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HomeMy WebLinkAboutNCG070236_Application_20240409 FOR AGENCY USE ONLY NCG07 Q �a Assigned to:: 'S. ARO FRO MRO RRO WARO WIRO WSRO Division of Energy, Mineral, and Land Resources Land Quality Section National Pollutant Discharge Elimination System NCGO70000 Notice of Intent This General Permit covers STORMWATER DISCHARGES associated with activities under the following Standard Industrial Classifications: SIC 32[Stone, Clay, Glass and Concrete Products], and like activities deemed by DEMLR to be similar in the process and/or the exposure of raw materials,products, by-products, or waste materials. SIC 3273[Ready-Mixed Concrete]is specifically excluded from coverage under this General Permit and is instead covered under NCG140000. You can find information on the DEMLR Stormwater Program at deq.nc.gov/SW Directions: Print or type all entries on this application. Send the original,signed application with all required items listed in Item (6) below to: NCDEMLR Stormwater Program,2612 MSC, Raleigh,NC 27699-2612. The submission of this application does not guarantee coverage under the General Permit. Prior to coverage under this General Permit a site inspection will be conducted. 1. Owner/Operator(to whom all permit correspondence will be mailed): Name of legal organizational entity: Legally responsible person as signed in Item (7) below: P rotek Incorporated Thomas Sanborn Street address: City: State: Zip Code: 970 Grace Church Rd. Salisbury NC 28147 Telephone number: Email address: 704-216-7625 alatal@pyrotek.com Type of Ownership: Government ❑ County ❑Federal ❑ Municipal ❑State Non-government .Business(If ownership is business,a copy of NCSOS report must be included with this application) ❑ Individual 2. Industrial Facility(facility being permitted): Facility name: Facility environmental contact: Pyrotek,Salisbury Alan Talbert Street address: City: State: Zip Code: 970 Grace Church Rd. Salisbury NC 28147 Parcel Identification Number(PIN): County: Rowan Telephone number: Email address: 704-216-7625 alatal@pyrotek.com 4-digit SIC code: Facility is: Date operation is to begin or began: 3297 ❑ New ❑ Proposed Existing 12/19/1995 Latitude of entrance: Longitude of entrance: 35.615500 1 -80.546530 Brief description of the types of industrial activities and products manufactured at this facility: Production and distribution of refractory ceramic fiber goods. If the stormwater discharges to a municipal separate storm sewer system(MS4), name the operator of the MS4: ❑ N/A City of Salisbury Page 1 of 5 3. Consultant(if applicable): Name of consultant: Consulting firm: Street address: City: State: Zip Code: Telephone number: Email address: 4. Outfall(s)At least one outfall is required to be eligible for coverage. 3-4 digit identifier: Name of receiving water: Classification: ❑This water is impaired. 001 Grants Creek Natural ❑This watershed has a TMDL. Latitude of outfall: Longitude of outfall: 35.614659 -80.547764 Brief description of the industrial activities that drain to this outfall: Production and distribution of refractory ceramic fiber goods. Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes X No If yes,how many gallons of new motor oil are used each month when averaged over the calendar year? 3-4 digit identifier: Name of receiving water: Classification: ❑This water is impaired. ❑ This watershed has a TMDL. Latitude of outfall: Longitude of outfall: Brief description of the industrial activities that drain to this outfall: Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No If yes,how many gallons of new motor oil are used each month when averaged over the calendar year? 3-4 digit identifier: Name of receiving water: Classification: ❑This water is impaired. ❑This watershed has a TMDL. Latitude of outfall: Longitude of outfall: Brief description of the industrial activities that drain to this outfall: Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No If yes, how many gallons of new motor oil are used each month when averaged over the calendar year? 3-4 digit identifier: Name of receiving water: Classification: ❑ This water is impaired. ❑ This watershed has a TMDL. Latitude of outfall: Longitude of outfall: Brief description of the industrial activities that drain to this outfall: Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No If yes, how many gallons of new motor oil are used each month when averaged over the calendar year? All outfalls must be listed and at least one outfall is required. Additional outfalls may be added in the section "Additional Outfalls"found on the last page of this NOI. Page 2 of 5 S. Other Facility Conditions (check all that apply and explain accordingly): ❑This facility has other NPDES permits. If checked, list the permit numbers for all current NPDES permits: ❑This facility has Non-Discharge permits(e.g.recycle permit). If checked,list the permit numbers for all current Non-Discharge permits: This facility uses best management practices or structural stormwater control measures. If checked, briefly describe the practices/measures and show on site diagram: Externally stored drums are sealed,compactor opening is covered {This facility has a Stormwater Pollution Prevention Plan(SWPPP). If checked, please list the date the SWPPP was implemented: 2/27/2024 ❑ This facility stores hazardous waste in the 100-year floodplain. If checked, describe how the area is protected from flooding: ❑This facility is a(mark all that apply) 14 Hazardous Waste Generation Facility ❑ Hazardous Waste Treatment Facility ❑ Hazardous Waste Storage Facility ❑ Hazardous Waste Disposal Facility If checked,indicate: Kilograms of waste generated each month: Type(s)of waste: Varible trace amounts;typical monthly generation<lkg Aerosol solvent waste How material is stored: Where material is stored: Sealed drum maintenance storage Number of waste shipments per year: Name of transport/disposal vendor: <1 shipment annually Crystal Clean Transport/disposal vendor EPA ID: Vendor address: NCR000003319 2115 Speedrail Ct,Concord, NC 28025 ❑ This facility is located on a Brownfield or Superfund site If checked, briefly describe the site conditions 6. Required Items(Application will be returned unless all of the following items have been included): ❑ Check for$120 made payable to NCDEQ ❑ Copy of most recent Annual Report to the NC Secretary of State ❑ This completed application and any supporting documentation ❑ A site diagram showing, at a minimum, existing and proposed: a) outline of drainage areas b) surface waters c) stormwater management structures d) location of stormwater outfalls corresponding to the drainage areas e) runoff conveyance features f) areas where industrial process materials are stored g) impervious areas h) site property lines ❑ Copy of county map or USGS quad sheet with the location of the facility clearly marked Page 3 of 5 x X 7�C 7. Applicant Certification: North Carolina General Statute 143-215.66(1)provides that: Any person who knowingly makes any false statement, representation,or certification in any application,record,report,plan,or other document filed or required to be maintained under this Article or a rule implementing this Article. . .shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars($10,000). Under penalty of law, I certify that: ❑ 1 am the person responsible for the permitted industrial activity,for satisfying the requirements of this permit,and for any civil or criminal penalties incurred due to violations of this permit. ❑ The information submitted in this NOI is,to the best of my knowledge and belief,true,accurate, and complete based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information. ❑ I will abide by all conditions of the NCG070000 permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s)and is enforceable in the same manner as an individual permit. ❑ I hereby request coverage under the NCG070000 General Permit. Printed Name of Applicant: I ITOMA—<� W Title: OIL—CZIOtJ M✓hJAf�� 4� 7—12$ _ Zc>z (S ature o Applicant) (Date Sig ed) Mail the entire package to: DEMLR-Stormwater Program Department of Environmental Quality 1612 Mail Service Center Raleigh, NC 27699-1612 Page 4 of 5 Additional Outfalls 3-4 digit identifier: Name of receiving water: Classification: ❑ This water is impaired. ❑ This watershed has a TMDL. Latitude of outfall: Longitude of outfall: Brief description of the industrial activities that drain to this outfall: Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No If yes,how many gallons of new motor oil are used each month when averaged over the calendar year? 3-4 digit identifier: Name of receiving water: Classification: ❑This water is impaired. ❑This watershed has a TMDL. Latitude of outfall: Longitude of outfall: Brief description of the industrial activities that drain to this outfall: Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No If yes, how many gallons of new motor oil are used each month when averaged over the calendar year? 3-4 digit identifier: Name of receiving water: Classification: ❑ This water is impaired. ❑This watershed has a TMDL. Latitude of outfall: Longitude of outfall: Brief description of the industrial activities that drain to this outfall: Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No If yes, how many gallons of new motor oil are used each month when averaged over the calendar year? 3-4 digit identifier: Name of receiving water: Classification: ElThis water is impaired. ❑This watershed has a TMDL Latitude of outfall: Longitude of outfall: Brief description of the industrial activities that drain to this outfall: Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No If yes,how many gallons of new motor oil are used each month when averaged over the calendar year? 3-4 digit identifier: Name of receiving water: Classification: ❑ This water is impaired. ❑ This watershed has a TMDL. Latitude of outfall: Longitude of outfall: Brief description of the industrial activities that drain to this outfall: Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No If yes, how many gallons of new motor oil are used each month when averaged over the calendar year? Page 5 of 5 9 BUSINESS CORPORATION ANNUAL REPORT 1/6/2022 —NAME-OF BUSINESS-CORPORATION. PYP.OTEIC,INCORPORATED 0384814 Filing Office Use Only SECRETARY OF STATE ID NUMBER: STATE OF FORMATION: WA E-Filed Annual Report 0384814 REPORT FOR THE FISCAL YEAR END: 6/30/2023 CA202401603477 1/16/2024 06:30 SECTION A: REGISTERED AGENT'S INFORMATION Q Changes 1.NAME OF REGISTERED AGENT: CT Corporation System 2. SIGNATURE OF THE NEW REGISTERED AGENT: SIGNATURE CONSTITUTES CONSENT TO THE APPOINTMENT 3. REGISTERED AGENT OFFICE STREET ADDRESS&COUNTY 4.REGISTERED AGENT OFFICE MAILING ADDRESS 160 Mine Lake Ct Ste 200 160 Mine Lake Ct Ste 200 Raleigh, NC 27615 Wake County Raleigh, NC 27615 SECTION B: PRINCIPAL OFFICE INFORMATION 1. DESCRIPTION OF NATURE OF BUSINESS: Manufacturing 2.PRINCIPAL OFFICE PHONE NUMBER: (509) 926-6212 3.PRINCIPAL OFFICE EMAIL: Privacy Redaction 4. PRINCIPAL OFFICE STREET ADDRESS 5.PRINCIPAL OFFICE MAILING ADDRESS 705 West 1 st Avenue 705 West 1 st Avenue Spokane,WA 99201 Spokane,WA 99201 6. Select one of the following if applicable.(Optional see instructions) ❑ The company is a veteran-owned small business ❑ The company is a service-disabled veteran-owned small business SECTION C: OFFICERS(Enter additional officers in Section E.) NAME: Paul A. Rieckers NAME: Allan G Roy NAME: Don Z. Ting TITLE: Chief Financial Officer TITLE: Chief Executive Officer TITLE: President ADDRESS: ADDRESS: ADDRESS: 705 West 1st Avenue 705 WEST 1ST AVENUE 705 West 1st Avenue Spokane,WA 99201 SPOKANE,WA 99201 Spokane,WA 99201 SECTION D: CERTIFICATION OF ANNUAL REPORT. Section D must be completed in its entirety by a person/business entity. Paul A.Rieckers,by Paul A.Rieckers Chief Financial Officer 1/16/2024 SIGNATURE DATE Fonn must be signed by an officer listed under Section C ofthis form. Paul A.Rieckers,by Paul A.Rieckers Chief Financial Officer Chief Financial Officer - - Pdntor-Type Name of Officer--- --- Print or Type Title of Officer This Annual Report has been filed electronically. MAIL TO:Secretary of State, Business Registration Division,Post Office Box 29525,Raleigh,NO 27626-0525 Salisbury Storm Water Pollution Prevention Plan Pyrotek. Table of Contents 1. Background 2. Site Overview 3. Stormwater Management Strategy 4. Spill Prevention and Response Procedures 5. Solvent Management Plan 6. Preventative Maintenance and Good Housekeeping 7. Facility Inspections, Monitoring, and Reporting 8. Employee Training 9. Responsible Party 10. SWPPP Amendment, and Update 11. Documentation APPENDIX A: Notice of Intent APPENDIX B: General Location Watershed Map APPENDIX C: Site map with Industrial Activities, Water Flows, Labeled Outfalls, Identification of Stormwater Control Measures, and BMPs APPENDIX D: Topography Map APPENDIX E: Spill Reporting Form APPENDIX F: Chemical and Waste Inventory Table APPENDIX G: Quarterly Site Inspection APPENDIX H: Semi-Annual Visual Inspection APPENDIX I: Analytical Monitoring APPENDIX 1: Corrective Action Form APPENDIX K: Spill Log APPENDIX L:Annual Review/Amendment Information#: Version: Page 1 of 24 Information written By: Uncontrolled if Printed Information Revised By: Salisbury Storm Water Pollution Prevention Plan Pyrotek Background In 1972, Congress passed the Federal Water Pollution Control Act (FWPCA), also known as the Clean Water Act (CWA), to restore and maintain the quality of the nation's waterways.The ultimate goal was to make sure that the rivers and streams were fishable, swimmable, and drinkable. In 1987, the Water Quality Act (WQA) added provisions to the CWA that allowed the EPA to govern stormwater discharges from industrial activities. EPA published the final notice for Phase I of the Multi-Sector General Stormwater Permit Program (Federal Register Volume 60 No. 189, September 20, 1995, page 50804)which included provisions for the development of a Stormwater Pollution Prevention Plan (SWP3) for each applicable industrial facility discharging stormwater. Stormwater discharge associated with industrial activity is defined as, "stormwater runoff that exits any system that is used for collecting and conveying stormwater that originates from manufacturing, processing, material storage, and waste material disposal areas (and similar areas where stormwater can contact industrial pollutants to the industrial activity) at an industrial facility," such as a loading terminal. This Stormwater Pollution Prevention Plan (SWP3) has been prepared in accordance with the North Carolina Department of Environmental Quality Division of Energy, Mineral, and Land Resources: General Permit No. NCG070000 Issued 6/1/2023 Expiries at midnight on 5/31/2028 The stormwater pollution prevention plan is a living document and should be continually referenced, updated, and revised. Store a copy of the completed Notice of Intent(NOI), all inspection records, corrective actions, a copy of the general permit, and any additional documentation with the SWPPP in a common, easily accessible location. The SWP3 will be used as the reference document as the team member(s) supervise day-to-day good housekeeping measures, non-stormwater investigations, spill prevention and responses, best management practices, employee training and documentation, and site compliance evaluations. In addition, the stormwater pollution prevention team will ensure the implementation of stormwater sampling, periodic inspections, corrective actions, plan amendments, and spill logs. Uncontrolled if Printed Page 2 of 24 Salisbury Storm Water Pollution Prevention Plan Puf0tek Site Overview & Industrial Processes Location: 970 Grace Church Road, Salisbury, NC 28147-9694 Size: 9.95 acre Coordinates: 35.6153629, -80.5465257. See Appendix B for a map showing the location of the site,transportation routes, surface waters, and receiving waters.Appendix C contains a site map drawn to scale identifying industrial activity, topography, drainage, etc. The Pyrotek facility is a building divided into production and warehousing operations with administrative support offices.The facility has three above ground storage tanks in the back NE end of the building, used storing liquid silica (6500-gal, 2000-gal, and 3900-gal.)The facility maintains a few drums of lubricating oil and waste oil in the rear covered storage area. No other fuel or oil storage tanks are kept on-site.Two exterior dust collectors are in use to filter refractory dust,which is bagged and emptied into a 40-yard roll-off dumpster. Liquid waste is kept in closed drums on the north side of the building awaiting transport. Outside exposures also include a waste compactor and roll-offs for recycled wood and metals.The primary potential pollutants are refractory particulate and dilute non-hazardous silica waste. Watershed from our facility flows through a ditch southwest into Grants Creek. Grants Creek is impaired for fecal coliform. Pyrotek does not contribute to this contaminant load.Grants Creek is part of the Yadkin-Pee Dee River Basin, sub basin 03-07-04. No significant leaks or spills have occurred in the past 3 years. However, Appendix E contains a spill reporting form to be utilized and completed in the event of any future incidents. Approved non-stormwater discharges occur on-site from time to time and are listed below. Non-stormwater Discharge Source Outfall 01 Fire hydrant flushing Grants Creek Air conditioning condensate Grants Creek Water line flushing Grants Creek Foundation drain Grants Creek Lawn/landscape watering Grants Creek I certify that all storm water outfalls have been evaluated for the presence of non-stormwater discharges and, as of the date below, those listed above are the known discharges on-site. Name Date Uncontrolled if Printed Page 3 of 24 Salisbury Storm Water Pollution Prevention Plan f#yfotoh Stormwater Management Strategy The table below summarizes the technical and economic feasibility of changing methods and operations to eliminate or reduce material exposure: Source Ex osure Elimination Feasibility Water Diversion Options Above ground Potential. Requires upper management Contain enclosure with curb containment or storage tanks capital expense involvement for facility updates building investment. Board-line waste No floors ace to move dum ster inside Cover dum ster Dust collector Solid bin requires expense and Discuss option to use solid dust bin vs bags additional manpower to transfer binned dust for disposal.Waste disposal sites do not like dust material that can be mobilized and prefer bags. Compactor No floor space to move compactor Cover compactor and contain hydraulic spill inside Dum ster No floors ace to move dum ster inside Cover dum ster Waste drums No floors ace to move drums inside Enclose Scrap metal No floors ace to move dum ster inside Cover dum ster Scrap wood No floors ace to store inside Enclose The table below summarizes sources exposed to stormwater and the best practices implemented to contain them. Foreseeable spill or leak potential, potential pollutants, and potentially affected outfalls. Pyrotek does not perform vehicle maintenance activities on-site. Source BMP Spill/Leak Potential Potential Outfall Pollutants Above ground Impervious surface, Tank overflow or Non- hazardous 01 colloidal silica surrounding structure, slope rupture Colloidal silica storage tanks for overflow containment Maintenance Spill containment, Paint puncture Waste paint, misc. 01 drums impervious surface, malfunction, lift truck oils. overhang shelter, barrier error, oil transfer swales/ditches error Board-line waste Filtering hopper to pump Spill during material Particulate 01 out liquid;swales to contain transfer into run-off dumpster; board waste not drained properly Dust collector Housekeeping, preventive Dust bag malfunction Particulate 01 maintenance;swales to contain run-off Compactor Preventive maintenance, Hydraulic fluid leak, Hydraulic fluid, 01 impervious surface wind-blown trash, debris, dispersion particulate Uncontrolled if Printed Page 4 of 24 Salisbury Storm Water Pollution Prevention Plan Pgrotek. Dumpster Sits on impervious surface; Garbagejuice from Trash, debris, 01 swales to contain run-off rainwater,wind- particulate blown dispersion Waste drums Always closed Lift truck error Non-hazardous 01 dilute silica,waste oil. Loading/unloading Overhang rainwater Truck oil/fluid Particulates,fluids 01 protection for leakage, lift truck from vehicles, load in /u nloadinq areas. error colloidal silica Scrap metal bin Drain fluids (if required) Residual coolant/oils Coolant, oils, 01 not drained properly particulate, metals Scrap wood Swales/ditches NA Wood 01 contaminates Secondary Containment Strategy The below table summarizes the sources of potential rainwater exposure, and the secondary containment methods currently in place to mitigate exposure risk in the event of an unexpected spillage. Source Volume Secondary Containment Paint/Aerosol Puncture Drum 55 gal Placed on spill containment on impervious surface Hydraulic Oil 165 gal Placed on spill containment on impervious surface Bulk Nalco 1030 6400 gal N/A Non-hazardous chemical storage. Bulk Nalco 1144 5900 qal N/A Non-hazardous chemical storage Uncontrolled if Printed I Page 5 of 24 Salisbury Storm Water Pollution Prevention Plan Pyrokok.. Spill Prevention and Response Procedures Potential spills and releases may occur in the active work areas of the facility.The direction of contaminated flow that could result from equipment failure, accident, or human error will vary in different areas depending on the location of the spill within the facility, although all exterior spills will eventually run through Outfall 01. Areas at the Site with a potential for spills and leaks include the following locations in the facility: • Bulk Chemical Storage Area • Production Areas • Warehouse Area • Dust Collectors • Loading/unloading area • Waste collection areas Appendix F—Chemical and Waste Inventory Table contains a list of the major process chemicals and materials stored in the facility.Additional small-quantity liquid chemicals (such as cleaning supplies) may be stored at various locations throughout the facility.As a precautionary measure, staging of materials will be conducted indoors to minimize the threat of release to surface or groundwater. Neat and orderly chemical storage prevents the risk of incompatible chemicals encountering one another. A responsible person must always be on-site when facility operations have the potential to contaminate stormwater runoff. In case of a spill, immediately notify the supervisor and/or SWPPP Team Leader on-site. Secure the area, eliminate sources or ignition and leakage if safe to do so, and contain the spill with portable spill containment equipment or commercial sorbents. Handle all clean-up material, including sorbents, as hazardous waste until proven otherwise. Store any used clean-up material in a clearly labeled drum. Position Responsibilities Signature Date Supervisor(s) 1. Verify all possible steps to contain the spill are being taken and address injured person(s) if necessary. 2. Notify the SWPPP Team Leader 3. Document the type of material spilled, hazardous characteristics, the location, the amount spilled, the equipment used for clean-up, and the employees involved SWPPP Team 1. Designated as the clean-up Leader(s) coordinator throughout the event. 2. Evacuate the area if necessary. 3. Determine what type of reporting is required. 4. Contact emergency services if necessary. 5. Coordinate the safe removal and disposal of all spilled material and used sorbents. 6. Ensure emergency equipment is cleaned or replaced before resuming operation. Uncontrolled if Printed Page 6 of 24 Salisbury Storm Water Pollution Prevention Plan pyrotek. 7. Store a copy of documentation for any spill that results in storm or groundwater exposure in the SWPPP and include it in re ortin . Emergency equipment is maintained in locations with the highest spill risk. It is checked on a periodic basis and replenished after use. It is marked on the map in Appendix C. Location S ill Emergency Box Contents Use Board line roller bed I Pads, barriers Containment/Absorption Crate Packing Exit Door Pads, Barriers Containment/Absor tion Uncontrolled if Printed Page 7 of 7A Salisbury Storm Water Pollution Prevention Plan pylrotek Solvent Management Plan Solvent use is not inherent to Pyrotek's Salisbury manufacturing processes. Solvents are used only as a last resort by maintenance staff when other forms of cleaning are ineffective or unavailable. Solvent Type Quantity Location Use Disposal Management Procedures Crystal Clean 142 <55 gal Maintenance Parts cleaning Crystal Clean Waste Shed manages. Collection and Disposal Procedure Paint Thinner <55 gal Cleaned in paint Cleaning paint Contained in Waste area.Waste booth drum for Collection and stored in equipment hazardous Disposal Maintenance disposal. Procedure shed on secondary containment. Maintenance Maintenance Machine Empty cans Waste Aerosol Solvents shed cleaning punctured and Collection and disposed as Disposal scrap metal. Procedure Rags collected and disposed as hazardous waste. Puncture collection drum disposed as hazardous waste. Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit requirement for managing solvents, I certify that to best of my knowledge and belief, no leak, spill, or dumping of concentrated solvents into the stormwater or onto areas which are exposed to rainfall or stormwater runoff has occurred. I further certify that this facility is implementing all provisions of the Solvent Management Plan included in the Stormwater Pollution Prevention Plan. Name Date Uncontrolled if Printed Page 8 of 24 Salisbury Storm Water Pollution Prevention Plan Ayrotek. Preventative Maintenance and Good Housekeeping The intent of routine monitoring is to detect any potential risks and implement immediate corrective to prevent any spill or other emergency situations.Any detected leaks will be repaired immediately. Pyrotek incorporates preventative maintenance as part of site operations by implementing routine inspections performed by Pyrotek staff.Any necessary adjustments, repairs, or replacements as a result of these daily inspections shall be brought to the emergency coordinator's attention and completed in a timely manner so as to minimize the potential release of materials, chemicals, or fluids to the environment. In addition to the inspections noted above, Pyrotek shall perform routine maintenance of equipment and systems as per manufacturer specifications.Any necessary adjustments, repairs, or replacements as a result of routine maintenance shall be brought to the attention of the operations manager or maintenance supervisor and completed in a timely manner. Routine maintenance and repair of equipment and systems is tracked through facility maintenance software. The following equipment, at a minimum, shall be maintained on a regular basis: • Dust collector filters • Board line filtering-hopper Good housekeeping measures will be enforced to reduce the possibility of accidental spills and safety hazards.All employees are responsible for abiding by good housekeeping procedures.The following housekeeping measures have been implemented: • All chemical products will be stored in a neat and orderly manner within appropriate containers and secondary containment areas as necessary. • As-needed refuse pick-up and disposal will be conducted. Non-reportable leaks and spills will be immediately addressed upon discovery. Any leaking equipment or containers will be promptly repaired, and any impacted media contained for proper disposal. • Dry chemicals will be swept up and small liquid accumulations will be cleaned up to prevent migration to other areas of the facility, sewers or to the waters of the state. • All employees are responsible for the facility cleanup and organization. • All wastes that are generated will be handled and disposed of in strict accordance with applicable regulations. Visual inspections of manufacturing equipment, storage totes/drums, dust collectors and associated air periphery systems, and spill kits are performed daily. Inspections and maintenance of eyewash stations and fire extinguishers are performed monthly. Pyrotek process operators are required to notify the Maintenance Supervisor when in-process leaks are identified. During production operations, Pyrotek process operators visually monitor for the following: • Leaks from piping, pumps, valves, and fittings • Corrosion of tanks/totes/drums • Deterioration of tank supports and foundations. • Evidence of spilled materials • Effectiveness of housekeeping • Damage to shipping/storage containers • Leaks, seeps,or other overflows • Breaches in any secondary containment devices. Routine monitoring shall be performed on all equipment to determine the physical condition of the equipment and instrumentation and the physical condition and levels of tanks/totes/drums. Uncontrolled if Printed Page 9 of 24 Salisbury Storm Water Pollution Prevention Plan Pyroteh Facility Inspections, Monitoring, and Reporting Pyrotek has a dedicated maintenance staff that monitors, maintains, and corrects equipment,facility, and grounds issues, utilizing Fixx tracking software to schedule preventative maintenance and track matters as they arise. Facility inspections are performed on an observational basis through the course of all other preventative and corrective maintenance that is performed. In the event an issue is found during observations,that incident is logged into Fixx and corrected in a timely manner. Issues potentially impacting storm water must also be documented with a Corrective Action (Appendix J). The following schedule should be followed: Quarterly Appendix G Preventive Maintenance and General Housekeeping Inspection Quarterly Appendix H Visual Inspection.Qualitative Visual Monitoring of Stormwater Discharges (to be performed concurrent with analytical monitoring) Quarterly Appendix I Analytical Monitoring Quarterly DMR submission (Discharge Monitoring Report)within 30 days of receiving analytical results. Annual DEMLR's Annual Review analytical data, compare to benchmark values, and discussed Summary Data Tiered Response status. Monitoring Report (DMR)form All records must be stored with the SWPPP and maintained for a minimum of 5 years. Uncontrolled if Printed Page 10 of 24 Salisbury Storm Water Pollution Prevention Plan Pyfoteh Employee Training Affected Pyrotek staff will be trained annually on the SWPPP and records shall be maintained. Training shall include general stormwater awareness,spill response, used oil management, spent solvent management, secondary containment releases, process water vs stormwater, and used battery management. Responsible Party The SWP3 coordinator is responsible for the overall development, implementation, maintenance, and revision of the SWP3 and creation of a Stormwater Pollution Prevention Team (SWPPT).The coordinator for the Pyrotek facility is listed in the table below: Member Name Title Emergency Phone Team Leader I Tom Sanborn Operations Manager 716-628-0430 Coordinator Alan Talbert Production Manager 980-581-7250 Member Kevin Kellou h Maintenance 704-213-7108 Member Blaine Woodin Production Planner 704-640-9905 Member Mark Rose 21d Shift Supervisor 704-216-7623 SWP3 Team Leader responsibilities: • Create a team to aid in the implementation of the SWP3 plan. • Notify coordinator of any planned site activities that might require SWP3 revision or update. • Identify new potential pollutant sources and make sure they are added to the plan. • Certify the SWPPP and non-stormwater discharge disclosure annually. • Assist with capital requests for BMP implementation. • Provide staffing to support SWP3. Coordinator responsibilities: • Implement the SWP3. • Revise the SWP3 as needed. • Create and conduct annual training. • Participate in semi-annual inspections. • Ensure all inspection and training records are maintained. • Oversee maintenance practices identified as BMPs in the SWP3 • Submit reports. • Renew permit as required. Maintenance responsibilities: • Ensure preventive maintenance, housekeeping, and records are correct and current. • Inform coordinator immediately of any stormwater risks. • Repair malfunctioning BMPs and document both the issue and the corrective action. • Implement new BMPs as necessary. • Participate in semi-annual inspections. • Perform the duties of the coordinator in his absence. Supervisor responsibilities: • Inform coordinator of any spills immediately. Uncontrolled if Printed Page 11 of 24 Salisbury Storm Water Pollution Prevention Plan Pyrotek SWPPP Corrective actions, Plan Amendments, and Annual Updates SWP3 corrective actions should be documented on the form in Appendix J. If those actions also require an amendment to the SWP3 document, log SWP3 modifications in Appendix L. This SWP3 will be revised whenever there is a change in design, construction, operation, or maintenance which may have a significant effect on the discharge, or potential for discharge, of stormwater from the facility.All aspects of the SWPPP must be reviewed and updated on an annual basis. Log reviews in Appendix L.This update will include: • An updated list of significant spills or leaks or a note that no spills have occurred. • A certification that the stormwater outfalls have been evaluated for non-stormwater discharges. • A documented re-evaluation of the effectiveness of best management practices. • A review and comparison of sample analytical data to benchmark values if applicable. • A Corrective Action Report will be prepared for all revisions to the SWP3. In addition, this SWP3 must be amended if it is determined to be ineffective in eliminating or significantly minimizing pollutants from potential pollution sources or if it has not achieved the general objectives of controlling pollutants in stormwater discharges. Staff must be trained on all amendments to the SWP3 and training must be documented. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief,true, accurate, and complete.. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name: rlfomprs skouD20 Title: 0?PR4-00NS f`'l /Z Signature: Date: z/Zo /ZoZN Uncontrolled if Printed Page 12 of 24 Salisbury Storm Water Pollution Prevention Plan (byroto'k. Appendix B Watershed from Pyrotek's facility flows through a ditch southwest, to Grants Creek. Grants Creek is part of the Yadkin- Pee Dee River Basin, sub basin 03-07- 04. Grants Creek is impaired for fecal coliform with a TMDL. Pyrotek does not contribute to this contaminant load. Portions of Grants Creek have poor fish communities due to turbidity and PCB contamination. Pyrotek does not contribute to these contaminant loads. , ` IS Nibs, i. A M' - 1 t� Uncontrolled if Printed Page 13 of 24 Salisbury Storm Water Pollution Prevention Plan pyroteh. Appendix C R S%LL KR r. B WST.i C TMSX COMPACTOR O SPlur G,UEr45OPRG uCrn C, E PMNT OEGREA Gp5 WE ACWER I ' THINNER REDUCER BONGO ND�O F NRROGERACETVLENE O%YGEN G PROPANE X SRLL KR I ROAR TROUGH J BULK COLLO SB ICA STORAGE K GUST COLLECTORS L GASMAN M WOOD GL4IPSTER N CAROBOPRDGUIPSTER O SCRAP MEiA.IXiMPSTFR P GRUM A '. O GENERALU&WASTE GUAIPSTER R S STORM SEWER GRATE T �� {j WATERSXEG E%IT{�881 A859.-0S N1)S4) t80%hnmpBNmNON SYNIp r S S. /l V Uncontrolled if Printed Page 14 of 24 Salisbury Storm Water Pollution Prevention Plan Pgrotek APPENDIX D - TOPOGRAPHY MAP _— Ew X I �• Muy � ' &pw-, ---------------- 1 _ v 1111 � Ti.a � F�,. _____ G_•y. y� y Z '� �Ms 4A� N7SM LYD SIM4YlR YC Uncontrolled if Printed Page 15 of 24 Salisbury Storm Water Pollution Prevention Plan Pylrotek. APPENDIX E - SPILL REPORT Individual Reporting S ill Pvrotek—Salisbury Name and Address 970 Grace Church Road Salisburv,NC 28147 Phone Number Date and Time of Spill Material Discharged Location of Spill Approximate QuantityDuration Discharged Surface Water Involved'Threatened Source of Discharge All affected media(Soil,water,jggSlgld� Cause of Discharge Potential Environmental Hazards Damages Injuries Caused by Discharge Known Potential Health Risks associated with the incident Actions to halvmitigate effects of the discharge Evacuation Required Entities Contacted Name Organization Time of Contact Uncontrolled if Printed Page 16 of 24 Salisbury Storm Water Pollution Prevention Plan pyrotek APPENDIX F - CHEMICAL AND WASTE INVENTORY TABLE Chemical Table Chemical Largest Container Location Gases -Argon 141 ft3 Inside, maintenance shop Gases - Propane 33 gal Outside, propane cage BN Coatings 5 gal Inside,warehouse Fiberfrax QF Coatings 1 gal Inside,warehouse Fiberfrax Rigidizer W 55 gal Inside,warehouse Ethylene glycol 55 gal Inside,warehouse Instapak A 14 gal Inside, warehouse Instapak B 14 gal Inside,warehouse Glowmax LL 50#bag Inside, warehouse Kathon LX 1.5`Yo Biocide 1 gal Inside,warehouse Fluorspar 100#bag Inside, warehouse McLube 1777 1 gal Inside,warehouse McLube 1800 1 gal Inside,warehouse Mineral Spirits, Crystal Clean 55 gal Inside, maintenance shop Nalco Colloidal Silica grades 625, 1030, 6400 gal Bulk shed 1034A, 1060, 1144,2327 275 gal Inside,warehouse Nalclear 7768 55 gal Inside, warehouse Nekote 35, 35 XL, 46 55 gal Inside,warehouse Sodium Hypochlorite 55 gal Inside,warehouse Sodium Silicate Solution 1 gal Inside,warehouse Spray Adhesive 16 oz Inside,warehouse Starch 570 lb/drum Inside,warehouse Boards and Insulation Solids Inside,warehouse Refractory Papers Solids Inside,warehouse Ceramic Fiber, Bulk 50#bag Inside,warehouse Sheet Steel Solids Inside, maintenance shop Fiberglass Solids Inside,warehouse Ropes, Braids Solids Inside,warehouse Uncontrolled if Printed I Page 17 of 24 Salisbury Storm Water Pollution Prevention Plan PyfOtoll Waste Table Waste Largest Container Location Non-Hazardous Silica Waste 55 gal Rear Drum Storage Non-Hazardous Nekote Waste 55 gal Rear Drum Storage Empty Drums 55 gal Rear Drum Storage Empty Totes 275 gal Rear Drum Storage Bagged Fiber Dust 500 lbs. Dust Collectors Universal Waste 5 gal Inside—Front Office Used Oil 55 gal Maintenance Storage area Wood Waste Solids 40 Yard Open Top - Rear of Building Cardboard Waste Solids 40 Yard Open Top - Rear of Building Hazardous Paint Waste 55 gal Maintenance storage area Uncontrolled if Printed Page 18 of 24 Salisbury Storm Water Pollution Prevention Plan fbyrotek. APPENDIX G - QUARTERLY PMGHP INSPECTIONS Management to review and ensure site is maintained and BMPs are in place and effective to ensure storm water runoff is not adversely affected by operations. Yes No Remarks Spills/leaks from drums/tanks/containers Exterior curbing/water diversion is in good condition Collection basins are clear and open to divert storm water No visible deterioration of down spouts, guttering, corrugated piping Incorrect drum storage Dust Collector Area is swept and clear of fiber Material is not leaking from any open top dum ster Failed control measures Control measures needing repair or maintenance Non-compliances Use the back of this page to elaborate on any comments as necessary.Attach a copy of any corrective action generated as a result of this inspection. Management to review and ensure site is maintained and BMPs are in place and effective to ensure storm water runoff is not adversely affected by operations. Signature: Date: Uncontrolled if Printed Page 19 of 24 Salisbury Storm Water Pollution Prevention Plan Pyrotok. APPENDIX H - QUARTERLY VISUAL INSPECTION Qualitative monitoring must be recorded on NC DEQ's Stormwater Discharge Outfall (SDO) Qualitative Monitoring Report Form https://www.deg.nc.gov/energy-mineral-and-land-resources/stormwater/npdes-monitoring-forms/qual- monitoring-form-20180601-demlr-sw/download For guidance to fill out the form, reference: Microsoft Word - SWU-242A Final Oual Monitoring Guide compressed.doc (nc.gov) The permittee shall include the following signed certification statement on each monitoring report: Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit requirement for managing solvents, I certify that to best of my knowledge and belief, no leak, spill, or dumping of concentrated solvents into the stormwater or onto areas which are exposed to rainfall or stormwater runoff has occurred. I further certify that this facility is implementing all provisions of the Solvent Management Plan included in the Stormwater Pollution Prevention Plan. Name: Date: Uncontrolled if Printed I Page 20 of 24 Salisbury Storm Water Pollution Prevention Plan pyrotek. APPENDIX I - QUARTERLY ANALYTICAL MONITORING Outfall monitoring efforts shall begin with the first measurable storm event in the monitoring period during regular business hours during the first 30 minutes of discharge. pH must be analyzed within 15 minutes of collection.A benchmark grab sample shall be taken quarterly and compared to the following: Parameter Code Parameter Receiving Stream Benchmark Classifications) All,except below 100 mg/L C0530 Total Suspended Solids(TSS) HQW ORW_T E iM 50 mg/L 400 pH2 Freshwater 6.0-9.0 S.U. Saltwater 6.8-8.S S.U. 46529 Total Rainfall of Sampled Inches Event Inches) NCOIL Average Monthly Oil Usage gallons/month at the Facility For vehicle or equipment maintenance areas in which more than 55 Gallons of motor oil and/or hydraulic oil is used per month. Non-Polar Oil&Grease L I 552 All 15 mg/L Per EPA Method 1664 SGT-HEM If any sampling is above the benchmark value or outside the range, the permittee must document in the SWP3 the date and value of the exceedance,the date the office was notified, and inspection date, the personnel conducting the inspection, the selected feasible actions, and the date the actions were completed.Additionally: TIER I RESPONSE Continuously Document the exceedance and each required response/action in the SWPPP as a corrective action Within 2 weeks Notify DEMLR's Regional Office of the exceedance date and value via email, in writing, or in electronic form; Conduct a stormwater management inspection; Identify and evaluate possible causes of the benchmark exceedance Within 1 month Select specific,feasible courses of action to reduce concentrations of the parameter(s) of concern Within 2 months Implement the selected feasible actions If three consecutive samples produce results below benchmark for all parameters,then the outfall resets and exits the Tier Response.The outfall moves to Tier II status if any two consecutive samples in a row for the same parameter are above or outside the benchmark range. Refer to permit NCG070000 for additional instructions, including monthly monitoring requirements. Uncontrolled if Printed Page 21 of 24 Salisbury Storm Water Pollution Prevention Plan Pyrotek APPENDIX J - SWP3 CORRECTIVE ACTION REPORT Name&Title T Date Condition that triggered the corrective action: Describe the incident: Material released Location Amount Reason for release Date&Time of Incident Discharge to waters of the state (circle one) YES NO Immediate actions to minimize/prevent discharge of pollutants: Cause of Problem Corrective Actions taken to resolve issue Date&Time Implemented 1. 2. List of Stormwater Date of Completion Was SWP3 Update SWP3 Modification Control Modifications required? (yes/no) Notes 1. 2. Attached any additional relevant information. Completed by Name: Signature: Date: Uncontrolled if Printed Page 22 of 24 Salisbury Storm Water Pollution Prevention Plan Pgrokok. APPENDIX K - SWP3 SPILL LOG Date of Spill Spill Location lUaterial Spilled Spill Cause Reported by: Uncontrolled if Printed Page 23 of 24 Salisbury Storm Water Pollution Prevention Plan ryrotek_ APPENDIX L - SWP3 ANNUAL REVIEW/AMENDMENT LOG Signing this log as an annual review certifies: • No changes or updates to the SWPPP are required. • Evaluation has been conducted and there are no new non-stormwater discharges. • The solvent management plan has been reviewed and updated if required. If new non-stormwater discharges are present, indicate this in the description and attach an additional certification statement including: • The source • The environmental significance • A summary written record • A signed, dated certification statement. SWP3 Annual Review/Amendment to Description of the Amendment Date Prepared by Approved b 1 2 3 4 5 6 7 Uncontrolled if Printed Page 24 of 24