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HomeMy WebLinkAbout710001_Waste Utilization Plan_20240222 SLUDGE APPLICATION PLAN PRODUCER: Maple Hill Facilities 71-01 LOCATION: Pender County TELEPHONE: 910-293-3434 TYPE OPERATION: Farrow- Wean NUMBER OF ANIMALS: N/A (Design Capacity) The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special precautions, waste may be applied to land eroding at up to 10 tons per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste or disking will conserve nutrients and reduce odor problems. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you will find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for analysis. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H.0217 adopted by the Environmental Management Commission. Pagel WASTE UTILIZATION PLAN Amount of sludge(gallonsl Amount of Plant Available Nitrogen (PAN) Produced Per Year 3,550,000 gallons x 15 Ib.s PAN/1000 gallons 53,250 lbs. PAN/year. (PAN from N.C. Guide Std. 633) Tech 53,250 Total Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner The following acreage will be needed for waste application based on the crop to be grown and surface application: Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre Utilized Application 0 0.00 (See page 10) 0 0 0 0 0 0 0 0 0 0 Total 0.00 - *This N is from animal waste only. If nutrients from other sources such as commercial fertilizer are applied, they must be accounted for. N must be based on realistic yield expectation. NOTE: The applicator is cautioned that P and K may be over applied while meeting the N requirements. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of North Caroline to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 2 WASTE UTILIZATION PLAN Table 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowner must be attached) (Required only if operator does not own adequate land [see Required Specification 2]) Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre* Utilized Application Total - *See footnote for Table 1 Totals from above Tables Acres Lbs. N Utilized Table 1 0.00 - Table 2 480.02 53,721 Table 3 0.00 0.00 Total 480.02 53720.67 Amount of N Produced 53,250 Surplus or Deficit (471) NOTE. The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrient or other elements. Page 3 WASTE UTILIZATION PLAN See attached map showing the fields to be used for the utilization of waste water. Application of Waste by Irrigation Field Soil Type Crop Application Application No. Rate Amount (In.) THIS TABLE IS NOT NEEDED IF WASTE IS NOT BEING APPLIED BY IRRIGATION, HOWEVER A SIMILAR TABLE WILL BE NEEDED FOR DRY LITTER OR SLURRY. Call the local Natural Resources Conservation Service (formerly Soil Conservation Service) or Soil and Water Conservation District office after you receive the waste analysis report for assistance in determining the amount per acre to apply and the proper application rate prior to applying the waste. Narrative of operation: SB515 setbacks apply. They are as follows: 1. 100'from water supply well 2. 200'from residence 3. 50'from public ROW. 4. 50'from property line not owned by the producer or lessor. 5. 75'from blue-line stream Actual sludge analysis should be used for all recordkeeping. Records should be kept on SLD2 forms after applications documenting volumes applied. This sludge plan is for 2 separate facilities. Grower must keep application records at both facilities. Records should indicated which facility and lagoon the sludge applied is from. Page 4 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393- Filter Strip). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the irrigation field. g When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the Page 5 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. Any new swine facility sited on or after October 1, 1995 shall comply with the following: 11 The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. Waste shall be applied in a manner not to reach other property and public right-of-ways. 14 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by 15 discharge or by over-spraying. Animal waste may be applied to prior converted wetlands provided they have been approved as a land application site by a "technical specialist'. Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall 16 not be discharged into the animal waste management system. Page 6 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS (continued) 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied pre-plant with no further applications animal waste during the crop season. Highly visible markers shall be installed to mark the top and bottom elevations of the 21 temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually 22 at crop sites where waste products are applied. Nitrogen shall be the rate-determining element. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metal approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5)years. Dead animals will be disposed of in a manner that meets North Carolina regulations. 23 Page 7 WASTE UTILIZATION PLAN WASTE UTILIZATION PLAN AGREEMENT Name of Farm: Maple Hill Sow Farm Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environment Management(DEM) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to surface waters of the state from a storm event less severe than the 25-year, 24-hour storm. The approved plan will be filed on-site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by DEM upon request. Name of Facility Owner: Murphy Brown, LLC (Please print) Signature: Date: Name of Manager(If different from owner): Signature: Date: Name of Technical Specialist: (Please print) Toni W. King Affiliation: Murphy Brown, LLC Address (Agency): PO Box 856 Warsaw, NC 28398 (910) 293-3434 Signature: Date: Page 8 WASTE UTILIZATION PLAN ANIMAL WASTE UTILIZATION AGREEMENT (Needed only if additional land has to be leased,etc.) I, hereby give permission to apply animal waste from his Waste Utilization System on acres of my land for the duration of time shown below. understand that this waste contains nitrogen, phosphorous, potassium, and other trace elements and when properly applied should not harm my land or crops. I also understand that the use of waste will reduce my needed for commercial fertilizer. Adjacent Landowner: Date: Waste Producer: Date: Technical Representative: Date: SWCD Representative: Date: Term of Agreement: 19 to 20 (Minimum of Ten Years on Cost Shared Items) (See Required Specification No. 2) Page 9 WASTE UTILIZATION PLAN Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. N Acres Lbs. N Month of # No. Type Per Acre* Utilized Application 3215 1 ToA Corn 122 36.16 4,411.52 Feb 15-June 3215 2 WoA Corn 103 40.04 4,124.12 Feb 15-June 3215 3 WoA Corn 103 38.03 3,917.09 Feb 15-June 3215 4 WoA Corn 103 32.75 3,373.25 Feb 15-June 3215 5 WoA Corn 103 15.80 1,627.40 Feb 15-June 3215 6 WoA Corn 103 22.91 2,359.73 Feb 15-June 3215 7 WoA Corn 103 13.89 1,430.67 Feb 15-June 3215 8 WoA Corn 103 19.56 2,014.68 Feb 15-June 3215 9 WoA Corn 103 37.87 3,900.61 Feb 15-June 3215 10 ToA Corn 122 38.74 4,726.28 Feb 15-June 3215 11 ToA Corn 122 31.05 3,788.10 Feb 15-June 3215 12 WoA Corn 103 33.98 3,499.94 Feb 15-June 3215 13 ToA Corn 122 20.50 2,501.00 Feb 15-June 3215 14 ToA Corn 122 25.14 3,067.08 Feb 15-June 3215 15 ToA Corn 122 18.18 2,217.96 Feb 15-June 3215 16 ToA Corn 122 19.40 2,366.80 Feb 15-June 3215 17 ToA Corn 122 18.32 2,235.04 Feb 15-June 3215 18 ToA Corn 122 17.70 2,159.40 Feb 15-June TOTAL 480.0 53720.7 Page 10 NUP Page 10 b WASTE UTILIZATION PLAN Table 1: ACRES OWNED BY PRODUCER Tract Field Soil Crop Lbs. 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Coal I Ica Ko P ka K iw iw Ka !w r Z 7 3 O I 0 CA 0 Animal Waste Utilization Agreement Smithfield Hog Production Division I, 1AW, hereby give Smithfield Hog Production Division permission to apply animal waste from the waste utilization system on 29D acres of my land for the duration of time specified below. I understand that this waste contains nitrogen, phosphorous,and other trace elements and when properly applied should not harm my land or crops. I also understand that the use of wale will reduce my overall needs for commercial fertilizer,and that Nitrogen limitations exist based on individual farm Waste Utilization Plans. After the completion of animal waste application,Smithfield HPD shall provide said Landowner/Farmer with a Nitrogen total of animal wase derived.nutrients vs. remaining nutrients allowed in the Waste Utilization Plan. This lease is a short term agreement for nutrient application. Land Owner/POA X4 .0 Date: 2 21 24 VII/ IV Technical Representative: Date: 2 21 24 Term of Agreement 2 21 24 to 4 15 24