Loading...
HomeMy WebLinkAboutNC0037508_Permit issuance_20101105*&• L► NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Beverly Eaves Perdue Governor Mr. Dennis Brobst Moore County Public Works Director P.O. Box 1927 Carthage, North Carolina 28327-1927 Dear Mr. Brobst: Coleen H. Sullins Director November 5, 2010 Dee Freeman Secretary Subject: Modification and Renewal of NPDES Permit NCO037508 Moore County Water Pollution Control Plant Moore County Division personnel have reviewed and approved your application for modification and renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). This permit modification has the following differences from your current permit: ➢ The Supplement to the Permit Cover Sheet has been revised to include the equipment and processes used for wastewater treatment. The use of UV light for disinfection has been emphasized. ➢ The TRC footnote has been changed on A.(1) — 6.7 MGD. Because there are interferences sometimes in measuring low levels of TRC in wastewater, The Division accepts any analysis reported by a certified laboratory of less than 50'ug/ L to be in compliance with the permit limit. ➢ Monitoring frequency for Total Copper, Total Zinc, and Total Silver have been changed to Quarterly in accordance with the Division's new permitting Strategy. Monitoring frequency for mercury has been changed to Monthly. ➢ The mercury limits on A.(1) have been changed to 24.1 ng/ L as a monthly average and a daily maximum in keeping with EPA requirements. ➢ A new Special Condition A.(2) and A.(5) for 10.0 MGD were created and added to the permit based on the speculative limits letter dated January 12, 1999 and reaffirmed on October, 2006. Monitoring 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location., 512 N. Salisbury St. Raleigh, North Carolina 27604 One Phone: 919-807-63001 FAX: 919-807-64951 Customer Service:1-877-623-6748 NofthCarohna Internet: tvww.ncwaterquality+.org Xaturially An Equal Opportunity l At�rmaNve Action Employer frequencies for a Grade IV classified facility are used. A new mercury limit of 20.1 ng/ L at 10.0 MGD discharge; 7Q10S flow of 15.2 cis, and a background mercury concentration. of 3.72 ng/ L was set as a,?, monthly average and a daily max in accordance with EPA requirements. The background mercury data is from 2005, and is 5 years old. During the coming permit cycle, the facility shall have a minimum of 12 upstream samples analyzed using Low Level Method 1631E and submit the results with the next permit renewal application. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter.150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality or permits required by the Division of Land Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Jim McKay at telephone number (919)807-6404. Sincerely, oleen H. Sullins, Director Division of Water Quality cc: Central Files Fayetteville Regional Office/Surface Water Protection NPDES Unit Aquatic Toxicology - via email EPA Region IV, Atlanta with fact sheet and RPA - via email Hobbs, Upchurch 8s Associates, P.A./ 8262 Market Street, Suite 201/ Wilmington, NC 28411/ Attn: Mr. Barry King, P.E. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St. Ralegh, North Carolina 27604 One Phone: 91MO7-6300 \ FAX: 919-807-6495 \ Customer Service:1-877-623-6748 NorthCarohna Internet: vnaw.ncwaterqua tiNaNaturally. An Equal Opponunity 1 Atfirmalive ve Action Employer NPDES Permit No. NC0037508 a STATE OF NORTH CAROLINA t. DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE ' NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPDES) In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful -standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Moore County is hereby authorized to discharge treated wastewater from an outfall located at the Moore County Water Pollution Control Plant 1094 Addor Road Moore County to receiving waters designated as Aberdeen Creek located within the Lumber River Basin in accordance with effluent limitations, monitori ng requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective December 1, 2010. This permit and authorization to discharge shall expire at midnight on July 31, 2014. Signed this day November 5, 2010. 'CvYeen H. Sullins, Director f Division of Water Quality By Authority of the Environmental Management Commission NPDES Permit No. NCO037508 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked, and as of this issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions described herein. Moore . County . is hereby authorized: 1. to continue discharging 6.7 MGD of domestic and industrial wastewater from the existing wastewater treatment facility consisting of activated sludge wastewater treatment facilities. The treatment system utilizes: • pre -aeration • grit removal • primary clarification • first -stage. activated sludge . , • • intermediate clarification • second -stage aeration • final clarification • chlorination chamber • dechlorination • anaerobic sludge digestion • sludge drying beds • post -aeration • and, two back up generators located at the Moore County Water Pollution Control Plant, 1094 Addor Road, Moore County, and 2. After receiving an Authorization to Construct from the Division, to construct, and after submitting an Engineer's Certification, to operate a 10.0 MGD Water Pollution Control Plant having a third processing train similar to the two existing treatment units with tertiary filtration and UV Light disinfection added to handle the full 10 MGD flow. 3. To discharge from said treatment facility through Outfall 001 at a specified location (see attached map) into Aberdeen Creek, a waterbody classified as C waters within the Lumber River Basin. NPDES Permit No. NCO037508 Upnrenm MorutoringPoirA TZ001'! CO1...Iqc and ir(Appnx Outfall h-/ `" �� south) Dover arnnm MoniL'-gpoint (atNCSR 1225) Moore CountyVVAVTP Facility Location ' Raca91[Stramv Ak.A.Cmk IumbafCw ml b SCGIQ Lte.de: 35 D4'03"N la>��Mel 79'28'OB"W SIb.Bamu 03.07-50 %,. t Fh,63110.OMGD NPI)FESPemit NCOOM08 ae., 5g4C,MJU5C50ud1 G219W/RmbIAH.C. sChm C mord1 Moore County NPDES Permit No. NCO037508 A. (L) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, or expansion above 6.7 MGD, the Permittee is authorized to discharge treated wastewater through Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETERS . _ EFFLUENT LIMITS MONITORING REQUIREMENTS Monthl Y ,1.Aveirage . Weekly ; , Average Daily Maximum Measurement Frequency - Sample « ' .Type Sample Location. Flow MGD 6.7 Continuous Recording I or E BOD, 5 day, 20°C (April 1— October 31) 2 22.0 mg/L 33.0 mg/L Daily Composite I, E BOD, 5 day, 20°C (Nov. l --March 31)2 30.0 mg/L -45.0 mg/L Daily Composite I, E Total Suspended Solids TSS 2 30.0 mg/L 45.0 mg/L Daily Composite I, E NH3 as N (April 1— October 31 2.1 mg/L 6.3 mg/L Daily Composite E NH3 as N (Nov. 1— March 31 6.2 mg/L 18.6 mg/L Daily Composite E Fecal Coliform (geometric mean 200 / 100 ml f 400 / 100 ml Daily Grab IE Total Residual Chlorine TRC 3 28 µg/L, Daily Grab E Dissolved Oxygen Daily average > 5.0 m #L Daily Grab E Temperature °C Daily Grab E Conductivity _ I Daily Grab E H > 6.0 and < 9.0 standard units Daily Grab E Total Phosphorus Monthly Composite E Total Nitrogen (NO2- N + NO3-N + TKN) Monthly Composite E Total Copper Quarterly Composite E Total Zinc Quarterly Composite E Total Silver Quarterly Composite E Total Mercury 4 24.1 n 4 24.1 n 4 Monthly Grab E Chronic Toxicity 5 Quarterly Composite E Temperature, °C Variable 6 Grab U, D Dissolved'Oxygen Variable 6 Grab U, D NPDES Permit No. NCO037508 Table Footnotes: 1. Sample Locations: E — Effluent; I — Influent; U — approximately 100 feet Upstream of the outfall; D — Downstream at NCSR 1225. 2. The monthly average effluent BOD5 and Total Suspended Solids concentrations shall not exceed 15 % of the respective influent value (i.e., 85% removal is required). 3. Total Residual Chlorine.(TRC) shall be monitored only if chlorine is used to disinfect. The Division shall consider all effluent TRC values reported below 50 ug/1 to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 ug/1. 4. Mercury [see Special Condition A. (3.)]. To facilitate the Lumber River's Phase II TMDL process for mercury, the Permittee shall report mercury using clean -sample collection criteria/test methods established by EPA Method 1631E. 5. Chronic Toxicity (Ceriodaphnia) at 41 %; quarterly during March, June, September, December; See Special Condition A. (4.) 6. Variable: instream samples shall be collected upstream and downstream 3/week during the summer months of June, July, August, and September; samples shall be collected weekly during the rest of the year. Units: mg/L = milligrams per liter µg/L = micrograms per liter ng/L = nanograms per liter lbs/Day = pounds per day NH3 as N = ammonia as nitrogen ml = milliliter BOD = biochemical oxygen demand This permit is subject to additional annual sampling [See Special Condition A. (6.)]. Effluent shall contain no floating solids or foam visible in other than trace amounts. NPDES Permit No. NCO037508 n A.(2.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on submittal of an Engineer's Certificate and lasting until expiration, the Permittee is authorized to discharge treated wastewater through Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETERS EFFLUENT LIMITS MONITORING REQUIREMENTS Monthly Average' Weekly Average` Daily maAmum Measurement Frequency :Sample Type Sample Location Flow MGD 10.0 Continuous Recording I or E BOD, 5 day, 20°C (April 1— October 31) 2 5.0 mg/L 7.5 mg/L - Daily Composite I, E BOD, 5 day, 20°C (Nov. 1— March 31) 2 10.0 mg/L 15.0 mg/L Daily Composite I, E Total Suspended Solids TSS 2 30.0 mg/L 45.0 mg/L Daily Composite I, E NH3 as N (April 1 — October 31 1.0 mg/L 3.0 mg/L Daily Composite E NH3 as N (Nov. 1— March 31 2.0 mg/L 6.0 mg/L Daily Composite E Fecal Coliform (geometric mean 200 ! 100 ml 400 / 100 ml Daily Grab E Total Residual Chlorine TRC 3 28 µg/L Daily Grab E Dissolved Oxygen Daily average > 6.0 m Daily Grab E Temperature °C Daily Grab E Conductivity Daily Grab E H > 6.0 and < 9.0 standard units Daily Grab E Total Phosphorus Monthly Composite E Total Nitrogen (NO2- N + NO3-N + TKN) Monthly Composite E Total Copper Quarterly Composite E Total Zinc Quarterly Composite E Total Silver Quarterly Composite E Total Mercury 4 20.1 n 4 20.1 n 4 Monthly Grab E Chronic Toxicity 5 Quarterly Composite E Temperature, °C Variable 6 Grab U, D Dissolved Oxygen Variable 6 Grab U, D n 11 0 Pemut NCO037508 Table Footnotes: 1. Sample Locations: E — Effluent; I — Influent; U — approximately 100 feet Upstream of the outfall; D — Downstream at NCSR 1225. 2. The monthly average effluent BOD5 and Total Suspended Solids concentrations shall not exceed 15 °/ of the respective influent value (i.e., 85% removal is required). 3. Total Residual Chlorine (TRC) shall be monitored only if chlorine is used to disinfect. The Division shall consider all effluent TRC values reported below 50 ug/l to be in compliance with the permit. However, the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 ug/l. 4. Mercury [see Special Condition A. (3.)]. Permittee shall report mercury using clean -sample collection criteria/test methods established by EPA Method 1631E. 5. Chronic Toxicity (Ceriodaphnia) at 50 %; quarterly during March, June, September, December; See Special Condition A. (5.) 6. Variable: instream samples shall be collected upstream and downstream 3/week during the summer months of June, July, August, and September; samples shall be collected weekly during the rest of the year. Units: mg/L = milligrams per liter µg/L = micrograms per liter ng/L = nanograms per liter lbs/Day = pounds per day NH3 as N = ammonia as nitrogen ml = milliliter BOD = biochemical oxygen demand This permit is subject to additional annual sampling [See Special Condition A. (6)]. Effluent shall contain no floating solids or foam visible in other than trace amounts. Permit NCO037508 A (3). MERCURY REOPENER. The Division may re -open this permit to require mercury load limitations, mercury minimization plans, source water characterization, or other measures following completion of the Phase 2 Mercury TMDLs for the Lumber and Waccamaw River watersheds. . 81, .. A. (4.) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 41 %. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent'versions. The testt will be performed during the months of, March, June, September, and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure,.performed as the first test of any single quarter, results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months, as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and TBP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: Environmental Sciences Section North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and Permit NC0037508 all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document (such as minimum control organism survival, minimum control organism reproduction, and/or appropriate environmental controls) shall constitute an invalid test and will require immediate f9llow-up testing, to be completed no later than the last day of the month following the month of initial monitoring. A. (5.) CHRONIC TOXICITY PERMIT LIMIT (QUARTERLY) The effluent discharge shall at no time exhibit observable inhibition of reproduction or significant mortality to Ceriodaphnia dubia at an effluent concentration of 50 %. The permit holder shall perform at a minimum, quarterly monitoring using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions or "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The tests will be performed during the months of, March, June, September, and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. If the test procedure, performed as the first test of any single quarter, results in a failure or ChV below the permit limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months, as described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. The chronic value for multiple concentration tests will be determined using the geometric mean of the highest concentration having no detectable impairment of reproduction or survival and the lowest concentration that does have a detectable impairment of reproduction or survival. The definition of "detectable impairment," collection methods, exposure regimes, and further statistical methods are specified in the "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998) or subsequent versions. Permit NC0037508 All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the months in which tests were performed, using the parameter code TGP3B for the pass/fail results and THP3B for the Chronic Value. Additionally, DWQ Form AT-3 (original) is to be sent to the following address: Attention: Environmental Sciences Section North Carolina Division of Water Quality 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete, accurate, include all supporting chemical/physical measurements and all concentration/response data, and be certified by laboratory supervisor and ORC or approved designate signature. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit nufnber, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, monitoring will be required during the following month. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document (such as minimum control organism survival, minimum control organism reproduction, and/or appropriate environmental controls) shall constitute an invalid test and will require immediate follow-up testing, to be completed no later than the last day of the month following the month of initial monitoring. Permit NCO037508 A. (6.) SPECIAL CONDITION -- EFFLUENT POLLUTANT SCAN The permittee shall perform Effluent Pollutant Scans (in accordance with 40 CFR Part 136) for all parameters listed in the attached table. The Permittee shall sample approximately annually except to provide seasonal variation to include a minimum of four (4) scans. Unless otherwise indicated, metals shall be analyzed as "total recoverable." :Ammonia (as N) Trans-1,2-dichloroethylene Bis (2-chloroethyl) ether Chlorine, total residual (TRC) 1,1-dichloroethylene Bis (2-chloroisopropyl) ether Dissolved oxygen 1,2-dichloropropane Bis (2-ethylhexyl) phthalate Nitrate/Nitrite 1,3-dichloropropylene 4-bromophenyl phenyl ether Kjeldahl nitrogen Ethylbenzene Butyl benzyl phthalate Oil and grease Methyl bromide 2-chloronaphthalene Phosphorus Methyl chloride 4-chlorophenyl phenyl ether Total dissolved solids Methylene chloride Chrysene Hardness Antimony 1,1,2,2-tetrachloroethane Tetrachloroethylene Di-n-butyl phthalate Di-n-octyl phthalate Arsenic Toluene Dibenzo(a,h)anthracene Beryllium 1,1,1-trichloroethane 1,2-dichlorpbenzene Cadmium 1,1,2-trichloroethane 1,3-dichlorobenzene Chromium Trichloroethylene 1,4-dichlorobenzene Copper Vinyl chloride 3,3-dichlorobenzidine Lead aT��4cid-extra Datable Compounds �. Diethyl phthalate Mercury P-chloro-m-cresol Dimethyl phthalate Nickel 2-chlorophenol 2,4-dinitrotoluene Selenium 2,4-dichlorophenol 2,6-dinitrotoluene Silver 2,4-dimethylphenol 1,2-diphenylhydrazine Thallium 4,6-dinitro-o-cresol Fluoranthene Zinc 2,4-dinitrophenol Fluorene Cyanide 2-nitrophenol Hexachlorobenzene Total phenolic compounds 4-nitrophenol Hexachlorobutadiene Volatile Organi4CompoundsY '_,� ,;;` Pentachlorophenol Hexachlorocyclo-pentadiene Acrolein Phenol Hexachloroethane Acrylonitrile 2,4,6-trichlorophenol Indeno(1,2,3-cd)pyrene Benzene` Base aneutralrCampounds� �, , Isophorone Bromoform Acenaphthene Naphthalene Carbon tetrachloride Acenaphthylene Nitrobenzene Chlorobenzene Anthracene N-nitrosodi-n-propylamine Chlorodibromomethane Benzidine N-nitrosodimethylamine Chloroethane Benzo(a)anthracene N-nitrosodiphenylamine 2-chloroethylvinyl ether Benzo(a)pyrene Phenanthrene Chloroform 3,4 benzofluoranthene Pyrene Dichlorobromomethane Benzo(ghi)perylene 1,2,4-trichlorobenzene l,l-dichloroethane Benzo(k)fluoranthene 1,2-dichloroethane Bis (2-chloroethoxy) methane Permit NCO037508 - S r -s The Perrnittee shall report test results within 90 days of sample collection to the Division in DWQ Form- DMR- PPAI or in a form approved by the Director. The report shall be submitted to the following address: NC DENR / DWQ / Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 DENR / DWQ / NPDES Unit FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES Permit NCO037508 INTRODUCTION Moore County Water Pollution Control Plant (WPCP), herein called Moore County or the permittee, requires a National Pollutant Discharge Elimination System (NPDES) permit to dispose treated wastewater to the surface waters of the state. The permittee's 5-year NPDES permit expired July 31, 2009 and they have requested renewal and for a modification to increase permitted flow to 10.0 MGD from the currently permitted 6.7 MGD from the Division of Water Quality (the Division). Moore County has received Speculative Effluent Limits from The Division on October 30, 2006. An Engineering Analysis was submitted to Construction Grants and Loans, a FNSI was issued on October 28, 2009. This Fact Sheet summarizes background information and rationale used by the Division's NPDES Unit to determine permit limits and monitoring conditions. FACILITY RECORDS REVIEW Facility Description. The Moore County WPCP (Table 1) is a 6.7 MGD publicly owned treatment works (POTW) utilizing a Grade IV activated sludge wastewater treatment facility to treat domestic and industrial wastewater. The Moore County treatment system utilizes pre -aeration, grit removal, primary clarification, first -stage activated sludge, intermediate clarification, second -stage aeration, final clarification, anaerobic sludge digestion, sludge drying beds, and post -aeration. Table 1. The Moore County WPCP Facility Information Applicant/Facility Name: The Moore County WPCP Applicant Address: 1094 Addor Road Facility Address: Aberdeen, North Carolina 28315 Permitted Flow (MGD): 6.7 expanding to 10.0 Type of Waste: Domestic and Industrial 3 SIUs Related Permit (s): Land Application W00018081 Anson County) Facility Grade / Permit Status: Grade IV, Major / Renewal / Expansion Drainage Basin: I Lumber River Basin County: Moore County Miscellaneous Receiving Stream: Aberdeen Creek Regional Office: Fayetteville Stream Classification: C State Grid / USGS To o Quad G 21 SW / Pinebluff, NC 303(d) Listed? No Permit Writer. Jim McKay Subbasin: 03-07-50 Date: 8/12/2010 Drainage Areas . mi. 36.3 AOW Lat. 350 04' 03" Long. 79° 28' 10" Summer 7Q 10 (cfs) 15.2 Winter 7Q10 (cfs) 28.7 30Q2 (cfs) I - Average Flow (cfs) 47.2 IWC (%) 41 % @ 6.7 MGD, 50% @ 10 MGD DRAFT Fact Sheet Renewal/ Expansion-- NPDES Permit NCO037508 Page I Correspondence Staff Report. Fayetteville Regional Office (FRO) conducted an annual facility inspection and Dale Lopez prepared a Staff Report dated March 9, 2009. The FRO staff found the facility in good condition and in compliance with the permit recommending that the NPDES Unit renew the permit in accordance with the basin plan. Division Records and Permittee's Renewal Application. The current permit expired on July 31, 2009, and the Division received a timely request to renew the permit from the permittee (Standard Form 2A) on January 29, 2009. Permittee's Expansion Request. The Permittee submitted a request for expansion and upgrade of the existing plant on May 21, 2010, along with the required EAA. The plan is to repair, replace and upgrade the existing 6.7 MGD facility as needed, and construct an identical third train to provide 10.0 MGD capacity. A 10.0 MGD tertiary treatment system will be added after the secondary treatment in order to improve the quality of treated wastewater. COMPLIANCE REVIEW Waste Load Allocation (WLA). The Division prepared the last WLA for the receiving stream in June 1994 and developed effluent limits and monitoring requirements considering an in -stream waste concentration (IWC) of 41 % at 6.7 MGD. The Division views these limits and monitoring requirements appropriate for renewal except as outlined below (see Permitting Approach Summary). Verifying Existing Stream Conditions. This facility discharges to Aberdeen Creek [Stream Index No.14- 2-11-(6)], a Class C waterbody within the Lumber River Basin. Aberdeen Creek is not listed as "impaired" [not 303(d) listed], However, Aberdeen Creek discharges to Downing Creek, one of 11 waters within the Lumber River Basin with fish advisories for mercury. Concerning Mercury. Beginning in September 2003, the Division required Moore County to monitor Quarterly for mercury using new EPA method 1631 with no mercury limit. When the permit was renewed in 2005, a mercury limit of 12 ng/ L was added on the assumption that there was no dilution allowable. The plant sampled twice a month for 6 months at the upstream sample location, using Method 1631. The highest instream sample was 3.72 ng/ L, so the County applied to the Division for a relaxed mercury limit based on 7Q 10 dilution and 3.72 ng/ L background. In 2006 the permit was modified based on the new background data, and a mercury limit of 24.1 ng/ L was given as a Weekly Average. For this renewal, the mercury limit has been kept at 24.1 ng/ L, but as a monthly average and a daily maximum in keeping with EPA requirements. For the expansion to 10 MGD, the mercury limit was calculated again using 10 MGD discharge, 7Q10 dilution, and 3.72 ng/ L background. The new mercury limit is 20.1 ng/ L, given as a Monthly Average .and a Daily Maximum. A "re -opener" clause has been retained on the permit to emphasize the need to reevaluate should compliance questions arise. DMR Instream and Effluent Data Review. The Division reviewed 24 months of DMRs (January 2008 through December 2009) noting monthly -average flows averaging approximately 4.5 MGD or about 67% of its permitted capacity. DMRs appear regular, thorough, and complete DRAFT Fact Sheet Renewal/ Expansion -- NPDES NCO037508 Page 2 Effluent Total Residual Chlorine (TRC. The TRC footnote has been updated to the new practice of accepting any reading of less than 50 ug/ L as been compliant with the permit. Whole Effluent Toxicity (WET) Testing. The Division reviewed Moore County quarterly Whole Effluent Toxicity records from January 2006 through June 2010 (26 quarterly tests). The Permittee passed all quarterly toxicity tests during this time period, except June 2006, December 2006 and September 2009. Retests the next month all passed. Notices of Violation (NOVs) and Penalty Assessment. Division records for this facility show no permit limit violations during the time period January 2001 through September 2010. Toxicant Chronic and Acute Impact — Pollutants of Concern (POCs). To establish POCs, the Division reviewed the permit application, discharge monitoring reports (Jan. 2008 through Dec. 2009), pretreatment data, and the Basin Plan. The Division then used the standard Reasonable Potential Analysis (RPA) to calculate a maximum predicted concentration for each POC. Each maximum was then compared to the POC's freshwater Chronic Standard (Table 2) and also to its Final Acute Value (%2 FAV) for freshwater (Table 3). If by the above method, a POC showed reasonable potential to exceed its %2 FAV, the Division included a permit limit as a Daily Maximum to protect the receiving stream against acute toxic affects. 1 Q 10 flow was used to calculate dilution. Similarly, if the maximum exceeded the chronic standard, a Weekly and Monthly Average limit was added to the permit. Findings and draft permit changes are summarized below (see Renewal Summary, Table 4). Table 2. Moore Countv WPCP Chronic RPA Findings and Renewal Action Pat_ ame�er �Sampies � Bits :Ma�wmum. ; r �ow,abi� ' = `* E Qon�e�g�s�h (n) (n).'xedicted 1.JConcentration : y/n �enwal Actio�a Copper 58 58 334.6 µg/L 14 µg/L Yes Action Level Standard — no toxicity problem, therefore no limit; change monitoring to Quarterly. Mercury 123 123 29.61 ng/L 20.1 ng/L Yes Upstream data shows 3.27 ng/ L instream. Limit recalculated for 10.0 MGD flow is 20.1 ng/ L added as a monthly average and daily maximum. Change monitoring to Monthly. Silver 48 0 2.5 µg/L .12 µg/L Yes Action Level Standard — no toxicity problem, therefore no limit; change monitoring to Quarterly. Zinc 48 48 116.1 µg/L 99 µg/L Yes Action Level Standard — no toxicity problem, therefore no limit; change monitoring to Quarterly. *RP = "Reasonable Potential" to exceed instream Water Quality Standard. DRAFT Fact Sheet Renewal' Expansion -- NPDES NCO037508 Page 3 Table 3. Moore Countv WPCP Acute RPA Findings and Renewal Action parameter: 'Sames.i'ts Maximum Allowable RP* comments:/ (n fin) predicted. Concentration `y/n Renewa Act 6ri Copper 58 58 334.6 µg/L 13 µg/L Yes Action Level Standard — no toxicity problem, therefore no limit; change monitoring to Quarterly. Mercury 123 123 29.61ng/L No acute limit; Standard based on bio-accumulation See Table 2). Silver 48 0 2.5 µg/L 2 µg/L Yes Action Level Standard — no toxicity problem, therefore no limit; change monitoring to Quarterly. Zinc 48 48 116.1 µg/L 121 µg/L No Action Level Standard — no toxicity problem, therefore no limit; change monitoring to Quarterly. *RP = "Reasonable Potential" to exceed instream Water Quality Standard Pretreatment Compliance. This NPDES permit requires the Permittee to implement a Long Term Management Plan (LTMP) or pretreatment program, as specified by federal regulations 40 CFR 403 and Title 15A NCAC 2H.0900 of state regulations. The Permittee's LTMP has been approved by the Division and potential influent parameters were considered during the Reasonable Potential Analysis. Moore County WWTP currently services domestic wastes from several surrounding communities and 3 Significant Industrial Users (SIU). All 3 are metal finishers. A fourth metal finisher was withdrawn in late 2009. They are permitted at 0.08 MGD, but are currently producing 0.059 MGD of wastewater, or about 0.88% of Moore County's permitted discharge. Revising Ammonia (NH3 as N) Limits. Ammonia Limits for 10.0 MGD have been adjusted for toxicity considering IWC of 50%. The previous permit's Monthly Average (Summer) limit has been adjusted to 1.0 mg1L, and a limit of 2.0 mg1L Monthly Average (Winter) has been added to the permit. Per statewide policy, the Division has added ammonia Weekly Average limits to this permit. Because Moore County is a major municipal, Weekly Average limits are calculated as "Monthly Average values times three." This corresponds to new Weekly Averages of 3.0 mg1L (summer), and 6.0 mg1L (Winter). Although new ammonia limits are notably more stringent, the Division reviewed the permittee's NH3 data and anticipates no compliance problems with new permit limits. Data for the years 2008 and 2009 indicate ammonia levels consistently reported below detection at 0.5 mg/L. DRAFT Fact Sheet Renewal/ Expansion -- NPDES NCO037508 Page 4 RENEWAL SUMMARY Effluent Monitoring Table 4. Permit Renewal -- Recommended Changes/Additions: Parametelr RP* Comments, f �tenewalAction Ammonia Revised Limits: adjusted Summer Monthly Ave. to 1.0 mg/L; Added Summer Weekly Ave. as of 3.0 mg/L; added limits Winter Monthly Ave. 2.0 m and Weekly Ave. 6.0 TRC Updated TRC footnote in accordance with current permitting strategy. TRC readings < 50 u L are considered to be compliant with the permit limits.. Copper Yes Action Level Standard, no TOX problem therefore no limits; change monitoring to Quarterly. Mercury Yes Calculated new limits for 10 MGD discharge using instream background concentration of 3.72 ng/ L and 7Q 10. Limits are monthly average and daily max set as the same value of 20.1 n L. Monitoring by EPA Method 1631 E. Silver Yes Action Level Standard, no TOX problem therefore no limits; change monitoring to Quarterly. Zinc Yes Action Level Standard, no TOX problem therefore no limits; change monitoring to Quarterly. *RP = "Reasonable Potential" to exceed instream Water Quality Standard. Instream Monitoring Previous Requirements: For Renewal: Dissolved Oxygen (DO) Temperature No changes recommended. PROPOSED SCHEDULE OF ISSUANCE Draft Permit to Public Notice: September, 2010 Permit Scheduled to Issue: November, 2010 NPDES UNIT CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Jim McKay at (919) 807-6404. NAME: DATE: DRAFT Fact Sheet Renewal/ Expansion -- NPDES NCO037509 Page 5 fI- REASONABLE POTENTIAL ANALYSIS Moore County WWTP NCO037508 Outfall 001 Qw = 10 MGD Time Period January 2008 - December 2009 Qw (MGD) 10 WWTP Class IV Calculation of 1 Q10 based on 7Q10 7010S (cfs) 15.2 IWC (%) @ 7Q10S 50.489 1 Q10 = 0.843 (7Q10) 7Q10W (cfs) 28.7 @ 7Q10W 35.068 SUMMER 1 Q10 =12.6 (cfs) 30Q2 (cfs) 0 @ 3002 NIA SUMMER 1 Q10 IWC % = 55.22 Avg. Stream Flow, QA (cfs) 47.2 @ QA 24.721 WINTER 1 Q10 = 23.6 (cfs) Rec'ving Stream Aberdeen Creek Stream Class C WINTER 1 Q10 IWC % = 39.61 STANDARDS & PARAMETER TYPE CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION (1) NC WQS/ Y FAV/ Chronic Acute n # pet Max Pied CW AUowabie Cw Acute: 13 Action Level Parameter. Facility has passed all but one Copper NC 7 AL 7.3 ug/L 58 58 334.6 recent WET test No acute limit at this time. _ _ _ _ _ Chronic 14 Action Level Parameter. Facility has passed all but one recent WET test No chronic limit at this time. Acute: NO WQS No acute limit Mercury NC 12 2.0000 ng/L 123 123 29.61 _ _ Chronic [unit, Monthly Average and daily maximum. _ Chronic 24 Limit Is 20.1 ngl L based on 3.72 n L background Hg. Acute: 2 Action Level Parameter. Facility has passed all but one Silver NC 0.06 AL 1.23 ug/L 48 0 2.5 regent WET test No acute limit at this time. _ _ Chronic_ 0.12 Action Level Parameter. Facility has passed ail but one recent WET test No chronic limit at this time. Acute: 121 No acute limit Zinc NC 50 AL 67 ug/L 48 48 116.1 _ _ Action Level Parameter. Facility has passed all but one _ Chronic 99 recent WET test No chronic limit at this time. Legend: "Freshwater Discharge C = Carcinogenic NC = Non -carcinogenic A = Aesthetic RPA 10MGD, rpa 10/20/2010 Table 1. Project Information Facility Name WWTP Grade NPDES Permit Outfall Flow, Ow (MGD) Receiving Stream Stream Class 7Q10s (cfs) 7Q10w (cfs) 30Q2 (cfs) QA (cfs) Time Period Data Sources) Moore County WWTP IV NCO037508 001 10.0 Aberdeen Creek C 15.2 28.7 47.2 January 2008 December 2009 DMR Par01 Par02 Par03 Par04 Par05 Par06 Par07 Par08 Par08 Par1a Par11 Par12 Par13 Par14 Par15 Table 2. Parameters of Concern Name Type Chronic Modifier Acute PQL Units Arsenic C 10 ug/L Beryllium C 6.5 ug/L Cadmium NC 2 15 ug/L Chromium NC 50 1022 ug/L Copper NC 7 AL 7.3 ug/L Cyanide NC 5 N 22 10 ug/L Fluoride NC 1800 ug/L Lead NC 25 N 33.8 ug/L Mercury NC 12 2.0 ng/L Molybdenum A 3500 ug/L Nickel NC 88 261 ug/L Phenols A 1 N ug/L Selenium NC 5 56 ug/L Silver NC 0.06 AL 1.23 ug/L Zinc NC 50 AL 67 ug/L RPA 10MGD, input 10/20/2010 REASONABLE POTENTIAL ANALYSIS I Copper ( Mercury Date Data BDL=1/2DL Results Date Data BDL-1/2DL 1 6 6.0 Std Dev. 17.3535 1 5.93 5.9 2 16 16.0 Mean 13.7414 2 3.66 3.7 3 14 14.0 C.V. 1.2629 3 13.60 13.6 4 27 27.0 n 58 4 15.80 15.8 5 11 11.0 5 10.10 10.1 6 9 9,0 Mull Factor = 2.3900 6 6.50 6.5 7 16 16.0 Max. Value 140.0 ug/L 7 7.40 7.4 8 12 12.0 Max. Fred Cw 334.6 ug/L 8 9.66 9.7 9 10 10.0 9 18.40 18.4 10 140 140.0 10 7.06 7.1 11 9 9.0 11 4.92 4.9 12 12 12.0 12 4.78 4.8 13 18 18.0 13 6.40 6.4 14 13 13.0 14 11.40 11.4 15 11 11.0 15 5.99 6.0 16 9 9.0 16 9.51 9.5 17 5 5.0 17 6.76 6.8 18 13 13.0 18 6.50 6.5 19 7 7.0 19 7.48 7.5 20 6 6.0 20 9.02 9.0 21 7 7.0 21 8.15 8.2 22 7 7.0 22 12.40 12.4 23 6 6.0 23 6.83 6.8 24 12 12.0 24 6.61 6.6 25 12 12.0 25 7.97 8.0 26 9 9.0 26 6.72 6.7 27 9 9.0 27 5.94 5.9 28 9 9.0 28 12.60 12.6 29 18 18.0 29 6.30 6.3 30 7 7.0 30 6.13 6.1 31 13 13.0 31 7.48 7.5 32 11 11.0 32 9.76 9.8 33 16 16.0 33 Z82 7.8 34 10 10.0 34 5.34 5.3 35 11 11.0 35 4.71 4.7 36 12 12.0 36 5.45 5.5 37 9 9.0 37 1.38 1.0 38 9 9.0 38 5.27 5.3 39 18 18.0 39 4.05 4.1 40 16 16.0 40 4.39 4.4 41 18 18.0 41 -- 3.64 3.6 42 14 14.0 42 7.99 8.0 43 14 14.0 43 5.47 5.5 44 11 11.0 44 4.29 4.3 45 14 14.0 45 7.68 7.7 46 10 10.0 46 9.94 9.9 47 12 12.0 47 7.42 7.4 48 5 5.0 48 6.35 6.4 49 12 12.0 49 10.30 10.3 50 9 9.0 50 11.70 11.7 51 9 9.0 51 14.80 14.8 52 9 9.0 52 22.60 22.6 53 18 18.0 53 19.10 19.1 54 7 7.0 54 8.63 8.6 55 13 13.0 55 10.80 10.8 56 11 11.0 56 6.13 6.1 57 16 16.0 57 7.82 7.8 58 10 10.0 58 11.70 11.7 59 59 6.89 6.9 60 60 19.50 19.5 199 199 Results Std Dev. 4.5555 Mean 8.4792 C.V. 0.5373 n 123 Mult Factor = 1.31 Max. Value 22.6 Max. Pred Ow 29.6 _2_ RPA 10MGD, data 10/20/2010 REASONABLE POTENTIAL ANALYSIS 1 2 3 4 5 6 ng/L 7 ng/L 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 64 55 56 57 58 59 60 199 Silver I Zinc Date Data BDL=1/2DL Results < 5 2.5 Std Dev. 0.0000 < 5 2.5 Mean 2.5000 < 5 2.5 C.V. 0.0000 < 5 2.5 n 48 < 5 2.5 < 5 2.5 Mult Factor = 1.0000 < 5 2.5 Max. Value 2.5 < 5 2.5 Max. Pred Cw 2.5 < 5 2.5 < 5 2.5 < 5 2.5 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 Z5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 < 5 2.5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 199 Date Data BDL=1/2DL 34 34.0 39 39.0 37 37.0 35 35.0 36 36.0 32 32.0 37 37.0 27 27.0 28 28.0 43 43.0 28 28.0 31 31.0 56 56.0 31 31.0 37 37.0 33 33.0 35 35.0 38 38.0 66 66.0 35 35.0 28 28.0 30 30.0 6 6.0 12 12.0 -... 68 68.0 45 45.0 44 44.0 33 33.0 - 18 18.0 7 7.0 13 13.0 11 11.0 36 36.0 51 51.0 31 31.0 43 43.0 36 36.0 33 33.0 33 33.0 52 52.0 46 46.0 60 60.0 47 47.0 52 52.0 51 51.0 50 50.0 79 79.0 52 52.0 Results Std Dev. Mean C.V. n Mull Factor = Max. Value Max. Pred Cw RPA 10MGD, data -3- 10/20/2010 REASONABLE POTENTIAL ANALYSIS 15.1289 37.6042 0.4023 48 1.4700 79.0 ug/L 116.1 ug/L ,r -4- RPA 10MGD, data 10/20/2010 Mc iy, James `From: Bryant, Shari L. Sent: Wednesday, September 29, 2010 3:51 PM To: Mckay, James Subject: RE: NC0037508; Moore County WWTP Yes it does. Thank you! I have no further comments. Shari Bryant N.C. Wildlife Resources Commission P.O. Box 129 Sedalia, NC 27342-0129 336.449.7625 shari.bryant@ncwildlife.org ncwildlife.ore Get NC Wildlife Update -- news including season dates, bag limits, legislative updates and more -- delivered to your inbox from the N.C. Wildlife Resources Commission. From: Mckay, James Sent: Wednesday, September 29, 2010 2:22 PM To: Bryant, Shari L. Subject: RE: NC0037508; Moore County WWTP Sha ri: Please see the attached documents and see if this clears up your concerns. Jim McKay, Environmental Engineer NC DENR 1 Division of Water Quality Surface Water Protection Section Point Source Branch 1617 Mail Service Center, Raleigh, NC 27699-1617 919/807-6404 (work): 919/807-6495 {.fax.) ***Please note, my email address has changed to James.McK.ay@ncdenr.gov F,-mail correspondence to and from this address mciv be subject to the North Carolina Public Records law crud may be disclosed to third parties. From: Bryant, Shari L. Sent: Monday, September 27, 2010 4:11 PM To: Mckay, James Subject: RE: NC0037508; Moore County WWTP Jim. - Thanks for sending me the draft permit. Please find attached our comments. Shari Bryant N.C. Wildlife Resources Commission P.O. Box 129 a Sedalia, NC 27342-0129 336.449.7625 'shari.bryant@ncwildlife.org Get NC Wildlife Update -- news including season dates, bag limits, legislative updates and more -- delivered to your Inbox from the N.C. Wildlife Resources Commission. From: Mckay, James Sent: Friday, September 03, 2010 8:36 AM To: Bryant, Shari L. Subject: RE: NC0037508; Moore County WWTP Jinn McKay, Environmental Engineer NC DENR / Division of Water Quality / Surface Water Protection Section Point Source Branch 16.17 Mail. Service Center, Raleigh., NC 27699-161.7 919/807-6404 (work); 919/807-6495 (fax) "Please note, my email address has changed to James.McKay@ ncdenr.gov. E-mail correspondence to and from this address may he subject to the <North Carolina Public Records lair and maj- be disclosed to third parties. From: Bryant, Shari L. Sent: Thursday, September 02, 2010 12:19 PM To: Mckay, James Subject: NC0037508; Moore County WWTP James, Could you please forward to me a copy of the Moore County WWTP (NC0037508) permit for renewal and modification to increase capacity to 10 mgd? An electronic copy would be great, but if one is not available, my mailing address is below. Thank you. Shari Bryant N.C. Wildlife Resources Commission P.O. Box 129 Sedalia, NC 27342-0129 336.449.7625 shari.bryant ncwildlife.ore Get NC Wildlife Update -- news including season dates, bag limits, legislative updates and more -- delivered to your Inbox from the N.C. Wildlife Resources Commission. Email .orrespondence to and from this sender is subject to the N.0 Public Records Law and :may be disclosed to third parties. Mckay, James From: Hyatt.Marshall@epamail.epa.gov Sent: Monday, September 13, 2010 12:46 PM To: Mckay, James Subject: one comment re NC0037508, Moore Co. WPCP expansion In Part A.1, footnote 4, recommend changing analytical method to "EPA Method 1631E". EPA has no other comments on this draft permit. 1 NORTH GAROLINA Cumberland County AFFIDAVIT OF PUBLICATION Public Notice North Carolina Eaviron- mcntal Man�a �crn�cat Commission) S' Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Notice of Intent to Issue a NPDES Wastewater Permit The North Carolhua Envlron - menial Management Corn - mission proposes to issue a NPDES wastewater dis- charge permlt to the peraen(s)listcd below. Written comments reg:,,Un the permit will be accepted rats) 30 nays after the publish date of this no- tice. The Director of the NC Division of Water Quality (DWQ) may hold a publk hearing should there be a gMsiant degree of public Ptnw mail cam - meats and/or information re - to DWQ at the d. ove Interested persoas sayrasallsvisit Strr.� �1g6 2NC to review Information on isle. Additional informatlon on NPDES permits and this no - tiou may be found on our websity www ncwatcrquall - ttyy or by calling (919) $07 04. Morro County Public Utilities (bloom County WWTP. NC0037568) has applied for renewal and modification to Increase capacity to 10 MOD for its ptzmrt discharging In- to Aberdeen Crrck located within the Ixsmber River Ba- sin. Notice of latent to Issue a NPDES wastewater Permit 9/4 2749583 Before the undersigned, a Notary Public of said County and state, duly commissioned and authorized to administer oaths, affirmations, etc., personally appeared. CINDY L. OROZCO Who, being duly sworn or affirmed, according to law, doth depose and say that he/she is LEGAL SECRETARY of THE FAYETTEVILLE PUBLISHING COMPANY, a corporation organized and doing business under the Laws of the State of North Carolina, and publishing a newspaper known as the FAYETTEVILLE OBSERVER, in the City of Fayetteville, County and State aforesaid, and that as such he/she makes this affidavit; that he/she is familiar with the books, files and business of said Corporation and by reference to the files of said publication the attached advertisement of CL Legal Line NOTICE OF INTENT TO ISSUE A NPDES WASTEW of NC DIVISION OF WATER QUALITY was inserted in the aforesaid newspaper in space, and on dates as follows: 9/4/2010 and at the time of such publication The Fayetteville Observer was a newspaper meeting all the requirements and qualifications prescribed by Sec. No. 1-597 G.S. of N.C. The above is correctly copied from the books and files of the aforesaid corporation and publication. A (�. cA D4.-S— Title Cumberland County, North Carolina �Sworn or affirmed to, and subscribed before me, this 6 day of October, A.D., 2010. In Testimony Whereof, I have hereunto set my hand and affixed my official seal, the day and yea( afgye*d. rsten E Speer, Public •`�c�� �`''% My commission expires 12th day of September, MAIL TO: NC DIVISION OF WATER QUALITY 1617 MAIL SERVICE CENTER RALEIGH, NC 27699-00001617 N �iARY s 201'E V �. . PUB1.tGND ,'�lflllllll\��\ 0002749583 c ' REASONABLE POTENTIAL ANALYSIS Moore County WWTP NCO037508 Outfall 001 Qw=6.7MGD Time Period January 2008 - December 2009 Qw, (MGD) 6.7 WWTP Class IV Calculation of 1 Q10 based on 7Q10 7Q10S (cis) 15.2 1WC (%) @ 7010S 40.59 IQ10 = 0.843 (7Q10) 7Q10W (cfs) 28.7 @ 7010W 26.57 SUMMER 1Q10 = 12.6 (cfs) 30Q2 (cfs) 0 @ 3002 NIA SUMMER 1Q10 IWC % = 45.24 Avg. Stream Flow, QA (cfs) 47.2 @ QA 18.034 WINTER 1Q10 = 23.6 (cfs) Rec'ving Stream Aberdeen Creek Stream Class C WINTER 1Q10 IWC % = 30.53 STANDARDS S PARAMETER TYPE CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION (1) NC WQS / % FAV/ Chronic Acute n # Det !ilex Pred Cw Allowable Cw Acute: 16 Action Level Parameter. Facility has passed all but one Copper NC 7 AL 7.3 ug/L 58 58 334.6 recent WET test No acute Umft at this time. _ Chronic 17 Action Level Parameter.,Facility has passed all but one recent WET test No chronic limit at this time. Acute: NO WQS No acute limit Mercury NC 12 2.0000 ng/L 123 123 29.61 _ _ __ __ Chronic 30 _ _ _ _ _ _ _ _ _ _ ______ Chronic limit, "Monthly Average.and dailymax. 24.1 ng/ L based on 3.72 L instream H . Acute: 3 Silver NC 0.06 AL 1.23 ug/L 48 0 2.5 No acute [unit _ _ Chronic _ 0.15 Action Level Parameter. Facility has passed all but one recent WET. test No chronic limit at thls'time. Acute: 148 No acute limit Zinc NC 50 AL 67 ug/L 48 48 116.1 Chronic 123 lNo chronic limit *Legend. "Freshwater Discharge C = Carcinogenic NC = Non -carcinogenic A=Aesthet1c RPA 6.7MGD, rpa 8/30/2010 REASONABLE POTENTIAL ANALYSIS Copper I Mercury Date Data BDL=1/2DL Results Date Data BDL=112DL 1 6 6.0 Sul Dev. 17.3535 1 5.93 5.9 2 16 16.0 Mean 13.7414 2 3.66 3.7 3 14 14.0 C.V. 1.2629 3 13.60 13.6 4 27 27.0 n 58 4 15.80 15.8 5 11 11.0 5 10.10 10.1 6 9 9.0 Mult Factor = 2.3900 6 6.50 6.5 7 16 16.0 Max. Value 140.0 ug/L 7 7.40 7.4 8 12 12.0 Max. Pred Cw 334.6 ug1L 8 9.66 9.7 9 10 10.0 9 18A0 18.4 10 140 140.0 10 Z06 7.1 11 9 9.0 11 4.92 4.9 12 12 12.0 12 4.78 4.8 13 18 18.0 13 6A0 6.4 14 13 13.0 14 11.40 11.4 15 11 11.0 15 5.99 6.0 16 9 9.0 16 9.51 9.5 17 5 5.0 17 6.75 6.8 18 13 13.0 18 6.50 6.5 19 7 7.0 19 7.48 7.5 20 6 6.0 20 9.02 9.0 21 7 7.0 21 8.15 8.2 22 7 7.0 22 12.40 12.4 23 6 6.0 23 6.83 6.8 24 - 12' t2,0 24 6.61 6.6 25 12 12.0 25 7.97 8.0 26 9 9.0 26 6.72 6.7 27 9 9.0 27 5.94 5.9 28 9 9.0 28 12.60 12.6 29 18 18.0 29 6.30 6.3 30 7 7.0 30 6.13 6.1 31 13 13.0 31 7.48 7.5 32 11 11.0 32 9.76 9.8 33 16 16.0 33 7.82 7.8 34 10 10.0 34 5.34 5.3 35 11 11.0 35 4.71 4.7 36 12 12.0 36 5.45 5.5 37 9 9.0 37 1.38 1.0 38 9 9.0 38 5.27 5.3 39 18 18.0 39 4.05 4.1 40 16 16.0 40 4.39 4.4 41 18 18.0 41 3.64 3.6 42 14 14.0 42 7.99 8.0 43 14 14.0 43 5.47 5.5 44 11 11.0 44 4.29 4.3 45 14 14.0 45 7.68 7.7 46 10 10.0 46 9.94 9.9 47 12 12.0 47 7.42 7.4 48 5 5.0 48 6.35 6.4 49 12 12.0 49 10.30 10.3 50 9 9.0 50 11.70 11.7 51 9 9.0 61 14.80 14.8 52 9 9.0 52 22.60 22.6 53 18 18.0 53 19.10 19.1 54 7 7.0 54 8.63 8.6 55 13 13.0 55 10.80 10.8 56 11 11.0 56 6.13 6.1 57 16 16.0 57 7.82 7.8 58 10 10.0 58 11.70 11.7 59 59 ',. 6.89 8.9 60 60 19.50 19.5 199 199 Results Std Dev. 4.5555 Mean 8.4792 C.V. 0.5373 n 123 Mult Factor = 1.31 Max. Value 22.6 Max. Pred Cw 29.6 RPA 6.7MGD, data 2- 8/30/2010 REASONABLE POTENTIAL ANALYSIS Silver Zinc Date Data BDL=1/2DL Results Date Data BDL=1/2DL Results 1 < 5 2.5 Sid Dev. 0.0000 1 34 34.0 Std Dev. 2 < 5 2.5 Mean 2.5000 2 39 39.0 Mean 3 < 5 2.5 C.V. 0.0000 3 37 37.0 C.V. 4 < 5 2.5 n 48 4 35 35.0 n 5 < 5 2.5 5 36 36.0 6 < 5 2.5 Mult Factor = 1.0000 6 32 32.0 Mull Factor= ng/L 7 < 5 2.5 Max. Value 2.5 ug/L 7 37 37.0 Max. Value ng/L 8 < 5 2.5 Max. Pred Cw 2.5 ug/L 8 27 27.0 Max. Pred Cw 9 < 5 2.5 9 28 28.0 10 < 5 2.5 10 43 43.0 11 < 5 2.5 11 28 28.0 12 < 5 2.5 12 31 31.0 13 < 5 2.5 13 56 56.0 14 < 5 2.5 14 31 31.0 15 < 5 2.5 15 37 37.0 16 < 5 2.5 16 33 33.0 17 < 5 2.5 17 35 35.0 18 < 5 2.5 18 38 38.0 19 < 5 2.5 19 66 66.0 20 <. 5 2.5 20 35 35.0 21 < 5 2.5 21 28 28.0 22 < 5 2.5 22 30 30.0 23 <. 5 2.5 23 6 6.0 24 < 5 2.5 24 12 12.0 25 < 5 2.5 25 68 68.0 26 < 5 2.5 26 45 45.0 27 < 5 2.5 27 44 44.0 28 < 5 2.5 28 33 33.0 29 <. 5 2.5 29 18 18.0 30 < 5 2.5 30 7 7.0 31 < 5 2.5 31 13 13.0 32 < 5 2.5 32 11 11.0 33 < 5 2.5 33 36 36.0 34 < 5 2.5 34 51 51.0 35 <; 5 2.5 35 - 31 31.0 36 < 5 2.5 36 43 43.0 37 < 5 2.5 37 36 36.0 38 <, 5 2.5 38 33 33.0 39 < 5 2.5 39 33 33.0 40 < 5 2.5 40 52 52.0 41 < 5 2.5 41 46 46.0 42 < 5 2.5 42 60 00.0 43 < 5 2.5 43 47 47.0 44 < 5 2.6 44 52 52.0 45 < 5 2.5 45 51 51.0 46 < 5 2.5 46 50 50.0 47 < 5 2.5 47 79 79.0 48 5 2.5 48 52 52.0 49 49 50 50 51 51 52 52 53 53 54 54 55 55 56 56 57 57 58 58 59 59 60 60 199 199 200 200 RPA 6.7MGD, data -3- 8/30/2010 'S REASONABLE POTENTIAL ANALYSIS 15.1289 37.6042 0.4023 48 1.4700 79.0 ug/L 116.1 ug/L -4- RPA 6.7MGD, data 8/30/2010 Table 1. Project Information Facility Name WWTP Grade NPDES Permit Outfall Flow, Ow (MGD) Receiving Stream Stream Class 7Q10s (cfs) 7Q10w (cfs) 30Q2 (cfs) QA (cfs) Time Period Data Source(s) Moore County WWTP IV NC0037508 001 6.7 Abe deep Creek C 15.2 28.7 r ( 47.2 January.2008 -December 2009 DMR Par01 Par02 Par03 Par04 Par05 Par06 Par07 Par08 Par09 Par10 Par11 Par12 Par13 Par14 Par15 Table 2. Parameters of Concern Name Type Chronic Modifier Acute PQL Units Arsenic C 10 ug/L Beryllium C 6.5 ug/L Cadmium NC 2 15 ug/L Chromium NC 50 1022 ug/L Copper NC 7 AL 7.3 ug/L Cyanide NC 5 N 22 10 ug/L Fluoride NC 1800 ug/L Lead NC 25 N 33.8 ug/L Mercury NC 12 2.0 ng/L golybdenum A 3500 ug/L Nickel NC 88 261 ug/L Phenols A 1 N ug/L Selenium NC 5 56 ug/L Silver NC 0.06 AL 1.23 ug/L Zinc NC 50 AL J 67 1 ug/L RPA 6.7MGD, input 8/30/2010 ' REASONABLE POTENTIAL ANALYSIS Moore County WWTP NCO037508 Outfall 001 Qw = 10 MGD Time Period January 2008 - December 2009 Qw, (MGD) 10 WWTP Class IV Calculation of 1Q10 based on 7Q10 7Q10S (cfs) 15.2 IWC (%) @ 7Q10S 50.489 1Q10 = 0.843 (7Q10) 090 701OW (cfs) 28.7 @ 7Q10W 35.068 SUMMER 1Q10 =12.6 (cfs) 30Q2 (cfs) 0 @ 3OQ2 NIA SUMMER 1Q10 IWC % = 55.22 Avg. Stream Flow, QA (cfs) 47.2 @ QA 24.721 WINTER 1Q10 = 23.6 (cfs) Rec'ving Stream Aberdeen Creek Stream Class C WINTER 1Q10 IWC % = 39.61 STANDARDS 8 PARAMETER TYPE CRITERIA (2) PQL Units REASONABLE POTENTIAL RESULTS RECOMMENDED ACTION NC WQS/ '/, FAV/ Chmnk Acute n 0 Dot Atax Prod Cw Atkwable Cw (1) Acute: 13 Action Level Parameter. Facility has passed all but one Copper NC 7 AL 7.3 ug/L 58 58 334.6 _ _ recent WET test. No acute limit at this time. Chronic_ 14 Action Level Parameter. Facility has passed all but one recent WET test. No chronic limitat this time. Acute: NO WQS No acute limit Mercury NC 12 2.0000 ng/L 123 123 29.61 _ _nic _ Chro24 Chronic Omit. Monthly Average and daily maximum. Limit Is 20.1 ng/ L based on3.72 ngl L background Hg. Acute: 2 Action Level Parameter. Faci[ttyhas passed all but one Silver NC 0.06 AL 1.23 ug/L 48 0 2.5 _ _ _ _ recentWET test No acute,limit at this time. Action Level Parameter. Facility has passed all but one Chro_ 0.12 nic_ recent WET test No chronic limit at this time. Acute: 121 No acute limit Zinc NC 50 AL 67 ug/L 48 48 116.1 _ _ _ _ _ _ Chronic 99 IrecentWETtest, Action Level Parameter. Facility has passed all but one No chronic limit at this time. Legend. "Freshwater Discharge C = Carcinogenic NC = Non-caminogenlc A = Aesthetic RPA 10MGD, rpa 8/30/2010 Table 1. Project Information Facility Name WWTP Grade NPDES Permit Outfall Flow, Qw (MGD) Receiving Stream Stream Class 7Q1Os (cfs) 7Q1Ow (cfs) 3002 (cfs) QA (cfs) Time Period Data Source(s) Moore County WWTP IV NCO037508 001 10.0 Aberdeen Creek C 15.2 28.7 47.2 January 2008 - December 2009 DMR Par01 ParO2 ParO3 Par04 Par05 Par06 Par07 Par08 Par09 Par1U Par11 Par12 Par13 Par14 Par15 Table 2. Parameters of Concern Name Type Chronic Modifier Acute PQL Units Arsenic C 10 ug/L Beryllium C 6.5 ug/L Cadmium NC 2 15 ug/L Chromium NC 50 1022 ug/L Copper NC 7 AL 7.3 ug/L Cyanide NC 5 N 22 10 ug/L Fluoride NC 1800 ug/L Lead NC 25 N 33.8 ug/L Mercury NC 12 2.0 ng/L Molybdenum A 3500 ug/L Nickel NC 88 261 ug/L Phenols A 1 N ug/L Selenium NC 5 56 ug/L Silver NC 0.06 AL 1.23 ug/L Zinc NC 50 AL 67 ug/L RPA, input 8/25/2010 REASONABLE POTENTIAL ANALYSIS Copper IMercury Date Data BDL=1/2DL Results Date Data BDL=1/2DL 1 6 6.0 Std Dev. 17.3535 1 5,93 5.9 2 16 16.0 Mean 13.7414 2 3.66 3.7 3 14 14.0 C.V. 1.2629 3 13.60 13.6 4 27 27.0 n 58 4 15.80 15.8 5 11 11.0 5 10.10 10.1 6 9 9.0 Mult Factor = 2.3900 6 6.50 6.5 7 16 16.0 Max. Value 140.0 ug/L 7 7.40 7.4 8 12 12.0 Max. Pred Cw 334.6 ug/L 8 9.66 9.7 9 10 10.0 9 18.40 18.4 10 140 140.0 10 7.06 7.1 11 9 9.0 11 11 4.92 4.9 12 12 12.0 12 ( 4.78 4.8 13 18 18.0 13 [ 6.40 6.4 14 13 13.0 14 G 11.40 11.4 15 11 11.0 15 5.99 6.0 16 9 9.0 16 N 9.51 9.5 17 5 5.0 17 6.75 6.8 18 13 13.0 18 6.50 6.5 19 7 7.0 19 7.48 7.5 20 6 6.0 20 9.02 9.0 21 7 7.0 21 8.15 8.2 22 7 7.0 22 G 12.40 12.4 23 6 6.0 23 - - 6.83 6.8 24 12 12.0 24 6,61 6.6 25 12 12.0 25 I 7.97 8.0 26 9 9.0 26 ` 6.72 6.7 27 9 9.0 27 5.94 5.9 28 9 9.0 28 12.60 12.6 29 18 18.0 29 (F 6.30 6.3 30 7 7.0 30 6.13 6.1 31 13 13.0 31 7.48 7.5 32 11 11.0 32 " 9.76 9.8 33 16 16.0 33 7.82 7.8 34 10 10.0 34 5.34 5.3 35 11 11.0 35 4.71 4.7 36 12 12.0 36 5.45 5.5 37 9 9.0 37 �', 1.38 1.0 38 9 9.0 38 5.27 5.3 39 18 18.0 39 4.05 4.1 40 16 16.0 40 4.39 4.4 41 18 18.0 41 3.64 3.6 42 14 14.0 42 7.99 8.0 43 14 14.0 43 5.47 5.5 44 11 11.0 44 4.29 4.3 45 14 14.0 45 Z68 7.7 46 10 10.0 46 9.94 9.9 47 12 12.0 47 Z42 7.4 48 5 5.0 48 6.35 6.4 49 12 12.0 49 10.30 10.3 50 9 9.0 50 11.70 11.7 51 9 9.0 51 14,80 14.8 52 9 9.0 52 22.60 22.6 63 18 18.0 53 19.10 19.1 54 7 7.0 54 8.63 8.6 55 13 13.0 55 10,80 10.8 56 11 11.0 56 6.13 6.1 57 16 16.0 57 7.82 7.8 58 10 10.0 58 11.70 11.7 69 59 6S9 6.9 60 60 19.50 19.5 199 199 Results Std Dev. 4,5555 Mean 8.4792 C.V. 0.5373 n 123 Mull Factor = 1.31 Max. Value 22.6 Max. Prod Cw 29.6 RPA, data .2- 8/25/2010 REASONABLE POTENTIAL ANALYSIS ng/L ng/L Date Data BDL=1/2DL Results 1 < 5 2.5 Std Dev. 0.0000 1 2 < 5 2.5 Mean 2.5000 2 3 < 5 2.5 C.V. 0.0000 3 4 < 5 2.5 n 48 4 5 < 5 2.5 5 6 < 5 2.5 Mult Factor = 1.0000 6 7 < 5 2.5 Max. Value 2.5 ug/L 7 8 < 5 2.5 Max. Pred Cw 2.5 ug/L 8 9 < 5 2.5 9 10 < 5 2.5 10 11 < 5 2.5 11 12 < 5 2.5 12 13 < 5 2.5 13 14 < 5 2.5 14 15 < 5 2.5 15 16 < 5 2.5 16 17 < 5 2.5 17 18 < 5 2.5 18 19 < 5 2.5 19 20 < 5 2.5 20 21 < 5 2.5 21 22 < 5 25 22 23 < 5 2.5 23 24 < 5 2.5 24 25 < 5 2.5 25 26 < 5 2.5 26 27 < 5 2.5 27 28 < 5 2.5 28 29 < 5 2.5 29 30 < 5 2.5 30 31 < 5 2.5 31 32 < 5 2.5 32 33 < 5 2.5 33 34 < 5 2.5 34 35 < 5 2.5 35 36 < 5 2.5 36 37 < 5 2.5 37 38 < 5 2.5 38 39 < 5 2.5 39 40 < 5 2.5 40 41 < 5 2.5 41 42 < 5 2.5 42 43 < 5 2.5 43 44 < 5 2.5 44 45 < 5 2.5 45 46 < 5 2.5 46 47 < 5 2.5 47 48 < 5 2.5 48 49 49 50 50 51 51 52 52 53 53 54 64 55 55 66 56 57 57 58 58 59` -- 59 60 60 199 199 Zinc Date Data BDL=1/2DL Results 34 34.0 Std Dev. 39 39.0 Mean 37 37.0 C.V. 35 35.0 n 36 36.0 32 32.0 Mult Factor = 37 37.0 Max. Value 27 27.0 Max. Pred Cw 28 28.0 43 43.0 28 28.0 31 31.0 56 56.0 31 31.0 37 37.0 33 33.0 35 35.0 38 38.0 66 66.0 35 35.0 28 28.0 30 30.0 6 6.0 12 12.0 68 68.0 45 45A 44 44.0 33 33A 18 18.0 7 7.0 13 13.0 11 11.0 36 36.0 51 51.0 31 31.0 43 43.0 36 36.0 33 33.0 33 33.0 52 52.0 46 46.0 60 60.0 47 47.0 52 52.0 51 51.0 50 50.0 79 79.0 52 52.0 -3- RPA, data 8/25/2010 REASONABLE POTENTIAL ANALYSIS 15.1289 37.6042 0.4023 48 1.4700 79.0 ug/L 116.1 ug/L -4- RPA, data 8/25/2010 v DNISION OF WATER QU - ; RECV--, March 9, 2009 MEMORANDUM DENR - "7ER QUALITY POINT SOURCE BRANCH TO: Dina Sprinkle Point Source Branch FROM: Dale Lopez, Environmental Specialist THROUGH: Belinda S. Henson, Regional Supervisor Surface Wat�ion $�ec� FRO RO SUBJECT: Application for NPDES Permit NCO037508 Moore County Water Pollution Control Plant 1094 Adder Road Aberdeen, NC 28315 Moore County Please find enclosed a staff report and recommendations from the Fayetteville Regional Office concerning the application for a new NPDES Permit. If you have any questions or require any further information, please advise. /DL Enclosures d To: Permit and Engineering Unit Water Quality Section Attention: Dina Sprinkle Date: March 9, 2009 NPDES STAFF REPORT AND RECOMMENDATION COUNTY: Moore Permit No.: NCO037508 PART 1— GENERAL INFORMATION 1. Facility and Address: Moore County Water Pollution Control Plant 1094 Addor Road Aberdeen, North Carolina 28315 2. Date of Investigation: February 5, 2009 3. Report Prepared by: Dale Lopez, Environmental Specialist FRO 4. Person Contacted and Telephone Number: Brant Sikes, System Superintendent (910) 281-3146 5. Directions to Site: From Fayetteville, travel on Hwy 401, turn right onto Hwy 211 North, turn left at Army Road, travel straight and cross Hwy 151501, turn right onto Addor Road, and turn left at the entrance to the Moore County Water Pollution Control Plant. 6. Discharge Point(s), List for all discharge points: atitude: 35°04'04" N Longitude: 78°28'07" Attach a U.S.G.S. map extract and indicate the treatment facility site and the discharge point on the map. U.S.G.S. Quad No. G21S U.S.G.S. Quad Name: Pinebluff, N.C. •t 7. Site size and expansion area consistent with the application? es. 8. Topography (relationship to the flood plain): Not evaluate 9. Location of the nearest dwelling: INot evaluate 10. Receiving stream or affected surface waters: a. Classification: Little River Class b. River Basin No. umber River 03-07-5 and Sub basin No.: LUMS C. Describe receiving stream features and the pertinent downstream uses: The discharge from the Moore County Water Pollution Control wastewater treatment facility flows to Aberdeen Creek, at a point with a 7Q 10 of 15.2 cfs flow (as according to the Whole Effluent Toxicity Testing Self -Monitoring Summary --- see attachment). It is classified as Class C waters, which promotes aquatic life propagation and survival, fishing, wildlife, secondary recreation, and agriculture. PART II - DISCRIPTION OF WASTES AND TREATMENT WORKS 1. a. Volume of wastewater to be permitted: 6.7 MGD (Ultimate Design Capacity) b. What is the current permitted capacity of the Wastewater Treatment facility? 6.7 MG C. Actual treatment capacity of the current facility (current design capacity)? 6.7 MG d. Please provide a description of the existing or substantially constructed wastewater treatment facility: Raw wastewater flow enters the headworks of the plant through an influent pump station with four dry pit submersible pumps and two mechanical bar screens. The flow is pumped to the grit removal unit. The settled grit is pumped from the bottom of each chamber by two grit pumps, and into the grit washer. The grit slurry is then dewatered. A screw conveyor carries the grit to a container located outside the grit unit. The grit that is collected is sent to the landfill. Wastewater from the grit unit flows over a wier into the effluent line ensuring a grit free discharge to the two primary clarifiers (each 75 feet in diameter). Settled solids from the primary clarifiers are mechanically collected for pumping to the anaerobic digesters. In the primary clarifier, a skimmer attached to the arm collects scum from the surface and drops it into a scum box that drains outside the tank wall. Pumps located in the grit unit pump the primary sludge from the primary clarifier directly to the anaerobic digesters. The primary clarifier effluent flows to the First Stage Aeration Basins (separated into four rectangular compartments with diffused air). The mixed liquor is continuously transferred to the two Intermediate Clarifier (each 90 feet in diameter) for gravity separation and r� N& is returned to the First Stage aeration basins with the excess going to the anaerobic digesters. The wastewater from the Intermediate Clarifiers enters the Second Stage Aeration Basins, and later flows to the Final Clarifiers. The settled sludge in the Final Clarifiers is returned to the Second Stage Aeration Basins, with excess going to the anaerobic digesters. Effluent from the Final Clarifiers flows to the Chlorine Contact Basin. This is followed by dechlorination, and finally the Cascade Step Aeration. The sludge from the two anaerobic digesters is annlied to thirtv-six drvine beds for comnostinu by McGill Environmental. e. Possible toxic impacts to the surface waters: on 2. Residuals handling and utilizing/disposal scheme: a. If residuals are being land applied, please specify the DWQ Permit No. N/A Residual Contractor: ®/ Telephone: b. Residual stabilization: 9/� C. Landfill: f. Other disposal/utilization scheme (specify): he sludge from the two anaerobic di esters is applied to thirty-six drying b for composting by McGill Environmental. 3. Treatment plant classification (attach completed rating sheet): 4. Alternative Analysis Evaluation: Has the facility evaluated all of the non -discharge options available: Please provide the regional perspective for each of the options that were evaluated. Connection to Regional Sewer System: Land Application: one evaluatedl Water Reuse: Inone evaluate C, V PART IV — EVALUATION AND RECOMMENDATIONS 1. The applicant is not requesting modification of the facility or increasing flow at this time. 2. A review of the compliance data did not reveal any significant violations. In June 2006 and December 2006 this facility experienced Whole Effluent Toxicity failures. Upon investigation by this Office, the failures appeared to have been caused by the location of the dechlorination injection point too close to, and in the immediate flow path of, the 24- hour composite sample intake. That is to say, the 24-hour composite samples for the Whole Effluent Toxicity analysis contained too much dechlorination and was not representing the true dilution of the Effluent 001 wastewater with the dechlorination agent. 3. Based upon the previous Compliance Evaluation Inspection (CEI) that was conducted on February 5, 2009, all units were in service, and "this facility continues to maintain a very high standard for wastewater treatment". 4. This Office recommends continuation of the Special Conditions for the Whole Effluent Toxicity monitoring and the Pretreatment Program. 5. Based upon the above information, this Office recommends reissuance of the said permit for the continued operation of an existing 6.7 MGD wastewater treatment facility consisting of influent pumps, mechanical bar screen, grit removal, primary clarification, first -stage activated sludge, intermediate clarification, second -stage aeration, final clarification, anaerobic sludge digestion, sludge drying beds, and a post aeration cascade aerator, also two anaerobic sludge digesters located at the Moore County Water Pollution Control Plant on Addor Road, south of Aberdeen in Moore County. Flla E& yyew Ft.. lock MFb _ _.... yr Bask . ti . 'jj � � I '�, xmN � GJFermros '.3'nMa -j'I 'a,�• g% � [� 4QNms ISM Mtp.11mepscar-.4fY]nE9eX4uYV/0.WJIrcm9M1ZNVYYNYmYY�GVbIJYYYtWy11JDNadClrvlt$GcurtiiryjNMya5C013.1IQtal[prfQy)fdL1LR1YWd'IOfcllrMpJln� (a IFki w' Basiwe.... Veaple Calleclipns LecaUons Web _.-IMM. {�ys wekpme ®Directions colleuionzw _ q ,Je. nD. Location result for Addor Rd, Aberdeen, NC 28315 M91r[YSLIIGb Share prir C. I] E. ❑L.. QN. O p. I]F. ❑5. L1 s. Y 07. ❑w dG' 4aw) OMA 02009 Miaosok Friva9Y I Lc9al Advcrtise Webmas[cr Oertlppers I Hclp I Feedback Dare F F F r smemet ,q Phone: 910-281-3146 Fax: 910-281-2047 February 12, 2009 County of .Moore Public Works -Wastewater Treatment Plant 1094 .Addor Road .Aberdeen North Carolina 28315 :,. n �! �0fxe�o,. Mrs. Dina Sprinkle NC DENR/DWQ/Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 RE: NPDES Permit NCO037508 - Dear Mrs. Sprinkle, www.moorecountync.gov DENR - WATER QUALITY POINT SOURCE BRANCH Pursuant to conversation with Dale Lopez Environmental Specialist, DWQ/FRO on February 5" 2009, the following item is submitted in triplicate and enclosed with this correspondence: • Plant Process Narrative o The narrative contains a brief overview of the Moore County Water Pollution Control Plant and descriptions of each individual process unit. The narrative serves as an amendment to the permit renewal application submitted on January 30, 2009. Please amend your copies of the permit renewal application to include the narrative. If you have any questions or require more information, feel free to contact me at your convenience. Sincerely, f J. Brant Sikes, Superintendent Moore County Water Pollution Control Pant Enclosures Moore County Water Pollution Control Plant Process Narrative Moore County Water Pollution Control Plant is an activated sludge treatment facility with two stages of aeration and three stages of sedimentation. Anaerobic digestion is utilized to reduce the volume of sludge which is subsequently spread to the drying beds. Raw sewage enters the wet well of the Raw Sewage Pump Station by gravity and is screened and pumped to the Grit Removal Unit where grit is separated from the raw flow. The sewage then flows to the primary clarifiers (two) from which the primary sludge flows to the digesters. Flow is then into the First Stage Aeration Basin where diffused aeration is employed is employed to reduce the BOD of the wastewater. The Intermediate Clarifiers (two) receive the flow, and the settled sludge is returned to the aeration basin with excess going to the digester. The wastewater then enters the Second Stage Aeration Basin where diffused aeration further reduces the BOD and also accomplishes nitrification. The Final Clarifiers (two) then provide final sedimentation of the activated sludge which is returned to the aeration basin with excess to the digesters. The liquid flowing over the wier of the Final Clarifier is then allowed to flow into the Chlorine Contact Basin where chlorination is accomplished. The flow is de -chlorinated, at the end of the Chlorine Contact Basin, using Sulfur Dioxide. The final step in treatment is the Cascade Aerator to allow the remaining elevation to be employed to increase the oxygen content of the treated effluent. The primary sludge and the waste activated sludge from the Intermediate Clarifiers and the Final Clarifiers is pumped to the Anaerobic Digesters. Digested sludge is withdrawn from the digesters and spread on the Sludge Drying Beds to allow for final disposition at either a landfill or composting facility. The following section provides a brief description of each process unit. Raw Sewage Pump Station The Raw Sewage Pumping Station wet well receives the raw flow and the in -plant waste flow through a mechanically cleaned bar screen. The purpose of these units is to remove rags, sticks, and other debris that may interfere with the equipment and treatment units that follow. Bar screening is also done at the pump stations ahead of the pumps. The screenings are landfilled. The wet well has a small volume to prevent septicity of the sewage during low flow. Four dry pit submersible pumps take suction from the wet well and maintain the wet well level in a narrow range as the inflow varies. Grit Removal Unit The effluent from the Raw Sewage Pump Station enters the parshall flume at the Grit Unit where the total waste flow measurement is made. The discharge from the parshall flume is routed through control gates to two grit chambers where sand and other heavy particulate matter settle from the wastewater. The settled grit is pumped from the bottom of each chamber by two grit pumps discharging into the grit washer where the grit slurry is dewatered. A screw conveyor carries the grit to a container located outside the Grit Unit. The grit thus collected is landfilled. Wastewater in the Grit Unit flows over a wier into the effluent line ensuring a grit free discharge to the Primary Clarifiers. Primary Clarifiers Two 75.0 ft. diameter settling tanks receive the wastewater from the Grit Unit. Settled solids (sludge) from the clarifiers are mechanically collected for pumping to the anaerobic digesters. Sewage enters the clarifier at the center and flows through ports in the top of the central vertical pipe, then radially to a peripheral effluent wier. A very slowly rotating collector arm plows settled solids to the sludge draw off pit at the center of the tank. A skimmer attached to the arm collects scum from the surface and drops it into a scum box that drains outside the tank wall. Both primary sludge and scum are allowed to flow into a pit located beside the clarifier. This primary sludge in the pit is then pumped directly to the anaerobic digesters by pumps located in the Grit Unit. First Stage Aeration Basin The First Stage Aeration Basin is separated into four rectangular compartments with diffused air. The effluent from the Primary Clarifiers flows into each compartment at three points for a step feed process. Return activated sludge from the Intermediate Clarifiers is pumped into each compartment at three locations further enhancing nutrient equalization. Wastewater flowing onto the First Stage Aeration Basin contains organic matter (BOD) as a food supply. Bacteria metabolize the waste solids, producing new growth while taking in dissolved oxygen and releasing carbon dioxide. Protozoa graze on bacteria for energy to reproduce. Some of the new microbial growth dies releasing cell contents to solution for re -synthesis. After the addition of a large population of microorganisms, aerating raw wastewater for a few hours removes organic matter from solution by synthesis into microbial cells. Mixed liquor is continuously transferred to the Intermediate Clarifier for gravity separation of the biological floc. Settled floc (activated sludge) is returned continuously from the sludge hoppers at the Intermediate Clarifiers to the First Stage Aeration Basin for mixing with entering wastewater. Intermediate Clarifiers Two 90 ft. diameter settling tanks receive the flow of mixed liquor from the First Stage Aeration Basin. The purpose of the Intermediate Clarifiers is gravity separation of the biological growth suspended in the mixed liquor effluent from the aeration basin. The liquid flow pattern is the same as that of the Primary Clarifiers except that the sludge is collected with suction tubes that pick up sludge several radii in the tank. The sludge collection system provides rapid withdrawal of sludge across the entire bottom of the tank. The retention time of solids that settle near the tank periphery is not greater than those that land near the center, thus, aging of the biological floc and subsequent floating solids due to gas production is eliminated. Settling sludge flows by gravity into the wet well in the Return Activated Pump Station 41 where it is then pumped into the First Stage Aeration Basin. Excess sludge is wasted to the Solid Handling Unit. Second Stage Aeration Basin The Second Stage Aeration Basin provides carbonaceous BOD removal and nitrification. The basin is subdivided into four compartments with baffles for plug flow. Each compartment is aerated with diffused air. The influent is split in control structure #4 and flows to the head of each of the four compartments. Activated sludge from the Final Clarifier is returned to the head of each compartment. The process of nitrification involves oxidation of ammonia to nitrate. The important parameters in bacterial nitrification kinetics are temperature, pH, and dissolved oxygen concentration. Reaction rate is decreased markedly at reduced temperatures with about 807 being the minimum reasonable value. Optimum pH in near 8.4 s.u. and the dissolved oxygen level should be greater than 1.0 mg/1. The system requires a long sludge retention time to prevent excessive loss of viable nitrifying bacteria. Since biological nitrification destroys alkalinity, lime slurry is added to the Second Stage Aeration Basin to raise the pH to the optimum level. In order to enhance solid separation in the Final Clarifiers polymer is added to the Second Stage Aeration Basin. Final Clarifiers Two 105 ft. diameter settling tanks receive the flow of mixed liquor from the Second Stage Aeration Basin. The purpose of the Final Clarifier is gravity separation of the biological growths suspended in the mixed liquor effluent from the aeration basin. Sludge is collected and returned to the aeration basin to maintain a supply of nitrifying organisms. The Final Clarifiers are, except for a greater volume, identical to the intermediate clarifier. Chlorine Contact Basin and De -chlorination Process Flow from the Final Clarifiers enters the Chlorine Basin where chlorine is added and mixed with a rapid mixer. The detention time at average flow is 30 minutes. Chlorine is used for disinfection to destroy pathogens and control nuisance microorganisms. Following chlorination, the flow is de -chlorinated using sulfur dioxide 4- Cascade Aerator The treated wastewater leaves the chlorine contact basin and then flows over the Cascade Aerator. Water turbulence caused by the slats and steps increase the dissolved oxygen content of the water entering the receiving streams. Primary Anaerobic Dig ester The Primary Anaerobic Digester functions to reduce the volume of sludge by providing an oxygen free environment for sludge digestion and gas formation. The purpose of sludge digestion is to convert bulky, odorous, raw sludge to a relatively inert material that can be rapidly dewatered in the absence of obnoxious odors. The bacterial process consists of two successive processes that occur simultaneously in digesting sludge. The first stage consists of breaking down large organic compounds and converting them to organic acids along with gaseous by-products of carbon dioxide, methane and trace amounts of hydrogen sulfide. In order for digestion to occur, second stage gasification is needed to convert the organic acids to methane and carbon dioxide. This stage is very sensitive to environmental conditions of temperature and pH. The primary Anaerobic Digester is completely mixed by a gas compressor that forces the sludge gas collected under the floating cover down to the bottom of the digestion tank. The rising gas bubbles provide complete mixing of the digested contents. Two sludge heaters are provided to maintain the temperature at an optimum 95°F for best digestion. The gas collected in the digester is used to fuel the sludge heaters and heat the Solid Handling Unit. Excess gas is allowed to burn in the waste gas burner. Secondary Anaerobic Digester Since the contents of the Primary Anaerobic Digester are completely mixed, no sludge thickening is possible in this unit. The purpose of the Secondary Digester is to provide an environment where anaerobic digestion can continue under minimum hydraulic disturbances which result in a dense sludge at the bottom of the digester and a clear supernate above the sludge. The sludge and supernate are periodically withdrawn and allowed to flow to the sludge drying beds for air drying. Department of Public Works Wastewater Treatment Plant 1094 Addor Road Aberdeen, NC 28315 14 / January 29, 2009 Re: NPDES Permit Application NPDES Permit No. NC0037508 Moore County Water Pollution Control Plant Mrs. Dina Sprinkle NC DENR/DWQ/ Point Source Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Dear Mrs. Sprinkle: Telephone: (910) 281-3146 Facsimile: (910) 281-2047 DENR - WATEI OUALITY POINT SOURCE BRANCH Moore County's NPDES Permit expires July 31, 2009. In compliance with Federal (40 CFR 122) and State (15A NCAC 2H.0105 (e)) regulations, we are required to submit a Permit Renewal Application at least 180 days prior to the expiration date. The Permit Renewal Application is enclosed, in triplicate, with correspondence. The County of Moore requests that their existing Permit be renewed as is, without any modifications. The following are changes made at the facility since the last issuance of the permit: 1. A liquid lime system was installed and use of the bulk hydrated lime was discontinued. 2. The raw sewage pump station was upgraded from a capacity of 6.7mgd to 1 Omgd in preparation for the plant upgrade. If additional information is needed, please do not hesitate to contact me at (910) 281- 3146. Sincerely, Brant Sikes, System Superintendent JBS/jls Enclosures Cc: Ms. Belinda Henson, Fayetteville Regional Office, Director Mr. Cary McSwain, County of Moore, Manager Mr. Dennis Brobs4 County of Moore, Public Utilities Director FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Moore County Water Pollution Control, Renewal Lumber NCO037508 SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant Industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F. GENERAL INFORMATION: F.1. Pretreatment program. Does the treatment works have, or is subject to, an approved pretreatment program? ® Yes ❑ No F.2. Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs). Provide the number of each of the following types of industrial users that discharge to the treatment works. a. Number of non -categorical SlUs. 0 b. Number of CIUs. 4 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Info... on for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Infomtation requested for each SIU. F.3. Significant Industrial User IMormatlon. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Erice Inc Mailing Address: 188 Carolina Road Aberdeen NC 28315 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Electroplating of grounding rods with cooper and nickel F.5. Principal Product(s) and Raw Materlal(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Grounding Rods Raw material(s): Steel rod and coil F.6. Flow Rate. a. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 12186.4 gpd (100 % continuous or intermittent) b. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards M Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 433- Electroplating and Metal Finishing FACNJTY NAME AND PERMIT NUMBER: Moore County Water Pollution Control, NC0037508 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Lumber F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU mused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F.9. RCRA Waste. Does the treatment works receive or has it in the past three years received RCRA hazardous waste by buck, rail or dedicated pipe? ❑ Yes ® No (go to F.12) F.10. Waste transport Method by which RCRA waste is received (check all that apply): ❑ Truck ❑ Rail ❑ Dedicated Pipe F.11. Waste Description. Give EPA hazardous waste number and amount (volume or mass, specify units). EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIAT10N/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F.12. Remedlation Waste. Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F.13 through F.15.) ® No F.13. Waste Origin. Describe the site and type of facility at which the CERCLAIRCRAlor other remedial waste originates (or is excepted to origniate in the next five years). F.14. Pollutants. List the hazardous constituents that are received (or are expected to be received). Include data on volume and concentration, if known. (Attach additional sheets if necessary.) F.15. Waste Treatment. a. Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency): b. Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ❑ Intermittent If intermittent, describe discharge schedule. END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE Additional information, if provided, will appear on the following pages. Y FACILITY NAME AND PERMIT NUMBER: Moore County Water Pollution Control, NC0037508 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Lumber SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following info ... w on for each SIU. If more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User intomration. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Meridian Klosks Mailing Address: 312 South Pine Street Aberdeen NC 28315 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Degreasing and Phosphorus wash of metal F.S. Principal Products) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Kiosk machines Raw malerial(s): Steel F.6. Flow Rate. C. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 157 gpd ( contnuous or 100 % intermittent) d. Nan -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. indicate whether the SIU is subject to the following: a. Local limits N Yes ❑ No b. Categorical pretreatment standards N Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 433- Electroplating and Metal Finishing F.B. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes N No If yes, describe each episode. NPDES FORM 2A Additional Information FACILITY NAME AND PERMIT NUMBER: Moore County Water Pollution Control, NC0037508 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Lumber SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following Information for each SIU. H more than okra SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the information requested for each SIU. F.3. Significant Industrial User Infomkation. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Pinnacle Furnishings Inc Mailing Address: 10570 NC Hwy 211 East Aberdeen NC 28315 FA. Industrial Processes. Describe ali the industrial processes that affect or contribute to the SIU's discharge. Electroplating and anodizing of aluminum metal F.S. Principal Product(s) and Raw Materlal(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Furniture for hotels casinos and restaurants Raw material(s): Aluminum metal F.6. Flow Rate. e. Process wastewater flow rate. Indicate the average dairy volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 1550 god ( con8nuousor 100% intermittent) I. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 433- Electroplating and Metal Finishing F.B. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. NPDES FORM 2A Additional Information FACILITY NAME AND PERMIT NUMBER: Moore County Water Pollution Control, NC0037508 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Lumber SUPPLEMENTAL APPLICATION INFORMATION PART F.INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU. U more than one SIU discharges to the treatment works, copy questions F.3 through F.8 and provide the Information requested for each SIU. F.3. Significant Industrial User Information. Provide the name and address of each SIU discharging to the treatment works. Submit additional pages as necessary. Name: Thermal Metal Treating, Inc Mailing Address: PO Box 367 Aberdeen NC 28315 FA. Industrial Processes. Describe all the industrial processes that affect or contribute to the SIU's discharge. Electroplating and metal heat treating F.5. Principal Product(s) and Raw Material(s). Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge. Principal product(s): Residential and commercial door hardware industrial tools and automotive components Raw material(s): Brass steel and nickel parts F.6. Flow Rate. g. Process wastewater flow rate. Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. 540 gpd ( continuousor 100% intermittent) h. Non -process wastewater flow rate. Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent. gpd ( continuous or Intermittent) F.7. Pretreatment Standards. Indicate whether the SIU is subject to the following: a. Local limits ® Yes ❑ No b. Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 433- Electroplating and Metal Finishing F.8. Problems at the Treatment Works Attributed to Waste Discharge by the SIU. Has the SIU caused or contributed to any problems (e.g., upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode. NPDES FORM 2A Additional Information POP�`O�I` OA � h�'Q � Q►�per{ . 5 GRIT I I I I DISPOSAL 4--PRIMARY SLUDGE — — — — — — — ---� I � I � t ♦ _tWASTE ACTIVATED SLUDGE ` J I I L _ SLUDGE ANAEROBIC THICKENER DIGESTER SLUDGE DRYING BEDS Drainage to Raw Sewage Influent �`�Q, �pc, p�`01► G Discharge 001 6.7 mgd • Sludge composted FIGURE 3 -1 PROCESS FLOW SCHEMATIC r4 A.' ADDENDUM 2 NPDES PERMIT #NC0037508 REQUEST FOR RENEWAL January 12, 2009 Whole Effluent Toxicity: Moore County Water Pollution Control Plant has had failed toxicity tests since the issuance of the current permit. The following is the explanation of the events and what has been done to correct problems and prevent further toxic events. In June 2006, chronic Ceriodaphnia dubia testing showed toxicity of the plant effluent resulting in a fail. The test was run concurrent with the Long Term Monitoring sampling which did not show any abnormal results. A toxicity test was conducted in July 2006 which also resulted in a fail (chronic value=14.5%). Additional tests were conducted during the month of July including tests for pesticides and herbicides (EPA 8081 A and EPA 8141 A). Results from these tests were all below detection limit (see attached). We continued to look into what was happening on the plant to cause the toxicity. We reviewed effluent results in toxicity vs. non -toxicity months, influent flow to the plant, chlorination and dechlorination, odor reduction additives in the collection system (see attached MSDS), metals in drinking water influent, septic hauler loads and Porto John chemical use. Toxicity was conducted in August which resulted in a chronic value of >100%, a pass. Annual PPA testing was conducted in August. The result for the quarter was a pass with an average of 57%. Quarterly testing was conducted in September which resulted in a pass. Quarterly testing was conducted in December which resulted in a fail. We discussed the test with our commercial lab and tried to determine what time during the test the toxicity started (see attached), investigated metals levels in the aeration basins (two stages) for the previous four years, looked into the scheduled cleaning of clarifiers and basins on the plant by our operations staff, tested Sulfur levels (see attached), and planned a split sample with the Fayetteville DWQ office for January as part of our annual plant inspection. January's split sample test resulted in a chronic value of 29% from Meritech, our commercial lab, but due to the irregularities in the testing and paperwork, the Aquatic Testing Unit invalidated the result (we do not have a copy of the ATU toxicity report). The ATU noted that there were `indigenous organisms in the sample which were removed due, to possible interference' with the test. Meritech did not note the same organisms. Other items noted in the report from the ATU (see attached) were improper procedures in splitting the sample between the two labs, irregularities in the chains -of - custody, and cleaning procedures for containers and tubing. We were advised to make up for the invalidated test in April 2007. The following items were changed following the ATU report and discussion with our Fayetteville Regional DWQ Office representative: A Cleaning procedures for tubing are to be performed prior to the first use of the tubing and every toxicity collection day following. Procedures for pouring samples into containers now allow proper mixing and allow split samples to be split properly. The location of toxicity sample collection is now at the effluent composite sample location at the bottom of the cascade. Previously, it was just after the dechlorination mixing site. Chains -of -custody are to be filled out properly with all signatures needed and anyone who assisted in the sample collection or handling is to be noted. Any plant process changes during the week prior and the week of toxicity testing are to be made only by the ORC. There is now no cleaning of clarifiers or basins during the week prior to and the week of toxicity testing. The use of the odor reduction additive into the collection system has been discontinued. Following these changes, in February we passed with 58%. In March 2007, we conducted our regular quarterly testing. We split the sample between Meritech (our normal commercial lab) and R&A Lab, both with resulted in a pass. In April, we conducted the make up test for the invalidated January test and split the sample between Meritech and R&A Lab again with results of >100% and 90.55% respectively. Since January 2007, we have had no toxic events. In 2008 we conducted Fathead Minnow testing during each quarter along with our normal Ceriodaphnia tests. All results were passes. Attached are all toxicity test results for the years of 2005, 2006, 2007, and 2008 and the documents noted above. If you have any questions concerning our past toxicity results, please do not hesitate to contact J. Brant Sikes at (910) 281-3146. OF NN A 9 -0 QG � r O � fm TC Michael F. Easley, Governor �y William G. Ross Jr., Secretary 14AR Ul" ina partment of Environment and Natural Resources Alan W. Klimek. P.E. Director -- Division of Water Quality Mr. James D. Frye, Superintendent Moore County WWTP 1094 Addor Road Aberdeen, North Carolina 28315 March 7, 2007 Subject: January 24, 2007-Toxicity Test Moore County WWTP NPDES No. NCO037508 Moore County Mr. Frye, Thank you for submitting the supporting information requested for the January 24, 2007 effluent toxicity test result for the Moore County WWTP. All relevant information has been reviewed by Aquatic Toxicology Unit staff. A result of "invalid" has been for recorded for the January 24, 2007 test. To investigate the apparent difference in results obtained from the tests, we examined documentation concerning sampling, testing, and lab procedures. Water quality parameters of the control waters for the tests were similar. All quality assurance documentation from both labs was in order. However, in a phone conversation Ms. Janna Scherer had with a member of our staff, Mr. Lance Ferrell, it was determined that the 1/25/07-1/26/07 sample that the Aquatic Toxicology Unit received was not split with the sample for Meritech, Inc. It is our understanding that the courier from Meritech, Inc. arrived at your facility prior to Mr. Dale Lopez, a staff member from the DWQ Fayetteville Regional Office, and received their sample. Later when Mr. Dale Lopez arrived, the sample collector poured up a second sample from the retraining effluent in the sample container, and gave it to him to be shipped to the Aquatic Toxicology Unit laboratory. However, the Aquatic Toxicology Unit's second sample was not split with Meritech, Inc. The sample should have been well mixed, then poured into each laboratory's separate containers at the same time. Also noted, were irregularities between the chain -of -custody forms submitted. Specifically, two separate sample collection times and two different sample collectors were recorded for the 1/23/07 and 1/26/07 samples. The chain -of -custody form for the Meritech, Inc. laboratory records a collection time of 0958 hours for the 1/23/07 sample, while the one completed for Aquatic Toxicology Unit records a time of 1000. The sample collector for the Meritech, Inc. laboratory was Mr. Jeff Corder while the collector for the Aquatic Toxicology Unit was Mr. Dale Lopez. This scenario was repeated for the I/26/07 sample, with Mr. Jeff Corder the collector for Meritech, Inc. with a collection time of 1018, and Mr. Dale Lopez the collector for Aquatic Toxicology Unit with a collection time of 1000. Maintaining accurate sample documentation (chain -of -custody) is important to insure that the sample was properly handled from collection to test set-up. The sample collector is responsible for documenting in the designated area found on each respective laboratory's chain -of -custody form the sample collector's signature with thedate/time of the collection. If the sample collector transfers custody to another facility staff member (e.g. for a sample split or preparation for shipment) both the collector and the transferee ,o�t�`t NIiCarolina- Environmental Sciences Section 1621 Mail Service Center Raleigh, NC 27699-1621 Phone(919) 733-9960 Customer Service ,NMWAY Internet: www.ncwaterquality.org 4401 Reedy Creek Road Raleigh, NC 27609 FAX (919) 733-9959 1-877-623-6748 An Equal Opportunity/Alfimrative Action Employer - 50% Recycled/10% Post Consumer Paper should sign with a date and time for the relinquishing and receipt of the sample. If two individuals are involved in collection of the sample, as could be the case if one individual were to pour the sample into the shipping containers while the other individual held the containers, then both individuals would be taking part in the collection process. In this scenario both individuals were in possession of the sample and should sign the chain -of -custody form. However, if the second individual was simply observing and not actually handling the sample in any way, then that individual would not need to sign the chain -of -custody form. Proper documentation of samples must be an integral portion of a monitoring program, and is the only way we can properly evaluate potential differences in split samples. It was also noted that the 1/23/07 and 1/26/07 Aquatic Toxicology Unit samples contained indigenous organisms (i.e. daphnids), which if left in the test solutions may attack, compete for food, or be confused with the test organism Ceriodaphnia duhia. The indigenous daphnids were removed from the Aquatic Toxicology Unit's test cups when found. When Mr. Ferrell inquired about these organisms with Mr. Michael Reed of Meritech, Inc., he indicated they had not noticed these organisms in any of the samples they received. Mr. Ferrell also discussed with Ms. Scherer the bioassay cleaning of the sample collection container. This should be performed in order to avoid any potential toxicity carry over. I have enclosed a copy of the recommended procedure for the bioassay cleaning of sample containers. If you or your staff should have any questions regarding this procedure please contact me or Mr. Ferrell at 919-733-2136. Due to the irregularities associated with the splitting of the composite sample collected 1/25/07- 1/26/07, it is our best professional judgment that neither sample was representative of the discharge. It is the decision of this office to invalidate both laboratory test results. If a chronic value of 29% test result was submitted, we remind you that the Moore County WWTP monthly monitoring reports (DMR) submitted to the Division's Central Files must be amended. The effluent DMR facility information must be completely filled out (at the top of the sheet), and the form should have "CORRECTED COPY" written or typed at the top. ,.Sincerely, OVI L I/ Cindy Mo re, Supervisor Aquatic Toxicology Unit cc: Dale Lopez -FRO Michael Reed-Meritech, Inc. Central Files Lance Ferrell Enclosure Page 1 of 1 Scherer, Janna From: Mike Reed [Toxicity@meritech-labs.com] Sent: Monday, January 08, 2007 11:23 AM To: Scherer, Janna Cc: Frank Pasztor Subject: RE: January Tox Janna, Unfortunately, there is no way to pinpoint the time of the problem. It seems to me that the toxic effect had been occuring throughout the test and seemed to have an additive effect as the test neared its completion. The overall health and reproduction of the organisms deteriorated over the seven day testing period. The average control first brood was 3.8. The average Moore Co. treatment first brood was 3. The average control second brood was 7.42. The average Moore Co. Treatment second brood was 6.58. The average control third brood was 9.5. The average Moore Co. treatment third brood was 5.83. The control had 100% of the bugs having a third brood. The Moore Co. treatment had 83.3% of the bugs having a third brood. In all instances, the 41 % treatment of Moore Co effluent did not meet the control standards. Over the course of seven days, and three broods later, these small variations in brood size culminated into a statistically marked difference in the control average reproduction (20.75) and that of Moore Co. (15.67). There was a percent reduction of 25.5%. Unfortunately anything above a 20% reduction is considered a failure. Mike Reed Meritech, Bioassay Dept. 1-336-342-4748 -----Original Message ----- From: Scherer, Janna[mailto.jscherer@moorecountync.gov] Sent: Friday, January 05, 2007 3:25 PM To: Toxicity@meritech-labs.com Subject: January Tox Mike, I spoke to Dale Lopez with DWQ and he confirmed that we do need to run a multiple dilution on the January and February Toxicity tests. Also, Dale and Delmo Frye, our superintendent, would like to know if the sample was fine until the second addition, or if the problems started with the first sample. We wanted to see if we could pinpoint the time of the week the sample started to fail, and what was occurring at that time. If you have any questions, please let me know. Thanks, Janna Janna Scherer Lab Supervisor/ Pretreatment Coordinator Moore County WWTP 910-281-3146 1 /8/2007