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NC0050661_Application (ATC)_20240228
MCDAVID ASSOCIATES, INC. INC. CORPORATE OFFICE GOLDSBORO OFFICE Engineers•Planners•Land Surveyors Engineers•Planners (252)753-2139•Fax(252)753-7220 (919)736-7630•Fax(919)735-7351 E-mail:mai@mcdavid-inc.com E-mail:maigold@mcdavid-inc.com 3714 N.Main Street•P.O.Drawer 49 109 E.Walnut Street•P.O.Box 1776 Farmville,NC 27828 PiI �tD February 26, 2024 Cl� Mr. Ori Tuvia,Engineer III FEB 2 8 2024 NPDES Permitting 512 N. Salisbury Street,9tn Floor Raleigh,NC 27604 NCDEQ/DWR/NPDES Subject: Town of Macclesfield Request for Authorization to Construct Contract No. 1 -WWTP Improvements Associated with Permit No.NC0050661 Project Nos.VUR-W-ARP-0016& SRF C370605-02 Edgecombe County N���, ,� Dear Mr.Tuvia, A4)4 No increase in treatment capacity is being requested. The primary purposes of the proposed improvements are to provide duality of units, and to relocate existing units from the floodplain. The Town of Macclesfield desires to construct some significant improvements to their existing wastewater treatment plant including the following: 1. Relocation of the influent pump station and bar screen outside of the 100 year floodplain. 2. Relocation of the tertiary filters outside of the 100 year floodplain. 3. Relocation of the electrical/operation/chlorination building outside of the 100 year floodplain. 4. Rehabilitation of the existing secondary clarifier. 5. Construction of a new secondary clarifier to provide duality. 6. Construction of a new oxidation ditch to provide duality. 7. Associated mechanical&electrical work plus yard piping. Electronic access to these documents is being provided to you by Drop Box.A hard copy of the following documents is being provided via UPS delivery: 1. $1,000.00 check from McDavid Associates,Inc. for Application Fee. 2. Authorization to Construct Application signed and sealed by the Engineer, and Certified by the Mayor. 3. Plans and Specifications signed and sealed by the Engineer. 4. Design Calculations signed and sealed by the Engineer. Should you have questions regarding this package of information you may contact me at (252)753-2139 or Cecil Madden in our Goldsboro Office at(919) 736-7630. Sincerely, Mc VID SOCIATTES,INC. � A-0,F �.ctf ,� L,/o©,e c Richar . Moore,P.E. Farmville Office W:\D10XX_GEN\D100XMSW\D1005CORRES_MSW\CGM\2024\MACCLESFIELD\TRANSMITTAL OF PLANS AND SPECIFICATIONS TO ORI TUVIA.DOCX 20240226 State of North Carolina DWRDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 SECTION 1: INSTRUCTIONS AND INFORMATION A. The Division of Water Resources will accept this application package for review only if all of the items are provided and the application is complete.Failure to submit all of the required items will result in the application package being returned as incomplete per 15A NCAC 02T.0105(b). B. A check or money order must be submitted in the amount of$1000.00 (except minor modifications) dated within 90 days of application submittal and made payable to North Carolina Department of Environmental Quality(NCDEQ). C. Plans and specifications must be prepared in accordance with 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3,North Carolina General Statute 143-215.1,and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities. D. The plans and specifications submitted must represent a completed fmal design that is ready to advertise for bid. E. Any content changes made to this Form ATC 10-23 shall result in the application package being returned. F. The Applicant shall submit ONE ORIGINAL and ONE DIGITAL COPY(CD) of the application, all supporting documentation and attachments. All information must be submitted bound or in a 3-ring binder, with a Section tab for each Section, except the Engineering Plans. G. Check the boxes below to indicate that the information is provided and the requirements are met. H. If attachments are necessary for clarity or due to space limitations,such attachments are considered part of the application package and must be numbered to correspond to the item referenced. I. For any project that requires review under the State Environmental Policy Act(SEPA), an Authorization to Construct cannot be issued prior to the completion of a State Clearinghouse advertisement period for a FONSI,EIS,etc.unless the project qualifies for a Determination of Minor Construction Activity or the funding entity specifies that this requirement does not apply. J. For more information,visit the Division of Water Resources web site at:http://portal.ncdenr.org/web/wq/swp/ps/npdes. In addition to this Authorization to Construct,the Applicant should be aware that other permits may be required from other Sections of the Division of Water Resources(for example:reclaimed water facilities permits;Class A or B biosolids residuals permit). SECTION 2: APPLICANT INFORMATION AND PROJECT DESCRIPTION A. APPLICANT Applicant's name Town of Macclesfield RECEIVED Signature authority's name per 15A NCAC 02T.0106(b) Michael Speight Signature authority's title Mayor FEB 28 2024 Complete mailing address P.O.Box 185,Macclesfield,NC 6152 Telephone number (252)827-4823 Email address townadmin@townofmacclesfieldnc.org B. PROFESSIONAL ENGINEER Professional Engineer's name Richard B.Moore Professional Engineer's title President North Carolina Professional Engineer's License No. 20205 Firm name McDavid Associates,Inc. Firm License number C-131 Complete mailing address P.O.Drawer 49,Farmville,NC 27828-0049 Telephone number (252)753-2139 Email address rbm@mcdavid-inc.com APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 1 State of North Carolina DWRDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 C. NPDES PERMIT NPDES Permit number NC0050661 Current Permitted flow(MGD)—include permit 0.175 flow phases if applicable D. PROJECT DESCRIPTION Provide a brief description of the project: Rehabilitation of existing clarifier,installation of a secondary clarifier,instalation of a second oxidation ditch,replacement and relocation of influent pump station,screening unit,tertiary filters, electrical/operation/chlorination building outside 100-year floodplain,associated mechanical and electrical work and yard piping. No increase is flow is proposed. Primary purposes of proposed improvements is to provide dual units and relocated units outside the floodplain. Section 4 C(5)Residuals Treatment has not been completed since the WWTP design does not include an increase in capacity and the existing digestor is considered adequate. SECTION 3: APPLICATION ITEMS REQUIRED FOR SUBMITTAL FOR ALL PROJECTS A. Cover Letter ® The letter must include a request for the Authorization to Construct;the facility NPDES Number; a brief project description that indicates whether the project is a new facility,facility modification,treatment process modification,or facility expansion; the construction timeline;and a list of all items and attachments included in the application package. ❑ If any of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T,North Carolina General Statute 133-3,North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities are not met by the proposed design,the letter must include an itemized list of the requirements that are not met. ® If the project is funded by American Rescue Plan Act(ARPA)funds, please include the ARPA project number in the cover letter and here Project Numbers VUR-W-ARP-0016 and SRF CS370605-02. B. NPDES Permit Submit Part I of the Final NPDES permit for this facility that includes Part A (Effluent Limitations and Monitoring Requirements)for the monthly average flow limit that corresponds to the work that is requested for this project. C. Special Order by Consent ❑ If the facility is subject to any Special Orders by Consent(SOC),submit the applicable SOC. ® Not Applicable. D. Finding of No Significant Impact or Record of Decision ❑ Submit a copy of the Finding of No Significant Impact or Record of Decision for this project. ❑ Provide a brief description of any of the mitigating factors or activities included in the approved Environmental Document that impact any aspect of design of this project, if not specified in the Finding of No Significant Impact or Record of Decision. ® Not Applicable. E. Engineering Plans 81 Per 15A NCAC 02T.0504(0(1),submit one set of detailed plans that have been signed,sealed and dated by a North Carolina Licensed Professional Engineer. APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 2 State of North Carolina DWRDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 E Per 21 NCAC 56 .1103(a)(6),the name, address and License number of the Licensee's firm shall be included on each sheet of the engineering drawings. E Plans must be labeled as follows: FINAL DRAWING—FOR REVIEW PURPOSES ONLY—NOT RELEASED FOR CONSTRUCTION. E 15A NCAC 02H .0124 requires multiple (dual at a minimum) components such as pumps, chemical feed systems, aeration equipment and disinfection equipment. Is this requirement met by the design?®Yes or❑No. If no,provide an explanation: Plans shall include: RgCEIVED ® Plans for all applicable disciplines needed for bidding and construction of the proposed project c eck as appropriate): ® Civil ❑Not Applicable FEB 2 9 2024 E Process Mechanical 0 Not Applicable Z Structural ❑Not Applicable NCDEQ/DWRiNPDES E Electrical 0 Not Applicable E Instrumentation/Controls El Not Applicable E Architectural ❑Not Applicable • Building Mechanical ❑Not Applicable • Building Plumbing ❑Not Applicable E Plan and profile views and associated details of all modified treatment units including piping,valves, and equipment(pumps, blowers,mixers,diffusers,etc.) ® Are any modifications proposed that impact the hydraulic profile of the treatment facility?® Yes or❑No. If yes,provide a hydraulic profile drawing on one sheet that includes all impacted upstream and downstream units. The profile shall include the top of wall elevations of each impacted treatment unit and the water surface elevations within each impacted treatment unit for two flow conditions:(1)the NPDES permitted flow with all trains in service and(2)the peak hourly flow with one treatment train removed from service. ® Are any modifications proposed that impact the process flow diagram or process flow schematic of the treatment facility? Yes or❑No. If yes,provide the process flow diagram or process flow schematic showing all modified flow paths including aeration,recycle/return,wasting,and chemical feed,with the location of all monitoring and control instruments noted. F. ® Engineering Specifications E Per 15A NCAC 02T.0504(c)(2),submit one set of specifications that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. E Specifications must be labeled as follows: FINAL SPECIFICATIONS — FOR REVIEW PURPOSES ONLY — NOT RELEASED FOR CONSTRUCTION. Specifications shall include: E Specifications for all applicable disciplines needed for bidding and construction of the proposed project(check as appropriate): E Civil ❑Not Applicable E Process Mechanical ❑Not Applicable Z Structural ❑Not Applicable ® Electrical ❑Not Applicable E Instrumentation/Controls ❑Not Applicable E Architectural ❑Not Applicable E Building Mechanical ❑Not Applicable E Building Plumbing ❑Not Applicable APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 3 State of North Carolina DWRDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 Z Detailed specifications for all treatment units and processes including piping, valves, equipment (pumps, blowers, mixers, diffusers,etc.),and instrumentation. Z Means of ensuring quality and integrity of the finished product including leakage testing requirements for structures and pipelines,and performance testing requirements for equipment. Z Bid Form for publicly bid projects. G. Construction Sequence Plan Z Construction Sequence Plan such that construction activities will not result in overflows or bypasses to waters of the State. The Plan must not imply that the Contractor is responsible for operation of treatment facilities.List the location of the Construction Sequence Plan as in the Engineering Plans or in the Engineering Specifications or in both: Sheet G2 note 18 H. Engineering Calculations Z Per 15A NCAC 02T.0504(c)(3),submit one set of engineering calculations that have been signed,sealed and dated by a North Carolina Licensed Professional Engineer;the seal,signature and date shall be placed on the cover sheet of the calculations. For new or expanding facilities and for treatment process modifications that are included in Section 4.C,the calculations shall include at a minimum: Z Demonstration of how peak hour design flow was determined with a justification of the selected peaking factor. Z Influent pollutant loading demonstrating how the design influent characteristics in Section 4.B.2 of this form were determined. Z Pollutant loading for each treatment unit demonstrating how the design effluent concentrations in Section 4.B.2 of this form were determined. Z Hydraulic loading for each treatment unit. Z Sizing criteria for each treatment unit and associated equipment(blowers,mixers,pumps,etc.) Z Total dynamic head(TDH)calculations and system curve analysis for each pump specified that is included in Section 4.C.6. Buoyancy calculations for all below grade structures. Z Supporting documentation that the specified auxiliary power source is capable of powering all essential treatment units. I. Permits Provide the following information for each permit and/or certification required for this project: Permit/ If Not Issued Provide Not Date Date Certification Status and Expected Permit/Certification Applicable Submitted Approved Number Issuance Date Dam Safety X Soil Erosion and Sediment Control 2/20/24 USCOE /Section 404 Permit X Water Quality Certification(401) X USCOE/Section 10 X Stormwater Management Plan X CAMA X NCDOT Encroachment Agreement X Railroad Encroachment Agreement X Other: APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 4 State of North Carolina DWRDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 J. Residuals Management Plan ❑ For all new facilities,expanding facilities,or modifications that result in a change to sludge production and/or sludge processes, provide a Residuals Management Plan meeting the requirements of 15A NCAC 02T.0504(j)and.0508;the Plan must include: ❑ A detailed explanation as to how the generated residuals(including trash, sediment and grit)will be collected, handled, processed,stored,treated,and disposed. ❑ An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. ❑ A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. ❑ If oil, grease, grit or screenings removal and collection is a designated unit process, a detailed explanation as to how the oil/grease will be collected,handled,processed,stored and disposed. Z Not Applicable. SECTION 4: PROJECT INFORMATION A. WASTEWATER TREATMENT PLANT FLOW INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES 1. Provide the following flow information: Plant Flows Existing Plant Design 0.175 MGD Current NPDES Permit Limit 0.175 MGD Current Annual Average 030 MGD (past 12 months) For Past 12 Months: For Past 24 Months: Start Date:January/2023 Start Date:month/yr End Date: December/2023 End Date:month/yr Maximum Month .045 MGD .045 MGD Maximum Day .158 MGD .212 MGD Peak Hour .532 MGD .532 MGD APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 5 State of North Carolina DW RDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 B. WASTEWATER TREATMENT FACILITY DESIGN INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR TREATMENT PROCESS MODIFICATIONS 1. Have all of the requirements of 15 NCAC 02H.0100, 15A NCAC 02T,North Carolina General Statute 133-3,North Carolina General Statute 143-215.1,and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities been met by the proposed design and specifications?Z Yes or❑No. If no,provide justification as to why the requirements are not met,consistent with 15A NCAC 02T.0105(n): N/A 2. Provide the design influent and effluent characteristics that are used as the basis for the project design,and the NPDES permit limits for the following parameters: Project Basis of Design Influent Design Influent Design Influent Concentration Concentration Load -Current (Must be (Must be Annual supported by supported by Design Effluent Average(past Engineering Engineering Concentration and/or NPDES Permit Limits 12 months)if Calculations Calculations Load (monthly average) Parameter Available [Section 3.H]) [Section 3.H]) Ammonia Nitrogen 2 mg/L Summer 2 mg/L Summer (NH3-N) 25 mg/L 25 mg/L 36.5 lb/day 3 mg/L Winter 3 mg/L Winter iochemical 6 mg/L Summer 6 mg/L Summer xygen Demand 391 mg/L 250 mg/L 364.9 lb/day (BOD5) 8 mg/L Winter 8 mg/L Winter Fecal Coliform 200 per 100 mL 200 per 100 mL Nitrate+Nitrite Nitrogen(NO3-N+ N/A mg/L N/A mg/L NO2-N) Total Kjeldahl 25 mg/L Nitrogen N/A mg/L N/A mg/L Total Nitrogen N/A lb/year N/A lb/year N/A mg/L N/A mg/L Total Phosphorus 4 mg/L 4 mg/L 5.8 lb/day N/A lb/year N/A lb/year Total Suspended 563 mg/L 250 mg/L 364.9 lb/day 30 mg/L 30 mg/L Solids(TSS) 3. Based on the"Project Basis of Design"parameters listed above,will the proposed design allow the treatment facility to meet the NPDES Permit Limits listed above?®Yes or❑No. If no,describe how and why the Permit Limits will not be met : N/A APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 6 1 State of North Carolina DWRDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 4. Per 15A NCAC 02T.0505(j),by-pass and overflow lines are prohibited. Is this condition met by the design?®Yes or❑ No If no,describe the treatment units bypassed,why this is necessary,and where the bypass discharges: 5. Per 15A NCAC 02T.0505(k),multiple pumps shall be provided wherever pumps are used.Is this condition met by the design?®Yes or❑No. If no,provide an explanation: 6. Per 15A NCAC 02T.0505(1),power reliability shall be provided consisting of automatically activated standby power supply onsite capable of powering all essential treatment units under design conditions,or dual power supply shall be provided per 15A NCAC 02H.0124(2)(a).Is this condition met by the design? ®Yes or❑No. If no,provide(as an attachment to this Application)written approval from the Director that the facility: ➢ Has a private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks,and ➢ Has sufficient storage capacity that no potential for overflow exists,and ➢ Can tolerate septic wastewater due to prolonged detention. 7. Per 15A NCAC 02T.0505(o),a minimum of 30 days of residual storage shall be provided. Is this condition met by the design? ❑Yes or❑No. If no,explain the alternative design criteria proposed for this project in accordance 15A NCAC 02T.105(n): N/A 8. Per 15A NCAC 02T.0505(q),the public shall be prohibited from access to the wastewater treatment facilities. Explain how the design complies with this requirement:Entire site is fenced. 9. Is the treatment facility located within the 100-year flood plain? ®Yes or❑No. If yes,describe how the facility is protected from the 100-year flood: Treatment Units are outside flood plains.Manholes within flood plain are elevated. C. WASTEWATER TREATMENT UNIT AND MECHANICAL EQUIPMENT INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR MODIFIED TREATMENT UNITS 1. PRELIMINARY AND PRIMARY TREATMENT(i.e.,physical removal operations and flow equalization): No.of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Manual Bar Screen 1 Manual .936 MGD at peak hourly flow G10 11331 N/A Mechanical Bar 1 Mechanical .936 MGD at peak hourly flow G10 11331 N/A Screen Grit Removal 1 Gravity .936 MGD at peak hourly flow G1 l N/A Yes Flow Equalization N/A '- N/A gallons N/A N/A N/A Primary Clarifier N/A Circular N/A ft diameter;N/A ft side N/A N/A N/A water depth Primary Clarifier N/A Rectangular N/A square feet;N/A ft side N/A N/A N/A water depth Other N/A APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 7 State of North Carolina DW RDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 2. SECONDARY TREATMENT(BIOLOGICAL REACTORS AND CLARIFIERS)(i.e.,biological and chemical processes to remove organics and nutrients) 1 No.of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Aerobic Zones/ 2 Oxidation 244,387 gallons G13 11375 Yes Tanks ditches Anoxic Zones/ N/A N/A N/A gallons N/A N/A N/A Tanks Anaerobic N/A N/A N/A gallons N/A N/A N/A Zones/Tanks Sequencing Batch N/A -- N/A gallons N/A N/A N/A Reactor(SBR) Membrane N/A -- N/A gallons N/A N/A N/A Bioreactor(MBR) Secondary 24 ft diameter; 12 ft side water Clarifier 2 Circular depth G 18 11336 Yes Secondary N/A Rectangular square feet; ft N/A N/A N/A Clarifier side water depth Other N/A N/A N/A N/A N/A N/A 3. TERTIARY TREATMENT No.of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Tertiary Clarifier N/A Circular N/A ft diameter; ft side N/A N/A N/A water depth Tertiary Clarifier N/A Rectangular N/A square feet; ft side N/A N/A N/A water depth Tertiary Filter 2 64 square feet G21 13220 Yes Tertiary Membrane N/A N/A N/A square feet N/A N/A N/A Filtration Post-Treatment N/A -- N/A gallons N/A N/A N/A Flow Equalization Post-Aeration N/A N/A N/A gallons N/A N/A N/A Other N/A N/A N/A N/A N/A N/A 4. DISINFECTION No.of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided. (Yes or No) gal/day per bank at peak Ultraviolet Light N/A (Parallel;in hourly flow; number of N/A N/A N/A banks; number of series) lamps/bank Chlorination 2 liquid(Gas; 3,487 gallons of contact G28/G37 11268 Yes tablet;liquid) tank/unit Dechlorination 2 liquid(Gas; 385 gallons of contact G28 11246 Yes tablet;liquid) tank/unit j APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 8 J State of North Carolina DWRDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 5. RESIDUALS TREATMENT No.of Plan Sheet Specification Calculatios Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Gravity Thickening N/A square feet; ft side Tank water depth Mechanical Thickening/ N/A dry lb/hour Dewatering Aerobic Digestion N/A gallons Anaerobic N/A gallons Digestion Composting N/A dry lb/hour Drying N/A dry lb/hour Other N/A 6. PUMP SYSTEMS(include influent,intermediate,effluent,major recycles,waste sludge,thickened waste sludge and plant drain pumps) Capacity Location No.of Purpose Type of each Plan Sheet Specification Pumps pump Reference Reference GPM TDH Influent Pumps 2 Influent pump Submersible 650 36.4 G9 11310 7. MIXERS No.of Power of Plan Sheet Specification Location Mixers Purpose Type eac(MixerP Reference Reference N/A N/A N/A N/A N/A APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 9 State of North Carolina DW RDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 8. BLOWERS No.of Capacity of Plan Sheet Specification Location Blowers purpose Type ea(C Blower Reference Reference N/A N/A N/A N/A N/A 9. ODOR CONTROL Location No. of Purpose Type Plan Sheet Specification Units Reference Reference N/A N/A N/A " SETBACKS—COMPLETE FOR NEW WASTEWATER TREATMENT STRUCTURES The minimum distance for each setback parameter to the wastewater treatment/storage units per 15A NCAC 02T.0506(b)are as follows: Minimum Distance Is Minimum Distance Required from Nearest Requirement met by the Setback Parameter Treatment/Storage Design?If"No",identify Unit Setback Waivers in Item D.2 Below Any habitable residence or place of assembly under separate 100 ft ®Yes ❑No ownership or not to be maintained as part of the project site Any private or public water supply source 100 ft ®Yes ❑No Surface waters(streams—intermittent and perennial,perennial 50 ft No waterbodies,and wetlands) ®Yes El Any well with exception of monitoring wells 100 ft ®Yes ❑No Any property line 50 ft ®Yes ❑No 2. Have any setback waivers been obtained per 15A NCAC 02T .0506(d)? ❑ Yes or ® No. If yes, have these waivers been written,notarized and signed by all parties involved and recorded with the County Register of Deeds?❑Yes or❑No. If no, provide an explanation: N/A APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 10 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 SECTION 5: APPLICATION CERTIFICATION BY PROFESSIONAL ENGINEER Professional Engineer's Certification per 15A NCAC 02T.0105: I,Richard B.Moore,attest that this application package for an Authorization to Construct (Typed Name of Professional Engineer) for the Town of Macclesfield Wastewater Treatment Plant,Projects VUR-W-ARP-0016 and SRF CS370605-02 (Facility and Project Name) was prepared under my direct supervisory control and to the best of my knowledge is accurate,complete and consistent with the information supplied in the engineering plans,specifications,calculations, and all other supporting documentation for this project. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with all applicable regulations and statutes, 15 NCAC 02H.0100, 15A NCAC 02T, North Carolina General Statute 133-3,North Carolina General Statute 143-215.1,and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities, and this Authorization to Construct Permit Application,except as provided for and explained in Section 4.B.1 of this Application.I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon this Certification and that the Division may waive the technical review of the plans,specifications,calculations and other supporting documentation provided in this application package.I further understand that the application package may be subject to a future audit by the Division.Although certain portions of this submittal package may have been prepared,signed and sealed by other professionals licensed in North Carolina, inclusion of these materials under my signature and seal signifies that I have reviewed the materials and have determined that the materials are consistent with the project design. I understand that in accordance with General Statutes 143-215.6A and 143-215.6B,any person who knowingly makes any false statement,representation,or certification in any application package shall be guilty of a Class 2 misdemeanor,which may include a fine not to exceed$10,000,as well as civil penalties up to$25,000 per violation. North Carolina Professional Engineer's seal with written signature placed over or adjacent to the seal and dated: . " *.?* 2IP205 •• . 41P Iry erole APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 11 State of North Carolina DWRDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT ill FORM ATC 10-23 SECTION 6: APPLICATION CERTIFICATION BY APPLICANT Applicant's Certification per 15A NCAC 02T.0106(b): I,Michael Speight,Mayor,attest that this application package for an Authorization to Construct (Typed Name of Signature Authority and Title) for the Town of Macclesfield Wastewater Treatment Plant,Projects VUR-W-ARP-0016 and SRF CS370605-02 (Facility and Project Name) has been reviewed by me and is accurate and complete to the best of my knowledge. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. I further certify that in accordance with 15A NCAC 02T.0120(b),the Applicant or any affiliate has not been convicted of environmental crimes,has not abandoned a wastewater facility without proper closure,does not have an outstanding civil penalty where all appeals have been abandoned or exhausted,are compliant with any active compliance schedule, and does not have any overdue annual fees. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon acceptance of the Licensed Professional Engineer's Certification contained in Section 5,and that the Division may waive the technical review of the plans, specifications,calculations and other supporting documentation provided in this application package.I further understand that the application package may be subject to a future audit. I understand that in accordance with General Statutes 143-215.6A and 143-215.6B any person who knowingly makes any Ofe statement,representation,or certification in any application package shall be guilty of a Class 2 misdemeanor,which include a fine not to exceed$10,010, as wel s civil penalties up to$25,000 per violation. Signature: .&//r / Date: �"--- 7 - Z THE COMPLETED APPLICATION AND SUPPORTING INFORMATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES/NPDES By U.S. Postal Service By Courier/Special Delivery: 1617 MAIL SERVICE CENTER 512 N. SALISBURY STREET,9TH FLOOR RALEIGH,NORTH CAROLINA 27699-1617 RALEIGH,NORTH CAROLINA 27604 TELEPHONE NUMBER: (919) 807-6396 S APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 12 Town of Macclesfield Design Calculations for WWTP Improvements 175,000 GPD Prepared By Richard Moore,P.E. McDavid Associates,Inc. 3714 North Main Street Farmville,NC 27828 (252)753-2139 Corporate License No.C-131 M \\\ 0 CIA •//,' Town of Macclesfield WWTP Design Calculations Description of Proposed Project The proposed project consists of the following items: • A new 24 ft diameter secondary clarifier is proposed to be added in parallel with the existing secondary clarifier in order to meet today's requirement for dual units and also reduce solids loading on the tertiary filters during peak flow events,thereby improving effluent quality via the additional treatment provided by the second clarifier. The existing clarifier will undergo significant renovations once the new clarifier has been completed,thereby providing the opportunity to work on the existing clarifier. The metal components of the existing clarifier will be removed and replaced. • The addition of a parallel oxidation ditch to allow for removing one train from service while servicing the other train. • Project scope also includes construction of new screening unit,influent pump station,tertiary filters, chlorination/dechlorination building and electrical/operations building. These existing units are currently located within the 100 year floodplain. Proposed new units will be located outside the 100 year floodplain. FLOW CALCULATIONS Average Daily Flow= 0.175 MGD = 122 GPM Design Population= 1,750 Peaking Factor based on Population= 3.63 Peak Hourly Flow= 0.635 MGD=442 GPM Return Sludge Flow= 0.263 MGD = 182 GPM Mudwell Return Flow=26 GPM Total Required Firm Pumping Capacity = 650 GPM= .936 MGD Therefore,the peak hourly flow seen by the mechanical screen will be 650 gpm. Yielding a peak hour factor of 650/(175,000/1440) = 5.35. Influent Characteristics Influent Influent Concentrations Characteristics Monthly Average M&E PG 109 Comment—See Note Flow 0.175 MGD BODS 391 mg/1 210 mg/I 391 mg/12023 yr avg NH3-N 25 mg/I 20 mg/1 TSS 563 mg/I 210 mg/1 563 mg/12023 yr avg Fecal Coliform 107- 108/ 100 ml 107 - 108/ 100 ml (geometric mean) Total Nitrogen 25 mg/1 20 mg/1 40 mg/L estimated Total Phosphorus 6 mg/I 8 mg/1 _ Typical NOTE: The monthly average concentrations for influent BOD and TSS are based on the averages of the 12 monthly eDMR forms submitted in 2023. The 25 mg/1 monthly average for total nitrogen is estimated. Existing flow in 2023 amounted to .030 MGD. The concentrations of BOD and TSS used for design of the 0.175 MGD WWTP are 250 mg/L each and more closely resemble that of typical municipal domestic wastewater. A copy of the NPDES Permit is included in the Attachments section NPDES Limits Effluent Effluent Limitations Characteristics Monthly Average Weekly Average Daily Maximum Flow 0.175 MGD BODS-summer 6 mg/I 9 mg/1 NH3-N-summer 2 mg/1 6 mg/1 Dissolved Oxygen 6.0 mg/1 (Minimum) TSS 30 mg/1 45 mg/1 TRC 28 ug/1 Fecal Coliform 200/100 ml 400 mg/1 (geometric mean) Total Nitrogen No Limit Total Phosphorus No Limit No Limit Chronic Toxicity No Limit No Limit Pass/Fail(Quarterly test) INFLUENT FLOW MEASURING AND PUMP STATION A Parshall Flume assembly is proposed to be located immediately upstream of the influent pump station. The Parshall Flume assembly is described in Section 11210 of the specifications. The Parshall Flow assembly consists of a packaged metering manhole with integral 3"Parshall Flume, an ultrasonic transducer and flow meter,and one circular chart recorder. See attached spreadsheet for buoyancy calculations. INFLUENT PUMP STATION The proposed influent pump station includes a 10' diameter wet well and two each 650 gpm submersible pumps. An influent composite sampler will be located at the influent pump station. See attached spreadsheet for pump station calculations. INFLUENT MECHANCIAL CYLINDRICAL SCREEN AND MANUAL BYPASS BAR SCREEN A cylindrical mechanical screen and a bypass manual bar screen are proposed to receive flow from the influent pump station. Flow is delivered via an 8 inch force main. The cylindrical screen will be located within a 1'2"wide channel and include 0.25 inch clear spaces. The manual bar screen is located in a parallel chamber 2' in width with 1" bar spacings set at a 45 degree angle. Bar thickness is 3/8 inch. If the mechanical fine screen becomes blind by debris, a rectangular weir allows the flow to bypass automatically to the manual bar screen parallel section. The mechanical screen shall be capable of handling 1.25 MGD of influent flow(Peak hourly flow for proposed Macclesfield design is 0.936 MGD). OXIDATION DITCH AERATION CALCULATIONS There will be two oxidation ditches, including one existing and one proposed to be constructed. The proposed second oxidation ditch will achieve compliance with dual unit requirements. The purpose of the oxidation ditches is to provide an environment for nitrification to take place.Nitrosomonas bacteria break down the ammonia to nitrites;and Nitrobacter are responsible for converting the nitrites to nitrates. Recirculation of the sludge from the bottom of the clarifier allows the sludge to remain in the system long enough for the nitrification process to take place. The existing single oxidation ditch provides a volume of 244,387 gallons(32,672 cf)which yields a detention time of 33.5 hours based on the existing WWTP design of 0.175 MGD. The proposed new oxidation ditch will be constructed to mirror the existing ditch, therefore providing a total hydraulic detention of approximately 67 hours,which is sufficient to provide the sludge age needed for nitrification. Mixing and aeration in the oxidation ditches are provided by two each 10' long 27.5"diameter cage rotors in each ditch. To achieve minimum mixing the oxidation ditch volume should not exceed 16,000 gallons per foot of 27.5"cage rotor length. Ditch volume per foot of cage rotor amounts to 244,387 gals/20' = 12,219 gallons/ft, which is less than 16,000 gallons per foot and is therefore considered acceptable. Oxygen requirements have been calculated based on 1.5 #oxygen per pound of BOD and 4.6#oxygen per pound of ammonia,or(1.5 x .175 x 8.34 x 250)+(4.6 x .175 x 8.34 x 25)=715 pounds per day or 29.8 pounds per hour required if all flow is routed through a single ditch. Based on a transfer coefficient of.57, equipment supplying approximately 52.3 pounds per hour is required. The existing oxidation ditch rotors were rated to provide a minimum of 2.7 lbs. of oxygen per hour per foot of rotor based on 72 rpm and 9.5" immersion,which amounts to 54 pounds per hour(20' x 2.7 lbs/hr=54 pounds per hour), which is more than the 52.3 pounds per hour required. BOD loading for oxidation ditch designs typically range between 6 lbs/1,000 of to 13.5 lbs/1,000 cf. BOD loading per ditch is 274#/32,672 cf= 8.4#/1,000 cf and is therefore considered acceptable. The proposed second oxidation ditch rotors will be based on the same design specifications as the existing oxidation ditch's two rotors. The return sludge rate is adjustable via a telescope valve to provide the minimum capability of 150%of the design average daily flow. Each train addresses an average daily flow of 87,500 gpd. SECONDARY CLARIFIERS There will be two secondary clarifiers(one existing and one proposed). They each will have side water depths of 12 feet and diameters of 24 feet(452 SF each). The diameter was established to address the average daily flow(175,000 GPD)to the WWTP. At average daily flow the hydraulic loading rate is approximately 194 GPD/SF.At peak hour flow(PF=3.63)the hydraulic loading rate is 702 GPD/SF (3.63 PF x 194 GPD/SF). M&E page 588 suggests average overflow rate following extended air to be 200 to 400 GPD/SF and peak overflow rate to be 600 to 800 GPD/SF. The weir loading rate is determined as follows: Weir length=2 x 7r x 24' = 151 feet Weir loading rate=87,500/ 151 =579 GPD/Foot at ADF. Weir loading rate=635,000/(2 x 151)=2,103 GPD/Foot at Peak Flow. Given a 90 degree v notch every 6 inches there are 302 v-notch weirs. Each v-notch is carrying 317,500/ 302= 1,051 gpd or 0.73 gpm at peak flow or 87,500/302 =290 gpd or .20 gpm at ADF. TERTIARY FILTERS Tertiary Filters are designed to remove solids from the activated sludge process following the secondary clarifiers. The proposal is to replace the existing two 8' x 8' filter cells within the floodplain with new filters of like size outside the floodplain. The existing single mud well and single clear well will continue in use. Each filter cell is typically backwashed one at a time at a frequency of once per day. The two filter cells provide 128 SF of filter surface. Calculated are as follows: Area of 2 cells=(8 x 8)x 2= 128 SF At the WWTP design flow rate of 175,000 GPD(122 GPM)the filter loading is 122/128= .95 GPM/SF with both filters in service and 1.90 GPM/SF with one filter out of service. The large surface areas provided by the oxidation ditches are expected to dampen the influent pumping rate to more closely resemble the WWTP ADF rate. At the peak hourly flow rate of 468 GPM(650 GPM influent pumping rate less sludge return rate of 182 GPM(1.5 x 175,000 GPD/1440 min/day))with one cell out of service the loading rate is: 468 GPM/64 SF=7.32 GPM/SF M&E advises an acceptable range is 2 to 10 GPM/SF with 5 GPM/SF being typical. The backwash flow rate requires 15 GPM per square foot of area and lasts for approximately 10 minutes. Each filter is 64 SF. (64 x 15 GPM)=960 GPM. Two pumps are provided. Each existing pump is designed to provide 1,440 gpm at 36' TDH in order to provide the required 960 gpm. The pumps must be designed for flows greater than required so they may be throttled to the desired operating condition. Each backwash event uses: 960 GPM x 10 Minutes=9,600 Gallons per filter, or 19,200 gallons to backwash both filters. The clearwell consists of 3,150 cubic feet,or 23,562 gallons. The mudwell is 30,200 gallons. The mudwell drains via gravity to the influent pump station. Rate of flow is controlled by manually throttling a valve on the discharge piping. CHLORINATION AND DECHLORINATION PUMPS Proposed dual 1.6 GPH chlorine chemical feed pumps each meet the 34 GPD max requirement(see attached spreadsheet). Proposed dual .33 GPH dechlorination chemical feed pumps each meet the 8 GPD max requirement(see attached spreadsheet). BACKWASH PUMPS Existing backwash pumps will continue in service. DAILY SLUDGE PRODUCTION Existing sludge handling facilities are considered adequate with no proposed improvements(existing .175 MGD WWTP capacity rating is unchanged) Calculation of sludge production is based on the following assumptions: Influent BOD5=250 mg/1 Permitted Design Flow= 175,000 gpd No sludge is discharged in the effluent. Sludge Yield=0.65 lbs/lbs of BOD5 removed. Sludge concentration 2.5%solids Daily Sludge Production=0.175 MGD x 8.34 x(250 mg/1—0 mg/I)x 0.65 lbs/lbs =237 lbs/day Daily Volume Produced=237 lbs/day 8.34 x 0.025 = 1,137 gallons per day at 2.5% solids With digestion solids reduction occurs. Assume 38% reduction in VSS within the aerobic digester. Assume 70% of sludge is volatile. 1,137—(1,137 x .7 x .38)=835 gallons per day The existing aerobic digester has a volume of approximately 41,235 gallons. Detention time within the digester =41,235 gallons/835 gallons/day =49.4 days in the digester • Total available sludge digestor holding time is acceptable. Existing drying beds will continue in use. i SPREADSHEETS AND OTHER ATTACHMENTS 1. NPDES Permit NC0050661 2. Buoyancy Calculations—Packaged Flow Metering Manhole 3. Influent Pump Station Design—Incoming Pipes 4. Submersible Sewage Pump Station Design 5. Grit Chamber Design 6. Existing Oxidation Ditch Volume 7. Buoyancy Calculations—Clarifier 8. Buoyancy Calculations—Tertiary Filter Structure 9. Existing Backwash Supply Available 10. Existing Mudwell Volume 11. WWTP Tertiary Filter Air Wash Blower 12. Sodium HyprchloOrite Feed Design Calculation 13. Calcium Thiosulfate Feed Design Calculation 14. Generator Set Sizing 15. WWTP Influent/Effluent Flow Data 2023 • ATTACHMENT 1 - NPDES Permit NC0050661 • • DocuSign Envelope ID:C566C9CE-C9F6-481F-A5E4-6BEA6A4B8828 ## •tee 7 ROY COOPER vernor ^ yr ICHAEL S.REGAN *tat paws.. :retary S.DANIEL SMITH NORTH CAROLINA O+nertor Environmental Quality Mayor Mike Keel 2/7/2020 Town of Macclesfield P.O. Box 185 Macclesfield,NC 278 52-01 8 5 Subject: Issuance of NPDES Permit NC0050661 Town of Macclesfield WWTP Grade II Biological WPCS Edgecombe County Dear Mayor Keel: Division personnel have reviewed and approved your application for renewal of the subject permit.This permit renewal is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S.Environmental Protection Agency dated October 15,2007 (or as subsequently amended). This final permit includes no significant changes from the draft permit previously sent to you on October 2,2019. If any parts,measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty(30)days following receipt of this letter. This request must be in the form of a written petition,conforming to Chapter 150B of the North Carolina General Statutes,and filed with the Office of Administrative Hearings(6714 Mail Service Center,Raleigh,North Carolina 27699-6714).Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain any other Federal, State,or Local governmental permit that may be required. If you have any questions concerning this permit,please contact Kristin Litzenberger at 919-707-3699 or via e-mail at Kristin.Litzenberger@ncdenr.gov. Sincerely, ,—DocuSigned by: 8328B44CE9EB4A1... for S.Daniel Smith Director,Division of Water Resources cc: NPDES Files Central Files Q;V North Carolina Deparhnent of Environmental Quitllty I Oivi3ion of Water Reyuurccs nn'I D E SI?North Salisbury Street I I61I Mall Service Center I Raleigh North Carolina 27b99-Ibll eup,Immtm[mnwnnNmovii 919,Io/i000 DocuSign Envelope ID:C566C9CE-C9F6-481F-A5E4-6BEA6A4B8828 Permit NC0050661 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1,other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended,the Town of Macclesfield is hereby authorized to discharge wastewater from a facility located at the Town of Macclesfield WWTP 771 South Fountain Road Macclesfield Edgecombe County to receiving waters designated as Briery Branch [28-83-4-1-1] in subbasin 03-03-03 of the Tar-Pamlico River Basin in accordance with effluent limits, monitoring requirements,and other conditions set forth in Parts I,II, III, and 1V hereof. This permit shall become effective March 1,2020 This permit and authorization to discharge shall expire at midnight on September 30,2024. Signed this day 2/7/2020 �DocuSigned by: 8328B44CE9EB4A1... For S. Daniel Smith,Director Division of Water Resources By Authority of the Environmental Management Commission Page 1 of 6 DocuSign Envelope ID:C566C9CE-C9F6-481F-A5E4-6BEA6A4B8828 Permit NC0050661 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES permits issued to this facility,whether for operation or discharge are hereby revoked. As of this permit issuance,any previously issued permit bearing this number is no longer effective. Therefore,the exclusive authority to operate and discharge from this facility arises under the permit conditions,requirements,terms,and provisions included herein. The Town of Macclesfield is hereby authorized to: 1. Continue to operate an existing 0.175 MGD wastewater treatment facility that includes the following components: > Bar screen > Parshall flume with influent flow meter > Collection sump with influent pumps > Influent composite sampler ➢ Grit removal system > Oxidation ditch > Aerobic sludge digester > Clarifier > Tertiary filters > Chlorine contact chamber with chlorination > Post aeration > Dechlorination > Effluent flow meter > Effluent composite sampler > Wet weather effluent pump station > Four drying beds This facility is located at the Macclesfield WWTP,771 S. Fountain Road, south of Macclesfield, in Edgecombe County. 2. Discharge treated wastewater from said treatment works at the location specified on the attached map into Briery Branch [28-83-4-1-1], currently classified C-NSW waters in subbasin 03-03-03 of the Tar-Pamlico River Basin. 3. This facility has an approved reuse water field irrigation permit,WQ0018857, and support equipment which is not in service at this time. Page 2 of 6 DocuSign Envelope ID:C566C9CE-C9F6-481F-A5E4-6BEA6A4B8828 Permit NC0050661 PART I Grade 11 Biological Water Pollution Control System [15A NCAC 08G.0302] A. (1.) EFFLUENT LIMITS AND MONITORING REQUIREMENTS [15A NCAC 02B .0400 et seq., 02B .0500 et seq.] During the period beginning upon the effective date of the permit and lasting until expiration,the Permittee is authorized to discharge from outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: PARAMETER LIMITS MONITORING REQUIREMENTS [eDMR Codes] Monthly Weekly Daily Measurement Sample Sample Average Average Maximum Frequency Type Location2 Flow[50050] 0.175 MGD Continuous RecordingInfluent or Effluent pH(00400] >6.0 and<9.0 standard units Daily Grab Effluent Temperature(°C) [00010] Monitor&Report Daily Grab Effluent Total Residual Chlorine3 17 pg/L 2/Week Grab Effluent BOD,5-day(20°C)4 [C0310] 6.0 mglL 9.0 mg/L Weekly Composite Influent& (April 1—October 31) Effluent BOD,5-day(20°C)4 [C0310] 8.0 mg/L 12.0 mg/L Weekly Composite Influent& (November 1 —March 31) Effluent Total Suspended Solids4 30.0 mg/L 45.0 mg/L Weekly Composite Influent& [C0530] Effluent NH3 as N [C0610] 2.0 mg/L 6.0 mg/L Weekly Composite Effluent (April 1—October 31) NH3 as N [C0610] 3.0 mglL 9.0 mg/L Weekly Composite Effluent (November 1 —March 31) Dissolved Oxygen(mglL) Daily average not less than 6.0 mg/L Weekly Grab Effluent (00300) Fecal Coliform [31616] 2001100 ml 400/100 ml Weekly Grab Effluent (geometric mean) Nitrate/Nitrite Nitrogen(mg/L) Monitor&Report 2/Month Composite Effluent (NO2+NO3) (00630) Total Kjeldahl Nitrogen(mg/L) Monitor&Report 2/Month Composite Effluent (TKN) (00625) Total Nitrogen(mg/L) Monitor&Report 2/Month Calculated Effluent (NO2+NO3+TKN)[C0600] Total Phosphorus(mg/L) Monitor&Report 2/Month Composite Effluent [C0665] Mercury(nglL)(EPA Method 1631)5 Monitor&Report 1/Permit Cycle Composite Effluent Temperature(°C) [00010] Monitor&Report Weekly Grab Upstream& Downstream Dissolved Oxygen(mglL) (00300) Monitor&Report Weekly Grab Upstream& Downstream Footnotes: 1. The permittee shall submit discharge monitoring reports electronically using the Division's eDMR system[see A.(3)]. 2. Upstream=at least 100 feet upstream from the outfall.Downstream=at least 300 feet downstream from the outfall. 3. The Division shall consider all effluent TRC values reported below 50 µg/L to be in compliance with the permit. However,the Permittee shall continue to record and submit all values reported by a North Carolina certified laboratory (including field certified), even if these values fall below 50 µg/L. TRC limit and monitoring requirements apply only if chlorine is added to disinfect. 4. The monthly average effluent BOD5 and Total Suspended Solids concentrations shall not exceed l 5%of the respective influent value(85%removal).The monthly average and weekly average limits apply to the effluent concentrations. Page 3 of 6 DocuSign Envelope ID:C566C9CE-C9F6-481F-A5E4-6BEA6A4B8828 Permit NC0050661 5. The permittee shall collect one sample of total mercury in calendar year 2024. Sampling and analysis will be performed as specified in EPA Method 1631E. THERE SHALL BE NO DISCHARGE OF FLOATING SOLIDS OR VISIBLE FOAM IN OTHER THAN TRACE AMOUNTS. A. (2.) NUTRIENT REDUCTION REQUIREMENT [NCGS 143-215.1 (b)] Dischargers to the Tar-Pamlico River are subject to the requirements,terms, and conditions of the Tar-Pamlico Nutrient Sensitive Waters(NSW)Implementation Strategy: Phase III adopted April 14,2005.Non-members of the Tar-Pamlico Association will maintain or receive permit effluent limits for Total Nitrogen and for Total Phosphorus concentrations as defined in the Strategy. Any revisions to the Strategy during the life of this permit are applicable. If requirements other than those listed in this permit are adopted as part of a revision to the Strategy,the Division reserves the right to reopen this permit and include those requirements. A. (3.) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS [NCGS 143-215.1(b)] Federal regulations require electronic submittal of all discharge monitoring reports(DMRs)and program reports. The final NPDES Electronic Reporting Rule was adopted and became effective on December 21, 2015. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) Signatory Requirements • Section D. (2.) Reporting • Section D. (6.) Records Retention • Section E. (5.) Monitoring Reports 1. Reporting [Supersedes Section D.(2.)and Section E. (5.) (a)1 The permittee shall report discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report(eDMR) internet application. Monitoring results obtained during the previous month(s)shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. The eDMR system may be accessed at: https://deq.nc.gov/about/divisions/water-resources/edmr. If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access,then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms(MR 1, 1.1,2,3)or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the following address: NC DEQ/Division of Water Resources/Water Quality Permitting Section ATTENTION: Central Files 1617 Mail Service Center Raleigh,North Carolina 27699-1617 See"How to Request a Waiver from Electronic Reporting"section below. Page 4 of 6 DocuSign Envelope ID:C566C9CE-C9F6-481F-A5E4-6BEA6A4B8828 Permit NC0050661 Regardless of the submission method,the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. Starting on December 21,2020,the permittee must electronically report the following compliance monitoring data and reports, when applicable: • Sewer Overflow/Bypass Event Reports; • Pretreatment Program Annual Reports; and • Clean Water Act(CWA) Section 316(b)Annual Reports. The permittee may seek an electronic reporting waiver from the Division(see"How to Request a Waiver from Electronic Reporting"section below). 2. Electronic Submissions In accordance with 40 CFR 122.41(1)(9),the permittee must identify the initial recipient at the time of each electronic submission. The permittee should use the EPA's website resources to identify the initial recipient for the electronic submission. Initial recipient of electronic NPDES information from NPDES-regulated facilities means the entity(EPA or the state authorized by EPA to implement the NPDES program)that is the designated entity for receiving electronic NPDES data[see 40 CFR 127.2(b)]. EPA plans to establish a website that will also link to the appropriate electronic reporting tool for each type of electronic submission and for each state. Instructions on how to access and use the appropriate electronic reporting tool will be available as well. Information on EPA's NPDES Electronic Reporting Rule is found at: https://www.fedcralregistcr.gov/documents/2015/10/22/2015-24954/national-pollutant-discharge-climination- system-npdes-electronic-reporting-rule Electronic submissions must start by the dates listed in the"Reporting Requirements"section above. 3. How to Request a Waiver from Electronic Reporting The permittee may seek a temporary electronic reporting waiver from the Division. To obtain an electronic reporting waiver,a permittee must first submit an electronic reporting waiver request to the Division. Requests for temporary electronic reporting waivers must be submitted in writing to the Division for written approval at least sixty(60)days prior to the date the facility would be required under this permit to begin submitting monitoring data and reports. The duration of a temporary waiver shall not exceed 5 years and shall thereupon expire. At such time,monitoring data and reports shall be submitted electronically to the Division unless the permittee re-applies for and is granted a new temporary electronic reporting waiver by the Division. Approved electronic reporting waivers are not transferrable. Only permittees with an approved reporting waiver request may submit monitoring data and reports on paper to the Division for the period that the approved reporting waiver request is effective. Information on eDMR and the application for a temporary electronic reporting waiver are found on the following web page: http://deq.nc.gov/abouddivisions/water-resources/edmr Page 5 of 6 DocuSign Envelope ID:C566C9CE-C9F6-481 F-A5E4-6BEA6A4B8828 Permit NC0050661 4. Signatory Requirements(Supplements Section B.(11.)(b)and Supersedes Section B.(11.)(d)l All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a)or by a duly authorized representative of that person as described in Part II, Section B. (l 1.)(b). A person, and not a position,must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions,the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the cDMR system. For more information on North Carolina's cDMR system, registering for eDMR and obtaining an eDMR user account,please visit the following web page: http:i/deq.nc.gov/about/divisions/water-resources/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility gffines and imprisonment for knowing violations." 5. Records Retention(Supplements Section D.(6.11 The permittee shall retain records of all Discharge Monitoring Reports,including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. Page 6 of 6 DocuSlgn Envelope ID:C566C9CE-C9F6-481F-A5E4-6BEA6A41313828 III i 1 0...("; I))k _i .hl It. - -.• \ r•-ti . --).., 1 ...... _21_Lis -..., . 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L - " P*.'`b.,_ . : ; t- -......— 1 ''• _ ' . 1 USGS Quad Name: Fountain,N.C. •-•,,i, Outfall Facility Facility Latitude: 35°44'42.3' 35°44'41.4" Location Longitude: 77°39 58.6" 77°39'59.7" Stream Class: C-NSW - Subbasin:03-03-03 HUC:03020103 NC0050661 -Macclesfield WWTP Receiving Stream:Briery Branch Stream Index:28-83-4-1-1 North Edgecombe County ATTACHMENT 2 - Buoyancy Calculations — Packaged Flow Metering Manhole PACKAGED FLOW METERING MANHOLE BUOYANCY CALCULATIONS PROJECT AND STATION INFORMATION Project Name: Macclesfield WWTP Improvements Project Number: 1-22-0308-3401 Owner: Town of Macclesfield Owner Contact: Benji Lassiter Telephone Number: (252) 827-4823 Case Number: 1 Case Description: Ground Water to Top of Structure Calculated By: RMT MANHOLE DIMENSIONS Ground Elevation = 82.00 feet Top Elevation = 84.30 feet Bottom Elevation = 68.10 feet Water Surface Elevation = 84.30 feet Inside Diameter = 48.00 inches = 4.00 feet Wall Thickness = 0.50 inches = 0.04 feet Base Slab Width = 72.00 inches = 6.00 feet Base Slab Length = 96.00 inches = 8.00 feet Base Slab Thickness = 8.00 inches = 0.67 feet Outside Diameter = 49.00 inches = 4.08 feet MATERIAL DENSITIES Dry Soil Density = 110.00 lb/cf Concrete Density = 140.00 lb/cf Water Density = 62.40 lb/cf Net Soil Density = 47.60 lb/cf W:\D10xx_gen\D101x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\ Macclesfield WWTP Influent Flow Measuring Manhole Case 01.xlsx 10:50 AM Paae 1 of 2 2/5/2024 DOWNWARD FORCES (Gravity) Concrete Base Slab = 4,480 lbs Soil Over Extended Base = 53,369 lbs Total Downward Forces = 57,849 lbs UPWARD FORCES (Buoyancy) Flow Measuring Manhole = 13,238 lbs Concrete Base Slab = 1,997 lbs Soil Over Extended Base = 30,275 lbs Total Upward Forces = 45,510 lbs FACTOR OF SAFETY (MAI Method) Required Factor of Safety = 1.1000 Total Downward Forces = 57,849 lbs Total Upward Forces = 45,510 lbs Factor of Safety = 1.2711 Buoyancy is OK W:\D10xx_gen\D101x excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\ Macclesfield WWTP Influent Flow Measuring Manhole Case 01.xlsx 10:50 AM Page 2 of 2 2/5/2024 ATTACHMENT 3 - Influent Pump Station Design — Incoming Pipes INFLUENT PUMP STATION DESIGN - INCOMING PIPES PROJECT INFORMATION Project Name: Macclesfield WWTP Improvements Project Number: 1-2022-0308-3401 Owner: Town of Macclesfield, NC Owner Contact: Benji Lassiter Telephone Number: (252) 827-4823 INCOMING SEWAGE LINE QADF = 175,000 gpd = 121.5 gpm Peaking Factor = 4.00 QPHF = 486 gpm = 1.08 cfs Full Flow in Pipe= 1.08 cfs Pipe Diameter = 10 inches N-factor = 0.013 Minimum Slope = 0.24% (Manning's Equation) Minimum Slope = 0.28% DWQ Rules Design Slope = 0.30% Sewer Line Length = 60 ft Sewer Line Fall = 0.18 ft Prop MH 51 Invert = 69.98 Prop MH 52 Invert = 69.80 (Incoming Line) Use 3" Parshall Flume in Flow Measuring Manhole At flow = 486 gpm, H = 1.06 ft FM MH Pipe Depression = 0.19 ft FM MH H + Depression = 1.25 ft To prevent backup, say = 1.30 ft Prop MH 52 Invert = 68.50 (Outgoing Line) Proposed Fall to Flow Manhole = 0.10 ft Proposed Flow Manhole Invert In = 68.40 Proposed Flow Manhole Invert Out = 68.40 Sewer Line Length = 10 ft Sewer Line Fall = 0.10 ft Prop. Invert at PS = 68.30 (Incoming Line) W:\D10xx_gen\D101x_excel\D1012_gen_excel\RMT12022-0308-3401 Macclesfield WWTP\ 10:59 AM Marrlasfialri Influent Pumn Station Incomina Pioes.xlsx Page 1 of 2 2/5/2024 INCOMING RAS LINE QRAS = 1.5QADF = 182 gpm = 0.41 cfs Full Flow in Pipe= 0.81 cfs Pipe Diameter = 10 inches N-factor = 0.013 Minimum Slope = 0.14% (Manning's Equation) Minimum Slope = 0.28% DWQ Rules Design Slope = 0.30% Sewer Line Length = 100 ft Sewer Line Fall = 0.30 ft Say Fall = 0.30 ft Existing MH Invert = 69.75 Proposed MH Invert = 69.45 (Incoming Line) W:\D10xx_gen\D101x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP1 10:59 AM Macclesfield Influent Pumo Station Incoming Pioes.xlsx Page 2 of 2 2/5/2024 ATTACHMENT 4 - Submersible Sewage Pump Station Design • SUBMERSIBLE SEWAGE PUMP STATION DESIGN PROJECT AND STATION INFORMATION Project Name: Macclesfield WWTP Improvements Project Number: 1-2022-0308-3401 Owner: Town of Macclesfield, NC Owner Contact: Benji Lassiter Telephone Number: (252) 827-4823 Station Name: WWTP Influent Pump Station Station Number: Case Number: 1 Case Description: 8" DIP Force Main Discharging into Manhole at Influent Screen Calculated By: RMT DESIGN CAPACITY Average Daily Flow= 175,000 gpd = 121.53 gpm rPeaking Factor Method O Manual Entry ® Service Population Service Population = 1,750 Design Peaking Factor= 3.63 (DWQ PS-FM MDC, 2.02 A.4.) Incoming Peak Hour Flow= 441.16 gpm Return Sludge and Mudwell Return = 208.00 gpm Total Peak Hour Flow= 649.16 gpm Design Pumping Capacity= 650.00 gpm W:\D10xx_gen\D101x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\Macclesfield Influent PS-Case 01.xIs ^--- A 1n•Fa nnn 9/FPJnYA 1 WET WELL DESIGN DWQ PS-FM MDC, 2.04 A.2. requires that the wet well volume be set to provide 2 to 8 pumping cycles per hour at average daily flow. In order to reduce equipment wear, the wet well volume should be set to minimize the number of pumping cycles per hour at maximum cycling. Maximum cycling occurs at peak hourly flow or when the influent flow rate is exactly equal to one-half the pumping rate, whichever is smaller. Not more than eight(8) pumping cycles per hour at maximum cycling is recommended for design. Minimum cycles per hour at average daily flow= 2 DWQ PS-FM MDC, 2.04 A.2. Maximum cycles per hour at average daily flow= 8 DWQ PS-FM MDC, 2.04 A.2. Maximum cycles per hour at maximum cycling = 8 Average Daily Flow= 121.53 gpm Peak Hourly Flow= 441.16 gpm Design Pumping Capacity= 650.00 gpm Maximum Wet Well Volume = 2,964.19 gallons at Average Daily Flow Minimum Wet Well Volume = 741.05 gallons at Average Daily Flow Minimum Wet Well Volume = 1,218.75 gallons at maximum cycling which occurs when the influent flow rate is one-half the pumping rate rWet Well Type CI Circular 0 Rectangular Wet Well Inside Diameter= 10.00 feet Wet Well Volume = 587.52 gallons per vertical foot Maximum Cycle Depth = 5.05 feet Minimum Cycle Depth = 2.07 feet Design Cycle Depth = 2.25 feet Design Wet Well Volume = 1,321.92 gallons Cycles per hour at average flow= 4.48 [complies with DWQ PS-FM MDC, 2.04 A.2.] Cycles per hour at max. cycling = 7.38 [influent flow at one-half Design Pumping Capacity] Minimum Wet Well Liquid Depth = 3.50 feet (invert to pumps off) Influent Pipe Invert Elevation = 68.30 feet High Water Alarm Elevation = 68.25 feet Lag Pump On Elevation = 67.75 feet Lead Pump On Elevation = 67.25 feet Pumps Off Elevation = 65.00 feet Wet Well Invert Elevation = 61.50 feet W:\D10xx_gen\D101x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\Macclesfield Influent PS-Case 01.xIs - - - A!).[C ARA')/[!^l!)')A PUMP DISCHARGE PIPING Pipe Material: Flanged Ductile Iron Pipe, Class 53 Nominal Diameter= 6 inches Inside Diameter= 6.095 inches C-Factor= 120 Equivalent Length Calculations Eq. Length Equivalent Item Description Quantity Per Unit Length (feet) (feet) Pipe 34 1 34 90° Bend 2 16 32 45° Bend 22%° Bend 111A° Bend Tee (run) 1 11 11 Tee (run to branch) 1 35 35 Check Valve 1 52 52 Plug Valve 1 22 22 Total Equivalent Length = 186 DISCHARGE HEADER PIPING Pipe Material: Flanged Ductile Iron Pipe, Class 53 Nominal Diameter= 6 inches Inside Diameter= 6.095 inches C-Factor= 120 Equivalent Length Calculations Eq. Length Equivalent Item Description Quantity Per Unit Length (feet) (feet) Pipe 10 1 10 90° Bend 45° Bend 221/2° Bend 11'/a° Bend Tee (run) Tee (run to branch) Check Valve Plug Valve Total Equivalent Length = 10 W:\D10xx_gen\D101x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\Macclesfield Influent PS-Case 01.xIs - „ _,. in•gg Ann oiF»non FORCE MAIN PIPING (Material/Size 1) Pipe Material: Ductile Iron Pipe, Class 350 Nominal Diameter= 8 inches Inside Diameter= 8.425 inches C-Factor= 120 Equivalent Length Calculations Eq. Length Equivalent Item Description Quantity Per Unit Length (feet) (feet) Pipe 131 1 131 90° Bend 45° Bend 2 11 22 221/2° Bend 111/4 Bend Tee (run) Tee (run to branch) Check Valve Plug Valve Total Equivalent Length = 153 FORCE MAIN PIPING (Material/Size 2) Pipe Material: Nominal Diameter= Inside Diameter= C-Factor= Equivalent Length Calculations Eq. Length Equivalent Item Description Quantity Per Unit Length (feet) (feet) Pipe 90° Bend 45° Bend 221/2° Bend 111/4° Bend Tee (run) Tee (run to branch) Check Valve Plug Valve Total Equivalent Length = W:\D10xx_gen\D101xexcel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\Macclesfield Influent PS-Case 01.xIs 1(1•FR.G11/1 9!Fl9Md FORCE MAIN PIPING (Material/Size 3) Pipe Material: Nominal Diameter= Inside Diameter= C-Factor= Equivalent Length Calculations Eq. Length Equivalent Item Description Quantity Per Unit Length (feet) (feet) Pipe 90° Bend 45° Bend 221/2° Bend 111A° Bend Tee (run) Tee (run to branch) Check Valve Plug Valve Total Equivalent Length = FORCE MAIN PIPING (Material/Size 4) Pipe Material: Nominal Diameter= Inside Diameter= C-Factor= Equivalent Length Calculations Eq. Length Equivalent Item Description Quantity Per Unit Length (feet) (feet) Pipe 90° Bend 45° Bend 22'/2° Bend 11'/4° Bend Tee (run) Tee (run to branch) Check Valve Plug Valve Total Equivalent Length = FORCE MAIN DISCHARGE Discharge Elevation = 93.00 feet W:\D10xx_gen\D101xexcel\D1012_gen_excel\RMT12022-0308-3401 Macclesfield WWTP\Macclesfield Influent PS-Case 01.xIs „_-- r 1n•°a Ann')/cnn0e SYSTEM HEAD CALCULATIONS Flow Increment= 30.00 gpm Safety Head = 0.00 feet Piping Data Summary Pipe Equivalent Design Pt. Piping Section Diameter C-Factor Length Velocity Friction Friction (inches) (feet) Factor Factor (feet) Pump Discharge 6.095 120 186 0.010996 0.000041 6.68 Discharge Header 6.095 120 10 0.010996 0.000002 0.36 Force Main - M/S 1 8.425 120 153 0.005755 0.000007 1.14 Force Main - M/S 2 Force Main -M/S 3 Force Main - M/S 4 Pump Discharge Friction Factor= 0.000041 Force Main Friction Factor= 0.000009 Force Main Velocity Factor= 0.005755 Elevation Data Summary Lag Pump On Elevation = 67.75 feet Lead Pump On Elevation = 67.25 feet Pumps Off Elevation = 65.00 feet Discharge Elevation = 93.00 feet Design Capacity Heads Design Capacity= 650.00 gpm Minimum Static Head = 25.75 feet Maximum Static Head = 28.00 feet Minimum Total Dynamic Head = 34.15 feet Maximum Total Dynamic Head = 36.40 feet Pump Specification: 650.00 gpm at 36.40 feet (includes safety head) W:\D10xx_gen\D101x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\Macclesfield Influent PS-Case 01.xis _ _ . ,_ 1I1•Ca AM o/arOnOn 1 SYSTEM TABLE -Single Pump Operation (safety head not included) Flow Min. Max. Rate TDH TDH (gpm) (feet) (feet) 0 25.75 28.00 30 25.78 28.03 60 25.85 28.10 90 25.96 28.21 120 26.12 28.37 150 26.30 28.55 180 26.53 28.78 210 26.78 29.03 240 27.07 29.32 270 27.39 29.64 300 27.75 30.00 330 28.14 30.39 360 28.55 30.80 390 29.00 31.25 420 29.48 31.73 450 29.99 32.24 480 30.53 32.78 510 31.10 33.35 540 31.70 33.95 570 32.33 34.58 600 32.99 35.24 630 33.67 35.92 650 34.15 36.40 660 34.39 36.64 690 35.13 37.38 720 35.90 38.15 750 36.70 38.95 780 37.53 39.78 810 38.38 40.63 840 39.26 41.51 870 40.17 42.42 900 41.11 43.36 930 42.07 44.32 960 43.06 45.31 990 44.08 46.33 1,020 45.12 47.37 1,050 46.19 48.44 1,080 47.29 49.54 1,110 48.42 50.67 1,140 49.57 51.82 1,170 50.74 52.99 1,200 51.95 54.20 1,230 53.17 55.42 1,260 54.43 56.68 1,290 55.71 57.96 1,320 57.01 59.26 1,350 58.35 60.60 1,380 59.70 61.95 1,410 61.09 63.34 W:\D10xx_gen\D101x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\Macclesfield Influent PS-Case 01.xIs ... .n•aa ahA oiailnOn _ - Cl o -' -' -' 1 ' O O O O CO 00 CO v v v 0) O 0) O) 0) (n (n Cn .A. 4 A W W W W Ni Ni Ni -1 - x T1 r O .p ) co co Ni Ni Ni Ni -• —A —' 0 0 0 (0 0) W O -A 4 -• CO Cn Ni (0 W (n W O -I A ---• 00 (n Ni (0 0) W O -1 .A - 0o Cn Ni 0 0 0 0 73 N p O I 0o Cn Ni (0 O) W O -I .1 -i CO (n Ni O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 3 i� 1 O O O O O O O O O O O O O O ) m '< e -I D o W X _a cn _. co co oo NJ .. to —A —A —A _D CD -' a) (0 (0 CO CO O0 -I -4 -.4 v CD CD CD (n Cn (n .A CO Co CON N N .—A .- -A O O O O �, n c r Im Cn (n .P .A .P co co W NJ NJ to -A -A -A CD CD C. 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V :1 V 0 V A SUBMERSIBLE SEWAGE PUMP STATION DESIGN CIRCULAR WET WELL BUOYANCY CALCULATIONS PROJECT AND STATION INFORMATION Project Name: Macclesfield WWTP Improvements Project Number: 1-22-0308-3401 Owner: Town of Macclesfield Owner Contact: Benji Lassiter Telephone Number: 252-827-4823 Station Name: Influent Pump Station Station Number: 1 Case Number: 1 Case Description: IPS Buoyancy Calculations Calculated By: CGM CIRCULAR WET WELL DIMENSIONS Ground Elevation = 83.00 feet Top Elevation = 83.50 feet Invert Elevation = 61.50 feet Water Surface Elevation = 83.00 feet Inside Diameter= 120.00 inches = 10.00 feet Wall Thickness = 10.00 inches = 0.83 feet Top Slab Width = 168.00 inches = 14.00 feet Top Slab Length = 210.00 inches = 17.50 feet Top Slab Thickness = 12.00 inches = 1.00 feet Base Slab Thickness = 12.00 inches = 1.00 feet Base Slab Extension = 14.00 inches = 1.17 feet Top Rectangular Opening No. 1 Width = 60.00 inches = 5.00 feet Length = 60.00 inches= 5.00 feet Top Rectangular Opening No. 2 Width = 0.00 inches = 0.00 feet Length = 0.00 inches = 0.00 feet Top Circular Opening Diameter= 0.00 inches = 0.00 feet Fillet Volume = 65.00 cubic feet Outside Diameter= 140.00 inches = 11.67 feet Base Slab Diameter= 168.00 inches = 14.00 feet Inside Height= 21.00 feet Soil Height Over Base = 21.50 feet W:\D10xx_gen\D101x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\Macclesfield Influent PS Buoyancy Calculations.xls Page 1 of 2 2:48 PM 2/26/2024 MATERIAL DENSITIES Dry Soil Density= 110.00 lb/cf Concrete Density= 140.00 lb/cf Water Density = 62.40 lb/cf Net Soil Density= 47.60 lb/cf DOWNWARD FORCES (Gravity) Base Slab = 21,551 lbs Walls = 83,383 lbs Top Slab = 30,800 lbs Fillet- 9,100 lbs - Total Wet Well Concrete= 144,834 lbs Soil Over Extended Base= 108,655 lbs UPWARD FORCES (Buoyancy) Base Slab = 9,606 lbs Wall Cylinder= 140,084 lbs Top Slab = 7,644 lbs Total Wet Well = 157,333 lbs Soil Over Extended Base = 61,637 lbs FACTOR OF SAFETY (DWQ Method) Required Factor of Safety= 1.0000 Total Wet Well Concrete = 144,834 lbs Net Soil Downward Force = 47,018 lbs Total Downward Forces= 191,852 lbs Upward Forces on Wet Well = 157,333 lbs Factor of Safety= 1.2194 Buoyancy is OK FACTOR OF SAFETY(MAI Method) Required Factor of Safety= 1.0000 Total Downward Forces = 253,489 lbs Total Upward Forces = 218,970 lbs Factor of Safety= 1.1576 Buoyancy is OK W:\D10xx_gen\D101x_excel\D1012_gen_excel\RMT12022-0308-3401 Macclesfield WWTP\Macclesfield Influent PS Buoyancy Calculations.xls Page 2 of 2 2:48 PM 2/26/2024 ATTACHMENT 5 - Grit Chamber Design GRIT CHAMBER DESIGN - MANUALLY CLEANED PARALLEL CHANNELS PROJECT INFORMATION Project Name: 2022 WWTP Improvements Project Number: 1-22-0308-3401 Owner: Town of Macclesfield Owner Contact: Benji Lassiter Telephone Number: 252-813-2740 Case Number: 2 Case Description: Flow Rate= 650 gpm; all flow in a single channel. Calculated By: RMT CHANNEL DESIGN INPUT PARAMETERS Design Flow Rate = 650 gpm = 1.448 cfs Grit Chamber Channel Width = 2.00 feet Design Channel Velocity = 1.00 ft/sec Particle Settling Velocity = 3.70 ft/min Weir Dimension "a" = 1.00 inches = 0.0833 feet Safety Factor = 1.25 CHANNEL DESIGN CALCULATIONS Depth of Flow in Channel = 0.724 feet = 8.69 inches "h" = Depth in Channel - a = 0.641 feet = 7.69 inches Weir Dimension "b" = 0.449 feet = 5.39 inches Minimum Length of Channel = 11.74 feet (with no safety factor) Length of Channel = 14.68 feet (with safety factor) PROPORTIONAL WEIR DIMENSIONS Y (inches) X (inches) Y (inches) X (inches) 0.00 5.39 6.00 1.33 0.25 3.80 7.00 1.24 0.50 3.28 8.00 1.17 0.75 2.94 9.00 1.10 1.00 2.69 10.00 1.05 1.25 2.50 11.00 1.00 1.50 2.35 12.00 0.96 2.00 2.11 13.00 0.93 2.50 1.93 14.00 0.90 3.00 1.80 15.00 0.87 3.50 1.68 16.00 0.84 4.00 1.59 17.00 0.82 5.00 1.44 18.00 0.79 W:\D10xx_gen\D101x_excel\D1012_genexcel\RMT\2022-0308-3401 Macclesfield WWTP\ Page 1 of 1 W Macclesfield WTP Grit Chamber Design Case 02.xlsx 11:01 AM 2/5/2024 ATTACHMENT 6 - Existing Oxidation Ditch Volume PROJECT NO.: I ZZ - rr03 08 - 3 C MCDAVID ASSOCIATES, INC. M PROJECT NAME: MAcckaS4-'ck2. LJk1T Engineers • Planners • Land Surveyors PHASE NAME: C f- I 109 East Walnut Street SHEET NO. INC. P. O. Box 1776 / of Goldsboro, NC 27533 SCALE: Al DATE: f '—ZZ Phone: (919) 736-7630 PREPARED BY: /tit_r Fax: (919)735-7351 Ste- a ti-act,e r S >a C • 042) C(0)(K 3. 3 ' • •j a cv� -N-, I_CZ' C Jr:r av+1 CG'#" -� -V�bo'EG„ n lit N • ?./.% C.GtAc.W.1...q:C.- I Rkiis4.5 7=. 0/2. 77+Z I : : • 5+•rug r�.1�.t: ©�G„, .. =. ...(2 6.78,33 152> =' ? 3 j.-. 13...-��+ ....... ... .. . . . ...To.fa f ;Vo fkmic-..:.......... . `�' 31..8. 1 3 ...-I`--.... ...8E3.a�'°r...=........3 Z„�....�0.7 Z.....-�f'......�..... . .. 70+.A.1..._Vo1�• �.....T..... (3z &7Z -i)(z -6 2. -4) 387 raG(ona pis ,, vwa � Fl ot.0 = ........1..7 Qoo....jcycia. ,.............. ...................... ...... ........ ............. AtlG�agtt.... . •.'`'. -..- 6 z�'4} 38 /7�000> C .Z`4)'=.. ....33 .s.... :�$ PROJECT NO.: I Z 2 (- 0.30 MCDAVID ASSOCIATES, INC. PROJECT NAME: MkGCICS-Svea WWTP Engineers • Planners • Land Surveyors PHASE NAME: .,.IV 109 East Walnut Street SHEET NO. j OF j INC. P. O. Box 1776 Goldsboro, NC 27533 SCALE: DATE: 3—Z Q" Z 5 Phone: (919)736-7630 PREPARED BY: M T Fax: (919) 735-7351 W4,-#-ev 5ccv-L€.. A vt-.- o C '. �vo c Q O1r,'d�h o-r, b ti r • .0K4-c.V ..::B ors.,oa.r.. .Av: ..._'....... .. ' /0t.9.75.5-... .........._.. : InKcv.;.. . off+„j 1 AV• r Ar,•• .....gf..1!33.. .54 : CA +Pd S. . . .cAS' ta ... . ..... 4.VF W cirav J KY .A v ca..=....:.......... $ ..3 4Z. ...S` ......... .`.... ...... ... ............. ... N•1N ,E- ar 1 Jgit _- ..._.` r.._ ___.-._-..-1..- '-' ' ' r 1 1 `' co'. mit,. S�Ac, UniocR. BrzAoc.,E SEcT�oSECTIONA,No RO-eon, \4:-0± \—aNU )2--- SCALE /8"=1 j-o'' Re\NF *4 @\o'' ofc E.w, I ei, II - o" I I '- o ' e1. Ir . .i E.l. „P N _ -- N\s ' 1\1OIiy(A1 WATER LEVEL EL. 80. o /% ---__. z a- — -01,.\ I i iti � I 0 0 1 / x � r/6 NNvt1.M. 1 �t COtv`v1N110US,LAP \Z" / I1={ i / 5'-o" 4' 4�' /� \ r I, . - =x X , 2) %Dl7b ivi 1- - ':; UP , �7 ` C., r, c. o r n ..1 '. ei :. (or C2l)SHED STot Jd y V i'` 3ECTIOH `1- SCALE 3/8"111-0' N 0 V ATTACHMENT 7 - Buoyancy Calculations — Clarifier CLARIFIER BUOYANCY CALCULATIONS PROJECT INFORMATION Project Name: Macclesfield WWTP Improvements Project Number: 1-2022-0308-3401 Owner: Town of Macclesfield Owner Contact: Benji Lassiter Telephone Number: (252) 827-4823 Case Number: 1 Case Description: Calculated By: RMT CLARIFIER DIMENSIONS Ground Elevation = 85.00 feet Top Elevation = 88.80 feet Base Side Wall Elevation = 75.30 feet Water Surface Elevation = 81.00 feet Inside Diameter= 288.00 inches = 24.00 feet Wall Thickness = 12.00 inches = 1.00 feet Base Slab Thickness = 12.00 inches= 1.00 feet Base Slab Extension = 6.00 inches = 0.50 feet Base Slab Slope = 0.75 inches per foot Outside Diameter= 312.00 inches = 26.00 feet Base Slab Diameter= 324.00 inches= 27.00 feet Wall Cylinder Height= 13.50 feet Base Slab Cone Height= 0.75 feet Soil Height Over Base = 9.70 feet MATERIAL DENSITIES Dry Soil Density= 110.00 lb/cf Concrete Density= 140.00 lb/cf Water Density= 62.40 lb/cf Net Soil Density= 47.60 lb/cf W:\D1Oxx_gen\D101x excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\Macclesfield WWTP Clarifier Buoyancy Calculations.xls .a�nnn is inn,"n DOWNWARD FORCES (Gravity) Base Slab = 80,158 lbs Walls = 148,440 lbs Total Wet Well Concrete = 228,598 lbs Soil Over Extended Base = 44,415 lbs UPWARD FORCES (Buoyancy) Base Slab = 35,727 lbs Base Slab Cone = 7,057 lbs Wall Cylinder= 188,841 lbs Total Wet Well = 231,626 lbs Soil Over Extended Base = 14,806 lbs FACTOR OF SAFETY(DWQ Method) Required Factor of Safety= 1.0000 Total Wet Well Concrete= 228,598 lbs Net Soil Downward Force = 29,609 lbs Total Downward Forces = 258,207 lbs Upward Forces on Wet Well = 231,626 lbs Factor of Safety = 1.1148 Buoyancy is OK FACTOR OF SAFETY (MAI Method) Required Factor of Safety= 1.0000 Total Downward Forces = 273,013 lbs Total Upward Forces= 246,431 lbs Factor of Safety= 1.1079 Buoyancy is OK WADI Oxx_gen\D101x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\Macclesfield WWTP Clarifier Buoyancy Calculations.xls 1 19 PM ')rFr,n'7d ATTACHMENT 8 - Buoyancy Calculations — Tertiary Filter Structure TERTIARY FILTER STRUCTURE BUOYANCY CALCULATIONS PROJECT INFORMATION Project Name: Macclesfield WWTP Improvements Project Number: 1-22-0308-3401 Owner: Town of Macclesfield Owner Contact: Benji Lassiter Telephone Number: (252) 827-4823 Case Number: 1 Case Description: Ground Water Level at Top of Structure STRUCTURE DIMENSIONS Ground Elevation = 85.50 feet Water Surface Elevation = 86.00 feet Top Elevation = 86.00 feet Pipe Gallery Invert Elevation = 68.50 feet Filters Invert Elevation = 74.00 feet Pipe Gallery Wall Height= 17.50 feet Pipe Gallery Inside Width = 8.00 feet Pipe Gallery Inside Length = 24.00 feet Filters Wall Height= 12.00 feet Filters Inside Width = 8.00 feet Filters Inside Length = 8.00 feet Exterior Wall Thickness = 18.00 inches = 1.50 feet Interior Wall Thickness = 12.00 inches = 1.00 feet Waste Flume Width = 30.00 inches = 2.50 feet Base Slab Thickness= 18.00 inches = 1.50 feet Base Slab Extensions = 18.00 inches= 1.50 feet Pipe Gallery Base Slab Width = 14.00 feet Pipe Gallery Base Slab Length = 30.00 feet Filters Base Slab Width = 11.00 feet Filters Base Slab Length = 30.00 feet Combined Base Slab Width = 23.50 feet MATERIAL DENSITIES Dry Soil Density= 110.00 lb/cf Saturated Soil Density= 135.00 lb/cf Concrete Density = 140.00 lb/cf Water Density= 62.50 lb/cf Net Soil Density= 47.50 lb/cf W:\DiOxx_gen\D101x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\ Pan. 1 of 9 1.18 PM 9/5/9(124 DOWNWARD FORCES (Gravity) Code No. Weight Volume 1 Pipe Gallery Base Slab = 88,200 lbs 23.3 CY 2 Filters Base Slab = 69,300 lbs 18.3 CY 3 Pipe Gallery Long Exterior Wall = 99,225 lbs 26.3 CY 4 Pipe Gallery Long Interior Wall = 99,225 lbs 26.3 CY 5 Pipe Gallery Short Exterior Walls = 58,800 lbs 15.6 CY 6 Filters Long Exterior Wall = 68,040 lbs 18.0 CY 7 Filters Short Exterior Walls = 40,320 lbs 10.7 CY 8 Filters Short Interior Walls = 40,320 lbs 10.7 CY Total Concrete = 563,430 lbs 149.1 CY 51 Dry Soil Over Pipe Gallery Extended Base = 0 lbs 0.0 CY 52 Sat. Soil Over Pipe Gallery Extended Base = 103,275 lbs 28.3 CY 53 Dry Soil Over Pipe Gallery Extended Base = 0 lbs 0.0 CY 54 Sat. Soil Over Pipe Gallery Extended Base = 75,735 lbs 20.8 CY 55 Dry Soil Over Pipe Gallery Extended Base = 0 lbs 0.0 CY 56 Sat. Soil Over Pipe Gallery Extended Base = 24,300 lbs 6.7 CY 57 Dry Soil Over Filters Extended Base = 0 lbs 0.0 CY 58 Sat. Soil Over Filters Extended Base = 51,233 lbs 14.1 CY 59 Dry Soil Over Filters Extended Base= 0 lbs 0.0 CY 60 Sat. Soil Over Filters Extended Base= 69,863 lbs 19.2 CY Total Soil Over Extended Base = 324,405 lbs 89.0 CY Total Downward Forces = 887,835 lbs UPWARD FORCES (Buoyancy) Below Filters Base Slab = 144,375 lbs Above Filters Base Slab to Ground = 572,813 lbs Above Ground Surface= 17,297 lbs Total Upward Forces (Buoyancy) = 734,484 lbs FACTOR OF SAFETY (MAI Method) Required Factor of Safety = 1.1000 lbs Downward Forces = 887,835 Total Total Upward Forces = 734,484 lbs Factor of Safety = 1.2088 Buoyancy is OK W:\D10xx_gen\D101x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\ Macclesfield Filter Strur•.ture Buoyancy Calculations.xls Page 2 of 2 1:18 PM 2/5/2024 GWL+2(FE)+2(EWT)-32.-4" FE- FE ,� GWL+2(EWT)-27-0• - 2'-6" "- -� 2-6' - 7 EWT-_�, GNL a 24'-0" 1'-6" i • II 0 I m 811- N I 61 5© O m I g u , 3 L ' 1 i i 0 i j mli I O6O N O t um ue .4 59 60 •1 !WI= t EWT- �— r- ---l0:- - EWf- ► �- ,._6. 2'-6 FE- — FE- f —� 6. —' 2'-6' _— � 2-6' FWI.-6'-0" 2(FWL)+2(EWT)+3(IWf)+2(WFW)-27'-0- PLAN VIEW 1/4" = 1.-0" 2(FWL)+2(FE)+2(EWT)+3(WWT)+2(WFW)-32'-4' _ sa311U SSO8OV NOIIO3S .,_.Zt_(1M3+34)Z+ O 001•L-MOLLYA313 -Z �_ -Z 33 _3.4 9s ® i H. 0 0 QB 0 0 00'99-NOLLYA313 .9'.l . .e .0'.l .9-.Z—�.0-3 .9 —� 1M3 11 LAU I ,0-,tiz .0-,a=(La3)Z+.0-3,E 8'-0•+8'-0'+3(EWT)_20'-6• 1r-6• - EWf E . EWf g•_ 8.-0• _ EWVI1 _ -�— _� 1-6• I f Ir ELEVATION A 86.00 i 1 59 6 I 60 •� u E 51 I o O 0 r FE_ ELEVATION_74.00 0 .f-2-8.-� ® u ELEVATION_68.50 O i m}T +2(FE)+2(EWT)-16'-4 1 SECTION ACROSS PIPE GALLERY 3/8" = 1._O" ATTACHMENT 9 - Existing Backwash Supply Available / MCDAVID ASSOCIATES, INC. PROJECT NO.: ( Z Z 030 p - 3 40 M ) A��I•Q�,'c( W(aT'P Engineers • Planners • Land Surveyors PHASE NAME: 1 109 East Walnut Street PROJECT NAME: /CM •` INC. P. O. Box 1776 SHEET NO. OF Goldsboro, NC 27533 SCALE: DATE: I2 —Z0—Z'L Phone: (919)736-7630 PREPARED BY: RMT Fax: (919) 735-7351 Ex s+�n 3k�kwQsti 5 �P�1� A'A; Imhk• . . . ..... • ea-(. .. �en -i-1^ 35 -cf.. ...... (.)o. Gh • .l41.5. 1 2 C(t4J Wa(( t d kL ..$ . .......C...W°0-f'cn . ��4ii5 � �. .12) • t t - o C uadQfGn I4,is• :... � `� .C(e auwa.(� . VNJ.fu ►. :-. . . 3E (...1 a)($. .. = 3 LSD. ... ......:...... ........'. . +k ...4efti fl,`s3-C+...........( e(6n, .1`....� . ....i�.. . . . ....C :Zt.. .:a s,67... -�- �. waof ... 1!us..� ..�, ..1.z....... ... . ..... .. Au4;1.13( D t _. ..5 o .......-3,0 _...Z2, a.- L-e s. .. 3 -. ��s....... . ... 33 -c+ ...:X a� S��'fX Z cG 9, 3,3 -fir .. ........ ............... i. No,. o- �� o� , �. -� ...cc. 4.44s...=......z .. .. . .. .. ...... Vo(6,„c... '1vA.(.4i e= �Z>� .11�83�(S,G7 — 9.. 3..1z d.....=........3?3....c- ....... .... .. ......... ...:.................... .. :VV(bme A ,(L�i ...: �°�urht = (a0.)(3t 0)(Li.1:0 .......:.6, c4. ........... ....... Ta+a:(._. V v l u�, _ A�a`�� �� 3 ( SD =1-...:37.:3 .t 36...= `3 6-59 , cTr T++kt o(4m •. 3s '9-.. 0 �,:48. .-. .. ..2��..Goo �. .. ATTACHMENT 10 - Existing Mudwell Volume MCDAVID ASSOCIATES, INC. PROJECT NO.: ( Z 0303 0 kil PROJECT NAME: AA 0.Cc,(C- f IC W W T Engineers • Planners • Land Surveyors PHASE NAME: C 109 East Walnut Street SHEET NO. I OF INC. P.O. Box 1776 Goldsboro, NC 27533 SCALE: DATE: I z-- Z°`Z Phone: (919) 736-7630 PREPARED BY: 1Z 0 1 Fax: (919)735-7351 . • E.X15`hi✓�. . IA(A V0I4w1G...:. • • M,j„,tt LLn 4I Q, -7 .=... ....i...°'.$ 4 ' ` )0crten .. fans .. .. °k' L ...IZ....>............. .. . Pi.ma We-(1.. .. V4v id'ON #.........t'.a = 4+...........0 \ oofcli....b1a,isl .. pA - 12) . :. .. : -To ;.. o . W... ( ..EI (uezt-cr7 .,..=.. ...��.8:s ....( 14)oo'r.-r.+... IA6,s l t • /h'),,,:f. E(cdti+,'a,, 0 O.+( +.. !: ac 6"a,...-...(WQQ "�,.._.Qt to mac, :I3 ;.......1 `s j.. e.g{.1 • • • A(10 w 1 0.... .. .4re.� O? ! ,.... . ' ........................... mCtx .'r) w,,, r cx..'h'r (... w C cdel - ........ . . Ss /, 0. = ....... ......... ,.. • .. . ... r .... fA x v M"Y1 :O fQ e..�/zt.-).,, :... 12..fL i1G(Yi' 6 7, S 6 2, 5; a: .:.7 , 0 • • o.. . . : . el, \142 •: • C a3s.. c..r.. ... ... P\ax n.ur►,. . Q. w -h`•.q.......\jalu�+e = C 4o,8 c%) C7, 8)'=......j0, Z0D...�A� , c! ATTACHMENT 11 - WWTP Tertiary Filter Air Wash Blower • iI I S 'L �s 9S = c!Nq. f;505- .zgl Iwdd5�2z +� fs C's 6 +s/'.,,i- 5. 5 4'X ' Jd ';y41 a� S" . , (\i32( 3) _ v-�A `\ Inca Jet YsaYl1 f y L9. �171 rn • 0 ID r HIGH VACUUM MEDIUM VACUUM LOW VACUUM HIGH PRESSURE MEDIUM PRESSURE LOT+ •'ESSURE ag I i ; I I I I I I P I 111 d O w .n�. Ww ww I Mom, +a I "'w '�' w I a ♦ Ww a +a 3w l a w ++ I ww w v g o- �s I �s I <s I *x m <3 <; I <3 : <i = 1 <' I Kir. I « <� <� _ _ <� < <3 I <3 : 1 <� < r 1 <r NN . I I i . 1 I ' ! i I I o• o • o I • I ...�. w 5 w I X 1 1 .1S n X "I c ': ': I X n I I i `i I . 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IME1 u e ....n Nm:. Ib+biel+�aan.e Y iw w 1 r _ �. �.m 11 iu +e o .o m.'D..°'i� .., .0:.8 iza, vs 11 ,...--;15 1w.,, m w vw,',21,m.. I .Iwn ol�0v uvlw Yi$.wlr--...rV..b' 1 I �N 'e" .+ef.N; eo.revlvsor. osp:^4�b.S.9. .ew.o t. up v ..',:a1 -v w Z T. ovN ,Nbr inn .a..n nv.,. �1 N r:.t. blr♦L+ ATTACHMENT 12 - Sodium Hypochlorite Feed Design Calculation SODIUM HYPOCHLORITE FEED DESIGN CALCULATION PROJECT INFORMATION Project Name: Projects VUR-W-ARP-0016 and SRF CS370605-02 Project Number: 1-22-0308-4701 Owner: Town of Macclesfield, NC Owner Contact: Benji Lassiter DESIGN PARAMETERS Minimum Day Flow= 28 gpm = 0.040 mgd Average Day Flow= 122 gpm = 0.175 mgd Maximum Day Flow= 468 gpm = 0.674 mgd Plant Flow Meter 100% Flow Rate= 521 gpm = 0.750 mgd Minimum Chlorine Dosage= 2.00 mg/I Average Chlorine Dosage= 3.00 mg/I Maximum Chlorine Dosage= 6.00 mg/I Sodium Hypochlorite Strength = 12.0 % Yields 1.000 lb/gal Chlorine Equivalent Minimum Number of Days Storage = 30 days FEED RATE CALCULATIONS Instantaneous Chlorine Feed Rate in Pounds per Day Operating Conditions Minimum Average Maximum Dosage Dosage Dosage Minimum Day Flow 0.67 1.00 2.00 Average Day Flow 2.92 4.38 8.76 Maximum Day Flow 11.24 16.86 33.72 Plant Flow Meter 100% Flow Rate 12.51 18.76 37.53 Instantaneous Chlorine Feed Rate in Gallons per Day Operating Conditions Minimum Average Maximum Dosage Dosage Dosage Minimum Day Flow 0.67 1.00 2.00 Average Day Flow 2.92 4.38 8.76 Maximum Day Flow 11.24 16.86 33.72 Plant Flow Meter 100% Flow Rate 12.51 18.76 37.53 Instantaneous Chlorine Feed Rate in Gallons per Hour Operating Conditions Minimum Average Maximum Dosage Dosage Dosage Minimum Day Flow 0.03 0.04 0.08 Average Day Flow 0.12 0.18 0.36 Maximum Day Flow 0.47 0.70 1.41 Plant Flow Meter 100% Flow Rate 0.52 0.78 1.56 W:\D1 Oxx_gen\D101 x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\ Macclesfield WWTP Hypochlorite Design Calculations.xlsx 1:29 PM Page 1 of 2 2/5/2024 CONSUMPTION AND STORAGE CALCULATIONS Minimum Day Flow Operating Parameter Minimum Average Maximum Dosage Dosage Dosage Daily Chlorine Consumption (gallons) 0.67 1.00 2.00 Chlorine Storage Required (gallons) 20 30 60 Average Day Flow Operating Parameter Minimum Average Maximum Dosage Dosage Dosage Daily Chlorine Consumption (gallons) 2.92 4.38 8.76 Chlorine Storage Required (gallons) 88 131 263 Maximum Day Flow Operating Parameter Minimum Average Maximum Dosage Dosage Dosage Daily Chlorine Consumption (gallons) 11.24 16.86 33.72 Chlorine Storage Required (gallons) 337 506 1,012 Plant Flow Meter 100% Flow Rate Operating Parameter Minimum Average Maximum Dosage Dosage Dosage Daily Chlorine Consumption (gallons) 12.51 18.76 37.53 Chlorine Storage Required (gallons) 375 563 1,126 W:\D10xx_gen\D101x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\ Macclesfield WWTP Hypochlorite Design Calculations.xlsx 1:29 PM Page 2 of 2 2/5/2024 ATTACHMENT 13 - Calcium Thiosulfate Feed Design Calculation CALCIUM THIOSULFATE FEED DESIGN CALCULATION PROJECT INFORMATION Project Name: Projects VUR-W-ARP-0016 and SRF CS370605-02 Project Number: 1-22-0308-4701 Owner: Town of Macclesfield, NC Owner Contact: Benji Lassiter DESIGN PARAMETERS Minimum Day Flow= 28 gpm = 0.040 mgd Average Day Flow= 122 gpm = 0.175 mgd Maximum Day Flow= 468 gpm = 0.674 mgd Plant Flow Meter 100% Flow Rate= 521 gpm = 0.750 mgd Minimum Chlorine Residual= 0.50 mg/I Average Chlorine Residual= 1.00 mg/I Maximum Chlorine Residual = 2.00 mg/I Minimum Number of Days Storage = 30 days Effluent Flow pH = 6.5 FEED RATE CALCULATIONS Calcium Thiosulfate Required Per Million Gallons Treated Minimum Chlorine Residual= 2.7 gal/MG Average Chlorine Residual = 5.4 gal/MG Maximum Chlorine Residual= 10.8 gal/MG Instantaneous Calcium Thiosulfate Feed Rate in Gallons per Day Operating Conditions Minimum Average Maximum Residual Residual Residual Minimum Day Flow 0.11 0.22 0.43 Average Day Flow 0.47 0.95 1.90 Maximum Day Flow 1.83 3.65 7.31 Plant Flow Meter 100% Flow Rate 2.03 4.06 8.13 Instantaneous Calcium Thiosulfate Feed Rate in Gallons per Hour Operating Conditions Minimum Average Maximum Residual Residual Residual Minimum Day Flow 0.00 0.01 0.02 Average Day Flow 0.02 0.04 0.08 Maximum Day Flow 0.08 0.15 0.30 Plant Flow Meter 100% Flow Rate 0.08 0.17 0.34 W:\D1Oxx_gen\D101x excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\ Macclesfield WWTP Calcium Thiosulfate Design Calculations.xlsx 1:29 PM Page 1 of 2 2/5/2024 CONSUMPTION AND STORAGE CALCULATIONS Minimum Day Flow Operating Parameter Minimum Average Maximum Dosage Dosage Dosage Daily Consumption (gallons) 0.11 0.22 0.43 Storage Required (gallons) 3.25 6.50 13.01 Average Day Flow Operating Parameter Minimum Average Maximum Dosage Dosage Dosage Daily Consumption (gallons) 0.47 0.95 1.90 Daily Consumption (gallons) 14.23 28.46 56.91 Maximum Day Flow Operating Parameter Minimum Average Maximum Dosage Dosage Dosage Daily Consumption (gallons) 1.83 3.65 7.31 Storage Required (gallons) 54.79 109.58 219.16 Plant Flow Meter 100% Flow Rate Operating Parameter Minimum Average Maximum Dosage Dosage Dosage Daily Consumption (gallons) 2.03 4.06 8.13 Storage Required (gallons) 60.97 121.95 243.90 W:\D10xx_gen\D101x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\ W Macclesfield WTP Calcium Thiosulfate Design Calculations.xlsx 1:29 PM Pale 2 of 2 2/5/2024 ATTACHMENT 14 - Generator Set Sizing GENERATOR SET SIZING Project Name: Macclesfield WWTP Improvements Project Number: 1-22-0308-3401 Owner Town of Macclesfield, NC 24-Hour Average Load Factor= 0.70 Owner Contact: Benji Lassiter Telephone Number: (252)827-4823 Genset Minimum KW Size= 230.3 Genset Minimum KVA Size= 287.9 Generator Name: WWTP Genset Genset Minimum SKVA Size= 297.8 Generator Number: Case Number: 1 Case Description: Preliminary Sizing Maximum starting KVA= 297.8 Maximum starting KW= 200.5 Calculated by: RMT Loads on line prior to starting motors. KVA= 20.0 Maximum running KVA= 192.6 KW = 20.0 Maximum running KW= 161.2 Accumulated Accumulated Motor Data Starter Data Starting Load Running Load Load Plus Load Load of Starting No. Description HP Code Phase Volts Type I Tap Mult. PF KVA _ KW Eff. PF KVA KW KVA KW KVA KW -- Loads on line. -- -- - -- -- -- -- -- -- - -- -- -- -- -- 20.0 20.0 1 Clarifier No. 1 1/2 G 3 460 FV 1.00 0.68 3.1 2.1 0.67 0.63 0.9 0.6 23.1 22.1 20.9 20.6 2 Clarifier No. 2 1/2 G 3 460 FV 1.00 0.68 3.1 2.1 0.67 0.63 0.9 0.6 24.0 22.7 21.8 21.1 3 Post Aeration Blower 1 1/2 G 3 460 FV 1.00 0.65 9.4 6.1 0.75 0.68 2.2 1.5 31.2 27.2 24.0 22.6 4 Oxidation Ditch Rotor No. 1A 15 G 3 460 RVAT 65 0.42 0.46 39.6 18.2 0.85 0.83 15.9 13.2 63.6 40.8 39.8 35.8 5 Oxidation Ditch Rotor No. 1 B 15 G 3 460 RVAT 65 0.42 0.46 39.6 18.2 0.85 0.83 15.9 13.2 79.4 54.0 55.7 48.9 6 Oxidation Ditch Rotor No. 2A 15 G 3 460 RVAT 65 0.42 0.46 39.6 18.2 0.85 0.83 15.9 13.2 95.3 67.2 71.5 62.1 7 Oxidation Ditch Rotor No. 2B 15 G 3 460 RVAT 65 0.42 0.46 39.6 18.2 0.85 0.83 15.9 13.2 111.2 80.3 87.4 75.3 8 Sludge Digester Aerator 7 1/2 G 3 460 FV 1.00 0.53 47.2 25.0 0.83 0.79 8.5 6.7 134.6 100.3 95.9 82.0 9 Influent Screen 2 G 3 460 FV 1.00 0.64 12.6 8.1 0.75 0.70 2.8 2.0 108.5 90.1 98.8 84.0 10 Waste Sludge Pump No. 1 5 G 3 460 FV 1.00 0.57 31.5 17.9 0.79 0.77 6.1 4.7 130.2 101.9 104.9 88.7 11 Waste Sludge Pump No. 2 5 G 3 460 FV 1.00 0.57 31.5 17.9 0.79 0.77 6.1 4.7 136.4 106.6 111.0 93.4 12 Air Wash Blower 7 1/2 G 3 460 FV 1.00 0.53 47.2 25.0 0.83 0.79 8.5 6.7 158.2 118.4 119.6 100.2 13 Influent Pump No. 1 15 G 3 460 FV 1.00 0.46 94.4 43.4 0.85 0.83 15.9 13.2 213.9 143.6 135.4 113.3 14 Influent Pump No. 2 15 G 3 460 FV 1.00 0.46 94.4 43.4 0.85 0.83 15.9 13.2 229.8 156.7 151.3 126.5 15 Backwash Supply Pump No. 1 20 G 3 460 FV 1.00 0.45 125.8 56.6 0.86 0.84 20.7 17.3 277.1 183.1 172.0 143.9 16 Backwash Supply Pump No. 2 20 G 3 460 FV 1.00 0.45 125.8 56.6 0.86 0.84 20.7 17.3 297.8 200.5 192.6 161.2 W:\D10xx_gen\D101x_excel\D1012_gen_excel\RMT\2022-0308-3401 Macclesfield WWTP\ 1:33 PM Macclesfield WWTP Generator Sizing-Case 01.xlsx Page 1 of 1 2/5/2024 ATTACHMENT 15 - WWTP Influent/Effluent Flow Data 2023 MACCLESFIELD WWTP INFLUENT FLOW, BOD AND TSS DATA-2023 EFFLUENT 2023 FLOW January 0.028 mgd February 0.037 mgd March 0.026 mgd April 0.036 mgd May 0.035 mgd June 0.025 mgd July 0.024 mgd August 0.020 mgd September 0.028 mgd October 0.029 mgd November 0.030 mgd December 0.045 mgd AVERAGE 0.030 INFLUENT 2023 BOD TSS January 445 mg/1 461 mg/1 February 267 mg/1 185 mg/1 March 394 mg/1 1051 mg/1 April 338 mg/1 492 mg/1 May 314 mg/I 475 mg/1 June 261 mg/I 352 mg/1 July 340 mg/1 323 mg/1 August 473 mg/1 642 mg/1 September 248 mg/1 224 mg/1 October 370 mg/1 801 mg/1 November 738 mg/1 915 mg/1 December 498 mg/1 832 mg/1 AVERAGE 391 mg/1 563 mg/1 \\G-G10S\D 1012\FTL\2024 Macclesfield WWTP Influent Flow, BOD and TSS Data- 2023.xlsxile 240207