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HomeMy WebLinkAboutNC0089435_Permit Issuance_2014030340 CHUM North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Programs Pat McCrory Thomas A. Reeder Governor Director March 3, 2014 David Bone, Chairman Martin County Regional Water and Sewer Authority (MCRWASA) P.O. Box 668 Williamston, North Carolina 27892-0668 Dear Mr. Bone: John Skvarla, III Secretary Subject: Issuance of NPDES Permit NCO089435 Martin County Water Treatment Plant 1001 Park Street, Williamston Martin. County The Division of Water Resources (DWR or the Division) hereby issues the attached NPDES permit for the subject facility. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007, or as subsequently amended. During our review of the Engineering Alternatives Analysis (EAA) required of all new discharges, DWR asked the Wooten Company to provide additional information regarding 1) reuse, 2) holding - pond and spray -system cost breakdowns, and 3) documentation from the City of Williamston. The Division is satisfied with the additional information provided, and we concur with Wooten that, based on costs, discharge to surface Waters of the State [Alternative #3], is the most viable discharge option. Electronic Discharge Monitoring Reports eDMR). Please be advised that the Division will implement an electronic Discharge Monitoring Report (eDMR) program, in accord with pending requirements by the Environmental Protection Agency (EPA). We have included the details required to implement the eDMR program in this permit [see Special Condition A. (3.)]. Proposed federal regulations require electronic submittal of all DMRs and specify that, if North Carolina does not establish a system to receive such submittals, Permittees must then submit eDMRs directly to EPA. For information on eDMRs, registering for eDMR submittal, and obtaining an eDMR user account, please visit the following webpage: bttp://lportal.ncdenr.org/web/Wq/admin/bogLipu/ediu. 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Location: 512 N. Salisbury St Raleigh, North Carolina 27604 Phone: 919-807-63001 FAX: 919-807-64921 Customer Service:1-877-623-6748 Internet: www.ncwaterquai4.org Issuance of Permit NCO089435 For the proposed Martin County WTP For information on EPA's proposed NPDES Electronic Reporting Rule, please visit the following website: httn://www2.epa.t?ov/compliance/proposed?nodes-electronic-reporting-rule If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable, you have the right to an adjudicatory hearing, upon written request submitted within thirty (30) days after receiving this letter. Your request must take the form of a written petition conforming to Chapter 150B of the North Carolina General Statutes, and you must file it with the office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such a demand is made, this permit shall be final and binding. This permit is not transferable except after notifying the Division of Water Resources. The Division may require permit modification, or revocation and re -issuance. Please note that this permit does not affect your legal obligation to obtain other permits required by the Division of Water Resources, the Division of Land Resources, the Coastal Area Management Act, or other federal or local governments. If you have questions, or if we can be of further service, please contact Joe R. Corporon, L.G. ROC at [ioe.corporon ,ncdenr.govl or call (919) 807-6394. feeder Enclosure: NPDES Permit NCO089435 (Issuance Final) cc: Central Files Washington Regional Office WaRO/SWPS, David May, Supervisor NPDES Program Files ec: WaRO, David May ATU, Susan Meadows The Wooten Company, Charlie Davis [thewootencompany.com] Permit NCO089435 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES PERLVIIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPDES) In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, the Martin County Regional Water and Sewer Authority (MCRWASA) is hereby authorized to discharge wastewater from a facility located at the Martin County Water Treatment Plant (WTP) 1001 Park Street, Williamston Martin County to receiving waters designated as a unnamed tributary to Sweetwater Creek in the Roanoke River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective April 1, 2014. This permit and authorization to discharge shall expire at midnight on May 31, 2017. Signed this day March 3, 2014. G T - s A. Reeder, Director Ek'Asion of Water Resources By Authority of the Environmental Management Commission Permit NCO089435 SUPPLEMENT TO PERMIT COVER SHEET (New Facility) Martin County Regional Water and Sewer Authority (MCRWASA) is hereby authorized to: 1. construct and operate a treatment system to produce potable water using conventional treatment technology generating filter -backwash wastewater and sludge potentially containing the treatment additives • alum / aluminum sulfate [Al2(SO4)31 • sodium permanganate (NaMn04) • powdered activated carbon (PAC) • sodium hydroxide (NaOH) • polymer • chlorine the facility located at the Martin County Water Treatment Plant (WTP),1001 Park Street, Williamston, Martin County, and 2. after completing construction, but not later than three (3) working days prior to discharge, notify the Division's Washington Regional Office [252-946-6481 ] to accommodate oversight startup activities, as needed, and after receiving Authorization to Operate, 3. begin discharging from said treatment works, at the location specified on the attached map, into an unnamed tributary of Sweetwater Creek [Stream segment 23-50], a waterbody currently classified C waters within Subbasin 03-02-09 of the Roanoke River Basin. Page 2 of 6 Permit NCO089435 PART I A. (1.) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS During the period beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: t QN� VOW �RE`QUIR �MENTS 1 EFiUEaCH`Zt�►C'i'ER SIT v -, r--- -,- 4-7 r �(.4���.�.[°�L[''•ay�.,����"' ). • r s , l Y e+..b • � � Vinthly,_ .a . � pair v s., s� --�... Meas`urremen Sal t'ample; ' Average.axim�iim ` Fxequeicy .•.�...�-� Type. Loc lion Flow 50050 Continuous Recording Effluent Total Suspended Solids (TSS) 00530 30.0 mg/L 45.0 mg/L 2/Month Grab Effluent Total Residual Chlorine (TRC)2 50060 17 2 2/Month Grab Effluent Turbidity 3 00076 2/Month Grab Effluent pH 00400 Not < 6.0 nor > 9.0 2/1\4onth Grab Effluent standard units Total Aluminum 01105 1/Quarter Grab Effluent Total Copper 01042 1/Quarter Grab Effluent Total Manganese 01055 1/Quarter Grab Effluent WET -Testing TGP3B j 1/Quarter Grab Effluent Footnotes: 1. No later than January 1, 2015 [270 days from the permit effective date], begin submitting discharge Monitoring Reports electronically using NCDWR's eDMR application system [See Special Conditions A. (3.)]. 2. Total Residual Chlorine (TRC) - The Division shall consider all effluent TRC values reported below 50µg/L to be compliant with this permit. However, the Permittee shall record and submit all values reported by North Carolina -certified laboratory methods (including field certified), even if the reported values fall below 50µg/L. 3. Turbidity - Discharge from this facility shall not cause the receiving -stream turbidity to exceed 50 NTU. If natural background turbidity exceeds 50 NTU, this discharge shall not increase receiving stream turbidity. 4. Parameter to be sampled concurrently with WET -test sampling. 5. Whole Effluent Toxicity (WET) testing- Chronic Toxicity [Ceriodaphnia] 7-day pass/fail @ 90% concentration. Sample effluent during the months of March, June, September, and December [see Section A. (2.)]. Conditions: • All samples shall be collected from a discharge typical of the effluent. • The Permittee shall discharge no floating solids or foam. Page 3 of 6 Permit NCO089435 A. (2.) CHRONIC TOXICITY MONITORING (QUARTERLY) The Permittee shall conduct quarterly chronic toxicity tests using test procedures outlined in the "North Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised February 1998, or subsequent versions. The effluent concentration defined as treatment two in the procedure document is 90 %. The testing shall be performed as a Ceriodaphnia dubia 7day pass/fail test. The tests will be performed during the months of March, June, September, and December. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DWR Form AT-1(original) is to be sent to the following address: Attention: NC DENR / DWR / Environmental Sciences Section 1621 Mail Service Center Raleigh, N.C. 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Section no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the Permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Section at the address cited above. Should the Permittee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately. Upon submission of a valid test, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water Resources indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. If the Permittee monitors any pollutant more frequently than required by this permit, the results of such monitoring shall be included in the calculation & reporting of the data submitted on the DMR & all AT Forms submitted. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Page 4 of 6 Permit NC0089435 A. (3.) ELECTRONIC REPORTING - DISCHARGE MONITORING REPORTS Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then Permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and will begin implementing in 2013. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) • Section D. (2.) • Section D. (6.) • Section E. (5.) Signatory Requirements Reporting Records Retention Monitoring Reports 1. Reporting [Supersedes Part H, Section D. (2.) and Section E. (5.) (a)1 Beginning no later than January 1, 2015 [270 days from the permit effective date],the Permittee shall report discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation (CROMERR), Permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer printed eDMR to the following address: NC DENR / DWR / Information Processing Unit ATTENTION: Central Files / eDMR 1617 Mail Service Center Raleigh, North Carolina 27699-1617 If a Permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1. 1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. Requests for temporary waivers from the NPDES electronic reporting requirements must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin using eDMR. Temporary waivers shall be valid for twelve (12) months and shall thereupon expire. At such time, DMRs shall be Page 5 of 6 Permit NCO089435 submitted electronically to the Division unless the Permittee re -applies for and is granted a new temporary waiver by the Division. Information on eDMR and application for a temporary waiver from the NPDES electronic reporting requirements is found on the following web page: http://portal.ncdenr.or web/wq/admin/bog/ipu/edmr Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. 2. Signatory Requirements [Supplements Part II, Section B. (11.) (b) and supersedes Section B. (11.) All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.)(a) or by a duly authorized representative of that person as described in Part H, Section B. (I 1.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.or web/wq/admin/bog/iyu/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: 7 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations. " 3. Records Retention [Supplements Part II, Section D. (6.)1 The Permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.41]. Page 6 of 6 Roanoke River (flows E) / ! .Fr 'S C�1� x-A+•,. 3 •:-� , C� ��� 6�.�a{�9iyn l 9 N e IS • '� t F . ice. / � �� —1ti � �-�-- ���' F � .:)" NC Hwy 17 � � � �\ •- '�� '� —� �' = - UT to Sweetwater Creek _ '.v � P • Ty v - e. - i � 1 •\� r0 � ' � '� T 4 u r Proposed - BM Sweetwater Creek - e � -� � �` y y 4 (flows NE) Outfa11001 t - (flows NE)} Approximate Property BoundaryCh ' L /-'"`-o�'.. / �• µ•Rally. inaa MCRWASA Martin County WTP State Grid/USGS Ouad: D30SE / Williamston, NC Drainage Basin: Roanoke River Basin Sub -Basin: 03-02-09 Receivine Stream: UT to Sweetwater Creek HUC: 03010107 Stream Segment: 23-50 Strcam Class: C Latitude: 35050'53"N Longitude: 77002'39"W Facility Locati not to s NPDES Permit NCO089435 Martin County AFFIDAVIT OF PUBLICATION STATE OF NORTH CAROLINA COUNTY OF WAKE Advertiser Name: DEPARTMENT OF WATER RESOURCES Address: 1617 MAIL SERVICE CENTER PROTECTION SECTION/ I RALEIGH, NC 276991617 Before the undersigned, a Notary Public of Wake County North Carolina, duly commissioned and authorized to administer oaths, affirmations, etc., personally appeared DEBORAH MAHAFFEY, who being duly sworn or affirmed, according to law, doth depose and say that he or she is Accounts Receivable Specialist of The News & Observer a corporation organized and doing business under the Laws of the State of North Carolina, and publishing a newspaper known as The News & Observer, in the City of Raleigh, Wake County and State aforesaid, the said newspaper in which such notice, paper, document, or legal advertisement was published was, at the time of each and every such publication, a newspaper meeting all of the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina and was a `... qualified newspaper within the meaning of Section p! 1-597 of the General Statutes of North Carolina Ad Number WKg1:•:• Public Notice Narth Car.11. ErMranncrd.l M.ri.perneM Ca wrAnloWNPDES Unit 1617Mall Service Center Raleigh, NC 2/69 1617 Noticeat Iatendt, Issue. NPDES Wastemaler Permlt N60: February 9, 2014 and that as such he or she makes this affidavit; and "1pTHY ii, is familiar with the books, files and business of said ;° �`0 4'tis corporation and by referenceto the files of said = % `o public.atibn•the attached. advertisement for 41, fjP"brC := DEPARTMENT OF WATER RESOURCES was =a o inserted in the aforesaid newspaper on dates as 01r follows: °°CAi l0 �P `• 02/09/2014 DEBORAH MAHAFFEY, Accounts Recce a pecialist Wake County, North Carolina Sworn to and subscribed before me This 10th day of February, 2014 My Commission Expires: • • - FACTSHEET COMPLEX EXPEDITED - NEW PERMIT NPDES NCO089435; Basic Permitting Information and Issuance Rationale 1/�_ Permit Writer/Date Joe R. Corporon L. . / 19Se 2013 revised 230ct2013 Permit Number — County - Region NCO089435 —Marlin County - WaRO Facility Name Martin County TP - Conventional Treatment Technology Potable Flow / Waste Flow 20 MGD / 0.3A MGD Basin Name/Sub-basin number Roanoke Riv r Basin / 03-02-09 Receiving Stream UT to Sweetwater Creek [segment 23-50] Stream Classification C [discharge proposed under assumed zero-flow,7Q 10 = 0.0 cfs Does permit need Daily Max NH3 limits? No Does permit need TRC limits/language? Yes Does permit need toxicity testing? Yes - Chronic TGP3B Cerioda hnia; 7-day Pass/Fail Quarter) Does permit need Special Conditions? No Does permit need instream monitoring? No Is the stream impaired (on 303(d) list)? No Any obvious compliance concerns? — Not applicable Any permit mods since lastpermit? No - New Permit Request for discharge received June 18, 2013 Current expiration date — Not applicable New expiration date May 31, 2017 Comments: Design: The Wooten Company, Engineers, Shankar Mistry, Ph.D., P.E. 919-828-0531 Receiving -stream 7Q10 not provided; assumed — zero -flow, high groundwater table /swampy conditions. • Proposed Treatment System — Conventional treatment technology; will generate 2.0 MGD of potable water from two sources, groundwater & surface water (Roanoke River). • Proposed Wastewater: decant @ 0.320 MGD; variable flow, 7/week; • Assume zero -flow receiving stream [7Q10 = 0.0 cfs]; • Proposed Chemical Additives: Alum / aluminum sulfate; sodium permanganate (NaMn04); Powdered Activated Carbon (PAC); Sodium Hydroxide (caustic); Polymer; chlorine. • Facility will NOT use: iron or ferrous sulfate; Zn-orthophosphate; ammonia nitrogen [NH3 as N]; Chloramines. Discharge Engineering Alternatives Analysis (EAAI: the Applicant's EAA lists three (3) discharge alternatives. Upon review (20Sep2013) the NPDES Unit concluded that the Applicant needed to address questions about 1) reuse, 2) holding -pond and spray -system costs, and 3) confirm that the City of Williamston will accept their discharge. Having answered these questions and revised costs for Alternative #2 to the Division's satisfaction (070ct2013), DWR concurs that the list of alternatives is both viable and comprehensive. Based on cost, the Consultant concludes that Alternative 93 is the most viable discharge alternative. Discharge AlternativesSummary: Alternative Net Present -Worth Cost #1 - discharge decant to Williamston sanitary sewer $6,414,999 92 - discharge decant to land application $6,100,865 #3 - discharge decant to surface waters $911 920 Roanoke River Basin Name Index Number Classification Class Date Description Special Designation South Hyco Creek (Lake Roxboro) 22-58-4-(1.4) WS-II,B;HQW 08/03/92 .From backwaters of Lake Roxboro to dam at Lake Roxboro South Mayo River 22-30-2 C 08/01/98 From North Carolina -Virginia State Line to Mayo River Spellers Creek 23-51.5 C 09/01/57 From Devils Gut to Roanoke River Spewmarrow Creek 23-2-9-(2) B 01/01/62 From Deer Pond Branch to Grassy Creek Arm of John H. Kerr Reservoir Spewmarrow Creek 23-2-9-(1) C 07/01/73 From source to Deer Pond Branch Spoonwater Creek 22-58-15-3 C 09/01/74 From source to Mayo Reservoir, Mayo Creek Storys Creek 22-58-12-(5) C 07/01/73 From dam at Chub Lake to Hyco River Storys Creek 22-58-12-(1) WS-II;HQW 08/03/92 From source to a point 0.9 mile downstream of N.C. Hwy. 57 Storys Creek (Chub Lake) 22-58-12-(4) B 09/01/57 From Roxboro City Lake Dam to dam at Chub Lake Storys Creek [Roxboro City Lake (Lake Issac Walton)] 22-58-12-(1.5) WS-II;HQW,CA 08/03/92 From a point 0.9 mile downstream of N.C. Hwy. 57 to Roxboro City Lake Dam Straight Fork Creek 22-25-1-1 From source to Brushy Fork Creek Sugartree Creek 22-58-4-1 From source to South Hyco Creek Sutton Creek From source to Wading Place Creek Swamp Creek .From source to Cashie River Sweetwater Creek From source to Roanoke River Tackett Branch From source to Smith River 24-2-8-1 24-2-10 23-50 22-40-4 C 09/01/74 WS-II;HQW 08/03/92 C;Sw 09/01/57 C;Sw 09/01/57 C 09/01/57 C 09/01/57 Thursday, February 09, 2012 Based on Classifications as of 20120208 Page 26 of 29 ]V THE October 2, 2013 WOOTEN COMPANY Mr. Joe Corporon, L.G. ROC E N G I N E E R I N G Expedited Permitting Compliance and Enforcement Unit NPDES Program/Surface Water Protection Section P L A N N I N G Division of Water Resources, NCDENR 1611 Mail Service Center ARCHITECTURE i Raleigh, NC 27699-1611 Re: MCRWASA Proposed Water Treatment Plant (WTP) NPDES Permit NCO089435 Dear Mr. Corporon: Reference is made to your September 20, 2013 e-mail concerning the review comments on the subject project. The comments included in the e-mail are addressed as follows: 1. As required by the EEA Guidance Document the Alternative considering the Wastewater Reuse is included in Section 3.4 of the attached revised "Engineering Alternative Analysis for Discharge of Wastewater from MCRWASA 2.0 MGD Conventional Water Treatment Plant, October 2013." 2. Under Alternative No. 2, the construction cost of the 4.48 MG decanted wastewater storage basin was based upon using the unit cost of approximately $0.614/gallon for two (2) 2.24 MG, each, pre -stressed concrete storage tanks with dome covers. It is recognized that the description included in the EAA call for 4.48 MG storage basin that can be interpreted as earthen storage basin and the cost of such facility will be less when compared with the cost of two (2) 2.24 MG, each, pre -stressed storage tanks with dome covers. Please note that the earthen storage basin was not used in estimating the cost due to the following reasons: (1) degradation of water quality due to algae growth and attraction of geese that may attribute to non-compliance with the Type 1 reclaimed water reuse standards included in 15A NCAC 02U .0301 (b) rule when the reclaimed water reuse opportunities maybe available in near future, and (2) considering the 54.25 inches annual rainfall and 36.25 inches annual 120 Noah Boylan Avenue evapotranspiration in the area, there will be a net gain of 18-inches annual Raleigh NC 27603-1423 rainfall in the catchment's area of the storage basin without cover which will add approximately 1,046,000 gallon of water per year in the basin and will require increase in storage basin size as well as the land area 919.828.0531 requirement for spray irrigation system that will subsequently add more fax 919.834.3589 v cost to this alternative. In order to use a reasonable cost of the 4.48 MG storage facilities in evaluation of this alternative, we have recently received quotation from pre -stressed concrete tank suppliers for two (2) 2.24 MG pre -stressed concrete tanks with covers. Based upon the quotes, the construction cost of providing two (2) 2.24 MG, each, pre -stressed concrete tanks with covers is estimated as follows: Construction Cost Estimate for Pre -stressed Concrete Tanks: Two (2) 115'-0" x 32'-2", each, pre -stressed concrete = $ tanks with dome, $ 950,000.00/tank x 2 = $ 1,900,000.00 Contractor's mark-up, overhead and profit Stone, 834 CY x $ 40.00/CY Site work and erosion control Ultrasonic level indicator and transmission Total Construction Cost 1,900,000.00 380,000.00 33,360.00 7,500.00 5,000.00 29325,860.00 The above cost is included in the revised Section 3.2.8 Construction Cost Opinion. 3. The spray irrigation piping and solid set sprinkler system cost was estimated using the year 2009 BID price of the Kinston Reclaimed Water System Improvements Project's spray irrigation piping and solid set sprinkler system for the 38.45 acre spray irrigation system. The construction cost for the MCRWASA spray irrigation piping and solid set sprinkler system for 68 acre spray irrigation system is estimated as follows: Construction Cost Estimate for Spray Irrigation Piping and Solid Set Sprinkler System (excluding spray irrigation pump station): a. Basic Considerations: Kinston's spray irrigation piping and solid set sprinkler = $ 5591,878.00 system 2009 BID cost (excluding spray irrigation pump station) Kinston's spray irrigation system wet acreage 38.45 acres Kinston's spray irrigation piping and solid set sprinkler $ 14,561.19 system cost/acre, $559,878.00/38.45 acres = $ 14,561.19 MCRWASA's spray irrigation system wet acreage 68.00 acres Inflation rate 4.0 percent b. Adjusted Year 2013 Cost for MCRWASA Spray Irrigation Piping and Solid Set Sprinkler System (excluding spray irrigation pump station) _ ($ 14,561.19/acre) x 68 acre x (1+0.04)4 _ $ 1,158,348.00 Use = $ 1,158,000.00 The above cost is included in the revised Section 3.2.8 Construction Cost Opinion 4. A letter from the Town of Williamston confirming that the Town has treatment capacity and will accept the domestic wastes as well as the supernatant from sludge thickening and filter backwash storage tanks is attached herewith. On behalf of the Martin County Regional Water and Sewer Authority (MCRWASA), we sincerely appreciate your assistance in this matter. Should you have any questions or need more information concerning our response to your comments, please call me or Dustin Rhodes at 919-828-0531. Sincerely, —61..-LL. R . M,'a4 ,y Shankar R. Mistry, Ph. D., P.E. Cc: David Bone, Chairman, MCRWASA Dan Boone, The Wooten Company Charles Davis, The Wooten Company Dustin Rhodes, The Wooten Company Town of Williamston Public Works Kerry L. Spivey, Director PO Box 506, 602 Tack Street Wiliiamston, NC 27892 Phone (252)792.3024 FAX (252) 792-3R75 October 15, 2012 Art: David Bone Martin County Regional Water and Sewer Authority PO Box 668 Williamston, NC 27892 Dear Mr. Bone: �Vii1>Q IH CaA?. This letter serves to advise of the Town of Williamston's current intent to provide sewer services to the Martin County Regional Water and Sewer Authority's water treatment facility proposed to be constructed adjacent to the town's outfall line off of the south-eastem end of Park Street in Williamston. It is our intent to accept flow up to a maximum of 0.3 MGD in the form of domestic wastes as well as supernatant from the facility's sludge thickening process. As it is my understanding that the Authority intends to begin the process of application for their NPDES permit right away, this flow quantity is intended as a temporary permitted capacity to allow for the start-up and full operation of MCRWASA's treatment facility as the Authority applies for the NPDES permit and may be modified by the town at any time as needed. The town also intends, as an emergency measure, to allow sludge to be contributed directly to the town's sludge holding facilities from the water treatment facility's sludge disposal process on a case by case basis and in accordance with any terms and fees that may be set or adopted by the town Board of Commissioners. Please feel free to call with any questions or if further information is needed regarding this matter. *Sincere, Public Works Director Town of Williamston GOT 201.7 RECEIVED -UR GF W A T�c� State of North Carolina 0� OG Department of Environment and Natural Resources -�, . - - - - - - - - - - - - - - - - - - - - - - Division of Water Quality A < Flow Tracking/Acceptance for Sewer Extension Permit Applications (FTSE—10/07) Project Applicant Name: Martin County Regional Water and Sewer Authority (MCRWASA) Project Name for which flow is being requested: Water Treatment Plant and Water Transmission System More than one FTSE 10107 may be required for a single project if the owner of the WWTP is not responsible for all pump stations along the route of the proposed wastewater flow I. Complete this section only if you are the owner of the wastewater treatment plant. a. WWTP Facility Name: Williamston WWTP b. WWTP Facility Permit #: NCO020044 All flows are in MGD c. WWTP facility's permitted flow 2. d. Estimated obligated flow not yet tributary to the WWTP 0.225 mad e. MTITP facility's actual avg. flow 0.864 mgd f. Total flow for this specific request 0.300 mad & Total actual and obligated flows to the facility 1.389 ma_ d h: Percent of permitted flow used 69.45 % II. Complete this section for each pump station you are responsible for along the route of this proposed wastewater flow. List pump stations located between the project connection point and the WWTP Pump Station Name Approx. Capacity, MGD Approx. Current Avg. (Firm/Design) Daily Flow, MGD N/A III Certifigation S to nt: certify that, to the best of my knowledge, the addition of the volume of4astewafi& to be 6ermitted in this project has been evaluated along the route to the receiving wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity related sanitary sewer overflows or overburden any downstream pump station en route to the receiving treatment plant under normal circumstances. This analysis bas been performed in accordance with local established policies and procedures using the best available data. This certification applies to those items listed above in Sections Iand H for which I am the responsible party. Signature of this form indicates acceptance 0 ter flow. Date ENGINEERING ALTERNATIVE ANALYSIS for DISCHARGE OF WASTEWATER from MCRWASA 2.0 MGD CONVENTIONAL WATER TREATMENT PLANT Martin County Regional Water and Sewer Authority Town of Williamston, North Carolina MAY 2013 (Revised October 2013) 6-u4" M. Fhec/u. 1014A013 Dustin M. Rhodes, E.I. -%-"Kry R . M,164rj to 14.1se13 Shankar R. Mistry, Ph.D., P.E. Tq THE WOOTEN COMPANY ENGINEERING PLANNING I ARCHITECTURE 120 North Boylan Avenue Raleigh NC 27603-1423 919.828.0531 fax 919.834.3589 Twc 3104-G ON } TABLE OF CONTENTS 1.0 INTRODUCTION 2.0 ESTIMATED WATER TREATMENT PLANT' S WASTEWATER FLOW .................. 3 2.1 Estimated Pulsator Clarifiers' Waste Sludge Decant from Sludge Storage Tank..... 3 2.2 Estimated Wastewater from Filter Backwash and Filter to Waste Operations ......... 3 2.3 Estimated Wastewater from Continuously Operated Sample Pumps ................. 2.4 Total Decanted Wastewater Discharge from Water Treatment Plant ....................... 4 3.0 ENGINEERING ALTERNATIVE ANALYSIS FOR WASTEWATER DISPOSAL ...... 6 3.1 Alternative No. 1........................................................................................................ 6 3.1.1 Description..................................................................................................... 6 3.1.2 Construction Cost Opinion............................................................................ 6 3.1.3 Annual Operation and Maintenance Costs .................................................... 7 3.1.4 Economic Analysis........................................................................................ 7 3.2 Alternative No. 2......................................................................................................10 3.2.1 Land Application Site with Suitable Soils...................................................10 3.2.2 Hydraulic Loading Rate...............................................................................12 3.2.3 Land Requirement........................................................................................14 3.2.4 Storage Requirement....................................................................................14 3.2.5 Cover Crop Selection for Land Application Site.........................................15 3.2.6 Spray Irrigation System...............................................................................17 3.2.7 Description...................................................................................................17 3.2.8 Construction Cost Opinion..........................................................................18 3.2.9 Annual Operation and Maintenance Costs..................................................19 3.2.10 Economic Analysis......................................................................................19 3.3 Alternative No. 3...................................................................................................... 24 3.3.1 Description................................................................................................... 24 3.3.2 Construction Cost Opinion.......................................................................... 24 3.3.3 Annual Operation and Maintenance Costs .................................................. 25 �., 3.3.4 Economic Analysis...................................................................................... 25 3.4 Alternative No. 4...................................................................................................... 28 �•, 3.5 Selection of Alternatives.......................................................................................... 28 a" TABLE OF CONTENTS (Continued) TABLES Table 1— Physical Properties and Water Features of Soils...............................................12 Table 2 — Water Balance to Derive Hydraulic Loading Rate............................................16 Table 3 — Calculation of Storage Capacity Requirement per Acre of Field Area .............16 Table 4 — Summary of the Present Worth Cost Analysis for Alternatives ........................28 EXHIBITS Exhibit 1 Schematic Flow Diagram of Proposed Water Treatment Plant .........................2 Exhibit 2 Alternative No. 1: USGS Map Showing Location of Decant Water Discharge to Town of Williamston Sewer System............................................................. Exhibit 3 Alternative No. 1: Schematic Flow Diagram of Decant Water Discharge to Town of Williamston Sewer System.................................................................9 Exhibit 4 Alternative No. 2 Schematic Flow Diagram for Disposal of Decant Water by LandApplication.............................................................................................21 Exhibit 5 Alternative No. 2 USGS Map Showing Location of Land Application Site ... 22 Exhibit 6 Alternative No. 2 Soil Map for Land Application Site....................................23 Exhibit 7 Alternative No. 3 Schematic Flow Diagram for Disposal of Decant to Unnamed Tributary to Sweetwater Creek........................................................26 Exhibit 8 Alternative No. 3 USGS Map Showing Location of Decant Discharge to Unnamed Tributary to Sweetwater Creek........................................................27 M MR M No am MR 9" am M" OR 1.0 INTRODUCTION The Martin County Water and Sewer Authority (MCWASA) 2.0 MGD Water Treatment Plant (Exhibit 1) is designed to includes: raw water intake in Roanoke River, raw water pump station, 11.0 million gallon capacity raw water storage reservoir, intermediate raw water pump station, super pulsator clarifiers, dual media filtration system, chlorine disinfection system, 300,000 gallon capacity finished water ground storage tank, high service pump station, post chlorine and caustic feed to maintain proper chlorine residual and pH of the water entering distribution system, 529,300 gallon filter backwash waste/filter to waste/sampling waste storage tank, 529,300 gallon sludge storage tank, sludge loading pump station and decant recycle/waste pump station. The wastes generated at the water treatment plant will include: (1) waste sludge from super pulsator clarifiers, (2) wastewater from the filter backwash, filter to waste and sampling operations, and (3) waste from sanitary facilities. The waste sludge generated from the super pulsator clarifiers will be discharged to a 529,300 gallon capacity sludge storage tank for gravity thickening and decanting operations. The wastewater generated from filter backwash, filter to waste and sampling operations will be discharged to the 529,300 gallon capacity filter backwash storage tank for equalization, solids settling and decanting operations. The wastewater generated from sanitary facilities at the water treatment plant will be discharged to the Town of Williamston sewer system. The gravity thickened sludge from both the sludge storage and filter backwash storage tanks will be periodically disposed of by land application at permitted sites, using a private contractor engaged in disposal of residuals by land application. The decants from the sludge holding tank and the filter backwash storage tank will be dechlorinated and discharged to the unnamed tributary to Sweetwater Creek (Exhibits 7 and 8) in the Roanoke River Basin by obtaining an NPDES permit in accordance with the NCDWQ Water Treatment Plant Permitting Guidance. Engineering Alternative Analysis 1 October 2013 for Discharge of Wastewater 3104-G MCRWASA I (I 5 Mm �I MG Y1d M11 YAIEn suns asmwn aW¢ Lwow sunW I1W aIAZ wLnw rww Yo 'Y LPI Ufr 2 Mm WIEA YO 2 Mf0 2 MCL 2 MW wqF ,yp Rlli sunW fQp O�vM�lr sUFn P1LM 6MCPIW L@A rlLlEnS AR iII�D VA� _ uW aw_a_WE T zs.soo cao I I I warYrw �, —T — ROY wv� z Mw �mism oI szo,D nArzx malauo srmAa EMsnw snw fMW.110lp� ROY DyLgl[p 2 MG9 RO'Y �� 69 MW YAn¢ KRn Aw MYtllfi 111R RlP $I.TOI OEYGI. r¢n vAur szo,000 R' 10OunA to O1 mo w .Wo Ensmnt auul rlwc Pg WO ]za.000 ^2 MID wo EXHIBIT 1 Martin County Regional Water And Sewer Authority Proposed Water Treatment Plant Schematic Flow Diagram v TNEWOOTENCOMPANY •a1MR'NMYAusrYMIL IL 11W�1lr9uP )IYY10111a 911InJ10 am am 0" 2.0 ESTIMATED WATER TREATMENT PLANT'S WASTEWATER FLOW 2.1 Estimated Pulsator Clarifiers' Waste Sludge Decant from Sludge Storage Tank 1. Basic Design Considerations Design Capacity of the Water Treatment Plant, mgd = 2.0 Estimated Waste Sludge Quantity from Pulsator Clarifiers, lbs/day (dry weight basis) =1,100 Percent Solids in Waste Sludge from Pulsator Clarifiers = 0.5 Percent Solids in Gravity Thickened Waste Sludge in Sludge Storage Tank = 2.0 Specific Gravity of Waste Sludge from Pulsator Clarifiers = 1.0 Specific Gravity of Gravity Thickened Waste Sludge in Sludge Storage Tank = 1.02 2. Estimated Pulsator Clarifiers' Waste Sludge Decant from Sludge Storage Tank 1,100 lb TSS / da= ( y _ 1,100 lb TSS / day 8.34 lb/gal x 1.0 x 0.005 8.34 lb/gal x 1.02 x 0.02 = 26,379 — 6,465 = 19,914 gallons/day 20,000 gallons/day 2.2 Estimated Wastewater from Filter Backwash and Filter to Waste Operations 1. Basic Design Considerations Design Capacity of the Water Treatment Plant, mgd = 2.0 Number of Filters, 13.5" x 13.5", each = 3 Filter Surface Area, sq. ft., each = 182.25 Total Filter Surface Area, sq. ft. = 546.75 Design Filtration Rate, gpm/sq. ft. with one (1) filter out of service = 4.0 Design Max. Backwash Rate, gpm/sq. ft. = 20 Design Filter Run Time, hr, per AWWA Manual = 24 Number of Filters Backwashed per day = 2 Filter Backwash Duration, minute, max, each filter = 20 Filter to Waste Duration, minute = 20 Engineering Alternative Analysis for Discharge of Wastewater MCRWASA 3 October 2013 3104-G P" 7 MR 00 am 2. Estimated Wastewater from Filter Backwash and Filter to Waste Operations a. Wastewater from Filter Backwash Operation 182.25 sq. ft. x 2 filters. x 20 gpm x 20 minute filter 1 sq. ft. 1 = 145,800 gals/day b. Wastewater from Filter to Waste Operation 182.25 sq. ft. x 2 filters. x 4 gpm x 20 minutes filter 1 sq. ft. = 29,160 gals/day c. Total Wastewater from Filter Backwash and Filter to Waste Operations = 145,800 + 29,160 = 174,960 gals/day 2.3 Estimated Wastewater from Continuously Operated Sample Pumps 1. Basic Design Considerations Raw Water Sample Pump Capacity, gpm = Flocculated Water Sample Pump Capacity, gpm = Settled Water Sample Pump Capacity, gpm = Filtered Water Sample Pump Capacity = Post Chlorine Sample Pump Capacity = Treated Water Sample Pump Capacity = Sampling Duration, hrs/day, each pump = 2. Estimated Wastewater from Sample Pumps Operation _ [(1 x 5 gpm) + (4 x 4 gpm) x (1 x 1 gpm)] x 1,440 min utes day 5 4 4 4 1 4 24 = 31,680 gals/day 2.4 Total Decanted Wastewater Discharge from Water Treatment Plant 1. Basic Considerations Decant from Sludge Storage Tank, gallon/day = 20,000 Decant from Storage Tank for Filter Backwash Waste, Filter to Waste and Sample Pump Waste (174,960 + 31,680 = 206,640 gallon/day) = 206,640 Total Decanted Wastewater Discharge = 226,640 Decanted Wastewater Discharge Schedule, days/week = 5 Engineering Alternative Analysis 4 October 2013 for Discharge of Wastewater 3104-G MCRWASA 2. Estimated Decanted Wastewater Discharge ,., 226,640 gals / day x Mays / week 5 days/week = 317,296 gallons/day Use = 320,000 gallons/day OR MN "I am am an Engineering Alternative Analysis 5 October 2013 for Discharge of Wastewater 3104-G MCRWASA M" 0" OR am fm M" am MR am 3.0 ENGINEERING ALTERNATIVE ANALYSIS FOR WASTEWATER DISPOSAL As required by the NPDES Permit Unit of NC Division of Water Quality, the following alternatives are evaluated to provide the most cost-effective solution for disposal of the decanted wastewater from the residual waste storage tank, and the filter backwash/filter to waste/sampling waste storage tank at the 2.0 MGD MCRWASA conventional water treatment plant. 3.1 Alternative No.1 This alternative (Exhibits 2 and 3) considers disposal of decanted wastewater from the super pulsator clarifiers' waste sludge storage tank and the filter backwash waste/filter to waste/sampling waste storage tank to the Town of Williamston sewer system. The detailed description and cost analysis of this alternative are provided as follows: 3.1.1 Description The principal components for this alternative are described as follows: 1. Provide decant facilities and associated piping with modulating valves for control of withdrawal of decants from the super pulsator clarifiers' waste sludge storage tank and filter backwash waste/filter to waste/sampling waste storage tank and discharge of decants to the pump station. 2. Provide a duplex 500 gpm capacity decant pump station, 215 LF of 8-inch forcemain, distribution box, 460 LF of 12-inch gravity sewer, piping, distribution box and flow metering and sampling manhole for discharge of decants to the Town of Williamston's 15-inch sanitary sewer. 3.1.2 Construction Cost Opinion Floating Decanters / Precast Valve Boxes / Flow Control Valves $ 166,000.00 Decant Pump Station 110,000.00 Distribution Box 13,500.00 Sitework and Piping, including Erosion -Control 35,000.00 Flow Metering and Sampling 15,000.00 Electrical and Controls 27,000.00 Mobilization / Bond / Insurance (4.0%) 14,500.00 Total Construction Cost $ 381,000.00 Contingencies (10%) 38,100.00 Engineering Design 37,900.00 Construction Administration and Observation 48,000.00 Operation and Maintenance Manual 2,000.00 Start -Up Services 1,500.00 am Engineering Alternative Analysis 6 October 2013 for Discharge of Wastewater 3104-G MCRWASA Interest during Construction 4,300.00 Total Project Cost $ 5129800.00 3.1.3 Annual Operation and Maintenance Costs Salaries, including fringe benefits $ 17,125.00 Electrical 2,100.00 Sewer User Charge by Town of Williamston 394,200.00 Maintenance / Capital Outlay / Miscellaneous 1,575.00 Total Annual Operation and Maintenance Costs $ 4159000.00 3.1.4 Economic Analysis A. Basic Considerations 1. Planning Period, years = 20 2. Capital Cost of the Project = $ 512,800.00 3. Annual Operation and Maintenance Costs = $ 415,000.00 4. Interest Rate, percent = 3.375 5. Single Payment Present Worth Factor at 3.375% Interest Rate for 20 Years = 0.51486 6. Uniform Series Present Worth Factor at 3.375% Interest Rate for 20 Years = 14.37373 7. Estimated Salvage Value — Decants Facilities for Discharge To Sewer System = $(381,000 - 14,500) x (1 - 20) _ $122,167.00 30 B. Present Worth Analysis �+ 1. Initial Project Cost = $ 512,800.00 2. Present Worth of Annual O&M Costs $415,000.00 x 14.37373 = $ 5,965,098.00 3. Present Worth of Salvage Value $122,167.00 x 0.51486 = $ 62,899.00 Net Present Worth Cost (1 + 2 — 3) _ $ 614149999.00 am OR MR Engineering Alternative Analysis 7 October 2013 for Discharge of Wastewater 3104-G MCRWASA m YgMg Y 5 g 3 n13?iS 2i MfA SIFA MG 111 2 Mf-0 RAW WA RA11 WAIPI LPp LIFT yERp ,yp x MCU 2 MGD RYA STATW IL4PVPF1 �R �'�� 6MFIp1 VEPA FM1� $TATtlI _ K S FEEp yNLT FM VM T 8 _ _ _NW 2UP2 RWR 26,500 GPo 1 1 1 I i00.D0o fVD m VE111ERQ1P G41W B01I 2 Mm i 520.000 *A9 W1hp WD aQRV SM� LMPMS ITW EiST±p SERER PNWAP51(N) PP P 2 MC-0 n NW SIICQ NQ11A91 PYf� nPI SFRVIQ 1£RT AIP I4PW T/JM 1KK8Kr iMIf RRP 51AT01 PWCN rnP vNR.r 2/V Do 0 ozoR000a $ • x Mco ��. i nCVA P wo EXHIBIT 3 Alternate No 1 Martin County Regional Water And Sewer Authority Decant Water Disposal to Town of Williamston Sewer v THE WOOTEN COMPANY •aliOXxP B@W Mnw pYgpl XCII%Ll ylun ±i±nlRosll b91GN{;49 FI 3.2 Alternative No. 2 This alternative (Exhibits 4, 5 and 6) considers disposal of decanted wastewater from the super pulsator clarifiers' waste sludge storage tank and the filter backwash waste/filter to waste/sampling waste storage tank by land application. The pertinent information on evaluation of this land application alternative, description, and cost analysis of this alternative are provided in the following sections: 3.2.1 Land Application Site with Suitable Soils Disposal of the decanted wastewater by land application requires adequate land with suitable soils that allow for infiltration of the applied wastewater to meet the irrigation needs of 0M the cover crops and recharge of groundwater. In the immediate vicinity of the proposed 2.0 MGD conventional water treatment plant, approximately 145.5 acres of cleared land with suitable soils (Exhibit 6) is available for disposal of decanted wastewater by land application using spray irrigation system. This site includes soil types such as Bonneau loamy sand (BoB �•► and BoC), Goldsboro fine sandy loam (GoA), Norfolk loamy fine sand (NoA and NoB) and Wickham sandy loam (WkB). These soils are suitable because they are moderately well to well drained and contain high water table depths in the range of 2.0 to > 6.0 feet below the ground levels. A brief description of these soil types are given in the Soil Survey of Martin County, North Carolina, provided as follows: Bonneau loamy sand, 0 to 6 percent slopes (BoB): This soil is gently sloping and well drained, making it suitable for disposal of treated wastewater by land application. The soil usually contains a grayish brown loamy sand surface layer approximately 10-inches thick, followed by a light yellowish brown loamy sand subsurface layer to a depth of 26-inches. The subsoil extends to a depth of nearly 75-inches and consists of mostly brownish yellow and light '�► yellowish brown sandy loam and sandy clay loam. Permeability is higher in the surface and subsurface layers of these soils and the water capacity is typically low to moderate. The seasonal high water table is typically 3.5 to 5.0 feet deep in the soil during the wet season. Bonneau loamy sand, 6 to 12 percent slopes (BoQ: This soil is similar to the BoB soil classification with the exception of higher slopes. This soil typically has a dark gray loamy sand and surface layer about 5-inches thick, followed by a pale brown loamy sand subsurface layer that reaches to a depth of 28-inches. The subsoil extends to a depth of 62-inches and generally contains yellowish brown and brownish yellow sandy clay loam and gray sandy loam. Engineering Alternative Analysis 10 October 2013 for Discharge of Wastewater 3104-G MCRWASA OR P" Permeability is higher and water capacity is generally low to moderate. The seasonal high water table is also 3.5 to 5.0 feet deep in the soil during the wet season. Goldsboro fine sandy loam, 0 to 2 percent slopes (NoA): This soil is relatively flat and moderately well drained. It is typically found on smooth uplands. The soil usually has a 9- injch thick fine sandy loam surface layer with a dark grayish brown color. Below is a light yellowish brown fine sandy loam subsurface layer that reaches to a depth of nearly 14-inches. The subsoil extends to a depth of 67-inches and consists of yellowish brown sandy clay loam and ow gray sandy clay loam. Permeability is moderately slow and available water capacity is moderate. The seasonal high water table is typically 2.0 to 3.0 feet in the soil during the wet season. Norfolk loamy fine sand, 0 to 2 percent slopes (NoA): This soil is relatively flat and well drained. It is typically found on smooth slopes and broad uplands. The surface layer generally consists of a light yellowish brown loamy fine sand 6-inches thick. Below the surface layer, the subsoil extends to a depth of 62-inches and consists of yellowish brown sandy loam and clay loam. Permeability and available water capacity are both moderate and the seasonal high water table is 4 to 6 feet deep during the wet season. Norfolk loamy fine sand, 2 to 6 percent slopes (NoB): This soil is gently sloping and also well drained. It is typically found on upland areas. The surface layer consists of a light yellowish brown loamy fine sand 6-inches thick followed by the subsoil layer that extends to a depth of 62-inches. The subsoil layer generally contains yellowish brown sandy loam and clay 'M loam. Permeability and available water capacity are also moderate and the seasonal high water table is 4 to 6 feet during the wet months. This soil is very similar to NoA soil classification. Wickham sandy loam, 0 to 6 percent slopes (WKB): This soil is gently sloping, well drained and is generally found in terraces. Both surface and subsurface layers consists of "" yellowish brown sandy loam with the surface layer typically being 8-inches thick and the subsurface layer extending to a depth of 12-inches. The subsoil consists of yellowish red and M' brown sandy clay loam as well as reddish yellow sandy loam and extends to a depth of 50- inches. Permeability and available water capacity are both moderate. The seasonal high water table is greater than 6 feet deep during the wet months. In addition to the above information provided on the soils type encountered at the proposed land application site, the information on soil types and associated soil depths, permeability and seasonal high water tables is given in Table 1 for further evaluation of the land application alternative. Engineering Alternative Analysis 11 October 2013 for Discharge of Wastewater 3104-G MCRWASA 0" MR 0" TABLE 1 PHYSICAL PROPERTIES AND WATER FEATURES OF SOILS Soil Name (Map Symbol) Depth Permeability High Water Table Area('`) inch inch/hr ft. acres Bonneau Loamy Sand, 0 — 26 6.0 — 20 3.5 — 5.0 71.2 (BoB, BoQ 26 — 75 0.6 — 2.0 Goldsboro Fine Sandy Loam, 0 — 14 2.0 — 6.0 2.0 — 3.0 26.0 (GoA) 14 — 58 0.6 — 2.0 58-67 0.2-2.0 Norfolk Loamy Fine Sand, 0-6 6.0 — 20 4.0 — 6.0 42.8 (NoA, NoB) 6 — 17 0.6 — 2.0 17-62 0.06-2.0 Wickham Sandy Loam, 0 — 12 2.0 — 6.0 > 6.0 5.5 (WB) 12 — 36 0.6 — 2.0 TTn T1 ♦ 36-61 -- _ _ - k., V VY/ 1-1\L, 170 A. Oulu OUI Vr-y w 1v1Q11111 LUunty, iNorin uaronna (2) NRCS Web Soil Survey Area of Interest (AOI) tool. 3.2.2 Hydraulic Loading Rate The following water balance approach will be used in estimating hydraulic loading rates: Drainage + Evapotranspiration + Runoff = Precipitation + Irrigation A. Soil Drainage The soil drainage at the proposed land application site is estimated using the geometric mean of the reported saturated hydraulic conductivities (permeabilities) of the most restrictive soil horizon multiply by 4% reduction factor. The soil drainage using the geometric mean of the reported saturated hydraulic conductivities (permeabilities) of the most restrictive soil horizon multiplied by 4% reduction factor is estimated as follows: Engineering Alternative Analysis 12 October 2013 for Discharge of Wastewater 3104-G MCRWASA Geometric Mean of Hydraulic Conductivities (Permeabilities) Hydraulic Conductivity of Soil Type Most Restrictive Soil Horizon Log inch/hr (Hydraulic Conductivity) Banneau Loamy Sand (BoB) 0.6-0.221848749 Banneau Loamy 0.6-0.221848749 Sand (BoC) Goldsboro Sandy 0.2 -0.698970004 Loam (GoA) Norfolk Loamy Fine 0.06-1.22184875 Sand (NoA) Norfolk Loamy Fine 0.06-1.22184875 Sand (NoB) ow Wickham Sandy 0.6-0.221848749 Loam WkB Total =-3.80821375 The logarithm of geometric mean = — 3.80821375 6 _-0.6347 Geometric Mean of Hydraulic Conductivity = antilog (-0.6347) imp = 0.23 inch/hr Soil Drainage= 0.23 in/hr x 0.04 x 24 hr/day x 30.4 days/month A = 6.77 inch/month B. Evapotranspiration The average monthly evapotranspiration rates used in the water balance are derived from the publication "Weather and Climate in North Carolina", N.C. Agricultural Experiment Station, Bulletin 396, 1971. C. Runoff Runoff is assumed to be zero in the water balance calculation. D. Precipitation Using the precipitation data provided in the Soil Survey of Martin County, published by USDA, SCS, the 801h percentile yearly precipitation was used in water balance to derive hydraulic loading rate (Table 2) and calculation of storage capacity requirement (Table 3). E. Hydraulic Loading Rate and Required Field Area From Table 2, using the water balance, the annual hydraulic loading rate is estimated to be 63.21 inch/year (5.2675 ft/year). Engineering Alternative Analysis 13 October 2013 for Discharge of Wastewater 3104-G MCRWASA a" onq ` 3.2.3 Land Requirement am Using the decanted design wastewater flow of 0.320 mgd and the annual hydraulic loading rate of 5.2675 ft/year, the actual field area required for disposal of decanted wastewater by land application is estimated as follows: Required Field Area, acres = 1,120 x Q, mgd low Annual HLR, ft/year 1120 x 0.320 mgd 5.2675 ft/year = 68.0 acres ow Considering additional land area required for buffers, setback and access roads, a factor of 1.5 is used to determine total land area required for land application site. Accordingly, the total land area required for the land application site is: = 68 acres x 1.5 102 acres Considering available land parcels in close proximity of the water treatment plant and low uneconomic remnants approximately 133 acres of land purchase will be required for disposal of decanted water by land application. Oft 3.2.4 Storage Requirement Referring to Table 3, the maximum storage requirement is determined to be 0.07 inch. "" Accordingly, using the water balance approach, the required storage capacity for land application system is estimated as follows: Required Storage Volume = 0.07 inch x 68 acres x 27,152 gal acre - inch 0M = 129,244 gallon The above storage requirements do not account for inclement weather conditions (excessive precipitation, windy conditions, freezing conditions, etc.), cover crop maintenance and site management activities when land application of decanted wastewater cannot take place. Accordingly, as required by the State, at least 14 days of storage of design decanted wastewater flow of 0.320 mgd will be provided. The required storage capacity is estimated as follows: Required Storage Volume = 0.320 mgd x 14 days = 4.48 Million Gallons Engineering Alternative Analysis 14 October 2013 for Discharge of Wastewater 3104-G MCRWASA F" • 3.2.5 Cover Crop Selection for Land Application Site no Fescue/Bermuda grasses over seeded with Rye grass in Winter months will be considered as cover crops for proposed land application system: 4M am a* oft ow AM Engineering Alternative Analysis 15 October 2013 for Discharge of Wastewater 3104-G MCRWASA AM TABLE 2 WATER BALANCE TO DERIVE HYDRAULIC LOAnTVV V ATr .■ Water Losses Water Applied Month Evapo- t rans iration in p { ) Drainage (in) Total Water Preci P- Effluent Total Water as (1} (2) (3) Losses (in) itation (in) Applied (in) Applied (in) January 0.93 (2) + (3) = (4) (5) -(4)-( )=(6) (5) + (6) = (7) 6.77 7.70 4.26 3.44 7.70 February 1.68 6.77 8.45 4.07 4.38 8.45 'm March 2.79 6.77 9.56 4.47 5.09 9.56 April 3.60 6.77 10.37 3.60 6.76 10.37 am May 4.65 6.77 11.42 5.02 6.39 11.42 June 5.10 6.77 11.87 4.79 7.08 11.87 0M July 4.96 6.77 11.73 6.40 5.33 11.73 August 4.34 6.77 11.11 6.44 4.67 11. l 1 ,.� September 3.60 6 77 10.37 4.99 5.38 10.37 October 2.17 6.77 8.94 3.80 5.14 8.94 November 1.50 6.77 8.27 2,98 5.28 8.27 December 0.93 6.77 7.70 3.43 4.26 7.70 ' Total Annual 36.25 81.21 117.46 54.25 63.21 117.46 4W TABLE 3 CALCULATION OF STORAGE CAPACITY REQUIREMENT PER ACRE OF FIELD AREA Month Effluent Precip- Cumulative Total Water { 1) Available (in) itation (in) =Available Losses in ( ) Storage (in) Storage (in) (2) (3) (5} (4) - (5) _ (6) {7) September 3.51 4.99 8.50 10.37 -1.87 0.00 October 3.51 3.80 7.31 0.00 8.94 -1.63 +� November 3.51 2.98 6.49 0.00 8.27 -1.77 December 3.51 3.43 6.94 7.70 -0.75 0.00 ..n January 3.51 4.26 7.77 0.07 7.70 0.07 February 3.51 4.07 7.58 0.00 8.45 -0.87 ow March 3.51 4 47 7.98 0.00 9.56 -1.58 April 3.51 3.60 7.11 0.00 10.37 -3.25 May 3.51 5.02 8.53 0.00 11.42 -2.88 me June 3.51 4.79 8.30 11.87 -3.57 0.00 July 3.51 6 40 9.91 0.00 11.73 -1.82 �•�► August 3.51 6.44 9.95 11.11 - l .16 0.00 Engineering Alternative Analysis 16 «w for Discharge of Wastewater October 2013 MCRWASA 3104-G M" 3.2.6 Spray Irrigation System The spray irrigation system will consist of a spray irrigation pump station, flow metering and sampling, and a solid set sprinkler type spray irrigation system. The spray irrigation i in PP g will be arranged such that it will allow the irrigation fields to be alternated for proper disposal of � p decanted wastewater by land application. The sprinklers will be arranged such that the desired buffer zones are maintained and even distribution of wastewater on each spray irrigation field is achieved. 3.2.7 Description The principal components of this alternative are described as follows: I. Provide decant facilities and associated piping with modulating valves for control of withdrawal of decants from the super pulsator clarifiers' waste storage tank and filter backwash/filter to waste/sampling waste storage tank and discharge of decants to the decant wastewater transfer pump station. 2. Provide 640 LF of 8-inch force main for pumping the decant wastewater from the decant transfer pump station to the 4.48 MG decant water storage basin. 3. Provide two (2) 2.24 MG, each, pre -stressed concrete storage tanks with covers to provide the required total 4.48 MG decanted wastewater storage facilities to store the decanted wastewater when land application of the decanted water cannot take place due to inclement weather conditions, not having desired groundwater level conditions at the land application site, and cover crop and land management activities at the land application site. 4. Provide a spray irrigation pump station, necessary header lines and solid set sprinkler type spray irrigation system. The spray irrigation pump station will include three (3) vertical turbine pumps each rated at 1,425 manually controlled variable frequencydrive.The pumand will be equipped with a equipped with a magnetic flow meter and a sampler for monitoringstation will also be and collection of irrigated water samples to determine hydraulic loading grateated flow analysis of water samples as required by non -discharge permit issued and NCDWQ. P y the 5. Provide solid set sprinkler type spray irrigation system to irrigate total wetted area of 68 acres. Based upon the water balance, the design annual irrigation or hydraulic �» loading rate for disposal of decanted water by land application is 63.21 inch/year (1.25 inch/week). The cover crops at the land application site will be coastal Bermuda grass over seeded with Rye grass in Winter months. 6. Provide land and cover crops management equipment for the land application site. AM 7. Provide equipment storage and hay storage buildings or sheds at the land application site. a* Engineering Alternative Analysis 17 �+ for Discharge of Wastewater Goober 2013 MCRWASA 3104-G a" � s ..,, 3.2.8 Construction Cost Opinion Floating Decanters / Precast Valve Boxes / Flow Control Valves $ 166,000.00 .. Decant Transfer Pump Station and Associated Piping 116,500.00 640 LF 8-inch Force Main to Transfer Decant Wastewater from the Decant Pump Station to 4.48 MG Storage Basin 16,000.00 Two (2) 2.24 MG capacity, each, Pre -Stressed Decant Storage Tanks 2,326,000.00 Spray Irrigation Pump Station 250,000.00 Flow Metering and Sampling 20,000.00 ON" Spray Irrigation Piping and Solid Set Sprinkler System 1,158,000.00 Sitework and Spray Field Preparation 6,000.00 Cover Crop Planting / Seeding 30,500.00 Access Bonds 50,000.00 �., Fencing 15,000.00 Equipment Shed and Hay Storage Shed 80,000.00 Electrical and Controls 45,000.00 Mobilization / Bond / Insurance (4.0%) 171,000.00 Total Construction Cost $ 494509000.00 Contingencies (10%) 445,000.00 ..► Engineering Design 303,500.00 Construction Administration and Observation 180,000.00 Geotechnical Investigation 7,500.00 Soil Scientist Site Evaluation 10,000.00 �► Environmental Permitting 5,000.00 Start -Up Services 5,000.00 �* Operation and Maintenance Manual 7,500.00 Bond and Counsel and Legal Fees 7,500.00 �! Site Management Equipment 150,000.00 Land: 135 acres @ $10,000/acre 135,000.00 Interest During Construction 240,722.00 Total Project Cost $ 599469722.00 Engineering Alternative Analysis 18 October 2013 for Discharge of Wastewater 3104-G MCRWASA a" 3.2.9 Annual Operation and Maintenance Costs Salaries, including fringe benefits $ 51,500.00 .q Electrical 9,500.00 Chemicals (lime, weed and insect controls) 4,500.00 Maintenance / Capital Outlay / Miscellaneous 3,5_ Total Annual Operation and Maintenance Costs $ 699000.00 3.2.10 Economic Analysis A. Basic Considerations 1. Planning Period, year = 20 2. Capital Cost of the Project = $ 5,946,722.00 3. Annual Operation and Maintenance Costs 4. Interest Rate, percent = 69,000.00 _ — 3.375 5. Single Payment Present Worth Factor at 3.375% Interest + Rate for 20 Years = 0.51486 6. Uniform Series Present Worth Factor at 3.375% Interest Rate for 20 Years 14.37373 7. Land Appreciation Single Payment Present Worth Factor at 2.0% for 20 Years = 8. Estimated Salvage Value: 1.48594 The following salvage value is estimated using 30-year average life of the entire decants collection, transfer and land application system and land appreciation at 2.0 percent interest rate for a 20-year planning period. ass Decant Collection Transfer and Land Ap2lication System. .., _ $(4,450,000 — 171,000) x (1 - 20) _ $ 1,426,333.00 30 Land Appreciation: _ $135,000.00 x 1.48594 = 200 602.00 Total Estimated Salvage Value = $ 1,626,935.00 B. Present Worth Cost I. Initial Project Cost = $ 5,946,722.00 A. 2. Present Worth of Annual O&M Costs $69,000.00 x 14.37373 = 991,787.00 Engineering Alternative Analysis 19 �++ for Discharge of Wastewater October 2013 MCRWASA 3104-G 3. Present Worth of Salvage Value $1,626,935.00 x 0.51486 Net Present Worth Cost (1 + 2 — 3) 837,644.00 $ 691009865.00 Engineering Alternative Analysis 20 October 2013 4 for Discharge of Wastewater 3104-G MCRWASA 1 1 1 ! I 1 1 1 I I 1 I ) I I 1 I t 3 MCU II ML 1 1 i PAr WAIEA % RM. LOP Lli'i 2 MLO YETA MU 2 M6O MGO RYP SiATW ILLYRYQR 5 TrA�p1 OOYW. 9VEP RLSAiCM 6AM1fIEP YEOA N.IFAS MtlO1E MGP OEYUL sEEO vAui mrtAtt rEm vuP.r s ___KW_ SLIC_Q LF_GNl 26.SOO CY0 I 1 LM EXHIBIT 4 Alternate No. 2 Schematic Flow Diagram for Disposal of Decant Water by Land Application ]OJ.Lm WLLCP i1P9EO rArEP fi1plNI SrO11.� PLQOW ORILW TAN( SVA/.v IWEN.Tp SYSRL TV THE WOOTEN COMPANY 141i0Mr1A POM1�nMvs„&EWiI M.li6i3 ilia FIf B18i5AI 1e915E1:liPo M\} l EXHIBIT 5 Alternate No 2 THE WOOTEN COMPANY Martin County Regional Water And Sewer Authority Decant Water Disposal to Spray Irrigation System a 5W 1ow V.taw-r t ag0y� ,�,a EXHIBIT 6 Alternate No 2 Martin County Regional Water And Sewer Authority Decant Water Disposal to Spray Irrigation Area WATER PLANT TREATMENT IRRIGATIOPITE N d� / l �J THE WOOTEN COMPANY 0 S00' 1000' 'S W:WemMr.Manyn c'n�s 1'.10001-0' hr�-�� sia!ze rns� ma�aeu;u+ - I 3.3 Alternative No. 3 go This alternative (Exhibits 7 and 8) considers disposal of decanted wastewater from the super pulsator clarifiers' waste sludge storage tank and the filter backwash waste/filter to am waste/sampling waste storage tank to the Unnamed Tributary of Sweetwater Creek in Roanoke River basin. The detailed description and cost analysis of this alternative are provided as am follows: 3.3.1 Description AM The principal components of this alternative are described as follows: 1. Provide decant facilities and associated piping with modulating valves for control of OM decants withdrawal from the super pulsator clarifiers' waste sludge storage tank and filter backwash waste/filter to waste/sampling waste storage tank and discharge of decants to the pump station. 2. Provide a duplex 500 gpm capacity decant and pump station and necessary piping for pumping decants to the dechlorination contact tank. 3. Provide dechlorination facilities consisting of a 300 gallon bulk storage tank to store dechlorination chemical (30% solution of Calcium Thiosulfate), two (2) peristaltic variable speed output metering pumps each rated at 0.8 to 17.0 gallon/day at 25 psi �► maximum pressure head, dechlorination contact tank, and necessary piping, housing and controls. 4. Provide flow metering and sampling facilities to monitor discharge to the unnamed ''' tributary to the Sweetwater Creek. 5. Provide 350 LF of 12-inch gravity sewer for discharge of dechlorinated decanted �. water to the Unnamed Tributary of Sweetwater Creek. 3.3.2 Construction Cost Opinion MR Floating Decanters / Precast Valve Boxes / Flow / Control Valves $ 166,000.00 Decant Pump Station 110,000.00 �. Dechlorination Facilities 41,000.00 Flow Metering and Sampling 15,000.00 �. Sitework and Piping 13,500.00 350 LF of 12-inch Effluent Outfall 12,500.00 Electrical and Controls 30,000.00 Mobilization / Bond / Insurance (4.0%) 15,500.00 Total Construction Cost $ 403,500.00 Contingencies (10%) 40,350.00 Engineering Design 39,866.00 Engineering Alternative Analysis 24 October 2013 for Discharge of Wastewater 3104-G MCRWASA w Construction Administration and Observation 54,000.00 �► Operation and Maintenance Manual 3,000.00 Start -Up Services 2,000.00 �► Interest During Construction 4,580.00 Total Project Cost $ 5479296.00 3.3.3 Annual Operation and Maintenance Costs Salaries, including fringe benefits $ 22,000.00 Electrical 2,500.00 Chemicals (CAPTOR, 30% Calcium Thiosulfate) 3,000.00 Maintenance and Miscellaneous 2,500.00 Total Annual Operation and Maintenance Costs $ 309000.00 3.3.4 Economic Analysis A. Basic Considerations 1. Planning Period, year = 20 2. Capital Cost of the Project = $ 547,296.00 3. Annual Operation and Maintenance Costs = 30,000.00 4. Interest Rate, percent = 3.375 5. Single Payment Present Worth Factor at 3.375% Interest Rate for 20 Years = 0.51486 6. Uniform Series Present Worth Factor at 3.375% Interest Rate for 20 Years = 14.37373 7. Estimated Salvage Value: _ $(403,500 — 15,500) x (1 - 20) _ 30 $ 129,332.00 B. Present Worth Cost 1. Initial Project Cost = $ 547,296.00 2. Present Worth of Annual O&M Costs $30,000.00 x 14.37373 = 431,212.00 3. Present Worth of Salvage Value $129,332.00 x 0.51486 = 66,588.00 Net Present Worth Cost = $9119920.00 +^ Engineering Alternative Analysis 25 October 2013 for Discharge of Wastewater 3104-G MCRWASA `J ¢ SAS Ih um Mc III Mfq RAW MI.IEA RAWW WAMR owE1 u Ki[R yp 2 MU'l 2 IACa 2 MC-0�E PYP 51RRCN RFEF711Vpn TARN OEYCK 91N M4541P1 QMCIFn AND OOYGI KY/. Flllfl6 FEED V4Yi (SM.1Li 1[[y VAULI 8 __ .4Lw suoa ¢cwi xasoo cvo — _____�_______ � 000.00�— �VRER2R RM a Mrn SLUAE LOILRG SiARgI d am [ A / Uv RMR oar ...R. .m TO r1LuiV EXHIBIT 7 Alternate No. 3 Martin County Regional Water And Sewer Authority Decant Water Disposal to Tributary of Sweetwater Creek .RWG O®. 2 MGC »o,000 aLLw fIMpED •11ER S 1MN � 2 MCU THE WOOTEN COMPANY newie vc.altirs esnM�cnew-iuf R 419[ffi4v11 Ia9W6M.39 8;-dS,qJ{AR UT EKE SLUDGE' / J � � r•� / � r` \ � STOAAGEJTANN-' FILTER CKWA J , ST09AGE TAW rL PLL O . //: `\\` srp�oN,J EXHIBIT 8 Alternate No 3 THE WOOTEN COMPANY Martin County Regional Water And Sewer Authority A-11111111 Decant Water Disposal to Tributary of Sweetwater Creek ^ 5W rmr rraar-v 3.4 Alternative No. 4 As a part of reduction or elimination of wastewater discharge to surface water, this alternative considering the reuse of decanted wastewater from the water plant's residual and filter backwash storage tanks was also evaluated under Alternative No. 2. For details, refer to Alternative No. 2 given in Section 3.2 of this report. MCRWASA also evaluated the potential �+ for reuse of decanted wastewater for commercial/industrial cooling water needs and other uses such as irrigation of athletic fields in their service area. However considering the factors such as: (1) lack of potential customers in the service area that require large quantities of reclaimed water for cooling water needs, and (2) athletic fields are not located in close proximity of the reclaimed water source at MCRWASA WTP, this alternative considering the reclaimed water reuse in the service area was deleted from further consideration. 3.5 Selection of the Alternatives The present worth cost analysis of the alternatives evaluated in Section 3.0 is summarized in Table 4 below: TABLE 4 SUMMARY OF THE PRESENT WORTH COST ANALYSIS FOR ALTERNATIVES ALTERNATIVES ECONOMIC PARAMETERS ALT. NO.1 ALT. NO.2 ALT. NO.3 1. Capital Cost of the Project $ 512,800 $ 5,946,722 $ 547,296 2. Annual O&M Costs 415,000 69,000 30,000 3. Estimated Salvage Value 122,167 1,626,935 129,332 4. Present Worth of Annual O&M Cost 5,965,098 991,787 431,212 5. Present Worth of Salvage Value 62,899 837,644 66,588 6. Net Present Worth Cost $ 6,414,999 $ 6,100,865 $ 911,920 Considering the above present worth cost analysis, Alternative No. 3 which considers discharge of decant water to the unnamed Tributary of Sweetwater Creek in Roanoke River basin provides the most cost-effective solution for disposal of decant water generated from the MCRWASA 2.0 MGD conventional water treatment plant. Accordingly, it is recommended that MCRWASA submit this Engineering Alternative Analysis as supporting documentation for the NPDES Permit application for discharge of decanted water to the Unnamed Tributary of Sweetwater Creek in Roanoke River basin. Engineering Alternative Analysis 28 October 2013 for Discharge of Wastewater 3104-G MCRWASA NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number NC00 If you are completing this form in computer use the TAB key or the up - down arrows to move from one field to the next. To check the boxes, click your mouse on top of the box Otherwise, please print or type. 1. Contact Information: Owner Name David Bone, Chairman Facility Name Martin County Regional Water and Sewer Authority (MCRWASA) Mailing Address 305 East Main Street (P.O. Box 668) City Williamston State / Zip Code NC, 27892-0668 Telephone Number (252)789-4300 Fax Number (252)789-4309 e-mail Address dbone@martincountyncgov.com 2. Location of facility producing discharge: Check here if same as above ❑ Street Address or State Road 1001 Park Street City Williamston State / Zip Code NC, 27892 County Martin 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Martin County Regional Water and Sewer Authority (MCRWASA) Mailing Address 305 East Main Street (P.O. Box 668) City Williamston State / Zip Code NC, 27892-0668 NJ Telephone Number (252)789-4300 Fax Number (252)789-4309 4. Ownership Status: Pa(tT Federal ❑ State ❑ Private ❑ Public Page] of4 Version 5/2012 NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants 5. Type of treatment plant: ® Conventional (Includes coagulation, flocculation, and sedimentation, usually followed by filtration and disinfection) ❑ Ion Exchange (Sodium Cycle Cationic ion exchange) ❑ Green Sand Filter (No sodium recharge) ❑ Membrane Technology (RO, nanofiltration) Check here if the treatment process also uses a water softener ❑ 6. Description of source water(s) (i.e. groundwater, surface water) Surface water (Roanoke River) 7. Describe the treatment process(es) for the raw water: The raw water is initially pumped from the Roanoke River to a raw water reservoir for storage. The water is then sent to a low lift pump station where sodium permanganate (NaMn04) is added for pre -oxidation. Afterward, water is pumped to a chemical feed vault where Powdered Activated Carbon (for TOC removal), caustic (for pH adjustment), and alum (for coagulation) are added to the water. The water is then sent to a Super Pulsator Clarifier for clarification where polymer can be added for enhanced clarification. Prior to filtration chlorine and caustic can also be fed for disinfection and pH/Alkalinity adjustments, respectively. The water is then filtered and flows to the chlorine contact tank for disinfection. Afterward, a corrosion inhibitor is added before the water flows to a 300,000 ground storage tank. The water is then pumped to a 400,000 gallon elevated storage tank from where it enters the distribution system. The waste sludge generated from the super pulsator clarifiers is discharge to the sludge storage tank for gravity thickening and decanting operations. The wastewater generated from filter backwash/filter to waste/sampling operations is discharged to filter backwash storage tank for equalization, solids settling and decanting operations. The gravity thickened sludge from both the sludge storage tank and filter backwash storage tank will be periodically disposed of by land application. The decanted water from the sludge holding tank and the filter backwash storage tank will be de -chlorinated and discharged to the Unnamed Tributary to Sweetwater Creek in Roanoke River Basin. Exhibit 1 shows the Schematic Flow Diagram of the proposed MCRWASA 2.0 MGD Water Treatment Plant. S. Describe the wastewater and the treatment process(es) for wastewater generated by the facility: The waste generated at the water treatment plant will include: (1) waste sludge from super pulsator clarifier, (2) wastewater from filter backwash, filter to waste and sampling operations, and (3) waste from sanitary facilities. The waste sludge generated from the super pulsator will be discharged to 529,300 gallon capacity sludge storage tank for gravity thickening and decanting operations. The wastewater generated from filter backwash, filter to waste, and sampling operations will ne discharged to 529,300 gallon capacity filter backwash storage tank for equalization, solids settling and decanting operations. The wastewater generated from the sanitary facilities at the water treatment plant will be discharged to the Town of Williamston sewer system. The gravity thickened sludge from both the sludge storage and filter backwash storage tanks will be periodically disposed of by land application, using a private contractor engaged in disposal of residuals by land application. The decants from the sludge storage tank and the filter backwash storage tank will be de -chlorinated and discharged to the Unnamed Tributary to Sweetwater Creek in Roanoke River Basin (Exhibits 7 and 8, included in the attached Engineering Alternative Analysis).. 9. Number of separate discharge points: 1 Outfall Identification number(s) 1 Page 2 of 4 Version 5/2012 • NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants 10. Frequency of discharge: Continuous ❑ Intermittent If intermittent: Days per week discharge occurs: 7 Duration: Variable 11. Plant design potable flowrate 2.0 MGD Backwash or reject flow 0.320 MGD 12. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitudep. Unnamed Tributary of Sweetwater Creek; OutfeM Location: 35050153.0667"N-77002139.2514"W 13. Please list all water treatment additives, including cleaning chemicals or disinfection treatments, that have the potential to be discharged. Alum / aluminum sulfate Yes Iron sulfate / ferrous sulfate No Fluoride No Ammonia nitrogen / Chloramines No Zinc -orthophosphate or sweetwater CP1236 No List any other additives below: Sodium permanganate (NaMn04) Powdered Activated Carbon (PAC) Sodium hydroxide (caustic) Polymer Chlorine 14. Is this facility located on Indian country? (check one) Yes ❑ No 15. Additional Information: Provide a schematic of flow through the facility, include flow volumes at all points in the water treatment process. The plan should show the point[s] of addition for chemicals and all discharges routed to an outfall [including stormwater]. Solids Handling Plan 16. NEW Applicants Information needed in addition to items 1-15. Page 3 of 4 Version 5/2012 ° NPDES PERMIT APPLICATION - SHORT FORM C - WTP For discharges associated with water treatment plants New applicants must contact a permit coordinator with the NCDENR Customer Service Center. Was the Customer Service Center contacted? ® Yes ❑ No Analyses of source water collected Engineering Alternative Analysis Discharges from Ion Exchange and Reverse Osmosis plants shall be evaluated using a water quality model. 17. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Shankar R. Mistry Senior Process Design Engineer Printed name of Person Signing Title 4%-k"-itcL-%Y R. M�s4yj Signature of Applicant fu.1a Gi io13 Date North Carolina General Statute 143-215.6 (b)(2) provides that Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed sic months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Page 4 of 4 Version 5/2012 ENGINEERING ALTERNATIVE ANALYSIS for DISCHARGE OF WASTEWATER from MCRWASA 2.0 MGD CONVENTIONAL WATER TREATMENT PLANT Martin County Regional Water and Sewer Authority Town of Williamston, North Carolina MAY 2013 B"uo M . kh&d&& 0/6/ 3 Dustin M. Rhodes, E.I. l{t�iyll.Pl/P�. `, rt e s s,a•; may':• cn t 8089 r ' � �'�.2G I N EE¢ •'�Q f2. M�'ti G/G/Jell Shankar R. Mistry, Ph.D., P.E. THE WOOTEN COMPANY ENGINEERING PLANNING I ARCHITECTURE 120 North Boylan Avenue Raleigh NC 27803-1423 919.828.0531 fax 919.834.3589 Twc 3104-G