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HomeMy WebLinkAboutWQ0045193_Application_20240224State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources 15A NCAC 02T .0300 — SEWER SYSTEM EXTENSION APPLICATION INSTRUCTIONS FOR FORM: SSEA 04-16 & SUPPORTING DOCUMENTATION Plans, specifications and supporting documents shall be prepared in accordance with, 15A NCAC, 02T .0100, 15A NCAC 02T .030Q, Division Policies and good engineering practices. Failure to submit all required items will necessitate additional Processing and review time, and may result in return of the application. For more information, visit the Water Quality Permitting Section's collection systems website General — When submitting an application, please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of requested additional information. A. One Original and One Copy of Application and Supporting Documents ® Required unless otherwise noted B. Cover Letter (Required for All Application Packages): ® List all items included in the application package, as well as a brief description of the requested permitting action. ➢ If necessary for clarity, include attachments to the application form. C. Application Fee (All New and Major Modification Application Packages): ® Submit a check or money order in the amount of $480.00 dated within 90 days of application submittal. ➢ Payable to North Carolina Department of Environmental Quality (NCDEQ). D. Sewer System Extension (Form: SSEA 04-16) Application (Required for All Application Packages): ® Submit the completed and appropriately executed application. ➢ If necessary for clarity or due to space restrictions, attachments to the application may be made. ❑ if the Applicant Type in Item I.2 is a corporation or company, provide documentation it is registered for business with the North Carolina Secretary of State. ❑ If the Applicant Type in Item 1.2 is a partnership or d/b/a, enclose a copy of the certificate filed with the Register of Deeds in the county of business. ® The project name in Item 11,1 shall be consistent with the project name on the plans, specifications, flow acceptance letters, agreements, etc. ® The Professional Engineer's Certification on Page 6 of the application shall be signed, sealed and dated by a North Carolina licensed Professional Eneineer. ® The Applicant's Certification on Page 6 of the application shall be signed in accordance with 15A NCAC 02T .0106(b). Per 15A NCAC 02T .0106(c), an alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(b). E. Flow Tracking/Acceptance Form (Form: FTSE 04-16) (If Applicable): ® Submit the completed and appropriately executed Flow Tracking/Acceptance for Sewer Extension Permit Form from the owners of the downstream sewers and treatment facility. ➢ The flow acceptance indicated in form FTSE 04-16 must not expire prior to permit issuance and must be dated less than one year prior to the application date. ➢ Submittal of this application and form FTSE 04-16 indicates that owner has adequate capacity and will not violate G.S. 143-2_ 15.67(a), — ➢ Intergovernmental agreements or other contracts will not be accepted in lieu of a project -specific FTSE 04-16. INSTRUCTIONS FOR FORM: SSEA 04-16 & SUPPORTING DOCUMENTATION Page 1 of 4 F. Engineering Plans (Required for All Application Packages): ® Per 1 SA NCAC 02T .0305 b 1 submit two sets of detailed plan sets that have been signed, sealed and dated by a North Carolina licensed Professional Engineer, and shall include at a minimum: ➢ Table of contents with each sheet numbered. ➢ A general location map with at least two geographic references and a vicinity map. ➢ Plan and profile views of the sewer extension as well as the proximity of the sewer extension to other utilities and natural features ➢ Detail drawings of all items pertinent to the sewer extension and pump stations. ➢ The location of all wells (including usage and construction details if available), streams (ephemeral, intermittent, and perennial), springs, lakes, ponds, and other surface drainage features within 100 feet of the project. ➢ Minimum separations required per 15A NCAC 02T.03.05(f), and where separations cannot be maintained, alternative criteria per 15A NCAC 02T.0305(g). ➢ Minimum cover for sewer extensions required per 15A NCAC 02T.0305(f) must also be shown clearly on the plans. ® Plans shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final plans. However, the plans may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. G. Specifications (Required for All Application Packages): ® Per 15A NCAC 02T .0305(b)(3), submit specifications that have been signed, sealed and dated by a North Carolina licensed Professional Engineer, and shall include at a minimum: ➢ Table of contents with each section/page numbered. ➢ Detailed specifications for all items pertinent to the sewer extension and pump stations ➢ Site Work (i.e., earthwork, clearing, grubbing, excavation, trenching, backfilling, compacting, fencing, seeding, etc.) ➢ Materials (i.e., force main, gravity, concrete, method of construction, etc.) ➢ Electrical (i.e., control panels, transfer switches, automatically activated standby power source, etc.) ➢ Means for ensuring quality and integrity of the finished product in accordance with the Minimum Design Criteria, including leakage and pressure testing for the sewer extension. ❑ Specifications shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, the specifications may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. ❑ Specifications for standard equipment may only be omitted for municipalities with approved standard specifications, but the use of the standard specifications must be noted on each sheet of the plans. H. Engineering Calculations (All Application Packages): ® Per 15A NCAC 02T .0305 b 2 and 15A NCAC 02T .0305(i)(1), submit engineering calculations that have been signed, sealed and dated by a North Carolina licensed Professional En ineer, and shall include at a minimum: ➢ Friction/Total Dynamic Head calculations and system curve analysis (with one pump running, two pumps running, etc.) ➢ Pump selection information including pump curves, manufacturer's information, and recommended installation guidelines. ➢ Pump station cycle times and pump run times. ➢ Minimum velocities in the sewer extension in accordance with the Minimum Design Criteria ➢ Flotation calculations for all units constructed partially or entirely below grade (i.e. pump stations) Note that upon completion of the review process and prior to permit issuance, a request for the final plans and Specifications will be requested on digital media (CD, DVD, Jump Drive, etc.) for our records. You will be notified when this information is requested, as the review may necessitate changes. INSTRUCTIONS FOR FORM: SSEA 04-16 & SUPPORTING DOCUMENTATION Page 2 of I. Downstream Sewer Evaluations (All Application Packages) ❑ Per 15A NCAC 02T .0305 b 2 and 15A NCAC 02T .0304(h)(1), submit engineering calculations that have been signed, sealed and dated by a North Carolina licensed Professional En ineer, for receiving collection systems: ❑ For connection to a gravity sewer, submit: An evaluation of the gravity sewer based on peak flow from the proposed project and peak flows already tributary to the existing gravity sewer. Provide calculations and detail how existing peak flows were determined. ❑ For connection to a pump station, submit: An evaluation of the existing pump station to pump peak flow from the proposed project and peak flows already tributary to the existing pump station, Provide calculations and detail how existing peak flows were determined. ® For connection to a force main/low pressures sewer, submit: An evaluation of the existing system based on peak flows from the proposed project and peak flows already tributary to the existing system. In addition, evaluate the ability of each pump station tributary to the existing system to pump against additional head created by greater flows through the system. Evaluation may include alternative designs such as telemetry to coordinate pumping between pump stations (provided sufficient storage is available). Also include an evaluation of the discharge point of the existing force main/pressure sewer. J. Site Maps (All Application Packages): 19 Submit an 8.5-inch x l 1-inch color copy of a USGS Topographic Map of sufficient scale to identify the entire project area and closest surface waters. ➢ Location of the project (gravity sewer, pump stations & force main) ➢ Downstream connection points and permit number (if known) for the receiving sewer ® Include a street level map showing general project area IC Existing Permit (All Modification Packages): ❑ Submit the most recently issued existing permit. ❑ Provide a list of any items within the permit the Applicant would like the Division to address during the permit modification (i.e., permit description, flow allocation, treatment facility, etc.). L. Power Reliability Plan (If Applicable) M Per 15A NCAC 02T_.0305(h)(1), submit documentation of power reliability for pumping stations. ➢ This alternative is only available for average daily flows less than 15,000 gallons per day ➢ It shall be demonstrated to the Division that the portable source is owned or contracted by the applicant and is compatible with the station. The Division will accept a letter signed by the applicant (see 15A NCAC 02T .0106(b)) or proposed contractor, stating that "the portable power generation unit or portable, independently -powered pumping units, associated appurtenances and personnel are available for distribution and operation of this pump station." ➢ If the portable power source or pump is dedicated to multiple pump stations, an evaluation of all the pump stations' storage capacities and the rotation schedule of the portable power source or pump, including travel timeframes, shall be provided in the case of a multiple station power outage. (Required at time of certification) M. Final Environmental Document (If Applicable): ❑ Per 15A NCAC 02T .0105 c 4 submit one copy of the environmental assessment and three copies of the final environmental document (i.e., Finding of No Significant Impact or Record of Decision). ❑ Include information on any mitigating factors from the Environmental Assessment that impact the design and/or construction of the subject sewer. N. Certificate of Public Convenience and Necessity (All Application Packages for Privately -Owned Public Utilities): ❑ Per 15A NCAC 02T .01 15 a 1 provide the Certificate of Public Convenience and Necessity from the North Carolina Utilities Commission demonstrating the Applicant is authorized to hold the utility franchise for the area to be served by the sewer extension, or ❑ Provide a letter from the North Carolina Utilities Commission's Water and Sewer Division Public Staff stating an application for a franchise has been received and that the service area is contiguous to an existing franchised area or that franchise approval is expected. INSTRUCTIONS FOR FORM: SSEA 04-16 & SUPPORTING DOCUMENTATION Page 3 of O. Operational Agreements (Applications from HOA/POA and Developers for lots to be sold): ❑ Hoine/Pr0 a Owners' Associations ❑ Per 15A NCAC 02T .0115(c), submit the properly executed Operational Agreement FORM: HOA 04-16 . ❑ Per 15A NCAC 02T .0115(c), submit a copy of the Articles of Incorporation, Declarations and By-laws_ ❑ Developers of lots to be sold ❑ Per 15A NCAC 02T .0115(b), submit the properly executed O erational Agreement FORM: DEV 04-16 . THE COMPLETED APPLICATION AND SUPPORTING DOCUMENTATION SHALL BE SUBMITTED TO: NCDEQ/DWR WATER QUALITY PERMITTING PERCS UNIT 13Y U.S. Postal Service: 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 807-6312 By Courier/Sipecial Deliver : 512 N. SALISBURY ST. SUITE 925 RALEIGH NORTH CAROL,INA 27604 INSTRUCTIONS FOR FORM: SSEA 04-16 & SUPPORTING DOCUMENTATION Page 4 of DWR State of North Carolina Department of Environmental Quality Division of Water Resources Division of Water Resources 15A NCAC 02T ,0300 — SEWER SYSTEM EXTENSION APPLICATION SSEA 04-16 & SUPPORTING DOCUMENTATION Application Number: I. APPLICANT INFORMATION: (to be completed by DWR) I. Applicant's name: Cypress Homes Inc 2. Applicant type: ❑ Individual ® Corporation ❑ General Partnership El Privately -Owned Public Utility ❑ Federal ❑ State ❑ Municipal ❑ Count y 3. Signature authority's name: Russell Hart per I5A NCAC 02.T .0106(b) Title: President 4. Applicant's mailing address: LOB 37143 City: Raleigh State: NC Zip: 27626- 5. Applicant's contact information: Phone number: (919) 762-6556 Email Address: cypresshomesncggmaii.com H. PROJECT INFORMATION: I . Project name: 9220 Purfoy Road 2. Application/Project status: ® Proposed (New Permit) ❑ Existing Permit/Project 3. If a modification, provide the existing permit number: WQ00 and issued date: 4. If new construction but part of a master plan, provide the existing permit number: WQ00 5. County where project is located: Wake 6. Approximate Coordinates (Decimal Degrees): Latitude: 35.5541 o Longitude:-78.7774o III. CONSULTANT INFORMATION: I. Professional Engineer: 14y Meyers License Number: 19790 Firm: Meyers Engineering.PLLC Mailing address: 5708 Carriage Park Court City: Fu ua -Varina State: NC Zip: 27526- Phone number: (919) 625-0214 Email Address: j_ayja7meyersen ineering net IV. WASTEWATER TREATMENT FACILITY (WWTF) INFORMATION: I. Facility Name: North HarenttRe ional WWTP Permit Number: NCO021636 Owner Name: Harentt Regional Water V. RECEIVING DOWNSTREAM SEWER INFORMATION: 1. Permit Number(s): W 0039437 manifold to forcemain System Wide Collection System Permit Number(s): WQCS00193 Owner Name(s): Town of Fuquay-Varina FORM: SSEA 04-16 Page I of 6 VI. GENERAL REQUIREMENTS 1. If the Applicant is a Privately -Owned Public Utility, has a Certificate of Public Convenience and Necessity been submitted? ❑ Yes ❑No ®N/A 2. If the Applicant is a Developer of lots to be sold, has a Developer's Operational Agreement (FORM: DEV) been submitted? ❑ Yes ❑No ®NIA 3. If the Applicant is a Home/Property Owners, Association, has an Operational Agreement (FORM: HOA) been submitted? ❑ Yes [-]No ®NIA 4. Origin of wastewater: (check all that apply): ® Residential Owned ❑ Retail (stores, centers, malls) ❑ Residential Leased ❑ Retail with food preparation/service ❑ School / preschool / day care ❑ Medical / dental / veterinary facilities ❑ Food and drink facilities ❑ Church ❑ Businesses / offices / factories ❑ Nursing Home 5. Is/was an Environmental Assessment required under 15A NCAC 01 C? ❑ Yes ® No If yes, submit the appropriate final environmental document (FONSI, ROD, etc.) 6. Nature of wastewater; I 00 % Domestic/Commercial % Other waste — specify: _ Industrial (See 15A NCAC 02T .0103 20 7. Wastewater generated by project: 600 GPD (per 15A NCAC 02T .0114) Hasa flow reduction been approved under I SA NCAC 02T .0114 ? ®Yes [—]No If yes, provide a copy of flow reduction approval letter 8. Summarize wastewater generated by project: Establishment Type Daily Design Flow a,, Single family at 9220 Purfoy Road 75 gal/bedroom a 75 gal/bedroom gall gal/ gall gall ❑ Car Wash ❑ Hotel and/or Motels ❑ Swimming Pool /Clubhouse ❑ Swimming Pool/Filter Backwash ❑ Other (Explain in Attachment) No. of Units 4 Flow 300 GPD GPD GPD GPD GPD GPD Total 300 GPD See 15A NCAC 02T .0114(b) (d) (e)(1) a9dle)(2) for caveats to wastewater design flow rates (i.e., minimum flow per dwelling; proposed unknown non-residential development uses; public access facilities located near high public use areas; and residential property located south or east of the Atlantic Intracoastal Waterway to be used as vacation rentals as defined in G.S. 42A-4). b Per 15A NCAC 02T .01 14(c), design flow rates for establishments not identified below shall be determined using available flow data, water using fixtures, occupancy or operation patterns, and other measured data. FORM: SSEA 04-16 Page 2 of 6 VII. GRAVITY SEWER DESIGN CRITERIA - 15A NCAC 02T .0305: I. Summarize Gravity Sewer to be permitted: Size (inches) Length (feet) Material VIII. PUMP STATION DESIGN CRITERIA — 02T .0305 & MDC (Pub Stations/Force Mains): COMPLETE FOR EACH PUMP STATION INCLUDED IN THIS PROJECT I. Pump station number or name: 9220 Purfoy_Road 2. Approximate Coordinates (Decimal Degrees): Latitude: 35.5461490 Longitude:-78.7774890 3. What is the nearest I00-year flood elevation to the facility? 2 m feet mean sea level. Source: FIRM Panel 37200665001, Is any of the proposed project located within the 100-year flood plain? ❑ Yes ® No 4. If Yes, are the following items provided per 15A NCAC 0210305fe1: Water -tight seals on all station hatches and manholes; and Control panels vents extend two feet above the100-year flood plain elevation? ❑ Yes [:]No ® NIA If No, what measures are being taken to protect them against flooding? 5. Finish grade elevation of the pump station: 356 6. Design flow of the pump station: 0. 002 millions gallons per day (firm capacity) 7. Operational point(s) of the pump(s): 12.5 gallons per minute at 62 feet total dynamic head (TDH) 8. Number of pumps provided: 1 9. Number of pump cycles at average daily flow: 1_6 cycles per hour 10. Power reliability in accordance with 15A NCAC 02T .0305(h)(1): ❑ Standby power source or pump with automatic activation and telemetry - 15A NCAC 02T .0305(h)(1)(B)'. ➢ Required for all pump stations with an average daily flow greater than or equal to 15,000 gallons per day D Must be permanent to facility Or if the pump station has an average daily flow less than 15,000 gallons per day: ❑ Portable power source with manual activation, quick -connection receptacle and telemetry - 15A NCAC 02T .0305(h)(1)(C) or ❑ Portable pumping unit with plugged emergency pump connection and telemetry - 15A NCAC 02T .0305(h)(1)(C): ➢ It shall be demonstrated to the Division that the portable source is owned or contracted by the applicant (draft agreement) and is compatible with the station. ➢ If the portable power source or pump is dedicated to multiple pump stations, an evaluation of all the pump stations' storage capacities and the rotation schedule of the portable power source or pump, including travel timeframes, shall be provided in the case of a multiple station power outage. FORM: SSEA 04-16 Page 3 of 6 VIII. PUMP STATION DESIGN CRITERIA (continued) 1 1. Summarize the pump station design elements: 12. Summarize the force main to be permitted: Size (inches) Length (feet) Material High Discharge Pump -Off Elevation feet Elevation (feet) Elevation (fei 1.25 100 HDPE 353 352 347 2 5 HDPE 353 352 347 13. Air release valve station locations per 15A NCAC 02T .0305 i : FORM: SSEA 04-16 Page 4 of 6 IX. SETBACKS & SEPARATIONS — (02B .0200 & 15A NCAC 02T .0305(f)): 1. Does the project comply with all separations found in 15A NCAC 02T .0305 & ❑ Yes [:]No ➢ 15A NCAC 02T_0305 contains minimum se arations that shall be provided for sewer s stems: Setback Parameter* Se station Re uired Storm sewers and other utilities not listed below vertical 24 inches Water mains vertical -water over sewer includin in benched trenches 18 inches Water mains horizontal 10 feet Reclaimed water lines vertical - reclaimed over sewer 18 inches Reclaimed water lines horizontal - reclaimed over sewer - 2 feet "Any private or public water supply source, including any wells, WS-I waters of Class I or Class II impounded reservoirs used as a source of drinking water 100 feet **Waters classified WS (except WS-1 or WS-V), B, SA, ORW, HQW, or SB from normal hi h water or tide elevation and wetlands see item IX.2 50 feet **Any other stream, lake, impoundment, or ground water lowering and surface drainage ditches Anv building fhnnrint;. 10 feet Any basement Top slope of embankment or cuts of 2 feet or more vertical hei y3,,ht 10 feet Drainage systems and interce for drains 10 feet Any swimming Dols 5 feet Final earth rade vertical 10 feet 36 inches ➢ 15A NCAC 02T.0305 contains alternatives where separations in 02T.0305(f) cannot be achieved. ➢ "Stream classifications can be identified using the Division's NC Surface Water Classifications web a e ➢ If noncompliance with 02T.0305 or see Section X of this application 2. Does the project comply with separation requirements for wetlands? q (50 feet of separation) [I Yes ❑ No ®N/A ➢ See the Division's draft separation requirements for situations where separation cannot be meet ➢ No variance is required if the alternative design criteria specified is utilized in design and construction ➢ As built documents should reference the location of areas effected 3. Does the project comply with setbacks found in the river basin rules per 15A NCAC 02B 0200? ➢ This would include Trout Buffered Streams per 15A NCAC 2B.0202 El Yes ❑ No ®NIA 4. Does the project require coverage/authorization under a 404 Nationwide or individual permits or 401 Water Quality Certifications? El Yes ®No ➢ Information can be obtained from the 401 & Buffer Permittin Branch 5. Does project comply with 15A NCAC 02T.0105 c 6) (additional permits/certifications)? ® Yes [:]No Per 15A NCAC 02T.0105 c 6 , directly related environmental permits or certification applications are being prepared, have been applied for, or have been obtained. Issuance of this permit is contingent on issuance of dependent permits (erosion and sedimentation control plans, stormwater management plans, etc.). 6. Does this project include any sewer collection lines that are deemed "high -priority?" Per 15A NCAC 02T 0402, "high -priority sewer" means "any aerial sewer, sewer contacting surface waters, siphon, or sewer positioned parallel to streambanks that is subject to erosion that undermines or deteriorates the sewer. ❑ Yes ® No ➢ If yes, include an attachment with details for each line, including type (aerial line, size, material, and location). High priority lines shall be inspected by the permittee or its representative at least once every six -months and inspections documented per I5A NCAC 02T.0403(a)(5) or the permitee's individual System -Wide Collection permit. FORM: SSEA 04-16 Page 5 of 6 1X. CERTIFICATIONS: Rocs the submitted system comply with 15A N_ [� Air, the Mutttttum ncstln Critcria for the permjt;jn of Pump Stations and is Mains latest version and the Gravity ewer Minimum Dcsjen Cf.- (latest version t as applicable? ® Yes ❑ No IfNo, complete and submit the Variance/Altemative Design Requc5t application (VADC 10-14) and supporting documents for review. Approval of the request is rent ired Pr#or to submittal of the Fast Track Application and st rtin documents. 2. Professional Engineer's Certification: (Professional item IIL1.) S0rYt c e— (Facility name from Application Item II. I.) attest that this application for has been reviewed by me and is accurate, complete and consistent with the information supplied in the plans, specifications, engineering calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with this application package and its instructions well as all applicable regulations and statutes. Although other professionals may have developed certain portions of this, as submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. NOTE — In accordance with General Statutes 143-2t5.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed S10,000, as well as civil penalties up to S25,000 per violation. North Carolina Professional Engineer's seal, signature, and date: 3. Applicant's Certification per t 5A NCAC 02T .0106(b)- IM (Signature Authority's name & 9ZZ6 Pue, (Facility -, GA y SEAr..-.-*" 1- 1979 -50 «+A[S —LAIC, attest that this application for from Application Item 1.3.) Application Item 11,1.) has been reviewed by me and is accurate and complete to the best or my knowledge. I understand that any discharge of wastewater from this non -discharge system to surface waters or the land will result in an immediate enforcement action that May include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package arc not completed and that if all requited supporting information and attachments arc not included, this application package will be returned to me as incomplete. NOTE — In accordance with General Statutes 14 - I .6 and 143-215.68, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine n xce 0,00 11 as c it Pe p to $25,000 per violation. Signature: Date: �� �� V411 FORM: $SEA 04-16 Page 6of6 9220 Purfoy Road & 1601 Eastwood Drive MU 800 1600 3200ft 1 inch equals 1,600 feet Disclaimer Maps makes every effort to produce and publish the most current and accurate information possible. However, the maps are produced for information purposes, and are NOT surveys. No warranties, expressed or implied ,are provided for the data therein, its use,or its interpretation. Division of Water Resources State of North Carolina Department of Environmental Quality Division of Water Resources Flow Tracking for Sewer Extension Applications (FTSE 10-23) Entity Requesting Allocation: Cypress Homes, Inc. Project Name for which flow is being requested: 9220 Purfoy and 1601 Eastwood Sewer More than one FTSE may be required for a single project if the owner of the WWTP is not responsible for all pump stations along the route of the proposed wastewater flow. I. Complete this section only if you are the owner of the wastewater treatment plant. a. WWTP Facility Name: North Harnett Regional Water WWTP b. WWTP Facility Permit #: NCO021636 c. WWTP facility's permitted flow d. Estimated obligated flow not yet tributary to the WWTP e. WWTP facility's actual avg. flow f. Total flow for this specific request g. Total actual and obligated flows to the facility h. Percent of permitted flow used All flows are in MGD 2.6 0.460 1.493 0.001 1.954 75.15 II. Complete this section for each pump station you are responsible for along the route of this proposed wastewater flow. List pump stations located between the project connection point and the WWTP: (A) (B) Design Pump Pump Average Approx. Station Station Firm Daily Flow** Current (Name or Permit Capacity, * (Firm / pf), Avg. Daily Number) No. MGD MGD Flow, MGD (C) (D)=(B+C) (E)=(A-D) Obligated, Not Yet Total Current Tributary Flow Plus Daily Flow, Obligated Available MGD Flow Capacity*** * The Firm Capacity (design flow) of any pump station is defined as the maximum pumped flow that can be achieved with the largest pump taken out of service. ** Design Average Daily Flow is the firm capacity of the pump station divided by a peaking factor (pf) not less than 2.5, per Section 2.02(A)(4)(c) of the Minimum Design Criteria. *** A Planning Assessment Addendum shall be attached for each pump station located between the project connection point and the WWTP where the Available Capacity is < 0. Downstream Facility Name (Sewer): ToFV to Kenneth Creek/Neils Creek Downstream Permit Number: WQCS00193 to WQ0028647 Page 1 of 8 FTSE 10-23 III. Certification Statement: I Michael Wagner certify to the best of my knowledge that the addition of the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances, given the implementation of the planned improvements identified in the planning assessment where applicable. This analysis has been performed in accordance with local established policies and procedures using the best available data. This certification applies to those items listed above in Sections I and II plus all attached planning assessment addendums for which I am the responsible party. Signature of this form certifies that the receiving collection system or treatment works has adequate capacity to transport and treat the proposed new wastewater. 10/23/2023 Signing Official SignZture Date Public Utilities Director Title of Signing Official Page 2 of 8 FTSE 10-23 PLANNING ASSESSMENT ADDENDUM (PAA) Submit a planning assessment addendum for each pump station listed in Section H where Available Capacity is < 0. Pump Station (Name or Number): Given that: a. The proportion and amount of Obligated, Not Yet Tributary Daily Flow (C) accounts for % and MGD of the Available Capacity (E) in Pump Station 163 ; and that The rate of activation of this obligated, not yet tributary capacity is currently approximately MGD per year; and that A funded Capital Project that will provide the required planned capacity, namely is in design or under construction with planned completion in ; and/or d. The following applies: Therefore: Given reasonably expected conditions and planning information, there is sufficient justification to allow this flow to be permitted, without a significant likelihood of over -allocating capacity in the system infrastructure. I understand that this does not relieve the collection system owner from complying with G.S. 143- 215.67(a) which prohibits the introduction of any waste in excess of the capacity of the waste disposal system. Signing Official Signature Date Page 3 of 8 FTSE 10-23 WASTEWATER TREATMENT SYSTEM EXPANSIONS BEYOND EXISTING ALLOCATION Complete this form and submit applicable supporting documentation if the proposed project is subject to overallocation allowances outlined per G.S. 143-215.1(6). Receiving WWTP Name: Receiving WWTP Permit Number: Provide a copy of the active NPDES permit for the receiving WWTP. Overallocation Criteria 1. Does the receiving WWTP's existing NPDES permit have an expansion flow tier? ❑ Yes or ❑ No. a. If yes, provide the expansion flow tier: MGD; proceed to item 2. b. If no, overallocation is not allowable for this construction until such a time that the receiving WWTP's NPDES permit is modified for inclusion of an expansion flow tier capable of receiving and sufficiently treating the wastewater generated by the proposed construction. 2. Is the receiving WWTP and collection system located within either (1) a county with a projected population growth rate above two percent annually based on a 20-year residential growth projection conducted using data provided by the Office of State Budget and Management (OSBM) State Demographer or (2) one of the top 20% of the fastest growing counties in the State by population based on a 10-year residential growth projection conducted using data provided by the OSBM State Demographer? ❑ Yes or ❑ No. a. If yes, submit a residential population projection to support your claim; proceed to item 3. b. If no, overallocation is not allowable for this construction. 3. Has the receiving WWTP received a violation for being non -compliant with any non -flow limitations identified in the active NPDES permit in the past 5 years? ❑ Yes or ❑ No. a. If yes, overallocation is not allowable for this construction. b. If no, submit a limit violation report to support your claim; proceed to item 4. 4. Has the receiving WWTP exceeded its monthly average flow limitation identified in the active NPDES permit more than once in any 12-month period in the past 10 years? ❑ Yes or ❑ No. a. If yes, overallocation is not allowable for this construction. The receiving WWTP may not allocate more than one hundred percent (100%) of the existing system's hydraulic capacity until the permittee complies with the permitted monthly flow for at least 12 consecutive months. b. If no, submit a WWTP flow report to support your claim; proceed to item 5. 5. Is completion of construction for work identified in an Authorization to Construct (ATC) permit that results in expansion of facility to the next flow tier anticipated to occur within 24 months of the submittal date? ❑ Yes or ❑ No. a. If yes, allocation of one hundred ten percent (115%) of the receiving WWTP's existing hydraulic capacity is allowable. Provide the ATC Permit Number: ; ii. Submit a construction timeline signed by the contactor's Project Manager; iii. Submit a letter of agreement of timeline feasibility signed by the NC -licensed Professional Engineer responsible for the certification of work covered under the applicable ATC permit; iv. Proceed to item 6. b. If no, allocation of one hundred ten percent (110%) of the receiving WWTP's existing hydraulic capacity is allowable. Proceed to item 6. Page 4 of 8 FTSE 10-23 6. Does the overallocation identified as allowable under item 5 result in a WWTP flow rate greater than the permitted projected capacity after expansion? ❑ Yes or ❑ No. a. If yes, overallocation is not allowable for this construction. b. If no, proceed to item 7. 7. Does the overallocation identified as allowable under item 5 result in a WWTP flow rate greater than 80% of the permitted projected capacity after expansion? ❑ Yes or ❑ No. a. If yes, overallocation is allowable. Submit an engineering evaluation of the receiving WWTP's future wastewater treatment, utilization, and disposal needs. This evaluation shall outline plans for meeting future wastewater treatment, utilization, or disposal needs by either expansion of the existing system, elimination or reduction of extraneous flows, or water conservation and shall include the source of funding for the improvements. If expansion is not proposed or is proposed for a later date, a justification shall be made that wastewater treatment needs will be met based on past growth records and future growth projections and, as appropriate, shall include conservation plans or other measures to achieve waste flow reductions. This shall be provided to the Division prior to the proposed activity. Proceed to item 8. b. If no, overallocation is allowable. 8. Does the overallocation identified as allowable under item 5 result in a WWTP flow rate greater than 90% of the permitted projected capacity after expansion? ❑ Yes or ❑ No. a. If yes, overallocation is allowable. However, the permittee for the receiving WWTP shall obtain all permits needed for the expansion of the wastewater treatment, utilization, or disposal system and, if construction is needed, submit final plans and specifications for expansion, including a construction schedule. If expansion is not proposed or is proposed for a later date, a justification shall be made that wastewater treatment needs will be met based on past growth records and future growth projections and, as appropriate, shall include conservation plans or other specific measures to achieve waste flow reductions. This shall be provided to the Division prior to the proposed activity. b. If no, overallocation is allowable. Signing Official Signature Date Page 5 of 8 FTSE 10-23 Instructions for Flow Tracking form (FTSE) and Planning Assessment Addendum (PAA) Section I a. WWTP Facility Name: Enter the name of the WWTP that will receive the wastewater flow. b. WWTP Facility Permit #: Enter the NPDES or Non -Discharge number for the WWTP receiving the wastewater flow. c. WWTP facility's permitted flow, MGD: From WWTP owner's NPDES or Non -Discharge permit. d. Estimated obligated flow not yet tributary to the WWTP, MGD: This includes flows allocated to other construction projects not yet contributing flow to the collection system. Flows allocated through interlocal agreements or other contracts not yet contributing flow to the collection system are also included. For POTWs that implement a pretreatment program, include flows allocated to industrial users who may not be using all of their flow allocation. Please contact your Pretreatment Coordinator for information on industrial flow tributary to your WWTP. As of January 15, 2008 the POTW should have reviewed flow allocations made over the last two years and reconciled their flow records, to the best of their ability, so it is known how much flow has been obligated and is not yet been made tributary to the WWTP, in accordance with local policies and procedures employed by the reporting entity. e. WWTP facility's actual avg. flow, MGD: Previous 12 month average. £ Total flow for this specific request, MGD: Enter the requested flow volume. g. Total actual and obligated flows to the facility, MGD Equals [d + e + fJ h. Percent of permitted flow used: Equals [(g / c)* 100] For example: On January 15 a POTW with a permitted flow of 6.0 MGD, reported to the Regional Office that there is 0.5 MGD of flow that is obligated but not yet tributary. The annual average flow for 2007 is 2.7 MGD. There is a proposed flow expansion of 0.015 MGD. The first Form FTSE submitted after January 15, 2008 may have numbers like this: c. = 6.0 MGD d. = 0.5 MGD e. = 2.7 MGD £ = 0.015 MGD g. = 3.215 MGD h. = 53.6 % The next Form FTSE may be updated like this with a proposed flow expansion of 0.102 MGD: c. = 6.0 MGD d. = 0.515 MGD e. = 2.73 MGD f. = 0.102 MGD g. = 3.349 MGD h. = 55.8 % Each subsequent FTSE form will be updated in the same manner. Page 6 of 8 FTSE 10-23 Section II List the pump station name or number and approximate pump station firm capacity, approximate design average daily flow (A) approximate current average daily flow (B), and the obligated, not yet tributary flow through the pump station (C) for each pump station that will be impacted by the proposed sewer extension project. Calculate the total current flow plus obligated flow (D=B+C) and the available capacity (E=A-D). Include the proposed flow for this project with other obligated flows that have been approved for the pump station but are not yet tributary (C). Firm capacity is the maximum pumped flow that can be achieved with the largest pump out of service as per the Minimum Design Criteria. Design Average Daily Flow is the firm capacity of the pump station divided by a peaking factor (pf) of not less than 2.5. If the available capacity (E) for any pump station is < 0, then prepare a planning assessment for that pump station if the system has future specific plans related to capacity that should be considered in the permitting process. (A) (B) (C) (D)=(B+C) (E)=(A-D) Obligated, Design Approx. Not Yet Total Current Firm Average Current Avg. Tributary Flow Plus Pump Station Capacity Daily Flow Daily Flow, Daily Flow, Obligated Available (Name or Number) MGD (Firm / pf) MGD MGD Flow Capacity* Kaw Creek PS 0.800 0.320 0.252 0.080 0.332 -0.012 Valley Road PS 1.895 0.758 0.472 0.135 0.607 0.151 Page 7 of 8 FTSE 10-23 Planning Assessment Addendum Instructions Submit a planning assessment addendum for each pump station listed in Section II where available capacity is < 0. A planning assessment for Kaw Creek PS (see example data above) may be performed to evaluate whether there is significant likelihood that needed improvements or reductions in obligated flows will be in place prior to activating the flows from the proposed sewer extension project. If the system decides to accept the flow based on a planning assessment addendum, it is responsible to manage the flow without capacity related sanitary overflows and must take all steps necessary to complete the project or control the rate of flow to prevent sanitary sewer overflows. The planning assessment may identify a funded project currently in design or construction, or a planned project in the future not yet funded but in a formal plan adopted by the system. The system should carefully weigh the certainty of successful timely project completion for any expansion, flow management diversion or infiltration and inflow elimination projects that are the foundation of a planned solution to capacity tracking and acceptance compliance. For example: Given that: a. The proportion and amount of obligated, not yet tributary flow accounts for 24 % and 0.080 MGD of the committed flow in Pump Station Kaw Creek; and that b. The rate of activation of this obligated, not yet tributary capacity is currently approximately 0.01 MGD per year; and that c. A funded capital project that will provide the required planned capacity, namely is in design or under construction with planned completion in ; and/or d. The following applies: The master plan and ten year capital plan contain recommended scope and funding for a capital project entitled Kaw Creek Pump Station upgrade with funding planned in July 2014. This project is planned to add 0.100 MGD to the firm capacity of the pump station by October 2015. Inclusion of this proposed capital project as a condition of this Flow Tracking/Acceptance for Sewer Extension Permit Application elevates this project's priority for funding and construction to be implemented ahead of the activation of obligated, not yet tributary flows in amounts that exceed the firm pump station capacities identified in Section II above. Therefore: Given reasonably expected conditions and planning information, there is sufficient justification to allow this flow to be permitted, without a significant likelihood of over -allocating capacity in the system infrastructure. Page 8 of 8 FTSE 10-23 State of North Carolina Department of Environmental Quality DWR Division of Water Resources Division of Water Resource% Flow Tracking/Acceptance for Sewer Extension Applications (FTSE 04-16) Entity Requesting Allocation: Cypress Homes Project Name for which flow is being requested: 9220 Purfoy & 1601 Eastwood (FV) More than one FTSE may be requiredfor a single project if the owner of the WWTP is not responsible for all pump stations along the route of the proposed wastewater flow. I. Complete this section only if you are the owner of the wastewater treatment plant. a. WWTP Facility Name: North Harnett Regional WWTP b. WWTP Facility Permit #: NC0021636 All flows are in MGD c. WWTP facility's permitted flow 7.5 MGD Fuquay-Varina Allocated Flow 2.60 MGD Lillington Allocated Flow 1.20 MGD Angier Allocated Flow 1.008 MGD d. Estimated obligated flow not yet tributary to the WWTP 3.332 MGD FV Obligated Flow NYT 0.460 MGD Lillington Obligated Flow NYT 0.393 MGD HC Obligated Flow NYT 1.520 MGD Angier Obligated Flow NYT 0.959 MGD e. WWTP facility's actual avg. flow 5.339 MGD FV Actual Flow 1.493 MGD Lillington Actual Flow 0.597 MGD HC Actual Flow 2.568 MGD Angier Actual Flow 0.681 MGD f. Total flow for this specific request _0.001 MGD (FV) g. Total actual and obligated flows to the facility 8.672 MGD FV Actual Avg. + Obligated Flow 1.954 MGD Lillington Actual Avg. + Obligated Flow 0.990 MGD HC Actual Avg. + Obligated Flow 4.088 MGD Angier Actual + Obligated Flow 1.640 MGD h. Percent of permitted flow used 115.63%* *A PER to expand the NHRWTTP treatment capacity has been completed and design of the expansion is currently underway. Page 1 of 2 FTSE 06-13 I1. Complete this section for each pump station you are responsible for along the route of this proposed wastewater flow. List pump stations located between the project connection point and the WWTP: (A) (B) (C) (D)--(B+C) (E)=(A-D) Design Obligated, Pump Average Daily Approx. Not Yet Total Current Station Firm Flow** Current Avg. Tributary Flow Plus (Name or Capacity, * (Firm / pf), Daily Flow, Daily Flow, Obligated Available Number) MGD MGD MGD MGD Flow Capacity*** 14.4 5.760 3.367 2.383 5.750 0.010 SLS-120 * The Firm Capacity of any pump station is defined as the maximum pumped flow that can be achieved with the largest pump taken out of service. ** Design Average Daily Flow is the firm capacity of the pump station divided by a peaking factor (pf) not less than 2.5. *** A Planning Assessment Addendum shall be attached for each pump station located between the project connection point and the WWTP where the Available Capacity is < 0. Downstream Facility Name (Sewer): North Harnett Re ional WWTP Downstream Permit Number: NCO021636 III. Certification Statement: I Steve Ward certify to the best of my knowledge that the addition of the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances, given the implementation of the planned improvements identified in the planning assessment where applicable. This analysis has been performed in accordance with local established policies and procedures using the best available data. This certification applies to those items listed above in Sections I and II plus all attached planning assessment addendums for which I am the responsible parry. Signature of this form indicates acceptance of this wastewater flgv/. Signing Official Signature Date Page 2 of 2 FTSE 06-13 State of North Carolina Department of Environmental Quality DW. R Division of Water Resources Dh lsion of Water Resources Flow Tracking for Sewer Extension Applications (FTSE 10-23) Entity Requesting Allocation: Cypress Homes Project Name for which flow is being requested: 9220 Purfoy and 1601 Eastwood More than one FTSE maybe required for a single project if the owner of the WWTP is not responsible for all pump stations along the route of the proposed wastewater flow. I. Complete this section only if you are the owner of the wastewater treatment plant. a. WWTP Facility Name: North Harnett Regional WWTP b. WWTP Facility Permit #: NCO021636 All flows are in MGD c. WWTP facility's permitted flow 7.5 d. Estimated obligated flow not yet tributary to the WWTP 3.332 e. WWTP facility's actual avg. flow 5.339 f. Total flow for this specific request 0.001 g. Total actual and obligated flows to the facility 8.672 h. Percent of permitted flow used 115.63% II. Complete this section for each pump station you are responsible for along the route of this proposed wastewater flow. List pump stations located between the project connection point and the WWTP: (A) (B) (C) (D)=(B+C) (E)=(A-D) Design Obligated, Pump Pump Average Approx. Not Yet Total Current Station Station Firm Daily Flow** Current Tributary Flow Plus (Name or Permit Capacity, * (Firm / pf), Avg. Daily Daily Flow, Obligated Available Number) No. MGD MGD Flow, MGD MGD Flow Capacity*** SLS-120 14.4 5.76 3.367 2.383 5.750 0.010 * The Firm Capacity (design flow) of any pump station is defined as the maximum pumped flow that can be achieved with the largest pump taken out of service. ** Design Average Daily Flow is the firm capacity of the pump station divided by a peaking factor (pf) not less than 2.5, per Section 2.02(A)(4)(c) of the Minimum Design Criteria. *** A Planning Assessment Addendum shall be attached for each pump station located between the project connection point and the WWTP where the Available Capacity is < 0. Downstream Facility Name (Sewer): North Harnett Regional WWTP Downstream Permit Number: NCO021636 Page 1 of 8 FTSE 10-23 III. Certification Statement: I Steve Ward, Utilities Director certify to the best of my knowledge that the addition of the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances, given the implementation of the planned improvements identified in the planning assessment where applicable. This analysis has been performed in accordance with local established policies and procedures using the best available data. This certification applies to those items listed above in Sections I and II plus all attached planning assessment addendums for which I am the responsible party. Signature of this form certifies that the receiving collection system or treatment works has adequate capacity to transport and treat the proposed new wastewater. ll—Y',-'z'.; Signing Official Signature Date 71) Ute-'hDr Title of Signing Official Page 2 of 8 FTSE 10-23 PLANNING ASSESSMENT ADDENDUM (PAA) Submit a planning assessment addendum for each pump station listed in Section II where Available Capacity is < 0. Pump Station (Name or Number): Given that: a. The proportion and amount of Obligated, Not Yet Tributary Daily Flow (C) accounts for 53.66% % and 3.091 MGD of the Available Capacity (E) in Pump Station SLS-120 ; and that b. The rate of activation of this obligated, not yet tributary capacity is currently approximately 0.300 MGD per year; and that c. A funded Capital Project that will provide the required planned capacity, namely 2.0 m d +, design has not begun yet is in design or under construction with planned completion in 2026 ; and/or d. The following applies: The Buies Creek /Capeton Collection System Upgrade is a project to divert approaximately 2 m d of actual and not yet tributag flow from SLS-120. The $7.6 million project has received funding earmark and is part of the HRW Capital Improvement plan for the 2025-2026 fiscal Therefore: Given reasonably expected conditions and planning information, there is sufficient justification to allow this flow to be permitted, without a significant likelihood of over -allocating capacity in the system infrastructure. I understand that this does not relieve the collection system owner from complying with G.S. 143- 215.67(a) which prohibits the introduction of any waste in excess of the capacity of the waste disposal system. , Signing Official Signature 1' Y- , 11 Date Page 3 of 8 FTSE 10-23 N&YERS ENGINEERING, PLLC TECHNICAL MEMORANDUM \%"111111111 r1 Date: February 6, 2024�0cA To: Mr. Russell Hart r S AL Cypress Homes, Inc. _j19790 — POB 37413 Raleigh, NC 27626 1zi€ \\i From: Jay Meyers, PE 06 P� —* -a2 4 Subject: Sanitary Sewer Service for 9220 Purfoy Road & 1601 Eastwood Drive Introduction The subject properties, 9220 Purfoy Road and 1601 Eastwood Drive, are the result of a minor subdivision recorded in Wake County Register of Deeds Book 2020 Page 00561, from a single parcel (1601 Eastwood Drive, purchased by Cypress Homes in 2018. The properties were annexed into the Town of Fuquay-Varina Corporate limits in 2020 (Ordinance Number N-20-19). Part of the voluntary annexation petition was that the properties would be served by the Town's sanitary sewer system via connection to the Town's existing 10-inch forcemain on Purfoy Road, the forcemain being from the Hidden Valley Pump Station. Each home is proposed to be served by a package simplex pump station with individual taps onto the existing 10-inch forcemain. Design Flow Each home is proposed to be a 4-bedroom home. The Town of Fuquay-Varina received a Flow Reduction letter (attached) dated November 7, 2001 that allows 75/gpd per bedroom. Therefore, the average day flow for each home would be 300 gpd. Using a peaking factor of 5, the pumping rate would be 1.04 gpm; however, a shower at 5 gpm running for an extended period would more likely represent a peak flow, so 5-gpm would be a more appropriate design flow. Development of System Curves The forcemain for each pump station will discharge into the existing Hidden Valley Pump Station 10-inch forcemain located on the east side of Purfoy Road. Because the Iayout of lots is currently unavailable, a forcemain length of 100 feet is assumed. In order to maintain 2-feet per second minimum velocity, a 1.25 nominal diameter HDPE forcemain is proposed. Due to an intervening water line, the Town of Fuquay- Varina has requested a reverse tap on the forcemain and restraints on the forcemain at the reverse tap. �omr iiirin Meyers Engineering, PLLC 5708 Carriage Park Court / Fuquay-Varina, NC 275261919-625-0214 kAE ERIN PLL While 1.25 HDPE has a bend radius of 12.5 inches, in order to provide restraint system the forcemain is proposed to increase to 2-inch diameter at this location to allow for use of a mechanical restraint system. Equivalent pipe lengths for bends, plug valves, and check valves is calculated to be approximately 60-feet of 1.25-inch diameter HDPE pipe, The system curves include C-factors of 140 for new pipe and 120 for old pipe in accordance with the NCDEQ "Minimum Design Criteria for Pump Stations". Three conditions are considered, the package pump running alone, the package pump station and existing Hidden Valley Pump Station running simultaneously, and a future upgrade to the Hidden Valley Pump Station for increased pumping capacity and an assumed increase of pumping head up to 100-feet over existing TDH (from 137 to 237). Based on as -built information for the Hidden Valley Pump Station prepared by Timmons Group dated 12/28/2018 the following information was used to determine forcemain pressures at the potential connection points when the Hidden Valley Pump Station is running. Wet well pump off elevation - 270.75 Forcemain elevation at station 101+00 - 352 Pump Station operating total dynamic head is 137 feet at 502 gpm Pressure at connection point would be 270.75+137 - 352 — 55.75', or 24 psi. '-This calculation ignores friction loss in flows, and therefore is conservative estimate A copy of the system curves are attached. The selected pump is the E-One SPD pump within the E-One WH471 grinder pump station. The pump curve with the system curves superimposed is attached and the operating points summarized below. To calculate velocity in the forcemain, the 1.25 inch nominal diameter forcemain HDPE SDR-9 pipe inner diameter 1.27 inches is used. System Curve C-Factor Pumping Rate Total Dynamic Forcemain Head Velocity ID = 1.2711 Residential Pumps Only 140 13.25 gpm 39 3.4 fps Hidden Valley One 140 12.5 gpm 62 3.Lfps Upgraded Hidden Valley 120 8.5 gpm 159 2.2 fps and old forcemain pipe Pump Cycle Times From the E-One manufacturer information, the volume between the preset on -off floats is 89 gallons. At the peak flow of 5-gpm, the maximum cycle time would be for initial conditions: 8915 = 17.8 minutes to fill 891(13.25-5) = 10.8 minutes to pump down Min Cycle Time = 28.6 minutes cycle time = 2.1 cycles per hour. At the average day flow of 0.21-gpm, the average hour cycle time would be for initial conditions: Meyers Engineering, PLLC ... �- 5708 Carriage Park Court 1 Fuquay-Varina, NC 27526 / 919-625-0214 Page 2 of 3 N&YERS ENGINEERING, PUC 89/0.21 = 424 minutes to fill 89/(13.25-0.21) — 6.8 minutes to pump down Cycle Time = 430.8 minutes cycle time - I cycle per 8.8 hours, 2.7 cycles per day While these cycle times are out of the NCDEQ design standard of 2-8 cycles per hour, these pump stations are specifically designed for serving single family homes and the variations of flows that come with a single-family residence. Buoyancy Calculations Package pump station manufacturer information, assuming WH471-77: Station Height — 77.1 inches (6.43 feet) Station Weight — 340 pounds Station Volume — 92.51 cubic feet Station diameter — 51.4 inches (4.28 feet) Net Buoyancy* 92.51 cf x 62.4 lbs/cf — 340 lbs = 5433 lbs * - assumes ground water level to surface Using a concrete collar around station base, 12-inches thick and outside diameter of 75.4-inches (6.28 feet) Concrete ballast = 3,14 x (3.142-2.142) x 1 x 150 lbs/cf = 2488 lbs Assumed Saturated Soil weight — 120lbs/cf - 62.4 lbs/cf = 57.6lbs/cf Soil overburden = 3.14 x (3.142-2.142) x (6.43-1) x 57.6 ibs/cf = 5188 lbs Concrete and soil overburden = 2488+5188 = 2471 lbs Factor of safety against flotation = 7676/5433 = 1.41 Reliability The WH471 has a total storage volume of approximately 476-gallons, enough for 1.58 days based on 300- gpd. The local E-One certified service center is Capital Industrial Services, LLC located at 14 Apothecary Court, Garner, NC 27529. Meyers Engineering, PLLC 5708 Carriage Park Court / Fuquay-Varina, NC 27526 / 919-625-0214 Page 3 of 3 E'ONE SPO PUMP PERFORMANCE CURVE GRINDER PUMP, lHP, 1725 RPM 100 — 230 Pu Road — 220 95 Residential — 90 210 p f.np — 200 85 s — 190 80 LOW PRESSURE SYSTEM DESIGN PRESSURE — 180 PRESSURE S E R I E S WH47 & WR47 Series Simplex & Duplex Typical Installation Instructions & Warranty Information 476-Gal. Capacity Grinder Pump Station Environment One Grinder Pump Feature Identification 1. GRINDER PUMP BASIN — Polyethylene 2. ACCESSWAY COVER — High density polyethylene (HDPE) 3. ELECTRICAL QUICK DISCONNECT (EQD) — Cable from pump core terminates here 4. POWER AND ALARM CABLE — Circuits to be installed in accordance with local codes 5. ALARM PANEL — NEMA 4X enclosure and equipped with circuit breakers. Locate according to local codes. 6. ALARM DEVICE — Every installation is to have an alarm device to alert the homeowner of a potential malfunction. Visual devices should be placed in very conspicuous locations. 7. INLET — EPDM grommet (4.5" ID). For 4.5" OD DWV pipe (standard). 8. WET WELL VENT — 2.0" tank vent 9. GRAVITY SERVICE LINE — 4" DWV, (4.5 OD). Supplied by others. 9a. STUB -OUT — 4" X 5' long watertight stub -out, to be installed at time of burial unless the gravity service line is connected during installation. Supplied by others. 10. DISCHARGE FTG — 1-1/4" Female NPT, stainless steel 11. DISCHARGE LINE — 1-1/4" Nominal pipe size. Supplied by others. 12. CONCRETE ANCHOR — See Ballast Calculations for specific weight for your station height. Supplied by others. 13. BEDDING MATERIAL — 6" minimum depth, round aggregate, (gravel). Supplied by others. 14. FINISHED GRADE — Grade line to be 1" to 2" below removable lid and slope away from the station. 15. CONDUIT — 1" or 1-1/4", material and burial depth as required per national and local codes. Conduit must enter panel from bottom and be sealed per NEC section 300.5 & 300.7. Supplied by others. 16. REBAR — For use with precast concrete ballast. Required to lift tank after ballast (concrete anchor) has been attached, 4 places, evenly spaced around tank. 2 Figure 1 VVI I r7 IIVJ IHLLHI IUN INSTRUCTIONS WILL VOID WARRANTY The following instructions define the recommended procedure for installing the Model WH/WR47 grinder pump station. This is a sewage handling pump and must be vented in accordance with local plumbing codes. This pump is not to be installed in locations classified as hazardous in accordance with National Electric Code, ANSI / NFPA 70. All piping and electrical systems must be in compliance with applicable local and state codes. 1. REMOVE PACKING MATERIAL: The User Instructions must be given to the owner. Hardware supplied with the unit, if any, will be used at installation. 2. TANK INSTALLATION: The tank is typically supplied with a standard grommet for connecting the 4" DWV (4.50" outside dia.) incoming sewer drain. Other inlet types and sizes are optional. Caution: 4" DR-35 pipe has a smaller diameter and won't create a watertight joint with the standard 4" SCH 40 inlet grommet. Confirm that you have the correct inlet before continuing. Do not drop, roll, or lay tank on its side. This will damage the unit and void the warranty. Excavate a hole to a depth so that the station cover extends 1" to 3" above the finished grade line. The finished grade must slope away from the station cover to prevent surface water from entering the station. The diameter of the hole shall be large enough to allow for the concrete ballast anchor. The size, shape and shoring requirements of the excavation will be based on Figure 2a o LEVEL CONTROL IF THE PUMP TO BE USED HAS WIRELESS (RF) LEVEL CONTROL: MOVE SWITCH TO 'WIRELESS POSITION ALARM LAMP aPT1oNAL HOUR METER OPTIONAL REMOTE SENT _ 24 D.C. MAX 2 AMP MAX. RUN LED O II J <z I Z� F,.k HORN SILENCE SWITCH —IT::FF Ll — I J N L I I� MJ OJ Q0 < Q�aaZJ Z ZOO ®mow¢ O�Q DRUUND I oaMa3� ��g� ¢ BAR pOof�C G3 PUMP a�¢Sww a@®� omZ SOURCE I I (I I ICD PUMP -L PIN FUNCTION 2000S EXTREME 120V POWER < K 1 MANUAL RUN RED BROWN Z ALARM A DEDICATED 30A CIRCUIT BREAKER. MANUAL RUN 6 ALARM RETUR BLUE BLUE 120 VOLT WIRING - SIMPLEX Figure 2b 3 LEVEL CONTROL 3 T. USE NAS WIRELESS (RF)ULEVEL CON ROLE — — LARM LAMP HORN OPTIONAL OPTIONAL SILENCE REMOTE �MIAx swlrcH 24 D.0 MAX - 2 AMP MAX gg RUN ICE: 9 LED 11 ®7- PUMP € II 1 II I oLl N J— — — — �zao-D ®� 0 gUUNUII II Z oo,— o � o Q.Z—AR Q POVER a E D D SOURCEIIIIII 0. J EDS EXTRM 20oWw PN A20 BROWN D A DEDICATED 30A CIRCUIT BREAKER. ELij RUN 6 ALARMMREI—I BLUE TBLUEW 240 VOLT WIRING - SIMPLEX 0 Figure 2c oWPe WPJ WP1 O o-I e WP2 1WFID AMP BREAKER DI IM — RA Bo"L > N_NE NoA` GND_ c" 1RNrELPus I L �w�4 LLr J POWER�� A DEDICATED 40A CIRCUIT BREAKER 120 VOLT DUPLEX WIRING Figure 2d LEGEND — — — SUPPLY CABLE PIN FUNCTION 2 8 EXTREME 1 MANUAL RUN RED BROWN 2 L1 BLACK RED 3 L2 WHITE BLACK C GND GREEN GRNIYEL 6 ALARM FEED ORANGE YELLOW 6 ALARM RETURN BLUE BLUE lO o 0 0 o I I OPTIONAL HOUR METER` o .... WARNING P= ER�ILIND STATION OR PANEL ° �omtlom PUMP 1 PUMP 2 SERVICE 1 1 1 1 l N- ZOZO N-�—EP J J ILL.. J J IZ l o PUMP rr w� LD PUMP PP w w w J < I POWER < POWER J £ J J DO J Q F Z S E w Z I< J UP Z £ S< F Q Q J J Q A DEDICATED 30A CIRCUIT BREAKER 240 VOLT WIRING - DUPLEX the soil conditions and must be in accordance with the site engineer's recommendation and safety requirements. Care must be taken during lifting and placement to prevent impacting or otherwise damaging the tank (see Lifting Instructions). Only a non -marring sling, rated for the load being lifted, should be used in contact with the tank surfaces. A pre -ballasted tank must not be lifted with a sling (see Lifting Instructions). Lifting chains or cables should not be placed in direct contact with the tank surfaces. Fill the excavation bottom with a 6" deep bed of gravel, naturally rounded aggregate, clean and free flowing, with particles not less than 1 /8" or more than 3/4" in size. A concrete ballast anchor is required to prevent flotation of the tank when groundwater is present. The concrete anchor is not optional. The MINIMUM concrete anchor requirements for the WH/WR 47 station are shown in Chart 1 of the Ballast Calculation section. Pour approximately 1" to 2" of concrete onto the gravel bed and place the tank into the excavation. Ensure the tank is properly positioned in the excavation to support inlet pipe (Section 3) and discharge pipe (Section 5) connections before pouring the concrete ballast. The unit should be leveled and filled with water, about 24" deep, to prevent shifting while the remaining ballast is being poured. The concrete should be vibrated, as necessary, to eliminate voids. If it is necessary to pour the concrete above the inlet level (Section 3), the inlet must be sleeved with an 8" tube before pouring. 5 Concrete ballast should be cast in -place around the tank in the excavation (Figure 3). Alternatively, pre -cast ballast around the base of the tank, may be used. Ensure that 1" to 2" of concrete is placed beneath the tank base if pre- cast ballast is used. If the concrete is pre -cast, lifting hooks must be anchored in the ballast to support subsequent handling of the tank (see Lifting Instructions). The lifting hooks used must be adequate to support the combined weight of the tank and concrete ballast and shall be sized and installed in accordance with the site engineer's recommendation. Place the ballasted tank on the gravel bedding in the excavated hole using the lifting hooks. Do not lift by any of the tank surfaces if pre -cast ballast is utilized. 3. INLET LOCATIONS: A 4" DWV (standard) inlet grommet was provided with the station for sealing the inlet pipe at the tank wall. If Figure 3 POURED IN PLACE the inlet grommet penetration was not factory installed, the location of the tank inlet must be determined to support final positioning of the tank prior to ballast installation (see Section 2). The inlet pipe location corresponds with the actual or projected point where the building sewer line intersects the tank wall. The grade of the inlet pipe and required burial depth (per national and local code requirements) must be accounted for when determining the inlet location. The supply cable path should be considered when selecting the inlet location (see Section 8). A 5" diameter field penetration of the tank wall is required to support installation of the (standard) inlet grommet This penetration must not remove or interfere with any of the structural ribbing on the polyethylene tank. The inlet grommet may be installed in any of the allowable locations shown in Figure 7. The inlet penetration must be centered in the location selected to prevent interference with the tank ribbing. Typical inlet installation will be on one of the four, 10.5" diameter raised pads on the tank body. The pads have been marked with a series of locating lines to support centering of the 5" (standard) drilled penetration. Any inlet installed in the depressed panels between the horizontal and vertical ribbing must be centered within the panel to provide adequate clearance for the 6" diameter flange on the standard 4" inlet grommet (Figure 7). Once the location of the inlet penetration is selected, mark the inlet center location on the tank and position the tank. Using a 5" diameter hole saw for a standard 4" grommet, drill through the tank wall at the marked location. Remove any chips or burrs from the drilled hole. Install the provided inlet grommet into the drilled hole. The grommet is self-sealing and does not require the use of PRE -CAST BALLAST TYPICAL IN -GROUND SECTION VIEW additional sealant or adhesive. 4. INLET PIPE INSTALLATION: Mark the inlet pipe 3.5" from the end to be inserted. Inlet pipe leading edge should be beveled with a grinder and lubricated with a soap solution. Lubricate the inlet grommet with soap solution as well. Insert the pipe into the grommet up to the 3.5" mark. Inspect to ensure the grommet has remained intact and in place (Figure 7). 5. DISCHARGE: The use of 1.25" PVC pressure pipe SCH 40 and polyethylene pipe SDR 11 or SIDR 7 are recommended. If polyethylene is chosen, use compression - type fittings to provide a smooth inner passage. E/One requires that an E/One Uni-Lateral assembly (E/One part number NBO184PXX or NC0193GXX) or E/One Redundant Check Valve (E/One part number PC0051 GXX) be installed in the pipe lateral outside the home between the pump Figure 4 discharge and the street main on all installations. Never use a ball -type valve as a check valve. E/One recommends the valve be installed as close to the public right-of-way as possible. Check local codes for applicable requirements. CAUTION: Redundant check valves on station laterals and anti-siphon/check valve assemblies on grinder pump cores should not be used as system isolation valves during line tests. There is a slide face valve and a quick disconnect pre - installed in the tank for grinder pump connection. There is a stainless steel 1.25" NPT female discharge connection on the outside of the tank to support discharge piping connection. 6. BACKFILL REQUIREMENTS: Proper backfill is essential to the long term reliability of any underground structure. Several methods of backfill are available to produce favorable SHROUD _E roR OTHERS) Power at the station must not drop below 10% of nameplate voltage. Maximum Recommended Length: 120 Volt 60' (min. voltage at pump — 108V) 240 Volt 150' (min. voltage at pump — 216V) Consult factory for longer lengths TYPICAL SUPPLY CABLE CONFIGURATION results with different native soil conditions. The recommended method of backfilling is to surround the unit to grade using Class I or Class II backfill material as defined in ASTM 2321. Class 1 A and Class 1 B are recommended where frost heave is a concern; Class 1 B is a better choice when the native soil is sand or if a high, fluctuating water table is expected. Class I, angular crushed stone, offers an added benefit in that it needs minimal compaction. Class II, naturally rounded stone, may require more compactive effort, or tamping, to achieve the proper density. If the native soil condition consists of clean compactible soil, with less than 12% fines, free of ice, rocks, roots, and organic material, it may be an acceptable backfill. Such soil must be compacted in lifts not to exceed one foot to reach a final Proctor Density between 85% and 90%. Non - compactible clays and silts are not suitable backfill for this or any underground structure such as inlet or discharge lines. If you are unsure of the consistency of the native soil, it is recommended that a geotechnical evaluation of the material be obtained before specifying backfill. Another option is the use of a flowable fill (i.e., low slump concrete). This is particularly attractive when installing grinder pump stations in augured holes where tight clearances make it difficult to assure proper backfilling and compaction with dry materials. Flowable fills should not be dropped with more than 4 7 Figure 5 RETAINING RING SUCTION HOUSING STAND MOUNTING HOLES (4) STAND HALVES ^wER D OF MP INLET SHROUF JD IN FLUSH F SURF GRINDER PUMP STAND feet between the discharge nozzle and the bottom of the hole because this can cause separation of the constituent materials. 7. VENTING: The unit must be properly vented to assure correct operation of the pump. The units are supplied with a 2" vent opening in the cover assembly. Failure to properly vent the tank will result in faulty operation and will void the warranty. If the water level outside of the station is expected to rise above the surrounding grade (flooding), a cover vent system cannot be used. If flood conditions are expected, an underground (lateral) vent system and solid cover must be used. Consult the factory if flood conditions are possible where the station will be installed. 8. ELECTRICAL CONNECTION: (Supply panel to E/One alarm panel) Before proceeding, verify that the service voltage is the same as the motor voltage shown on the name plate. An alarm device is to be installed in a conspicuous location where it can be readily seen. An alarm device is required on every installation. There shall be no exceptions. Wiring of supply panel and alarm panel shall be per Figures 2a-2d, alarm panel wiring diagrams and local codes. A dedicated 30 amp breaker is required before all simplex alarm panels. A dedicated 30 amp breaker is required before a 240V duplex alarm panel, and a dedicated 40 amp breaker is required before a 120V duplex alarm panel. 9. ELECTRICAL CONNECTION: (Pump to Panel) (Fig. 4) The grinder pump station is provided with a cable for connection between the station and the alarm panel (supply cable) for each grinder pump. The supply cable, a six conductor tray cable, meets NEC requirements for direct burial as long as a minimum of 24" burial depth is maintained. Those portions of the cable which have less than 24" of cover must be contained in suitable conduit. This includes the vertical portion dropping to a 24" depth at the station and the length rising out of the ground at the control panel (conduit by others). NOTE: Wiring must be installed per national and local codes. Conduit must enter panel from bottom and be sealed per NEC section 300.5 & 300.7. 9a. Installing E/One supply cable: 1) Open the lid of the station and locate the cable and the feed-thru connector on the wall of the shroud or on the inside wall of the tank (Model WH/WR47 x 77"). Loosen the nut on the connector and pull the supply cable out through the connector until it hits the crimped -on stop feature on the cable, approximately 36" from the EQD. "IMPORTANT: All but 36" of the cable must be pulled out of the station, and the Equalizer and EQD should be secured in the hook provided to ensure that the pump functions properly. Do not leave the excess cable in the station. 2) Retighten the nut. This connection must be tight or ground water will enter the station. 3) Feed the wire through the length of conduit (contractor provided), which will protect it until it is below the 24" burial depth. 4) On models WH/WR47 x 92" and taller, position the conduit vertically below the cable connector along side of the station reaching down into the burial depth. Attach the small protective shroud provided with the station to protect the exposed cable where it enters the station. Four self -tapping screws are provided. 5) Run the cable underground, in a trench or tunnel, to the location of the alarm panel. Leave a 6- to 12- inch loop of cable at each end to allow for shifting and settling. Connections made at the panel are shown in the panel wiring diagram (Figures 2a-2d). 10. GRINDER PUMP STAND ASSEMBLY: Temporarily rest the grinder pump on its side. Using a block of wood or similar object, prop up the lower pump end to allow installation of the pump stand. Align the two legs of each pump stand half with two of the holes in the pump lower end (Figure 5). Push the stand legs into the pump lower end. Using a mallet, ensure that the stand legs bottom into the mounting holes. Repeat for the other stand half. Turn the pump upright on the installed stand. 11. DEBRIS REMOVAL: Prior to start-up test procedure, the incoming sewer line must be flushed to force all miscellaneous debris into the tank. Next, all liquid and debris must be removed. Once the tank is clean, install the pump(s) and proceed with the test. 12. INSTALL THE PUMP: Lower the pump into the tank. Position the pump so the pump's discharge is on the opposite side of the pump relative to the discharge in the tank. Position the pump in the center of the tank. Rotate to coil the discharge hose and slide the adapter on the discharge hose into the receiver in the tank wall until it seats. Push the white slider down to open the discharge valve. Refer to Figures 8-11 for slideface connection and operation. Hang power cable, breather tubing with Equalizer, and lifting rope to prevent them from laying in sewage. The Equalizer should be hung as high as possible in the tank. 13. TEST PROCEDURE The following steps should be taken to verify proper installation and operation: a) Make sure that the discharge slide face valve(s) is fully open. This valve(s) must not be closed when the pump is operating. In some installations, there may be a valve, or valves, at the street main that must also be open. (Ignore all Trouble indications, LEDs and/or messages until the panel is reset at the end of this procedure.) For model WH/WR 471: b) Fill the tank with approximately 200 gallons of water (approximately up to the top of the grinder pump). c) Turn on the pump power and alarm circuit breakers in the alarm panel. The grinder pump and alarm should turn on immediately. d) Monitor the pump and alarm to ensure they are operating correctly. The alarm will shut off at a water level of approximately 18" from the bottom. The grinder pump will shut off at a water level of approximately 14" from the bottom. Proceed to Step i. For model WH/WR 472: b) Fill the tank with approximately 200 gallons of water (approximately up to the top of the grinder pump). c) Turn on the Pump #1 power breaker and the alarm circuit breakers in the alarm panel. Grinder Pump #1 and the alarm should turn on immediately. d) Monitor the pump and alarm to ensure they are operating correctly. The alarm will shut off at a water level of approximately 18" from the bottom. The grinder pump will shut off at a water level of approximately 14" from the bottom. e) Turn off the Pump #1 and alarm circuit breakers. f) Refill the tank with approximately 200 gallons of water (approximately up to the top of the grinder pump). g) Turn on the Pump #2 power breaker and the alarm circuit breakers in the alarm panel. Grinder Pump #2 and the alarm should turn on immediately. h) Monitor the pump and alarm to ensure they are operating correctly. The alarm will shut off at a water level of approximately 18" from the bottom. The grinder pump will shut off at a water level of approximately 14" from the bottom. i) Clear/Reset the alarm panel: Sentry and T260 panels: Reset is not required. Protect Panel: Turn pump and alarm breakers off and back on simultaneously. Protect Plus Panels: Perform a "cold start" from the Initialize System menu. Any user setting that were previously chosen will not be reset. j) If any Trouble or alarm conditions are indicated after the panel is reset, contact your local service provider. 9 Field Joint Assembly Instructions IT IS EXTREMELY IMPORTANT THAT THE JOINT IS SEALED PROPERLY BEFORE BACKFILLING. EXCAVATING A UNIT FOR REPAIR IS VERY EXPENSIVE AND CAN BE EASILY AVOIDED BY USING PROPER CAUTION DURING THE FOLLOWING PROCEDURE. Parts included in Field Joint Kit: Identify all parts before proceeding with installation. (16) 3/8-16 X 1-1/2 long screws (16) 3/8-16 Elastic Stop Nuts (32) Flat Washers (1) Length Sealant (Sika) Tape (1) Hole Punch 1) Carefully clean and dry both accessway flanges with solvent. IMPORTANT: Sealing surfaces must be dry to ensure the sealant adheres correctly. 2) Starting at one hole of tank flange, apply two layers of Sika Tape around the inside half of the flange. Align the outside edge of the tape with the bolt circle. Move to the adjacent hole and apply one layer of Sika Tape around the outside of the flange. Align inside of tape with the bolt circle. Remove the backing paper as you lay the adhesive on the flange. Do not stretch Sika tape during application, it may result in a leak. The tape should overlap at the end by approximately 1/2 inch, as shown in Figure 6a. If a section of Sika Tape is misapplied, the bad section may be cut out and replaced. Cut away the poorly laid portion cleanly with a knife and be sure to over lap the tape at each end about 1/2 inch. 3) Using the tool provided, punch a hole through the tape at each of the 16 existing bolt holes in the flange. Be careful to keep the exposed sealant clean and d ry. 4) Insert three of the sixteen 3/8- 16 x 1-1/2" long bolts, with a flat washer, into the flange attached to the upper part of the accessway. These will act as guides while aligning the bolt pattern of the two flanges. 5) Support the upper accessway section a few inches over the tank with the green stripes on each lined up. Once aligned, lower the upper section onto the mating flange using the three bolts to guide it to the proper position. See Figure 6b. 6) Insert the remaining 13 bolts with flat washers into the flanges. Place a flat washer and elastic stop nut on the end of each bolt, turning the nut on just enough to hold the washer in place. 7) Tighten up the bolts until the sealant begins to squeeze out from between the flanges. To ensure a consistent, sturdy seal tighten them in the following sequence: 1, 9; 5, 13; 3, 11; 7, 15; 2, 10; 4, 12; 6, 14; 8, 16. Always be sure to tighten one bolt and then the bolt at the position 180' from it, see Figure 6a for position Figure 6a Figure 6b numbers. 8) Using the same sequence as in step 7 tighten each bolt to 60 in-lbs. Visually inspect the joint, each bolt and each nut should have a flat washer between it and the flange, and a uniform amount of sealant should be protruding from the seam along the entire perimeter. In the event that there are any voids in the sealant, the joint may leak. Take corrective actions if necessary and be sure that the joint is leak free before continuing. TAPE 1/2- BEFORE HOLE (TYP) 2 LAYERS INSIDE BOLT CIRCLE F1 LAYER OUTSIDE BOLT CIRCLE BEFORE APPLYING SIKA TAPE 3/8 STAINLESS STEEL HARDWARE FIELD ASSEMBLE SIKA TAPE 10 Figure 7 w 00 � p Q U� U) 0 O O w a o a Z O z o a Y < J LLI Boa Q J O o Q N H -- > fA w J a Z _ a z Z_ M ¢ F— W LU J Z z �o Lj J Q ZIU O J Ow O Z W ono Q W Z_ 0 OJ p CW7 wLLJ z_UU W z U)Q Z U)ofzLL 0 wow J N 0 Q N Cn J U J 0 Qu z5F2 J U) W Z OZ- zQv—> a p } Z_ z ~ H z LL W Q J U Z — F U w J W ry ry O ~ Z UO wF- p U <0 Q J Z � Z W aJ (1)Z w w �ofcD �Zup)LLa O LU W w LL ZQOzw � aff < W J 0' z z z w O W w Q J = ULLLLUCD ALLOWABLE INLET LOCATIONS W z LLJJ LU O W J H pLU(o0 W U Z Q �wcn� W LL, 0zC) ~Of a -of W H0 U U Q LL -Z vi w O� Qw U Z O O 0 LU LU J Q LL ZU� ow W J Q Z Z z LL OfZO W W O � N � QvCn 11 1 Temporarily attach 1 SLIDE INTO discharge removal RECEIVER IN tool to the threads on TANK the male adapter to 2 install and remove _ discharge line 2 OPEN VALVE BY PUSHING DOWN SLIDER VALVE USE SUIqPIPE SEALANT AND DO NOT OVER TIGHTEN 1" NPT THREADS FOR REMOVAL Ti Figure 8 SLIDE FACE MALE ADAPTER SIDE 00 O O-RING Grease face of Islide face after o-ring is installed 1 1/4" NPT FITTING TO ATTACH TO PUMP DISCHARGE Figure 10 DISCHARGE REMOVAL TOOL Tool used to install and remove male adapter half of slide face assembly (not supplied by E10ne) Distance between discharge and top of tank, plus 24" min. I' SCH 80 PVC Pipe 1 " Th readed ooupli ng to attach to slide face 1 VALVE OPEN V VE CLOS D SLIDE SLIDER VALVE O-RING a ❑ 0 E 0 F 0 0 0-RIN RECEIVER FACE RECE FAC Figure 11 Figure 9 DISCHARGE OUTLET SCH 80 PVC NIPPLE 12 Lifting Instructions FAILURE TO FOLLOW THESE INSTRUCTIONS COMPLETELY WILL VOID WARRANTY. 1. Transporting unit to installation site: Always lift a unit from the bottom for the purpose of transportation. The station should be received attached to a pallet for this purpose. Never roll a station or move it on its side. 2. No Ballast (to be poured in place): If the concrete anchor is to be poured while the station is in place lift the unit using two nylon straps wrapped under the tank flange to make a sling, as shown below. Keep station oriented vertically to avoid any damage. 3. Precast Ballast: Never lift a station that has a ballast attached by any means except the rebar. The weight of the concrete will damage the station if you attempt to lift it from any part of the station. 13 E/One Grinder Pump Station Ballast Calculations Sample Calculation — Station Height of 92" Volume of Station = 73.1 ft3 Station Weight = 350 Ibs Station Height = 7.3 ft A. Buoyant Force 1. The buoyant force acting on the submerged WH/WR47 is equal to the weight of the displaced water for the section of the tank that is submerged. Fbuoyant = (density of water)(volume of station) = (62.4 Ibs/cu ft)(73.1 cu ft) = 4560 Ibs 2. The net buoyant force acting on the station (Fnet-buoyant) is equal to the buoyant force (Fbuoyant) minus the weight of the station tank. Fnet-buoyant = 4560 Ibs — 350 Ibs = 4210 Ibs B. Ballast Force 1. Determine the volume of concrete and soil Section I: Used To Determine The Volume Of Concrete (Note: 4.0 ft = assumed inside diameter of concrete ballast ring around tank's bottom flange) Volume = (Height)(Area) = (.83 ft)(Tc)((5.6 ft)2 — (4.0 ft)2) / 4 = (.83 ft)(12.06 ft2) = 10.1 ft3 Section II: Used To Determine The Volume Of Saturated Soil (Note: 4.3 ft = assumed inside diameter of soil column around tank's maximum diameter) Volume = (Height)(Area) = (7.3 ft — .83 ft)(7u)((5.6 ft)2 — (4.26 ft)2) / 4 = (6.46 ft)(10.1 ft2) = 65.2 ft3 2. Determine the combined ballast Ballast (total) = Ballast (concrete) + Ballast (saturated soil) = (Vconcrete)(density concrete in water) + (Vso.,)(density saturated soil) = (10.1 ft3)(87.52 Ibs/ft3) + (65.2 ft3)(70 Ibs/ft3) = 884 Ibs + 4564 Ibs = 5450 Ibs C. Subtract the buoyant force from the ballast force to determine the final condition Final Condition = Ballast Force — Net Buoyant Force = 5450 Ibs — 4210 Ibs = 1240 Ibs (excess ballast) 14 E/One Grinder Pump Station Ballast Calculations Sample Calculation The approach outlined on the previous page may be used to calculate the ballast requirements listed below. Chart 1 Station Height (in) Station Volume (cu ft) Feet Buoyant (Ibs) Tank Weight (Ibs) Fballast (Ibs) Volume Concrete (cu ft)* Weight Concrete in Air (cu ft)* Min Diameter of Concrete Anchor (in) Min Thickness of Concrete Anchor (in) 77 69.5 3997 340 4784 10.1 1515 68 10 92 73.1 4210 350 5450 10.1 1515 68 10 107 77.5 4476 363 6282 10.1 1515 68 10 110 78.5 4535 366 6467 10.1 1515 68 10 113 79.5 4594 369 6652 10.1 1515 68 10 117 80.5 4653 372 6837 10.1 1515 68 10 120 81.5 4712 375 7022 10.1 1515 68 10 122 82.5 4772 378 7207 10.1 1515 68 10 * Volume calculated is for minimum dimensions given. Minimum dimensions must be met or exceeded for actual application. 15 16 Adjusting the Height of a Grinder Pump Station TO INCREASE STATION HEIGHT 6 INCHES 1. Increasing station height can be done without cutting the station. Use the E/One Extender cover shroud kit (ND0082G01) and follow the instructions that are included with the kit. TO INCREASE STATION HEIGHT MORE THAN 6 INCHES or TO REDUCE THE STATION HEIGHT: TANK LID- - REMOVE EXISTING COVER ASSEMBLY ELECTRICAL SHROUD (Fig. 12) COVER LIQUID TIGHT SHROUD If your existing station has a welded -on CONNECTOR GRADE v GRADE cover shroud, you will need the appropriate - SS BAND CLAMP replacement cover kit. OPTIONAL 1. Turn off all power to the grinder pump ELECTICAL QUICK DISCONNECT (EQD) station. VENT PIPE SUPPLY CABLE 2. Remove the tank lid and the electrical CORRUGATION shroud. VALLEY ACCESSWAY 3. Unplug the electrical quick disconnect (EQD) and remove the EQD from the supply ----- cable. Note: DO NOT CUT CABLE. Loosen liquid -tight cable connector and pull the Figure 12 supply cable out through the connector on the side of tank. 4. Remove the soil around the tank, exposing three of the tank corrugations below grade. Use caution not to damage buried cable. 5. Remove existing cover shroud. 5a. Welded -on shroud (standard) — Using a hand saw, cut the tank in the valley between the two corrugations at grade, discard CUT VENT SO IT existing welded on shroud and EXTENDS 4 3/4' CUT ACCESSWAY IN attached corrugations (shroud ABOVE TANK CORRUGATION VALLEY LEVEL WITH FINISHED GRADE is not to be reused). Caution: Be careful not to cut the pump breather cable. GRADE GRADE 5b. Clamped -on shroud — Remove band clamp and cover shroud. REDUCING STATION HEIGHT (Fig. 13) 6. Using a hand saw, cut the tank in the valley between the two corrugations at grade. INSTALL REPLACEMENT COVER ASSEMBLY (Fig. 14) 7. Clean top corrugation on accessway extension and mating surface of replacement shroud with Figure 13 (�I Ih ELECTRICAL LJ�I SHROUD - ORIGINAL TANK LID WET WELL VENT GROMMET* SS BAND CLAMP « INSTALLED FROM BOTTOM ACCESSWAY VENT, LIQUID TIGHT CABLE CONNECTOR - acetone. SHROUD« r 8. Liberally apply the silicone sealer provided to the under side of the replacement shroud where it will DT VENT EXTENSION ` SVRFAGES TO BE `LEANED SO IT EXTENDS 4 3/4" AND SEALED WITH SILICONE ABOVE TANK BEFORE ASSEMBLY come in contact with the accessway extension. 9. Place SS band clamp around top corrugation GRADE GRADE and the replacement shroud. Tap with a mallet around clamp to help seat the clamp. Torque stud XTENSWSIAY N- EXTE assembly on band clamp to a maximum 125 inlb. 10. Reinstall the supply cable, EQD, tank lid and Figure 14 electrical shroud and tighten cable connector. 11. Follow start-up procedures to ensure proper pump operation (you will find the start-up instructions in the service manual). 17 A Precision Castparts Company Environment One Corporation 2773 Balltown Road Niskayuna, New York 12309-1090 Voice: (01) 518.346.6161 Fax: 518.346.6188 www.eone.com NA0245P0l Rev F 10/18 ` -9 User Instructions for the Environment One Grinder Pump General Information Your home is served by a low pressure sewer system; the key element is an Environment One grinder pump. The tank collects all solid materials and wastewater from the house. The solid materials are then ground to a small size suitable for pumping as a slurry with the wastewater. The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater treatment receiving line and/or disposal plant. This device complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1) this device may not cause harmful interference; and 2) this device must accept any interference received, including interference that may cause undesired operation. Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment. Care and Use of your Grinder Pump The Environment One grinder pump is capable of accepting and pumping a wide range of materials, and an extensive grind test is required in order to obtain NSF approval. However, regulatory agencies advise that the following items should not be introduced into any sewer, either directly or through a kitchen waste disposal unit: Glass Seafood shells Diapers, socks, rags or cloth Syringes Cotton swabs Personal/cleaning wipes & sponges Disposable toothbrushes Latex/vinyl items Metal Plastic objects (toys, utensils, etc.) Kitty litter Dental floss Aquarium gravel Sanitary napkins or tampons Cigarette butts Caution: Kitchen garbage disposals do not keep grease/oil out of the plumbing system In addition, you must never introduce into any sewer: Explosives Strong chemicals Lubricating oil and/or grease Flammable material Gasoline Items introduced into the sewer system from your home can potentially impact the water environment. Proper disposal of household wastes such as window cleaners, unused/expired pharmaceuticals, paint thinners, fats, fruit labels, etc. is important. For more information, visit http://www.wef.org. Periods of Disuse If your home or building is left unoccupied for longer than a couple of weeks, perform the following procedure: Purge the System. Run clean water into the unit until the pump activates. Immediately turn off the water and allow the grinder pump to run until it shuts off automatically. Duplex Units. Special attention must be taken to ensure that both pumps turn on when clean water is added to the tank. Caution: Do not disconnect power to the unit Power Failure Your grinder pump cannot dispose of wastewater without electrical power. If electrical power service is interrupted, keep water usage to a minimum. Pump Failure Alarm Your Environment One grinder pump has been manufactured to produce an alarm signal (120 volt) in the event of a high water level in the basin. The installer must see that the alarm signal provided is connected to an audible and/or visual alarm in such a manner as to provide adequate warning to the user that service is required. During the interim prior to the arrival of an authorized service technician, water usage must be limited to the reserve capacity of the tank. For service, please call your local distributor: 19 MMAE/One Sewe rsTM Model Number: Serial Number: Installation Date: Limited Warranty For E/One Extreme D-Series, W-Series & Upgrade Environment One Corporation offers a limited warranty that guarantees its product to be free from defects in material and factory workmanship for a period of two years from the date of installation, or 27 months from the date of shipment, whichever occurs first, provided the product is properly installed, serviced and operated under normal conditions and according to manufacturer's instructions. Repair or parts replacement required as a result of such defect will be made free of charge during this period upon return of the defective parts or equipment to the manufacturer or its nearest authorized service center. Uh s \vN S� i SEWER SYSTEMS 2773 Balltown Rd • Niskayuna NY USA 12309 (01) 518.346.6161 • www.eone.com