NC0025453_Pretreatment_Annual_Report_20240301

Pretreatment Annual Report (PAR)
Town of Clayton
2023
Prepared by:
James Warren
Wastewater Treatment Plant Operator

Certification Statement

Certification Statement
I certify under penalty of law that this document and all attachments were prepared under
my direction or supervision in accordance with a system designed to assure that qualified
personnel properly gather and evaluate the information submitted. Based upon my
inquiry of the person or persons who manage the system, or those persons directly
responsible for gathering the information,the information submitted is,to the best of my
knowledge and belief,true, accurate and complete. This statement also certifies that the
facility can meet all federal, state and local regulations. I am aware that there are
significant penalties for submitting false information,including the possibility of fine
and/or imprisonment for knowing violations.
Y/
ames Warren
Wastewater Operator,
Town of Clayton NC

Narrative

Narrative 2023
Town of Clayton
NPDES#NC0025453
2023 Par Narrative
General Information:
The Town has been working to issue the renewed permits for the industries, 0001-02 and
02-0005 have been sent to those industries in draft form. The Town is reviewing the
comments and should be completed by April 1, 2024, this also includes permit # 0003-
02.
The HWA is underway and should be submitted by April 1, 2024.
The Town has hired 5 new full-time employees and 3 part-time employees, up from 2 in
October 2023.
The Town's new 6 MGD WRF is slated for completion in the fourth quarter of 2025, and
a new ECIA sewer main to the new facility by mid 2026. As a result, the IUPs will have
increased monitoring to support a new HWA to support the new facility prior to startup.
Clayton continues to survey for new dental accounts to meet the EPA Dental Amalgam
rule.
Clayton has an agreement with Johnston County to treat up to 1.44 mgd , both Grifols
and Novo Api Pretreatment Facility are being sent there. This agreement will be in place
until the ECIA pump station has been upgraded and force main built.
LIMP, SUO, ERP, IWS are up to date.

SIU Information:
Grifols IUP #0001-02
8366 Hwy. 70 W.
Clayton NC 27520
No SNC to report.
Grifols completed and commissioned a new pretreatment facility in May of 2023. Grifols
resumed the primary sampling role as old August 2023. The facility is currently
reviewing internal process' to look for ways to reduce TDS from the effluent.
Novo Nordisk DFP IUP#0003-02 (Novo Amended Name)
3612 Powhatan Rd.
Clayton NC 27520
The facility was SNC for max. daily BOD > 1.4, 530 mg/l/250 mg/1 daily limit. A public
notice was issued and is contained in the report. An additional sampling event was
carried out by the Town in January 2024, as it was determined that the first half sample
was missed by Town staff.
Novo Nordisk API IUP#02-0005 (Novo Amended Name)
3611 Powhatan Rd.
Clayton NC 27520
The facility was in SNC for exceeding the weekly limit for TDS > 66%. TDS limit. The
Town issued a public notice, this is found in the report.
The Town sold Novo API the Steve Biggs Pretreatment Facility effective Jan. 1, 2023.
Beginning on February 28, 2024,Novo began the 90-day baseline monitoring report
period as the manufacturing facility is in full production.
The Town is working with Johston County and Novo to determine an intermediate and
long-term solution to the TDS issue.

Pretreatment Program Information Database

Pretreatment Program Info Database printed on: 1 2/22/2023
for Program Name Clayton
Stream Information Iwc pro at 7Q10 2.04
WWTP Name Town of Clayton
Program Approval Date 03/09/1984 7Q10 Flow cfs/ mgd 186 / 120.16
Pretreatment Status Full
1 Q10 Flow cfs/mgd 151.17 / 97.70
WS-IV NSW CA
Region RRO Stream Classification Basin Number NEU02
County Johnston Receiving Stream Name Neuse River
NPDES Number NCO025453
NPDES Effective Date Last PAR Rec 03/03/2023 PAR Due Date03/01/2024 mercury
01/01/2020 Current Fiscal 1631
NPDES Expire Date 03/31/2024 Year PCI Done 07/09/2021 required d
POTW is Primary WWTP TRUE Last Audit on 09/21/2017 Audit Year Nexl21/22 es
Design Flow mgd 2.5000 % Design mgd is SIU permitted 43.00 Permitted SIU flow(mgd) (Pt_SIU) 1.075
WWTP SIU's 3 Program SIUs 3
WWTP CIU's 13 Program CIUs 13 HWA LTMP IWS SUO ERP
date Inactive Date Next Due 04/01/2022 10/01/2023
Date Received by DWR 04/03/2017 04/03/2017 09/26/2018 01/04/2013 02/14/2020
Date Approved 06/23/2017 06/20/2017 10/31/2018 01/11/2013 03/17/2020
Adopt Date Required
Date Adopted 04/01/2013
Info in this Box from Pt Contacts Date Date Date
PT—Pro Attended Attended Attended
Formal Name g.Prime Phonel ext Fax HWA Wksp UP Wksp PAR Wksp
Mr. Rich Cappola [phone] 1 1(919)553-1541
Town Manager PO Box 879 27528
Prim [phone] 1/24/2017
ef +' Water Reclamation Superintendent 1POBox879 7529
Salvador Valdiviezo, Jr. 1 [phone]
[e-mail] Pretreatment Coordinator PO Box 879 7528
Pretreatment Related NOVs from DWQ DWR Central Office Contact JPretreatment Staff
i/10/1993
DWR Regional Contact ICheng Zhang
5/8/1991 enforcement/compliance judgement
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Pretreatment Performance Summary (PPS)

Chapter 9, PAR Guidance
Pretreatment Performance Summary (PPS)
I. Pretreatment Town Name: Town of Clayton
2. "Primary" NPDES Number NC00 25453
or Non-Discharge Permit# if applicable=>
3. PAR Begin Date, please enter O1/01/yyyy 3.=> l/l/2023
4. PAR End Date, please enter l 2/31/yyyy 4.=> 12/31/2023
5. Total number of SIUs, includes CIUs 5.=> 3
6. Number of CIUs 6.=> 3
7. Number of SIUs with no IUP, or with an expired IUP 7.=> 3
8. Number of SIUs not inspected by POTW 8.=> 0
9. Number of SIUs not sampled by POTW 9.=> 0
10. Number of SIUs in SNC due to IUP Limit violations 10.=> 2
]I. Number of SIUs in SNC due to Reporting violations 11.=> 0
12. Number of SIUs in SNC due to violation of a Compliance Schedule,CO,AO or similar 12.=> 0
13. Number of CIUs in SNC 13.=> 2
14. Number of SIUs included in Public Notice 14.=> 2
15 Total number of SIUs on a compliance schedule, CO, AO or similar 15._> 0
16. Number of NOVs,NNCs or similar assesed to SIUs 16._> 14
17. Number of Civil Penalties assessed to SIUs 17._> 0
18. Number of Criminal Penalties assessed to SIUs 18._> 0
19. Total Amount of Civil Penalties Collected 19.=> $ 0
20. Number of IUs from which penalties collected 10. => 0
Foot Notes: AO Administrative Order IUP Industrial User Pretreatment Permit POTW Publicly Owned Treatment Works
CrU Categorical Industrial User NNC Notice of Non-Compl iance SIU Significant Industrial User
CO Consent Order NOV Notice of Violation SNC Significant Non-Compliance
IU Industrial User PAR Pretreatment Annual Report
revised 1/2018: PAR PPS 2018

Significant Non-Compliance Report (SNCR)

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3ohnstonian flaus
See Proof on Next Page
AFFIDAVIT OF PUBLICATION
State of Texas,County of Bexar,ss:
Yuade Moore, being first duly sworn,deposes and says: That(s)he
is a duly authorized signatory of Column Software, PBC,duly
authorized agent of Johnstonian News,a newspaper printed and
published in the City of Smithfield, County of Johnston, State of
North Carolina, and that this affidavit is Page 1 of 2 with the full text
of the sworn-to notice set forth on the pages that follow, and the
hereto attached:
PUBLICATION DATES:
Feb. 28,2024
NOTICE ID: tGlkZvmecolzYlBpTFak
NOTICE NAME: NOVO API
Publication Fee: 71.00
1 declare under penalty of perjury under the laws of North Carolina
that the foregoing is true and correct.
(Signed
O\aJAddlYlll1111",
PRg C' Robert Hollle III
i•
VERIFICATION =+ f ti c
.1= ID NUMBER
State of Texas %;, +P\ 133582194
County of Bexar �oifgpm COMMISSION n� \\\\ Feb—y o=6
Subscribed in my presence and sworn to before me on this: 02/28/2o24
Notary Public
Electronically signed and notarized online using the Proof platform.
NOVO API - Page 1 of 2

PUBLIC NOT ICE
OF SIGNIFCANT INDUSTRIAL
USER PERMIT
NONCOMPLIANCE
The Town of Clayton,in accordance with Federal and State Regulations.is
hereby giving Public Notice.listed below are Significant Industrial Users
that were in significant noncompliance(SNC)with national pretreatment
regulations, 40 CFR Part 403. and slate pretreatment regulations. 15
NCAC OH.0900.and local pretreatment regulations during the following
periods of July 1,2023.thru December 31.2023:
Novo Nordisk API, Total Dissolved Solids Average Weekly Average
exceeded the sixty sir percent threshold for regular non-compliance val-
ues.
Novo has completed a preliminary study and has identified a plan of action
that includes both short term and long-term solutions.The short-term plan
has an estimated completion date in mid-2024.
David White
Wastewater Operation Superintendent
Town of Clayton,NC
The Johnstonian
February 28.2024
NOVO API - Page 2 of 2

Johnstonian 3 aus
See Proof on Next Page
AFFIDAVIT OF PUBLICATION
State of Florida,County of Orange,ss:
Yuade Moore, being first duly sworn,deposes and says:That(s)he
is a duly authorized signatory of Column Software, PBC,duly
authorized agent of Johnstonian News, a newspaper printed and
published in the City of Smithfield, County of Johnston, State of
North Carolina,and that this affidavit is Page 1 of 2 with the full text
of the sworn-to notice set forth on the pages that follow, and the
hereto attached:
PUBLICATION DATES:
Feb. 28, 2024
NOTICE ID: OmJzrNo8NnuAAKK7VsgT
NOTICE NAME: NOVO DFP
Publication Fee: 64.40
1 declare under penalty of perjury under the laws of North Carolina
that the foregoing is true and correct.
(S,gnecp � r
VERIFICATION o4 pAY P PAMELA BAE
_ n Notary Public-State c f Florida
�= Commission#Hy rAr�
State of Florida '"
Expires on uroob 1 zozs
County of Orange
i�G F
��Ily I111\
Subscribed in my presence and sworn to before me on this: 02/28/20 4
I
Notary Public j
Notarized remotely online using communication technology via Proof.
NOVO DFP - Page 1 of 2

PUBLIC NO11Gt
OF SIGNIFCANT INDUSTRIAL
USER PERMIT
NONCOMPLIANCE
The Town of Clayton,in accordance with Federal and State Regulations,is
hereby giving Public Notice.Listed below are Significant Industrial Users
that were in significant noncompliance(SNC)with national pretreatment
regulations, 40 CFR Part 403, and state pretreatment regulations, 15
NCAC®H.0900,and local pretreatment regulations during the following
periods of January 1,2023,thru June 30,2023:
Novo Nordisk DFP,Biological Oxygen Demand 530 mg N Limit 250 mg R.
Now returned to oompliance with the next test result and is reviewing sam-
pling protocols.
David White
Wastewater Operations Superintendent
Town of Clayton,NC
The Johnstontan
February 28,2024
NOVO DFP - Page 2 of 2

Historical SNC Report
Not Included Per NC PERCS

Industrial Data Summary Forms (IDSF)

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Johnston Co. & Clayton Flow Diversion Totals
Flow Totals Not Included.
Johnston County Receives 100% of Grifols and Novo API Process.
Novo DFP and Novo API Sanitary are tributary to Sam's Branch