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HomeMy WebLinkAbout310035_Digester Volume Calculations Update_20231220Facility Number: 31-035 Grower: Waters Farm Designed By: BHW Address: PO Box 856 Checked By: JEO Warsaw, NC 28398 Date: 10/16/23 County: Sampson Sheet 1 of 6 ANAEROBIC DIGESTER DESIGN (Volume Check) FARM INFORMATION Farm Po:)ulation: Wean to Finish: ------------------- 9792 Hd. Finishing: ------------------- 0 weanling: Farrow 0 25 Yr. / 24 Hr Storm Event ------------------- 7.5 In. Recycle Flush Water Volume: ------------------- 0 DIGESTER INFORMATION Is Digester Designed as an Irregular Shape? (Y/N)------------ Y Was This Facility Built Prior to 9/96? (Y/N)------------ N Is Drain Tile Req'd to Lower SHWT? (Y/N)------------ N Seasonal High Water Table Elev: ------------------- UNK Freeboard: ------------------- 1.0 Ft. Side Slopes: ------------------- 3 :1 (H:V) From Lagoon Volume Check Contours 330.0 Ft. contour areas see sheet 2 of 7... 165.0 Ft. Top of Dike Elevation: ---------------- Depth 145.20 Ft. Finished Bottom Elevation: BOTTOM E 12.40 Ft. 132.80 Ft. Start Pump Elevation: ---------------- 20.16 In. 143.52 Ft. Stop Pump Elevation: ---------------- 24 In. 143.20 Ft. Top of Sludge Elevation: ---------------- 136.8 In. 133.80 Ft. DIGESTER VOLUMES REQUIRED VOL. DESIGN VOLUMES % REQ'D. Storm Temp= 33712 (Cu.Ft.) 33,905 (Cu.Ft.) 100.57% Temporary = 0 (Cu.Ft.) 15,685 (Cu.Ft.) 5.01 % Operational = 313344 (Cu.Ft.) 335,709 (Cu.Ft.) 107.14% Permanent Sludge = 0 (Cu.Ft.) 19,537 (Cu.Ft.) Total Volume = 347,056 (Cu.Ft.) 404,837 (Cu.Ft.) 116.65% Lagoon Surface Area: (Inside TOD)------------------- 53,939 S.F. Smithfield Hog Production Engineering P.O. Box 856 ,Warsaw, NC 28398 (910) 293-343, Facility Number: 1- 3 Grower: Waters Farm Designed By: BHW Address: PO Box 856 Checked By: JEO Warsaw, NC 28398 Date: 10/16/23 Countv: Sampson Sheet 2 of 6 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: �Cu. Ft. DIGESTER STAGE -AREA VOLUMES Contour Elevation (FT. J Area (SF} Incr. Vol. (Cu. FT1 133.00 15,630 134.00 24,569 135.00 26,852 136.00 29,246 137.00 31,752 138.00 34,369 139.00 37,019 140.00 39,562 141.00 42,162 142.00 44,841 143.00 47,598 144.00 50,433 145.00 53,347 145.20 53,939 20,099 25,711 28,049 30,499 33,061 35,694 38,290 40,862 43,501 46,219 49,016 51,890 10,729 Cumul. Vol. (Cu. FT 3,458 23,557 49,268 77,317 107,816 140,877 176,570 214,861 255,723 299,224 345,443 394,459 446,349 457,078 These volumes were calculated using the vertical average end area method. TOTAL REQD VOL 347,056 CF CUMULATIVE VOL. ZONE VOL. 0.00% END PUMP = = = = 143.20 FT 355,246 CIF TR'MT 335,709 107.14% START PUMP = = 143.52 FT 370,931 CIF TEMP 15,685 5.01 % MAX STORAGE = 144.20 FT 404,837 CIF STORM 33,905 100.57% Smithfield Hog Production Engineering P.O. Box 856, Warsaw, NC 28398 (910) 293-3434 Grower: Waters Farm Designed By: BHW Address: PO Box 856 Checked By: JEO Warsaw, NC 28398 Date: 10/16/23 County: Sampson Sheet 3 of 6 MINIMUM REQUIRED VOLUME CALCULATIONS DIGESTER Permanent Storage: Required Treatment Volume: Animal Type Capacity " (cu.ft./hd) = Total Nursery 0 Wean to Finish 9,792 32.00 313,344 Finishing 0 32.00 0 Farrow Farrow feeder Farrow to finish Boars Total Required Treatment Volume (cu. ft.)= Sludge Storage Volume: 313,344 Animal Type Capacity ALW " (cu.ft./lb) = Total Nursery Wean to Finish 9,792 115 0.00 0 Finishing 0 135 0.00 0 weanling 433 feeder finish 0 1 Total Required Sludge Storage Volume (cu. ft.)= No Storm Storage Unless a Partial Cover Digester: Vol.=(Digester Surf. Area + Addt'I Drainage Area) * 100Yr./24Hr. Storm(in) / 12in./ft. Vol.= (53939 sq.ft + 0 sq.ft.) * 7.5 in. /12 in./ft. Total Required Volume for 100Yr.124Hr. Storm Event (cu.ft)= No "Heavy Rain" Storage Unless a Partial Cover Digester: Vol.=(Digester Surf. Area + Addt'I Drainage Area) * "Heavy Rain" Factor (in) / 12in./ft. Vol.= (53939 sq.ft + 0 sq.ft.) * 0.0 in. /12 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) _ (for Extended Periods of Chronic Rainfall) 0 33,712 Total Required Storm Storage (100Yr. / 24Hr. Storm +'Heavy Rain')= 33,712 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 313,344 (CU.FT) TOTAL REQUIRED DIGESTER VOLUME = 347056 (CU.FT.) Smithfield Hop Production Engineerinq W J Grower: Waters Farm Designed By: BHW Address: PO Box 856 Checked By: JEO Warsaw, NC 28398 Date: 10/16/23 County: Sampson Sheet 4 of 6 DIGESTER DESIGN SUMMARY Top of Dike Elevation ------------------- 145.20 FT. Top of 25Yr. / 24Hr. Storm Storage ------------------- 144.20 FT. Start Pump Elevation ------------------- 143.52 FT. End Pump Elevation ------------------- 143.20 FT. Top of Sludge Storage ------------------- 133.80 FT. Seasonal High Watertable Elev.------------------- LINK Finished Bottom Elevation ------------------- 132.80 FT. Inside Top Length ------------------- Not Applicable Inside Top Width ------------------- Not Applicable Side Slopes ------------------- 3.0:1 H:V Lagoon Surface Area ------------------- 53,939 SF ------------------- Freeboard Depth ------------------- 1.00 FT. TOTAL DESIGN VOLUME = 404837 (CU.FT.) Zone Deaths: Treatment / Sludge Storage Zone Depth Temporary Storage Zone Depth Freeboard Depth Total Digester Depth zoo 10.4 FT. 0.3 FT. 1.7 FT. 12.4 FT. (Y) N r Apo = wT— CEO co O U) _ O O +-' o m t m co _ .0 Cl) N O C Y � U U) O O = MU O N �I LN C ) ch O NIt CY)r N II 0 c co r I I > M co r LU II > W J II C9 W J II Lu -- Q > LLJ J w W w O wZ O I�e � Q (D F-Q O O Fw a mj w J a U) F- O U) 0 LU 0 LL LL 00 LL O LL O w w M z O 00 O O N F— F— F— F— �I LL 0 rn ce 00 U 0 Z N LL � O r CIS a) m U) E J II W � W a a_ � cn --0 o Fa- z C� Q U w w a M N' cn M 0) N O r co a) M co N U 3 m i LO 00 O m Grower: Waters Farm Designed By: BHW Address: PO Box 856 Checked By: JEO Warsaw, NC 28398 Date: 10/16/23 Co Sheet 6 of 6 This Anerobic Digester is designed in accordance with the North Carolina Natural Resources Conservation Service PRACTICE STANDARD 366- ANEROBIC DIGESTER, revised in September, 2018. The Waste Storage Pond is designed in accordance with the North Carolina Natural Resources Convservation Service PRACTICE STANDARD 313- WASTE STORAGE FACILITY, revised in December, 2017. ifiW"f 1340 V DESIGNED: DATE: 11 /27/2023 COMMENTS: The lagoon has been designed as an irregular shape. accounted for and that storage volumes calculated represent actual conditions regardless of the shape. Effluent from the digester will be transferred to the existing lagoon treatment and storage system. l certify, to the best of my professional knowledge, judgement, and belief, this design calculation is in accordance with the applicable NRCS standards. Smithfield Hog Production Engineering P.O. Box 856, Warsaw NC 28398 (910) 293-3434