NC0037834_Pretreatment_Annual_Report_20240223

t
nston-Salem /Forsyth County
Uatti I ities
Wer •Wastewater •Solid Waste
Wastewater Division, 2799 Griffith Road, Winston-Salem, NC 27103
O: 336-727-8000, F: 336-659-4320, wsfcutilities.org
February 23, 2024
Michael J. Montebello
Department of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
Dear Mr. Montebello:
The City of Winston-Salem's Industrial Pretreatment Program is submitting its pretreatment annual report
for 2023. This submittal will comply with NPDES Permits NCO037834 and NCO050342 Part IV, Section
D (10). Enclosed are the following:
• Narrative
• Public Notice
• Pretreatment Program Summary (PPS)
• Significant Non -Compliance Report (SNCR)
• Industrial Data Summary Forms (IDSF)
• Allocation Tables for Permits NCO037834 and NCO050342
• SIU's Inspection Summary
Sincerely,
Joel Freeman
Industrial Waste Control Supervisor
MR LINK TO cm SERVXeis City Council: Mayor Allen loins; Mayor Pro Tampere Denise D. Adams, North Ward; Barbara Hanes Burke, Northeast Ward; Robert C. Clark, West Ward;
®John C. Larsen, South Ward; leff Macintosh, Northwest Ward; Kevin Mundy, Southwest Ward; Annette Scippio, East Ward; James Tayloy Jr., Southeast Ward;
City Manager W. Patrick Pale
County Commissioners: Chair Don Martin; Vice Chair Gloria D. WhisenhunU Dan Besse; Richard V. Limllle; Tonya D. McDaniel; David R. Plyler; Malishai
CALL 311(M-7]-B0001 Woocibury;Ceunty Manager Dudley Wattz, Jr.
TEXT: 855481dI1,11( L56651 Winston-Salem/Forsyth County Utility Commission: Chair L. Wesley Cords, Jr.; Vice Chair Clads Parker; Simpson O.Brown, Jr.; Stephen Doughton; Harold
a..nr..i.w.i.....a,.,.,.. Eustache: Tom Griffin: Wonne H.Hines: Hugh W.Jernigan; Duane Long; Calvin McRae; Charles Wilson

Winston-Salem / Forsyth County
Utilities
Water • Wastewater • Solid Waste
2023 Annual Pretreatment Report
NPDES Permit Holder: City of Winston-Salem
Period Covered: January 1, 2023 to December 31, 2023
NPDES Permits: Archie Elledge WWTP NCO037834
Muddy Creek WWTP NCO050342
Sludge Permit: Class A — Thermal Dryer
Distribution and Marketing / Surface Disposal
WQ0029804
Person to contact concerning information contained in this report:
Joel Freeman
Utility Plant Supervisor / IWC
Winston-Salem/Forsyth County Utilities
2799 Griffith Road
Winston-Salem, NC 27107
[phone]
I certify under penalty of law that this document and all attachments were prepared
under my direction or supervision in accordance with a system designed to assure
that qualified personnel properly gather and evaluate the information submitted.
The information submitted is, to the best of my knowledge, and belief, true,
accurate and complete based upon my inquiry of the person or persons who
manage the system, or those persons directly responsible for gathering the
information. I am aware that there are significant penalties for submitting false
information, including the possibility of assessment of fines and/or imprisonment
for knowing violations.
Date
AreemAan
Joe

NARRATIVE
GENERAL PROGRAM INFORMATION
Industrial Waste Control Pretreatment program organization consist of one Supervisor, one Sr.
Chemist who over sees compliance and data entry. One FOG Compliance Officer who
manages over 1,000 Food Service Establishments. The program has three inspectors who are
responsible for site sampling and inspections. Data is reviewed and discussed daily with all
members of the program to address and inform our customers.
GENERAL PERMIT INFORMATION
Winston-Salem/Forsyth County Utilities operates the Industrial Waste Control (IWC)
Pretreatment program under the guidance of Joel Freeman in compliance with 15A NCAC
02H.0908(f). [I5ANCAC 02.0908(f); 40 CFR 403.12(o)]. In 2023 there were two (2) SIU
Permit renewals. The program has 27 Significant Industrial Users with 10 of the users
being Categorical. All inspections and sampling were completed in 2023. All violations
were addressed to the industries. IWC continues to use Linko as its server to track,
monitor, and log industrial data.
Renewals: There were two (2) SIU Permit renewals effective 2023.
1. Ardagh Metal Packaging, USA Corp #3010
2. WestRock CP. LLC #3041
New Permits: There were no new IUP issued in 2023
Modifications:
Permit
Company
Permit
State Approval
Name
Information
Date
#1191
Ardagh Metal
Changes in sampling point.
October 5, 2023
Packa in
#3041
WestRock
Use of pretreatment system was omitted
October 24, 2023
in initial renewal.
AUTHORIZATION TO CONSTRUCT
No authorization to constructs were issued in 2023
2

SPECIAL SIU COMMENTS
Industrial Waste Control continues to work in partnership with industries gathering
manufacturing information to better protect the POTW and receiving streams.
SIGNIFICANT NON-COMPLIANCE (SNCI
Stratford Metals Finishing IUP#1152, 2/6 Months for Nickel.
***Public notice enclosed.
SIGNIFICANT INDUSTRIAL USER INFORMATION
The following SILT had a change in Authorized Representative for report monitoring and
Submittal
• Adele #2019
• Ardagh #3010
• Clarios #1044
• Hanes Dye & Finishing #1155
• Pepsi Bottling Ventures 91036
• Pepsi Bottling Ventures #3051
• Tex -Tech #2010
• UniFirst 92015
Progress Rail IUP#1038. No discharge from January 1, 2023 through
December 31, 2023. Due to sampling and personnel issues. Discharge was hauled off site.
Grass America IUP#2103. No discharge from January 1, 2023 through December 31, 2023.

Chapter 9, PAR Guidance
Pretreatment Performance Summary (PPS)
1. Pretreatment Town Name: City of Winston-Salem
2. "Primary" NPDES Number NC00 37834
or Non -Discharge Permit # if applicable =>
3.
PAR Begin Date, please enter 01/01/yyyy
3. =>
I/l/2023
4.
PAR End Date, please enter 12/31/yyyy
4. =>
12/31/2023
5.
Total number of SIUs, includes CIUs
5. =>
19
6.
Number of CIUs
6. =>
8
7.
Number of SIUs with no IUP, or with an expired IUP
7. =>
0
8.
Number of SIUs not inspected by POTW
8. =>
0
9.
Number of SIUs not sampled by POTW
9. =>
0
10.
Number of SIUs in SNC due to IUP Limit violations
10. =>
0
it.
Number of SIUs in SNC due to Reporting violations
11. =>
0
12.
Number of SIUs in SNC due to violation of a Compliance Schedule, CO, AO or similar
12. =>
0
13.
Number of CIUs in SNC
13. =>
1
14.
Number of SIUs included in Public Notice
14. =>
1
15
Total number of SIUs on a compliance schedule, CO, AO or similar
15. =>
0
16.
Number of NOVs, NNCs or similar assesed to SIUs
16. =>
150
17.
Number of Civil Penalties assessed to SIUs
17. =>
38
18.
Number of Criminal Penalties assessed to SIUs
18. =>
0
19.
Total Amount of Civil Penalties Collected 19. =>
$
10,400
20.
Number of IUs from which penalties collected
20. =>
4
qoteS:
AO Administrative Order HIP Industrial User Pretreatment Permit POTW
CIO Categorical Industrial User NNC Notice of Non -Compliance SIU
Publicly Owned Treatment Works
Significant Industrial User
CO Consent Order NOV Notice of Violation SNC
Significant Non -Compliance
III Industrial User PAR Pretreatment Annual Report
revised 1/2018: PAR PPS 2018

Chapter 9, PAR Guidance
Pretreatment Performance Summary (PPS)
1. Pretreatment Town Name: City of Winston-Salem
2. "Primary" NPDES Number NC00 50342
or Non -Discharge Permit # if applicable =>
3. PAR Begin Date, please enter 01/01/yyyy
4. PAR End Date, please enter 12/31/yyyy
5. Total number of SIUs, includes CIUs
6. Number of CIUs
7. Number of SIUs with no IUP, or with an expired IUP
8. Number of SIUs not inspected by POTW
9. Number of SIUs not sampled by POTW
to. Number of SIUs in SNC due to IUP Limit violations
11. Number of SIUs in SNC due to Reporting violations
12. Number of SIUs in SNC due to violation of a Compliance Schedule, CO, AO or similar .
13. Number of CIUs in SNC
14. Number of SIUs included in Public Notice
15 Total number of SIUs on a compliance schedule, CO, AO or similar
16. Number of NOVs, NNCs or similar assesed to SIUs
17. Number of Civil Penalties assessed to SIUs
18. Number of Criminal Penalties assessed to SIUs
19. Total Amount of Civil Penalties Collected 19. =>
20. Number of IUs from which penalties collected
AO
Administrative Order
Cut
Categorical Industrial User
CO
Consent Order
III
Industrial User
IUP Industrial User Pretreatment Permit
NNC Notice of Non -Compliance
NOV Notice of Violation
PAR Pretreatment Annual Report
3.=> l/1/2023
4. => 12/31/2023
5. =>
8
6. =>
2
7. =>
0
8. =>
0
9. =>
0
10. =>
0
11.=>
0
12. =>
0
13. =>
0
14. =>
0
15, =>
0
16. =>
6
17. =>
0
18.=>
0
$
0
20. =>
0
POTW Publicly Owned Treatment Works
SIU Significant Industrial User
SNC Signifcant Non -Compliance
revised 1/2018: PAR_PPS_2018

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W NSr0N-9%lXAI
JOURNAL
AFFIDAVIT OF PUBLICATION
Winston-Salem Journal
418 N Marshall St
[phone]
State of Florida, County of Orange, ss:
Before the undersigned, a Notary Public duly commissioned,
qualified, and authorized by law to administer oaths, personally
appeared the Publisher's Representative, Laquansay Nickson
Watkins, who by being duly sworn deposes and says:, that he/she is
authorized to make this affidavit and sworn statement; that the
notice or other legal advertisement, a copy of which is attached
hereto, was published in the Winston-Salem Journal and that the
said newspaper in which such notice, paper document, or legal
advertisement was published, was at the time of each and every
such publication, a newspaper meeting all the requirements and
qualifications of Section 1-597 of the General Statutes of North
Carolina,
PUBLICATION DATES:
Jan.27,2024
NOTICE to: TsTnHXLOPjySPd412x8Y
PUBLISHER ID: COL-NC-600052
NOTICE NAME: 2023 SIU-SNC notice
Publication Fee: $1B5.91
Xa.Q.daAfdaJf.
Wa1'imL
(srDnea)
VERIFICATION
�010*1" 1 PMEl BAEZ
o. Nt Notary Nblic-State of Florida
Stale of Florida
County of Orange
_I. <� Comrolnlua H lM 16670
n 142025
t °
Subscribed in my presence and sworn to before me on this: 02/01/2'
,a'jk�o6
Notary, Public
Notarized online using audio -video communication
See Proof on Next Page
2023 SIU-SNC notice - Page 1 of 2

PUBLIC NOTICE OF SIGNIFICANT
INDUSTRIAL WASTEWATER PERMIT
VIOLATIONS
Winston-Salem/Forsyth County Udiftles,'In accordance with Federal
and State regulations, Is hereby giving Public Notice. listed below Is
Significant Industrial User that was In siggnificant non-compliance with
national pretreatment reguiatlohs, 40.CFR Part 403, and stale pretreat-
mentregulations 15 NCAC 2H-.0900, and local pVretreatment regulations
during lire pperiod below in the calendar year 2023. Stratford Metal Fin-
IshIng, IUPNI152 for Total Nickel vlolagons Julqq through December. A
contlnuingeffortisbeln made byy this industry to achieve compllance.
WSJ: January 27, 2024, COL-NC10052
2023 SIU-SNC notice - Page 2 of 2

SIUs at Elledge POTW
Permit
Number
Industrial User
SIU Status
Inspection Date
2019
Adele Knits
> 25,000
July 19, 2023
2018
Bekaert
> 25,000, Potential to Impact
May 5, 2023
2014
John Deere
Kernersville
433 Metal Finishing
July 18, 2023
2103
Grass America
433 Metal Finishing
September 28, 2022
1155
Hanes Dye &
Finishing
> 25,000, Potential to Impact
August 15, 2023
2001
Herbalife
>25,000, Potential to Impact
May 5, 2023
2010
Tex -Tech Coatings
Potential to Impact
May 16, 2023
1998
HOH
437 Centralized Waste
June 14, 2023
1191
Ingredion
>25,000, Potential to Impact
November 1, 2023
1044
Clarios
461 Battery Mfg
June 13, 2023
2020
Liquid
Environmental
Services
403 Grease Facility
Pretreatment Standards
August 8, 2023
1036
Pepsi Bottling
Ventures
> 25,000, Potential to Impact
July 31, 2023
3051
Pepsi Bottling WOW
>/= 25,000
May 5, 2023
1038
Progress Rail
433 Metal Finishing
May 5, 2023
1042
Hood Container
> 25,000, Potential to Impact
April 6, 2022
1152
Stratford Metals
433 Metal Finishing
September 15, 2022
1189
Dairy Farmers of
America
>25,000, Potential to Impact
October 21, 2022
2015
UniFirst
> 25,000, Potential to Impact
May 10, 2023
Yellow highlighted are categorical SIUs

SIUs at Muddy POTW
Permit
Number
Industrial User
SIU Status
Inspection
Date
3010
Ardagh Metal
Packaging
465 Coil Coating
June 6, 2023
3100
Crothall Laundry
> 25,000, Potential to Impact
October 13, 2023
3102
Lantal Textiles
> 25,000, Potential to Impact
July 5, 2023
3001
RJR Tobaccoville
> 25,000, Potential to Impact
October 11, 2023
3014
RJR Tobacco WPSN
> 25,000, Potential to Impact
October 11, 2023
3026
Siemens Energy
433 Metal Finishing —
Existing
August 30, 2023
3101
Superior Manufacturing
433 Metal Finishing —
Existing
November 3, 2023
3041
WestRock Packaging
> 25,000, Potential to Impact
June 15, 2023
3052
WestRock Display
> 25,000, Potential to Impact
September 9, 2022

Headworks Analysis Spreadsheet
POTW Name:
Elledge
Date:
9/6/2022
POTW NPDES # =>
NCO037834
POTW Sludge Permit # =>
WQ0029804
POTW NPDESPermitted Flow(MGD)=
30.00
POTW Average Flow(MGD)=
19.57
UncontrollableFlow(MGD)=
14.53
7Q10 Stream Flow(MGD)=
9.69
Stream Classification =
C
Class of Sludge generated (A, or B)
A
Sludge to Digestor Flow(MGD)=
0.234
Sludge to Disposal Flow(M GD)=
0.1001
%Solids to Disposal=
Sludge Site Area(acres)=
Sludge Site Life(yrs)=
Age of SI udge Site(yrs)=
Pass -Through Loading Calculations
2022 Elledge Headwork's Analysis
Annual Avg. I Max. Monthly
mg/I mg/I
BOD
T
NH3P�
WWTF Influent BOD (mg/I)
WWTF Influent TSS (mg/I)
WWTF Influent NH3 (mg/I)
WWTF Influent Total N(mg/I)
WWTF I nfl uent Total P(mg/I)
Through talc. for different POTW
use Design
Design Values
flows
Criteria
X 1.5
Average Flow
Permitted Flow
Loading
569
1050.0
684.9
X
531
1500.0
978.5
X
39
80.0
52.2
X
Pollutant
NPDESLIMIT
(mg1l)
Plant Removal
Rate(%)
Removal rate
Source
NPDESLoading
(lbsrday)
Stream
Standard
(mg1l)
Stream
Standard Sour
Standard
Loading
(lbsrday)
Design Criteria
Loading (lbsrday)
Pass-Thru
Loading
(lbsrday)
Minimum Pass -
Thru Bass
BOD
21
98
DMR/LTMP
171,374
142,364
142,364
Design
TSS
30
98
DMR/LTMP
244,821
132,856
132,856
Design
Ammonia
1.2
98.5
DMR/LTMP
13,057
9,758
9,758
Design
Arsenic
45
Literature
0.01
WS
4.4369
4.4369
Stream Std
Cadmium
67
Literature
0.002
Aquatic Life
1.4790
1.4790
Stream Std
Chromium
82
Literature
0.05
Aquatic Life
67.7857
67.7857
Stream Std
Copper
89.8
DMR/LTMP
Aquatic Life
Cyanide
69
Literature
0.005
Aquatic Life
3.9359
3.9359
Stream Std
Lead
93
DMR/LTMP
0.025
Aquatic Life
87.1530
87.1530
Stream Std
Mercury
98
DMR/LTMP
0.000012
Aquatic Life
0.14642
0.14642
Stream Std
Molybdenum
33
Literature
WS
Nickel
42
Literature
0.025
WS
10.5185
10.5185
Stream Std
Selenium
50
Literature
0.005
Aquatic Life
2.4403
2.4403
Stream Std
Silver
75
Literature
0.00006
Aquatic Life
0.0586
0.0586
Stream Std
Zinc
69
DMR/LTMP
0.05
Aquatic Life
39.3594
39.3594
Stream Std
Fluoride
4.72
DMR/LTMP
1.8
Aquatic Life
461.0108
461.011
Stream Std

2022 Elledge Headwork's Analysis
Average Influent NH3(rn 23.58
Average Anaerobic Digester NH3 (Mg/011 49.37
Inhibition Loadinq Calculations
Pollutant
Primary
Removal Rate
(%)
Primary
Removal Rate
Source
A.S./Nit,/I.F.
Inhibition
Concentration
(mg/I)
A.S./Nit,/I.r.
Inhibition
Concentration
Source
A.S./Nit,/I.F.
Inhibition
Loading
(lbs(day)
Digestor
Inhibition
Concentration
(Mgt')
Digestor
Inhibition
Conc. Source
Digestor Inhibition
Loading(lbsfday)
mimum
Inhibition
Loading
(lbs/day)
Minimum
Inhibition
Loading Source
BOD
TSS
Amlrlonia
480
EPA A.S.
78342.6240
1500
Literature
116930.77
78342.62
Act. Sludge
Arsenic
0.1
EPA A.S.
16.3214
1.6
Literature
6.9389
6.9389
Digester
Cadmium
15
Literature
1
EPA A.
192.0162
20
Literature
58.2555
58.2555
Digester
Chromium
27
Literature
0.394
77
N Nit.
88.0907
130
Literature
309.3937
88.0907
Nitrification
Copper
22
Literature
0.48
NC Nit.
100.4393
40
Literature
86.9292
86.9292
Act. Sludge
Cyanide
27
Literature
0.1
EPA A.S.
22.3581
4
Literature
11.3134
11.3134
Digester
Lead
57
Literature
0.5
EPA Nit.
189.7835
340
Literature
713.4735
189.7835
Nitrification
Mercury
10
Literature
0.1
EPA A.S.
18.1349
18.1349
Ad. Sludge
Molybdenum
Nickel
14
Literature
0.25
EPA Nit.
47.4459
10
Literature
46.4657
46.4657
Nitrification
Selenium
Silver
20
Literature
0.25
EPA A.S.
51.0043
13
Literature
33.8270
33.8270
Ad. Sludge
Zinc
27
Literature
0.825
LTMP
184.4540
400
Literature
1 1131.3391
184.4540
Ad. Sludge
Fluoride

2022 Elledge Headwork's Analysis
Sludge Loading Calculations
Pollutant
Sludge Ceiling
Concentration Limit
(mgtkg)
Sludge Ceiling
Load
(lWday)
u ge eimg
Load
- HASLCaIc.-
(lWday)
Cumulative Sludge
Rate Limit
(Ibs/(acrelife))
Cumulative
Sludge Loading
(lbstday)
CIa AClean Sludge
LimitsMmthly
AvaageRateLimit
(mgtkg)
CIa ACImn
Sludge Limits
MmthlyAvg.
Loading(lbs/day)
UlassA Limits
Mon. Avg. Load. -
HASLCaIc.-
(lWday)
Minimum
Sludge
Loading
(lWday)
Minimum
Sludge Loading
Sorce
BOD
TSS
Ammonia
Arsenic
75
126.6165
36
411
69.2170
69.2170
Clean Sludge
Cadmium
85
96.3797
34
39
44.2213
44.2213
Clean Sludge
Chromium
No Criteria
Copper
4300
3637.7566
1338
1500
1268.9849
1268.9849
Clean Sludge
Cyanide
No Criteria
Lead
840
686.1797
267
300
245.0642
245.0642
Clean Sludge
Mercury
57
44.1866
15
17
13.1785
13.1785
Clean Sludge
Molybdenum
75
172.6589
172.6589
Sl udge Cei I i ng
Nickel
1 420
759.6989
374
1 4201
759.6989
759.6989
SI udge Ca i ng
Selenium
100
151.9398
89
1 1001
151.9398
151.9398
SI udge Cei I i ng
Slver
i
i
No Criteria
Zinc
7500
8257.5972
2498
2800
3082.8363
3082.8363
Clean Sludge
Fluoride

2022 Elledge Headwork's Analysis
Maximum Allowable Headworks L oadina Calculations
Minimum Pass
Through Loading
(lbsfday)
PassThrough
Source
Minimum
Inhibition Loading
(lbs(day)
Minimum
Inhibition Loading
Source
Minimum
Sludge Loading
(Ibsfday)
Minimum
Sludge Loading
Sorce
BOD
142364
Design
TSS
132856
Design
Ammonia
9758
Design
78342.6240
Act. Sludge
Arsenic
4.4369
Stream Std
6.9389
Digester
69.2170
Clean Slud e
Cadmium
1.4790
Stream Std
58.2555
Digester
44.2213
Clean Sludge
Chromium
67.7957
Stream Std
88.0907
Nitrification
Copper
86.9292
Act. Sludge
1268.9849
Clean Sludge
Cyanide
3.9359
Stream Std
11.3134
Digester
Lead
87.1530
Stream Std
189.7835
Nitrification
245.0642
Clean Sludge
M ercury
0.14642
Stream Std
18.1349
Act. Sludge
13.1795
Clean Sludge
Molybdenum
172.6589
SludgeCeiling
Nickel
10.5185
Stream Std
46.4657
Nitrification
759.6989
SludgeCeiling
Selenium
2.4403
Stream Std
151.9398
SI udge CeiIi ng
Silver
0.0586
Stream Std
33.8270
Act. Sludge
Zinc
39.3594
Stream Std
184.4540
Act. Sludge
3082.8363
Clean Sludge
Fluoride
461.0
Stream Std
Allowable
Headworks
Loading(lbsfday)
Maximum Allowable
Headworks Loading Source
142364
Design
132856
Design
9758
Design
4.4369
Stream Std
1.4790
Stream Std
67.7857
Stream Std
86.9292
Act. Sludge
3.9359
Stream Std
87.1530
Stream Std
0.14642
Stream Std
172.6589
Slud eCeling
10.51951
Stream Std
2.44031
Stream Std
0.0586
Stream Std
39.3594
Stream Std
461.01081
Stream Std

2022 Elledge Headwork's Analysis
Maximum Allowable Iindustrial Loadinas Calculations
Pollutant
IVI-I I lul II
Allowable
HeadworksLoading
(lbstday)
MAHL Bass
Check to Use
HASL Calcs
(x)
Uncontrollable
Concentration
(Mgt')
Uncontrollable
Source
Uncontrollable
Load (lbsfday)
IVI-I I1u;II
Allowable
Industrial Load
(lbstday)
BOD
142364
Design
207
Mass
25084
117279
TSS
132856
Design
338
Mass
40959
91897
Ammonia
9758
Design
23.5
Mass
2848
6910
Arsenic
4AW9
Stream Std
0.002
Mass
0.24241
4.19
Cadmium
1.4790
Stream Std
0.0008
Mass
0.0969
1.38
Chromi um
67.7857
Stream Std
0.0115
M ass
1.3936
66.39
Copper
86.9292
Act. Sludge
0.0313
Mass
3.7929
83.14
Cyanide
3.9359
Stream Std
0.0018
M ass
0.2181
3.72
Lead
87.1530
Stream Std
0.0043
M ass
0.5211
86.63
M ercury
0.14642
Stream Std
0.00002
M ass
0.00242
0.14
Molybdenum
172.6589
SI udge Cei I i ng
0.0016
M ass
0.1939
172.46
Nickel
10.5185
Stream Std
0.0028
Mass
0.3393
10.18
Selenium
2.4403
Stream Std
0.0001
Mass
0.0121
2.43
Silver
0.0586
Stream Std
0.001
Mass
0.1212
-0.06
Zinc
39.3594
Stream Std
0.265
Mass
32.1128
7.25
Fluoride
461.0108
Stream Std
0.2980
Mass
36.1117
425
Design vs. Pass-
Thru Warning

Workbook Name: WS.HWA.AT.EIIedge.2022.AppUpdated 04 05 2022, Worksheet Name: Whred: 2/23/2024, 5:10 PM
Page 6 of 11
POTW=:
NPDES#
IUP
Count
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
Allocation Table
Headworks last approved: 02/28/18
Allocation Table updated: 04/05/22
Permits last modified: 04/05/22
Elledge
NCO037834
Spreadsheet Instructions:
1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is
,2„
2) Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C.
3) HWA and AT worksheets in this workbook are linked. Pollutant Names, MAHLs, Basis, and Uncontrollable load
in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in
columns AT through BK.
Type Renewal Modification Date
Pipe of Effective Effective Permit
number Industry Date Date Expires
Industry
INDUSTRY NAMES Permit
(ply l ist al phabaidy) number
FLOW
Permit Limits
Permit Limits
Permit Limits
MGDgal/day
Cone. Load
m I Ibstd
Cone. Load
m I bstday
AdeleKinits, Inc
2019
1
Textile
07/01/22
07/01/22
06/30/22
0.1750
175,000
Ardagh Metal Beverage USA
3010
1
Can
07/01/22
07/01/22
06/30/22
0.2630
263,000
Bekaert Deslee, USA
2018
1
Textile
07/01/22
07/01/22
06/30/22
0.0488
48,750
John Deere
2014
1
Metal
07/01/22
06/30/22
0.0165
16,500
Environmental Relief Tech
3054
1
Grease
09/06/19
Closed
06/30/22
Grass America
2103
1
Metal
07/01/22
1
06/30/22
0.00231
2,250
HanesDye & FinishingCo.
1155
l
Textile
07/01/22
06/30/22
0.5200
520,0001
2500.00
10842.00
100.00
433.68
Herbalife
2001
1
Drink
07/01/22
07/01/22
06/30/22
0.0503
50,250
2000.00
838.17
2000.00
838.17
Tex-Tech(Highland
2010
l
Textile
07/01/22
07/01/22
06/30/22
0.013
13,50
HOH
1998
1
Waste
07/01/22
06/30/22
0.1000
100,00
5000.00
4170.00
In redion
1191
1
Starch07/01/22
06/30/22
0.8250
825,00
3000.00
20641.5
1500.00
10320.75
Clarios LLC
1044
1
Battery07/01/22
07/01/22
06/30/22
0.0250
25,000
Liquid Environmental Solutions
2020
1
Grease
07/01/22
06/30/22
0.0563
56,250
7500.00
3518.44
1000.00
469.13
Pepsi Bottling02 WOW Plant
3051
1
Drink
07/01/22
07/01/22
06/30/22
0.1450
145,000
1000.00
1209.30
1000.00
1209.30
Pepsi Bottling0l Ventues
1036
1
Drink
07/01/22
07/01/22
06/30/22
0.2500
250,000
6000.00
12510.00
ProgressRai1
1038
1
Metal
07/01/22
06/30/22
0.0375
37,500
Hood Container
1042
1
Box
07/01/22
06/30/22
0.0300
30,000
2000.00
500.40
2000.00
500.40
Stratford Metals
1152
1
Metal
07/01/22
06/30/22
0.0250
25,00
Dairy Farmers of America
1189
1
Dairy
07/01/22
06/30/22
0.3000
300,000
5000.00
12510.00
2000.00
5004.00
UnFirst
2015
1
Laundry
07/01/22
07/01/22
06/30/22
0.0563
56,250
2000.00
938.25
Col umn Total s =>
1 2.93931
2,939,250
1 67678
1 18775
Bass=>
MAHL from HWA (lbstday) =>
Uncontrollable Loading (Ibstday) =>
Total AIIowablefor Industry (MAIL) (Ibstday) =>
Total Permitted to Industry (Ibstday) =>
MAIL left (lbstday) =>
Percent Allow. Ind. (MAIL) still available(%) =>
Percent M A H L still available(%) =>
5 Percent M A H L (I bstdav) =>
NPDES Design Design
NPDES Permitted Flow=> 30.0000 142364 1328E
1 918971
2.5308 M7118
731
81.0 % 79.6
41.8 % 55.0
1.5000 6E
H WA.AT
Revised: December 2017

Workbook Name: WS.HWA.AT.EIIedge.2022.AppUpdated 04 05 2022, Worksheet Name: Wnrted: 2/23/2024, 5:10 PM
Page 7 of 11
POTVV-
NPDES#--
IUP
Count
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
Allocation Table I
Headworks last approved:
Allocation Table updated:
Permits last modified:
02/28/18
Pipe
number
1
75% Flow from South Fork
04/05/22
04/05/22
Elledge
NCO037834
Industry
INDUSTRY NAMES Permit
(ply 1i9 alphaWidy) number
Ammonia
Permit Limits
Arsenic
Permit Limits
Cadmium
Permit Limits
Chromium
Permit Limits
Copper
Permit Limits
Cyanide
Permit Limits
Conc. Load
mg/I I bsiday
Conc. Load
mg/I I bs/day
Conc. Load
mg/I I bs/day
Conc. Load
mg/I I bsiday
Conc. Load
mg/I I bsiday
Conc. Load
mg/I I bsiday
Adele Kinits, Inc
2019
Ardagh Metal Beverage USA
3010
1
0.1500
0.3290
0.0500
0.1097
Bekaert Deslee, USA
2018
1
0.5000
0.2033
John Deere
2014
1
0.0500
0.0069
0.2500
0.0344
1.0000
0.1376
0.0500
0.0069
Environmental Relief Tech
3054
1
GrassAmerica
2103
1
0.0250
0.00051
0.0300
0.0006
0.2000
0.0038
0.02001
0.0004
Hanes Dye& Finishing Co.
1155
1
Herbal ife
2001
1
Tex-Tech(Highland)
2010
1
HOH
1998
1
1
0.1040
0.0867
0.0960
0.0801
0.4870
0.4062
0.30101
0.2510
0.0200
0.0167
I ngredi on
1191
1
Clerics LLC
1044
1
0.5000
0.1043
Liquid Environmental Solutions
2020
1
Pepsi Bottling02 WOW Plant
3051
1
Pepsi Bottling0l Ventues
1036
1
Progress Rail
1038
1
1
0.0700
0.0219
1.7100
0.53481
2.0700
0.6474
Hood Container
1042
1
1
0.5000
0.1251
Stratford Metals
1152
1
0.07001
0.0146
1.7100
0.3565
2.0700
0.4316
0.4316
0.0900
Dairy Farmers of America
1189
1
UnFirst
2015
1
1
0.0350
0.0164
1.0000
0.4691
0.6255
0.2934
Column Totals=>
01
1 0.0867
0.1403
1.6615
2.4828
0.4074
Basis=>
M A H L from H WA (I bstday) =>
U ncontrol I abl e Loading (I bsiday) =>
Total Allowablefor Industry (MAIL) (lbsiday) =>
Total Permitted to Industry (I bs/day) =>
MAIL left (lbsiday) =>
Percent Allow. Ind. (MAIL) still available(%) =>
Percent M A H L sti I I avai I abl e (%) =>
5 Percent M A H L (I bsidav) =>
Design
Stream Std
Stream Std
Stream Std
Act.
Sludge
Stream Std
9757.80
4.4369
1.4790
67.7857
86.9292
3.935S
2847.73
0.2424
0.0969
1.3936
3.7929
0.2181
6910.07
4.1945
1.3820
66.3921
83.1362
3.7178
0.00
0.0867
0.1403
1.6615
2.4828
0.4074
6910.07
4.1078
1.2417
64.7306
80.6534
3.310E
100.0 %
97.9 %
97.5 %
97.0 %
8 9. 0 °k
70.8 %
92.6 %
MO.O739
95.5 %
92.8 %
84.1 °k
487.89
0.2218
3.3893
4.3465
0.196E
H W A.AT
Revised: December 2017

Workbook Name: WS.HWA.AT.EIIedge.2022.AppUpdated 04 05 2022, Worksheet Name: Wnrted: 2/23/2024, 5:10 PM
Page 8 of 11
POTVV-
NPDES#--
IUP
Count
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
Allocation Table
Headworks last approved:
Allocation Table updated:
Permits last modified:
02/28/18
Pipe
number
1
04/05/22
04/05/22
Elledge
NCO037834
Industry
INDUSTRY NAMES Permit
(ply 1i 9 alphabcticly) number
Lead
Permit Limits
Mercury
Permit Limits
Molybdenum
Permit Limits
Nickel
Permit Limits
Selenium
Permit Limits
Silver
Permit Limits
Conc. Load
mg/I Ibsiday
Conc. Load
mg/I Ibs/day
Conc. Load
mg/I Ibsiday
Conc. Load
mg/I Ibs/day
Conc. Load
mg/I Ibs/day
Conc. Load
mg/I Ibs/day
Adele Kinits, Inc
2019
Ardagh Metal Beverage USA
3010
1
Bekaert Deslee, USA
2018
1
John Deere
2014
1
0.1000
0.0138
0.4000
0.0550
0.0500
0.0069
Environmental Relief Tech
3054
1
GrassAmerica
2103
1
0.0500
0.0009
1.4800
0.0278
0.0500
0.0009
Hanes Dye& Finishing Co.
1155
1
Herbal ife
2001
1
Tex-Tech(Highland)
2010
1
HOH
1998
1
0.17201
0.1434
0.00074
0.00062
1.4500
1.2093
0.0350
0.0292
I ngredi on
1191
1
Clerics LLC
1044
1
0.59801
0.1247
Liquid Environmental Solutions
2020
1
Pepsi Bottling02 WOW Plant
3051
1
Pepsi Bottling0l Ventues
1036
1
Progress Rail
1038
1
0.43001
0.1345
2.3800
0.7443
0.24001
0.0751
Hood Container
1042
1
Stratford Metals
1152
1
0.4300
0.0897
2.3800
0.4962
0.2400
0.0500
Dairy Farmers of America
1189
1
U nFi rst
2015
1
2.5000
1.1728
Column Totals=>
1.6798
0.0006171
0.0000
1 2.5327
0.0000
0.1621
Bass=>
M A H L from H WA (I bstday) =>
U ncontrol I abl e Loading (I bsiday) =>
Total Allowablefor Industry (MAIL) (lbsiday) =>
Total Permitted to Industry (Ibsiday) =>
MAIL left (lbsiday) =>
Percent Allow. Ind. (MAIL) still available(%) =>
Percent M A H L sti I I avai I abl e (%) =>
5 Percent M A H L (I bsidav) =>
Stream Std
Stream Std
Sludge
Ceiling
Stream Std
Stream Std
Stream Std
87.1530
0.146417
172.6589
10.5185
2.4403
0.0586
0.5211
0.002424
0.1939
0.3393
0.0121
0.1212
86.6319
0.143993
172.4650
10.1792
2.4282
-0.0626
1.6798
0.000617
0.0000
2.5327
0.0000
0.1621
84.9521
0.143376
172.4650
7.6465
2.4282
-0.2247
99.6 %
100.0 %
75.1 %
100.0 %
359 %
M43577
97.9 %
99.9 %
72.7 %
99.5 %
-384 %
0.007321
1 8.6329
0.5259
0.1220
0.0029
H W A.AT
Revised: December 2017

Workbook Name: WS.HWA.AT.EIIedge.2022.AppUpdated 04 05 2022, Worksheet Name: Wnrted: 2/23/2024, 5:10 PM
Page 9 of 11
POTVV-
NPDES#--
IUP
Count
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
Allocation Table
Headworks last approved:
Allocation Table updated:
Permits last modified:
02/28/18
Pipe
number
1
04/05/22
04/05/22
Elledge
NCO037834
Industry
INDUSTRY NAMES Permit
(ply 1i9 alphaWidy) number
Zinc
Permit Limits
Fluoride
Permit Limits
#REF!
Permit Limits
#REF!
Permit Limits
#REF!
Permit Limits
#REF!
Permit Limits
Conc. Load
mg/I I bsiday
Conc. Load
mg/I I bsiday
Conc. Load
mg/I I bs/day
Conc. Load
mg/I I bs/day
Conc. Load
mg/I I bsiday
Conc. Load
mg/I I bsiday
Adele Kinits, Inc
12019
0.3500
0.5108
Ardagh Metal Beverage USA
3010
1
0.5000
1.0967
26.20
57.47
Bekaert Deslee, USA
2018
1
1.5000
0.6099
John Deere
2014
1
1.4800
0.2037
Environmental Relief Tech
3054
1
GrassAmerica
2103
1
0.7500
0.0141
Hanes Dye& Finishing Co.
1155
1
Herbal ife
2001
1
Tex-Tech(Highland)
2010
1
HOH
1998
1
0.64101
0.5346
Ingredion
1191
1
1.75001
12.0409
Clerics LLC
1044
1
Liquid Environmental Solutions
2020
1
Pepsi Bottling02 WOW Plant
3051
1
Pepsi Bottling0l Ventues
1036
1
Progress Rail
1038
1
1.48001
0.4629
Hood Container
1042
1
Stratford Metals
1152
1
1.4800
0.3086
Dairy Farmers of America
1189
1
UnFirst
2015
1
2.0000
0.9383
Column Totals=>
16.7203
1 57.47
0.00
0.0000
0.0000
0.0000
BASIS=>
MAHL from HWA (lbstday) =>
Uncontrollable Loading (lbsiday) =>
Total Allowablefor Industry (MAIL) (lbsiday) =>
Total Permitted to Industry (I bs/day) =>
MAIL left (lbsiday) =>
Percent Allow. Ind. (MAIL) still available(%) =>
Percent MAHL still available(%) =>
5 Percent MAHL (lbsidav) =>
Stream Std
Stream Std
#REF!
#REF!
#REF!
#REF!
39.3594
461.0108
#REF!
#REF!
#REF!
#REF!
32.1128
36.1117
#REF!
#REF!
#REF!
#REF!
7.2467
424.90
#REF!
#REF!
#REF!
#REF!
16.7203
57.47
0.00
0.0000
0.0000
0.000C
-9.4736
367.43
#REF!
#REF!
#REF!
#REF!
-130.7 %
86.5 %
#REF!
#REF!
#REF!
#REF!
24.1 %
79.7 %
#REF!
#REF!
#REF!
#REF!
1.9680
23.05
#REF!
#REF!
#REF!
#REF!
H W A.AT
Revised: December 2017

Workbook Name: WS.HWA.AT.EIIedge.2022.AppUpdated 04 05 2022, Worksheet Name: Wnrted: 2/23/2024, 5:10 PM
Page 10 of 11
POTVV-
NPDES#--
IUP
Count
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
Allocation Table
Headworks last approved:
Allocation Table updated:
Permits last modified:
02/28/18
Pipe
number
1
04/05/22
04/05/22
Elledge
NCO037834
Industry
INDUSTRY NAMES Permit
(ply 1i 9 alphabcticly) number
#REF!
Permit Limits
#REF!
Permit Limits
#REF!
Permit Limits
#REF!
Permit Limits
Conc. Load
mg/I Ibsiday
Conc. Load
mg/I Ibs/day
Conic. Load
mg/I Ibs/day
Conic. Load
mg/I Ibs/day
Adele Kinits, Inc
2019
Ardagh Metal Beverage USA
3010
1
Bekaert Deslee, USA
2018
1
John Deere
2014
1
Environmental Relief Tech
3054
1
Grass A meri ca
2103
1
Hanes Dye& Finishing Co.
1155
1
Herbal ife
2001
1
Tex-Tech(Highland)
2010
1
HOH
1998
1
I ngredi on
1191
1
Clarios LLC
1044
1
Liquid Environmental Solutions
2020
1
Pepsi Bottling02 WOW Plant
3051
1
Pepsi Bottling0l Ventues
1036
1
Progress Rai I
1038
1
Hood Container
1042
1
Stratford Metals
1152
1
Dairy Farmers of America
1189
1
U nFi rst
2015
1
Column Totals=>
0.00001
1 0.0000
0.0000
0.0000
Basis=>
MAHL from HWA (lbstday) =>
Uncontrollable Loading (lbsiday) =>
Total Allowablefor Industry (MAIL) (lbsiday) =>
Total Permitted to Industry (Ibsiday) =>
MAIL left (lbsiday) =>
Percent Allow. Ind. (MAIL) still available(%) =>
Percent MAHL still available(%) =>
5 Percent MAHL (lbsidav) =>
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
0.0000
0.0000
0.0000
0.0000
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
H W A.AT
Revised: December 2017

Name: WS.HWA.AT.EIIedge.2O22.AppUpdated 04 05 2022; Worksheet Name: HASL
Headwor ks Addendum for SludgeLoadings (HASL)worksheet
POTW Name =>
Elledge
Spreadsheet Instructions:
POTW NPDES # _>
NC0037834
POTW Sludge Permit # _>
WQ0029804
1) Data entered only in Heavy Bordered cells. Rest of worksheet is protected,
Date =>
9/6/2022
password is "2'.
POTW Average Flow =>
19.57
mgd
Avg. sludge flow to Disposal =>
0.1001
mgd
2) This spreadsheet changes based on the class of sludge generated inputted in
Average % Solids to Disposal =>
91.00
%
cell C13 of the HWA spreadsheet. The title and the limits in column G of this
Sludge Site Area permitted =>1
0
acres
spreadsheet are updated automatically.
CUMULATIVE
SLUDGE
POLLUTANT LOADING LIMITS
Ibs/acre
mium
ickel
3) Formulas in Comprehensive Guidance HWA Chapter, Section K.
Enter actual
CUMULATIVE
LOADING data
from most recent
Flag if
Sludge Report for
% of
Greater
the most heavily
Cumulative
than
loaded field'
Limit
80%
IF Greater than 80% Flag POTW MUST SUBMIT
LAND APP & METALS MANAGEMENT PLANF]
n/a
_sv = (Q_potw * C_inf * 8.34
Page 11 of 11
Printed 2/23/2024, 5:10 PM
adj
Q_potw = Average POTW flow (mgd)
C_inf = Average influent concentration (mgd)
%_adj = Per percentage of Sludge Limit as decimal
(example: enter 117% as 1.17)
8.34 = Conversion Factor
Flag if >
Class A
Enter actual
80% of
Monthly
MAXIMUM SLUDGE
% of
Applicable
Average
CONC. from most
Applicable
Ceiling
Flag if>
Concentrations
recent Sludge Report
Ceiling Conc.
Conc.
100% of
Limits
or LTMP Data
Limit
Limit
the Limit
mg/dry kg
m /d k
%
Flag
Flag
41
39
If Greater than 80% of the concentration limit POTW
MUST SUBMIT METALS MANAGEMENT PLAN n/a
Calculate MAHL_sv
based on % of
Monthly Average
Concentration Limits
Enter Average to Protect Sludge
POTW Influent Quality (insert these
Conc. values into HWA)
#VALUE!
I #VALUE!
#VALUE!
#VALUE!
I #VALUE!
#VALUE!
If over ceiling conc.
POTW must reduce
MAHL n/a
' The most heavily loaded field is determined for each polluntant indivisually, and is the field that contains the highest amount (Ibs/acre) of that polluntant.

Headworks Analysis Spreadsheet
POTW Name:
Muddy
Date.�47
POTW NPDES # _>POTW
Sludge Permit # =>
POTW NPDES Permitted Flow(MGD)=
21.00
POTW Average Flow(MGD)=
15.93
Uncontrollable Flow(MGD)=
14.05
2022 Muddy Creek Headworks Analysis
2020 Design
BOD
195mg/I
TSS
306mg/I
NH3
25mg/I
7Q10 Stream Flow(MGD)=
Stream Classification =
Muddy Sludge Transported to Elledgefor
Disposal
Class of Sludge generated (A, or B)
I nfluent Concentration Based on
Sludgeto Digestor Flow(MGD)=
0.1543
Pass Through cal c. for different
uses! De
Sludgeto Disposal Flow(MGD)=
Design Value
POTW flows
Criteria
%Solids to Disposal=
x 1.5
AverageFlowl
Permitted Flow
Loading
SludgeSlteArea(acres)=
WWTF Influent BOD (mg/1)
293
357.1
270.9
X
Sludge SiteLife(yrs)=
WWTFInfluentTSS(mg/I)
45
600.0
455.1
X
Age of SludgeSite(yrs)=
WWTF Influent NH3 (m9/1)
38
190.2
144.3
X
WWTF I nfl uent Total N (mg/1)
Pass -Through Loading Calculations
WWTF Influent Total P(mg/l)
Standard Pa�Thru Minimum
NPDESLIMIT PlantRenoval Removal rate NPDESLoading Stream Standard Streem Standard Loading Design Criteria Loading Pa�Thru
Pallutant (mg/I) Rate (%) Source (lbs(day) I (mg/I) I Source (Ibsfday) Loading(lbsfday) I (lbsfday) Bass
(Cadmium 1 1 67 1 Literature 1 1 0.002 lAquatic Life 1 18.89441 1 18.89441Stream Std I
(Lead 1 1 61 1 Literature 1 1 0.025 IAquaticLife 1 199.84461 1 199.84461Stream Std I
Selenium 1 50 Literature i 0.005 lAquatic Life i 31.1758 31.1758 Stream Std
Silver 75 Literature 0.00006 Caculator 0.7482 0.7482 StreamStd
Zinc 79 Literature 0.007 Aauatic Life 103.9192 103.9192 Stream Std
1

2022 Muddy Creek Headworks Analysis
Average Influent 1\11-13(rrg) 19.7
Average Anaerobic Digester NH3 (mg/ )1 103
Inhibition Loading Calculations
Pollutant
Primary
Removal Rate
N
Primary
Removal Rate
Source
i , ..
Inhibition
Concentration
(mg1l)
A.WNi ..
Inhibition
Concentration
Source
A.S./Nit,/T.F.
Inhibition Loading
(lbsfday)
Digestor Inhibition
Concentration (mg1l)
Digestor
Inhibition
Conc. Source
Digestor Inhibition
Loading (lbsfday)
Minimum
Inhibition
Loading
(lbs(day)
Minimum
Inhibition
Loading
Source
CBOD
93
DMR/LTMP
TSS
95
DMR/LTMP
Ammonia
DMR/LTMP
480
EPA A.S.
63770.9760
1500
Literature
38115.54
38115.541
Digester
Arsenic
0.1
EPA A.S.
13.2856
1.6
Literature
4.5755
4.5755
Digester
Cadmium
15
Literature
1
EPA A.S.
156.3014
20
Literature
38.4138
38.4138
Digester
Chromium
27
Literature
0.394
NC Nit.
71.7059
130
Literature
204.0147
71.7059
Act. Sludge
Copper
22
Literature
0.48
NC Nit.
81.7577
40
Literature
59.8540
59.8540
Digester
Cyanide
27
Literature
0.1
EPA A.S.
18.1995
4
Literature
7.4601
7.4601
Digester
Lead
57
Literature
0.5
EPA Nit.
154.4840
340
Literature
717.2673
154.4840
Nitrification
Mercury
10
Literature
0.1
EPA A.S.
14.7618
14.7618
Act. Sludge
Molybdenum
Nickel
14
Literature
0.25
EPA Nit.
38.6210
10
Literature
30.6396
30.63961
Nitrification
Selenium
Silver
20
Literature
0.25
EPA A.S.
41.5176
131
Literature
22.3056
22.30561
Digester
Zinc
27
Literature
1
EPA A.S.
181.9948
4UUj
Literature
1 651.5757
181.99481
Nitrification

2022 Muddy Creek Headworks Analysis
Sludge Loading Calculations
Pollutant
Sludge Ceiling
Concentration Limit
(mg/kg)
Sludge Ceiling
Load
(lbs/day)
Sludge ualing
Load
HASL Calc.-
(lbs/day)
Cumulative Sludge
Ratel-imit
(lbst(acrelife))
Cumulative Sludge
Loading (lbs/day)
ClassA Limits
Monthly Average
Rate Limit (mgtkg)
ClassA Limits
Monthly Avg.
Loading
(lbs/day)
ClassA Limits
Mon.Avg.Load. -
HA& Calc.-
(lbs/day)
n mum
Sludge
Loading
(lbs/day)
mimum
Sludge
Loading
Sorce
CBOD
TSS
Ammonia
Arsenic
75
36
41
1
No Criteria
Cadmium
85
34
39
No Criteria
Chromium
Copper
4300
1338
1500
No Criteria
Cyanide
Lead
840
267
300
No Criteria
Mercury
57
15
17
No Criteria
Molybdenum
75
No Criteria
Nickel
420
374
420
No Criteria
Selenium
100
89
100
No Criteria
Si I ver
Zinc
7500
2498
2800
No Criteria

2022 Muddy Creek Headworks Analysis
Maximum Allowable Headworks Loadinq Calculations
MinimumPass
Through Loading
(lbs/day)
PassThrough
Source
Minimum
Inhibition Loading
(lbslday)
Minimum
Inhibition Loading
Source
Minimum Sludge
Loading(lbs(day)
Minimum Sludge
Loading Soros
CBOD
51316.0
Design
TSS
80389.3
Design
Ammonia
6655
Design
38115.5409
Digester
Arsenic
56.6832
Stream Sid
4.5755
Digester
Cadmium
18.8944
Stream Std
38.4138
Digester
Chromium
865.9932
Stream Sid
71.7059
Act. Sludge
Copper
59.8540
Digester
Cyanide
50.2835
Stream Sid
7.4601
Digester
Lead
199.8446
Stream Std
154.4840
Nitrification
M ercury
0.09353
Stream Std
14.7618
Act. Sludge
Mol bdenum
Nickel
134.3783
Stream Std
30.6396
Nitrification
Selenium
31.1758
Stream Std
Silver
0.7482
Stream Std
22.3056
Digester
Zinc
103.9192
Stream Std
181.9948
Nitrification
Allowable
Headworks
Loading (lbslday)
Maximum Allowable
Headworks Loading
Source
51316.0
Design
80389.3
Design
6655
Design
4.5755
Digester
18.8944
Stream Sid
71.7059
Act. Sludge
59.8540
Digester
7.4601
Digester
154.4840
Nitrification
0.09353
Stream Sid
30.6396
Nitrification
31.1758
Stream Std
0.7482
Stream Std
103.9192
Stream Std

2022 Muddy Creek Headworks Analysis
MaximumAllowable Industrial Loadinas Calculations
Pollutant
Allowable
Headworks Loading
(lbstday)
MAHL Bass
Check to Use
HASL Calks
(x)
Uncontrollable
Concentration
(mg/1)
Uncontrollable
Source
Uncontrollable Load
(Ibs/day)
Allowable
Industrial Load
(lbs/day)
CBOD
51316
Design
1027
Mass Balance
11952
39364
TSS
80389
Design
233
Mass Balance
27302
53087
Ammonia
6655
Design
21
Mass Balance
1 2461
4195
Arsenic
4.5755
Digester
0.0032
Mass Baance
1 0.3750
4.2005
Cadmium
18.8944
Stream Std
0.0007
Mass Balance
0.0820
18.8124
Chromium
71.7059
Act. Sludge
0.0014
Mass Balance
0.1640
71.5419
Copper
59.8540
Digester
0.0335
Mass Balance
3.9254
55.9286
Cyanide
7.4601
Digester
0.0026
Mass Balance
0.3047
7.1554
Lead
154.4840
Nitrification
0.0036
Mass Balance
0.4218
154.0621
M ercury
0.09353
Stream Std
0.00003
Mass Balance
0.00352
0.09001
Molybdenum
0.0011
Mass Balance
0.1289
Nickel
30.6396
Nitrification
0.0027
Mass Balance
0.3164
30.3232
Selenium
31.1758
Stream Std
0.0049
Mass Balance
0.5742
30.6016
Silver
0.7482
Stream Std
0.001
Mass Balance
0.1172
0.6316
Zinc
103.9192
Stream Std
0.2487
Mass Balance
29.1419
74.7773
Design vs. Pass-
Thru Warning

Workbook Name: WS.HWA.Muddy.2022For Approval updated 04 12 2022, Worksheet Nar&4002/23/2024, 5:10 PM
Page 6 of 11
lY.].919
NPDES#=
IUP
Count
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Allocation Table
Headworks last approved: 02/28/18
Allocation Table updated: 04/12/22
Permits last modified: 04/12/22
M uddy
NC0050342
Spreadsheet Instructions:
1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is
2 '
2) Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C.
3) HWA and AT worksheets in this workbook are linked. Pollutant Names, MAHLs, Basis, and Uncontrollable load
in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in
columns AT through BK.
25% fl
Type Renewal Modification Date
Pipe of Effective Effective Permit
number I Industry Date Date Expires
Industry
INDUSTRY NAMES Permit
(ple lidalphabdidy) number
FLOW
Permit Limits
CBOD
Permit Limits
TSS
Permit Limits
MGDgal/day
Conc. Load
m I Ibstd
Conc. Load
m I bstday
Crothall Laundry
3100
0001
Laundr
07/01/22
06/30/22
0.1000
100,000
Lantal Textiles
3102
0001
Textile
07/01/22
08/01/20
06/30/22
0.1650
165,000
1000.0
1376.10
RJR Tobaccovi I I e
3001
0001
Tobacco
07/01/22
06/17/20
06/30/22
0.6600
660,000
2500.0
13761.001
2500.00
13761.00
RJR Whitaker Park
3014
0001
Tobacco
07/01/22
07/01/22
06/30/22
1.0000
1,000,000
3500.0
29190.00
4200.00
35028.00
SlemensEnergy
3026
0001
Metal
07/01/22
07/01/22
06/30/22
0.0500
50,000
,% erior M anuf acturi Ing
3101
000
1 Metal
07/01/22
1
06/30/22
0.0060
6,000
WestRock01
3041
0001
Box
07/01/22
06/30/22
0.0500
50,000
3500.0
1459.50
3500.00
1459.50
WestRock02
3052
0001
Textile
07/01/22
06/30/22
0.0250
25,000
1000.0
208.50
1000.00
208.50
A rdaghMetal Beverage USA
3010
0001
Textile
07/01/22
07/01/22
06/30/22
0.0875
87,500
Bekaert
2018
0001
Textile
07/01/22
07/01/22
06/30/22
0.0163
16,250
John Deere
2014
0001
Metal
07/01/22
06/30/22
0.00551
5,500
Grass A meri ca
2103
0001
M etal
07/01/22
06/30/22
0.00081
750
Herbalife
2001
0001
Drink
07/01/22
07/01/22
06/30/22
0.0168
16,800
2000.0
280.22
2000.00
280.22
Tex-Tech(Highland)
2010
0001
Textile
07/01/22
07/01/22
06/30/22
0.0045
4,500
In redion
1191
0001
Starch
07/01/22
06/30/22
0.2750
275,000
3000.0
6881
1500.00
3440.25
Liquid Environmental Solutions
2020
0001
Grease
07/01/22
06/30/22
0.0188
18,750
7500.0
1173
1000.00
156.38
77ogressRai1
1038
0001
Meatal
07/01/22
06/30/22
0.0125
12,500
UniFirst
20151
0001
Laundr
07/01/22
06/30/22
0.0188
18,750
2000
312.75
Coll umn Totals =>
1 54641
54334
Basis-
MAHL from HWA (lbstday) _>
Uncontrollable Loading (lbstday) _>
Total Allowablefor Industry (MAIL) (lbstday) _>
Total Permitted to Industry (Ibs/day) _>
MAIL left (lbstday) _>
Percent Allow. Ind. (MAIL) still available(%) _>
Percent MAHL still available(%) _>
5 Percent MAHL (lbstdav) =>
NPDES
NPDES Permitted Flow=>F 21.0000
1 2.51231
63.9
21.1 %
1 513161
15277 -12
-38.8 % 2.3
-29.8 % 1.6
HWA.AT
Revised: November 2005

Workbook Name : WS.HWA.Muddy.2022For Approval updated 04 12 2022, Worksheet Nar&dLnIA12/23/2024, 5:10 PM
Page 7 of 11
POTW=
NPDES#=
IUP
Count
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Allocation Table
Headworks last approved:
Allocation Table updated:
Permits last modified:
02/28/18
Pipe
number
om South Fork
04/12/22
04/12/22
M uddy
NC0050342
Industry
INDUSTRY NAMES Permit
(Ple list alphabaidy) number
Ammonia
Permit Limits
Arsenic
Permit Limits
Cadmium
Permit Limits
Chromium
Permit Limits
Copper
Permit Limits
Cyanide
Permit Limits
Conc. Load
m /I I bsida
Conc. Load
m /I I bsida
Conc. Load
m /I I bsida
Conc. Load
m /I I bs/da
Conc. Load
m /I I bs/da
Conc. Load
m /I I bs/da
CrothalI Laundry
3100
0001
Lantal Textiles
3102
0001
RJR Tobaccovi I I e
3001
0001
RJR Whitaker Park
3014
0001
Siemens Energy
3026
0001
0.0700
0.0292
1.7100
0.7131
2.0700
0.8632
0.6500
0.2711
Superior Manufacturin
3101
0001
1
1 0.0500
0.0025
0.5000
0.0250
0.50001
0.0250
0.6500
0.0325
WestRock01
3041
0001
1
2.50001
1.0425
1.0000
0.4170
WestRock02
3052
0001
A rdaghMetalBeverage USA
3010
0001
0.1500
0.1095
0.0500
0.0365
Bekaert
2018
0001
0.5000
0.0678
John Deere
2014
0001
0.0500
0.0023
0.2500
0.0115
1.0000
0.0459
0.0500
0.0023
GrassAmerica
2103
0001
0.0250
0.0002
0.0300
0.0002
0.2000
0.0013
0.0200
0.0001
Herbal ife
2001
0001
Tex-Tech(Highland)
2010
0001
In redion
1191
0001
Liquid Environmental Solutions
2020
0001
Progress Rai 1
1038
0001
0.0iw
1.7100
0.1783
2.0700
0.2158
0.2000
0.0209
U ni Fi rst
2015
0001
0.0
1.0000
0.1564
Column Totals =>
0
0.0000
1.0375
2.4543
0.7438
Basis=>
MAHL from HWA (Ibs/day) _>
U ncontrol l abl e L oadi ng (I bs/day) _>
Total Allowablefor Industry (MAIL) (Ibs/day) _>
Total Permitted to Industry (Ibsiday) _>
MAIL left (lbsiday) _>
Percent Allow. Ind. (MAIL) still available(%) _>
Percent M A H L sti I I avai 1 abl e(%) _>
5 Percent MAHL (I bs/dav) _>
Design
Digester
Stream Std
Act.
Sludge
Digester
Digester
6655.32
4.5755
18.8944
71.7059
59.8540
7.4601
2460.72
0.3750
0.0820
0.1640
3.9254
0.3047
4194.60
4.2005
18.8124
71.5419
55.9286
7.1554
0.00
0.0000
0.0469
1.0375
2.4543
0.7438
4194.60
4.2005
18.7655
70.5044
53.4744
6.4116
1,00 %
100.0 %
99.8 %
98.5 %
95.6 %
89.6 %
63.0%
91.8%
99.3%
98.3%
89.3%
85.9%
332.77
1 3.5853
2.9927
0.373C
HWA.AT
Revised: November 2005

Workbook Name : WS.HWA.Muddy.2022For Approval updated 04 12 2022, Worksheet Nar&dLnIA12/23/2024, 5:10 PM
Page 8 of 11
POTW=
NPDES#=
IUP
Count
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Allocation Table I
Headworks last approved:
Allocation Table updated:
Permits last modified:
02/28/18
Pipe
number
04/12/22
04/12/22
M uddy
NC0050342
Industry
INDUSTRY NAMES Permit
(Ple list alphabaidy) number
Lead
Permit Limits
Mercury
Permit Limits
Molybdenum
Permit Limits
Nickel
Permit Limits
Selenium
Permit Limits
Silver
Permit Limits
Conc. Load
m /I I bsida
Conc. Load
m /I I bs/da
Conc. Load
m /I I bs/da
Conc. Load
m /I I bsida
Conc. Load
m /I I bsida
Conc. Load
m /I I bsida
CrothalI Laundry
3100
0001
Lantal Textiles
3102
0001
RJR Tobaccovi I I e
3001
0001
RJR Whitaker Park
3014
0001
Siemens Energy
3026
0001
0.4300
0.1793
2.3800
0.99251
0.2400
0.1001
Superior M anuf acturi ng3101
0001
0.05001
0.0025
1
0.5000
0.0250
0.01001
0.0005
WestRock01
3041
0001
WestRock02
3052
0001
A rdaghMetalBeverage USA
3010
0001
Bekaert
2018
0001
John Deere
2014
0001
0.1000
0.0046
0.4000
0.0183
0.0500
0.0023
GrassAmerica
2103
0001
0.0500
0.0003
1.4800
0.0093
0.0500
0.0003
Herbal ife
2001
0001
Tex-Tech(Highland)
2010
0001
In redion
1191
0001
Liquid Environmental Solutions
2020
0001
Progress Rai 1
1038
0001
0.4300
0.0448
0.2400
0.0250
U ni Fi rst
2015
0001
2.5000
0.3909
1
Column Totals =>
0.6225
0.000000
0.0000
1.0451
L 0.0000
0.1282
Bass=>
M A H L from H WA (I bs/day) _>
UncontrollableLoading(Ibs/day)_>
Total Allowablefor Industry (MAIL) (Ibs/day) _>
Total Permitted to Industry (Ibsiday) _>
MAIL left (lbsiday) _>
Percent A I I ow. Ind. (MAIL) sti I I avai I abl e (%) _>
Percent M A H L sti I I avai I abl e (%) _>
5 Percent M A H L (I bs/dav) _>
Nitrification
Stream Std
Nitrification
Stream Std
Stream Std
154.4840
0.093527
30.6396
31.1758
0.7482
0.4218
0.003515
0.1289
0.3164
0.5742
0.1172
154.0621
0.090012
30.3232
30.6016
0.6310
0.6225
0.000000
0.0000
1.0451
0.0000
0.1282
153.4396
0.090012
29.2781
30.6016
0.5028
99.6 %
100.0%1
#######
96.6 %
100.0 %
79.7 %
99.3 O/c96.2
%
#######
95.6 %
98.2 %
67.2
7.7242
0.004676
1.5320
1.5588
0.0374
HWA.AT
Revised: November 2005

Workbook Name : WS.HWA.Muddy.2022For Approval updated 04 12 2022, Worksheet Nar&dLnIA12/23/2024, 5:10 PM
Page 9 of 11
1:10 ,e
NPDES#=
]UP
Count
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Allocation Table
Headworks last approved:
Allocation Table updated:
Permits last modified:
02/28/18
Pipe
number
04/12/22
04/12/22
M uddy
NCO050342
Industry
INDUSTRY NAMES Permit
(ple list alphabetidy) number
Zinc
Permit Limits
#REF!
Permit Limits
#REF!
Permit Limits
#REF!
Permit Limits
#REF!
Permit Limits
#REF!
Permit Limits
Conc. Load
m /I I bs/da
Conc. Load
m /I I bs/da
Conc. Load
m /I I bsida
Conc. Load
m /I I bsida
Conc. Load
m /I I bsida
Conc. Load
m /I I bsida
CrothalI Laundry
3100
0001
Lantal Textiles
3102
0001
RJR Tobaccovi I I e
3001
0001
1.5000
8.2566
RJR Whitaker Park
3014
0001
1.0000
8.3400
Siemens Energy
3026
0001
1.4800
0.6172
Superior M anuf acturi ng3101
0001
1.48001
0.0741
WestRock01
3041
0001
1.00001
0.4170
WestRock02
3052
0001
ArdaghMetal Beverage USA
3010
0001
0.5000
0.3649
Bekaert
2018
0001
1.5000
0.2033
John Deere
2014
0001
1.4800
0.0679
GrassAmerica
2103
0001
0.7500
0.0047
Herbal i fe
2001
0001
Tex-Tech(Highland)
2010
0001
In redion
1191
0001
1.7500
4.0136
Liquid Environmental Solutions
2020
0001
77ogress Rai 1
1038
1
0001
1.4800
0.1543
U ni Fi rst
2015
0001
2.0000
0.3128
Column Totals =>
22.8262
0.00
0.00
0.0000
0.0000
0.0000
Basis=>
MAHL from HWA (lbs(day) =>
Uncontrollable Loading (Ibs(day) =>
Total AIIowablefor Industry (MAIL) (Ibs/day) =>
Total Permitted to Industry (Ibsiday) =>
MAIL left (Ibsiday) =>
Percent Allow. Ind.(MAIL)stillavailable(%)=>
Percent MAHL still available(%) =>
5 Percent MAHL (Ibs(dav) =>
Stream Std
#REF!
#REF!
#REF!
#REF!
#REF!
103.9192
#REF!
#REF!
#REF!
#REF!
#REF!
29.1419
#REF!
#REF!
#REF!
#REF!
#REF!
74.7773
#REF!
#REF!
#REF!
#REF!
#REF!
22.8262
0.00
0.00
0.0000
0.0000
0.0000
51.9510
#REF!
#REF!
#REF!
#REF!
#REF!
1
#REF!
#REF!
#REF!
#REF!
#REF!
M5960
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
HWA.AT
Revised: November 2005

Workbook Name : WS.HWA.Muddy.2022For Approval updated 04 12 2022, Worksheet Nar&dLnIA12/23/2024, 5:10 PM
Page 10 of 11
1061171,21
NPDES#=
IUP
Count
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Allocation Table
Headworks last approved:
Allocation Table updated:
Permits last modified:
02/28/18
Pipe
number
04/12/22
04/12/22
M uddy
NCO050342
Industry
INDUSTRY NAMES Permit
(please Ilst alphabaidy) number
#REF!
Permit Limits
#REF!
Permit Limits
#REF!
Permit Limits
#REF!
Permit Limits
Conc. Load
m /I I bsida
Conc. Load
m /I I bsida
Conc. Load
m /I I bsida
Conc. Load
m /I I bsida
CrothalI Laundry
3100
0001
Lantal Textiles
3102
0001
RJR Tobaccovi I I e
3001
0001
RJR Whitaker Park
3014
0001
Siemens Energy
3026
0001
Superior Manufacturin
3101
0001
WestRock01
3041
0001
WestRock02
3052
0001
A rdaghMetalBeverage USA
3010
0001
Bekaert
2018
0001
John Deere
2014
0001
GrassAmerica
2103
0001
Herbal ife
2001
0001
Tex-Tech(Highland)
2010
0001
In redion
1191
0001
Liquid Environmental Solutions
2020
0001
Progress Rai 1
1038
0001
U ni Fi rst
20151
0001
Column Totals =>
I
1 0.00001
0.00001
0.0000
0.0000
Basis=>
MAHL from HWA (Ibs/day) =>
Uncontrollable Loading (Ibs/day) =>
Total Allowablefor Industry (MAIL) (Ibs/day) =>
Total Permitted to Industry (Ibsiday) =>
MAIL left (lbsiday) =>
Percent Allow. Ind. (MAIL) still available(%) =>
Percent MAHL still available(%) =>
5 Percent MAHL (Ibs/dav) =>
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
0.0000
0.0000
0.0000
0.0000
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
HWA.AT
Revised: November 2005

Name: WS.HWA.Muddy.2O22For Approval updated 04 12 2022; Worksheet Name: HASL
Headworks Addendum for Sludge, Loadings (HASL)worksheet
POTW Name =>
Muddy
Spreadsheet Instructions:
POTW NPDES # _>
NC0050342
POTW Sludge Permit # _>
WQ0029804
1) Data entered only in Heavy Bordered cells. Rest of worksheet is protected,
Date =>
9/6/2022
password is "2'.
POTW Average Flow =>
15.93
mgd
Avg. sludge flow to Disposal =>
0
mgd
2) This spreadsheet changes based on the class of sludge generated inputted in
Average % Solids to Disposal =>
0.00
%
cell C13 of the HWA spreadsheet. The title and the limits in column G of this
Sludge Site Area permitted =>1
01
acres
spreadsheet are updated automatically.
CUMULATIVE
SLUDGE
POLLUTANT LOADING LIMITS
Ibs/acre
mium
ickel
3) Formulas in Comprehensive Guidance HWA Chapter, Section K.
Enter actual
CUMULATIVE
LOADING data
from most recent
Flag if
Sludge Report for
% of
Greater
the most heavily
Cumulative
than
loaded field'
Limit
80%
IF Greater than 80% Flag POTW MUST SUBMIT
LAND APP & METALS MANAGEMENT PLAN In a
_sv = (Q_potw * C_inf * 8.34
Page 11 of 11
Printed 2/23/2024, 5:10 PM
adj
Q_potw = Average POTW flow (mgd)
C_inf = Average influent concentration (mgd)
%_adj = Per percentage of Sludge Limit as decimal
(example: enter 117% as 1.17)
8.34 = Conversion Factor
Flag if >
Enter actual
80% of
MAXIMUM SLUDGE
% of
Applicable
Sludge Ceiling
CONC. from most
Applicable
Ceiling
Flag if >
Concentrations
recent Sludge Report
Ceiling Cone.
Cone.
100% of
Limits
or LTMP Data
Limit
Limit
the Limit
mg/dry kg
m /d k
%
Flag
Flag
75
85
If Greater than 80% of the concentration limit POTW
MUST SUBMIT METALS MANAGEMENT PLAN rl/a
Calculate MAHL_sv
based on % of
Monthly Average
Concentration Limits
Enter Average to Protect Sludge
POTW Influent Quality (insert these
Cone. values into HWA)
#VALUE!
I #VALUE!
#VALUE!
#VALUE!
I #VALUE!
#VALUE!
If over ceiling conc.
POTW must reduce
MAHL n/a
' The most heavily loaded field is determined for each polluntant indivisually, and is the field that contains the highest amount (Ibs/acre) of that polluntant.