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HomeMy WebLinkAboutNC0002305_Application_20240112January 9, 2024 Via email Fenton Brown Jr. Water Resources and Permits Division North Carolina Department of Environmental Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Updated NPDES Permit Modification Application for Permit No. NC0002305 Lear Corporation Kenansville, North Carolina Dear Mr. Brown: As requested in an email dated December 13, 2023, by the North Carolina Department of Environmental Quality (NCDEQ), WSP USA Environment & Infrastructure Inc. (WSP) is submitting the complete revised NPDES Industrial Wastewater Permit Modification Application for the Lear site in Kenansville, North Carolina. The following items have been updated since the original November 2022 application renewal submittal package: 1. The signature pages on Forms 1 and 2C. 2. The flows on Form 2C page 1 were updated to reflect the changes in the water balance that was submitted to NCDEQ from Lear via email. 3. The production numbers in Form 2C page 3, Section 5.4. The technical supporting documentation is included as an attachment. 4. Check boxes were updated in the last rows of Table B on pages 11, 12, 13, and 14. 5. Note that the number of analyses for Table A have not been included as a former employee recorded this data, and supporting documentation could not be found. Please contact me if you have any further comments or questions. Sincerely, Gianna Cooley, PE Senior Environmental Engineer WSP USA Environment & Infrastructure Inc. Gianna.Coolev@wsp.com 281-846-5751 Correspondence: WSP USA, Inc. 4021 Stirrup Creek Drive, Suite 100 Durham, North Carolina 27703 ATTACHMENTS FORM 1 Attachment 1: Topographic Maps FORM 2C Attachment 2: Daily Production Quantity Calculation Attachment 3: Effluent Hardness Data Attachment 4: Stormwater Pollution Prevention Plan (SWPPP) Attachment 5: Spill Prevention, Control, and Countermeasure (SPCC) Attachment 6: Standard Chemical Addendum Form Attachment 7: Storm Drain Locations Maps Attachment 8: PFAS Questionnaire Attachment 9: Updated Water Balance EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCDO58520016 NC0002305 Lear Corporation OMB No. 2040-0004 Form U.S. Environmental Protection Agency 1 :-yEPA Application for NPDES Permit to Discharge Wastewater NPDES GENERAL INFORMATION SECTION•NPDES 1.1 Applicants Not Required to Submit Form 1 1.1.1 Is the facility a new or existing publicly owned 1.1.2 Is the facility a new or existing treatment works treatment works? treating domestic sewage? If yes, STOP. Do NOT complete 0 No If yes, STOP. Do NOT ✓� No Form 1. Complete Form 2A. complete Form 1. Complete Form 2S. 1.2 Applicants Required to Submit Form 1 1.2.1 Is the facility a concentrated animal feeding 1.2.2 Is the facility an existing manufacturing, doperation or a concentrated aquatic animal commercial, mining, or silvicultural facility that is a production facility? currently discharging process wastewater? o ❑ Yes 4 Complete Form 1 0 No 0 Yes 4 Complete Form ❑ No a and Form 2B. 1 and Form 2C. z R 1.2.3 Is the facility a new manufacturing, commercial, 1.2.4 Is the facility a new or existing manufacturing, = mining, or silvicultural facility that has not yet commercial, mining, or silvicultural facility that commenced to discharge? discharges only nonprocess wastewater? Cr Yes 4 Complete Form 1 0 No ❑ Yes 4 Complete Form 0 No and Form 2D. 1 and Form 2E. Vl 1.2.5 Is the facility a new or existing facility whose '— discharge is composed entirely of stormwater a associated with industrial activity or whose discharge is composed of both stormwater and non-stormwater? Yes 4 Complete Form 1 0 No and Form 2F unless exempted by 40 CFR 122.26(b)(14)(x) or b 15). SECTIONDD• • • i 2.1 Facility Name Lear Corporation - Kenansville 0 2.2 EPA Identification Number NCD058520016 R o J 2.3 Facility Contact N L Name (first and last) Title Phone number George Yankay Operator In Responsible Charge (OIRP) (910) 296-5201 Q Email address = :R GYankay@gfd.com 2.4 Facility Mailing Address ZStreet or P.O. box 1754 NC Highway 903/11 City or town State ZIP code Kenansville NC 28349 EPA Form 3510-1 (revised 3-19) Page 1 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation OMB No. 2040-0004 N 2.5 Facility Location Street, route number, or other specific identifier a 0 U 1754 NC Highway 903/11 CM E o County name County code (if known) C Duplin Not Known E City or town State ZIP code z R Kenansville NC 28349 SECTION1 NAICS CODESI 3.1 SIC Code(s) Description (optional) 2258 Lace and warp knit fabric mills Finishers of Broad -woven Fabrics of Man-made Fiber 2262 a 0 U N U z 3.2 NAICS Code(s) Description (optional) f° 336360 Motor Vehicle Seating and Interior Trim Manufacturing U N 4.1 Name of Operator Lear Corporation - Kenansville 0 4.2 Is the name you listed in Item 4.1 also the owner? R 0 ❑� Yes ❑ No 4.3 Operator Status R ❑ Public —federal ❑ Public —state ❑ Other public (specify) o ❑� Private ❑ Other (specify) 4.4 Phone Number of Operator (910) 296-5223 = 4.5 Operator Address Street or P.O. Box E CD 1754 NC Highway 903/11 City or town State ZIP code `0 0 Kenansville INC 28349 iv U CL Email address of operator O Gyankay@gfd.com SECTIONI I 1 R 0 5.1 Is the facility located on Indian Land? ❑ Yes 0 No EPA Form 3510-1 (revised 3-19) Page 2 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation OMB No. 2040-0004 'ECTION 6. EXISTING ENVIRONMENTAL1 6.1 Existing Environmental Permits (check all that apply and print or type the corresponding permit number for each) ❑✓ NPDES (discharges to surface ❑✓ RCRA (hazardous wastes) ❑ UIC (underground injection of c water) fluids) L •— NC0002305 NCD058520016 None w a PSD (air emissions) ❑ Nonattainment program (CAA) IDNESHAPs (CAA) c w 02484 r24 40 CFR 63 Subpt JJJJJJ x ❑ Ocean dumping (MPRSA) ❑ Dredge or fill (CWA Section 404) 0 Other (specify) W CCPCUA - CU3094 7.1 Have you attached a topographic map containing all required information to this application? (See instructions for CL R specific requirements.) M I (A d C .y 7 m w O d L R Z ❑✓ Yes ❑ No ❑ CAFO—Not Applicable (See requirements in Form 2B.) (Attachment 1) 8.1 Describe the nature of your business. Warp knitting and weaving of synthetic fibers for the automotive industry. Dyeing, finishing, and flame lamination of knitted and woven synthetic fabrics. 9.1 1 Does your facility use cooling water? ❑r Yes ❑ No 4 SKIP to Item 10.1. R 2 9.2 Identify the source of cooling water. (Note that facilities that use a cooling water intake structure as described at ' 40 CFR 125, Subparts I and J may have additional application requirements at 40 CFR 122.21(r). Consult with your rnw •o Y NPDES permitting authority to determine what specific information needs to be submitted and when.) v 3 underground water wells as permitted in CCPCUA permit # CU3094. c 10.1 Do you intend to request or renew one or more of the variances authorized at 40 CFR 122.21(m)? (Check all that y apply. Consult with your NPDES permitting authority to determine what information needs to be submitted and when.) Cr d ❑ Fundamentally different factors (CWA ❑ Water quality related effluent limitations (CWA Section d Section 301(n)) 302(b)(2)) ❑ Non -conventional pollutants (CWA ❑ Thermal discharges (CWA Section 316(a)) Section 301(c) and (g)) 0 Not applicable EPA Form 3510-1 (revised 3-19) Page 3 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03105119 NCDO58520016 NC0002305 Lear Corporation OMB No. 2040-0004 SECTION1 CERTIFICATION STATEMENT (40 and , 11.1 In Column 1 below, mark the sections of Form 1 that you have completed and are submitting with your application. For each section, specify in Column 2 any attachments that you are enclosing to alert the permitting authority. Note that not all applicants are required to provide attachments. Column 1 Column 2 ❑✓ Section 1: Activities Requiring an NPDES Permit ❑ wl attachments ❑✓ Section 2: Name, Mailing Address, and Location ❑ wl attachments ❑✓ Section 3: SIC Codes ❑ wl attachments ❑✓ Section 4: Operator Information ❑ wl attachments ❑✓ Section 5: Indian Land ❑ wl attachments ❑� Section 6: Existing Environmental Permits ❑ wl attachments m ❑� Section 7: Map ❑✓ mlatopographic ❑ wt additional attachments o ❑✓ Section 8: Nature of Business El wl attachments w [E) Section 9: Cooling Water Intake Structures ❑ wl attachments r a ❑✓ Section 10: Variance Requests ❑ wl attachments v c ❑✓ Section 11: Checklist and Certification Statement ❑ wl attachments Y a 11.2 Certification Statement U 1 certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete.) am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name (print or type first and last name) Official title Michael Cothran Plant Manager Signature Dale signed 1 l,o l EPA Form 3510-1 (revised 3-19) Page 4 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 NCD058520016 NC0002305 Lear Corporation OMB No. 2040-0004 Form U.S. Environmental Protection Agency 2C �low CPj Application for NPDES Permit to Discharge Wastewater NPDES ` I'1 EXISTING MANUFACTURING, COMMERCIAL, MINING, AND SILVICULTURE OPERATIONS SECTIONOUTFALL LOCATION 1.1 Provide information on each of the facility's outfalls in the table below. o O Number Receiving Water Name Latitude Longitude 001 Northeast Cape Fear River 35' 01' 00.4" N -77° 50' 47.2" W O o „ o „ SECTION 1- I r M 2.1 Have you attached a line drawing to this application that shows the water flow through your facility with a water .3 balance? (See instructions for drawing requirements. See Exhibit 2C-1 at end of instructions for example.) J � o ❑✓ Yes ❑ No (Attachment 9) SECTION• AND I 3.1 For each outfall identified under Item 1.1, provide average flow and treatment information. Add additional sheets if necessary. **Outfall Number** 001 Operations Operation Average Flow Dye House 0.58 mgd c Finishing 0.17 mgd lC Cl) Sanitary Wastewater 0.006 mgd c y mgd 3 0 Treatment Units U 0 Description Code from Final Disposal of Solid or d (include size, flow rate through each treatment unit, Table 2C-1 Liquid Wastes Other Than a' retention time, etc.) by Discharge EQ Basin - 38,240.8 ft2, RT - 62 hrs 3-G N/A Aeration Basin - 37,462.5 ft2, RT - RT - 62 hrs 3-A N/A Dual Clarifier's - 5652 ft2, RT - 7.1 hrs 1-U,5-E 0.057 MGD Tertiary Clarifier - 2856 ft2, RT - 14.2 hrs 1-U 0.028 MGD The dual and tertiary clarifiers' waste activated sludge (WAS) is combined in the aerobic digester, transferred to the sludge holding basin, then 0.085 MGD is transferred to the drying beds for disposal. EPA Form 3510-2C (Revised 3-19) Page 1 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 NCD058520016 NC0002305 Lear Corporation OMB No. 2040-0004 3.1 **Outfall Number** Cont. Operations , Operation Average Flow mgd mgd mgd mgd Treatment Description Units Code from Final Disposal of Solid or (include size, flow rate through each treatment unit, Table 2C-1 Liquid Wastes Other Than retention time, etc.) by Discharge d 0 U c a> E iv a> L **Outfall Number** Operations Contributing to Flow 0 Operation Average Flow a, mgd L d a' mgd mgd mgd Treatment Description Units Code from Final Disposal of Solid or (include size, flow rate through each treatment unit, Table 2C-1 Liquid Wastes Other Than retention time, etc.) by Discharge 3.2 Are you applying for an NPDES permit to operate a privately owned treatment works? ❑ Yes ❑✓ No 4 SKIP to Section 4. M 3.3 Have you attached a list that identifies each user of the treatment works? ❑ Yes ❑ No EPA Form 3510-2C (Revised 3-19) Page 2 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 NCD058520016 NC0002305 Lear Corporation OMB No. 2040-0004 SECTION• 1 4.1 Except for storm runoff, leaks, or spills, are any discharges described in Sections 1 and 3 intermittent or seasonal? ❑ Yes r❑ No 4 SKIP to Section 5. 4.2 Provide information on intermittent or seasonal flows for each applicable outfall. Attach additional pages, if n cessary. Outfall Operation Frequency Flow Rate Average Average Long -Term Maximum Number (list) Duration Da sMeek Months/Year Average Dail days/week months/year mgd mgd days odays/week months/year mgd mgd days U_ days/week months/year mgd mgd days E days/week months/year mgd mgd days w c days/week months/year mgd mgd days days/week months/year mgd mgd days days/week months/year mgd mgd days days/week months/year mgd mgd days days/week months/year mgd mgd days SECTION•••1 • I 5.1 Do any effluent limitation guidelines (ELGs) promulgated by EPA under Section 304 of the CWA apply to your facility? 0 Yes ❑ No 4 SKIP to Section 6. 5.2 Provide the following information on applicable ELGs. ELG Category ELG Subcategory Regulatory Citation W d Textile Mills Knit Fabric Finishing 40 CFR 410, Subpart E c. Q Q- Q 5.3 Are any of the applicable ELGs expressed in terms of production (or other measure of operation)? 0 Yes ❑ No 4 SKIP to Section 6. 0 5.4 Provide an actual measure of daily production expressed in terms and units of applicable ELGs. J Outfall Operation, Product, or Material Quantity per Day Unit of Number Measure d h m 001 Finishing of knit fabrics thru "complex manufacturing operations" 92,300 Pounds c :0 c.5 3 See Attachment 2 for Daily Production Quantity Calculations 0 a EPA Form 3510-2C (Revised 3-19) Page 3 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 NCD058520016 NC0002305 Lear Corporation OMB No. 2040-0004 IMPROVEMENTSSECTION 6. I 6.1 Are you presently required by any federal, state, or local authority to meet an implementation schedule for constructing, upgrading, or operating wastewater treatment equipment or practices or any other environmental programs that could affect the discharges described in this application? ❑ Yes 0 No 4 SKIP to Item 6.3. 6.2 Briefly identify each applicable project in the table below. dAffected Final Compliance Dates E Brief Identification and Description of Outfalls Source(s) of o Project (list outfall Discharge Required Projected CL number E N/A a a> 2 i cm Q 6.3 Have you attached sheets describing any additional water pollution control programs (or other environmental projects that may affect your discharges) that you now have underway or planned? (optional item) ❑ Yes ❑ No r❑ Not applicable SECTION 7. EFFLUENT AND INTAKE CHARACTERISTICS i See the instructions to determine the pollutants and parameters you are required to monitor and, in turn, the tables you must complete. Not all applicants need to complete each table. Table A. Conventional and Non -Conventional Pollutants 7.1 Are you requesting a waiver from your NPDES permitting authority for one or more of the Table A pollutants for any of your outfalls? ❑ Yes ❑✓ No 4 SKIP to Item 7.3. 7.2 If yes, indicate the applicable outfalls below. Attach waiver request and other required information to the application. Outfall Number Outfall Number Outfall Number 7.3 Have you completed monitoring for all Table A pollutants at each of your outfalls for which a waiver has not been requested and attached the results to this application package? L °r No; a waiver has been requested from my NPDES Yes ❑ R❑� permitting authority for all pollutants at all outfalls. Table B. Toxic Metals, Cyanide, Total Phenols, and Organic Toxic Pollutants 7.4 Do any of the facility's processes that contribute wastewater fall into one or more of the primary industry categories listed in Exhibit 2C-3? (See end of instructions for exhibit.) R ❑r Yes ❑ No 4 SKIP to Item 7.8. 3 7.5 Have you checked "Testing Required" for all toxic metals, cyanide, and total phenols in Section 1 of Table B? tm LU 0 Yes ❑ No 7.6 List the applicable primary industry categories and check the boxes indicating the required GC/MS fraction(s) identified in Exhibit 2C-3. Primary Industry Category Required GC/MS Fraction(s) Check applicable boxes. Textile Mills, except Subpart C, Greige Mills 0 Volatile 0 Acid 0 Base/Neutral ❑ Pesticide ❑ Volatile ❑ Acid ❑ Base/Neutral ❑ Pesticide ❑ Volatile ❑ Acid ❑ Base/Neutral ❑ Pesticide EPA Form 3510-2C (Revised 3-19) Page 4 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 NCDO5852OO16 NCOOO23O5 Lear Corporation OMB No. 2040-0004 7.7 Have you checked 'Testing Required" for all required pollutants in Sections 2 through 5 of Table B for each of the GC/MS fractions checked in Item 7.6? 0 Yes ❑ No 7.8 Have you checked "Believed Present" or "Believed Absent' for all pollutants listed in Sections 1 through 5 of Table B where testing is not required? 0 Yes ❑ No 7.9 Have you provided (1) quantitative data for those Section 1, Table B, pollutants for which you have indicated testing is required or (2) quantitative data or other required information for those Section 1, Table B, pollutants that you have indicated are "Believed Present' in your discharge? 0 Yes ❑ No 7.10 Does the applicant qualify for a small business exemption under the criteria specified in the instructions? ❑ Yes 4 Note that you qualify at the top of Table B, ❑ No r then SKIP to Item 7.12. 7.11 Have you provided (1) quantitative data for those Sections 2 through 5, Table B, pollutants for which you have :_= 0 determined testing is required or (2) quantitative data or an explanation for those Sections 2 through 5, Table B, 0 pollutants you have indicated are `Believed Present' in your discharge? 0 Yes ❑ No Table C. Certain Conventional and Non -Conventional Pollutants L 7.12 Have you indicated whether pollutants are "Believed Present' or "Believed Absent' for all pollutants listed on Table C for all outfalls? Yes ❑ No 15 7.13 Have you completed Table C by providing (1) quantitative data for those pollutants that are limited either directly or - indirectly in an ELG and/or (2) quantitative data or an explanation for those pollutants for which you have indicated "Believed Present"? 3 0 Yes ❑ No LU Table D. Certain Hazardous Substances and Asbestos 7.14 Have you indicated whether pollutants are "Believed Present' or "Believed Absent' for all pollutants listed in Table D for all outfalls? 0 Yes ❑ No 7.15 Have you completed Table D by (1) describing the reasons the applicable pollutants are expected to be discharged and (2) by providing quantitative data, if available? 0 Yes ❑ No Table E. 2,3,7,8-Tetrachlorodibenzo- -Dioxin 2,3,7,8-TCDD 7.16 Does the facility use or manufacture one or more of the 2,3,7,8-TCDD congeners listed in the instructions, or do you know or have reason to believe that TCDD is or may be present in the effluent? ❑ Yes 4 Complete Table E. 0 No 4 SKIP to Section 8. 7.17 Have you completed Table E by reporting qualitative data for TCDD? ❑ Yes ❑ No SECTION 8. USED OR i 8.1 Is any pollutant listed in Table B a substance or a component of a substance used or manufactured at your facility as an intermediate or final product or byproduct? 3 0 Yes ❑ No 4 SKIP to Section 9. 8.2 List the pollutants below. _ - M 0 1. Antimony, total 4. 7. 0 m 2. Chromium, total 5. 8. M 3. Copper, total 6• 9. EPA Form 3510-2C (Revised 3-19) Page 5 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 NCD058520016 NC0002305 Lear Corporation OMB No. 2040-0004 SECTION• BIOLOGICAL TOXICITY1 9.1 Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made within the last three years on (1) any of your discharges or (2) on a receiving water in relation to your discharge? 0 Yes ❑ No 4 SKIP to Section 10. w 9.2 Identify the tests and their purposes below. .5 Test(s) Purpose of Test(s) Submitted to NPDES Date Submitted % Permitting Authority? 0 H R Chronic Toxicity Permit Compliance 0 Yes ❑ No 10/04/2023 CD 0 g m Chronic Toxicity Permit Compliance ❑ Yes ❑ No 09/13/2023 Chronic Toxicity Permit Compliance 0 Yes ❑ No 08/23/2023 SECTION1 CONTRACT ANALYSES (40 10.1 Were any of the analyses reported in Section 7 performed by a contract laboratory or consulting firm? ❑r Yes ❑ No 4 SKIP to Section 11. 10.2 Provide information for each contract laboratory or consulting firm below. Laboratory Number 1 Laboratory Number 2 Laboratory Number 3 Name of laboratory/firm Environmental Chemists Inc. y Z, Laboratory address 6602 Windmill Way R Q Wilmington, INC 28405 c. R L f.. 0 Phone number (910)392-0223 Pollutant(s) analyzed Various SECTION11 • •R• 1 11.1 Has the NPDES permitting authority requested additional information? ❑✓ Yes ❑ No 4 SKIP to Section 12. 0 E 11.2 List the information requested and attach it to this application. 1 Effluent Hardness Data (Attachment 3) 4 Storm Drain locations map (Attachment 7) R c =a 2 SWPPP (Attachment 4) and SPCC (Attachment 5) 5 PFAS Questionnaire (Attachment 8) Q 3 Standard Chemical Addendum Form (Attachment 6) 6 Updated Water Balance (Attachment 9) EPA Form 3510-2C (Revised 3-19) Page 6 EPA ldentifcagon Number NPDES Permit Number Facility Name Form Approved 03/05119 NCDO58520016 N00002305 - Lear Corporation OMB No. 2040-OW4 SECTION• t 12.1 In Column 1 below, mark the sections of Form 2C that you have completed and are submitting with your application. For each section, specify in Column 2 any attachments that you are enclosing to alert the permitting authority. Note that not all applicants are required to corr Aete all sections or provide attachments. Column 1 Column 2 ❑✓ Section 1: Outfall Location ✓❑ w/ attachments ❑✓ Section 2: Line Drawing ✓❑ w/ line drawing ❑ w/ additional attachments Section 3: Average Flows and w/ list of each user of Elwl ❑ treatment Treatment attachments privately owned works ❑✓ Section 4: Intermittent Flows ❑ wl attachments ❑✓ Section 5: Production ❑ wl attachments w/ optional additional ❑✓ Section 6: Improvements Elwl attachments E]sheets describing any additional pollution control tans ❑ w/ request for a waiver and ❑ wl explanation for identical supporting information outfalls v E w/ small business exemption ❑ ❑ wl other attachments request ❑✓ Section 7: Effluent and Intake ❑✓ wl Table A ❑✓ wl Table B Characteristics 0 ❑✓ wl Table C ❑✓ w/ Table D w r w/ analytical results as an wl Table E El wl L) attachment Section 8: Used or Manufactured ❑ ❑ wl attachments N Toxics O Section 9: Biological Toxicity ❑ wl attachments w L Tests U ❑✓ Section 10: Contract Analyses ❑ wl attachments ❑✓ Section 11: Additional Information ❑✓ wl attachments ❑✓ Section 12: Checklist and ❑ wl attachments Certification Statement 12.2 Certification Statement 1 certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel property gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name (print or type first and Iasi name) Official title Michael Cothran Plant Manager gn lure F Date signed 111D /Do. I EPA Form 3510-2C (Revised 349) Page 7 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility Name Outfall Number NCD058520016 NC0002305 Lear Corporation 001 Form Approved 03/05/19 OMB No. 2040-0004 Effluent Intake Waiver (Optional) Maximum Maximum Long -Term Pollutant Requested Units (specify) Daily Monthly Average Daily Number of Long -Term Number of (if applicable) Discharge Discharge Discharge Analyses Average Value Analyses (required) if available if available ❑ Check here if you have applied to your NPDES permitting authority for a waiver for all of the pollutants listed on this table for the noted outfall. 1' Biochemical oxygen demand ❑ concentration mg/L 6 Mass Ibs/day 47 996 31 (BOD5) 2' Chemical oxygen demand ❑ Concentration mg/L 68 Mass Ibs/day 532 11,280 352 (COD) Concentration mg/L 19.7 3. Total organic carbon (TOC) El Mass Ibs/day 154 3268 102 Concentration mg/L 4.4 4. Total suspended solids (TSS) ❑ Mass Ibs/day 34.4 730 23 Concentration mg/L <0.2 5. Ammonia (as N) ❑ Mass Ibs/day 1.6 33 1 6. Flow ❑ Rate MGD 0.937 19.88 0.620 Temperature (winter) ❑ °C °C 9.5 min 20.1 max 7. Temperature (summer) ❑ °C °C 23.7min 29.4 max pH (minimum) ❑ Standard units SM. 6.2 8. pH (maximum) ❑ Standard units I SM. 8.0 1 Sampling shall be conducted according to sufficiently sensitive test procedures (i.e., methods) approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I, subchapter N or 0. See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2C (Revised 3-19) Page 9 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 • • • • 1 •' • ' 14422611111111I Presence or Absence check one Effluent Intake (optional) Pollutant/Parameter Testing Units Maximum Maximum Long -Term Long - (and CAS Number, if available) Required Believed Believed (specify) Average Number Term Number Present Absent Daily Monthly Daily of of Discharge Discharge Discharge g Analyses Average Analyses (required) (if available) Value f available ❑ Check here if you qualify as a small business per the instructions to Form 2C and, therefore, do not need to submit quantitative data for any of the organic toxic pollutants in Sections 2 through 5 of this table. Note, however, that you must still indicate in the appropriate column of this table if you believe any of the pollutants listed are present in your discharge. Section 1. Toxic Metals, Cyanide, and Total Phenols 1.1 Antimony, total ✓ ✓ Concentration mg/L 0.180 Mass lbs 0.08 29.86 0.93 1 (7440-36-0) 1.2 Arsenic, total ✓ ✓ Concentration mg/L <0.01 Mass Ibs <0.08 <29.86 <0.93 1 (7440-38-2) 1.3 Beryllium, total ✓ ✓ Concentration mg/L <0.01 Mass Ibs <0.08 <29.86 <0.93 1 (7440-41-7) 1.4 Cadmium, total ✓ ✓ Concentration mg/L <0.01 Mass Ibs <0.08 <29.86 <0.93 1 (7440-43-9) 1.5 Chromium, total Concentration mg/L <0.01 Mass Ibs <0.08 <29.86 <0.93 1 (7440-47-3) 1.6 Copper, total ❑ ❑ ❑ Concentration mg/L <0.01 Mass Ibs <0.08 <29.86 <0.93 1 (7440-50-8) 1.7 Lead total ✓ El ✓ Concentration mg/L <0.01 Mass Ibs <0.08 <29.86 <0.93 1 (7439-92-1) 1.8 Mercury, total ❑ El El Concentration mg/L <0.0002 Mass Ibs <0.0016 <0.03 <0.001 1 (7439-97-6) 1.9 Nickel, total Concentration mg/L <0.01 Mass Ibs <0.08 <1.66 <0.05 1 (7440-02-0) 1.10 Selenium, total Concentration mg/L <0.01 Mass Ibs <0.08 <1.66 <0.05 1 (7782-49-2) 1.11 Silver, total Concentration mg/L <0.01 Mass Ibs <0.08 <1.66 <0.05 1 (7440-22-4) EPA Form 3510-2C (Revised 3-19) Page 11 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 • •111161 [ala. 101011 •' • •• I Presence or Absence check one Effluent Intake (optional) Pollutant/Parameter Testing Units Maximum Maximum Long -Term Long - (and CAS Number, if available) Required Believed Believed (specify) Average Number Term Number Present Absent Daily Monthly Daily of of Discharge Discharge Discharge g Analyses Average Analyses (required) (if available) Value f available 1.12 Thallium, total 21 El El Concentration mg/L <0.01 Mass lbs <0.08 <1.66 <0.05 1 (7440-28-0) 1.13 Zinc total Concentration mg/L 0.011 Mass lbs 0.09 1.82 0.05 1 (7440-66-6) 1.14 Cyanide, total 2 El 0 Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (57-12-5) 1.15 Phenols, total 0 El 21 Concentration mg/L <0.005 Mass lbs <0.04 <0.83 <0.02 1 Section 2.Organic Toxic Pollutants (GC/MS Fraction -Volatile Compounds) 21 Acrolein Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (107-02-8) 2'2 Acrylonitrile ❑ ❑ ❑ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (107-13-1) 2.3 Benzene El El El Concentration ug/L <0.5 Mass lbs <0.004 <0.08 <0.004 1 (71-43-2) 2.4 Bromoform ❑� ❑ ❑� Concentration ug/L <0.5 Mass lbs <0.004 <0.08 <0.004 1 (75-25-2) 2.5 Carbon tetrachloride Z ❑ 0 Concentration ug/L <0.5 Mass lbs <0.004 <0.08 <0.004 1 (56-23-5) 2.6 Chlorobenzene Concentration ug/L <0.5 Mass lbs <0.004 <0.08 <0.004 1 (108-90-7) 2.7 Chlorodibromomethane Concentration ug/L <0.5 Mass lbs <0.004 0.17 0.005 1 (124-48-1) 2 8 Chloroethane R1 El Concentration ug/L <0.5 Mass lbs <0.004 <0.08 <0.004 1 (75-00-3) EPA Form 3510-2C (Revised 3-19) Page 12 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 • • • • 1 • ' g1k• ' • , Itelgauffamm Presence or Absence check one Effluent Intake (optional) Pollutant/Parameter Testing Units Maximum Maximum Long -Term Long - (and CAS Number, if available) Required Believed Believed (specify) Average Number Term Number Present Absent Daily Monthly Daily of of Discharge Discharge Discharge g Analyses Average Analyses (required) (if available) Value f available 2'9 2-chloroethylvinyl ether ❑ El❑ Concentration ug/L <0.5 Mass lbs <0.004 <0.08 <0.002 1 (110-75-8) 2.10 Chloroform (67-66-3) 2 El ❑✓ Concentration ug/L <0.5 Mass Ibs <0.004 <0.08 <0.002 1 2.11 Dichlorobromomethane ❑ El Concentration ug/L <0.5 Mass Ibs <0.004 <0.08 <0.002 1 (75-27-4) 212 1,1-dichloroethane Z ❑ Z Concentration ug/L <0.5 Mass Ibs <0.004 <0.08 <0.002 1 (75-34-3) 2.13 12-dichloroethane ❑ ❑ ❑ Concentration ug/L <0.5 Mass Ibs <0.004 <0.08 <0.002 1 (107-06-2) 2.14 11-dichloroethylene ❑ ❑ ❑ Concentration ug/L <0.5 Mass Ibs <0.004 <0.08 <0.002 1 (75-35-4) 2.15 1,2-dichloropropane ❑ El ❑ Concentration ug/L <0.5 Mass Ibs <0.004 <0.08 <0.002 1 (78-87-5) 2.16 1,3-dichloropropylene 0 El Concentration ug/L <0.5 Mass Ibs <0.004 <0.08 <0.002 1 (542-75-6) 217 Ethylbenzene 0 El ❑ Concentration ug/L <0.5 Mass Ibs <0.004 <0.08 <0.002 1 (100-41-4) 2.18 Methyl bromide Z ❑ El Concentration ug/L <0.5 Mass Ibs <0.004 <0.08 <0.002 1 (74-83-9) 2.19 Methyl chloride ✓ ❑ ❑ ✓ ❑ Concentration ug/L <0.5 Mass Ibs <0.004 <0.08 <0.002 1 (74-87-3) 2.20 Methylene chloride ❑ ❑ ❑ Concentration ug/L <0.5 Mass Ibs <0.004 <0.08 <0.02 1 (75-09-2) 2.21 1 1,2 2- tetrachloroethane ✓ ❑ ✓ Concentration ug/L <0.5 Mass Ibs <0.004 <0.08 <0.002 1 (79-34-5) EPA Form 3510-2C (Revised 3-19) Page 13 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 • •I I Ito]• 1 •- ULILOA • •• I Presence or Absence check one Effluent Intake (optional) Pollutant/Parameter Testing Units Maximum Maximum Long -Term Long - (and CAS Number, if available) Required Believed Believed (specify) Average Number Term Number Present Absent Daily Monthly Daily of of Discharge Discharge Discharge g Analyses Average Analyses (required) (if available) Value f available 2.22 Tetrachloroethylene ❑✓ ❑ ❑✓ Concentration ug/L <0.5 Mass lbs <0.004 <0.08 <0.002 1 (127-18-4) 2.23 Toluene ✓❑ ❑ ✓❑ Concentration ug/L <0.5 Mass lbs <0.004 <0.08 <0.002 1 (108-88-3) 2.24 1 2-trans-dichloroethylene ❑✓ ❑ ❑✓ Concentration ug/L <0.5 Mass lbs <0.004 <0.08 <0.002 1 (156-60-5) 2.25 1,1,1-trichloroethane ❑✓ ❑ ✓❑ Concentration ug/L <0.5 Mass lbs <0.004 <0.08 <0.002 1 (71-55-6) 2.26 1,1,2-trichloroethane Concentration ug/L <0.5 Mass lbs <0.004 <0.08 <0.002 1 (79-00-5) 2.27 Trichloroethylene Concentration ug/L <0.5 Mass lbs <0.004 <0.08 <0.002 1 (79-01-6) 2.28 Vinyl chloride ❑ El ElConcentration ug/L <0.5 Mass lbs <0.004 <0.08 <0.002 1 (75-01-4) Section 3.Organic Toxic Pollutants (GCIMS Fraction -Acid Compounds) 3.1 2-chlorophenol Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (95-57-8) 3.2 2 4-dichlorophenol ✓ ✓ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (120-83-2) 3.3 2 4-dimethylphenol ✓ ✓ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (105-67-9) 3.4 4 6-dinitro-o-cresol ✓ ✓ Concentration ug/L <25 Mass lbs <0.2 <4.15 <0.12 1 (534-52-1) 3.5 2 4-dinitrophenol ✓ El ✓ Concentration ug/L <25 Mass lbs <0.2 <4.15 <0.12 1 (51-28-5) EPA Form 3510-2C (Revised 3-19) Page 14 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 • • • • 1 •' • ' 14422611111111I Presence or Absence Intake check one Effluent (optional) Pollutant/Parameter Testing Units Maximum Maximum Long -Term Long - (and CAS Number, if available) Required Believed Believed (specify) Daily Monthly Average Number Term Number Present Absent Discharge Discharge Daily of Average of (required) (if available) Discharge g Analyses Value Analyses f available 3.6 2-nitrophenol❑ El El Concentration ug/L <25 Mass Ibs <0.20 <4.15 <0.12 1 (88-75-5) 3.7 4-nitrophenol El El El Concentration ug/L <25 Mass Ibs <0.20 <4.15 <0.12 1 (100-02-7) 3.8 p-chloro-m-cresol❑ El El Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (59-50-7) 31.9 Pentachlorophenol Concentration ug/L <25 Mass Ibs <4.15 <4.15 <0.12 1 (87-86-5) 3.10 Phenol Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (108-95-2) 3.11 2 4,6-trichlorophenol Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (88-05-2) Section 4.Organic Toxic Pollutants (GC/MS Fraction -Base /Neutral Compounds) 4.1 Acenaphthene z ❑ ✓❑ Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (83-32-9) 4.2 Acenaphthylene Z El El Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (208-96-8) 4.3 Anthracene 0 ❑ 0 Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (120-12-7) 4.4 Benzidine Concentration ug/L <10 Mass Ibs <0.08 <1.66 <0.05 1 (92-87-5) 4.5 Benzo (a) anthracene Z ❑❑ Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (56-55-3) 4.6 Benzo (a) pyrene Z ❑❑ Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (50-32-8) EPA Form 3510-2C (Revised 3-19) Page 15 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 • • • • 1 •'ty, k, • •• I Presence or Absence check one Effluent Intake (optional) Pollutant/Parameter Testing Units Maximum Maximum Long -Term Long - (and CAS Number, if available) Required Believed Believed (specify) Average Number Term Number Present Absent Daily Monthly Daily of of Discharge Discharge Discharge g Analyses Average Analyses (required) (if available) Value if available 4.7 3 4-benzofluoranthene Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (205-99-2) 4.8 Benzo (ghi) perylene ✓ El ✓ Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (191-24-2) 4.9 Benzo (k) fluoranthene ✓1 El ✓ Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (207-08-9) 4.10 Bis (2-chloroethoxy) methane Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (111-91-1) 4.11 Bis (2-chloroethyl) ether ✓ ✓ Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (111-44-4) 4.12 Bis (2-chloroisopropyl) ether ❑✓ ❑ ✓❑ Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (102-80-1) 4.13 Bis (2-ethylhexyl) phthalate ❑✓ ❑ ❑✓ Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (117-81-7) 4.14 4-bromophenyl phenyl ether ❑✓ ❑ ❑✓ Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (101-55-3) 4.15 Butyl benzyl phthalate ❑✓ ❑ ✓❑ Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (85-68-7) 4.16 2-chloronaphthalene Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (91-58-7) 4.17 4-chlorophenyl phenyl ether ✓ ✓ Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (7005-72-3) 4.18 Chrysene ❑ ❑ ❑ Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (218-01-9) 4.19 Dibenzo (a,h) anthracene Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (53-70-3) EPA Form 3510-2C (Revised 3-19) Page 16 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 • 1 • • 1 •' i M01111 • •• 1 Presence or Absence check one Effluent Intake (optional) Pollutant/Parameter Testing Units Maximum Maximum Long -Term Long - (and CAS Number, if available) Required Believed Believed (specify) Average Number Term Number Present Absent Daily Monthly Daily of of Discharge Discharge Discharge g Analyses Average Analyses (required) (if available) Value f available 4.20 12-dichlorobenzene ✓❑ ❑ ✓❑ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (95-50-1) 4.21 1,3-dichlorobenzene El El El Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (541-73-1) .22 ❑ El El Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 6414-dichlorobenzene 06-46-7) 4.23 3 3-dichlorobenzidine Concentration ug/L <10 Mass lbs <0.08 <1.66 <0.05 1 (91-94-1) 4.24 Diethyl phthalate ✓ ✓ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 84-66-2 ( ) 4.25 Dimethyl phthalate ❑ ❑ ❑ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (131-11-3) 4.26 Di-n-butyl phthalate ❑ ❑ ❑ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (84-74-2) 4.27 2,4-dinitrotoluene ❑ El❑ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (121-14-2) 4.28 2,6-dinitrotoluene Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (606-20-2) 4.29 Di-n-octyl phthalate ❑✓ ❑ ❑✓ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (117-84-0) 4.30 1, ❑ ❑ ❑ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 azobenzene2-Diphenylhydrazine as ( ) ( 122-66-7 ) 4.31 Fluoranthene ❑ ❑ ❑ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (206-44-0) 4.32 Fluorene ❑ ❑ ❑ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (86-73-7) EPA Form 3510-2C (Revised 3-19) Page 17 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 • 1 • • 1 •' i ILIA • •• 1 Presence or Absence check one Effluent Intake (optional) Pollutant/Parameter Testing Units Maximum Maximum Long -Term Long - (and CAS Number, if available) Required Believed Believed (specify) Average Number Term Number Present Absent Daily Monthly Daily of of Discharge Discharge Discharge g Analyses Average Analyses (required) (if available) Value f available 4.33 Hexachlorobenzene Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (118-74-1) 4.34 Hexachlorobutadiene 0 ❑ 0 Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (87-68-3) 4.35 Hexachlorocyclopentadiene ❑✓ ❑ ✓❑ Concentration ug/L <25 Mass lbs <0.2 <4.15 <0.12 1 (77-47-4) 4.36 Hexachloroethane Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (67-72-1) 4.37 Indeno (1,2,3-cd) pyrene ✓ ✓ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (193-39-5) 4.38 Isophorone Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (78-59-1) 4.39 Naphthalene ❑ ❑ ❑ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (91-20-3) 4.40 Nitrobenzene ❑✓ ❑ ✓❑ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (98-95-3) 4.41 N-nitrosodimethylamine ❑✓ ❑ ✓❑ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (62-75-9) 4.42 N-nitrosodi-n-propylamine Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (621-64-7) 4.43 N-nitrosodiphenylamine ✓ ✓ Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (86-30-6) 4.44 Phenanthrene Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 (85-01-8) 4.45 Pyrene El El El Concentration ug/L <5 Mass lbs <0.04 <0.83 <0.02 1 129-00-0 ( ) EPA Form 3510-2C (Revised 3-19) Page 18 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 yk Presence or Absence Intake check one Effluent (optional) Pollutant/Parameter Testing Units Maximum Maximum Long -Term Long - (and CAS Number, if available) 1 Required Believed Believed (specify) Daily Monthly Average Number Term Number Present Absent Discharge Discharge Daily of Average of (required) (if available) Discharge g Analyses Value Analyses f available 4.46 1 2 4-trichlorobenzene El El ❑ Concentration ug/L <5 Mass Ibs <0.04 <0.83 <0.02 1 (120-82-1) Section 5.Organic Toxic Pollutants (GC/MS Fraction —Pesticides) 5.1 Aldrin ❑ ❑ ❑ Concentration Mass (309-00-2) 5.2 a-BHC El El El Concentration Concentration (319-84-6) 5.3 R-BHC El El El Concentration Concentration (319-85-7) 5.4 y-BHC ❑ ❑ ❑ Concentration Mass (58-89-9) 5.5 b-BHC ❑ ❑ ❑ Concentration Mass (319-86-8) 5.6 Chlordane ❑ ❑ ❑ Concentration Mass (57-74-9) 5.7 4 4'-DDT ❑ ❑ ❑ Concentration Mass (50-29-3) 5.8 4 4'-DDE ❑ ❑ ❑ Concentration Mass (72-55-9) 5.9 4 4'-DDD ❑ ❑ ❑ Concentration Mass (72-54-8) 5.10 Dieldrin El ❑ El Concentration Mass (60-57-1) 5.11 a-endosulfan ❑ ❑ ❑ Concentration Mass (115-29-7) EPA Form 3510-2C (Revised 3-19) Page 19 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 • •111161 Pollutant/Parameter (and CAS Number, if available) [ala. Testing Required 101011 •' Presence or Absence check one • •• I Units (specify) Effluent Intake (optional) Believed Present Believed Absent Maximum Daily Discharge (required) Maximum Monthly Discharge (if available) Long -Term Average Daily Discharge g f available Number of Analyses Long - Term Average Value Number of Analyses 5.12 R-endosulfan (115-29-7) ❑ ❑ ❑ Concentration Mass 5.13 Endosulfan sulfate (1031-07-8) El ❑ El Concentration Mass 5.14 Endrin (72-20-8) El ❑ El Concentration Mass 5.15 Endrin aldehyde (7421-93-4) ❑ ❑ ❑ Concentration Mass 5.16 Heptachlor (76-44-8) ❑ ❑ ❑ Concentration Mass 5.17 Heptachlor epoxide (1024-57-3) ❑ ❑ ❑ Concentration Mass 5.18 PCB-1242 (53469-21-9) ❑ ❑ ❑ Concentration Mass 5.19 PCB-1254 (11097-69-1) ❑ ❑ ❑ Concentration Mass 5.20 PCB-1221 (11104-28-2) ❑ ❑ ❑ Concentration Mass 5.21 PCB-1232 (11141-16-5) ❑ ❑ ❑ Concentration Mass 5.22 PCB-1248 (12672-29-6) ❑ ❑ ❑ Concentration Mass 5.23 PCB-1260 (11096-82-5) ❑ ❑ ❑ Concentration Mass 5.24 PCB-1016 (12674-11-2) El El❑ Concentration Mass EPA Form 3510-2C (Revised 3-19) Page 20 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 • •I I ILOJ• pile] • '• 1 Presence or Absence Intake (check one Effluent (optional) Pollutant/Parameter Testing Units Maximum Maximum Long -Term Long - (and CAS Number, if available) Required Believed Believed (specify) Daily Monthly Average Number Term Number Present Absent Discharge Discharge Daily of Average of (required) (if available) Discharge g Analyses Value Analyses f available Toxaphene 5.25 El El Concentration Mass (g001-35-2)El 1 Sampling shall be conducted according to sufficiently sensitive test procedures (i.e., methods) approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I, subchapter N or 0. See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2C (Revised 3-19) Page 21 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCDO5852OO16 NCOOO23O5 Lear Corporation 001 OMB No. 2040-0004 Presence or Absence Intake check one Effluent (Optional) Unitsnce Pollutant Maximum Long -Term Believed Believed (specify) Maximum Daily Long -Term Monthly Average Daily Number of Number of Present Absent Discharge Average Discharge Discharge Analyses Analyses (required) Value if available if available ❑ Check here if you believe all pollutants on Table C to be present in your discharge from the noted outfall. You need not complete the "Presence or Absence" column of Table C for each pollutant. ❑ Check here if you believe all pollutants on Table C to be absent in your discharge from the noted outfall. You need not complete the 'Presence or Absence" column of Table C for each pollutant. 1 Bromide ✓ Concentration Mass (24959-67-9) 2 Chlorine, total Concentration ug/L 28 24 13.3 3/wk Mass residual 3. Color � 0 Concentration Mass 4. Fecal coliform ❑ ❑ Concentration MPN/1OOi 400 5 2 1/wk Mass 5 Fluoride El Concentration Mass (16984-48-8) 6 Nitrate -nitrite El Concentration Mass 7. Nitrogen, total Concentration mg/L Monitor & Report 1.2 1.2 1/month Mass organic (as N) 8. Oil and grease 0 Concentration mg/L 45 5 5 2/month Mass 9. Phosphorus (as ✓ Concentration mg/L Monitor & Report 1.2 1.2 1/month Mass P), total (7723-14-0) 10. Sulfate (as SO4) El H Concentration Mass (14808-79-8) 11. Sulfide (as S) 0 El Concentration mg/L 0.05 0.05 1/wk Mass Ibs 10.4 0.3 0.33 1/wk EPA Form 3510-2C (Revised 3-19) Page 23 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 TABLE C. CERTAIN CONVENTIONAL AND NON• • • ■ Pollutant Presence or Absence (check one Units (specify) Effluent Intake (Optional) V(required) Believed Present Believed Absent Maximum Daily Discharge Maximum Monthly Discharge if available Long -Term Average Daily Discharge if available Number of Analyses Long -Term Average Value Number of Analyses 12 Sulfite (as S03) (14265-45-3) ElConcentration 21 Mass 13. Surfactants ❑r Concentration Mass 14. Aluminum, total (7429-90-5) ❑ Concentration Mass 15. Barium, total (7440-39-3) Concentration Mass 16. Boron, total (744042-8) IDEl Concentration Mass 17. Cobalt, total (744048-4) ❑ ❑ Concentration Mass 18 Iron total (7439-89-6) ❑ ❑ Concentration Mass 19 Magnesium, total (7439-95-4) Concentration Mass 20. Molybdenum, total 7439-98-7 ❑ ❑✓ Concentration Mass 21 Manganese, total (7439-96-5) Concentration Mass 22 Tin, total (7440-31-5) ❑ ❑ Concentration Mass 23 Titanium, total (7440-32-6) Concentration Mass EPA Form 3510-2C (Revised 3-19) Page 24 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NCOOO2305 Lear Corporation 001 OMB No. 2040-0004 Presence or Absence 7 Intake check one Effluent (Optional) Pollutant Believed Believed Units (specify) Maximum Daily Maximum Long -Term Long -Term Present Absent Discharge Monthly Average Daily Number of Number of Average (required) Discharge Discharge Analyses Analyses Value if available if available 24. Radioactivity Alpha, total ❑ 0 Concentration Mass Beta, total ❑ 0 Concentration Mass Radium, total ❑ 0 Concentration Mass Radium 226, total El 0 Concentration Mass 1 Sampling shall be conducted according to sufficiently sensitive test procedures (i.e., methods) approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I, subchapter N or 0. See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2C (Revised 3-19) Page 25 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 1 �Presence or Absence Pollutant check one Reason Pollutant Believed Present in Discharge Available Quantitative Data Believed Believed (specify units) Present Absent 11.Asbestos ❑ 0Acetaldehyde ❑ 0.Allyl alcohol ❑ 0 4. Allyl chloride ❑ r❑ 5. Amyl acetate ❑ F, 1 6. Aniline ❑ ❑r 7. Benzonitrile ❑ ❑r 8. Benzyl chloride ❑ ❑r 9. Butyl acetate ❑ ❑r 10. Butylamine ❑ r❑ 11. Captan ❑ 0 12. Carbaryl ❑ 0 13. Carbofuran ❑ r❑ 14. Carbon disulfide ❑ r❑ 15. Chlorpyrifos ❑ r❑ 16. Coumaphos ❑ ❑r 17. Cresol ED 18. Crotonaldehyde ❑ 0 19. Cyclohexane ❑ ❑r EPA Form 3510-2C (Revised 3-19) Page 27 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 Presenceor Absence : 17Reason Pollutant check onePollutant Believed Present in Discharge Available Quantitative Data Believed Believed (specify units) Present Absent 20. 2,4-D (2,4-dichlorophenoxyacetic acid) ❑ 21. DlaZlnon ❑❑ 22. Dicamba ❑ 0 23. Dichlobenil ❑ r❑ 24. Dichlone ED 25. 2,2-dichloropropionic acid ❑ ED 26. Dichlorvos ❑ ❑r 27. Diethyl amine ❑ ❑r 28. Dimethyl amine ❑ ❑� 29. Dintrobenzene ❑ ❑� 30. Diquat ❑ 0 31. Disulfoton ❑❑ 32. Diuron ED 33. Epichlorohydrin ED 34. Ethion ❑ ❑r 35. Ethylene diamine ❑ 0 36. Ethylene dibromide ED 37. Formaldehyde ❑✓ ❑ Trace elements of formaldehyde in a few dyes. Quantitative data will be provided within one year of permit issuance 38. Furfural ❑ ❑� EPA Form 3510-2C (Revised 3-19) Page 28 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 Presence or Absence Pollutant check one Reason Pollutant Believed Present in Discharge Available Quantitative Data Believed Believed (specify units) Present Absent 39. Guthion ❑ ❑v 40. Isoprene ❑ 0 41. Isopropanolamine ❑❑ 42. Kelthane ❑ r❑ 43. Kepone ❑ ❑r 44. Malathion ❑ r❑ 45. Mercaptodimethur ❑ 0 46. Methoxychlor ❑ ❑r 47. Methyl mercaptan ❑❑ 48. Methyl methacrylate ❑ 0 49. Methyl parathion ❑ r❑ 50. Mevinphos ❑❑ 51. Mexacarbate ❑ 0 52. Monoethyl amine ED 53. Monomethyl amine ❑ ED 54. Naled ❑ ❑r 55. Naphthenic acid ❑ ❑r 56. Nitrotoluene ❑ ❑r 57. Parathion ❑ 0 EPA Form 3510-2C (Revised 3-19) Page 29 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation 001 OMB No. 2040-0004 Presence or Absence Pollutant check one Reason Pollutant Believed Present in Discharge Available Quantitative Data Believed Believed (specify units) Present Absent 58. Phenolsulfonate ❑ ✓❑ 59. Phosgene ❑ 0 60. Propargite ❑❑ 61. Propylene oxide ❑ ED 62. Pyrethrins ❑❑ 63. Quinoline ✓❑ El Trace amount of Quinoline in dye products. Quantitative data will be provided within one year of permit issuance 64. Resorcinol ❑ ❑� 65. Strontium ❑ r❑ 66. Strychnine ❑ r❑ 67. Styrene ❑✓ ❑ Surface coating contains 10-15% Styrene Acrylic copolymer. <0.5 ug/L 68 2,4 5-T (2,4,5-trichlorophenoxyacetic acid ❑ ❑ 69. TDE (tetrachlorodiphenyl ethane) ❑ ❑r 70 2,4,5-TP [2-(2,4,5-trichlorophenoxy) ro anoic acid] ❑ ❑ 71. Trichlorofon ❑ ❑r 72. Triethanolamine ❑ ❑r 73. Triethylamine ❑ ED 74. Trimethylamine ❑ ❑� 75. Uranium ❑ ❑r 76. Vanadium ❑ ❑r EPA Form 3510-2C (Revised 3-19) Page 30 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NCOOO2305 Lear Corporation 001 OMB No. 2040-0004 Presence or Absence Pollutant check one Reason Pollutant Believed Present in Discharge Available Quantitative Data Believed Believed (specify units) 170 Present Absent inyl acetate ❑ ✓❑ Xylene ❑ 0 .Xylenol ❑ 0 80. Zirconium ❑ r❑ I Sampling shall be conducted according to sufficiently sensitive test procedures (i.e., methods) approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I, subchapter N or 0. See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2C (Revised 3-19) Page 31 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 NCD058520016 NC0002305 Lear Corporation OMB No. 2040-0004 TCDD Presence or Congeners Absence Pollutant Used or check one Results of Screening Procedure Manufactured Believed Believed Present Absent 2,3,7,8-TCDD ❑ ❑ ❑ EPA Form 3510-2C (Revised 3-19) Page 33 ATTACHMENT 1: TOPOGRAPHIC MAPS Albs, � H � e�rRn(ylY; � °�rsland ftrige/1. . c� � \t (reekJQ; , < - al, Drauch _ - - - .. _ • fit`. ` DURUN COUNTY PaN N. n_ Upstream r jy, , ?p Lear Corporation Outfall 001 bi 'i � uIC , - 0 lieq`Swoni ° ST SARI( TA R'D 1 r T ' Downstream Gr07,e Creek eekr SCAM. 224 -T USG1S Quad: G27 SE Albertson, NC r:::;;':' ;;;:: ; :; r';;; :;':'• OutiHll Latitude: 350 P ON) N 350 P 38" N Longihudot 77° 50' 46,6" W 770 5 P 38" W j Stream Class: C, Sw North Facility Location Subbasin: 03-06-22 HUC: 03030007 Lear Corporation NC0002305 Receiving (team: NB Cape Fear River Dw)h County r -- r ` \ _.•} ill, �„— _ — -..—._ — — -.. -. .- k Lear Corporation - - - Cutfall001 'Goshen 51001 Scale: 1:18.000 USGS Quad: G27 SE Albertson, NC ... 9!!&i Faoiltty Latitude: 35° P 0,4" N 350 1'38" N Longihide: 7? 50' 46,6" W 770 51' 38" W ;� ►, } `i Stt'eaw Class; C, S�v Facility Location No) Subbasin: 03-06-22 RUC: 03030007 Lear Corporation NC0002305 Receiving Stream: NB Cape Fear River Duplin County ATTACHMENT 2: DAILY PRODUCTION QUANTITY CALCULATION Lear Corporation Monthly Production Values in Yards 2018 January 2,951,722 February 3,484,577 March 4,101,528 April 3,427,960 May 3,211,968 June 4,063,935 July 2,165,083 August 3,194,436 September 3,261,802 October 4,479,727 November 3,068,023 December 3,135,911 2019 January 2,984,749 February 3,235,961 March 3,847,741 April 2,840,707 May 3,091,058 June 4,142,214 July 2,394,238 August 3,262,984 September 3,860,273 October 2,962,331 November 2,995,080 December 3,761,056 2020 January 4,118,208 February 3,663,257 March 2,973,613 April 0 May 0 June 3,272,285 July 3,764,741 August 3,819,418 September 4,004,607 October 3,913,608 November 4,034,969 December 4,160,771 2021 January 3,675,695 February 3,559,463 March 4,051,950 April 3,588,715 May 3,189,166 June 4,091,252 July 2,888,221 August 3,442,846 September 3,520,383 October 2,975,336 November 2,536,537 December 3,194,921 2022 January 3,197,357 February 3,758,489 March 4,408,827 April 3,401,323 May 3,399,864 June 4,594,584 July 3,884,958 August 4,051,016 September** 5,580,058 October 4,479,579 November 3,832,579 December 4,032,097 2023 January 4,412,749 February 4,667,531 March 5,338,617 April 3,959,334 May 4,424,030 June 5,429,121 July 3,536,307 August 4,312,275 September 5,164,974 October 3,926,051 November 4,065,900 December 3,816,797 Monthly Avg 3,378,889 Monthly Avg 3,281,533 Monthly Avg 3,143,790 Monthly Avg 3,392,874 Monthly Avg 4,051,728 Monthly Avg 4,421,141 Yearly Total 40,546,672 Yearly Total 39,378,392 Yearly Total 37,725,477 Yearly Total 40,714,485 Yearly Total 48,620,731 Yearly Total 53,053,686 Density lbs./yd1 0.586 Density lbs./yd 0.586 Density lbs./yd 0.586 Density lbs./yd 0.586 Density lbs./yd 0.586 Density lbs./yd 0.586 Totallbs./yr 23,760,350 Total lbs. 23,075,738 Total lbs. 22,107,130 Total lbs. 23,858,688 Total lbs. 28,491,748 Total lbs. 31,089,460 Totallbs/day* 69,071 Totallbs/day* 67,081 Totallbs/day* 64,265 Totallbs/day* 69,357 Totallbs/day* 82,825 Totallbs/day* 90,376 *estimate of 21 no -production days for maintenance, holidays, etc. **New laminating machine online increases production numbers Average ppd 2018 - 2023 73,829 Max ppd 2018 - 2023 90,376 Min ppd 2018 - 2023 64,265 Lear estimated an 11.5% increase in production from 2022 as a future estimate 92,350 Estimated production is 92,500 for the NPDES application based on the projected future production. 1 On October 30, 2023, Six one -yard samples of laminated cloth were cut and weighed. The samples varied in thickness and width to account for the different types of product produced. The average density was 0.586 I b/yd. To check the above number, additional calculations were done from previous data. In 2022, the different product foam densities were calculated and averaged as 0.369 lb/yd. The average cloth densities were 0.446 Ib/yd. To get laminated product, the foam and cloth densities were added and equal 0.81 lb/yard. The total pounds for laminated product for January - October 2023 was 16,068,411 yd*0.81 Ib/yd = 13,015,413 lb. The overall total pounds are face and lamination (already measured in pounds, no calculation) added together: 13,015,413 lb + 12,543,391 lb = 25,560,554 lb total product. The total product in yards for January - October 2023 was 44,196,529. Using the total pounds and total product for the density, 25,560,554 Ib/44,196,529 yd = 0.578 Ib/yd, which is similar to the weighed sample of finished product above. ATTACHMENT 3: EFFLUENT HARDNESS DATA Environmental Chemists, Inc. chem 6602 Windmill Way, Wilmington, NC 28405 • 910.392.0223 Lab • 910.392.4,124 Fax 710 Bowsertown Road, Manteo, NC 27954 • 252.473.5702 Lab/Fax isle 255-A Wilmington Highway, Jacksonville, NC 28540 • 910.347.5843 Lab/Fax ANALYTICAL & CONSULTING CHEMISTS info,,a environmentalchemists.com Guilford East Date of Report: Aug 01, 2023 1754 NC HWY 903 Customer PO #: Kenansville NC 28349 Customer ID: 11030018 Attention: Report #: 2023-11968 Project ID: Weekly WW (Wed) Lab ID Sample ID: Collect Date/Time Matrix Sampled by 23-29968 Site: Effluent Composite 6/13/2023 10:00 AM Water Dale Johnson Test Method Results Date Analyzed Total Hardness sM 2340 C-2011 42 mg/L 06/29/2023 Lab ID Sample ID: Collect DatelTime Matrix Sampled by 23-29969 Site: Effluent Composite 6/12/2023 9:30 AM Water Dale Johnson Test Method Results Date Analyzed Total Hardness sM2340C-2011 50mg/L 06/29/2023 Lab ID Sample ID: Collect Date/Time Matrix Sampled by 23-30071 Site: Upstream 6/12/2023 10:00 AM Water Dale Johnson Test Method Results Date Analyzed Total Hardness SM2340C-2011 54mg/L 06/29/2023 Lab ID Sample ID: Collect DatelTime Matrix Sampled by 23-30072 Site: Downstream 6/12/2023 10:30 AM Water Dale Johnson Test Method Results Date Analyzed Total Hardness sM 2340 C-2011 47 mg/L 06/29/2023 Lab ID Sample ID: Collect Date/Time Matrix Sampled by 23-30075 Site: Upstream 6/13/2023 10:00 AM Water Dale Johnson Test Method Results Date Analyzed Total Hardness SM2340C-2011 58mg/L 06/29/2023 Lab ID Sample ID: Collect Daterrime Matrix Sampled by 23-30076 Site: Downstream 6/13/2023 10:30 AM Water Dale Johnson Test Method Results Date Analyzed Total Hardness SM2340C-2011 50mg/L 06/29/2023 Reporl k: 2023-119ee Page 1 of 3 Environmental Chemists, Inc. • 1 6602 Windmill Way, Wilmington, NC 28405 • 910,392.0223 Lab • 910.392.4424 Fax sm 710 Bowsertown Road, Manteo, NC 27954 • 252.473.5702 Lab/Fax 255-A Wilmington Highway, Jacksonville, NC 28540 910.347.5643 Lab/Fax ANALYTICAL 8 CONSULTING CHEMISTS inrordenvironmentalchemists.com Guilford East Date of Report: Aug 01, 2023 1754 NC HWY 903 Customer PO #: Kenansville NC 28349 Customer ID: 11030018 Attention: Report #: 2023-12292 Project ID: Weekly WW (Wed) Lab ID Sample ID: Collect Date/Time Matrix Sampled by 23-30742 Site: Effluent Composite 6/15/2023 9:00 AM Water Dale Johnson Test Method Results Date Analyzed Total Hardness SM 2340 C-2011 48 mg/L 06/29/2023 Lab ID Sample ID: Collect Date/Time Matrix Sampled by 23-30744 Site: Effluent Composite 6/14/2023 9:00 AM Water Dale Johnson Test Method Results Date Analyzed Total Hardness SM2340C-2011 50mg/L 06/29/2023 Lab ID Sample ID: Collect Date/Time Matrix Sampled by 23-30745 Site: Upstream 6/14/2023 9:04 AM Water Dale Johnson Test Method Results Date Analyzed Total Hardness SM 2340 C-2011 62 mg/L 06/29/2023 Lab ID Sample ID: Collect Date/Time Matrix Sampled by 23-30746 Site: Downstream 6/14/2023 9:04 AM Water Dale Johnson Test Method Results Date Analyzed Total Hardness SM2340C-2011 48mg/L 06/29/2023 Lab ID Sample ID: Collect Date/Time Matrix Sampled by 23-30821 Site: Eff/Wastewater 6/15/2023 Water Dale Johnson Test Method Results Date Analyzed Total Hardness SM2340C-2011 49mg/L 06/29/2023 Lab ID Sample ID: Collect DatelTime Matrix Sampled by 23-30827 Site: Upstream 6/1512023 Water Dale Johnson Test Method Results Date Analyzed Total Hardness SM2340C-2011 68mg/L 06/29/2023 Report r:: 2023.12292 Page 2 of 3 -77 Environmental Chemists, Inc. �,,envirochem 6602 Windmill Way, Wilmington, NC 28405 • 910.392.0223 Lab • 910.392.4424 Fax 710 Bowsertown Road, Manteo, NC 27954 • 252.473.5702 Lab/Fax 's�J. 255-A Wilmington Highway, Jacksonville, NC 28540 • 910.347.5843 Lab/Fax ANALYTICAL & CONSULTING CHEMISTS info(q environmentalchemisls.com Guilford East Date of Report: Aug 01, 2023 1764 NC HWY 903 Customer PO #: Kenansville NC 28349 Customer ID: 11030018 Attention: Report #: 2023-12292 Project ID: Weekly WW (Wed) Lab ID Sample ID: Collect DatelTime Matrix Sampled by 23-30828 Site: Downstream 6/16/2023 Water Dale Johnson Test Method Results Date Analyzed Total Hardness SM2340C-2011 50mg/L 06/29/2023 Lab ID Sample ID: Collect Date/Time Matrix Sampled by 23-31529 Site: Effluent Grab 6/20/2023 2:57 PM Water Dale Johnson Test Method Results Date Analyzed Total Hardness SM2340C-2011 54mg/L 06/29/2023 Lab ID Sample ID: Collect Date/Time Matrix Sampled by 23-31530 Site: Upstream 6/16/2023 11:00 AM Water Dale Johnson Test Method Results Date Analyzed Total Hardness SM2340C-2011 74mg/L 06/29/2023 Lab ID Sample ID: Collect Date/Time Matrix Sampled by 23-31531 Site: Downstream 6/16/2023 11:00 AM Water Dale Johnson Test Method Results Date Analyzed Total Hardness SM2340C-2011 54mg/L 06/29/2023 Comment: Reviewed by: Report #:: 2023A2615 Page 3 or 3