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NC0026441_Pretreatment_Annual_Report_20240229
Tobin of *ffer ettp Public Works and Utilities February 29,2024 NC DEQ Pretreatment 1617 Mail Service Center Raleigh, NC 27699-1617 Dear Pretreatment, Enclosed is the Town of Siler City's 2023 Pretreatment Annual Report. Please review and should you have any questions or need additional information, please let me know. Sincerely, Chris McCo q dale Director of Priblie Utilities Town of Siler City Chris McCorquodale Director Public Utilities PO Box 769 • 311 N. Second Avenue Siler City, NC 27344-0769 cmccorquodaie@silercity.org Phone: 919.742-4732 • Fax: 919-663-3874 www.silercity.org To advance a framework for oarsuccess thror{gh balaned governance, dVnrarnic partnerships, and an engaged community. DocuSign Envelope ID: E2FDF938-CB5C-4903-99BQ-47A5016OBBE9 ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR Director NORTH CAROLINA Environmental Quality Subject: 2024 Pretreatment Mailing — End of the 2023 Calendar Year Greetings Pretreatment Professionals: The beginning of a pretreatment year is a very busy time, and this letter is an update for important issues along with the attached Pretreatment Program Info Database page(s) for the 2023 Pretreatment Annual Report due March 1, 2024. New Items for 2024: Certified Permit Writer (CPW) Streamlining o By attending the NC -PC Training and submitting 3 lUP packages successfully a pretreatment professional can be deemed to be a CPW. o Streamlined submissions will in the fiiture require transmission of the 1UP application and IUP inspection for the Division's file. o The Division needs completed applications on file for both new and renewals of RJPs. Pretreatment and NPDES staff will need to refer to these for industrial contact information and to respond to management inquiries about industrial process effluent characteristics and assessments of permit requirements. Without this information, the Division is unable to provide accurate information regarding the decision of the Control Authorities. • PFAS o Renewed NPDES permits may include PFAS monitoring or other pretreatment requirements. 0 1633 Method If you plan to Monitor for PFAS before EPA approval of 1633, we are recommending using either draft method 3 or 4 in the absence of a final 40 CFR Part 136 method. Laboratories approved for aqueous matrix may be utilized. Please note that the lab used does not have to be physically located in North Carolina. Note. PFAS data would not typically be reported in DMRs until the method is approved by North Carolina. In various conversations and discussions with EPA representatives, the Division has been informed that draft 4 of method 1633 will eventually be the final aqueous method. The Division has been informed that the aqueous method information will remain as presented in the 4" draft of the method. D E Q � North Carolina Dcpamricni or Cnviranusntal Qnality I Division of Water Resources 5 t2 North Salisbury Strcct 11611 Lail Service Cenccr [ Rakich. North Carolina 27699-161 l 919.707.9000 �� V DocuSign Envelope ID: E2FDF938-CB5C49D3-99B0-47A5016OBBE9 • 1,4-Dioxane o Renewed NPDES permits may include 1,4-dioxane as a pollutant of concern. The Division encourages all POTW to screen industries for their potential to discharge 1,4-dioxane. • Updated Permit Model o A new Industrial User Permit (IUP) model has been released for use. Changes include the addition of SIC/NAICS code requirements and a description of SIU's operations which discharge process wastewater, Although POTWs are not required to use the IUP model, the Division requests that all POTWs conform to include elements represented in the changes made to the model. • IWS o In 2024, Industrial Waste Surveys (IWS) will no longer have a date requirement to be submitted to the Division every S years. POTWs should maintain an IWS that may be requested by the Division for review. o An appropriately maintained IWS is a valuable overview of the POTW's service area and industrial profile. This information can be used for current assessments of potential industrial additions. The Division has received an increased volume of third -party requests for POTW information and the IWS is an integral part of supplying representative up-to-date data. A well -maintained IWS is a good measure of the POTW's ability to fulfill the foundational requirements of the Pretreatment program. o DWR staff will review the IWS for completeness during program inspections. Renewal of NPDES permits will indicate the need to revise and/or update the IWS within ISO days following the effective date of the new NPDES permit. We request that the most recent IWS spreadsheet on the Division's website be used. + HWA o POTW with a Headworks Analysis (HWA) due within a 6-month period prior to the issuance of a new NPDES permit can request an extension to submit their HWA after the NPDES permit is issued. • Backlog Concerns o Prioritization of IUP reviews has been successfiil in reducing the backlog, o Selected backlogged HWAs are being reviewed in conjunction with IUP reviews and program assessments. • SNC Data Sheet o The 2023 PAR cycle will not provide the SNC data sheet. This is due to the decommissioning of FileMaker Pro, the database program for maintaining SNC infonmation. • Pretreatment Information Database Sheet o Most information from the 2022 PAR Program database has been updated, but some may have been overlooked in the process. Please make any changes necessary to bring your Program's information up to date in 2024. • EPA Update o The EPA has proposed updating 40 CFR 432 Meat and Poultry Products effluent guidelines. DE�'7A North Carolina Dcparnnent Of EnviroomentaI Quality I Division of Water Resources �/ 512 North Salisbury Street 1 1611 Mail Service C'cnter [ Raleigh, North Carolina 27699-1611 n�mi, cana,w � arm 1of[IIM1lfmm N A919.707.9000 DocuSign Envelope ID: E2FDF938-CB5C-49D3-99BO-47A5016OBBE9 Pretreatment Staff Training Updates o This past year, the Pretreatment staff attended training sessions organized by Federal, State, and Professional Organizations. ■ EPA Pretreatment IQ 1 in Albuquerque, New Mexico, and Columbia, South Carolina. ■ Association of Clean Water Administration (ACWA) Workshop plus Training in Boise, Idaho. ■ The Great Lakes PI~AS Summit, a virtual event. ■ NC -PC Annual Conference and Industry Day ■ NC One Water Conference in Raleigh, North Carolina ■ Various EPA's Office of Compliance Technical Assistance Webinars Additional Information and Reference Links Industrial Wastewater Survey Summary Table EPA 4th Draft Method 1633 l 4-Dioxane Document Addressing PFAS Discharges in NPDES Permits and Through the Pretreatment Program and Monitoring Programs Meat and PoultEy Effluent Guidelines Pen -nit Writing Guidance page NPDES Wastewater PermittingBranch anch Update: Michael Montebello, NPDES Wastewater Permitting Branch Chief is managing 3 units. The NPDES Municipal Permitting Unit supervisor position is vacant - pretreatment staff are reporting directly to Michael Montebello. The NPDES Compliance & Expedited Permitting Unit supervisor position is vacant because John Hennessy has been promoted and is now DWR's Regional Offices Section Chief, The NPDES Industrial Permitting Unit is supervised by Doug Dowden. NPDES Wastewater Permitting Branch Branch Chief: Michael Montebello NPDES Compliance & I NPDES Industrial Permitting Expedited Permitting Unit Unit I NPDES Municipal Permitting Unit Supervisor: Pending + Supervisor: Doug Dowden I Supervisor: Vacant NPDES Municipal Pretreatment Collection Permitting Systerns D—E0 North Carolina Department of Environmental Quality I Division of Water Rcourccs 112 North Salisbury Street 11611 ivlail service Center I Raleigh, North Carolina 27699-1611 m +aan+cnpo! a+n 919.707.9000 u�o.roirm DocuSign Envelope ID: E2FDF938-CB5C-49D3-99BQ-47A5016OBBE9 Staff Assignments: Pretreatment Unit goals for project reviews are 30 days for R- Ps and SIU drops and 90 days for ERP, HWA, IWS, LTMP, and SUO. This year, we have filled a previously vacant pretreatment coordinator position. Octavio Henriquez: Octavio. Henriquez cr deq.nc.gov, Office Phone: 919-707-3662 Keyes McGee. Keyes. Mcee deg. nc. gov, Office Phone. 919-707-3626 Al Woodall: ALWoodall a,deq.nc.gov, Office Phone: 919-707-3608 Natalie Gorensek: Natalie.Gorensek de .ne. ov, Office Phone: 919-707-3660 New Staff Introduction Natalie Gorensek started at the Central Office in October of 2023. She has a degree in chemical engineering from NC State (Go Pack?) and previously worked as an Environmental, Health, and Safety professional for several industries in Moore, Robeson, and Richmond counties. Workshops: The following workshops are projected for 2024. The invitations and directions for these workshops will be emailed to POTWs and NC -PC. We will send links to register for the virtual events once scheduled. a. Pretreatment Annual Report (PAR) Workshop—1February 8, 2024 b. NC Manufacturers Association (NCMA) Water Quality Compliance Workshop — February 2024 c. Headworks Analysis (HWA) — Staff assistance available upon request d. Industrial User Permit Writing (IUP) NC -PC Pretreatment Professional Training Program Pretreatment 101 (PT 101) — With NC -PC Conference - September 2024. As always, please contact pretreatment staff members (as listed above) with any questions or comments. tkm/EOY_2023_Letter Attachments: Program Info Sheet(s) EC: Municipal Permitting Unit Staff Regional Office Pretreatment Staff Pretreatment Consultants Sincerely, Cy nocuSigned b: l 1, l tuh C464537439644FE... Michael Montebello, Branch Chief NPDES Wastewater Permitting Branch North Carolina Dcparhncn[ ofEnv iratmen[al Quality I Division oflVatcrRcsoutres i 12 North Salisbury Street l 1611 Mail Scrvice Center I Raleigh, north Carolina 27699-1611 NOKfH Gy,9uN.t + D.P,i,„y� 919.707.9040 'Totull of *ffer City Public Works and Utilities February 23, 2024 ANNUAL PRETREATMENT REPORT NARRATIVE The Town updated Brookwood and Mountaire's permits and added Siler City Water Plant onto the pretreatment program this year to comply with the Special Order of Consent (SOC). All three IUP's were placed on a compliance schedule. Compliance schedules are attached. Wolfspeed has requested a pretreatment permit. It is in review. NOTICE OF NONCOMPLIANCE Brookwood Farms, Inc. — I.U. 003 Brookwood Farms had eight (8) violations through their self -monitoring program for the year 2022. This was issued as one NOV in March of 2023. There were no violations through their self -monitoring program for the year 2023. • During the 2022 PAR review, it was discovered that Brookwood had seven self -violations for 2022 issued in March 2023 after completing the 2022 PAR report. Exceeding Flow for the months of May, June, and August. ** • Exceeding Total Nitrogen for January, June, July, September, and October. Brookwood Farms, Inc. had one (1) notice of violation through the Town's monitoring program for the year 2023. • Exceeding daily max flow in the month of March.** • They requested a flow increase before the moratorium as they were expanding. A flow increase of an additional 25,000 gpd was granted in June of 2023 with the release of flow from phase 1 of the SOC. **The person who submitted Brookwood's report every month has been replaced. There was some confusion with the new person about how to report their flow. When Brittany reached out to help it was discovered they had been reporting flow wrong. They were reporting the flow of what the Town billed for water instead of what their pretreatment meter read, giving them a higher reading than what should have been. With Brittany's help, they started reporting their flow the right way. Mountaire Farms, Inc. —I.U.004 Mountaire Farms, Inc. had ten (10) notice of violations through the Town's monitoring program for the year 2023. • Exceeding daily max of NH3 in January, February, March, April, May, June, July, August, September, October. • Exceeded monthly max of NH3 in January, February, March, May, July, September. • Exceeding daily max of BOD in January, February, March, April, May, June, September. • Exceeded monthly max of BOD in January, February, March, April, May, September. • Exceeded daily max of TN in January, March, April, June, September, and December. • Exceeded monthly max of TN in January, February, April, May, September. • Exceeded daily max of TP in January. Mountaire Farms, Inc. had one (1) reported notice of violation through their self -monitoring program for the year 2023. • Exceeding daily max of BOD in the month of September. Mountaire was not placed under SNC as the Town is working with Mountaire to possibly remove or reduce some NOV based on additional research the Town is conducting. Mountaire has contested their permit. We have had a meeting with Mountaire and NCDEQat Mountaire's request. We have also had a hearing in front of a hearing officer as required in sewer use ordinance. The hearing officer ruled in favor of the town. The hearing Officer report is attached. Mountaire contested the hearing officers report. The next step is to have a hearing in front of the Town Board. This hearing has been delayed multiple times for various reasons. The last hearing was postponed by the Siler City Utilities Director as we are working with Mountaire to see if these issues can be resolved without having a hearing. We have addressed and resolved some issues already, which include sampling location. We are currently reviewing data from the wastewater plant lab and Mountaire's outside lab to see if any NOV's and civil penalties can be resolved. There are currently $495,850 unpaid civil penalties that are being contested as well. We are also looking to have Mountaire start sampling daily to address the additional sampling requirement placed on the Town by NCDEQ. Chris McCorquodale Director of Public Utilities cmccorquodale@silercity.org PO Box 769.311 N. Second Ave. Phone: 919-726-8614 • Fax: 919-663-3874 Slier City, NC 27344.0769 www.silercity.org To advance a fruinework for our success through balanced governance, dynamic partnerships, and an engaged co nmunity. Town Of Siler City — I.U. 005 • Town of Slier City Water Plant was added to the pretreatment program in 2023. Siler City Water Plant had two (2) notice of violations through the Town's monitoring program for the year 2023. • Exceeding Monthly Average of Iron for June and August. Siler City Water Plant had one (1) reported notice of violation through their self -monitoring program for the year 2023. • Exceeding Daily max of Iron for August. Chris McCorquodale Director of Public Utilities Town of Siler City Chris McCorquodale Director of Public Utilities cmccorquodale@silercity.org PO Box 769 e 311 N. Second Ave. Phone: 919-726-8614 • Fax: 919-663-3874 Siler City, NC 27344-0769 www.silei,city.org To advance a%rarnework for our success through halancedgovernonce, dynamic partnerships, and an engaged community. Pretreatment Program Info -Database, for Program Name Sller City WWTP Name Town of Siler City Program Approval Date 06/15/1984 Pretreatment Status Full Region RRO County Chatham NPDES Number NCO026441 printed on: 1 2/22/2023 Stream Information . IWC pro at 7Q10 95.38 7010 Flow cfs / mgd D.3 / 0.19 1 Q 10 Flow cfs / mgd 0.26 / 0.16 Stream Classification C Basin Number CPF12 Receiving Stream Name LOVES CREEK NPDES Effective Date 06/01/2014 Last PAR Rec 03/03/2023 PAR Due Date03/01/2024 mercury NPDES Expire Date 05/31/2019 Current Fiscal 08/24/2020 1631 required Year PCI Done POTW is Primary WWTP TRUE Last Audit on 09/29/2021 Audit Year Nex125/26 es Design Flow mgd 4.0000 % Design mgd is SIU permitted 40.88 Permitted SIU flow (mgd) [Pt-,SIU) 1.635 WWTP SIU's Program SIUs WWTP CIU's Program CIUs HWA LTMP 1WS Sl#O ERP date Inactive Date Next Due Date Received by DWR 04/16/2021 10/11/2021 02/28/2023 12/18/2012 06/02/2-020 Date Approved 01/02/2013 09/02/2020 Adopt Date Required Date Adopted 01/22/2013 Info in this Box from Pt Contacts PT —Pro Formal Name g.Prime Phonel Mr. Chris McCorquodale jPrirr cmccorquodale@silercity.org Ms. Bobbie Hill b.hill@silercity.org JQ�+Prim "')b 2- )4 1o'4 D a-}-4� 5 Lza.: k- , as 19-742-4732 19-742-4581 ent Related NOVs from DWQ NOV-2005-PC-0235-submit IUP mods Date Date Attended Attended ext Fax HWA Wksp UP Wksp 19-663-3874 01/31/2018 Director of Public Works & Utilities 1POBox769 01131 /2018 Lab Supervisor IPO Box 769 I Pu a er t- IPO Box 769 Date Attended PAR Wksp -1�a I AA146.zdAq 344 DWR Central Office Contact JPretreatment Staff DWR Regional Contact Cheng Zhang Chapter 9, PAR Guidance Pretreatment Performance Summary (PPS) 1. Pretreatment Town Name: Town of Siler City 2. "Primary" NPDES Number NC00 26441 or Non Discharge Permit # if applicable => 3. PAR Begin Date, please enter 01/01/yyyy 4. PAR End Date, please enter 12/31/yyyy 5. Total number of SIUs, includes CIUs 6. Number of CIUs 7. Number of SIUs with no IUP, or with an expired IUP 8. Number of SIUs not inspected by POTW 9. Number of SIUs not sampled by POTW 10. Number of SIUs in SNC due to IUP Limit violations it. Number of SIUs in SNC due to Reporting violations 12. Number of SIUs in SNC due to violation of a Compliance Schedule, CO, AO or similar 13. Number of CIUs in SNC 14. Number of SIUs included in Public Notice 15 Total number of SIUs on a compliance schedule, CO, AO or similar 16. Number of NOVs, NNCs or similar assesed to SIUs 17. Number of Civil Penalties assessed to SIUs 18. Number of Criminal Penalties assessed to SIUs 19. Total Amount of Civil Penalties Collected 19. => 20. Number of IUs from which penalties collected AO Administrative Order CIU Categorical industrial User CO Consent Order IU Industrial User IUP Industrial User Pretreatment Permit NNC Notice of Non -Compliance NOV Notice of Violation PAR Pretreatment Annual Report 3. => 01/012023 4.=> 12/31/2023 5. _> 3 6. => 0 7. => 0 8. _> 0 9. => 0 10.=> 0 11.=> 0 12.=> 0 13. => 0 14. => 1 15.=> 0 16. _> 16 17. => 11 18.=> 0 $ 401,900 20. _> 1 POTW Publicly Owned Treatment Wort SIU Significant Industrial User SNC Significant Non -Compliance revised 1/2018: PAR PPS 2018 M O N 0 z zzz 4°'o c. 0 zdti z z z on ° 0 0 0 N N N P. P� P� d a � w � y U O 0 d * x z 9m, l AvC1j,Ggl-Wl I 6!ienI6PP°WI I �I!eQ161g1�W1 nn n n n n n n n n n n n n n n n n n n n n n n n II II II II II II II II II II II II II II II II II II II II II II II II '� ?; •o�°� �o o °� o o AR v v o All 80 All it 0 o �Z Z X ro o a � • y y y v� y r� 0 ° ° N,V 'S b .oF of of of of of 3w 50 50 50 50 50 'So f- 0 0 0 o e o Pam. k 0. 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Effluent 3. Activated Sludge Basin (Oxidation Ditch) 4, Sludge to Disposal 5. SIU 0003 - Brookwood Farms 6, SIU 0004 - Mountaire Farms 7. SIU 0005 - Slier City WTP 8. SIU 0006 - Wolfspeed 13. Pollutants of Concern (POC) 1. Ag 12. Zn 2. As 13. Chloride 3. Cd 14. Total Phosphorus 4. Cr 15. NH3-N 5. Cu 16. BOD 6. Fe 17. TSS 7. Pb 18. % Solids 8. Hg 19. Flow 9. Mo 20, Oil & Grease (Industries Only) 10, Ni 21. Total Nitrogen 11. Se C. Flow Flow Is Monitored at the Influent site during sampling events. D. SIU Monitoring Signficant Industrial User monitoring will be conducted per industrial User permit. All POC's will be monitored once per year. E. Sampling Point 1. Influent 2. Effluent Town of Slier City Long/Short Term Monitoring Plan (Updated 04/26/2023) Sampling Frequency First Year Thereafter Quarterly on a workday per NPDES Quarterly on a workday per NPDES 3.Activated Twice per year Sludge Basin 4. Sludge Per Sludge Permit to Disposal & 503Regulations S. SIU #0003 Per SIU Permit Brookwood Farms all POC's once per year 6. SIU #0004 Per SIU Permit Mountaire Farms all POC's once per year 7. SIU #0005 Per SIU Permit Slier City WTP all POC's once per year 8. SIU #0006 No permit issued yet Walfspeed Quarterly on a workday per NPDES Quarterly on a workday per NPDES Twice per year Per Sludge Permit & 503Regulations Per SIU Permit all POC's once per year Per SIU Permit all POC's once per year Per SIU Permit all POC's once per year One Year before HWA Quarterly on a workday per NPDES Quarterly on a workday per NPDES Twice per year Per Sludge Permit & 503Regulations Per SIU Permit all POC's once per year Per SIU Permit all POC's once per year Per SIU Permit all POC's once per year Town of Slier City Long/Short Term Monitoring Plan Updated 04/26/2023) F. Sampling Plan POC IRA I Pt.2 I PT.3 I PTA jPt.5 I PT.6 JPT.7 PT.B AA. X_ X I Ix Ix X As X Ix X X Ix Ix X Cd X Ix Ix X Ix Ix X Cr X Ix X X Ix Ix X Fe x I I Ix x X Cu Ix x Ix x Ix x Ix Pb X Ix Ix X X X X Hg* X X X X X X X Mb X X X X X X X Ni X X X X X X X Se X X X X X X X Zn x X X X X X X Total Nitrogen Ix Ix I Ix X Chloride Ix Ix I X X Total Phosphorus X Ix I X X NH3-N X Ix X I X X BOD X Ix I X X TSS x x I I x x x Oil & Grease X X Solids X Flow X X x x * EPA method 1631 for plant Effluent. All others use method 245.1 ** PT.7 - WTP - Testing for annual metals, TSS, Flow, and Iron ** PT.S - Wolfspeed - No permit issued yet Town of Slier City Long/Short Term Monitoring Plan (Updated 04/26/2023) G. Detection Levels and Sampling Methods POC Detection Limits Sampling Methods mg/I ug/l ng/I Ag 1 24 Hour Composite As 2 24 Hour Composite Cd 0.5 24 Flour Composite Cr 0.005 24 Hour Composite Cu 0.002 24 Hour Composite Fe 250 24 Hour Composite Pb 2 24 Hour Composite Hg-Efluent 1 Grab Hg-All other sites 0.0002 24 Hour Composite Mb 0.005 24 Hour Composite Mo 10 24 Hour Composite Ni 0.01 24 Hour Composite Se 5 24 Hour Composite Zn 0.01 24 Hour Composite Fluoride 0.01 24 Hour Composite Total Phosphorus 0.05 24 Hour Composite NH3-N 0.5 24 Hour Composite BOD 1 24 Hour Composite TSS 1 24 Hour Composite Oil & Grease 5 Grab Solids IGrab Flow 24 Hour Composite Compliance schedule for Brookwood Farms, Inc. a) Pretreaonent facility improvements are required to achieve compliance with final effuem Iintits. The Penniuec shalt comply with the following schedule to complete these inhprovmuerris to allow the facility to meat eRLietu limits specified in F. (2) above. L By July 3 k 2023, the grate that covers the sample location must be removed and a manhole lid pill in it place. b) "I've Sit) ,hall submit to the Control Authority a letterstating these changes have been matte. Letter shall be submitted to: Director of Public Utilities Town of Siler City Post Office Box 769 Siler City, North Carolina 27344 Compliance schedule for Mountaire Farms, Inc. a) Pretrrnment facility iugtrocernents are required to achieve compliance wit, final effluent limits.'fhe Per nittee shall comply Mill the following schedule to complete these inhprow"lents to allow the facility to meet final effluent limits specified in F. (2) above. I. By October, 2023 Complele Desigu and Submit to Twvn of Site, City for Authorization to Conshiict 2. By January 1, 2014 Begin Consonction 3. By November 30, 2024 Complete Constntelion of Improvotuents 4. By January 1, 2025 Comply with Final Effluent Limits. b) file Stu shall submit to the Control authority quarterly reports as follows: I. Quarterly Compliance progress repots shall delail the work and activities undertaken and cmnpleted oil all scheduled activities listed in Part III Special Conditions 8 a). Quarterly reports shall he submited to: Director Public Utilities Town or Siler City Post Office floe 769 Siler City. Not th Carolina 27344 Compliance schedule for Siter City Water Plant a) WnterTreittwit Plant solids handling facility ingrrovelnenis are required to achieve compliance with final effluent limits. The SIU shall comply with the following schedule to complete these improvements to allow the flei Iity to meel final cIII uent limits specified in F.(2)above. I. By Jidy 1, 2023. Complete Engineering Report and Submit to Division ork%later Infrastrucutre. 2. By October 1, 2023. Complete Oesigu and Submit for permitting. 3. By February I. 2024. Execute C'onslruction Contract q. By February I, 2025. Complete Construction of Ingnvnvennnas 5. By March I, 2025. Comply with Final I-i luent Limits. b) The SIU shall submit to the Control authority quarterly reports as follows: 1. Quartery Compliance progress reports shall detail the work and activities undertaken and completed oil all schedulcyl activities listed in Part III Special Conditions S a). Quarterly reports slmll be submitted to: Dircetor Public Utilitias Town of Sfler City Pwt Mike Box 709 Silcr City. Nordn Carolina 273•14 HEARING OFFICER'S REPORT AND FINAL DECISION FOR THE TOWN OF SILER CITY, NORTH CAROLINA In Re: Mountaire Farms of North Carolina Corporation Request for Adjudicatory Hearing in the matters of a Modified Industrial User Permit (IUP #004) issued May 16, 2023 and Notice of Violation and Assessment of Civil Penalties (NOV-2023-LV-0003) issued May 10, 2023. This matter came before the presiding Hearing Officer, Mr. Theodore J. Lynch, for an adjudicatory hearing on Friday July 21, 2023, based on the appeal of the issued Industrial User Permit (IUP) and the issuance of Notices of Violation (NOV) by the Town of Siler City to Mountaire Farms of North Carolina, Corporation (Mountaire Farms). Mountaire Farms requested an adjudicatory hearing via certified letter on June 9, 2023. The certified letter outlined supporting claims for rescinding the issued Industrial Use Permit and return of the civil penalties associated with NOW issued to Mountaire Farms. Based on the evidence submitted into the record at the hearing, including receiving the testimony from Mr. Chris McCorquodale (Utilities Director for the Town of Siler City), Ms. Tanya Rogers -Vickers (Director of Environmental Compliance for Momitaire Farms), and the arguments of counsel for the parties, the Hearing Officer makes the following: FINDINGS OF FACT Industrial User Permit Modification 1. Mountaire Farms, Corp, is a poultry processing facility located in Siler City, North Carolina. 2. The property at issue is the Mountaire Farms chicken processing facility located at 1100 E 3' St, Siler City, North Carolina 27344. 3. Mountaire Farms is a Significant Industrial User (SIU) discharging to the Town of Siler City collection system. The Town of Siler City initially issued Mountaire Farms an Industrial User Permit (IUP) effective January 1, 2018, A renewed IUP was effective January 1, 2020. A draft of the current IUP was provided to Mountaire Farms for review in December of 2022, effective on June 1, 2023, 4. The Town of Siler City received effluent violations from the North Carolina Department of Environmental Quality (DEQ) for the exceedance of National Pollutant Discharge Permit (NPDES) limits in 2020, 2021 and 2022. On May 12, 2022, the Town of Siler City received a letter from the DEQ that required increased monitoring (daily) for the Town's Wastewater Treatment Plant and for the Town's SILT Mountaire Farms. 5. On September 8, 2022, the Town of Siler City applied to begin the process to establish a Special Order by Consent (SOC) between the Town of Siler City and the DEQ and the state of North Carolina. 6. The Town of Siler City Municipal Code Chapter 27 Utilities, Division 27-III-2-IV (Wastewater Discharge Permit Application and Issuance) is the guiding ordinance for pretreatment permit application, modification, and renewal. The Town's Municipal Code also covers sampling and monitoring requirements. The Town has an approved Enforcement Response Plan, Since January of 2020 Mountaire Farms has violated the IUP approximately two -hundred and four times (204). 8. Mountaire Farms requested an IUP modification in October 2022. In a letter dated October 31, 2022, Mountaire Farms requested that the Town's compliance sampling point be moved from Manhole #1 to the Parshall Flume located inside a building at the Mountaire Farms facility. Laboratory analysis results were presented during the Hearing to show that Manhole #1 is not representative of discharge when compared to the results from the Parshall Flume. Both Manhole #1 and the Parshall Flume are owned by Mountaire Farms and as such was Mountaire Farm's obligation to do the necessary maintenance required to ensure that the reported data was representative of the actual discharge. 9. Due to IUP violations over the course of 2021 and 2022, Mountaire Farms planned treatment process improvements to bring the facility into compliance. To communicate the timing of the improvements, Mountaire Farms provided the Town of Siler City a Gant Chart dated October 28, 2022, to show a projected construction schedule. The chart showed construction completion and start-up of a Moving Bed Biofilm Reactor (MBBR) at the end of September 2024 with float into October 2024, 10. David Honeycutt, PE of McGill Engineering, Inc. provided engineering calculations for the development of pretreatment limits for the industrial dischargers to the Town of Siler City Collection System and ultimately the Siler City Wastewater Treatment Plant (W WTP). The engineering calculations were in response to the Town's W WTP expansion and more stringent NPDES nutrient limits for the Town of Siler City. 11.On December 1, 2022, the Town of Siler City provided a draft of the modified IUP to Mountaire Farms, Corp, of NC. The modified IUP included new monitoring requirements for perfluorinated compounds (PFAS) and 1,4-Dioxane beginning June 1, 2023, until December 31, 2024. The draft IUP also included reduced permit limits for total nitrogen, ammonia, biochemical oxygen demand (BOD), and total phosphorous effective January 1, 2025, The email correspondence that accompanied the modified IUP referenced that DEQ was reviewing the draft IUP, and that Mountaire Farms would have an additional 30 days after the State's approval before the IUP would become effective. 12. On December 2nd, 2022, Ms. Tanya Rogers-Vicker of Mountaire Farms sent an email to Mr. Chris McCorquodale regarding her concern with the reduction of TN to 50 mg/L but stated that she would reply to the Town of Siler City when the design numbers were received for the proposed MBBR system. The email correspondence is the only Mountaire Farms response to the draft modified IUP limits that were provided during testimony. Mountaire Farms did not formally submit comments to the Town of Siler City during the draft IUP comment period. The draft IUP was provided to Mountaire Farms on December 1, 2022, and the final, State approved IUP was issued on May 19, 2023. This equates to roughly a 169-day review period versus the required 60 days. 13.On February 10, 2023, the Town of Siler City entered a SOC with the State of North Carolina. On page three of the SOC, the Town is required to issue updated IUPs and include compliance schedules for pretreatment upgrades necessary to meet IUP effluent limits. Page six of the SOC mandates that all pretreatment upgrades for compliance shall be completed by June 30, 2024. 14. On May 16, 2023, the Town of Siler City issued the final renewed IUP to Mountaire Farms, which included a compliance schedule for Mountaire Farms to complete construction of pretreatment process upgrades by November 30, 2024, 15.On June 9, 2023, Mountaire Farms Attorney Peter J. McGrath submitted a request for Initial Adjudicatory Hearing in the matters of Modified Industrial User Pretreatment Permit (IUP #004) and for the Notice of Violations and Assessment of Civil Penalties issued on May 10, 2023. 16. On July 17, 2023, all parties were notified of a scheduled initial adjudicatory hearing for July 21, 2023, with T.J. Lynch of Hazen and Sawyer serving as the Hearing Officer. 17. The initial adjudicatory hearing took place as scheduled on July 21, 2023. The hearing took place in the Town of Siler City's Municipal Building. The following participated in the hearing process: Town of Siler City Mountaire Farms William Morgan Peter McGrath Chris McCorquodale Tanya Rogers -Vickers David Honeycutt Also in attendance were Hank Raper (Siler City Town Manager), Marcus Bell (Mountaire Farms Plant Manager), and Kimberly Picard (Town Clerk). March 2023 Notice of Violation Issued by Town of Siler City to Mountaire Farms A letter dated May 12, 2022, from NC Department of Environmental Quality, Division of Water Resources to the Town of Siler City required the Town to increase influent and effluent monitoring frequency to "daily" for BOD, Total Suspended Solids (TSS), Ammonia Nitrogen, Total Nitrogen, and Total Phosphorous. 2. The draft and final IUPs issued to Mountaire Farms by the Town of Siler City contained "Daily Maximum" limits. The Town of Siler City, in accordance with approved Town of Siler City Ordinance C27 A3 Sec. 27-183, issued a monthly Civil Penalty Assessment letter to Mountaire Farms on May 10, 2023, for violations that occurred during the month of March 2023. Also supporting the Town's authority to issue civil penalties for violations are NCGS 143-215.6A and Code of Federal Regulations Title 40 Part 403 for Pretreatment Program Requirements. 4. The Notice of Violation with Civil Penalties issued to Mountaire Farms on May 10, 2023, included: • Sixteen violations for exceedances of ammonia • Eleven violations for exceedances of DOD • One violation of Total Nitrogen • One violation of Part II, General Conditions for failure to mitigate conditions at Mountaire Farms that allowed multiple exceedances of permit limits. The Town had issued similar NOVs to Mountaire Farms prior to March 2023 extending back to 2020. 5. Included in the Mountaire Farms IUP Part lI are the following applicable General Conditions: 5. Duty to Comply and 15. Civil and Criminal Liability. General Conditions: 5. Duty to Comply states that the industry must comply, and that noncompliance is grounds for possible enforcement action. General Conditions: 15. Civil and Criminal Liability states that nothing in the permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. 6. The City Code Chapter 27, Utilities Article 27-III-2 Disposal of Wastes, Subdivision 27411- 2-VII Penalties: Costs, Section 27-183 Civil Penalties states that "Any user who is found to have failed to comply with any provisions of this chapter, or the orders, rules regulations and permits issued hereunder, may be fined up to twenty-five thousand dollars per day of violation." The Utilities Director has the discretion to determine the fine amount by considering Eight Factors described in the Town's approved Enforcement Response Plan. CONCLUSIONS OF LAW 1. The Town of Siler City, as a control authority, had legal authority to modify IUP #004 issued to Mountaire Farms per 15A NCAC 02H .0916 (c)(6) and City Code, Chapter 27 Utilities, Division 27-III-2-IV Wastewater Discharge Permit Application and Issuance. 2. Mountaire Farms was granted more than the specified 60 days (December 1, 2022, to May 16, 2023) to review and comment on the modified IUP #004 per City Code Section 27-134 (g)(2)(c)• 3. The Town of Siler City had legal authority and was required by the State of North Carolina to monitor "daily" in a letter from DEQ dated May 5, 2022. The draft modified IUP contained limits for Daily Maximum. Per Town Code Sec 27-169, the POTW Director may issue a Notices of Violation (NOV) to Mountaire Farms for exceedances of the "Daily Maximum" limits. 4. The Town has legal authority to issue fines (civil penalties) up to twenty-five thousand dollars per day per violation per Town Code Section 27-183. City Code Section 27-183 also requires that the eight Findings of Fact be considered in determining penalties. Factor Two of Eight considers the duration and gravity of the violations and Factor Seven of Eight considers the prior record of the violator in complying or failing to comply with the pretreatment program. Fines have escalated over time as violations have increased in frequency and have occurred between 2020 and have continued to occur in 2023. Based upon all the foregoing Findings of Fact and Conclusions of Law, it is hereby ORDERED, ADRJDGED, and DECREED that the process to issue a modified Industrial Use Permit used by Town of Siler City's Director was proper and the issuance of Notices of Violation with fines are AFFIRMED. I - _te,-21 Theodore J. Lynch, eari Officer Associate Vice President, Hazen and Sawyer _% 12Z ZoZ3 Date of signature