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HomeMy WebLinkAboutNC0020184_Permit Issuance_20170315Water Resources ENVIRONMENTAL QUALITY March 15, 2017 Ms. Stephanie Scheringer, Division Manager, Wastewater Treatment Two Rivers Utilities P.O. Box 1748 Gastonia, North Carolina 28053 Dear Ms. Scheringer: ROY COOPER Gom nor MICHAEL S. REGAN Seartn,Y S. JAY ZIMMERMAN Director Subject: Final NPDES Permit Renewal Permit NCO020184 Long Creek WWTP Gaston County Class PJ Facility Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). In response to your comments on the draft permit the permit was modified as follows: • The facility address was corrected. • The coarse bar screen was deleted form the WWTP components in the Supplement to Pemrit Cover Sheet. • The Total Nitrogen effluent limit and monitoring requirement of 6 mg/1 listed in the draft permit was deleted. At the time when the permit was drafted the Division included effective days and expiration dates for the existing and proposed limits expecting that the permit would have been issued during 2016. The TN limit of 6 mg/l would have been applicable until April 1, 2017 but only during the summer season. Due to delays in issuing the permit this limit is no longer applicable since the effective day of the permit is April 1, 2017. • Monitoring frequency for TSS, ammonia, and fecal coliform was reduced to 2/week according to the Guidance Regarding the Reduction in Monitoring Frequency. • Standard conditions are the same as the previous permit. This final permit contains the following changes from your previous permit: • Mass limits for total nitrogen and total phosphorus were added to the permit. allocation and limits for the Long Creek WWTP and the Eagle Road WWTP were combined in a bubble limit. The summer TN limits were calculated based on the 6 mg/1 concentration Stateof North Cinchna I EnvimrtNe=I(a,,Ihy I Water Resources 1617 Mail Service Center I Raleigh. North Camlim 27699-1617 919 807 6300 limit established by the Lake Wylie TMDL. The winter TN limits were calculated based on 12 mg/l. The annual TP limit was calculated based on 1 mg/1 limit in the TMDL. • As a result of a reasonable potential analysis the limits for nickel and monitoring for chloroform were removed from the permit. • Given the current industrial users and the minimal flow from color bearing wastewaters the Division agrees to removing color from the monitoring requirements. • Sampling frequency for the effluent pollutant scan was modified to three times during the permit cycle. See Special Condition A. (8). This condition was also modified to add narrative for four seasonal 2nd species toxicity tests. • Effluent hardness and instream hardness sampling, upstream of the discharge, has been added to this permit at a monitoring frequency of quarterly.. See Section A.(1.) Effluent Limitations and Monitoring Requirements and A.(3) Instream Sampling. • A mercury evaluation was conducted in accordance with the Permitting Guidance developed for the implementation of the statewide Mercury TMDL to determine the need for a limit and/or a Mercury Minimization Plan (MMP). No limit is required but you will be required to develop a MMP. See Special Condition A. (10). • Federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and program reports. The final NPDES Electronic Reporting Rule was adopted and became effective on December 21, 2015. The requirement to begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application has been added to your final NPDES permit. See Special Condition A (9). For information on eDMR, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://deq.nc.gov/abouVdivisions/water- resources/edmr. For more information on EPA's final NPDES Electronic Reporting Rule, please visit the following web site: http://www2.epa.gov/compliance/final-national-pollutant-discharge-elimination-system- npdes-electronic-reporting-rule. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699- 6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or any other Federal, State, or Local governmental permits that may be required. 2 If you have any questions concerning this permit, please contact Teresa Rodriguez at telephone number (919) 807-6387 or at email Teresa.rodriguez@ncdenr.gov. Sincerely, . ay Zimm , .G. irector, Division of Water Resources, NCDEQ Hardcopy: NPDES Files Central Files DWR/Mooresville Regional Office / Water Quality Ecopy: US EPA Region 4 DWR/Ecosystems Branch/Carrie Ruhlman DWR/Aquatic Toxicology Branch/Susan Meadows Permit NCO020184 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, City of Gastonia is hereby authorized to discharge wastewater from a facility located at the Long Creek Wastewater Treatment Plant 3000 Old Spencer Mountain Road Dallas Gaston County to receiving waters designated as the South Fork Catawba River in the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective...........................................................................................................April 1, 2017 This permit and authorization to discharge shall expire at midnight on ................................... January 31, 2020. Signed this day ..........................March 15, 2017. i--- VV S. J immermant D' 'ion of Water' Resources By Authority of the Environmental Management Commission Page 1 of 12 Permit NCO020184 R SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. The City of Gastonia is hereby authorized to: 1. Continue to operate an existing 16.0 MGD wastewater treatment facility that includes the following components: • Mechanical bar screens • Mechanical draft tube mixers • Grit removal • Parshall flume • Influent pump station • Splitter box • Primary clarifiers • Raw sludge pumping station • Dual basins for biological nutrient removal • Denitrification basin • Final clarifiers • Tertiary filtration • Backwash holding tank • Chlorine contact basin • Chlorination/ dechlorination facilities • Static aerators • Dissolved air floatation (DAF) unit • Six anaerobic digesters • Solids contact reactor • Chemical feed facilities • Stand by power generator This wastewater treatment facility is located on Long Creek Disposal Road at the Long Creek Wastewater Treatment Plant at 3000 Spencer Mountain Road, Dallas, in Gaston County. 2. Discharge wastewater from said treatment works at the location specified on the attached map into the South Fork Catawba River, classified Class WS-V waters in the Catawba River Basin. Page 2 of 12 Permit NCO020184 PART I - MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED DISCHARGES A.(1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] (a.) During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored' by the Permittee as specified below: wn,ray--3T'' • .w EFF'UENT; 1 1.G ��I"• 1� •L^�.._ f11JZ.'Y�ii ° '° E ,,'U'NTLTMITA7I0l1iS '` -Qr .I. yi% ,�r� ^- �..511�.x-- +I-r. .. j• RE'UQEMENTS; °f M�RI G CHARAGTESi�S '' - - , •1 - - r �Sa "r- '-`'--�-- ie - 1Moin`hl�►,' ' ='t.x Weedy .�D`a� :.,� _�?�MEasur�emeit -� _ t Average- • �Ma>iiiu�n,E _�_-. -•T! Yak .�.• �Fq'u`ien'c� 1 _ `'►pef : �, �y . SPOT: , Flow 16.0 MGD Continuous Recording Influent or Effluent Total Monthly Flow Monitor and Report Monthly Recorded or Influent or Effluent Calculated BOD, 5-day, 20°C 2 (April i-October 31) 5.0 mg/L 7.5 mg/L Daily Composite Influent &Effluent 130% 5-day, 20°C 2 (November 1— March 31) 10.0 mg/L 15.0 mg/L Daily Composite Influent & Effluent Total Suspended Solids 2 30.0 mg/L 45.0 mg/L 2/Week Composite Influent & Effluent NH3 as N (April 1- October 31) 2.0 mg/L g 6.0 mg/L g 2 2/Week Composite Effluent NH3 as N (November 1—March 31) 4.0 mg/L 12.0 mg/L 2/Week Composite Effluent Dissolved Oxygen Daily average —> 6.0 mg/L Daily Grab Effluent Fecal Coliform (geometric mean) 200/100 mL 400/100 mL 2/Week Grab Effluent Temperature Daily Grab Effluent Hardness, Total as ECaCO3 or (Ca + Mg)] Quarterly Composite Effluent mg/L pH >— 6.0 and 5 9.0 standard units Daily Grab Effluent Total Residual Chlorine 3 28 Ng/L Daily Grab Effluent TKN 4 Monitor and Report (mg/L) Weekly Composite Effluent NO3-N + NO2-N 4 Monitor and Report (mg/L) Weekly Composite Effluent TN 4 Monitor and Report (mg/L) Weekly Composite Effluent TN Load 5,6>> Monitor and Report (lb/mo) Monitor and Report (lb/season) (effective Monthly Calculated Effluent 4/1/17) Seasonally Calculated Tp 4 Monitor and Report (mg/L) Weekly Composite Effluent Tp 4 1 mg/L (monthly average) (effective through 12/31/17) Weekly Composite Effluent Tp Load 5,6,7 Monitor and Report (lb/mo) Monitor and Report (lb/yr) (effective Monthly Calculated Effluent 1/1/18) Annually Calculated Chronic Toxicity s F Quarterly Composite Effluent Effluent Pollutant Scan 9 Monitor and Report Footnote 9 Footnote 9 Effluent Footnotes: 1. The permittee shall submit discharge monitoring reports electronically using NC DWWs eDMR application system. See Special Condition A.(9). 2. The monthly average effluent BODS and Total Suspended Solids concentrations shall not exceed 15% of the respective influent value (85% removal). Page 3 of 12 Permit NCO020184 3. Facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values below 50 µg /L will be treated as zero for compliance purposes. Compliance with the limit for Total Residual Chlorine shall be based upon a daily average value. 4. For a given wastewater sample, TN = TKN + NOrN + NO2-N, where TN is Total Nitrogen, TKN is Total Kjeldahl Nitrogen, and NOrN and NO2-N are Nitrate and Nitrite Nitrogen, respectively. TP is Total Phosphorus. 5. TN or TP Load is the mass quantity of Total Nitrogen or Total Phosphorus discharged in a given period of time. See Special Conditions A.(4.) Total Nitrogen and Total Phosphorus Limits and A.(5.) Calculation of Total Nitrogen and Total Phosphorus Loads. 6. Summer is defined as April 1- October 31; winter is defined as November 1- March 31. Annual means on a calendar year basis, January 1- December 31. 7. The facility is subject to nutrient limitations as specified in Special Condition A.(2.) Combined Limitations for Nutrients - Outfall COL 8. Chronic Toxicity (Ceriodaphnia), P/F at 19% with testing in March, June, September and December. See Special Condition A.(7.). 9. See Special Condition A.(8.), Effluent Pollutant Scan. (b.) There shall be no discharge of floating solids or visible foam in other than trace amounts. A.(2.) COMBINED LIMITATIONS FOR NUTRIENTS - Outfall C01 [G.S.143-215.1(b)] (a.) During the period beginning on the effective date of this permit or as specified below and lasting until permit expiration, the Permittee is further authorized to discharge Total Nitrogen and Total Phosphorus from the Long Creek WWTP (NC0020184, Outfall 001) and the Eagle Road WWTP (NC0006033, Outfall 001) subject to the following combined load limitations: Permit Facility Total Nitrogen.' Summer (lb/season) 1 Total Nitrogen Winter (lb/season) 1,3 Total Phosphorus Annual (ib/yr) V. . NCO020184 Long Creek WWTP 171,337 241,793 48,706 NCO006033 Eagle.Road WWTP 42,834 60,448 12,176 Combined Load Limitations 214,171 302,242 60,882 Footnotes: 1. In accordance with the 1995 Lake Wylie TMDL, summer values apply April 1- October 31 and winter values apply November 1- March 31. 2. Total Phosphorus values applies for the calendar year; January 1 to December 31. 3. All values are displayed to the nearest pound. The Combined Load Limitations may not equal the apparent sum due to the effects of rounding the individual values. (b.) Compliance with these limits shall be determined in accordance with Special Conditions A.(4.), Limits for Total Nitrogen and Total Phosphorus, and A.(5.), Calculation and Reporting of Nutrient Loads. (c.) Nutrient monitoring and reporting requirements are specified in Special Conditions A.(1.), Effluent Limitations and Monitoring Requirements, and A.(5.), Calculation and Reporting of Nutrient Loads. (d.) Pursuant to N.C. General Statute Section 143-215.1 and Part II, Sections B-12 and B-13 of this permit, the Division of Water Resources (Division) may reopen the permits listed above and establish more stringent nutrient limits upon finding that such limits are necessary to prevent the discharges from causing localized water quality impacts in the receiving streams. (e.) The Permittee may request that its permits be modified to rescind these combined limits and establish individual mass discharge limits for each facility. The Division may, after written notification to the Permittee, rescind these combined limits and establish individual mass discharge limits for each Page 4 of 12 Permit NCO020184 facility. A.(3.) INSTREAM SAMPLING [15A NCAC 02B .0500 et seq.] Instream monitoring is required for the following parameters at the locations specified: t 1 �e:,I ��.. Pkfr lip 1 � .,�..� a _ y, a r ,tya�e�� r •,n .Fen�►.s r c ; l3 ar_.,-, ,� r c '4'¢ Sanpte:rT'ype : rx � . � Locabon1 y Dissolved Oxygen Footnote 2 Grab U, Dl, D2 Temperature Footnote 2 Grab U, Di, D2 Conductivity Footnote 2 Grab U, Di Hardness Quarterly Grab U Footnotes: 1. U: upstream at Highway 275 or 200 feet above the outfall. D1: downstream at Spencer Mountain Pool at dam, D2:1.56 miles below at USGS site. 2. Instream samples shall be grab samples taken 3/week Qune-September) and 1/week (October -May). A.(4.) TOTAL NITROGEN AND TOTAL PHOSPHORUS LIMITS [G.S.143-215.1(b)] (a.) Total Nitrogen (TN) allocations and load limits for NPDES dischargers in the Lake Wylie watershed are seasonal (summer and winter) values. Summer is defined as April 1 through October 31, and winter is defined as November 1 through March 31. Total Phosphorus (TP) allocations and load limits are annual values and apply on a calendar year basis, January 1 through December 31. (b.) The TN (or TP) Load limit in this Permit may be modified as the result of allowable changes in the Permittee's allocation. (i.) Allowable changes include those transfers resulting from the purchase, sale, trade, or lease of allocation between the Permittee and other dischargers assigned allocation under the 1995 Lake Wylie TMDL; regionalization (if both facilities were assigned allocation); and other transactions approved by the Division. (ii.) The Permittee may request a modification of the TN (or TP) Load limit in this Permit to reflect allowable changes in its allocation. (A) The request must include an analysis demonstrating that change in allocations and limits does not have a reasonable potential to cause localized water quality impacts. (B) Upon receipt of timely and proper application, the Division will propose to modify the permit as appropriate and in accordance with state and federal program requirements. (C) Changes in TN or TP limits become effective on the first January 1(annual limit), the first April 1(summer limit), or the first November 1(winter limit) following permit modification. The Division must receive application no later than 180 days prior to the requested effective date for any limit change. (iii.) Any requests for modification should be sent to: NCDEQ/ DWR/ NPDES Programs 1617 Mail Service Center Raleigh, NC 27699-1617 CALCULATION AND REPORTING OF TOTAL NITROGEN AND TOTAL PHOSPHORUS LOADS [G.S.143-215.1(b)] (a.) The Permittee shall calculate monthly, seasonal, and annual TN (or TP) Loads as follows: Page 5 of 12 Permit NCO020184 (i.) Monthly TN (or TP) Load (lb/mo) = TN (or TP) x TMF x 8.34 where: TN or TP the average Total Nitrogen or Total Phosphorus concentration (mg/ L) of the composite samples collected during the month TMF the Total Monthly Flow of wastewater discharged during the month (MG/mo); that is, the sum of daily flows in the month 8.34 conversion factor, from (mg/L x MG) to pounds (ii.) Summer TN Load (lb/ summer) = Sum of the April - October Monthly TN Loads for the season (iii.) Winter TN Load (lb/winter) = Sum of the November - March Monthly TN Loads for the season (iv.) Annual TP Load (lb/yr) = Sum of the 12 Monthly TP Loads for the calendar year (b.) The Permittee shall report monthly Total Nitrogen and Total Phosphorus results (mg/L and lb/mo) in the appropriate discharge monitoring report for each month: the summer TN results with the October DMR; the winter TN results with the March DMR; and each calendar year's results with the December report for that year. (c.) In the case of combined nutrient limits (see Special Condition A.(2.)): (i.) The Permittee shall report each facility's monthly TN and TP effluent loads in the discharge monitoring report for that facility. (ii.) The Permittee shall report the seasonal or annual combined loads in the discharge monitoring reports for the Long Creek WWTP. (d.) Any addition, deletion, or modification of the listed allocation(s) (other than to correct typographical errors) or any change in status of any of the listed allocations shall be considered a major modification of this permit and shall be subject to the public review process afforded such modifications under state and federal rules. A.(6.) NUTRIENT ALLOCATIONS [G.S.143-215.1(B)] (a.) The following table list the Total Nitrogen (TN) and Total Phosphorus (TP) allocations assigned to, acquired by, or transferred to the Permittee in accordance with the 1995 Lake Wylie TMDL and nutrient management strategy and the status of each as of permit issuance. For compliance purposes, this table does not supersede any TN or TP limit established elsewhere in this permit. Total Nitrogen Allocation y.Y .�.•'�:-��-���.!.�.:. ,..., .. -. ;..... •.�'•.....- _� 1 k- 1^ ._"R... c.'a" 1 � �1vjl+��wi-`!//.-��.��-++•y��! �"'�''iu. .i .. � _ �. R it ' t �:�� s a Nit '`,! F./� L'C_' AM {V"! rY _ ME Base TMDL 1995 171,337lb/season 241,793lb/yr Active Total Allocation 171,337 lb/season 241,793 lb/yr Active Footnotes: 1. Summer is defined as Apri11- October 31. Winter is defined as November 1- March 31. Total Phosphorus Allocation ocnroN AluE _ - PisciARG souRc o .o: r�►Tus - . _ _ �11iiNUA1i - _ Base TMDL 1995 48,7061b/yr Active Total Allocation 48,706 ib/yr Active Page 6 of 12 Permit NCO020184 Footnotes• 1. Annual means on a calendar year basis, January 1- December 31. (b.) Any addition, deletion, or modification of the listed allocation(s) (other than to correct typographical errors) or any change in status of any of the listed allocations shall be considered a major modification of this permit and shall be subject to the public review process afforded such modifications under state and federal rules. A.(7.) CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT [15A NCAC 02B .0500 et seq.] The permittee shall conduct quarterly chronic toxicity tests using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised December 2010, or subsequent versions. The effluent concentration defined as treatment two in the procedure document is 19 %. The testing shall be performed as a Ceriodaphnia dubia 7-day pass/fail test. The tests will be performed during the months of March, June, September and December. These months signify the first month of each three month toxicity testing quarter assigned to the facility. Effluent sampling for this testing must be obtained during representative effluent discharge and shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP313. Additionally, DWR Form AT-1(original) is to be sent to the following address: Attention: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1623 Mail Service Center Raleigh, NC 27699-1623 Completed Aquatic Toxicity Test Forms shall be filed with the Water Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permitteee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Water Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately. Upon submission of a valid test, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Page 7 of 12 Permit NCO020184 A.(8.) EFFLUENT POLLUTANT SCAN [G.S.143-215.1(b)] (a.) The Permittee shall perform a total of three (3) Effluent Pollutant Scans for all parameters listed below. One scan must be performed in each of the following years: 2017, 2018, and 2019. Analytical methods shall be in accordance with 40 CFR Part 136 and shall be sufficiently sensitive to determine whether parameters are present in concentrations greater than applicable standards and criteria. Samples should be collected with one quarterly toxicity test each year, and must represent seasonal variation [i.e., do not sample in the same quarter every year]. Unless otherwise indicated, metals shall be analyzed as "total recoverable." Ammonia (as N) Trans-1,2-dichloroethylene Bis (2-chloroethyl) ether Chlorine (total residual, TRC) 1,1-dichloroethylene Bis (2-chloroisopropyl) ether Dissolved oxygen 1,2-dichloropropane Bis (2-ethylhexyl) phthalate Nitrate/Nitrite 1,3-dichloropropylene 4-bromophenyl phenyl ether K3eldahl nitrogen Ethylbenzene Butyl benzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalene Phosphorus Methyl chloride 4-chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysene Hardness 1,1,2,2-tetrachloroethane Di-n-butyl phthalate Antimony Tetrachloroethylene Di-n-odyl phthalate - Arsenic Toluene Dibenzo(a,h)anthracene Beryllium 1,1,1-trichloroethane 1,2-dichlorobenzene Cadmium 1,1,2-trichloroethane 1,3-dichlorobenzene Chromium Trichloroethylene 1,4-dichlorobenzene Copper Vinyl chloride 3,3-dichlorobenzidine Lead Acid -extractable avmoounds: Diethyl phthalate Mercury (EPA Method 1631E) P-chloro-m-cresol Dimethyl phthalate Nickel 2-chlorophenol 2,4-dinitrotoluene Selenium 2,4-dichlorophenol 2,6-dinitrotoluene Silver 2,4-dimethylphenol 112-dipheny1hydrazine Thallium 4,6-dinbo-o-cresol Fluoranthene Zinc 2,4-dinitrophenol Fluorene Cyanide 2-nitrophenol Hexachlorobenzene Total phenolic compounds 4-nitrophenol Hexachlorobutadlene Volatile onvanic Pentachlorophenol Hexachlorocydo-pentadiene Acroleln Phenol Hexachloroethane Acrylonitrile 2,4,6-trichlorophenol Indeno(1,2,3-cd)pyrene Benzene �BAse-nerhdral rnmrvounds: Isophorone Bromoform Acenaphthene Naphthalene Carbon tetrachloride Acenaphthylene Nitrobenzene Chlorobenzene Anthracene N-nitrowdi-n-propylamine Chlorodibromomethane Benzidine N-nitrosodimethylamine Chloroethane Benzo(a)anthracene N-nitrosodiphenylamine 2-chloroethylvinyl ether Benzo(a)pyrene Phenanthrene Chloroform 3,4 benzofluoranthene Pyrene Dichlorobromomethane Benzo(ghi)perylene 1,2,4-trichlorobenzene 1,1-dichloroethane Benzo(k)fluoranthene 1,2-dichloroethane Bis (2-chloroethoxy) methane (b.) Reporting. Test results shall be reported on DWR Form -A MR PPA1(or in a form approved by the Director) by December 31st of each designated sampling year. The report shall be submitted to the following address: NC DEQ/ DWR/ Central Files,1617 Mail Service Center, Raleigh, North Carolina 27699-1617. (c.) Additional Toxicity Testing Requirements for Municipal Permit Renewal. Please note that Municipal facilities that are subject to the Effluent Pollutant Scan requirements listed above are also subject to additional toxicity testing requirements specified in Federal Regulation 40 CFR 122.210)(5). The US EPA requires four (4) toxicity tests for a test organism other than the test species currently required in this permit. The multiple species tests should be conducted either quarterly for a 12- month period prior to submittal of the permit renewal application, or four tests performed at least annually in the four and one half year period prior to the application. These tests shall be performed Page 8 of 12 Permit NCO020184 for acute or chronic toxicity, whichever is specified in this permit. The multiple species toxicity test results shall be filed with the Aquatic Toxicology Branch at the following address: North Carolina Division of Water Resources Water Sciences Section/Aquatic Toxicology Branch 1623 Mail Service Center Raleigh, North Carolina 27699-1623 (d.) Contact the Division's Aquatic Toxicology Branch at 919-743-8401 for guidance on conducting the additional toxicity tests and reporting requirements. Results should also be summarized in Part E (Toxicity Testing Data) of EPA Municipal Application Form 2A, when submitting the permit renewal application to the NPDES Permitting Unit. A.(9.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS [G.S.143-215.1(b)] Federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and program reports and specify that, if a state does not establish a system to receive such submittals, then permittees must submit monitoring data and reports electronically to the Environmental Protection Agency (EPA). The final NPDES Electronic Reporting Rule was adopted and became effective on December 21, 2015. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) Signatory Requirements • Section D. (2.) Reporting • Section D. (6.) Records Retention • Section E. (5.) Monitoring Reports 1. RegoE ft Requirements tSupersedes Section D. (2.) and Section E. (5.) (a)] The permittee shall report discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the Internet Until such time that the state's eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation (CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DEQ / Division of Water Resources / Water Quality Permitting Section ATTENTION: Central Files Mail Service Center Raleigh, North Carolina 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1,1.1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. See "How to Request a Waiver from Electronic Reporting" section below. Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Page 9 of 12 Permit NCO020184 , , Starting on December 21, 2020, the permittee must electronically report the following compliance monitoring data and reports, when applicable: • Sewer Overflow/ Bypass Event Reports; • Pretreatment Program Annual Reports; and • Clean Water Act (CWA) Section 316(b) Annual Reports. The permittee may seek an electronic reporting waiver from the Division (see "How to Request a Waiver from Electronic Reporting" section below). 2. Electronic Submissions In accordance with 40 CFR 122.410)(9), the permittee must identify the initial recipient at the time of each electronic submission. The permittee should use the EPA's website resources to identify the initial recipient for the electronic submission. Initial recipient of electronic NPDES information from NPDES-regulated facilities means the entity (EPA or the state authorized by EPA to implement the NPDES program) that is the designated entity for receiving electronic NPDES data [see 40 CFR 127.2(b)]. EPA plans to establish a website that will also link to the appropriate electronic reporting tool for each type of electronic submission and for each state. Instructions on how to access and use the appropriate electronic reporting tool will be available as well. Information on EPA's NPDES Electronic Reporting Rule is found at: http://www2.epa.gov/compliance/final-national-pollutant-discharge-elimination- system-npdes-electronic-reporting-rule. Electronic submissions must start by the dates listed in the "Reporting Requirements" section above. 3. How to Request a Waiver from Electronic Reporting The permittee may seek a temporary electronic reporting waiver from the Division. To obtain an electronic reporting waiver, a permittee must first submit an electronic reporting waiver request to the Division. Requests for temporary electronic reporting waivers must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin submitting monitoring data and reports. The duration of a temporary waiver shall not exceed 5 years and shall thereupon expire. At such time, monitoring data and reports shall be submitted electronically to the Division unless the permittee re -applies for and is granted a new temporary electronic reporting waiver by the Division. Approved electronic reporting waivers are not transferrable. Only permitbees with an approved reporting waiver request may submit monitoring data and reports on paper to the Division for the period that the approved reporting waiver request is effective. Information on eDMR and the application for a temporary electronic reporting waiver are found on the following web page: http://deq.nc.gov/about/divisions/water-resources/edmr 4. Signatory Requirements fSupplements Section B. (11.) (b) and Supersedes Section B. (11.) (d)1 All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://deq.nc.gov/about/divisions/water-resources/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: Page 10 of 12 Permit NCO020184 "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 5. Records Retention [Supplements Section D. -(6.11 The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. A.(10.) MERCURY MINIMIZATION PLAN [G.S.143-215.1(b)] The permittee shall develop and implement a mercury minimization plan during this permit term. The M W shall be developed within 180 days of the NPDES Permit Effective Date, and shall be available for inspection on -site. A sample MNT was developed through a stakeholder review process and has been placed on the Division website for guidance (http:l/vortal.ncdenr.org/web/wg/swvZRsZnpdes, under Model Mercury Minimization Plan). The MMP should place emphasis on identification of mercury contributors and goals for reduction. Results shall be summarized and submitted with the next permit renewal. Performance of the Mercury Minimization Plan will meet the requirements of the TMDL (Total Maximum Daily Load) for mercury approved by USEPA on October 12, 2012, unless and until a Waste Load Allocation specific to this facility is developed and this NPDES permit is amended to require further actions to address the Waste Load Allocation. Page 11 of 12 Permit NC0020181 . I i kit j/ Ing 6,4 f� SI. . .. � '.. Outfa11001 �� _v "' i/ �; ell i' 2` w I� �� �4 O ` tl t a ail- ` f �� u w •1 yh Long Creek WVVTP — NCO020184 Facility Location (not to scale) City of Gastonia - Gaston County Receiving Stream: South Fork Catawba River N - - z Sub -Basin: 03-08-36 - Stream Class: WS-V State Grid/USGS Quad: F14SE/Mount Holly Latitude 35' 18' 37" Longitude 81° 06' 50" Page 12 of 12 DEPARTEMENT OF ENVIRONMENTAL QUALITY/DIVISION OF WATER RESOURCES FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES No. NCO020184 Facility Information Applicant/Facility Name: City of Gastonia/Long Creek WWTP Applicant Address: PO Box 1748, Gastonia, NC 28053 Facility Address: 3000 Long Creek Disposal Plant Road, Dallas, NC 28034 Permitted Flow: 16 MGD Type of Waste: Domestic/Industrial Classification: IV Permit Status: Renewal County: Gaston Miscellaneous Receiving Stream: South Fork Catawba River Sub basin: 03-08-36 Stream Classification: WS-V HUC: 03050102 303 d Listed? No State Grid: F 14SE Drainage Area (mi2): 558 USGS Quad: Mount Holly Summer 7Q10 (cfs) 109 Latitude: 350 18' 37" Winter 7Q 10 (cfs) 200 Longitude: 81 ° 06 `50" Average Flow (cfs): 653 Regional Office: Mooresville 30 2 (cfs): 272 Permit Writer: Teresa Rodriguez IWC % : 19 Date: 1/18/2017 I. SUMMARY The Long Creek WWTP is owned by the City of Gastonia and operated and maintained by Two Rivers Utilities. Gastonia submitted an application for renewal on August 14, 2014. The permit expired on January 31, 2015. The 16.0 MGD treatment system consists of. bar screen, primary clarifiers, anaerobic, anoxic and oxic basins, denitrification basin, final clarifiers, gravity filters, chlorination, dechlorination and post aeration. Gastonia's Long Creek WWTP has a full pretreatment program through the Division's PERCS Unit. The Long Creek WWTP receives wastewaters from four categorical industrial users and 12 non -categorical industrial users and four municipalities (Ranlo, Lowell, Dallas, and High Shoals). The pretreatment program will continue to be implemented in accordance with the permit. Gastonia requested the following modifications to the permit: 1. Limits for Total Nitrogen and Total Phosphorus for both the Long Creek (NC0020184) and Eagle Road (NC0006033) facilities be expressed as a bubble limits in pounds per day. 2. Reduction in monitoring frequency for BOD, TSS, ammonia and fecal coliform. 3. Reduce instream monitoring to monthly year around. 4. Eliminate monitoring and limits for nickel. 5. Add allocations from the following decommissioned facilities: Ranlo, High Shoals, McAdenville and Pharr Yarns. These requests are addressed below in this fact sheet. Page I II. RECEIVING STREAM A. Stream Classification This facility discharges to the South Fork Catawba River in the Catawba River Basin, classified as WS-V waters, HUC 03050102, stream index 11-129-(15.5). This section of the South Fork Catawba River is not impaired in the draft NC 2016 303(d) list. B. Lake Wyle TMDL/Nutrient Limits Backgo Due to eutrophic conditions and chlorophyll a water quality violations a TMDL and Nutrient Management Strategy was developed in 1995 for the North Carolina portion of Lake Wylie and its tributaries. The Nutrient Management Strategy was approved by the EPA in 1998. The strategy set individual allocations for existing WWTPs and new/expanding discharges. The Division incorporated TN and TP limits am expressed as average concentrations. TN are summer limits (April -October); those for TP apply year-round. The Long Creek facility is subject to the Lake Wylie Nutrient Management Strategy and included permit limits of 6 mg/1(summer only) for Total Nitrogen (TN) and 1 mg/l for Total Phosphorus (TP) in the permits since January 1, 2000. In order to transfer nutrient allocations, nutrient limits for the facilities must be expressed as mass loads rather than concentrations. Therefore, the Division must adopt a standard way of expressing TN and TP limits that both enables nutrient transfers and ensures that any transfers remain consistent with the approved TMDL. Annual mass limits will enable the transfer of allocations among dischargers and are consistent with the phosphorus allocations set in the TMDL. However, annual limits for nitrogen do not, by themselves, ensure that summer -season loads satisfy the TMDL: a facility could exceed its allowable summer load and still meet the annual limit by improving plant performance for the rest of the year. An additional limit (or other control) is necessary to protect water quality during the summer season. Proposed TMDL Implementation The Division proposes to implement the Lake Wylie TMDL using the following approach: • The distribution of nutrient allocations — and any transfer of allocations — must be consistent with the approved Lake Wylie TMDL. a. The point source allocations assigned in the TMDL to the lake and its tributaries are valid only in the original study area and cannot be transferred outside that area except through modification of the TMDL and the approval of EPA Region 4. b. Similarly, the tributary allocations identified in the TMDL are only valid within the assigned subwatersheds and cannot be transferred elsewhere without EPA approval. • Within each subwatershed, transfers and other changes in allocations cannot result in exceedance of the tributary allocations in the TMDL. If additional industrial facilities request allocations based on BAT determinations (none are foreseen at this time), the Division will consider the request with Region 4. • Only those allocations that were identified in the TMDL (WWTPs) or authorized (industries with BAT determinations) are valid. Facilities within the Lake Wylie study area cannot receive credit for connecting other WWTPs located outside the study area. • No transfer of allocation will be approved or implemented until the Division is satisfied that the transfer will not result in localized impacts ("hot spots"). • TN limits will be implemented as follows: a. Set summer mass TN limits for all affected dischargers based on the summer daily loads in the TMDL; Page 2 b. Set winter limit based on 12 mg/l or other approved BAT determinations; c. Add summer -only mass TN limits for affected industries based on the same daily loads as their annual limits. TP limits will be implemented as annual mass limit based on daily loads specified on the TMDL or approved BAT determination. Proposed Limits With this permit renewal Gastonia is requesting to combine the allocations from both the Long Creek WWTP and Eagle Road WWTP into a combined bubble allocation. In addition, Gastonia requested to add the loads from the following decommissioned facilities: Ranlo, High Shoals, McAdenville and Pharr Yarns. The Eagle Road facility (NC0006033) was originally permitted as a textile facility, Cramerton Automotive Products, owned by JPS, subsequently it was purchased by the Town of Cramerton and permitted for domestic wastewater. Now the facility is owned and operated by Gastonia and renamed Eagle Road WWTP. The proposed limits for the Long Creek permit will follow the strategy outlined above. Since both the Long Creek WWTP and Eagle Road WWTP (NC0006033, previously Cramerton) had allocations in the TMDL and discharge within the same subwatershed, allocations will be combined. The towns of Ranlo, High Shoals, and Stanley are connected to the Long Creek facility but w*re not included in the TMDL as they are minor facilities. As such they don't have allocations in the approved TMDL implicit or explicit. The Division can't add loads corresponding to these connected facilities to the Long Creek permit. Pharr Yarns is an industrial facility with a discharge of domestic and industrial wastewater that is not yet connected to the Long Creek facility. Until a connection is completed and the Pharr Yams permit is rescinded the Phar Yams allocation can't be included in the permit for the Long Creek WWTP. Table 1. TN Proposed Limits Total Nitrogen Facility Q MGD Summer mg/l Summer lb/d Summer lb/season Winter mg/l Winter lb/d Winter lb/season Long Creek 16.0 6.0 801 171,337 12.0 1,601 241,793 Eagle Road 4.0 6.0 200 42,834 12.0 400 60,448 Combined Allocation 2149171 302,242 Table 2. TP Proposed Limits Total Phos horus Facility Q MGD Annual mg/1 Annual lb/d Annual lb/yr Long Creek 16.0 1.0 133 48,706 Eagle Road 4.0 1.0 33 12,176 Combined Allocation 1 1 60,882 C. South Fork Catawba River/Lake Wylie Data Analysis South Fork Catawba River Arm: The Division maintains two ambient monitoring stations in the South Fork Catawba River. One station is at SR 7 near McAdenville downstream of the Long Creek WWTP (upstream of Eagle Road WWTP) and the other station is downstream of the Eagle Road WWTP at SR 273. (See attached map) Page 3 Table 3. Ambient Monitorine Stations South Fork Catawba River (SFCR) Station ID Location Parameters Monitored Collection Dates C650000 SFCR at SR 7 near Ammonia, Nitrate & Nitrite, 1997 through 2013 McAdenville TKN, TP C700000 SFCR at SR 273 Ammonia, Nitrate & Nitrite, 1997 through 2001 (Armstrong Rd TKN, TP CTB 174 SFCR at SR 273 Ammonia, Nitrate & Nitrite, 2001, 2002, 2007 and (Armstrong Rd) TKN, TP, chloro h ll a 2012 Table 4. Ambient Monitoring Stations Data Summary Parameter C650000 C700000 & CTB 174 Ammonia (mg/1) Average 0.07 0.06 Maximum 0.56 0.4 Min < 0.02 < 0.01 Nitrate & Nitrite (mg/1) 0.8 0.13 -Average Maximum 1.9 0.36 Min 0.26 0.01 TKN (mg/1) Average 0.44 0.36 Maximum 1.6 0.54 Min < 0.2 0.2 TP (mg/1) Average 0.14 0.05 Maximum 0.68 0.08 Min 0.04 0.02 Chlorophyll a (µg/1) Average No data 18 Maximum No data 32 Min No data 11 Station CTB 174 Chlorophyll a (ug/1) 35 30 25 20 ......�... ._ .... ........ 15 10 5 W .y ti ti 'i ry N ry n n n n n n r I� r r N N N N N 0p V1 0p N O1 M 1p N rl K 00 Q1 NI � O N 1p �-1 V N 1p O n ao eo m �n n �n �o r ro m m rn Trends at the downstream station indicate an upward trend for chlorophyll -a, although it is consistently below 40 µg/l. Total phosphorus and Nitrate & Nitrite levels show a downward trend while TKN shows and upward trend. Lake Wylie: There are four stations in Lake Wylie near Lakewood, near the Wylie Dam. Page 4 Table 5. Lake Wvlie near Lakewood Station ID Agency Collection Dates Parameters Monitored 2001, 2002, 2007 and Ammonia, Nitrate & Nitrite, TKN, TP, 198D DWQ 2012 chlorophyll a RL 03339 DHEC 2003 Ammonia, Nitrate & Nitrite, TKN, TP, chlorophyll a CW-201 DHEC 1999-2014 Ammonia, Nitrate & Nitrite, TKN, TP, chlorophyll a Ammonia, Nitrate & Nitrite, TKN, TP, RL 06433 DHEC 2006 chlorophyll a Table 6. Lakewood Ambient Monitoring Stations Data Summary Ammonia (Mel) Average 0.17 Maximum 0.8 Min < 0.1 Nitrate & Nitrite (mg/1) 0.19 -Average Maximum 0.37 Min <0.1 TKN (mg/1) Average 0.41 Maximum 1.6 Min <0.1 TP (mg/1) Average 0.04 Maximum 0.23 Min < 0.02 Chlorophyll a (µg/1) Ave ra e 11 Maximum 19 Min 2.5 Chlorophyll -a shows very similar trend to the station in the South Fork Catawba River, with a slight upward trend and no values over 40 µg/1. 20.0 18.0 16.0 14.0 12.0 10.0 8.0 &0 4.0 2.0 0.0 Lakewood Stations Chlorophyll a (ug/1) O O O ti N N N N M t l I h h h n h n O O 1 N N M 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 I .-I ... r 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 .� ✓1 t+l 0 0 Ol of O W A N tp N nl O h V lO Vl h � OJ II1 l0 I� W OJ Ifl N l0 r DJ 01 Ifl O1 O1 h PH1C S III. DATA REVIEW A. DMR Review DMR were reviewed for the period of January 2011 to January 2016. Data are summarized in Table 1. There were no reported exceedances of permit limits. Data for TSS, BOD, ammonia and fecal coliform were evaluated according to the Division's Monitoring Frequency Reduction Guidance. All parameters meet the conditions to receive reduction in monitoring frequency except for BOD. Summer BOD average for the last three years is greater than 50% of the monthly average limit. Table 7. Data Summary Parameter Units Average Max Min Flow MGD 6.197 23.230 3.994 BOD m 2.8 18 < 2 NH3N mg/1 0.23 15.4 < 0.2 TSS mg/1 2.6 24 < 2.5 H SU 6.9 8.7 6.1 DO Mg/1 9.1 14 6.1 Temperature °C 20.1 27.7 9.6 TRC 1 20 49 < 20 TN mg/1 6.3 20.7 0.9 TP mg/1 0.3 3.8 < 0.1 Fecal Coliform #/100 ml 2.2 10,700 < 1 Color Admi Units 27 133.8 < 25 B. Mercury Evaluation A mercury evaluation was conducted in accordance with the permitting guidance developed for the implementation of the statewide Mercury TMDL to determine the need for a limit and/or Mercury Minimization Plan (MMP). Based on stream dilution the water quality based effluent limitation (WQBEL) for mercury is 64.7 ng/l. The technology based effluent limit (TBEL) is 47 ng/l. None of the annual averages exceeds the WQBEL or TBEL, therefore no limit will be implemented. The facility had detections above 1 ng/l over the past five years, therefore a Mercury Minimization Plan will be required in the permit. A condition will be added to the permit describing the requirements for the MMP. See the attached mercury evaluation spreadsheet. Table 8. Mercury Evaluation 2011 2012 2013 2014 2015 # of Samples 5 5 3 11 3 Annual Average, n 1.0 0.5 0.5 0.9 0.7 Maximum Value, n 2.53 0.59 0.50 2.54 1.06 TBEL, n 47 WQBEL, n 64.7 C. RPA: The need for toxicant limits is based upon a demonstration of reasonable potential to exceed water quality standards, a statistical evaluation that is conducted during every permit renewal utilizing the most recent effluent data for each outfall. The RPA is conducted in accordance with 40 CFR 122.44 (d) (i). The NC RPA procedure utilizes the following: 1) 95% Confidence Level/95% Probability; 2) assumption of zero background; 3) use of %2 detection limit for "less than" values; and 4) streamflows used for dilution Page 6 consideration based on 15A NCAC 2B.0206. Effective April 6, 2016, NC began implementation of dissolved metals criteria in the RPA process in accordance with guidance titled NPDES Implementation of Instream Dissolved Metals Standards, dated June 10, 2016. A reasonable potential analysis was conducted on effluent toxicant data collected between January 2011 and November 2016. Based on this analysis, the following permitting actions are proposed for this permit: • No Limit or Monitoring: The following parameters will not receive a limit or monitoring, since they did not demonstrate reasonable potential to exceed applicable water quality standards/criteria and the maximum predicted concentration was <50% of the allowable concentration: copper, zinc, nickel, chromium, silver, arsenic and chloroform. A spreadsheet of the RPA results is attached to this Fact Sheet. D. Priority Pollutant Analysis: The application includes the results of three priority pollutant analyses. No priority pollutants were detected except for dichlorobromomethane. Dichlorobromomethane which were detected at levels below the water quality standards. E. Aquatic Toxicity Testing: Permit requires chronic toxicity, ceriodaphnia dubia, 19 %. The facility passed 20 out of 20 toxicity tests. The application included four second species toxicity tests with passing results. F. Instream Monitoring: The permit requires instream monitoring for dissolved oxygen, temperature and conductivity at one upstream location and two downstream locations. The permiee is not a member of the Yadkin -Pee Dee River Basin Association. Instream data does not show any violations of water quality standards. Since data is very similar and there were no indications of water quality standards exceedances at the downstream stations the monitoring station at the canoe access point was eliminated from the monitoring requirements. The permit will require quarterly monitoring for hardness at the upstream station to collect data to calculate hardness based metals and reasonable potential. IV. LIMITS AND MONITORING REQUIREMENTS: Current conditions, as well as the basis for the limits are summarized in Table 9. Page 7 Table 9. Current Conditions and Proposed Changes ParameteX urr Ceat - LimitJ'C,bnditon Proposed +Change: -- - - 04(shfior couldl, on/Cliaage Flow 16 MGD No changes 15A NCAC 2B .0505 BOD5 Summer 5 mg/l MA No changes Water quality based for protection of 7.5 m WA the DO standard. Winter 10 mg/l MA 15m 1WA NH3 N Summer 2 mg/l MA Monitoring frequency Water quality based for protection of 6 mg/l WA reduced from daily to the DO standard. Winter 3/week Monitoring reduction as per 4 mg/l MA 12 mg/1 WA Division's Guidance for Monitoring Frequency Reduction. TSS 30 mg/1 MA Monitoring frequency Secondary treatment standards/40 45 mg/l WA reduced from daily to CFR 133 / 15A NCAC 2B .0406 3/week Monitoring reduction as per Division's Guidance for Monitoring Frequency Reduction. Dissolved Oxygen > 6 mg/1 No changes State WQ standards, 15A NCAC 2B .0200 pH 6 to 9 SU No changes State WQ standards, 15A NCAC 2B .0200 Fecal coliform 200/100 ml MA Monitoring frequency State WQ standards, 15A NCAC 2B 400/100 ml WA reduced from daily to .0200 3/week Monitoring reduction as per Division's Guidance for Monitoring Frequency Reduction. Total residual 28 µg/1 DM No changes State WQ standards, 15A NCAC 2B chlorine .0200 Total Nitrogen 6 mg/l Summer: 214,171 Lake Wylie TMDL permitting lb/season strategy. "Bubble Limits" for Long Winter: 302,242 Creek and Eagle Road. lb/season Total Phosphorus 1 mg/l 60,882 lb/yr Lake Wylie TMDL permitting strategy. "Bubble Limits" for Long Creek and Eagle Road. Color Monitor Remove monitoring Past monitoring shows color is not a ollutant of concern. Chloroform Monitor Remove monitoring No reasonable potential to exceed the State WQ standards, 15A NCAC 2B .0200 Nickel 153 µg/l DM Remove limit and No reasonable potential to exceed the monitoring State WQ standards, 15A NCAC 2B .0200 Hardness No requirements Effluent and upstream To collect data for the calculation of monitoring hardness dependent dissolved metal standards. *Ma — Monthly Average, WA — Weekly Average, DM — Daily Max V. SUMMARY OF PROPOSED CHANGES: 1. Special Condition A.(9) was added describing requirements for submittal of electronic DMRs. 2. The downstream monitoring station at the canoe access point was eliminated from the instream monitoring requirements. Page 8 VI. PROPOSED SCHEDULE FOR PERMIT ISSUANCE Draft Permit to Public Notice: January 25, 2017 Permit Scheduled to Issue: March 13, 2017 VII. NPDES DIVISION CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Teresa Rodriguez at 919-807-6387. NAME: DATE: I LIq k-7 Pagc 9 Gastonia Outfall 001 NCO020184 Freshwater RPA- 95% Probability/95% Confidence Using Metal Translators Qw = 16 MGD MAXIMUM DATA POINTS = 58 Qw (MGD) = 16.00 IQIOS(cfs)= 88.92 7Q10S (cfs) = 109.00 7Q IOW (cfs)= 200.00 30Q2 (cfs) = 272.00 Avg. Stream Flow, QA (cfs) = 653.00 Receiving Stream: NO HUC NUMBER W WTP/WTP Class: Long Creek W WTP 14 IWC% @ IQIOS = 21.80794935 IWC%@7QIOS= 18.53512706 IWC%@7QIOW= 11.03202847 IWC%@30Q2= 8.355795148 IW%C@QA= 3.65889643 Stream Class: WS Acute = 30.89 mg/L Chromic = 30 mg/L YOU HAVE DESIGNATED THIS RECEIVING STREAM AS WATER SUPPLY Effluent Hard:() val> 100 mg/L 0 val <25 mg/L Effluent Ham Men = 52 mg/L PARAMETER STANDARDS B CRITERIA(2) ur REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION TYPE 1) a NC WQS / Applied '/z FAV / Chronic Standard Acute it # Det. Max Pred Cw Allowable Cw Acute(FW): 1,559.1 Arsenic C 150 FW(7QIOs) 340 ug/I. _------_-'---------- 51 0 NO DETECTS Chronic(FW):---809.3 Max MDL = 1 No RP Arsenic C 10 HH/WS(Qavg) ug/L Chronic (HH):---273.3 - -------------------- Max MDL= I Acute: 11.111 No RP Cadmium NC 0.6772 TR(7Q10s) 2.4230 ug/L 51 0 NO DETECTS ...................................... Chronic: 3.653 .-_____ Max MDL= 1 Acute: 4,935.1 Chromium 111 NC 136.7096 FW(7QIOs) 1076.2533 µg/L 0 u N/A _ Chronic: '-- 737.E -------'-'-'-'-'-'---'-'-- Acute: 73.4 Chromium VI NC 11 FW(7QIOs) 16 µg/L 0 0 N/A _ _ Chrouic: 59.3 Chromium, Total NC µg(L 51 S0 17 z No RP Acute: 58.61 No RP Copper NC 9.2104 FW(7QIOs) 12.7812 ug/L 51 51 5.20 _ Chronic:-----49.69 ----------------------------- No value> Allowable Cw Acute (FW): 1,838.3 Nickel NC 43.4461 FW(7QIOs) 400.8870 µg/L No RP 58 58 42.0 _ _ _ Chronic (FW):-_-234.4 - --------------------- N_o value> Allowable Cw Nickel NC 25.0000 WS(7QIOs) µg/L Chronic(WS): 134.9 No value> Allowable Cw Acute: 256.8 No RP Selenium NC 5 FW(7QIOs) 56 ug/L 51 0 NO DETECTS 20184 RPA.xlsm, rpa Pagel of 2 1/19/2017 Gastonia Outfall 001 N CO020184 Freshwater RPA - 95% Probability/95% Confidence Using Metal Translators Qw = 16 M G D Chronic: 27.0 Max MDL= 1 Acute: 1.955 No RP Silver NC 0.06 PW(7QIOs) 0.4264 ug/L 51 0 .NO DETECTS _________ _ Chroni_ _____ _ _ c: 0.324 Max MDL= I Acute: 689.5 No RP Zinc NC 1479233 PW(7QIOs) 150.3763 ug/L 51 51 82.1 _____ _ _ _____________ _ Chronic: 798.1 No value > Allowable Cw Acute: NO WQS No RP chloroform C 60 11 H(Qavg) µgfL 23 23 17.46600 _ _ _ ___________________________f _ ___ Chronic: 1639.83871 No value > Allowable Cw Acute: NO WQS dichlorobromomethane C 0.95 HH(Qavg) µg/L 0 0 N/A ----------------------------- _ Acute: 0 0 N/A ___—_—____________._.___ _ _ _ _—_______ Chronic: Acute: 0 0 N/A _ _ Chron_ic: _-_-.____ .____ 20184 RPA.xlsm, rpa Page 2of2 4/19/2017 ' Freshwater RPA - 95% Probability/95% Confidence Using Metal Translators MAXIMUM DATA POINTS = 58 REQUIRED DATA ENTRY CHECK WQS Table 1. Project Information ❑CHECK IF HQW OR ORW WQS Facility Name Gastonia WWTPIWTP Class Long Creek WWTP 14 NPDES Permit NC0020184 Outfall 001 Flow, Qw (MGD) 16.000 SF Catawba River Receiving Stream HUC Number Stream Class WS ❑+Apply WS Hardness WQC 7Q10s (cfs) 109.00 200.00 7010w (cfs) 30Q2 (cfs) 272.00 QA (cfs) 653.00 1 Q10s (cfs) PrUMEMXMW.mTPW 88.92 Effluent Hardness (Median) 52 mg/L Upstream Hardness .____________ default 25 mg/L (Hard Aveage = 25 mg/L) __________9 ___-_--_- Combined Hardness Chronic 30 m /L .__________m_ Combined Hardness Acute _____________.___._.__'_ 30.89 mg/L Data Source(s) Perot Par02 Par03 Par04 Par05 Par06M Par07 Perlis Par09 ParlO Parll Par12 Par13 Part4 Par15 Parts Par17 Parts Par19 Par20 Par21 Par22 Par23 Par24 Table 2. Parameters of Concern Name was Type Chronic Momeer Acute PQL Units Arsenio Aquactic Life C 150 FW 340 ug/L Arsenic Human Health Water Supply C 10 HHANS N/A ug/L Beryllium Aquatic Life NC 6.5 FW 65 ug/L Cadmium Trout NC 0.6772 TR 2.4230 ug/L Chlorides water Supply NC 250 WS mg1L Chlorinated Phenolic Compounds Water Supply INC 1 A ug/L Total Phenolic Compounds Aquatic Life NC 300 A ug/L Chromium III Aquatic Life NC 136.7096 FW 1076.2533 ug/L Chromium VI Aquatic Life NC 11 FW 16 pg/L Chromium, Total Aquatic Life NC N/A FW N/A pg/L Copper Aquatic Life NC 9.2104 FW 12.7812 ug/L Cyanide Aquatic Life NC 5 FW 22 10 ug/L Fluoride Aquatic Life NC 1,800 FW ug/L Lead Aquatic Life NC 3.6114 FW 95.7433 ug/L Mercury Aquatic Life INC 12 FW 0.5 ng/L Molybdenum Human Health NC 2000 HH ug/L Nickel Aquatic Life NC 43.4461 FW 400.8870 pg/L Nickel Water supply NC 25.0000 WS N/A pg/L Selenium Aquatic Life NC 5 FW 56 ug/L Silver Aquatic Lire NC 0.06 FW 0.4264 ug/L Zinc Aquatic Life NC 147.9233 FW 150.3763 ug/L chloroform Human Health C 60 HH pg/L dichlorobromomethane Human Health C 0.95 HH pg/L 20184 RPA.xSm, input 1/19/2017 REASONABLE POTENTIAL ANALYSIS Effluent Hardness (monthly average) zlmum erne points=6a Date Data BDL=1/2DL Results 1 52 52 Sid Dev. N/A Mean 52,0000 C.V. 0.0000 n 1 101h Per value 52.00 mglL Medial Value 52.00 mglL Max. Value 52.00 mg2 H2 1 2 3 4 5 6 7 8 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 Upstream Hardness v.lms-then copy . malmum do. paints," Date Data BDL=1/2DL Results 25 25 Ste Dev. Mean C.V. n 10h Per value Average Value Max. Value 25.0000 0.00D0 1 25.00 M91L 25.00 mglL 25.00 mg8. 8 Par02 11.. RASTE apECULL Arsenic v.lv..•tMe copy . MW mvm deter pants=d0 Date Data BDL=1/2DL Results < 1 0.5 Sid Dev. 00000 < 1 0.5 Mean 0.5000 < 1 0.5 C.V. 0.0000 1 0.5 n 51 1 0.5 1 0.5 Mull Factor = 1.00 < 1 0.5 Max. Value 0.5 uglL < 1 0.5 Max. Fred Cw O DETECTS uglL < 1 0.5 0.5 < 1 0.5 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 < 1 0.5 1 0.5 1 05 < 1 0.5 1 0.5 1 0.5 < 1 0.5 < 1 0.5 1 0.5 1 0.5 < 1 0.5 1 0.5 < 1 0.5 1 0.5 < 1 0.5 < 1 0.5 20184 RPAA m, data 1/19/2017 1/19/17 WQS = 12 ng/L Facility Name: NC0020184 Long Creek WWTP Total Mercury 1631E PQL = 0.5 ng/L Date Modifier Data Entry Value MERCURY WQBEL/TBEL EVALUATION V:2013-5 No Limit Required MMP Required 7Q10s = 109.000 cfs WQBEL = 64.74 ng/L Permitted Flow = 16.000 47 ng/L 1/1/2011 < 1 0.5 3/1/2011 1.03 1.03 4/1/2011 < 1 0.5 5/1/2011 < 1 0.5 6/1/2011 2.53 2.53 1.0 ng/L - Annual Average for 2011 1/1/2012 < 1 0.5 3/1/2012 < 1 0.5 5/1/2012 < 1 0.5 6/1/2012 < 1 0.5 9/1/2012 < 1.18 0.59 0.5 ng/L - Annual Average for 2012 1/1/2013 < 1 0.5 2/1/2013 < 1 0.5 3/1/2013 < 1 0.5 0.5 ng/L - Annual Average for 2013 1 /1 /2014 < 1 0.5 2/1/2014 1.42 1.42 3/1 /2014 1.03 1.03 4/1/2014 < 1 0.5 5/1/2014 < 1 0.5 6/1/2014 < 1 0.5 7/1/2014 2.54 2.54 8/1/2014 < 1 0.5 9/1/2014 1.52 1.52 10/1/2014 < 1 0.5 11/1/2014< 1 0.5 0.9 ng/L - Annual Average for 2014 1/1/2015 < 1 0.5 3/1/2015 < 1 0.5 5/1/2015 1.06 1.06 0.7 ng/L- Annual Average for 2015 Reduction in Frequency Evalaution Facility: Gastonia Long Creek Permit No. NC0020184 Review period (use 3) Nov 2013 - Nov 2016 Approval Criteria: 1. Not currently under SOS OK 2. Not on EPA Quarterly noncompliance report Ok 3. Facility or employees convicted of CWA violations OK Y/N Y/N Y/N Y/N Y/N Data Review Weekly average limit Monthly average limit 50%MA 3-yr mean (geo mean for FC) <50%? 200%MA a daily samples >200% <15? 200% WA q daily samples >200% <20? If of non - monthly limit violations <2? g civil penalty asessment >1? Reduce Frequency? (Yes/No) BOD (summer) 7.5 5 2.5 3.3 N 10 2 Y 0 0 0 0 Y N BOD (winter) 15 10 5.0 2.6 Y 20 O Y Y N TSS 45 30 15 1.4 Y 60 O Y Y 0 Y Y Ammonia (summer) 6 2 1 2 2 Y 4 1 YL Y 0 Y Y Ammonia (winter) 12 4 2 0.4 Y 8 3 Y O Y O Y Y Feral Coliform 400/100 200/100 1 1001 1.6 Y 8001 O Y 1 0 Y 0 Y Y Water Resources ENVIRONMENTAL OUAUTT MEMORANDUM IYa3 January 25, 2017 Clinton Cook, DW R / Regional Engineer Mooresville Regional Office From: Teresa Rodriguez 919-807-6387 NPDES Unit Subject: Review of Draft NPDES Permit NCO020184 Gastonia/Long Creek WWTP Gaston County ROY COOPER Goaemor MICHAEL S. REGAN Secretary S. JAY ZIMMERMAN Ui¢anr Please indicate below your agency's position or viewpoint on the draft permit and return this form by February 25, 2017. If you have any questions on the draft permit, please feel free to contact me at the telephone number shown above. RESPONSE: (Check one) Concur with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent limits are met prior to discharge, and the discharge does not contravene the designated water quality standards. ❑ Concurs with issuance of the above permit, provided the following conditions are met: ❑ Opposes the issuance of the above permit, based on reasons stated below, or attached: Signed (//� J � Date: ICI 120�7 State of North Carolina I Envirminental Quality I water Resources 1617 Mail Service Center I Raleigh, North Carolina 27699-I617 919 907 6300 PUBM."TICE Ndrih Carolina Environmental Management Commiaaia rP NPDES Unit 1611 Mail Service AFFIDAVIT OF INSERTION OF ADVERTISMENT Center Raleigh, NC The Gaston Gazette 27699-1617 Notice of Intent to Issue a NPDES Gastonia, N.C. Wastewater Gaston County Permit The North Carolina Envi- ronmental Management Commission proposes to issue a NPBesP°awaeta- The Gaston Gazette does certify that the advertisement for: water discharga permit to the person(s) listed below. Witten comments P menuosed regardper- WASTEWATER PERMIT: NC0006033, Eagle Road WWTP; NC0020184, Long Creek 30 rn be accape0 until WWTP; NC0074268, Crowders hold a public hearing Measuring 9.84 inches appeared in The Gaston Gazette, a newspaper in should there be a shgnlfl- published at.degree emalcom ants Gaston County, Gastonia, N.C., in issue(s): ,ea and/or information re- quests to DWR at the above address. Interested persons may visit the DW R 01 /29/201 7. at 512 N. Salisbury Street; Raleigh, NC to review in- formation on file. Addi- tional information on NPDES permits and this notice may be found on our webstte: htto //deo nc gov/about/divisions/water- resourcesAvater-resources -oertnitUwasteweter-brenc a by calling (919) 807.6397. The City, of Gastonia has applied for renewal of per- mit NC0006033 for Eagle Road WWTP in Gaston County; this facility dis- stewrofmunicipalwaetesh Name of Account: NCDENR/DWQ/NPDES Catawba River, Catawba Cato Order Number: 54581776 Basin. Ad Number: 54701813 The City of Gastonia (P.O. Box 1748, Gastonia, NC 28053) requested renewal of permit NCO020184 for LP in GastonCreek County;�facilty Sworn to, and subscribed before me this 30 th day of January, 2017 discharge is treated muno- rpal wastewater to S. Fork Catawba River, Catawba River Basin. The City of Gastonia re- quested renewal of mhN NCO074268 for the L�rowd- ers Creek WWrP in Gas- ton County. This permitted treateddischargmunicipale is 0 waste- \\\\\MOD .tttttlllllllllllrlll/�l/i B• water to Crowders Creek in Z.TPNtE the Catawba River Basin. r f Stephanie B. Sisk, Notary Public 1c x m ary zs, zon. NOTARY Text GS81776 to 566.54 PUgLtC U My Commission Expires March 23, 2020 - TWO vE RS U T I L I T I E S We are TRU to our customers! Division of Water Resources WQ Permitting Section - NPDES 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Renewal Application of NPDES Permits Long Creek Wastewater Treatment Plant (NPDES #NC0020184) Eagle Road Wastewater Treatment Plant (NPDES #N00006033) Dear Sir or Madam: KCl/CI v GU/ UCIV K/ UVV r[ AUG - 4 2014 Water Quality Permitting Section Please find attached, the renewal applications for Two Rivers Utilities National Pollutant Discharge Elimination System (NPDES) Permits #NC0020184 and #NC0006033 for the Long Creek and Eagle Road Wastewater Treatment Plants. These permit renewal applications with attachments are being submitted by the August 4, 2014 deadline to comply with the requirement to apply 180 days prior to the date of permit expiration (January 31, 2015). As requested, please find for each plant, the original signed version of this information along with two copies. Copies of this cover letter are included inside each packet. The Long Creek Wastewater Treatment Plant continues to operate as an advanced biological nutrient removal plant treating municipal wastewater for the City of Gastonia and surrounding area. The Eagle Road Wastewater Plant continues to operate as an extended aeration plant with chemical phosphorus removal treating wastewater for the Town of Cramerton and surrounding area. Since the last permit renewal request, numerous maintenance items and minor upgrades have taken place throughout these facilities. Authorizations to construct have been obtained .. where appropriate. Examples of these upgrades are shown below and more information can be provided if desired: • Upgraded dissolved air system and controls on two aeration basin trains at the Long Creek W WTP. • Installed an online nitrogen probe on the chlorine contact basin effluent at the Long Creek WWTP. • Repurposed an out of service polishing pond as an emergency storage basin at the Long Creek WWTP. • Currently rehabilitating the dissolved air floatation pump station and replacing the pumps at the Long Creek WWTP. • Installed a de -watering pump for the aerobic digester along with piping and valves at the Eagle Road WWTP _ • Installed a flushing system to clean the sodium hypochlorite and sodium bisulfite chemical feed lines going into the chlorine contact and dechlorination basins at the Eagle Road WWTP. All analyses have been tested by North Carolina certified laboratories in accordance with 40 CFR Part 136 requirements. Efforts have been made to obtain seasonal variation in the sampling as much as was possible. This application includes all data gathered for the last three years (July 1, 2011 through June 30, 2014). With this permit renewal, we respectfully request the following changes to our permits: Lone Creek WWTP (NPDES #NC0020184) and Eagle Road WWTP (NPDES #NC0006033) • As discussed with Mr. Mike Templeton, Mr. Tom Belnick and Ms. Kathy Stecker, and as outlined in a 6/23/14 letter to Mr. Templeton; we request that limits for Total Nitrogen and Total Phosphorus for these two facilities be expressed as a single Ibs/day aggregate or bubble limit. We also request that credit be applied to this Ibs/day limit for the other facilities which have been or will soon be decommissioned and whose flow is being treated by one of these two facilities. A copy of this letter with details of this request is included in the back of these permit renewal packets. • Data for the last three years has been evaluated and both facilities meet the requirements for reduction in monitoring frequencies in NPDES Permits for exceptionally performing facilities as outlined in DENR's October 22, 2012 policy statement. In accordance with this policy we are requesting that the minimum required monitoring frequency for BODs, TSS, NH3-N and fecal coliform be reduced to 2x a week for both the Long Creek and Eagle Road WWTPs. A copy of the data used for this evaluation is attached in the back of these permit renewal packets. • Upstream and downstream monitoring has not shown a noticeable impact from the - treatment plant discharges, but can be burdensome to perform while maintaining staffing requirements at the treatment plants — particularly when required three times a week in the summer. We request that the upstream and downstream monitoring requirements be reduced to once -per -week year-round. Long Creek WWTP (NPDES #NC0020184) • Weekly monitoring for Nickel at the Long Creek WWTP effluent showed an average .. nickel concentration of 8.8 µg/L and a maximum concentration of 28.2 µg/L. We request that this monitoring frequency requirement and limit be removed. • Quarterly monitoring of the Long Creek WWTP effluent for ADMI color showed an .. average color reading of 14.9 ADM[ Color Units and a maximum color reading of 133.8 ADMI Color Units. With the current industrial users discharging to the Long Creek WWTP, there is very little potential for any significant color to be imparted into the �• South Fork Catawba River. We request that this monitoring frequency be removed. Eagle Road WWTP (NPDES #NC0006033) • Daily monitoring for conductivity at the Eagle Road WWTP effluent showed an average conductivity measurement of 445 umhos and a maximum daily measurement of 1,361 _ umhos. There are no large industrial sources of conductivity for this facility. We request that this monitoring frequency requirement be removed. Two Rivers Utilities remains very committed to good environmental stewardship and take our obligation to protect the receiving waters very seriously. We request these changes in the NPDES permits in order to allow us to focus on other environmental issues (such as removing the problematic discharges from some smaller municipalities) while not overburdening our rate payers. If you would like any additional information or if I can be of any assistance regarding this application or these requests, please feel free to call me at 704-842-5106 or e-mail at davids@tworiversutilities.com. Sincerely, David Shellenbarger Assistant Division Manager - Compliance Wastewater Treatment Division Two Rivers Utilities cc: Larry Cummings — Division Manager of Wastewater Treatment, TRU _ Stephanie Scheringer— Assistant Division Manager of Operations, TRU Michael Graham — Chief Senior Plant Operator/ORC — Long Creek WWTP, TRU Hubert Hampton — Senior Plant Operator/ORC — Eagle Road WWTP, TRU Certified Mail: 7014 0150 0002 0276 0692 We a" r r We 001 r� r We We FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.6 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Bimbo Bakeries USA, Inc. Mailing Address: 1029 Cox Road Gastonia, NC 28054 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Discharge of manufacturing process wastewater, domestic wastewater, washdown water, non -contact cooling water, and blowdown water. F.S. Principal Products) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Bread Raw material(s): Flour. Yeast, Salt Sugar Bran Nuts Raisins Wheat Sesame Seeds Toppings Meal F.6. Flow Rate. a. Process wastewater flow rare. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 5,095 gpd (✓ continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent 2,985 gpd ( continuous or ✓ intermittent) "Flow based on 25 gallons per person. F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. r_ rA M FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Century Textiles. Inc. Mailing Address: 803 North Oakland Street Gastonia, NC 28052 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Currently domestic wastewater only. Future discharge will be from textile dveine and finishing processes. F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Printed textile fabrics Raw material(s): Woven man-made fabrics, dves, softeners and emulsifiers F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. N/A gpd ( continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. •25 gpd ( continuous or intermittent) -Flow based on 25 gallons per person. F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? N/A F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. W OR FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Choice USA Beverages Inc. Mailing Address: 809 East Franklin Blvd. Gastonia, NC 28052 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Discharge of manufacturing process wastewater, and washdown wastewater. F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Carbonated Beverages Raw material(s): Flavorings citric acid sodium/potassium benzoate and corn syrup F.6. Flow Rate. a. Process wastewater Flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 34.259 gpd (✓ continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater Flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. -1,000 gpd ( continuous or ✓ intermittent) *Flow based on 25 gallons per person. F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? F.S. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. ME or A W WIN FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WVVfP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Colonex USA, LLC Mailing Address: 1711 Seem Court Gastonia, NC 28052 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Discharge domestic and Process wastewater from scouring, bleaching and finishing PES/CO circular knitted fabrics. F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): PES/CO Circular knitted fabrics Raw material(s): Water, soaps and misc. chemicals F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 17599 gpd ( continuous or ✓ intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. •550 gpd ( continuous or intermittent) *Flow based on 25 gallons per person. F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? N/A F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SR1 caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. go ME M m 20 UK WE i FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Cookson Company, LLC Mailing Address: 800 Tulip Drive Gastonia, NC 28052 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Discharge process wastewater from 3-stage phosphating system to powder coat rolling doors. F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Aluminum, merraimed galvanized & stainless steel Raw material(s): Rolling doors. cleaner & chemical solutions F.6. Flow Rate. a. Process wastewater now rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 3,909 gpd ( continuous or ✓ intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater now discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. •3 150 gpd ( continuous or intermittent) *Flow based on 25 gallons per person. F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? Metal Finishing 40CFR 433.17 F.B. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No Ifyes, describe each episode. W W W na art OR OR M FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Daimler Truckers (Formerly Freightliner Corporation then Gastonia Components & Logistics) Mailing Address: 1400 Tulip Drive Gastonia. NC 28052 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SI U's discharge. Wastewater discharges from E-Coat lines Burn'I able Vibratory, Zinc Phoschating, wash down Wolin+ nun -contact cooling,containment and DI unit F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Steel and Aluminum track pans and sub -assembly Raw material(s): Various track pans phosohatina chemicals. paint F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 20,132 gpd ( continuous or ✓ intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 44,250 gpd (✓ continuous or intermittent) •31,250 domestic wastewater-25gpd/person F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? Metal Finisher 40CFR433.17 F.B. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. so FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVERBASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Earth Farms Organic, LLC Mailing Address: Post Once Boa 184 Stanley NC 28164 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Hauled wastewater from grease dewatering of restaurant grease trap wastewater. F.G. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Composted materials Raw material(s): Restaurant grease trap waste process additives such as lime cationic polymers and water F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 101,769 gpd ( continuous or ✓ intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. N/A gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? F.S. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. 1 MR 00 M UP FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.S and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Gaston County Landfill Mailing Address: 3155 Philadelphia Church Road Dallas, NC 28034 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Discharge of landfill leachate. F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): N/A Raw material(s): N/A F.6. Flow Rate. a. Process wastewater Flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 23.157 gpd ( continuous or ✓ intermittent) b. Non -process wastewater Flow rate. Indicate the average daily volume of non -process wastewater Flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. •625 gpd ( continuous or intermittent) -Flow based on 25 gallons per person. F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits E Yes ❑ No b. Categorical pretreatment standards ❑ Yes E No If subject to categorical pretreatment standards, which category and subcategory? N/A F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes E No If yes, describe each episode. 0 W sm oil ap 8W M FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Gaston Memorial Hospital owned by Cerement Health, Inc. Pine # 001 Mailing Address: 2525 Court Drive Gastonia, NC 28052 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Discharge of domestic, washdown, laundry, laboratory, non -contact cooling, boiler/cooling tower blowdown. kitchen, and cafeteria wastewater. F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): N/A Raw material(s): WA F.S. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 31,578 gpd (✓ continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 30,000 grid ( continuous or ✓ intermittent) -Flow based on 25 gallons per person. F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? F.S. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. t^ 100 OR OW 1 1 ON FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.6 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Gaston Memorial Hospital owned by Caromont Health Inc. Pipe # 002 Mailing Address: 2525 Court Drive Gastonia, NC 28052 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Discharge of domestic, washdown. laundry, laboratory, non -contact cooling, boiler/cooling tower blowdown, kitchen, and cafeteria wastewater. F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): WA Raw material(s): N/A F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 148,934 gpd (✓ continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 100,000 gpd ( continuous or ✓ intermittent) -Flow based on 25 gallons per person. F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. No s FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit add8ional pages as necessary. Name: Industrial Electroplating Companv Mailing Address: 317 S. Linwood Road Gastonia NC 28053 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Discharge from process wastewater alkaline and chloride zinc processes F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Plating metal pans Raw material(s): Metal parts, metals acids, caustic soda F.6. Flow Rate. a. Process wastewater Flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 37,265 gpd ( continuous or ✓ intermittent) b. Non -process wastewater Row rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. .1,525 gpd ( continuous or intermittent) 'Flow based on 25 gallons per person. F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? Metal Finisher 40CFR413.14 F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. r r 1 MW r FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Modena Southern Dyeing Corporation Mailing Address: 1004 Fast Lone Ave. Gastonia. NC 28054 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Discharee wastewater from dye house processes. F.S. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Dyeing threads Raw material(s): Threads. dyes and acetic acid F.S. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent 14,462 gpd ( continuous or ✓ intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. •1,075 gpd ( continuous or ✓ intermittent) *Flow based on 25 gallons per person. F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes [I No b. Categories] pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? N/A F.S. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. M 0 r-1 011 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Pona-Jan of the Piedmont. Inc. Mailing Address: 212 Bulb Avenue Gastonia, NC 28052 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Discharge of domestic wastewater, washdown water, and stormwater runoff from service of Portable toilets. F.S. Principal Product(s) and Raw Materialist). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Service to portable toilets Raw material(s): Liquid deodorizer containing formaldehyde F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 6055 gpd ( continuous or ✓ intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. N/A gpd ( continuous or intermittent) 'Flow based on 25 gallons per person. F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? F.S. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g, upsets, interference) at the treatment works in the post three years? ❑ Yes ® No If yes, describe each episode. .w A FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Stabilus Inc Mailing Address: 1201 Tulip Drive Gastonia NC 28052 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Discharge from process wastewater, wash down. cooling non -contact cooling blow down from boiler and cooling towers and air units F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Metal fabricated components Raw material(s): Steel-1035 rod stock, steel tubing. plastic and metal internal parts F.B. Flow Rate. a. Process wastewater Flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 19325 gpd (✓ continuous or intermittent) b. Non -process wastewater Flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. -8,175 gpd ( continuous or ✓ intermittent) *Flow based on 25 gallons per person. F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? Metal Finisher 40CFR413.17 F.8. Problems at the Treatment Works Attributed to Waste Discharge by the StU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. MR as W ow LI Us FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. If mom than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Sunshine Uniform Services Inc Mailing Address: P.O. Box 12632 Gastonia. NC 28053 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Discharge domestic and Process wastewater from laundry process and boiler blow down. F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Industrial Laundry Raw material(s): Water, soaps and mist. chemicals F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 29,965 gpd ( continuous or ✓ intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent • 1025 gpd ( continuous or intermittent) 'Flow based on 25 gallons per person. F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? N/A F.B. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treaunent works in the past three years? ❑ Yes ® No If yes, describe each episode. a a a War QR FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Town of Ranlo Mailing Address: 1624 Spencer Mountain Read Gastonia NC 28054 F.4. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Discharse domestic wastewater only F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): N/A Raw material(s): Domestic wastewater F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 180,220 gpd (✓ continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater Flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent N/A gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? F.S. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. OR M WE 7 to OR 1 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Water Supply & Treatment Division - City of Gastonia Mailing Address: P.O. Box 1748 Gastonia, NC 28052 FA. Industrial Processes. Describe all the industrial processes that affect or centribute to the SIU's discharge. Water treatment. F.6. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s). Drinking water Raw material(s): Sodium Hvoochlonte. Fluoride. and Poly Aluminum Chloride F.6. Flow Rate. a. Process wastewater Flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 244,227 gpd ( continuous or ✓ intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 625 gpd ( continuous or ✓ intermittent) -Flow based on 25 gallons per person. F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. AI FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin Additional Information for NPDES Permit Application Section B.3. Process Flow Diagram or Schematic Process Flow Description The Long Creek W WTP is a 16-mgd facility operated by Two Rivers Utilities which discharges to the South Fork Catawba River. Influent wastewater enters the plant through a 48" gravity feed sewer line and passes through coarse manual and fine mechanical screens and a grit collector screw. Following preliminary treatment, the flow enters the main lift station. Five influent pumps (three duty, two standby) lift the influent flow to Manhole #1 (MH-1) and the flow is split to three primary clarifiers. The primary clarifier effluent is combined with the RAS in MH-2 where the flow is split to two biological treatment trains. The biological treatment trains consist of anaerobic, anoxic and oxic basins, with internal oxic recycle pumping (one duty, one standby per train) for denitrification. One biological treatment train has a capacity of 7-mgd and the other has a capacity of 9-mgd. Following the biological treatment trains, flow is combined in MH-6 and routed to the denitrification basin which consists of anoxic zones for further denitrification and oxic zones for reaeration. Flow can be diverted around the denitrification basins. This flexibility was provided because the plant is only required to meet a total nitrogen limit in the summer months. The intermediate pumping station consists of three screw pumps (two duty, one standby) which lift the flow to four final _ clarifiers. From the final clarifiers, the flow is sent to gravity anthracite filters. Eight filter cells are used to allow filter cells to be taken out of service without impacting the performance of the system. Flow can be diverted around the filters. Filter effluent is disinfected in an open chlorine contact chamber by injection of chlorine solution. Sulfur dioxide is injected into the chlorinated effluent for dechlorination. Finally, the effluent is discharged through two three -stage static aeration devices to a 54" line, which discharges to the South Fork Catawba River. The process flow schematics show all of the processes of the treatment plant along with bypasses and backup power sources. The plant has three 1,600 kW generators located at the plant entrance. I 1 1 I 1 1 I i 1 1 1 I I!I SCADA _ !: ANTENNA -1""- EMERGENCY i__ IAtloOrae •�• � �• GENERATORS LAB /CONlTROL BUILDING•1--� - -----SCADA SySIEM•--•/ .�• d BLOWER r t.Lz__- BLDG. M.H. CHEMICAL`S FINAL CLARIFIERS _ ( 3 1 r r \ M.H.y SCR � r u u ri nl B M.H. #5-L-�� 0 '� \ �. G' �, j INTERMEDIA �i AERATION EXISTING le. \ \ LIFT PUMPS BASINS MAIN \ •• �j . (9 MGD) - MH �- ❑ ��'- - M.H. $ CHLORINATION i c _ c _ �!•I: _ _ = 0 tIF6 _ M.H. DECHLORINATION CHLORWE #9 _ - SIPHON �,.� STATION -\__STATIC - INF.M.H. — - ��``. AERATOR t . / PR71lMR1f DENTTRIFICxTION BASIN TREATMENT - " BACKWASH —�. •` STAGE 1 \� HOLDING \,, - STAGE 2 LAYOUT PLAN Long Creek WWTP — Layout Plan FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Long Creek WWTP, NCO020184 Renewal Catawba River Basin Additional Information for NPDES Permit Application Sludge Management Plan for Long Creek Wastewater Treatment Plant NPDES Permit # NCO020184 The Long Creek Wastewater Treatment Plant (WWTP) design for sludge handling consists of anaerobic .. sludge digestion followed by land application. This plan describes the processes in place for treating and disposing of this material. Anaerobic Digestion: The anaerobic digestion system consists of four heated anaerobic sludge digesters and two sludge storage digesters, each with a volume of approximately 450,000 gallons. These anaerobic digesters treat the primary and waste -activated sludge generated from the WWTP. On average, Two Rivers Utilities sends approximately 50,000 gallons of raw and thickened wasted solids to these digesters each day for treatment. Raw sludge from the bottom of three primary clarifiers is pumped to the four primary digesters where it is held at a temperature greater than 35°C. Wasting from the secondary clarifiers is also pumped to the primary digesters, however these solids are first thickened in the dissolved air floatation thickener unit located adjacent to the digesters. Following digestion in the primary digesters, solids transfer to the holding digesters and then are pumped into the sludge storage lagoons. The WWTP has two biosolids storage lagoons, with a combined capacity of four million gallons. Additionally Two Rivers Utilities operates a residuals storage facility at its Resource Recovery Farm located between Dallas and Cherryville. This facility is capable of storing an additional eight million gallons of biosolids when application activities are hindered by inclement weather. The Long Creek WWTP currently complies with the 503 pathogen reduction requirement for Class B _ biosolids by a PSRP process (40 CFR Part 257 Appendix II). Pathogen reduction is demonstrated by fecal coliform testing. Vector attraction reduction is demonstrated by a measurement of 38% volatile solids reduction using the Van Kleeck's equation. Land Application Program: For beneficial reuse of these biosolids, Two Rivers Utilities utilizes land application for disposal of these solids. Gastonia contracts with EMA Resources to perform this land application. Biosolids are land applied to 3,041 acres of local farmland in North Carolina, in accordance with NCDENR Land Application Permit WQ0001793 and 414 acres in South Carolina under SC DHEC Land Application of Domestic Sludge Permit ND0084883. One hundred seventy-seven of the acres in North Carolina are on TRU owned land at the Resource Recovery Farm and the remainder is private farmland. Mike Templeton Division of Water Resources— Wastewater Branch Raleigh, NC 27699-1601 RE: NPDES Permit Renewals for Two Rivers Utilities' WWTPs included In the Lake Wylie TMDL Long Creek Wastewater Treatment Plant (NPDES # N00020184) Eagle Road Wastewater Treatment Plant (NPDES # NC0006033) Crowders Creek Wastewater Treatment Plant (NPDES # NC0074268) Dear Mr. Templeton: The NPDES Permits for wastewater treatment plants owned by Two Rivers Utilities (TRU) are due for renewal in 2015 [Long Creek WWTP (NC0020184) and Eagle Road WWTP (NC0006033) expire on 1/31/15 and Crowders Creek WWTP (NC0074268) expires on 8/31/151. All three TRU wastewater facilities are part of the Lake Wylie TMDL for Total Nitrogen (TN) and Total Phosphorus (TP). TRU has built and operated modern nutrient removal processes which have greatly reduced nutrient loads to the Lake Wylie watershed. Through regionalization efforts by TRU, five non -nutrient removal treatment plants have been taken out of service. Projects that will decommission three more non - nutrient removal facilities are underway. This wastewater is or will be treated at one of TRU's nutrient removal facilities, further reducing the nutrient loads into the Lake Wylie watershed. To help these regionalization efforts make practical and long-term financial sense for our utility, TRU is requesting revisions to nutrient limits at its facilities with these permit renewals. TRU requests: • Allocations from the decommissioned facilities (whether specifically allocated or part of the non -point allocation) are transferred to the TRU facility that receives its wastewater (provided it discharges to the same arm). • Instead of the current concentration limits, we request these allocations be presented in pounds/day mass load limits and that an aggregate / bubble limit be given to Lang Creek WWTP id Eagle Road WWTP for Total Nitrogen (TN) and Total Phosphorus (TP). raw Elm History: no All WWTP discharges are currently included in the Lake Wylie TMDL. When the TMDL was developed, large plants (greater than 1.0 mgd) were given a specific allocation as part of the Lake Wylie TMDL, and an small plants (less than 1.0 mgd) were included in the non -point allocation. sm FM FOR 0" A summary of the decommissioned facilities is shown below: Summary of Decommissioned Facilities Permitted Potential TN WWTP Year Status Regional to Summer (lb/yr)z TP WWTP (mgd) TN Limit (lb/df (Ib/d) Ranlo 1998 Complete Long Creek 0.20 10 5,164 1.7 High Shoals 2012 Complete Long Creek 0.03 2 775 0.3 Stanley 2015 Construction Long Creek 0.50 25 12,910 4.2 McAdenville 2016 Design Long Creek 0.13 7 3,357 1.1 Pharr Yarns 2016 Design Long Creek 1.0 50 25,821 8.3 Bessemer City 2002 Complete Crowders Creek 1.5 75 13 Catawba Creek 1999 Complete Long Creek 9.0 300 38 'Calculated using permitted flow and 6.0 mg/L for the summer months 2Calculated using 6.0 mg/L in the summer (214 days) and 12.0 mg/L in the winter (151 days) —same Best Professional Judgment (BPJ) methodology used for Eagle Road WWTP annual mass load for TN MR3Calculated using 1.0 mg/L year round 4 Lake Wylie TMDL allocation The City of Gastonia's Catawba Creek WWTP was decommissioned and its flow routed to the Long Creek WWTP. No request is being made at this time for the transfer of that TMDL allocation of 300 lbs/day of TN and 38 Ibs/day of TP. However, since the flow is treated at the Long Creek WWTP, we wish to document the decommissioning of that facility potentially made a major contribution to the overall nutrient reduction in the Lake Wylie watershed. TRU and HDR staff met previously with DWR staff in Raleigh in August 2010 and August 2013 to discuss the renewal of the NPDES permits. Meeting minutes for both meetings were recorded and submitted to all attendees. During both of those meetings, as well as on subsequent phone conversations, the topic of receiving "credit" in the form of a higher nutrient allocation in exchange for taking these smaller `*' WWTPs out of service was discussed. An aggregate / bubble limit for Long Creek WWTP and Eagle Road WWTP for TN and TP was also discussed. DWR stated that both of these requests were reasonable, met the intent of the TMDL, and could be implemented in the next NPDES permit renewals. am Page 2 of 5 am a a Quantitative Justification: The Long Creek, Eagle Road, Stanley, McAdenville and Pharr Yarns wastewater treatment plants all discharge into the South Fork Arm in the Lake Wylie TMDL. The former Ranlo WWTP and both of High Shoals' wastewater facilities, discharged into that arm as well. Since TRU operates both the Long Creek WWTP and Eagle Road WWTP, we are requesting an aggregate or bubble mass load limit between the two treatment facilities for TN and TP. While only the Long Creek WWTP and Eagle Road WWTP were given specific allocations in the TMDL, the other -facilities were included in'the non -point nutrient allocation. If these non -specifically allocated FM facilities were discharging at 6 mg/L TN in the summer months and 12 mg/L TN in the winter months, and 1 mg/L TP year-round, they would have the potential to discharge a combined total of 132 lbs/day ,M of TN and 15.5 Ibs/day of TP. Since the Long Creek WWTP is receiving the flow from these facilities, we request that these pounds be included in the aggregate allocation for Long Creek and Eagle Road WWTPs. The pounds are based on the limits they could potentially have received, not the higher ® concentrations that they were actually discharging. ,E, TOTAL NITROGEN: Permitted TMDL Calculated Ibs/year at 6 South Fork Arm of TMDL Flow Allocation mg/I summer & 'M Plant (mgd) (Ibs/day) 12 mg/L winter Long Creek 16 801 413,130 Eagle Road 4.0 * 103,283 `M Ranlo 0.2 * 5,164 High Shoals 0.03 * 775 Stanley 0.5 * 12,910 MM McAdenville 0.13 * 3,357 Pharr Yarns 1.0 * 25,821 Total: 564,439 F_" *Included in Non -Point Allocation Permitted TMDL Calculated Ibs/year at Crowders Arm of TMDL Flow Allocation 6 mg/I summer & Plant (mgd) (Ibs/day) 12 mg/L winter Mw Crowders Creek 6.0 300 154,924 Bessemer City 1.5 75 38,731 ® Total: 193,655 Mm No Page 3 of 5 fm "a a PM TOTAL PHOSPHORUS: ow Permitted TMDL South Fork Arm of TMDL Flow Allocation Calculated Ibs/day Calculated Ibs/year at ON, Plant (mgd) (Ibs/day) at 1 mg/L 1 mg/L year-round Long Creek 16 133 133 48,545 Eagle Road 4.0 90** 33** 12,045 Ranlo 0.2 * 1.7 621 High Shoals 0.03 * 0.25 91 Stanley 0.5 * 4.2 1,533 McAdenville 0.13 * 1.1 402 Pharr Yarns 1.0 * 8.3 3,030 Total: 182 66,266 * Included in Non -Point Allocation **Instead of the 90 Ibs/day allocation in the TMDL, only amount currently permitted is being requested. Permitted TMDL Crowders Arm of TMDL Flow Allocation Plant (mgd) (Ibs/day) Crowders Creek 6.0 50 Bessemer City 1.5 13 Total: 63 F" FOR Request: In summary, we request limitations for total nitrogen and total phosphorus expressed as follows: LONG CREEK WWTP (NPDES #NC0020184) & EAGLE ROAD WWTP (NPDES #NC0006033) Parameter Limits Monitoring Requirements Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location Total Nitrogen Annual Limit: Weekly Composite Effluent 564,439 pounds/year' Total Phosphorus 182 Weekly Composite Effluent Ibs/dayZ Notes: 09 1. The annual limit will be the combined sum of the monthly mass loadings from both Long Creek WWTP (NPDES #NC0020184) and Eagle Road WWTP (NPDES #NC0006033), and all decommissioned WWTPs. 2. Monthly average limit for Total Phosphorus is for the combined total of the discharge from Long Creek 'm WWTP (NPDES #NC0020184) and Eagle Road WWTP (NPDES #NC0006033), and all decommissioned WWTPs. This will be computed as the sum of the monthly averages in lbs/day from each discharge. F" Page 4 of 5 FM 0 s ON MP fan M IM M" M Im CROWDERS CREEK WWTP (NPDES #NC0074268) Parameter Limits Monitoring Requirements Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location Total Nitrogen Annual Limit:193,265 pounds/year2 Weekly Composite Effluent Total Phosphorus 63 Ibs/day I I Weekly Composite I Effluent Notes: 1. The annual limit will be the combined sum of the monthly mass loadings from both Crowders Creek WWTP (NPDES #NC0020184) and Bessemer City WWTP. We greatly appreciate your openness to consider these permit modifications. Once you have had a chance to review this request, we would like to have the opportunity to discuss it further. We will contact you to schedule a meeting in July. Sincerely, Matt Ber ardt Director Two Rivers Utilities cc: Tom Belnick, DWR Kathy Stecker, DWR Larry Cummings, TRU Wastewater Treatment Page 5 of 5 M B.2 Topographical Map of Long Creek WWTP - Permit #NC00201 S4 Facility Boundaries Ground Water Wells .25 mile buffer Long Creek WWTP Outfall 001 Sewer Nodes Structures Air Rel Valve in Manhole Manhole Abandon Manhole Proposed Manhole SLS Abandon SLS Valve Monitoring Well Meter b Plug Inverted Siphon O Chemical Manhole Treatment Plant e Uncoded Node Abandon Uncoded Node Gaston County Roads Sewer Lines Lines MAIN PROPOSED MAIN FORCE MAIN --bra CHEMICAL LINE SMYR USGS Quandrangle Maps Referenced: N Gastonia North W+ Mt. Holly s 0 0.125 0.25 0.5 Miles Influent 16 MGD (Current daily average = 6 MGD) Main Lift / Screening 1 Grit Removal 24 MGD Long Creek WWTP — Process Flow Schematic Primary Clarifiers j W GD v 0 c� F ri m e -ir CO 3�n�;'dgs RAS 5.3 MGD 6.7 MGD Add / A I..m Intermediate Pumping Station Treatment Trains 11.2 MGD ®x�,c Recycie 10.6 MGD Final Clarifiers RECEIVEDIDENRIDWR 6 MGD Filters AUG - 4 2014 8 MGD Chlorine permitting Quality 6 MGD, 17Contact 16 MGD 16 MI 16 MGQ Sai .. 6 MGD 7 t + 1 8 1 )echlorination to 6 MGD 17 MGD j �� M 1 I G) w rt v 0 Emergency Flow Diversion To South Fork Catawba River 00 RAS WAS 6 r -W i7S eVA-cVJ a1 6'Z7 2,01V file � 1 �I-r Mike Templeton e G kA Division of Water Resources - Wastewater Branch 7,/� 1601 Mail Service Center Raleigh, NC 27699-1601 RE: NPDES Permit Renewals for Two Rivers Utilities W WTPs included in the Lake Wylie TMDL Long Creek Wastewater Treatment Plant (NPDES # N00020184) Eagle Road Wastewater Treatment Plant (NPDES # NC0006033) Crowders Creek Wastewater Treatment Plant (NPDES # NC0074268) bear Mr. Templeton: The NPDES Permits for wastewater treatment plants owned by Two Rivers Utilities (TRU) are due for renewal in 2015 (Long Creek WWTP (NC0020184)'and Eagle Road WWTP (NC0006033) expire on 1/31/15 and Crowders Creek WWTP (NC0074268) expires on 8/31/151. All three TRU wastewater facilities are part of the Lake Wylie TMDL for Total Nitrogen (TN) and Total Phosphorus (TP). TRU has built and operated modern nutrient removal processes which have greatly reduced nutrient loads to the Lake Wylie watershed. Through reglonalization efforts by TRU, five non -nutrient removal treatment plants have been taken out of service. Projects that will decommission three more non - nutrient removal facilities are underway. This wastewater is or will be treated at one of TRU's nutrient removal facilities, further reducing the nutrient loads into the Lake Wylie watershed. To help these regionalization efforts make practical and long-term financial sense for our utility, TRU is requesting revisions to nutrient limits at its facilities with these.permit renewals: TRU requests: • Allocations from the decommissioned facilities (whether specifically allocated or part of the non -point allocation) are transferred to the TRU facility that receives its wastewater (provided It discharges to the same arm). • Instead of the current concentration limits, we request these allocations be presented in pounds/day mass load limits and that an aggregate / bubble limit be given to Long Creek WWTP nd Eagle Road WWTP forTotal.Nitrogen (TN) and Total Phosphorus (TP). History: All WWTP discharges are currently included in the Lake Wylie TMDL. When the TMDL was developed, large plants (greater than 1.0 mgd) were given a specific allocation as part of the Lake Wylie TMDL, and small plants (less than 1.0 mgd) were included in the non -point allocation. A summary of the decommissioned facilities is shown below: Summary of Decommissioned Facilities Permitted Potential TN WWTP Year Status Regional Summer (Ib/yr)x TP WWTP mg ( j TN Limit (Ib/dj3 (ib/d) Ranlo 1998 Complete Long Creek 0.20 10 5,164 1.7 High Shoals 2012 Complete Long Creek 0.03 2 775 0.3 Stanley 2015 Construction Long Creek 0.50 25 12,910 4.2 McAdenville 2016 Design Long Creek 0.13. 7 3,357 1.1 Pharr Yarns 2016 Design Long Creek 1.0 50 25,821 8.3 Bessemer Cftya 2002 Complete Crowders- Creek 1.5 75 13 Catawba Creek 1999 Complete Long Creek 9.0 300 38 'Calculated using permitted flow and 6.0 mg/L for the summer months 2Calculated using 6.0 mg/L in the summer (214 days) and 12.0 mg/L in the winter (151 days) --same Best Professional Judgment (BPJ) methodology used for Eagle Road WWTP annual mass load for TN 3Calculated using 1.0 mg/L year round 4 Lake Wylie TMDL allocation The City of Gastonia's Catawba Creek WWTP was decommissioned and its flow routed to the Long Creek WWTP. No request is being made at this time for the transfer of that TMDL allocation of 300 Ibs/day of TN and 38 Ibs/day of TP. However, since the flow is treated at the Long Creek WWTP, we wish to document the decommissioning of that facility potentially made a major contribution to the overall nutrient reduction in the Lake Wylie watershed. TRU and HDR staff: met previously with DWR staff in Raleigh in August 2010 and August 2013 to discuss the renewal of the NPDES permits. Meeting minutes for both meetings were recorded and submitted to all attendees. During both of those meetings, as well as on subsequent phone conversations, the topic of receiving "credit" in the form of a higher nutrient allocation in exchange for taking these smaller WWTPs out of service was discussed. An aggregate / bubble limit for Long Creek WWTP and Eagle Road WWTP for TN and TP was also discussed. DWR stated that both of these requests were reasonable, met the intent of the TMDL, and could be implemented in the next NPDES permit renewals. Page 2 of 5 c Quantitative Justification: The Long Creek, Eagle Road, Stanley, McAdenville and Pharr Yarns wastewater treatment plants all discharge into the South Fork Arm in the Lake Wylie TMDL. The former Ranlo WWTP and both of High Shoals' wastewater facilities, discharged into that arm as well. Since TRU operates both the Long Creek WWTP and Eagle Road WWTP, we are requesting an aggregate or bubble mass load limit between the two treatment facilities for TN and TP. While only the Long Creek WWTP and Eagle Road WWTP were given specific allocations in the TMDL, the other -facilities were included in the non -point nutrient allocation. If these non -specifically allocated facilities were discharging at 6 mg/L TN in the summer months and 12 mg/L TN in the winter months, and 1 mg/L TP year-round, they would have the potential to discharge a combined total of 132 Ibs/day of TN and 15.5 Ibs/day of TP. Since the Long Creek WWTP is receiving the flow from these facilities, we request that these pounds be included in the aggregate allocation for Long Creek and Eagle Road WWTPs. The pounds are based on the limits they could potentially have received, not the higher concentrations that they were actually discharging. TOTAL NITROGEN: Permitted . TMDL Calculated Ibs/year at 6 South Fork Arm of TMDL Flow Allocation mg/I summer & Plant (mgd) (Ibs/day) 12 mg/I. winter Long Creek 16 801 413,130 Eagle Road 4.0 * 103,283 Ranlo 0.2 * 5,164 High Shoals 0.03 * 775 Stanley 0.5 * 12,910 McAdenville 0.13 * 3,357 Pharr Yarns 1.0 25,821 Total: 564,439 *Included in Non -Point Allocation Permitted TMDL Calculated Ibs/year at Crowders Arm of TMDL Flow Allocation 6 mg/I summer & Plant (mgd) (Ibs/day) 12 mg/L winter Crowders Creek 6.0 300 154,924 Bessemer City 1.5. 75 38,731 Total: 193,655 Page 3 of 5 TOTAL PHOSPHORUS: South Fork Arm of TMDL Plant Long Creek Eagle Road Ranlo High Shoals Stanley McAdenville Pharr Yarns Permitted TMDL Flow Allocation Calculated Ibs/day Calculated lbs/year at (mgd) (Ibs/day) at 1 mg/L 1 mg/L year-round 16 133 133 48,545 4.0 90** 33** 12,045 0.2 * 1.7 621 0.03 * 0.25 91 0.5 * 4.2 1,533 0.13 * 1.1 402 1.0 * 8.3 3,030 Total: 182 66,266 * Included in Non -Point Allocation **Instead of the 90 Ibs/day allocation in the TMDL, only amount currently permitted is being requested. Permitted TMDL Crowders Arm of TMDL Flow Allocation Plant (mgd) (lbs/day) Crowders Creek 6.0 50 Bessemer City 1.5 13 Total: 63 Request: In summary, we request limitations for total nitrogen and total phosphorus expressed as follows: LONG CREEK WWTP (NPDES #NC0020184) & EAGLE ROAD WWTP (NPDES #NC0006033) Parameter Limits Monitoring Requirements Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location Total Nitrogen Annual Limit: Weekly Composite Effluent 564,439 pounds/year' Total Phosphorus 182 Weekly Composite Effluent Ibs/dayZ Notes: 1. The annual limit will be the combined sum of the monthly mass loadings from both Long Creek WWTP (NPDES #NC0020184) and Eagle Road WWTP (NPDES #NC0006033), and all decommissioned WWTPs. 2. Monthly average limit for Total Phosphorus is for the combined total of the discharge from Long Creek WWTP (NPDES #NC0020184) and Eagle Road WWTP (NPDES #NC0006033), and all decommissioned WWTPs. This will be computed as the sum of the monthly averages in Ibs/day from each discharge. Page 4 of 5 e CROWDERS CREEK WWTP (NPDES #NC0074268) Parameter Limits Monitoring Requirements Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location Total Nitrogen Annual Limit: 193,265 oun0s/years Weekly Composite Effluent Total Phosphorus 63 Ibs/day I Weekly Composite I Effluent Notes: I. The annual limit will be the combined sum of the monthly mass loadings from both Crowders Creek WWTP (NPDES #NC0020184) and Bessemer City WWTP. We greatly appreciate your openness to consider these permit modifications. Once you have had a chance to review this request, we would like to have the opportunity to discuss it further. We will contact you to schedule a meeting in July. E r ardt pow, IV Director Two Rivers Utilities cc: Tom Belnick, DWR Kathy Stecker, DWR Larry Cummings, TRU Wastewater Treatment Page 5 of 5 Belnick, Tom From: Knosby, Mary [Mary.Knosby@hdrinc.com] Sent: Wednesday, June 25, 2014 11:19 AM To: Templeton, Mike Cc: Bernhardt, Matt; Cummings, Larry (larryc@tworiversutilities.com); Shellenbarger, David; Belnick, Tom; Stecker, Kathy; Bailey, Erika L. Subject: Two Rivers Utilities --- NPDES Permit Renewals Attachments: Ltr M_Templeton_DWR 06-23-2014.pdf Hi Mike, Per our discussion this morning, on behalf of Two Rivers Utilities (TRU), I am submitting this letter regarding NPDES permit renewals for your consideration. The NPDES Permits for Long Creek WWTP, Eagle Road WWTP, and Crowders Creek WWTP expire in 2015 and will begin the renewal process soon. These plants are part of the Lake Wylie TMDL for Total Nitrogen (TN) and Total Phosphorus (TP). Through regionalization efforts by TRU, five (5) non -nutrient removal treatment plants have been taken out of service. Projects that will decommission three (3) more non -nutrient removal facilities are underway. This wastewater is or will be treated at one of TRU's nutrient removal facilities, further reducing the nutrient loads into the Lake Wylie watershed. TRU is requesting revisions to nutrient limits at its facilities with these permit renewals to provide more flexibility, and to help the regionalization efforts make practical and long-term financial sense. • Allocations from the decommissioned facilities (whether specifically allocated or part of the non -point allocation) - are transferred to the TRU facility that receives its wastewater (provided it discharges to the same arm). • Instead of the current concentration limits, we request these allocations be presented in pounds/day mass load limits and that an aggregate / bubble limit be given to Long Creek WWTP and Eagle Road WWTP for TN and TP. We would like to meet with your team to discuss this further, as TRU prepares their renewal applications. Available dates for us to travel to Raleigh are: July 14 July 21 July 22 Time is flexible. Please let me know if you have any questions, and if one of these dates for a meeting works for DWR. Thanks, Mary Mary Knosby, PE Associate Vice -President HDR 440 S. Church St, Suite 1000 Charlotte, NC 28202 D 704.338.6857 M 704.507.9497 Marv. Knosby(ftdrinc.com hdrinc.com/follow-us To: Complex Permitting Unit Attention: Teresa Rodriquez SOC Priority Project: No Date: September 25, 2014 NPDES STAFF REPORT AND RECOMMENDATIONS County: Gaston NPDES Permit No.: NCO020184 PART I - GENERAL INFORMATION Facility and Address: Long Creek WWTP City of Gastonia PO Box 1748 Gastonia, N.C. 28053-1748 2. Date of Investigation: March 4, 2014 Physical Location 3000 Long Creek Disposal Plant Road Dallas, NC 28034 Report Prepared By: Wes Bell, Environmental Specialist 4. Person Contacted and Telephone Number: Michael Graham/ORC (704) 913-8452; Stephanie Scheringer/Asst. Division Manager of Operations (704) 214-9159; David Shellenbarger/Asst. Division Manager of Compliance (704) 842-5106 5. Directions to Site: From the junction of Interstate I-85 and NC Hwy. 279/New Hope Road (Exit 20), travel west on NC Hwy. 279 for approximately 3.2 miles and turn right on Old Spencer Mountain Road. Travel approximately 0.5 miles and bare right on Long Creek Disposal Plant Road. The W WTP is located at the end of this road. 6. Discharge Point(s), List for all discharge Point: RECEIVEDIDENPMR SEp 30 2014 Outfall 001 Latitude: 350 18' 37" Water Quality, Longitude: 810 06' 50" permitting Sectior. See USGS Map included with the renewal application for specific location of the outfall. USGS Quad No.: F 14 SE Receiving Stream or Affected Surface Waters: South Fork Catawba River a. Classification: WS-V b. River Basin and Subbasin No.: 03-08-36 PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of wastewater and description of wastewater source(s) of each outfall: Page Two Outfall 001-16.0 MGD — domestic and industrial (16 total SIUs with 4 being CIUs). The existing W WT facilities consist of mechanical bar screens, grit removal, influent pump station, primary clarification (3-total), dual biological nutrient removal basins, denitrification basin, secondary clarification (4-total), tertiary filtration (8-cells), gas chlorination, chlorine contact chamber, gas dechlorination, flow measurement, dual static aerators, DAF unit, six anaerobic digestors (4-primary and 2-storage), two sludge storage basins, standby power, 12 MG emergency storage basin ( converted out of service polishing pond). b. Pretreatment Program: Approved PART III - OTHER PERTINENT INFORMATION Special monitoring or limitations (including toxicity) requests: The City requests the following permit changes: 1) Total Nitrogen and Total Phosphorus limits be expressed as a single lbs/day aggregate or bubble limit (for both Long Creek W WTP and Eagle Road W WTP — NC0006033) and nutrient credits be applied to these permits for the NPDES facilities that have or will soon to be connected to one of these W WTPs. 2) Reduction of the effluent monitoring frequencies for BOD, TSS, ammonia, and fecal coliform according to the Division's criteria for exceptionally performing facilities (data attached to renewal package). 3) Reduction of the instream monitoring requirements to once per week year-round. 4) The removal of the effluent Nickel limit and weekly monitoring frequency. 5) The removal of the quarterly ADMI color monitoring requirement. PART IV - EVALUATION AND RECOMMENDATIONS The W WTP appeared to be properly operated and well maintained at the time of the inspection. The WWTP's effluent has been noted as being clear during the last several compliance inspections. The City's Pretreatment Program is also well maintained and properly implemented. City personnel have previously met with the Division's Permitting Staff regarding the incorporation of nutrient limits and credits for the NPDES facilities that have or will soon to be connected to the City's WWTPs. Mr. Larry Cummings, Division Manager of Wastewater Treatment and the listed applicant contact, has recently retired as of August 31, 2014. Future correspondence can be made to the attention of Mr. David Shellenbarger, Asst. Division Manager of Compliance. It is recommended that the subject Permit be renewed followin review by the Division's Complex Permitting Staff. 'Signature eport Preparer Date Water Quality Regional Supervisor Dat h:\dsr\dsr12\alwa.doc