HomeMy WebLinkAboutNCG070236_Application_20240409 FOR AGENCY USE ONLY
NCG07 Q �a
Assigned to:: 'S.
ARO FRO MRO RRO WARO WIRO WSRO
Division of Energy, Mineral, and Land Resources Land Quality Section
National Pollutant Discharge Elimination System
NCGO70000 Notice of Intent
This General Permit covers STORMWATER DISCHARGES associated with activities under the following Standard
Industrial Classifications: SIC 32[Stone, Clay, Glass and Concrete Products], and like activities deemed by DEMLR
to be similar in the process and/or the exposure of raw materials,products, by-products, or waste materials. SIC
3273[Ready-Mixed Concrete]is specifically excluded from coverage under this General Permit and is instead
covered under NCG140000. You can find information on the DEMLR Stormwater Program at deq.nc.gov/SW
Directions: Print or type all entries on this application. Send the original,signed application with all required
items listed in Item (6) below to: NCDEMLR Stormwater Program,2612 MSC, Raleigh,NC 27699-2612. The
submission of this application does not guarantee coverage under the General Permit. Prior to coverage under
this General Permit a site inspection will be conducted.
1. Owner/Operator(to whom all permit correspondence will be mailed):
Name of legal organizational entity: Legally responsible person as signed in Item (7) below:
P rotek Incorporated Thomas Sanborn
Street address: City: State: Zip Code:
970 Grace Church Rd. Salisbury NC 28147
Telephone number: Email address:
704-216-7625 alatal@pyrotek.com
Type of Ownership:
Government
❑ County ❑Federal ❑ Municipal ❑State
Non-government
.Business(If ownership is business,a copy of NCSOS report must be included with this application)
❑ Individual
2. Industrial Facility(facility being permitted):
Facility name: Facility environmental contact:
Pyrotek,Salisbury Alan Talbert
Street address: City: State: Zip Code:
970 Grace Church Rd. Salisbury NC 28147
Parcel Identification Number(PIN): County:
Rowan
Telephone number: Email address:
704-216-7625 alatal@pyrotek.com
4-digit SIC code: Facility is: Date operation is to begin or began:
3297 ❑ New ❑ Proposed Existing 12/19/1995
Latitude of entrance: Longitude of entrance:
35.615500 1 -80.546530
Brief description of the types of industrial activities and products manufactured at this facility:
Production and distribution of refractory ceramic fiber goods.
If the stormwater discharges to a municipal separate storm sewer system(MS4), name the operator of the MS4:
❑ N/A City of Salisbury
Page 1 of 5
3. Consultant(if applicable):
Name of consultant: Consulting firm:
Street address: City: State: Zip Code:
Telephone number: Email address:
4. Outfall(s)At least one outfall is required to be eligible for coverage.
3-4 digit identifier: Name of receiving water: Classification: ❑This water is impaired.
001 Grants Creek Natural ❑This watershed has a TMDL.
Latitude of outfall: Longitude of outfall:
35.614659 -80.547764
Brief description of the industrial activities that drain to this outfall:
Production and distribution of refractory ceramic fiber goods.
Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes X No
If yes,how many gallons of new motor oil are used each month when averaged over the calendar year?
3-4 digit identifier: Name of receiving water: Classification: ❑This water is impaired.
❑ This watershed has a TMDL.
Latitude of outfall: Longitude of outfall:
Brief description of the industrial activities that drain to this outfall:
Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No
If yes,how many gallons of new motor oil are used each month when averaged over the calendar year?
3-4 digit identifier: Name of receiving water: Classification: ❑This water is impaired.
❑This watershed has a TMDL.
Latitude of outfall: Longitude of outfall:
Brief description of the industrial activities that drain to this outfall:
Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No
If yes, how many gallons of new motor oil are used each month when averaged over the calendar year?
3-4 digit identifier: Name of receiving water: Classification: ❑ This water is impaired.
❑ This watershed has a TMDL.
Latitude of outfall: Longitude of outfall:
Brief description of the industrial activities that drain to this outfall:
Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No
If yes, how many gallons of new motor oil are used each month when averaged over the calendar year?
All outfalls must be listed and at least one outfall is required. Additional outfalls may be added in the section
"Additional Outfalls"found on the last page of this NOI.
Page 2 of 5
S. Other Facility Conditions (check all that apply and explain accordingly):
❑This facility has other NPDES permits.
If checked, list the permit numbers for all current NPDES permits:
❑This facility has Non-Discharge permits(e.g.recycle permit).
If checked,list the permit numbers for all current Non-Discharge permits:
This facility uses best management practices or structural stormwater control measures.
If checked, briefly describe the practices/measures and show on site diagram:
Externally stored drums are sealed,compactor opening is covered
{This facility has a Stormwater Pollution Prevention Plan(SWPPP).
If checked, please list the date the SWPPP was implemented:
2/27/2024
❑ This facility stores hazardous waste in the 100-year floodplain.
If checked, describe how the area is protected from flooding:
❑This facility is a(mark all that apply)
14 Hazardous Waste Generation Facility
❑ Hazardous Waste Treatment Facility
❑ Hazardous Waste Storage Facility
❑ Hazardous Waste Disposal Facility
If checked,indicate:
Kilograms of waste generated each month: Type(s)of waste:
Varible trace amounts;typical monthly generation<lkg
Aerosol solvent waste
How material is stored: Where material is stored:
Sealed drum maintenance storage
Number of waste shipments per year: Name of transport/disposal vendor:
<1 shipment annually Crystal Clean
Transport/disposal vendor EPA ID: Vendor address:
NCR000003319 2115 Speedrail Ct,Concord, NC 28025
❑ This facility is located on a Brownfield or Superfund site
If checked, briefly describe the site conditions
6. Required Items(Application will be returned unless all of the following items have been included):
❑ Check for$120 made payable to NCDEQ
❑ Copy of most recent Annual Report to the NC Secretary of State
❑ This completed application and any supporting documentation
❑ A site diagram showing, at a minimum, existing and proposed:
a) outline of drainage areas
b) surface waters
c) stormwater management structures
d) location of stormwater outfalls corresponding to the drainage areas
e) runoff conveyance features
f) areas where industrial process materials are stored
g) impervious areas
h) site property lines
❑ Copy of county map or USGS quad sheet with the location of the facility clearly marked
Page 3 of 5
x
X 7�C
7. Applicant Certification:
North Carolina General Statute 143-215.66(1)provides that: Any person who knowingly makes any false statement,
representation,or certification in any application,record,report,plan,or other document filed or required to be maintained
under this Article or a rule implementing this Article. . .shall be guilty of a Class 2 misdemeanor which may include a fine not
to exceed ten thousand dollars($10,000).
Under penalty of law, I certify that:
❑ 1 am the person responsible for the permitted industrial activity,for satisfying the requirements of this permit,and for any
civil or criminal penalties incurred due to violations of this permit.
❑ The information submitted in this NOI is,to the best of my knowledge and belief,true,accurate, and complete based on
my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the
information.
❑ I will abide by all conditions of the NCG070000 permit. I understand that coverage under this permit will constitute the
permit requirements for the discharge(s)and is enforceable in the same manner as an individual permit.
❑ I hereby request coverage under the NCG070000 General Permit.
Printed Name of Applicant: I ITOMA—<� W
Title: OIL—CZIOtJ M✓hJAf��
4� 7—12$ _
Zc>z
(S ature o Applicant) (Date Sig ed)
Mail the entire package to: DEMLR-Stormwater Program
Department of Environmental Quality
1612 Mail Service Center
Raleigh, NC 27699-1612
Page 4 of 5
Additional Outfalls
3-4 digit identifier: Name of receiving water: Classification: ❑ This water is impaired.
❑ This watershed has a TMDL.
Latitude of outfall: Longitude of outfall:
Brief description of the industrial activities that drain to this outfall:
Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No
If yes,how many gallons of new motor oil are used each month when averaged over the calendar year?
3-4 digit identifier: Name of receiving water: Classification: ❑This water is impaired.
❑This watershed has a TMDL.
Latitude of outfall: Longitude of outfall:
Brief description of the industrial activities that drain to this outfall:
Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No
If yes, how many gallons of new motor oil are used each month when averaged over the calendar year?
3-4 digit identifier: Name of receiving water: Classification: ❑ This water is impaired.
❑This watershed has a TMDL.
Latitude of outfall: Longitude of outfall:
Brief description of the industrial activities that drain to this outfall:
Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No
If yes, how many gallons of new motor oil are used each month when averaged over the calendar year?
3-4 digit identifier: Name of receiving water: Classification: ElThis water is impaired.
❑This watershed has a TMDL
Latitude of outfall: Longitude of outfall:
Brief description of the industrial activities that drain to this outfall:
Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No
If yes,how many gallons of new motor oil are used each month when averaged over the calendar year?
3-4 digit identifier: Name of receiving water: Classification: ❑ This water is impaired.
❑ This watershed has a TMDL.
Latitude of outfall: Longitude of outfall:
Brief description of the industrial activities that drain to this outfall:
Do Vehicle Maintenance Activities occur in the drainage area of this outfall? ❑ Yes ❑ No
If yes, how many gallons of new motor oil are used each month when averaged over the calendar year?
Page 5 of 5
9 BUSINESS CORPORATION ANNUAL REPORT
1/6/2022
—NAME-OF BUSINESS-CORPORATION. PYP.OTEIC,INCORPORATED
0384814 Filing Office Use Only
SECRETARY OF STATE ID NUMBER: STATE OF FORMATION: WA E-Filed Annual Report
0384814
REPORT FOR THE FISCAL YEAR END: 6/30/2023 CA202401603477
1/16/2024 06:30
SECTION A: REGISTERED AGENT'S INFORMATION Q Changes
1.NAME OF REGISTERED AGENT: CT Corporation System
2. SIGNATURE OF THE NEW REGISTERED AGENT:
SIGNATURE CONSTITUTES CONSENT TO THE APPOINTMENT
3. REGISTERED AGENT OFFICE STREET ADDRESS&COUNTY 4.REGISTERED AGENT OFFICE MAILING ADDRESS
160 Mine Lake Ct Ste 200 160 Mine Lake Ct Ste 200
Raleigh, NC 27615 Wake County Raleigh, NC 27615
SECTION B: PRINCIPAL OFFICE INFORMATION
1. DESCRIPTION OF NATURE OF BUSINESS: Manufacturing
2.PRINCIPAL OFFICE PHONE NUMBER: (509) 926-6212 3.PRINCIPAL OFFICE EMAIL: Privacy Redaction
4. PRINCIPAL OFFICE STREET ADDRESS 5.PRINCIPAL OFFICE MAILING ADDRESS
705 West 1 st Avenue 705 West 1 st Avenue
Spokane,WA 99201 Spokane,WA 99201
6. Select one of the following if applicable.(Optional see instructions)
❑ The company is a veteran-owned small business
❑ The company is a service-disabled veteran-owned small business
SECTION C: OFFICERS(Enter additional officers in Section E.)
NAME: Paul A. Rieckers NAME: Allan G Roy NAME: Don Z. Ting
TITLE: Chief Financial Officer TITLE: Chief Executive Officer TITLE: President
ADDRESS: ADDRESS: ADDRESS:
705 West 1st Avenue 705 WEST 1ST AVENUE 705 West 1st Avenue
Spokane,WA 99201 SPOKANE,WA 99201 Spokane,WA 99201
SECTION D: CERTIFICATION OF ANNUAL REPORT. Section D must be completed in its entirety by a person/business
entity.
Paul A.Rieckers,by Paul A.Rieckers Chief Financial Officer 1/16/2024
SIGNATURE DATE
Fonn must be signed by an officer listed under Section C ofthis form.
Paul A.Rieckers,by Paul A.Rieckers Chief Financial Officer Chief Financial Officer
- - Pdntor-Type Name of Officer--- --- Print or Type Title of Officer
This Annual Report has been filed electronically.
MAIL TO:Secretary of State, Business Registration Division,Post Office Box 29525,Raleigh,NO 27626-0525
Salisbury Storm Water Pollution Prevention Plan Pyrotek.
Table of Contents
1. Background
2. Site Overview
3. Stormwater Management Strategy
4. Spill Prevention and Response Procedures
5. Solvent Management Plan
6. Preventative Maintenance and Good Housekeeping
7. Facility Inspections, Monitoring, and Reporting
8. Employee Training
9. Responsible Party
10. SWPPP Amendment, and Update
11. Documentation
APPENDIX A: Notice of Intent
APPENDIX B: General Location Watershed Map
APPENDIX C: Site map with Industrial Activities, Water Flows, Labeled Outfalls, Identification of Stormwater
Control Measures, and BMPs
APPENDIX D: Topography Map
APPENDIX E: Spill Reporting Form
APPENDIX F: Chemical and Waste Inventory Table
APPENDIX G: Quarterly Site Inspection
APPENDIX H: Semi-Annual Visual Inspection
APPENDIX I: Analytical Monitoring
APPENDIX 1: Corrective Action Form
APPENDIX K: Spill Log
APPENDIX L:Annual Review/Amendment
Information#: Version: Page 1 of 24
Information written By: Uncontrolled if Printed Information Revised By:
Salisbury Storm Water Pollution Prevention Plan Pyrotek
Background
In 1972, Congress passed the Federal Water Pollution Control Act (FWPCA), also known as the Clean Water Act
(CWA), to restore and maintain the quality of the nation's waterways.The ultimate goal was to make sure that the
rivers and streams were fishable, swimmable, and drinkable. In 1987, the Water Quality Act (WQA) added
provisions to the CWA that allowed the EPA to govern stormwater discharges from industrial activities. EPA
published the final notice for Phase I of the Multi-Sector General Stormwater Permit Program (Federal Register
Volume 60 No. 189, September 20, 1995, page 50804)which included provisions for the development of a
Stormwater Pollution Prevention Plan (SWP3) for each applicable industrial facility discharging stormwater.
Stormwater discharge associated with industrial activity is defined as, "stormwater runoff that exits any system
that is used for collecting and conveying stormwater that originates from manufacturing, processing, material
storage, and waste material disposal areas (and similar areas where stormwater can contact industrial pollutants
to the industrial activity) at an industrial facility," such as a loading terminal.
This Stormwater Pollution Prevention Plan (SWP3) has been prepared in accordance with the North Carolina
Department of Environmental Quality Division of Energy, Mineral, and Land Resources:
General Permit No. NCG070000
Issued 6/1/2023
Expiries at midnight on 5/31/2028
The stormwater pollution prevention plan is a living document and should be continually referenced, updated,
and revised. Store a copy of the completed Notice of Intent(NOI), all inspection records, corrective actions, a copy
of the general permit, and any additional documentation with the SWPPP in a common, easily accessible location.
The SWP3 will be used as the reference document as the team member(s) supervise day-to-day good
housekeeping measures, non-stormwater investigations, spill prevention and responses, best management
practices, employee training and documentation, and site compliance evaluations. In addition, the stormwater
pollution prevention team will ensure the implementation of stormwater sampling, periodic inspections, corrective
actions, plan amendments, and spill logs.
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Salisbury Storm Water Pollution Prevention Plan Puf0tek
Site Overview & Industrial Processes
Location: 970 Grace Church Road, Salisbury, NC 28147-9694
Size: 9.95 acre
Coordinates: 35.6153629, -80.5465257.
See Appendix B for a map showing the location of the site,transportation routes, surface waters, and receiving
waters.Appendix C contains a site map drawn to scale identifying industrial activity, topography, drainage, etc.
The Pyrotek facility is a building divided into production and warehousing operations with administrative support
offices.The facility has three above ground storage tanks in the back NE end of the building, used storing liquid
silica (6500-gal, 2000-gal, and 3900-gal.)The facility maintains a few drums of lubricating oil and waste oil in the
rear covered storage area. No other fuel or oil storage tanks are kept on-site.Two exterior dust collectors are in
use to filter refractory dust,which is bagged and emptied into a 40-yard roll-off dumpster. Liquid waste is kept in
closed drums on the north side of the building awaiting transport. Outside exposures also include a waste
compactor and roll-offs for recycled wood and metals.The primary potential pollutants are refractory particulate
and dilute non-hazardous silica waste.
Watershed from our facility flows through a ditch southwest into Grants Creek. Grants Creek is impaired for fecal
coliform. Pyrotek does not contribute to this contaminant load.Grants Creek is part of the Yadkin-Pee Dee River
Basin, sub basin 03-07-04.
No significant leaks or spills have occurred in the past 3 years. However, Appendix E contains a spill reporting
form to be utilized and completed in the event of any future incidents.
Approved non-stormwater discharges occur on-site from time to time and are listed below.
Non-stormwater Discharge Source Outfall 01
Fire hydrant flushing Grants Creek
Air conditioning condensate Grants Creek
Water line flushing Grants Creek
Foundation drain Grants Creek
Lawn/landscape watering Grants Creek
I certify that all storm water outfalls have been evaluated for the presence of non-stormwater
discharges and, as of the date below, those listed above are the known discharges on-site.
Name Date
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Salisbury Storm Water Pollution Prevention Plan f#yfotoh
Stormwater Management Strategy
The table below summarizes the technical and economic feasibility of changing methods and operations to
eliminate or reduce material exposure:
Source Ex osure Elimination Feasibility Water Diversion Options
Above ground Potential. Requires upper management Contain enclosure with curb containment or
storage tanks capital expense involvement for facility updates
building investment.
Board-line waste No floors ace to move dum ster inside Cover dum ster
Dust collector Solid bin requires expense and Discuss option to use solid dust bin vs bags
additional manpower to transfer binned
dust for disposal.Waste disposal sites
do not like dust material that can be
mobilized and prefer bags.
Compactor No floor space to move compactor Cover compactor and contain hydraulic spill
inside
Dum ster No floors ace to move dum ster inside Cover dum ster
Waste drums No floors ace to move drums inside Enclose
Scrap metal No floors ace to move dum ster inside Cover dum ster
Scrap wood No floors ace to store inside Enclose
The table below summarizes sources exposed to stormwater and the best practices implemented to contain them.
Foreseeable spill or leak potential, potential pollutants, and potentially affected outfalls. Pyrotek does not perform
vehicle maintenance activities on-site.
Source BMP Spill/Leak Potential Potential Outfall
Pollutants
Above ground Impervious surface, Tank overflow or Non- hazardous 01
colloidal silica surrounding structure, slope rupture Colloidal silica
storage tanks for overflow containment
Maintenance Spill containment, Paint puncture Waste paint, misc. 01
drums impervious surface, malfunction, lift truck oils.
overhang shelter, barrier error, oil transfer
swales/ditches error
Board-line waste Filtering hopper to pump Spill during material Particulate 01
out liquid;swales to contain transfer into
run-off dumpster; board
waste not drained
properly
Dust collector Housekeeping, preventive Dust bag malfunction Particulate 01
maintenance;swales to
contain run-off
Compactor Preventive maintenance, Hydraulic fluid leak, Hydraulic fluid, 01
impervious surface wind-blown trash, debris,
dispersion particulate
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Salisbury Storm Water Pollution Prevention Plan Pgrotek.
Dumpster Sits on impervious surface; Garbagejuice from Trash, debris, 01
swales to contain run-off rainwater,wind- particulate
blown dispersion
Waste drums Always closed Lift truck error Non-hazardous 01
dilute silica,waste
oil.
Loading/unloading Overhang rainwater Truck oil/fluid Particulates,fluids 01
protection for leakage, lift truck from vehicles,
load in /u nloadinq areas. error colloidal silica
Scrap metal bin Drain fluids (if required) Residual coolant/oils Coolant, oils, 01
not drained properly particulate, metals
Scrap wood Swales/ditches NA Wood 01
contaminates
Secondary Containment Strategy
The below table summarizes the sources of potential rainwater exposure, and the secondary containment
methods currently in place to mitigate exposure risk in the event of an unexpected spillage.
Source Volume Secondary Containment
Paint/Aerosol Puncture Drum 55 gal Placed on spill containment on impervious surface
Hydraulic Oil 165 gal Placed on spill containment on impervious surface
Bulk Nalco 1030 6400 gal N/A Non-hazardous chemical storage.
Bulk Nalco 1144 5900 qal N/A Non-hazardous chemical storage
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Salisbury Storm Water Pollution Prevention Plan Pyrokok..
Spill Prevention and Response Procedures
Potential spills and releases may occur in the active work areas of the facility.The direction of contaminated flow
that could result from equipment failure, accident, or human error will vary in different areas depending on the
location of the spill within the facility, although all exterior spills will eventually run through Outfall 01.
Areas at the Site with a potential for spills and leaks include the following locations in the facility:
• Bulk Chemical Storage Area
• Production Areas
• Warehouse Area
• Dust Collectors
• Loading/unloading area
• Waste collection areas
Appendix F—Chemical and Waste Inventory Table contains a list of the major process chemicals and materials
stored in the facility.Additional small-quantity liquid chemicals (such as cleaning supplies) may be stored at
various locations throughout the facility.As a precautionary measure, staging of materials will be conducted
indoors to minimize the threat of release to surface or groundwater. Neat and orderly chemical storage prevents
the risk of incompatible chemicals encountering one another.
A responsible person must always be on-site when facility operations have the potential to contaminate
stormwater runoff. In case of a spill, immediately notify the supervisor and/or SWPPP Team Leader on-site. Secure
the area, eliminate sources or ignition and leakage if safe to do so, and contain the spill with portable spill
containment equipment or commercial sorbents. Handle all clean-up material, including sorbents, as hazardous
waste until proven otherwise. Store any used clean-up material in a clearly labeled drum.
Position Responsibilities Signature Date
Supervisor(s) 1. Verify all possible steps to contain the
spill are being taken and address
injured person(s) if necessary.
2. Notify the SWPPP Team Leader
3. Document the type of material spilled,
hazardous characteristics, the location,
the amount spilled, the equipment
used for clean-up, and the employees
involved
SWPPP Team 1. Designated as the clean-up
Leader(s) coordinator throughout the event.
2. Evacuate the area if necessary.
3. Determine what type of reporting is
required.
4. Contact emergency services if
necessary.
5. Coordinate the safe removal and
disposal of all spilled material and
used sorbents.
6. Ensure emergency equipment is
cleaned or replaced before resuming
operation.
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Salisbury Storm Water Pollution Prevention Plan pyrotek.
7. Store a copy of documentation for any
spill that results in storm or
groundwater exposure in the SWPPP
and include it in re ortin .
Emergency equipment is maintained in locations with the highest spill risk. It is checked on a periodic basis and
replenished after use. It is marked on the map in Appendix C.
Location S ill Emergency Box Contents Use
Board line roller bed I Pads, barriers Containment/Absorption
Crate Packing Exit Door Pads, Barriers Containment/Absor tion
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Salisbury Storm Water Pollution Prevention Plan pylrotek
Solvent Management Plan
Solvent use is not inherent to Pyrotek's Salisbury manufacturing processes. Solvents are used only as a last resort
by maintenance staff when other forms of cleaning are ineffective or unavailable.
Solvent Type Quantity Location Use Disposal Management
Procedures
Crystal Clean 142 <55 gal Maintenance Parts cleaning Crystal Clean Waste
Shed manages. Collection and
Disposal
Procedure
Paint Thinner <55 gal Cleaned in paint Cleaning paint Contained in Waste
area.Waste booth drum for Collection and
stored in equipment hazardous Disposal
Maintenance disposal. Procedure
shed on
secondary
containment.
Maintenance Maintenance Machine Empty cans Waste
Aerosol Solvents shed cleaning punctured and Collection and
disposed as Disposal
scrap metal. Procedure
Rags collected
and disposed as
hazardous waste.
Puncture
collection drum
disposed as
hazardous waste.
Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit
requirement for managing solvents, I certify that to best of my knowledge and belief, no leak, spill, or dumping of
concentrated solvents into the stormwater or onto areas which are exposed to rainfall or stormwater runoff has
occurred. I further certify that this facility is implementing all provisions of the Solvent Management Plan included
in the Stormwater Pollution Prevention Plan.
Name Date
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Salisbury Storm Water Pollution Prevention Plan Ayrotek.
Preventative Maintenance and Good Housekeeping
The intent of routine monitoring is to detect any potential risks and implement immediate corrective to prevent
any spill or other emergency situations.Any detected leaks will be repaired immediately.
Pyrotek incorporates preventative maintenance as part of site operations by implementing routine inspections
performed by Pyrotek staff.Any necessary adjustments, repairs, or replacements as a result of these daily
inspections shall be brought to the emergency coordinator's attention and completed in a timely manner so as to
minimize the potential release of materials, chemicals, or fluids to the environment.
In addition to the inspections noted above, Pyrotek shall perform routine maintenance of equipment and systems
as per manufacturer specifications.Any necessary adjustments, repairs, or replacements as a result of routine
maintenance shall be brought to the attention of the operations manager or maintenance supervisor and
completed in a timely manner. Routine maintenance and repair of equipment and systems is tracked through
facility maintenance software.
The following equipment, at a minimum, shall be maintained on a regular basis:
• Dust collector filters
• Board line filtering-hopper
Good housekeeping measures will be enforced to reduce the possibility of accidental spills and safety hazards.All
employees are responsible for abiding by good housekeeping procedures.The following housekeeping measures
have been implemented:
• All chemical products will be stored in a neat and orderly manner within appropriate containers and
secondary containment areas as necessary.
• As-needed refuse pick-up and disposal will be conducted.
Non-reportable leaks and spills will be immediately addressed upon discovery. Any leaking equipment or
containers will be promptly repaired, and any impacted media contained for proper disposal.
• Dry chemicals will be swept up and small liquid accumulations will be cleaned up to prevent migration to
other areas of the facility, sewers or to the waters of the state.
• All employees are responsible for the facility cleanup and organization.
• All wastes that are generated will be handled and disposed of in strict accordance with applicable
regulations.
Visual inspections of manufacturing equipment, storage totes/drums, dust collectors and associated air periphery
systems, and spill kits are performed daily. Inspections and maintenance of eyewash stations and fire
extinguishers are performed monthly. Pyrotek process operators are required to notify the Maintenance
Supervisor when in-process leaks are identified. During production operations, Pyrotek process operators visually
monitor for the following:
• Leaks from piping, pumps, valves, and fittings
• Corrosion of tanks/totes/drums
• Deterioration of tank supports and foundations.
• Evidence of spilled materials
• Effectiveness of housekeeping
• Damage to shipping/storage containers
• Leaks, seeps,or other overflows
• Breaches in any secondary containment devices.
Routine monitoring shall be performed on all equipment to determine the physical condition of the equipment
and instrumentation and the physical condition and levels of tanks/totes/drums.
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Salisbury Storm Water Pollution Prevention Plan Pyroteh
Facility Inspections, Monitoring, and Reporting
Pyrotek has a dedicated maintenance staff that monitors, maintains, and corrects equipment,facility, and grounds
issues, utilizing Fixx tracking software to schedule preventative maintenance and track matters as they arise.
Facility inspections are performed on an observational basis through the course of all other preventative and
corrective maintenance that is performed. In the event an issue is found during observations,that incident is
logged into Fixx and corrected in a timely manner. Issues potentially impacting storm water must also be
documented with a Corrective Action (Appendix J).
The following schedule should be followed:
Quarterly Appendix G Preventive Maintenance and General Housekeeping Inspection
Quarterly Appendix H Visual Inspection.Qualitative Visual Monitoring of Stormwater
Discharges (to be performed concurrent with analytical monitoring)
Quarterly Appendix I Analytical Monitoring
Quarterly DMR submission (Discharge Monitoring Report)within 30 days of
receiving analytical results.
Annual DEMLR's Annual Review analytical data, compare to benchmark values, and discussed
Summary Data Tiered Response status.
Monitoring Report
(DMR)form
All records must be stored with the SWPPP and maintained for a minimum of 5 years.
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Salisbury Storm Water Pollution Prevention Plan Pyfoteh
Employee Training
Affected Pyrotek staff will be trained annually on the SWPPP and records shall be maintained. Training shall
include general stormwater awareness,spill response, used oil management, spent solvent management,
secondary containment releases, process water vs stormwater, and used battery management.
Responsible Party
The SWP3 coordinator is responsible for the overall development, implementation, maintenance, and revision of
the SWP3 and creation of a Stormwater Pollution Prevention Team (SWPPT).The coordinator for the Pyrotek
facility is listed in the table below:
Member Name Title Emergency Phone
Team Leader I Tom Sanborn Operations Manager 716-628-0430
Coordinator Alan Talbert Production Manager 980-581-7250
Member Kevin Kellou h Maintenance 704-213-7108
Member Blaine Woodin Production Planner 704-640-9905
Member Mark Rose 21d Shift Supervisor 704-216-7623
SWP3 Team Leader responsibilities:
• Create a team to aid in the implementation of the SWP3 plan.
• Notify coordinator of any planned site activities that might require SWP3 revision or update.
• Identify new potential pollutant sources and make sure they are added to the plan.
• Certify the SWPPP and non-stormwater discharge disclosure annually.
• Assist with capital requests for BMP implementation.
• Provide staffing to support SWP3.
Coordinator responsibilities:
• Implement the SWP3.
• Revise the SWP3 as needed.
• Create and conduct annual training.
• Participate in semi-annual inspections.
• Ensure all inspection and training records are maintained.
• Oversee maintenance practices identified as BMPs in the SWP3
• Submit reports.
• Renew permit as required.
Maintenance responsibilities:
• Ensure preventive maintenance, housekeeping, and records are correct and current.
• Inform coordinator immediately of any stormwater risks.
• Repair malfunctioning BMPs and document both the issue and the corrective action.
• Implement new BMPs as necessary.
• Participate in semi-annual inspections.
• Perform the duties of the coordinator in his absence.
Supervisor responsibilities:
• Inform coordinator of any spills immediately.
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Salisbury Storm Water Pollution Prevention Plan Pyrotek
SWPPP Corrective actions, Plan Amendments, and Annual Updates
SWP3 corrective actions should be documented on the form in Appendix J. If those actions also require an
amendment to the SWP3 document, log SWP3 modifications in Appendix L.
This SWP3 will be revised whenever there is a change in design, construction, operation, or maintenance which
may have a significant effect on the discharge, or potential for discharge, of stormwater from the facility.All
aspects of the SWPPP must be reviewed and updated on an annual basis. Log reviews in Appendix L.This update
will include:
• An updated list of significant spills or leaks or a note that no spills have occurred.
• A certification that the stormwater outfalls have been evaluated for non-stormwater discharges.
• A documented re-evaluation of the effectiveness of best management practices.
• A review and comparison of sample analytical data to benchmark values if applicable.
• A Corrective Action Report will be prepared for all revisions to the SWP3. In addition, this SWP3 must be
amended if it is determined to be ineffective in eliminating or significantly minimizing pollutants from
potential pollution sources or if it has not achieved the general objectives of controlling pollutants in
stormwater discharges. Staff must be trained on all amendments to the SWP3 and training must be
documented.
I certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gathered and
evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or
those persons directly responsible for gathering the information, the information submitted is, to the best of my
knowledge and belief,true, accurate, and complete.. I am aware that there are significant penalties for submitting
false information, including the possibility of fine and imprisonment for knowing violations.
Name: rlfomprs skouD20 Title: 0?PR4-00NS f`'l /Z
Signature: Date: z/Zo /ZoZN
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Salisbury Storm Water Pollution Prevention Plan (byroto'k.
Appendix B
Watershed from Pyrotek's facility
flows through a ditch southwest, to
Grants Creek.
Grants Creek is part of the Yadkin-
Pee Dee River Basin, sub basin 03-07-
04.
Grants Creek is impaired for fecal
coliform with a TMDL. Pyrotek does
not contribute to this contaminant
load.
Portions of Grants Creek have poor
fish communities due to turbidity and
PCB contamination. Pyrotek does not
contribute to these contaminant
loads.
, `
IS
Nibs, i. A
M'
- 1
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Salisbury Storm Water Pollution Prevention Plan pyroteh.
Appendix C
R S%LL KR
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THINNER REDUCER BONGO ND�O
F NRROGERACETVLENE O%YGEN
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J BULK COLLO SB ICA STORAGE
K GUST COLLECTORS
L GASMAN
M WOOD GL4IPSTER
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O SCRAP MEiA.IXiMPSTFR
P GRUM A '.
O GENERALU&WASTE GUAIPSTER
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S STORM SEWER GRATE
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Salisbury Storm Water Pollution Prevention Plan Pgrotek
APPENDIX D - TOPOGRAPHY MAP
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Salisbury Storm Water Pollution Prevention Plan Pylrotek.
APPENDIX E - SPILL REPORT
Individual Reporting S ill
Pvrotek—Salisbury
Name and Address 970 Grace Church Road
Salisburv,NC 28147
Phone Number
Date and Time of Spill
Material Discharged
Location of Spill
Approximate QuantityDuration Discharged
Surface Water Involved'Threatened
Source of Discharge
All affected media(Soil,water,jggSlgld�
Cause of Discharge
Potential Environmental Hazards
Damages Injuries Caused by Discharge
Known Potential Health Risks associated with the incident
Actions to halvmitigate effects of the discharge
Evacuation Required
Entities Contacted
Name Organization Time of Contact
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APPENDIX F - CHEMICAL AND WASTE INVENTORY TABLE
Chemical Table
Chemical Largest Container Location
Gases -Argon 141 ft3 Inside, maintenance shop
Gases - Propane 33 gal Outside, propane cage
BN Coatings 5 gal Inside,warehouse
Fiberfrax QF Coatings 1 gal Inside,warehouse
Fiberfrax Rigidizer W 55 gal Inside,warehouse
Ethylene glycol 55 gal Inside,warehouse
Instapak A 14 gal Inside, warehouse
Instapak B 14 gal Inside,warehouse
Glowmax LL 50#bag Inside, warehouse
Kathon LX 1.5`Yo Biocide 1 gal Inside,warehouse
Fluorspar 100#bag Inside, warehouse
McLube 1777 1 gal Inside,warehouse
McLube 1800 1 gal Inside,warehouse
Mineral Spirits, Crystal Clean 55 gal Inside, maintenance shop
Nalco Colloidal Silica grades 625, 1030, 6400 gal Bulk shed
1034A, 1060, 1144,2327 275 gal Inside,warehouse
Nalclear 7768 55 gal Inside, warehouse
Nekote 35, 35 XL, 46 55 gal Inside,warehouse
Sodium Hypochlorite 55 gal Inside,warehouse
Sodium Silicate Solution 1 gal Inside,warehouse
Spray Adhesive 16 oz Inside,warehouse
Starch 570 lb/drum Inside,warehouse
Boards and Insulation Solids Inside,warehouse
Refractory Papers Solids Inside,warehouse
Ceramic Fiber, Bulk 50#bag Inside,warehouse
Sheet Steel Solids Inside, maintenance shop
Fiberglass Solids Inside,warehouse
Ropes, Braids Solids Inside,warehouse
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Salisbury Storm Water Pollution Prevention Plan PyfOtoll
Waste Table
Waste Largest Container Location
Non-Hazardous Silica Waste 55 gal Rear Drum Storage
Non-Hazardous Nekote Waste 55 gal Rear Drum Storage
Empty Drums 55 gal Rear Drum Storage
Empty Totes 275 gal Rear Drum Storage
Bagged Fiber Dust 500 lbs. Dust Collectors
Universal Waste 5 gal Inside—Front Office
Used Oil 55 gal Maintenance Storage area
Wood Waste Solids 40 Yard Open Top - Rear of Building
Cardboard Waste Solids 40 Yard Open Top - Rear of Building
Hazardous Paint Waste 55 gal Maintenance storage area
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APPENDIX G - QUARTERLY PMGHP INSPECTIONS
Management to review and ensure site is maintained and BMPs are in place and effective to ensure storm water
runoff is not adversely affected by operations.
Yes No Remarks
Spills/leaks from
drums/tanks/containers
Exterior curbing/water
diversion is in good condition
Collection basins are clear
and open to divert storm
water
No visible deterioration of
down spouts, guttering,
corrugated piping
Incorrect drum storage
Dust Collector Area is swept
and clear of fiber
Material is not leaking from
any open top dum ster
Failed control measures
Control measures needing
repair or maintenance
Non-compliances
Use the back of this page to elaborate on any comments as necessary.Attach a copy of any corrective action
generated as a result of this inspection.
Management to review and ensure site is maintained and BMPs are in place and effective to ensure storm water
runoff is not adversely affected by operations.
Signature:
Date:
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APPENDIX H - QUARTERLY VISUAL INSPECTION
Qualitative monitoring must be recorded on NC DEQ's Stormwater Discharge Outfall (SDO) Qualitative
Monitoring Report Form
https://www.deg.nc.gov/energy-mineral-and-land-resources/stormwater/npdes-monitoring-forms/qual-
monitoring-form-20180601-demlr-sw/download
For guidance to fill out the form, reference:
Microsoft Word - SWU-242A Final Oual Monitoring Guide compressed.doc (nc.gov)
The permittee shall include the following signed certification statement on each monitoring report:
Based upon my inquiry of the person or persons directly responsible for managing compliance with the
permit requirement for managing solvents, I certify that to best of my knowledge and belief, no leak, spill,
or dumping of concentrated solvents into the stormwater or onto areas which are exposed to rainfall or
stormwater runoff has occurred. I further certify that this facility is implementing all provisions of the
Solvent Management Plan included in the Stormwater Pollution Prevention Plan.
Name: Date:
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APPENDIX I - QUARTERLY ANALYTICAL MONITORING
Outfall monitoring efforts shall begin with the first measurable storm event in the monitoring period during
regular business hours during the first 30 minutes of discharge. pH must be analyzed within 15 minutes of
collection.A benchmark grab sample shall be taken quarterly and compared to the following:
Parameter Code Parameter Receiving Stream Benchmark
Classifications)
All,except below 100 mg/L
C0530 Total Suspended Solids(TSS)
HQW ORW_T E iM 50 mg/L
400 pH2 Freshwater 6.0-9.0 S.U.
Saltwater 6.8-8.S S.U.
46529 Total Rainfall of Sampled Inches
Event Inches)
NCOIL Average Monthly Oil Usage
gallons/month
at the Facility
For vehicle or equipment maintenance areas in which more than 55 Gallons of motor oil
and/or hydraulic oil is used per month.
Non-Polar Oil&Grease
L I 552 All 15 mg/L
Per EPA Method 1664 SGT-HEM
If any sampling is above the benchmark value or outside the range, the permittee must document in the SWP3
the date and value of the exceedance,the date the office was notified, and inspection date, the personnel
conducting the inspection, the selected feasible actions, and the date the actions were completed.Additionally:
TIER I RESPONSE
Continuously Document the exceedance and each required response/action in the SWPPP as a
corrective action
Within 2 weeks Notify DEMLR's Regional Office of the exceedance date and value via email, in writing,
or in electronic form; Conduct a stormwater management inspection; Identify and
evaluate possible causes of the benchmark exceedance
Within 1 month Select specific,feasible courses of action to reduce concentrations of the parameter(s)
of concern
Within 2 months Implement the selected feasible actions
If three consecutive samples produce results below benchmark for all parameters,then the outfall resets and exits
the Tier Response.The outfall moves to Tier II status if any two consecutive samples in a row for the same
parameter are above or outside the benchmark range. Refer to permit NCG070000 for additional instructions,
including monthly monitoring requirements.
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Salisbury Storm Water Pollution Prevention Plan Pyrotek
APPENDIX J - SWP3 CORRECTIVE ACTION REPORT
Name&Title T Date
Condition that triggered the corrective action:
Describe the incident:
Material released Location Amount
Reason for release
Date&Time of Incident
Discharge to waters of the state (circle one) YES NO
Immediate actions to minimize/prevent discharge of pollutants:
Cause of Problem Corrective Actions taken to resolve issue Date&Time
Implemented
1.
2.
List of Stormwater Date of Completion Was SWP3 Update SWP3 Modification
Control Modifications required? (yes/no) Notes
1.
2.
Attached any additional relevant information.
Completed by
Name:
Signature:
Date:
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Salisbury Storm Water Pollution Prevention Plan Pgrokok.
APPENDIX K - SWP3 SPILL LOG
Date of Spill Spill Location lUaterial Spilled Spill Cause Reported
by:
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APPENDIX L - SWP3 ANNUAL REVIEW/AMENDMENT LOG
Signing this log as an annual review certifies:
• No changes or updates to the SWPPP are required.
• Evaluation has been conducted and there are no new non-stormwater discharges.
• The solvent management plan has been reviewed and updated if required.
If new non-stormwater discharges are present, indicate this in the description and attach an additional
certification statement including:
• The source
• The environmental significance
• A summary written record
• A signed, dated certification statement.
SWP3 Annual Review/Amendment to
Description of the Amendment Date Prepared by Approved b
1
2
3
4
5
6
7
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