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HomeMy WebLinkAbout510024_Annual Report_20240302 ANIMAL FACILITY ANNUAL CERTIFICATION FORM Certificate of Coverage or Permit Number NCA251024 County Johnston Year 2023 Facility Name (as shown on Certificate of Coverage or Permit)Payback Farm Operator in Charge for this Facility Alan Herring Certification # 998820 Land application of animal waste as allowed by the above permit occurred during the past calendar year X YES NO. If NO, skip Part I and Part 1I and proceed to the certification. Also, if animal waste was generated but not land applied,please attach an explanation on how the animal waste was handled. Part I : Facility Information: 1. Total number of application Fields X or Pulls 0 (please check the appropriate box) in the Certified Animal Waste Management Plan (CAWMP): 5 Total Useable Acres approved in the CAWMP 26.66 2. Total number of Fields x or Pulls ❑ (please check the appropriate box) on which land application occurred during the year: 5 Total Acres on which waste was applied 26.66 3. Total pounds of Plant Available Nitrogen(PAN) applied during the year for all application sites: 3,105 4. Total pounds of Plant Available Nitrogen(PAN) allowed to be land applied annually by the CAWMP and the permit: 7,245 5. Estimated amount of total manure, litter and process wastewater sold or given to other persons and taken off site during the year 0 tons ❑ or gallons X (please check the appropriate box) 6. Annual average number of animals by type at this facility during the previous year: 2,982 7. Largest and smallest number of animals by type at this facility at any one time during the previous year: Largest 3,821 Smallest 0 (These numbers are for informational purposes only since the only permit limit on the number of animals at the facility is the annual average numbers) 8. Facility's Integrator if applicable: Prestage Farms Part II: Facility Status: IF THE ANSWER TO ANY STATEMENT BELOW IS "NO",PLEASE PROVIDE A WRITTEN DESCRIPTION AS TO WHY THE FACILITY WAS NOT COMPLIANT, THE DATES OF ANY NON COMPLIANCE,AND EXPLAIN CORRECTIVE ACTION TAKEN OR PROPOSED TO BE TAKEN TO BRING THIS FACILITY BACK INTO COMPLIANCE. 1. Only animal waste generated at this facility was applied to the permitted sites during X Yes ❑ No the past calendar year. AFACF 3-14-03 1 2. The facility was operated in such a way that there was no direct runoff of waste from X Yes ❑ No the facility(including the houses, lagoons/storage ponds and the application sites) during the past calendar year. 3. There was no discharge of waste to surface water from this facility during the past X Yes ❑ No calendar year. 4. There was no freeboard violation in any lagoons or storage ponds at this facility during X Yes ❑ No the past calendar year. 5. There was no PAN application to any fields or crops at this facility greater than the X Yes ❑ No levels specified in this facility's CAWMP during the past calendar year. 6. All land application equipment was calibrated at least once during the past calendar year. X Yes ❑ No 7. Sludge accumulation in all lagoons did not exceed the volume for which the lagoon X Yes No was designed or reduce the lagoon's minimum treatment volume to less than the volume for which the lagoon was designed. 8. A copy of the Annual Sludge Survey Form for this facility is attached to this Certification. X Yes ❑ No 9. Annual soils analysis were performed on each field receiving animal waste during the Yes XNo past calendar year. (Due again in 2024) 10. Soil pH was maintained as specified in the permit during the past calendar Year? X Yes ❑ No 11. All required monitoring and reporting was performed in accordance with the facility's X Yes [] No permit during the past calendar year. 12. All operations and maintenance requirements in the permit were complied with during X Yes ❑ No the past calendar year or, in the case of a deviation,prior authorization was received from the Division of Water Quality. 13. Crops as specified in the CAWMP were maintained during the past calendar year on all X Yes ❑ No sites receiving animal waste and the crops grown were removed in accordance with the facility's permit. 14. All buffer requirements as specified on the permit and the CAWMP for this facility were X Yes ❑ No maintained during each application of animal waste during the past calendar year. "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Faison I vestments LLC Perini ee c a Title (type or print) 2/29/2024 Si gnat nnittee Date Alan Herrin 2/29/2024 Signature of Operator in Charge Date (if different from Permittee) AFACF 3-14-03 2 Appendix 1. Lagoon Sludge Survey Form Revised August 2008 A. Farm Permit or DWQ Identification Number Payback Farm 51-24 B. Lagoon Identification 1 C. Person(s)Taking Measurements Curtis Barwick D. Date of Measurement 12/27/2023 E. Methods/Devices Used for Measurement of: a. Distance from the lagoon liquid surface to the top of the sludge layer. sonar b. Distance from the lagoon liquid surface to the bottom (soil)of the lagoon. previous survey c. Thickness of the sludge layer if making a direct measurement with"core sampler'' N/A F. Lagoon Surface Area (using dimensions at inside top of bank): 1.8 (acres) (Draw a sketch of the lagoon on a separate sheet, list dimensions, and calculate surface area. The lagoon may have been built different than designed,so measurements should be made.) G. Estimate number of sampling points: a. Less than 1.33 acres: Use 8 points b. If more than 1.33 ac. acres x 6= 1863 ,with maximum of 24. (Using sketch and dimensions,develop a uniform grid that has the same number of intersections as the estimated number of sampling points needed.Number the intersection points on the lagoon grid so that data recorded at each can be easily matched.) H. Conduct sludge survey and record data on"Sludge Survey Data Sheet"(Appendix 2). Also,at the location of the pump intake,take measurements of distance from liquid surface to top of sludge layer and record it on the Data Sheet(last row);this must be at least 2.5 ft.when irrigating. I. At the time of the survey, also measure the distance from the Maximum Liquid Level to the Present Liquid Level (measure at the lagoon gauge pole): 1.5 J. Determine the distance from the top of bank to the Maximum Liquid Level 1.6 (use lagoon management plan or other lagoon records) K. Determine the distance from the Maximum Liquid to the Minimum Liquid level: 2.2 (use lagoon management plan or other lagoon records) L Calculate the distance from the present liquid surface level to the Minimum Liquid Level 0.7 (Item K Minus Item I, assuming the present liquid level is below the Maximum Liquid Level) M. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the lagoon bottom (average for all the measurement points) 9.7 N. Record from the Sludge Survey Data Sheet the distance from the present liquid surface level to the top of the sludge layer(average for all the measurement points): 5.2 O. Record from the Sludge Survey Data Sheet the average thickness of the sludge layer: 4.5 P. Calculate the thickness of the existing Liquid Treatment Zone (Item N minus Item L): 4.5 Q. If Item O is greater than Item P, proceed to the orksheet for Sludge Volume and Treatment Volume. If ItemO is equal to or less than Item P,you do ohave to deter ine olumes. r Completed by: Curtis Barwick Date: 12/27/2023 Print Name/Signature Appendix 3.Worksheet for sludge volume and treatment volume Revised August 2008 The average thickness of the sludge layer and the thickness of the existing liquid(sludge-free)treatment zone are determined from the information on the Lagoon Sludge Survey Form( Items O and P, respectively). In this example,the average sludge layer thickness is 2.5 feet and the existing liquid treatment zone is 3.5 feet. If the lagoon has a designed sludge storage volume, see notes at end of the worksheet.The dimensions of the lagoon as measured and the side slope are needed for calculations of sludge volume and of total treatment volume. If the lagoon is a standard geometric shape,the sludge volume and the treatment volume in the lagoon can be estimated by using standard equations. For approximate volumes of rectangular lagoons with constant side slope, calculate length and width at the midpoint of the layer,and multiply by layer thickness to calculate layer volume, as shown in the example. For irregular shapes,convert the total surface area to a square or rectangular shape. For exact volumes for lagoons with constant side slope,the"Prismoidal Equations"may be used. Example Your Lagoon 1.Average sludge Layer Thickness(T) 2.5 ft. 4.5 ft. 2. Depth of the lagoon from top of bank to bottom soil surface(D) 11 ft. 12.8 ft. 3. Slope= Horizontal/vertical side slope(S) 3 2.5 4. Length at the top of inside bank(L) 457 ft. 494.0 ft. 5.Width at top inside slope(W) 229 ft. 296.0 ft. 6. Length at midpoint of sludge layer Lm=L-2S(D-(T/2)) 398.5 ft. 441.4 ft. 7.Width at midpoint of sludge layer Wm=W-2S(D-(T/2)) 170.5 ft. 243.4 ft. 8.Volume of sludge(Vs) Vs=Lm Wm T 169,860 ft3 483,311 ft3 9.Volume in gallons:Vsy V*7.5 gal./ft3. 1,273,950 gal. 3,624,835 gal. 10. Thickness of existing liquid tmt.zone(Y) 3.5 ft 4.5 ft 11. Thickness of total treatment zone(Z) Z=T+Y 6 ft 9.0 ft 12. Length at midpoint of total tmt.zone LZ=L-2(S)(D-(Z/2) 409 ft. 452.6 ft. 13.Width at midpoint of total tmt.Zone W. =W-2(S)(D-(Z/2) 181 ft. 254.6 ft. 14.Volume of total treatment zone(Vz) Vz=LZWZZ 444,174 ft3 1,037,088 ft3 15. Ratio(R)of sludge layer volume to total Treatment Volume R=Vs/Vz 0.38 0.47 If the ratio R exceeds 0.60,than a sludge Plan of Action may be required. Check with DWQ for information on filing the Plan of Action. Note: If the lagoon has a designed sludge storage volume(DSSV), subtract that volume from both the volume of sludge(Vs)(Item 8)and from the volume of total treatment zone(Vz) (Item 14),and take the ratio. Then, R=(Vs-DSSV)/(Vz-DSSV) Example: If DSSV=85,000 ft3,then R=(169,860-85,000)/(447,174-85,000)=84,860/362,174=0.24. 16. Design sludge storage volume(DSSV) 85,000 17. Ratio(R) of sludge layer volume to treatment volume adjusted for designed sludge storage volume 0.24 0.47