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HomeMy WebLinkAboutNC0080853_Plan of Action_20190801AECOM 919-461-1100 phone AECOM 1600 Perimeter Park Drive, Suite 400 919-461-1415 fax Morrisville, North Carolina 27560 August 1, 2019 NCDEQ / Division of Water Resources NPDES Permitting 1617 Mail Service Center Raleigh, North Carolina 27699-1617 RECEIVED/NCDEQ/DWI? AI16 0 b 7A19 Subject: Corrective Action Plan Salem Business Park Remediation Site #NC0080853 Water Quality Nokia of America Corporation Permitting Section 3370 Lexington Road, Winston-Salem, Forsyth County, North Carolina Dear Mr. Coco: On behalf of Nokia of America Corporation (Nokia), AECOM Technical Services of North Carolina Inc. (AECOM) is submitting the following Corrective Action Plan to fulfill the requirements of Condition A.(2.) of National Pollutant Discharge Elimination System (NPDES) Permit #NC0080853 for the groundwater treatment system located at the former Nokia facility, now known as the Salem Business Park Remediation Site, in Winston-Salem, Forsyth County, North Carolina. Background A groundwater treatment system currently operates at the Site to remediate groundwater impacted with volatile organic compounds (VOCs). The primary treatment unit of the groundwater treatment system is a six -tray air stripper unit designed for up to 120 gallons per minute of groundwater flow and 600 standard cubic feet per minute of air flow through the unit. The air stripper was designed to reduce concentrations of tetrachloroethene (PCE) in groundwater to below the laboratory detection limit. As part of the NPDES permit monitoring requirements, AECOM collects system effluent samples from a flume (FE-151) located approximately 100 feet downstream of the air stripper. In addition to these permit required samples, AECOM collects monthly air stripper influent and effluent samples to evaluate the system effectiveness at removing VOCs. Between 2015 and 2018, the PCE concentration in system effluent samples collected from flume FE-151 ranged from <0.5 micrograms per liter (pg/L) to 5.6 pg/L, with an average concentration of approximately 2.4 pg/L. During the same time period, the PCE concentration in monthly air stripper effluent samples ranged from <0.5 pg/L to 8.8 pg/L, with an average concentration of approximately 2.6 pg/L. On August 29, 2018, Nokia received notification from the North Carolina Division of Water Resources that the facility would be receiving a new NPDES permit that would include a PCE discharge limit of 6.1 pg/L, which is significantly lower than the previous limit of 17 pg/L. While the system effluent FE-151 had not exceeded the proposed limit, the PCE concentrations had been very close to the proposed limit. Based on the expectation that the air stripper unit should be capable of reducing PCE concentrations to below the laboratory detection limit, Nokia requested a compliance schedule for meeting the new PCE limit. The compliance schedule was included as Condition A.(2.) of the NPDES permit that became effective on February 1, 2019. The new PCE discharge limit also became effective on February 1, 2019, along with a requirement to increase the frequency of PCE sampling from FE-151 from quarterly to monthly. The compliance schedule AECOM E provides an additional two years (February 2021) for Nokia to achieve compliance with the new PCE limit. Completed Corrective Action Activities In May 2019, Nokia proactively began corrective action activities to troubleshoot air stripper performance and ensure consistent compliance with the new PCE discharge limit. The corrective action activities already completed are discussed below, along with additional proposed compliance activities. 1. Flow Instrumentation Upgrades The air stripper did not have instrumentation to precisely measure the volumetric air or groundwater flow through the system. Air flow was estimated using the air injection pressure and blower flow curve, and groundwater flow was estimated from the air stripper sump discharge flow rate. To improve these measurements, AECOM installed a new influent flow meter and an in -line differential pressure gage in early May 2019. These instruments allowed more accurate and precise measurements of air and water flow through the air stripper during operation. 2. Air to Water Ratio Testing The mass removal efficiency of air strippers is the dependent on the correct ratio of volumetric air and groundwater flow through the stripper. Higher air -to -water ratios typically increase volatilization of VOCs and increase system efficiency. However, air -to -water ratios can be set too high and result in groundwater flooding across trays, resulting in uncontrolled and inadequately treated groundwater flow through the system. During May 2019, AECOM conducted multiple tests to evaluate if the operating volumetric air -to - water ratio was adversely impacting PCE mass removal efficiency. On May 8-9, 2019, following flow instrumentation upgrades, AECOM increased the groundwater flow rate into the air stripper and collected water samples from the air stripper influent and effluent. The effluent sample result was below the detection limit for PCE (Table 1), indicating improved mass removal efficiency. On May 31, 2019, AECOM selected five air -to -water ratio setpoints and collected influent and effluent samples to evaluate PCE mass removal efficiency under various flow conditions (Table 1). All five effluent PCE concentrations were below the laboratory detection limit. Based on the results of the air -to -water ratio testing, an optimum air -to -water ratio that maximized PCE removal efficiency could not be determined; however, sample results displayed a consistent and improved PCE mass removal rate compared to results prior to changing the original system setpoint. Prior to air stripper evaluation activities in May 2019, only three effluent air stripper samples collected since December 2014 had a PCE concentration below the laboratory detection limit (Table 2). Since the air stripper evaluation activities, eight samples have been collected from both the flume FE-151 and the air stripper effluent sample port. PCE concentrations in all eight samples were below the detection limit. These results indicate the air stripper at its current operating setpoint is capable of achieving consistent compliance with the new PCE discharge limit of 6.1 pg/L. 3. Evaluation of Sample QA/QC Air stripper effluent PCE concentrations are typically between 1 and 5 pg/L, a difference of four parts per billion. To evaluate laboratory analytical precision and the reproducibility of PCE concentration results at such low concentrations, AECOM collected PCE duplicate samples from flume FE-151 during the monthly sampling events between April and June 2019 (Table 2). AECOM 3 Sample results indicate the laboratory results are consistent, with little variability between the parent and duplicate samples. Future Corrective Action Activities Based on the results of the proactive corrective action activities conducted between April and June 2019, AECOM proposes the following future corrective action activities: 1. Continue Monitoring System Performance (July 2019 - January 2020) Sample results indicate consistent compliance with the PCE discharge limit is achievable at the current system operating setpoint. AECOM proposes to continue collecting monthly influent and effluent air stripper samples along with air and groundwater volumetric flow data to continue monitoring system performance. If sample results indicate air stripper mass removal efficiency has decreased and consistent regulatory compliance is in doubt, AECOM will submit an addendum to this compliance schedule to perform further evaluation of the groundwater treatment system. 2. Elevated Influent PCE Concentration Analysis (September 2020) Starting in February 2019, influent air stripper PCE concentration results have been below 1,000 pg/L for the first time since March 2017. Historical PCE mass removal trends do not indicate that reduced influent PCE concentrations result in reduced effluent PCE concentrations, or vice -versa. However, with the exception of one effluent sample collected on May 9, 2019 (influent PCE concentration of 1,570 pg/L), all non -detect effluent samples collected after the air stripper evaluation activities had influent concentrations less than 1,000 pg/L. To confirm that the air stripper is consistently capable of achieving compliance with the new PCE discharge limit when influent PCE concentrations are above 1,000 ug/L, AECOM proposes to collect an additional test sample with a forced elevated influent PCE concentration at the current air stripper operating setpoint. The influent concentration will be raised by only pumping on groundwater extraction wells with PCE concentrations known to be greater than 2,000 pg/L based on the most recent extraction well sampling results. If the sample results indicate the air stripper is incapable of achieving compliance, AECOM proposes to repeat the air -to -water ratio testing conducted in May 2019 under elevated PCE concentration conditions. If you have any questions or require additional information, please contact Erin Stewart at 919461-1323. Sincerely, AECOM /J�oon Moran Erin Stewart, P.G. Staff Engineer Project Manager cc: NCDEQ / Division of Water Resources - WSRO Table 1 Summary of Air to Water Ratio Testing Results Salem Business Park Remediation Site #NC0080853 Nokia of America Corporation Winston-Salem, Forsyth County, North Carolina PCE Water Differential Pressure TemperaturePCE Sample Date Concentration Removal Flow Pressure (Air) Ratio Before Stripper 5/9/2019 1570 100.00% 78.0 0.170 0.05 64 .. 347 4.45 After Stripper 5/9/2019 <1 Influent-80-100 5/31/2019 858 100,00% 79.0 0.180 0.10 67 356 4.51 Effluent-80-100 5/31/2019 <1 Influent-80-60 5/31/2019 803 100.00% 78.9 0.165 0.09 66 341 4.32 Effluent-80-60 5/31/2019 <1 Influent-80-40 5/31/2019 731 100.00% 78.4 0.115 0.08 66 285 3.63 Effluent-80-40 5/31/2019 <1 Influent-60-100 5/31/2019 668 100.00% 59.8 0.235 0.11 66 407 6.81 Effluent-60-100 5/31/2019 <1 Influent-40-100 5/31/2019 830 100.00% 40.0 0.295 0.13 66 456 11.41 Effluent-40-100 5/31/2019 <1 Notes: Concentrations reported in microqrams per liter (pq/L) T - degrees Fahrenheit gpm - gallons per minute iwc - inches of water column PCE - tetrachlomethene scfm - standard cubic feet per minute Table 2 Summary of Groundwater Treatment System Sample Results Salem Business Park Remediation Site #NC0080853 Nokia of America Corporation Winston-Salem, Forsyth County, North Carolina Sample Date 12/1/14 1,000 1.8 2.4 3/19/15 - - 2 4/27/15 1,700 5 - 6/1/15 1,900 3.6 4.2 6/29/15 62 0.91 - 7/27/15 1,400 0.76 8/28/15 1,400 1.5 - 9/29/15 1,200 3.2 3.6 10/27/15 1,100 2.5 - 11/30/15 1,200 3 - 12/30/15 1,800 1.5 3.9 1/20/16 11200 3.8 - 3/7/16 1 48 1.1 1.6 6/6/16 1,300 8.8 5.6 8/1/16 1,100 0.66 - 9/7/16 1,700 3.5 3.2 10/20/16 830 <1 - 11/17/16 870 0.63 - 12/5/16 700 3.1 2.4 1/18/17 910 0.95 - 3/17/17 660 1.5 1.1 6/5/17 1,600 1.2 4.2 8/24/17 1,000 0.57 - 9/8/17 1,100 0.69 <1 10/4/17 1,500 3.4 - 11/10/17 1,000 6 - 12/5/17 1,400 1.6 1.6 1/12/18 1,200 2.7 - 2/9/18 1,100 3.9 - 3/16/18 1,100 3.9 3.9 4/13118 1,000 3.8 5/3/18 1,100 4.8 - 6/8/18 1,000 1.3 <1 7/13/18 1,000 3.7 - 8/24/18 1,500 2.4 9/7/18 - 3.2 10/17/18 1,000 1.8 AECOM Page 1 of 2 Table 2 Summary of Groundwater Treatment System Sample Results Salem Business Park Remediation Site #NC0080853 Nokia of America Corporation Winston-Salem, Forsyth County, North Carolina .- Date Tetrachloroethene Before StrippeStripper11/13/18 1,400 5.5 - 12/14/18 1,000 2.7 2.1 1/18/19 1,400 3.3 - 2/12/19 704 3.2 3.6 3/7/19 843 2.9 3.1 4/4/19 815 <1 <1 4/4/2019 (DUP) - - <1 5/3/19 545 1.4 1.7 5/3/2019 (DUP) - - 1.2 6/13/19 705 <1 <1 6/13/2019 (DUP) - - <1 Notes: Concentrations reported in microqrams per liter (Pq/L) Table does not include results from samples collected during the air to water ratio testing (samples collected 5/9/19 and 5/31/19) AECOM Page 2 of 2