HomeMy WebLinkAboutNC0023876_Pretreatment_IUP_Application_20240215Industrial User Wastewater Survey
& Permit Application
COVER PAGE
Company Name: Mount Vernon Chemicals, LLC dba Apollo Chemical - Burlington
Name of responsible person on site at the facility authorized to represent the
Name of alternative on site person familiar with the day-to-day operations,
company in official dealings with the Sewer Authority and/or the City.
environmental permitting requirements, monitoring, record keeping, and data
Mike Zavaglia
management.
Wayne Chandler
Title: President Mount Vernon Chemicals, llc
Years with firm — 17 yrs
Title: Technical Director — Apollo Chemical
Years with firm: — 14 yrs
Phone #
Fax #: N/A
Phone #
Fax #: N/A
336.222.2722 (office)
Email:
336.506.0525 (office)
Email:
908.229.9340 (mobile)
a ollochemical.com
wchandler a ollochemical.com
Physical street address of facility
Official mailing address, if different. Note if same.
2001 Willow Springs Lane
SAME
City - Burlington
State - NC
Zip - 27215
City
State
Zip
The information provided by you on this questionnaire serves two functions:
The information is used to determine if your facility needs an Industrial
User Pretreatment Permit (IUP) for the discharge of wastewater to the local
sewer.
2. If an Industrial User Pretreatment Permit (IUP) is required, this survey
serves as the application for an Industrial User Pretreatment Permit (IUP).
Requests for confidential treatment of information provided on this form shall be governed by procedures
specified in 40 CFR Part 2. In accordance with Title 40 of the Code of Federal Regulations Part 403,
Section 403.14 and the Local Sewer Use Ordinance (SUO), information and data provided in this
questionnaire which identifies the content, volume and frequency of discharge shall be available to the
public without restriction.
This is to be signed by an authorized official of your firm, as defined in the Local Sewer Use Ordinance or the NC Model
Sewer Use Ordinance, Section 1.2, after completion of this form.
I certify under penalty of law that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qualified personnel
properly gather and evaluate the information submitted. Based upon my inquiry of the person
or persons who manage the system, or those persons directly responsible for gathering the
information, the information submitted is, to the best of my knowledge and belief, true,
accurate and complete. I am aware that there are significant penalties for submitting false
information, including possibility of fine and/or imprisonment for knowing violations.
AM '_� A
Signature of A oriz Representative Date
listed abov seal i a licable
Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Pagc 1 of21
Industrial User Wastewater Survey
& Permit Application
Provide a brief narrative description of the type of business, manufacturing
processes, or service activities your firm conducts at this site.
Mount Vernon Chemicals, LLC dba Apollo Chemical is a chemical manufacturer. We manufacture additives for formulators and blenders, and we provide toll
and contract synthesis and blending services. Our Apollo Chemical products help clean and degrease hard surfaces, remove stains from fabrics, eliminate odors,
and repel oil and water.
2. List the primary products produced at this facility:
Our product lines include surfactants, safe acids, protectants and specialty additives for personal care products, automotive detergents and protectants, metal
cleaners, odor control, stone and concrete care, household and industrial cleaners and degreasers, and lubricant additives.
Chemical types include reaction products (such as alkanolamides, amine condensates, amine oxides, PEG esters, phosphate esters and their salts, and
quaternaries), blended surfactants and Textile softeners.
Our Tolling side primarily focuses on polymer water emulsions and auxiliaries for the textile industry.
3. List raw materials and process additives used:
A variety of long -chain fatty acids, amines, higher molecular weight alcohols, inorganic bases, PEG's, food grade starches, alkoxylated alcohols and surfactants.
4. Are biocides added to any water discharged to the POTW,
if yes describe:
Yes X
No
1. ChemTreat CL-2150 (for Cooling tower water).
2. Bit 20 Preservative or similar (for finished product preservation, may be present as a result of vessel cleaning process).
3. Kathon CG-ICP Preservative or similar (for finished product preservation, may be present as a result of vessel cleaning process).
4. BioBan DXN Antimicrobial or similar (f for finished product preservation, may be present as a result of vessel cleaning process).
5. Preventol P-91 or similar (for finished product preservation, may be present as a result of vessel cleaning process).
6. Nuosept 95 Preservative or similar (for finished product preservation, may be present as a result of vessel cleaning process).
5. Describe weekly production schedule, including shifts worked per day,
employees per shift, and primary operation during shift.
There are two operating areas of the plant (Synthesis & Wet Blend)
Wet Blend currently typically operates 24 hours (Monday — Friday) with — 6 — 8 employees per day shift and — 2 — 4 employees per night shift in the production
area.
Synthesis currently typically operates 24 hours (Monday — Sunday) with — 2 — 3 employees per shift in the production area.
6. Production process is: Check, if all continuous
Check, if all batch X
If both please enter, % continuous = % I % Batch = %
Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Page 2 of 21
7
W
Industrial User Wastewater Survey
& Permit Application
Does production vary significantly (+- 20 %) by season. Describe.
Yes
Could vary based on unexpected current business conditions No X
Are any significant (+- 20 %) changes in production that will affect wastewater
discharge expected in the next 5 years. If yes, please describe.
Could vary based on unexpected current business conditions
Yes
No X
List all current waste haulers. Give name, address, phone numbers, volume and
materials hauled off.
GFL Environmental, 703 East Gilbreath Street, Graham, NC 27259, 336-229-0525, 30 tons (Jan — Aug, 2023), Trash for Landfill.
Clean management, 915 Industrial Rd., Waterloo, SC 29488, 843-538-8131, 792 lbs (Jan — Aug, 2023) Hazardous Waste Disposal
Clean management, 915 Industrial Rd., Waterloo, SC 29488, 843-538-8131, 36.8 tons (Jan — Aug, 2023) Non -Hazardous Waste Disposal
A&D Environmental Services, Inc., 3149 Lear Drive, Burlington, NC 27215, 336-229-0058, N/A tons (Jan — Aug, 2023) Universal Waste (Lamps,
Aerosol Cans, ballasts, etc.)
Alaniance County Landfill Electronic Recycle Center, 2701 Austin Quarter Rd., Graham, NC, 27253, 336-376-8902, N/A tons (Jan — Aug, 2023) E-
waste
Maumee Express, Inc., 26319 Old Trail Rd, Abingdon, VA, 24210, 276-628-1156, N/A tons (Jan — Aug, 2023) Recycle Ethanol Solvent
Miller Environmental Group, 8205 Old McCullers Rd, Raleigh, NC 27603, 919-852-3595, N/A tons (Jan — Aug, 2023) pit sludge removal
10. Attach a copy of laboratory analyses performed in the last year on the wastewater
discharge(s) from your facilities. Summarize data on the attached Data Summary
Form.
Not Available
11. Attach sketch or schematic showing sampling points and all connections to the sewer.
For normal sanitary sewer discharge, i.e. showers, bathroom facilities, drinking water, break room etc. the nearest connection is
believed to be in the cul-de-sac.
Apollo Chemical - Burlington Facility
- Manufacturing
Facility
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Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Page 3 of 21
Industrial User Wastewater Survey
& Permit Application
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Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Page 4 of 21
Industrial User Wastewater Survey
& Permit Application
12. Complete the Wastewater Pollutants Checklist attached to this Survey.
Completed
13. Do you have, or have you ever applied for, been issued, or been denied an
NPDES permit to discharge to the surface waters or storm sewers of North
Carolina? If yes, list all other NPDES permits, permit numbers, dates, and
names used to apply for them, or reason denied.
If yes: Permit , #, date, applicant name - See Storm Water permit in # 15 below
If yes: Permit, #, date, applicant name
Yes
No X
14. Do you have, or have you ever applied for or been issued an Industrial
User Pretreatment Permit (IUP) to discharge wastewater to the sewer
collection system. If yes, list all other IUP permits, permit numbers, dates,
and names used to apply for them.
If yes: Permit, #, date, applicant name
If yes: Permit, #, date, applicant name
Yes
No X
15. Do you have, or have you ever applied for or been issued any other
Environmental Permits (for example: air, RCRA, groundwater,
stormwater, general, Non -Discharge, septic tank, etc.). If yes, list all other
permits, permit numbers, dates, and names used to apply for them.
If yes: Permit type, #, date, applicant name
Air Permit No. 06152R13, 20-Jan-2012, Mount Vernon Chemicals, LLC dba Apollo Chemical - Burlington
If yes: Permit type, #, date, applicant name
Stormwater Permit No. NC6060000, 1-Jul-2021, Mount Vernon Chemicals, LLC dba Apollo Chemical -
If yes: Permit type, #, date, applicant name
Stormwater Certificate of Coverage No. NCG060040, 1-Jul-2023, Mount Vernon Chemicals, LLC dba Apollo
Chemical - Burlington
Yes
Im
16. Is a Spill Prevention Control and Countermeasure (SPCC) Plan prepared
for this facility?
Reviewed and update (as needed) on an annual basis
X
Yes X
No
Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Page 5 of 21
Industrial User Wastewater Survey
& Permit Application
17. Is a Spill /Slug Control Plan required by the POTW, prepared for this
facility?
The holding tank has an emergency shut-off valve that can be activated to prevent any effluent from leaving
the plant site and flowing to the POTW in the event of a spill.
18. Do you have any underground storage tanks at your facility? If yes, list
contents and volume of each tank.
External to the dike containment, drains flow to a 900-gallon equalization pit.
This pit overflows to a 5000-gallon holding tank.
19. Do you have any above ground storage tanks at your facility? If yes, for
each tank, list the contents, volume, whether the tank has any spill
prevention or containment devices, such as dikes, and procedures for
draining any containment devices.
Yes X
No
Yes X
No
Yes # of Tanks 38
No
All Tanks have secondary containment in the form of concrete dikes. Additionally, external to the dike containment, drains flow to a 900-gallon
equalization pit. This pit overflows to a 5000-gallon holding tank. The holding tank has an emergency shut-off valve that can be activated to prevent any
effluent from leaving the plant site and flowing to the POTW in the event of a spill.
Tank #
Product Name
Total Volume
(Gallons)
Zone 3 Tanks
T-201
BN GI oxal 40%
5639
T-202
Milan V5729
5639
T-203
Burcol 1-7
5639
T-204
Carbowax 400
6317
T-205
Fluftone 1092
6317
T-206
Empty
6317
T-208
CL Mpeg 1820
5891
T-209*
Empty
2384
T-211*
Philsize CPS-MVM
5213
T-212*
Alkon FTA
2549
T-214
Phosphoric Acid 85%
5770
T-215*
Empty
2538
T-224
Stabilizer SRT
4977
T-226
Caustic Soda Liquid 50%
6333
T-227
Amox 4-GN
4977
T-231
BN Berset 2125
6032
Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Page 6 of21
Industrial User Wastewater Survey
& Permit Application
Tank #
Product Name
Total Volume
(Gallons)
T-232
Empty
4993
T-233
Fluftone 100
6063
T-234
Philcoat 140
4954
T-236
Philube CL-2
4861
T-235 Fluftone 1092 6032
Zone 2 Tank Farm
T-401
Pelar onic Acid
7,000
T-402
Pelar onic Acid
5,677
T-403
Pelar onic Acid
5,677
T-404
CL PEG 1450/1500
5,677
Back Dock Dike Tanks
T-240
Caustic Potash 45%
6,169
T-242
Empty
5,933
T-249
Dieth lene Glycol
6371
T-243
Empty
T-244
Empty
T-245
Empty
T-246
Empty
T-247
Empty
T-250
Empty
T-251
Empty
T-252
Empty
T-253
Empty
T-306
Empty
*Product/Raw material in the storage tanks can vary due to production needs. Contents are as 18-Sep-2023.
Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Page 7 of 21
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PART III, PRETREATMENT FACILITIES:
Are there any pretreatment devices or processes used for treating wastewater
before being discharged to the sewer? Check all that are present and describe.
No pretreatment facilities => X
1 • Flow equalization Aerated equalization =>
NON -Aerated equalization => X
Total volume of equalization (million gal.) => 0.0059
2. Activated Carbon Yes
3. Activated Sludge Yes
4. Air Stripping Yes
5. Centrifugation Yes
6. Chemical Precipitation Yes
7. Chlorination Yes
8. Cyanide Destruction Yes
9. Cyclone Yes
10. Dissolved Air Floatation Yes
11. Filtration Yes
12. Flocculation Yes
13. Grease Trap Yes
14. Grit Removal Yes
15. Ion Exchange Yes
16. Neutralize, pH adjustments Yes
17. Other Biological Treatment Yes
18. Ozonation Yes
19. Reverse Osmosis Yes
20. Screening Yes
21. Sedimentation Yes
22. Septic Tank Yes
23. Silver Recovery Yes
24. Solvent Separation Yes
25. Spill protection Yes
List any others.
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
No
X
Describe any if present.
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Page 9 of 21
PART IV, CATEGORICAL INFORMATION:
When were operations started at this facility
Date of Acquisition by Mount Vernon Chemicals, LLC.: 11-Dec-2009
Facility startup date 1 1987
2. List all Standard Industrial Classification (SIC) codes for your facility.
These may be found on State Unemployment forms, tax forms,
accounting records, or from the Chamber of Commerce.
SIC Code 2843
NAICS Code 325613
3. Has this facility ever been considered a Categorical Industrial User
(CIU) as described by the Code of Federal Regulations (40 CFR)?
If yes, give complete 40 CFR number =>
No X
4. Are any other facilities owned and/or operated by your company
permitted as Categorical Industrial Users (CIUs) as described by the
Code of Federal Regulations (40 CFR)?
If yes please give name(s), location, and 40 CFR number. Yes
No N/A
Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Page 10 of 21
PART IV, CATEGORICAL INFORMATION: (continued)
5. Check any activities listed below that are performed at your facility:
Check
40
Industrial Activity
Check
40
Industrial Activity
below
CFR#
below
CFR#
467 Aluminum Forming
427 Asbestos Manufacturing
461 Battery Manufacturing
431 Builders paper & board mills
407 Canned & preserved fruits & veg.
408 Canned & preserved seafood
458 Carbon black Manufacturing
411 Cement Manufacturing
437 Centralized Waste Treatment
434 Coal Mining
465 Coil Coating
468 Copper Forming
405 Dairy products processing
469 Electrical, electronic components
413 Electroplating
457 Explosives Manufacturing
412 Feedlots
424 Ferro allay Manufacturing
418 Fertilizer Manufacturing
464 Foundries, Metal Mold & Casting
426 Glass Manufacturing
406 Grain mills
454 Gum & Wood Chemicals Mfg.
460 Hospitals
447 Ink formulating
415 Inorganic chemical Manufacturing
420 Iron & Steel Manufacturing
425 Leather Tanning & Finishing
432 Meat products
433 Metal finishing
464 Metal molding and casting
436 Mineral mining and processing
471 Nonferrous Metal, Form & Powders
421 Nonferrous Metals Manufacturing
414 OCPSF, Organic Chemicals, Plastics,
& Synthetic Fiber Manufacturing
435 Oil & gas extraction
440 Ore mining and dressing
446 Paint formulating
443 Paving and roofing materials Mfg.
455 Pesticide Manufacturing
419 Petroleum Refining
439 Pharmaceutical Manufacturing
422 Phosphate Manufacturing
459 Photographic supplies
463 Plastics molding and forming
466 Porcelain enameling
430 Pulp, paper, and paperboard
428 Rubber Manufacturing
417 Soap & Detergent Manufacturing
423 Steam Electric power Generation
409 Sugar processing
410 Textile Mills
429 Timber products processing
442 Transportation Equipment Cleaning
Others
Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Page I 1 of 21
Wastewater Pollutant Checklist
Chemical Name
EPA
Check if
Check if
Check if
Check if
Concentration
Storet
Present at
Absent at
Present in
Absent in
in Discharge,
Code
Facility
Facility
Discharge
Discharge
if Known
m /1
Acid Extractable Organics
2-Chloro henol
34586
2 4-Dichloro henol
34601
2 4-Dimeth 1 henol
34606
2 4-Dinitro henol
34616
2-Meth 1-4 6-dinitro henol
34657
4-Chloro-3-meth 1 henol
34452
2-Nitro henol
34591
4-Nitro henol
34646
Pentachloro henol
39032
Phenol
34694
2 4 6-Trichloro henol
34621
Race Neutral nrcranicS
1 2 4-Trichlorobenzene
34551
1 2-Dichlorobenzene
34536
1 2-Di hen lh drazine
34346
1 3-Dichlorobenzene
34566
1 4-Dichlorobenzene
34571
2 4-Dinitrotoluene
34611
2 6-Dinitrotoluene
34626
2-Chloronaphthalene
34581
X
3,3-Dichlorobenzidine
34631
X
4-Bromophenyl phenyl ether
34636
X
4-Chlorophenyl phenyl ether
34641
X
Acenaphthene
03405
X
Acenaphthylene
34200
X
Anthracene
34220
X
Benzidine
39120
X
Benzo (a) anthracene
34526
X
Benzo (a) pyrene
34247
X
Benzo (b) fluoranthene
34230
X
Benzo (ghi) perylene
34521
X
Benzo (k) fluoranthene
34242
X
Bis(2-chloroethoxy) methane
34278
X
Bis(2-chloroethyl) ether
34273
X
Bis(2-chloroisopropyl) ether
34283
X
Bis(2-ethylhexyl) phthalate
39100
X
Butyl benzyl phthalate
34292
X
Chrysene
34320
X
Di-n-butyl phthalate
39110
X
Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Page 12 of 21
Wastewater Pollutant Checklist
Chemical Name
EPA
Check if
Check if
Check if
Check if
Concentration
Storet
Present at
Absent at
Present in
Absent in
in Discharge,
Code
Facility
Facility
Discharge
Discharge
if Known
m /1
Base Neutral Organics (continued)
Di-n-octyl phthalate
34596
X
Dibenzo (a,h) anthracene
34556
X
Diethyl phthalate
34336
X
Dimethyl phthalate
34341
X
Fluoranthene
34376
X
Fluorene
34381
X
Hexachlorobenzene
39700
X
Hexachlorobutadiene
34391
X
Hexachlorocyclopentadiene
34386
X
Hexachloroethane
34396
X
Indeno(1,2,3-cd) pyrene
34403
X
Isophorone
34408
X
N-nitroso-di-n-propylamine
34428
X
N-nitrosodimethylamine
34438
X
N-nitrosodiphenylamine
34433
X
Naphthalene
34696
X
Nitrobenzene
34447
X
Phenanthrene
34461
X
Pyrene
34469
X
Metals
Aluminum
01104
X
Antimony
01097
X
trace levels,
used as a
catalysis for one
product
X
Arsenic
01002
X
Beryllium
01012
X
Cadmium
01027
X
Chromium
01034
X
Copper
01042
X
Lead
01051
X
Mercury
71900
X — Lab use
X
Molybdenum
01062
X
Nickel
01067
X
Selenium
01147
X
Silver
01077
X
X
Resale of
product /
factory sealed
container
Thalium
00982
X
Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Page 13 of 21
Zinc 101092 1 1 X
Wastewater Pollutant Checklist
Chemical Name
EPA
Check if
Check if
Check if
Check if
Concentration
Storet
Present at
Absent at
Present in
Absent in
in Discharge,
Code
Facility
Facility
Discharge
Discharge
if Known
m /1
Other Inorganics
Barium
01007
X
Chloride
00940
X
X
Cyanide
00720
X
Fluoride
00951
X
Purgeable Volatile Organics
1 1 1-Trichloroethane
34506
X
1 1 2 2-Tetrachloroethane
34516
X
1 1 2-Trichloroethane
34511
X
1 1-Dichloroethane
34496
X
1 1-Dichloroeth lene
34501
X
1 2-Dichloroethane
34531
X
1 2-Dichloro ro ane
34541
X
2-Chloroeth 1 vinyl ether
34576
X
Acrolein
34210
X
AcrvIonitrile
34215
X
Benzene
34030
X
Bromodichloromethane
32101
X
Bromoform
32104
x
Bromomethane
34413
X
Carbon tetrachloride
32102
X
Chlorobenzene
34301
X
Chloroethane
34311
X
Chloroform
32106
X — Lab use
X
Chloromethane
34418
X
cis 1 3-Dichloro ro ene
34704
X
Dibromochloromethane
32105
X
Eth lbenzene
34371
X
Methylene chloride
34423
X
Tetrachloroeth lene
34475
X
Toluene
34010
X
trans 1 3-Dichloro r0 ene
34699
X
trans-1 2-Dichloroeth lene
34546
X
Trichloroeth lene
39180
X
Trichlorofluoromethane
34488
X
Vinyl chloride
39175
X
Others
Xylene X — Lab use X
Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Page 14 of 21
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Industrial User Wastewater Survey
& Permit Application
Part V, Waste Reduction Information:
State Pretreatment Rule 15A NCAC 21-1.0916 (c)(1)(M) requires Significant Industrial
Users to include a description of current and projected waste reduction (pollution
prevention) activities. The codes listed are standard EPA codes found on Toxic Release
Inventory and other environmental forms. Please check all applicable codes for your
facility related to wastewater discharge.
Current Proiected Code Description
W 13
Improved maintenance scheduling recordkeeping, or procedures
X
W 14
Changed production schedule to minimize equipment and feedstock
changeovers
W19
Other changes in operating ractices (explain briefly in comments)
X
X
W21
Instituted procedures to ensure that materials do not stay in inventory
beyond shelf -life
X
X
W22
Began to test outdated material - continue to use if still effective
X
W23
Eliminated shelf -life requirements for stable materials
W24
Instituted better labeling procedures
W25
Instituted clearinghouse to exchange materials that would otherwise
be discarded
X
X
W29
Other changes in Inventory control (explain briefly in comments)
1. Instituted lot labeling to enable better control of first in — First out use of RM and Finished goods.
2. Submit list of slow-oving inventories to material broker for potential sale instead of disposal.
W31
Improved storage or stacking procedures
W32
Improved procedures for loading, unloading and transfer operations
W33
Installed overflow alarms or automatic shutoff valves
X
W34
Installed secondary containment
W35
Installed vapor recovery systems
X
W36
Implemented inspection or monitoring program of potential spill or
leak sources
W39
Others ill and leak prevention (explain briefly in comments
W41
Increased purity of raw materials
X
X
W42
Substituted raw materials.
1. Eliminating PFAS chemicals in products.
2. Ongoing review of regulated raw material and substitutions made as possible.
X
X
W49
Other raw material modifications (explain briefly in comments
X
X
W51
Instituted recirculation within a process
Title: IU Wastewater Survey & Permit Application
File name: C:\Users\wchandler.secure\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\15JXJLOI\Industrial Wastewater Survey IUP
Permit Application (Long Form) - Mount Vernon Chemicals dba Apollo Chemical - Revised 14-Feb-2024.docx
Revision date: 12/30/97 Page 19 of 18
Industrial User Wastewater Survey
& Permit Application
Current
Projected
Code
Description
W52
Modified equipment, layout, or piping
X
X
W53
Use of a different process catalyst
1. Substitution to different process catalyst, when possible, i.e., switching from Sn based catalyst
FasCat to Ti based catalyst (T zor
W54
Instituted better controls on operating bulk containers to minimize
discarding of empty containers
X
W55
Changed from small volume containers to bulk containers to
minimize discarding of empty containers
X
X
W58
Other process modifications (explain briefly in comments)
1. Reclaiming Raw materials for reuse when practical
X
X
W59
Modified stripping / cleaning equipment
1. Revised vessel cleaning for improved water conservation
W60
Changed to mechanical stripping / cleaning devices (from solvents or
other materials
W61
Changed to aqueous cleaners from solvents or other materials
W62
Reduced the number of solvents used to make waste more amenable
to recycling
W63
Modified containment procedures for cleaning units
W64
Improved draining procedures
W65
Redesigned parts racks to reduce dragout.
W66
Modified or installed rinses stems
W67
Improved rinse equipment design
W68
Improved rinse equipment operation
W71
Other cleaning and degreasing operation (explain briefly in comments)
W72
Modified spray systems orequipment
W73
Substituted coating materials used
W74
Improved application techniques
W75
Changed from spray to others stem
W78
Other surface preparation and finishing (explain briefly in comments)
W81
Changed product specifications
X
X
W82
Modified design or composition of product
W83
Modified packaging
W89
Other product modifications (explain briefly in comments)
W99
I Other (specify in comments
Comments (Please list corresponding code)
W99 - Other (specify in comments)
• Apollo Chemical is currently evaluating its processes to understand potential source(s) of 1,4-Dioxane in its
Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Page 20 of 21
Industrial User Wastewater Survey
& Permit Application
wastewater. Apollo Chemical hired a third -party consultant to assist in this evaluation and has been
working closely with the City of Burlington. Through this evaluation, Apollo Chemical believes certain
manufacturing processes are associated with elevated 1,4-Dioxane in wastewater. Apollo Chemical also
believes that the intake water provided by the City of Burlington, at times, contains elevated 1,4-Dioxane
concentrations that are passed through to Apollo Chemical's wastewater.
• Apollo Chemical is currently segregating and containerizing for disposal (1) the distillate generated by
certain processes and (2) the rinse/cleaning liquid used to clean the process vessels. These operational
changes are believed to reduce the amount of 1,4-Dioxane in wastewater effluent.
• Apollo Chemical continues to consider methods for reducing 1,4-Dioxane in the wastewater effluent.
• Apollo Chemical will actively identify and minimize sources of 1,4-Dioxane in the wastewater effluent by raw
material selection and process evaluations.
• New product introductions will include efforts to identify possible sources of 1,4-Dioxane.
Title: IU Wastewater Survey & Permit Application
Revision date: 12/30/97 Page 21 of 21