002
ANDRE POLLARD
MOUNT HOLLY WEST (MHW) FACILITY
625 EAST CATAWBA AVE
MOUNT HOLLY, NC 28120
1••
NC ENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: Reissue - NPDES Wastewater Discharge Permit
Mount Holly West (MHW) Facility
COC Number NCG500047
Gaston County
Dear Permittee:
In response to your renewal application for continued coverage under general permit NCG500000, the Division of
Water Quality (DWQ) is forwarding herewith the reissued wastewater general permit Certificate of Coverage
(COC). This COC is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the
Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency,
dated May 9, 1994 (or as subsquently amended).
The following information is included with your permit package:
* A copy of the Certificate of Coverage for your treatment facility
* A copy of General Wastewater Discharge Permit NCG500000
* A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000
Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require
modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility
for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment, or
decree.
If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater
and General Permits Unit at (919) 733-5083, ext. 578
Sincerely,
for Alan W. Klimek, P.E.
cc: Central Files
Stormwater & General Permits Unit Files
Mooresville Regional Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-0719
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG500000
CERTIFICATE OF COVERAGE No. NCG500047
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
CLARIANT CORPORATION
is hereby authorized to discharge
COOLING TOWER BLOWDOWN AND
NON -CONTACT COOLING WATER / CONDENSATE
water or similar wastewater from a facility located at
MOUNT HOLLY WEST (MHW) FACILITY
625 EAST CATAWBA AVENUE
MOUNT HOLLY
GASTON COUNTY
to receiving waters designated as the Catawba River, a class WS-II water, in the Catawba River Basin in
accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III,
and IV of General Permit No. NCG500000 as attached.
This certificate of coverage shall become effective August 1, 2002.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day July 26, 2002.
for Alan W. Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Govenor
William G. Ross Jr., Secretary
Gregory J. Thorpe, Ph.D., Acting Director
March 6, 2002
Mr. Gil Insley
Clariant Corporation
625 E. Catawba Ave.
Mount Holly, North Carolina 28120
/, •:
l al a
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: General Permit No. NCG500000
Certificate of Coverage NCG500047
Mount Holly West Plant
625 E. Catawba Ave.
Mount Holly (Gaston County)
Dear Mr. Insley:
We have completed a review of your request for modifications to your existing general permit coverage under
Certificate of Coverage (COC) NCG500047. This modification consists of the addition of a cooling tower with
non -contact cooling water to be discharged to outfal1003.
As part of our review, data submitted with your Notice of Intent concerning the dosage rate of biocides, degradation,
system volume, average daily discharge, toxicity of the active ingredients and minimum stream Flow have been
evaluated by our Aquatic Toxicology Section. Based upon submitted calculations, the use of Nalco 7346 will result
in toxic impact to aquatic life in the receiving stream and is, therefore, deemed unacceptable. Conversations
between representatives of Clariant Corporation, Aware Environmental and Mr. Todd Christenson of our Aquatic
Toxicology Section resulted in the withdrawal of Nalco 7346 for use. Revised information was submitted for review
that consisted of an increase in the dosage rates for Nalco 7330. A review of the resubmitted information predicts
that the use of Nalco 7330 at the stated dosage rates and discharge conditions will not result in toxic impact to
aquatic life in the receiving stream and, therefore, is deemed acceptable.
With the revisions described above, modification of the existing permit coverage under NCG500047 is granted.
Issuance of a new COC is not necessary. The modification will be covered under the existing COC issued to the
facility. Please remember that all outfalls should be sampled in accordance with the terms of General Permit
NCG500000, unless representative outfall status has been granted.
If you have any questions, please do not hesitate to contact me at 919n33-5083, extension 584.
Sincerely,
Delonda Alexander /
Permit Engineer
cc: Mooresville Regional Office, Water Quality
Stormwater and General Permits Unit
Central Files
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-9919
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Wayne McDevitt, Secretary
A. Preston Howard, Jr., P.E., Director
Helen Miyasaki
Clariant Corporation
625 East Catawba Avenue
Mount Holly, NC 28120
Dear Permittee:
�
` 0L
ID FE F1
July 24,1997
Subject: Certificate of Coverage No. NCG500047
Renewal of General Permit
Sou -Tex Plant
Gaston County
In accordance with your application for renewal of the subject Certificate of Coverage, the Division is forwarding
the enclosed General Permit. This renewal is valid until July 31, 2002. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated December 6, 1983. If any parts, measurement
frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request
an individual permit by submitting an individual permit application. Unless such demand is made, this certificate
of coverage shall be final and binding.
The Certificate of Coverage for your facility is not transferable except after notice to the Division. Use the
enclosed Permit Name/Ownership Change form to notify the Division if you sell or otherwise transfer ownership
of the subject facility. The Division may require modification or revocation and reissuance of the Certificate of
Coverage.
If your facility ceases discharge of wastewater before the expiration date of this permit, contact the Regional
Office listed below at (704) 663-1699. Once discharge from your facility has ceased, this permit may be rescinded.
This permit does not affect the legal requirements to obtain other permits which may be required by the Division
of Water Quality, the Division of Land Resources, Coastal Area Management Act or any other Federal or Local
governmental permit that may be required.
If you have anv ouestions concerning this Dermit. Dlease contact the NPDES Group at the address below.
cc: Central Files
Mooresville Regional Office
NPDES File
Facility Assessment Unit
Sincerely,
A. Preston Howard, Jr., P.E.
P.O. Box 29535, Raleigh, North Carolina 27626-0535
An Equal Opportunity Affirmative Action Employer
(919) 733.5083 FAX (919) 733-0719 p&e@dem.ehnr.state.nc.us
50% recycled / 10% post -consumer paper
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG500000
CERTIFICATE OF COVERAGE NO. NCG500047
s
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER
BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH
HYDROELECTRIC OPERATIONS, AND SIMILIAR WASTEWATERS UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards
and regulations promulgated and adopted by the North Carolina Environmental Management
Commission, and the Federal Water Pollution Control Act, as amended,
Clariant Corporation
is hereby authorized to discharge
non -contact cooling water, condensate, cooling tower blowdown and other similar wastewaters
from a facility located at
Sou -Tex Plant
625 East Catawba Avenue
Mount Holly
Gaston County
to receiving waters designated as subbasin 30833 in the Catawba River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth
in Parts I, II, III and IV of General Permit No. NCG500000 as attached.
This certificate of coverage shall become effective August 1, 1997.
This certificate of coverage shall remain in effect for the duration of the General Permit.
Signed this day July 24, 1997.
A. Preston Howard, Jr., P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission
Hoechst CeWnese
Sou -Tex Plant
Hoechst Celanese Corporation
625 East Catawba Avenue
Mount Holly, NC 28120
704 822 2100
April 28, 1997
Mr. Steve Ulmer
North Carolina Department of Environment,
Health and Natural Resources
Division of Water Quality
Water Quality Section
Permits and Engineering Unit
Post Office Box 29535
Raleigh, North Carolina 27626-0535
Subject: Change of Ownership
Dear Mr. Ulmer:
We are pleased to submit the completed forms for the permit name/owernship change for
NPDES permit number: NCG500047. Effective July 1, 1997 the Hoechst Celanese
Corporation, Sou -Tex Plant shall become Clariant Corporation, Sou -Tex Plant.
Enclosed please find the completed forms for permit name/owernship change, legal
documentation of the transfer of ownership, and a check for the processing fee of
$100.00.
If there are any questions, please contact Damon L. Forney at (704) 822-2519.
Respectfully,
L . I -
Damon L. Forney
Environmental Engineer
Enclosures
Hoechst
DEM-P & E Fax:919-733-0719 I Mar 10 197 10:29 P.03/03
MAR 10 '97 09:16RM
PERMIT NAME / OWNERSHIP CHANGE FORM
TIRS APPLICATION PACKAGE WILL NOT BE ACCEPTED BY THE DIVISION OF WATER QUALITY
UNLESS ALL OF THE APPLICABLE ITEMS LI5TED BELOW ARE INCLUDED WITH THE SUBMITTAL.
REQUIRED ITEMS:
I. This completed application
2. Processing fee of S100.00 (Checks to be made payable to DEHNR)
3. Legal documentation of the transfer of ownership (such as a contract, deed, articles of
incorporation)
Certification must be completed and signed by both the current permit holder and the
new applicant in the case of change of ownership_ For name change only, complete and
sign the application certification.
Current Permittee's Certification:
I, Helen M i y a s a k i attest that this application for
name/ownership change has been reviewed and is accurate and complete to the best of
my knowledge. I understand that if all required parts of this application are not
completed and that if all required supporting information and attachments are not
included, this application package will be returned as incomplete.
Signature: `/�X�i� u�XLIY�. Date: 41a'5-lv
Applicant's Certification:
I, Helen i ✓ a s a lc i attest that this application for a
name/ownership change has been reviewed and is accurate and complete to the best of
my knowledge. I understand that if all required parts of this application are not
completed and that if all required supporting information and attachments are not
included, this application package will be returned as incomplete.
Signature: G20412 Date: 4IaS-/9,1
THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING
INFORMATION & MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDDRESS:
NC DEHNR, Division of Water Quality
Water Quality Section, Permits and Engineering Unit
P. O. Box 29535
Raleigh, North Carolina 27626-0535
DEM-P & E. Fax:919-733-0719 I
State of:North Carolina
Department of Environment,
Health and Natural Resources
Division of Water Quality --
James B: Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
Mar 10 '97 10:29 P.02iO3
MAR
le '97 09: i6M
ALT. *A
ID ""FI
-WATUQUAUMYSECrION
Petmit Number. NC/_g_/ 5 /.L/ 0 / 0 /I_/ 7
1. Permit holder's reame: Hoechst Celanese Corporation
2.. Permit's signing offidars name and title: Helen M i y a s a k i
(Person legally responsible for permit)
Plant Manager
(Title)
3. Mailing address: 625 East Catawba Avert. Mount Holly
State: N C' _ Tap Code! 2 812 0
1. This request for a name change is a result of
�_a. Change in ownership of property/company
Name change only
C. Other (please explain):
Phone: (704) 822-2519
2. New owner's mere (name to be put on pommit)- C l a r i a n t Corporation
I. New owner's or signing offidal's name and title; Helen M i y a s a k i
(Person legally responsible for permit)
Plant Manager
(Title)
4. Mailing address 2 5 East Catawba Avenue sty: Mount Holly
State: N C Zip Code: 2 812 0 Phone: F 0 4 ). 8 2 2- 2 51_9
P.O. Box 29535, Raleigh. North Carolina 27626-0536 Telephone (919) 733-500 FAX (919) 7'33.0719
An Equal Opportunity Affirmative Action Employer 50% recycled 110% post consumor paper
CClariant
Clariant Corporation
4000 Monroe Road
Charlotte NC 28205 USA
Tel. 704-331.71 16
Fax.704-377-1063
State of North Carolina
Department of Health, Environment, and Natural Resources
Post Office Box 27687
Raleigh, North Carolina 27611-7687
April30, 1997
RE: NC Air Permit 3683R21
NC Stormwater Discharge Permit NCS000041
NC NPDES Permit NCS000041
This letter is to inform you that:
1. Hoechst Celanese Corporation, Somerville NJ, and Clariant Corporation, Charlotte,
NC have agreed to merge the Specialty Chemicals Group of Hoechst Celanese with
Clariant Corporation. The anticipated transfer date is July 1, 1997.
2. The Hoechst Celanese Mt. Holly, NC permit referenced above will be transferred to
Clariant Corporation. Attached please find the information required by Federal
regulations and North Carolina law.
3. The parties hereby request that the permit be modified July 1, 1997 to reflect the
change of ownership to Clariant Corporation.
If you have any questions, please feel free to contact Damon Forney at (704) 822 2519.
Sincerely,
Da . Jenldns
Vice President & General Counsel
Hoechst Celanese Corporation
Christopher Barnard
Vice President - Legal
Clariant Corporation
January 28,1997
INVOICE FOR RENEWAL OF
NPDES PERMIT
Abn� 3�
Check here if you do NOT wish to renew this permit.
Please return this page along with a letter documenting your reasons l
for not requesting renewal to:
Mr. Charles H. Weaver, Jr.
Division of Water Quality/WQ Section
NPDES Group
Post Office Box 29535
Raleigh, North Carolina 27626-0535
Check here if you wish to renew this permit.
Please verify that the following information is documented accurately:
Mailing Address
Damon -Forney
Hoechst Celanese/Sou-Tex Plant No revision required. a
P.0—Box 866
Mount Holly, NC 28120 Revisionrequired. (Please specify .77
Fax number: (704) 822-2241 v
e-mail address:
Facili!y Location
Damon Forney
Hoechst Celanese/Sou-Tex Plant
NCG5011047 - -
Mount. Holly, NC
Lvl N revision required.
Revision required. (Please specify below.)
Please return this page with your letter requesting renewal, and $400 fee (payable to NCDEHNR) to:
Mr. Charles H. Weaver, Jr.
Division of Water Quality/WQ Section
NPDES Group
Post Office Box 29535
Raleigh, North Carolina 27626-0535
Signature of applicant or authorized representative / t .' ?sari+ Manccjey-
a
Date a6 97 (J
Hoechst Celanese
Sou Tex Plant
Hoechst Celanese Corporation
PO Box 866
Mount Holly, NC 28120
704 822 2100
Fax 704 827 0166
February 26, 1997
Mr. Charles Weaver, Jr.
Division of Water Quality/WQ Section
NPDES Group
Post Office Box 29535
Raleigh, North Carolina 27626-0535
Subject: Renewal of NPDES Permit
No. NCG500047 Gaston County
Dear Mr. Weaver:
t
'J
Continuation of this permit is desired and please accept this letter as a formal request from the
Hoechst Celanese Corporation, Sou- Tex Plant for permit renewal. As requested in your letter
dated January 28, 1997, we are submitting the following information for permit renewal.
v
Enclosed please find the list of chemical additives used at our facility, the completed invoice '
form, and the check for a processing fee of $400.00.
The following list of chemical additives are used at our facility;
1. Polymate 981 (scale and corrosion inhibitor).
2. Dearcide 702 (isothiazolin).
3. Dearcide 735 (Chlorine/Bromine pellets).
If there are any questions, please contact Damon L. Forney at telephone number (704) 822-2519.
Respectfully,
Damon L. Forney
Environmental Engineer
Hoechst H
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B.-Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
Ms. Kim Kouri-Sprow
Hoeschst Celanese Corp.
625 East Catawba Ave.
Mount Holly, NC 28120
Dear Ms. Sprow:
0
A4
A2&
IDEHNR
March 11, 1994
Subject: NPDES No. NCG500047
Sou -Tex Plant
Gaston County
In accordance with your request received January 28, 1994, the subject permit
modification. The only change in this permit is to indicate two (2) outfalls on the Certificate of
Coverage page of the subject General Permit. Enclosed please find the updated Certificate of
Coverage page for the subject permit. This page should be inserted into your current permit
and the old page discarded. This permit is issued pursuant to the requirements of North
Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the U. S. Environmental Protection Agency dated December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this
permit are unacceptable to you, you have the right to request an individual permit upon written
request within thirty (30) days following receipt of this letter. This request must be submitted
to the Permits and Engineering Unit, P. O. Box 29535, Raleigh, NC 27626. Unless such demand
is made, this decision shall be final and binding.
Please take notice that this permit is not transferable. Part II, E.4. addresses the
requirements to be followed in case of change in ownership or control of this discharge.
This permit does not affect the legal requirement to obtain other permits which may be
required by the Division of Environmental Management or permits required by the Division of
Land Resources, Coastal Area Management Act or any other Federal or Local governmental
permit that may be required.
If you have any questions concerning this permit, please contact Susan Robson at telephone
number 919/733-5083.
Sincerely,
. Preston Howa d, Jr., P.E.
cc: Mr. Jim Patrick, EPA
Mooresville Regional Office
Compliance
Central Files
Technical Support Branch
Kim Brantley
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
STATE OF NORTH CAROLINA L -,
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN,
CONDENSATE AND SIMILIAR WASTEWATERS UNDER THE
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Hoechst Celanese Corporation
is hereby authorized to continue to discharge non -contact cooling water from two (2) outfalls with the discharge of
thewater from a facility located at
Sou -Tex Plant
624 East Catawba Avenue
Mount Holly
Gaston County
to receiving waters designated as the Catawba River (Lake Wylie) in the Catawba River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III
and IV of General Permit No. NCG500000 as attached.
This certificate of coverage shall become effective
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day
7a anew�_
. Preston Howard, r., P.E.,Director
Division of Environmental Management
By Authority of the Environmental Management Commission
Bngineer Date Rec. I
�o�
e awa AS: �oecNST C,a� es Ca p,�
NPDES WASTE LOAD ALLOCATION
! - ^,t
SPt
l-'I7erc
✓
Date `
FacilityName: oT� �or'
15 r0—M� /,,))�1/
8
Existing
0
"n1CG5 000 ��j
No.:
11
(C l Y-06,21 County:
Proposed 0 Permit No.:
�✓� Pipe
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A4,7 -C'on7`¢
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Design Capacity (MGD) : 0,043
Industrial (% of Flow) :
Lbmestic (� of Flow)
w
Receiving Stream: ('47 i 1�E74
dC'v Class: Sub -Basin:
a
Reference USGS Quad: `'-
(Please attach) Requestor:
Regional Office M�12 O
a
-
(Guideline limitations, if
applicable, are to be listed
on the back of this for
Design 7bmp.:
Drainage Area (mi2):
Avg. Streamflow (cfs):
7Q10 (cfs) S
Winter 7Q10 (cfs)
30Q2 (cfs)
Location of D.O. minimum (miles below outfall):
Slope (fpm)
Velocity (fps):
K1 (base e, per day):
KZ (base e, Der day):
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Effluent
Characteristics
Monthly
Average
Comments
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el
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Effluent
Charact ristics
:'onthly
T_verage
Comments
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Comments: MtiCt N� `' Ctic �i N A
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Original Allocation
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Allocation
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Revised
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Confirmation
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Prepared By: "
y 1 -�T Reviewed By:
Date: q 8
(n� C/' V1:t' ,Lg(._ (A e(�'ax' _" /� C S YJn [/
FACILITY NAME
TYPE OF WASTE:
COUNTY
REGIONAL OFFICE
RECEIVING STREAM
7010 : 80 CFS
DRAINAGE AREA
REQUEST NO. 1018
WASTEI.OAD AI_LOCATTON APPROVAL FORM
AMERICAN HOECHST CORP.-MT. HOLLY
COOLING
GASTON
MOORESVILLE REOUESTOR : HELEN FOWLER �-
CATAWBA RIVER SUBBASTN : 030833
W7010 : CFS 3002 CFS
SO.MI. STREAM CLASS :A-IIVB
YK N**# ** **1****** RECOMMENDED EFFLUENT LIMITS ******1***#k *******#***
WAS
NH3- SP MG/L..)
D.O. ,, 0
gl AMG/L)
PH RV� { IJ
FECAL CQ� Fi��-lt'0) 0ML):
TSS H secvlONMG/L..)
.043 THE DISCHARGE SHALL NOT CAUSE
THE TEMPERATURE. OF RECEIVING
WATERS TO EXCEED 2.8 C ABOVE
THE NATURAL WATER TEMPERATURE
6-4 AND IN NO CASE TO EXCEED 29 C.
RE(' %,-
FACILITY IS : PROPOSED (' ) EXISTING ( 1FW ( )
LIMITS ARE : REVISION ( ) CONFIRMATION ( ) OF THOSE PRFVIOUSLY ISSUED
REVIEWED AND RECOMMENDED BY:
MODELER
SUPERVISORYMODELING GROUP
REGIONAL. SUPERVISOR
PERMITS MANAGER
a
aAlATE
_._DATE
f I A T F
•-
-BATES _�--
State of North Carolina
Department of Environment,
Health and Natural Resources
Division of Environmental Management
James B. Hunt, Jr., Governor
Jonathan B. Howes, Secretary
A. Preston Howard, Jr., P.E., Director
Ms. Kim Kouri-Sprow
Hoeschst Celanese Corp.
625 East Catawba Ave.
Mount Holly, NC 28120
Dear Ms. Sprow:
LTIPFA
IT
IDEHNFi
March 11, 1994
Subject
NPDES No. NCG500047
Sou -Tex Plant
Gaston County
�gqi
CpT�
In accordance with your request received January 28, 1994, the subject permit
modification. The only change in this permit is to indicate two (2) outfalls on the Certificate of
Coverage page of the subject General Permit. Enclosed please find the updated Certificate of
Coverage page for the subject permit. This page should be inserted into your current permit
and the old page discarded. This permit is issued pursuant to the requirements of North
Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the U. S. Environmental Protection Agency dated December 6, 1983.
If any parts, measurement frequencies or sampling requirements contained in this
permit are unacceptable to you, you have the right to request an individual permit upon written
request within thirty (30) days following receipt of this letter. This request must be submitted
to the Permits and Engineering Unit, P. 0. Box 29535, Raleigh, NC 27626. Unless such demand
is made, this decision shall be final and binding.
Please take notice that this permit is not transferable. Part II, E.4. addresses the
requirements to be followed in case of change in ownership or control of this discharge.
This permit does not affect the legal requirement to obtain other permits which may be
required by the Division of Environmental Management or permits required by the Division of
Land Resources, Coastal Area Management Act or any other Federal or Local governmental
permit that may be required.
If you have any questions concerning this permit, please contact Susan Robson at telephone
number 919/733-5083.
Sincerely,
/e� Q � � PE.
Preston Howa d, Jrr., P.E.
cc: Mr. Jim Patrick, EPA
Mooresville Regional Office
Compliance
Central Files
Technical Support Bran`dh
Kim Brantley
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES
DIVISION OF ENVIRONMENTAL MANAGEMENT
TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN,
CONDENSATE AND SIMILIAR WASTEWATERS UNDER THE
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Hoechst Celanese Corporation
is hereby authorized to continue to discharge non -contact cooling water from two (2) outfalls with the discharge of
the water from a facility located at
Sou -Tex Plant
624 East Catawba Avenue
Mount Holly
Gaston County
to receiving waters designated as the Catawba River (Lake Wylie) in the Catawba River Basin
in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III
and IV of General Permit No. NCG500000 as attached.
This certificate of coverage shall become effective
This Certificate of Coverage shall remain in effect for the duration of the General Permit
Signed this day
/)u� 2a -
_. Preston Howard, r., P.E.,Director
Division of Environmental Management
By Authority of the Environmental Management Commission
t �
R
State of North Carolina
Department of Environment, Health and Natural Resources
Division of Environmental Management
512 North Salisbury Street • Raleigh, North Carolina 27611
James G. Martin, Governor . A. Preston Howard, Jr., P. E.
William W. Cobey, Jr., Secretary Acting Director
October 289 1992
Stewart M. Epsey
P0Box 866
Mount Holly, NC 28120 Subject: General Permit No. NCG500000
Hoechst Celanese Corp. - Sou -Tex
COC NCG500047
Gaston County
Dear Mr. Epsey:
In accordance with your application for discharge permit received on Novembe 16,1990, we
are forwarding herewith the subject certificate of coverage to discharge under the subject state -
NPDES general permit. Issuance of thisicertificate of coverage supercedes the individual NPDES
permit No. NC0004138. This permit s issued pursuant to the requirements of North Carolina
General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the
US Environmental Protection agency dated December 6,1983.
If any parts, measurement frequencies or samplingrequirements contained in this permit are
unacceptable to you, you have the right to request an individual permit by submitting an individual
permit application. Unless such demand is made, this certificate of coverage shall be final and
binding.
Please take notice that this certificate of coverage is not transferable except after notice to the
Division of Environmental Management. The Divsion of Environmental Management may require
modification or revocation and reissuance of the certificate of coverage.
This permit does not affect the legal requirements to obtain other permits which may be
required by the Division of Environmental Management or permits required by the Division of
Land Resources, Coastal Area Management Act or any other Federal or Local governmental
permit that may be required.
Pollution Prevention Pays
P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015
An Equal Opportunity Affirmative Action Employer
-VIA
MJ
Tj .�
i
4
If you have any questions concerning this permit, please contact Mr. Jule Shanklin at telephone
number 9191133-5083.
cc: Mr. Jim Patrick, EPA
Mooresville Regional Office
Si ly"estonHo
To: Permits and Engineering Unit
Water Quality Section
Date: September 21, 1992
AUTHORIZATION TO CONSTRUCT
NPDES PERMIT
REPORT AND RECOMMENDATIONS.
County: Gaston
Permit No. AC0004138
jVb';
'C� fn C
RECEI!/ED
SEP 2 2 1992
TECHNICAL SUPPORT BRANCH
PART I - GENERAL INFORMATION
1. Facility and Address: Hoechst Celanese Corporation
Post Office Box 866
Mount Holly, N.C. 28120
2. Date of On -Site Investigation: September 11, 1992
3. Report Prepared By: Michael L. Parker, Environ. Engr. II
4. Persons'Contacted and Telephone Number: Bob Cundiff, (704)
822-2113
5. Verified Discharge Point(s), List for All Discharge Points:
Latitude: N/A Longitude: N/A
Attach a USGS map extract and indicate treatment facility
site and discharge point on map. Ensure discharge point(s)
correspond to NPDES permitted discharge points.
USGS Quad No.: N/A USGS Quad Name: N/A
6. Size (land available for expansion and upgrading): There is
ample area for the construction of the proposed wastewater
pretreatment facilities.
7. Topography (relationship to flood plain included): The site
is relatively flat, and does not appear to be located in a
flood plain area.
8. Location of Nearest Dwelling: 200+ feet trom cne site.
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. Type of Existing Treatment Facility: The applicant
currently operates a wastewater pretreatment facility
consisting of an equalization basin followed by an aeration
basin, a DAF unit, a secondary clarifier, sludge holding
tank, sludge drying beds.
Page Two
2. Type of Proposed Treatment Facility: The applicant proposes
to construct a second aeration basin, dual clarifiers, a
high rate sand filter and a sludge thickening tank and
filter press.
3. Sludge Handling and Disposal Scheme: Sludge is disposed of
by land application under Permit No. WQ0002544.
4. Treatment Plant Classification (attached completed rating
sheet): N/A
5. SIC Code(s): N/A
Wastewater Code(s):
Primary: 32
Secondary:
Main Treatment Unit Code: N/A
PART III - EVALUATION AND RECOMMENDATIONS
The applicant, Hoechst Celanese Corp. (HCC) request approval
to construct/modify wastewater pretreatment.facilities. HCC
currently operates a wastewater pretreatment facility that
discharges into the City of Mount Holly sewer collection system.
As a result of production increases, the existing facilities are
both hydraulically and organically overloaded. Violations of the
Town's sewer use ordinance have occurred resulting in an
assessment of penalties by the City. The proposed
construction/modifications should alleviate HCC's compliance
problems.
It is recommended that an ATC be issued as requested,
pending a technical review and approval by the SERG.
RVA
140AIR&W-0-41 M�R�-
Signature of Report Preparer
Water Qualitlf Regional Sqjoivisor
To: Permits and Engineering Unit
Water Quality Section
Date: December 12, 1990
NPDES STAFF REPORT AND RECOMMENDATIONS
County: Gaston
NPDES Permit No.: NC0004138
MRO No. 90-204
PART I - GENERAL INFORMATION , % 90
1. Facility and Address: Hoechst Celanese -Sou-Tex Plant•'•'°-;Ihl
Post Office Box 866
Mt. Holly, North Carolina 28120
2. Date of Investigation: December 7, 1990
3. Report Prepared By: Allen Hardy, Environmental Engineer I
4. Person Contacted and Telephone Number: Stewart Espey,
Environmental Control Supervisor, 704/822-2100
5. Directions to Site: The site is located at the intersection
of South Lee Street and East Catawba Avenue in the City of
Mount Holly.
6. Discharge Point(s), List for all discharge Points: -
Outfall 001 Outfall 002
Latitude: 35 17' 40" 35 117' 37"
Longitude: 810 00' 23" 810 00' 25"
Attach a USGS Map Extract and indicate treatment plant site
and discharge point on map.
USGS Quad No.: F 14 SE
7. Size (land available for expansion and upgrading): There is
a limited amount of area available for expansion or
upgrading of wastewater treatment facilities.
8. Topography (relationship to flood plain included): The
plant is located adjacent to the Catawba River, however, it
does not appear to be in the flood plain.
9. Location of Nearest Dwelling: The nearest dwelling was
approximately 500 feet from the discharge locations.
10. Receiving Stream or Affected Surface Waters: Catawba River
a. Classification: WS-III
b. River Basin and Subbasin No.: Catawba; 03-08-33
Page Two
C. Describe receiving stream features and pertinent
downstream uses: The discharge enters the main stem of
the Catawba River. Other major municipal and
industrial discharges exist within one mile upstream
and downstream of this discharge.
PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS
1. Type of Wastewater: 0% Domestic
100% Industrial
a. Volume of Wastewater: Outf all 001: .0362; Outfall 002:
.0051 MGD (average for past year)
b. Types and quantities of industrial wastewater: The
industrial wastewater is generated from four (4)
on -site cooling towers.
C. Prevalent toxic constituents in wastewater: The
company is presently using biocides in their process.
The type and quantities are being submitted to Raleigh.
d. Pretreatment Program (POTWs only): N/A
2. Production Rates (industrial discharges only) in Pounds:
N/A
3. Description of Industrial Process (for industries only) and
Applicable CFR Part and Subpart: N/A
4. Type of Treatment (specify whether proposed or existing):
No wastewater treatment facilities currently exist for the
cooling water.
5. Sludge Handling and Disposal Scheme: N/A
6. Treatment Plant Classification: Less than 5 points; no
rating (include rating sheet). N/A
7. SIC Code(s): 2821, 2869
Wastewater Code(s):
Primary: 14
Secondary:
PART III - OTHER PERTINENT INFORMATION
1. Is this facility being constructed with Construction Grants
Funds (municipals only)? No
2. Special monitoring requests: No
3. Additional effluent limits requests: No
4. Air Quality and/or Groundwater concerns or hazardous waste
utilized at this facility that may impact water quality, air
quality or groundwater? No air quality, groundwater or
hazardous waste concerns are expected f rom this pr03ect.
Page Three
5. Other: N/A
PART IV - EVALUATION AND RECOMMENDATIONS
The applicant, Hoechst Celanese Corporation, has requested
renewal of their Permit which allows them to discharge
non -contact cooling water from two (2) outfalls in the Catawba
River. The cooling water is generated from the cooling of molten
resins and the control of exothermic chemical reactions.
Biocides are being used in the process, and information on
the types and quantities is to be submitted to the Permits and
Engineering Unit.
It is recommended that the Permit be renewed to include any
monitoring or limitation deemed necessary as a result of the
presence of biocides.
W 1�2� 1-;ki3
Signature of Report Prefirer Date
r
1
Water Quality'Aegional Supervisor Dat
1924
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